WO2001012407A2 - Reinforced blow-molded bumpers - Google Patents
Reinforced blow-molded bumpers Download PDFInfo
- Publication number
- WO2001012407A2 WO2001012407A2 PCT/US2000/021621 US0021621W WO0112407A2 WO 2001012407 A2 WO2001012407 A2 WO 2001012407A2 US 0021621 W US0021621 W US 0021621W WO 0112407 A2 WO0112407 A2 WO 0112407A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- vehicle part
- blow
- layer
- unreinforced
- part portion
- Prior art date
Links
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 15
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 15
- 238000000071 blow moulding Methods 0.000 claims abstract description 9
- 239000003981 vehicle Substances 0.000 claims description 40
- 239000011521 glass Substances 0.000 claims description 20
- 239000004005 microsphere Substances 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 13
- 239000002105 nanoparticle Substances 0.000 claims description 12
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 11
- 239000004917 carbon fiber Substances 0.000 claims description 11
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 10
- 239000000919 ceramic Substances 0.000 claims description 8
- 239000011707 mineral Substances 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 6
- 239000012815 thermoplastic material Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 33
- 239000012779 reinforcing material Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 7
- 239000003365 glass fiber Substances 0.000 description 6
- 239000002557 mineral fiber Substances 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010101 extrusion blow moulding Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
- B60R19/18—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/22—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor using multilayered preforms or parisons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
- B60R19/03—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by material, e.g. composite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/04—Extrusion blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3044—Bumpers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
- B60R19/18—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
- B60R2019/1806—Structural beams therefor, e.g. shock-absorbing
- B60R2019/1833—Structural beams therefor, e.g. shock-absorbing made of plastic material
- B60R2019/184—Blow moulded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
- B60R19/18—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
- B60R2019/1806—Structural beams therefor, e.g. shock-absorbing
- B60R2019/1833—Structural beams therefor, e.g. shock-absorbing made of plastic material
- B60R2019/1853—Structural beams therefor, e.g. shock-absorbing made of plastic material of reinforced plastic material
Definitions
- the present invention relates generally to processes for blow-molding and to articles made by blow-molding. More particularly, the present invention relates to multi-layer blow-molded bumper structures that incorporate reinforcing materials.
- the present invention provides a blow-molded bumper structure that incorporates one or more internal layers that are reinforced with reinforcing materials, such as glass, mineral or carbon fibers or glass microspheres or nano-particles.
- the reinforced layer increases the strength of the bumper while reducing weight, density and material costs.
- the reinforced layer also provides a thermal barrier that acts to prevent read-through in tacked- off structures.
- the invention may be defined as a blow-molded bumper including at least one inner layer containing a reinforcing material. More particularly, the invention may be defined as the aforementioned blow-molded bumper, wherein the reinforced layer is provided with glass fibers, mineral fibers, carbon fibers or glass microspheres or nano-particles.
- the invention may be defined as a multi-layer blow- molded automobile bumper that includes at least one reinforced layer sandwiched between two unreinforced layers. More particularly, the invention may be defined as the aforementioned bumper, wherein the reinforced layer is provided with glass fibers, ceramic microspheres, mineral fibers, carbon fibers or glass microspheres or nano-particles.
- FIGURE 1 is a cross-sectional view of a two-layered blow-molded automobile bumper including an inner reinforced layer;
- FIGURE 2 is a cross-sectional view of a three-layer blow-molded automobile bumper
- FIGURE 3 is a cross-sectional view of a three-layer blow-molded automobile bumper
- FIGURE 4 is a cross-sectional view of a vehicle bumper manufactured in accordance with the present invention.
- FIGURE 1 is a cross-sectional view of a blow-molded automobile bumper 100 according to a preferred embodiment of the present invention.
- Bumper 100 includes a front portion 102 and back portion 104.
- Outer layer 106 is provided as an unreinforced layer of thermoplastic which has desirable aesthetic qualities so as to form a smooth outer surface.
- Outer layer 106 completely surrounds an inner layer 110, which is provided as a reinforced thermoplastic.
- glass, mineral, carbon fibers, glass microspheres, ceramic microspheres or nano-particles may be used separately or in combination to provide the reinforcement to the reinforced inner layer
- the glass may be in the form of glass fibers or glass microspheres.
- the mineral is typically in the form of mineral fibers.
- the bumper 100 shown in FIGURE 1 includes a gap space 112 between the front portion 102 and a recessed portion 114, which is formed during the molding process.
- the method of the present invention may be used to manufacture, for example, a bumper, a tail-gate, a door, or a running board.
- the bumper As will be recognized by those of ordinary skill in the art, the bumper
- the 100 depicted in FIGURE 1, may be manufactured by utilizing a multilayered extrusion blow molding process.
- the first step is the extrusion of the multilayered thermoplastic parison to a length suitable for the size of the mold, wherein at least one inner layer includes at least one of: glass, mineral, carbon fibers, glass microspheres, ceramic microspheres or nano-particles.
- the parison is formed by heating thermoplastic material to a temperature where it is very soft but still able to retain its shape.
- the mold is closed around the parison. High pressure gas is injected into the parison expanding it against the inside of the mold. Contact with the mold cools the material until hard. Finally the mold is opened and the molded part is removed using appropriate equipment. This process is the same regardless of how many layers are in the parison.
- FIGURE 2 illustrates a three-layer bumper 200 according to the invention.
- the bumper structure 200 includes a reinforced barrier layer 202 that is sandwiched between an outer layer 204 and an inner layer 206.
- reinforced layer 202 may include glass, mineral, carbon fibers, glass microspheres, ceramic microspheres or nano-particles, for example.
- This particular structure, with the reinforced barrier layer 202 sandwiched between two layers of unreinforced material is useful to prevent the separation of layers upon deformation of the bumper structure.
- FIGURE 3 illustrates another three-layer bumper structure 300 according to the invention.
- the bumper structure is like that shown in FIGURE 2, except that it includes a tacked-off portion 310 where an internal surface 312 of the front portion 314 and an internal surface 316 of the recessed portion 318 are caused to bond together.
- Tack-off 310 between the front portion 314 and back portion 340 can be controlled by designing the distance in the specified area to be less than the thickness of the parison layers that line the mold.
- the thermal insulating characteristics of the reinforced barrier layer 302 owing to the presence of glass, mineral, carbon fibers, glass microspheres, ceramic microspheres or nano-particles, acts to prevent read-through of the tacked-off portion to the outer surface 330 of the front portion.
- the blow-molded bumper 300 may be formed in a single step without the addition of an outer surface layer to conceal read-through.
- the tacked-off portion provides increased structural strength to the bumper 300.
- the fiber-reinforced layer of the invention provides for reduced material cost, since the fibers therein act as a relatively inexpensive filler material to the relatively expensive thermoplastic materials.
- the fiber reinforced layer creates cost savings due to the displacement of comparatively heavy and costly resin materials with comparatively inexpensive reinforcing materials or nano- particles.
- the result is a blow-molded, one-piece automobile bumper, with improved strength, aesthetic appearance and reduced weight and cost compared to previous bumpers.
- FIGURE 4 is a cross-sectional view of a vehicle bumper 402 manufactured in accordance with the present invention.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002381421A CA2381421C (en) | 1999-08-13 | 2000-08-09 | Reinforced blow-molded bumpers |
US10/049,383 US6692064B1 (en) | 1999-08-13 | 2000-08-09 | Reinforced blow-molded bumpers |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14888999P | 1999-08-13 | 1999-08-13 | |
US60/148,889 | 1999-08-13 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2001012407A2 true WO2001012407A2 (en) | 2001-02-22 |
WO2001012407A3 WO2001012407A3 (en) | 2001-07-05 |
Family
ID=22527880
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2000/021621 WO2001012407A2 (en) | 1999-08-13 | 2000-08-09 | Reinforced blow-molded bumpers |
Country Status (2)
Country | Link |
---|---|
CA (1) | CA2381421C (en) |
WO (1) | WO2001012407A2 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5712003A (en) * | 1994-10-24 | 1998-01-27 | Toyoda Gosei Co., Ltd. | Blow-molded articles for automobile exterior parts and the process therefor |
US5780129A (en) * | 1994-01-11 | 1998-07-14 | Nippon Steel Chemical Co., Ltd. | Multi-layer blow-molded article |
-
2000
- 2000-08-09 WO PCT/US2000/021621 patent/WO2001012407A2/en active Application Filing
- 2000-08-09 CA CA002381421A patent/CA2381421C/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5780129A (en) * | 1994-01-11 | 1998-07-14 | Nippon Steel Chemical Co., Ltd. | Multi-layer blow-molded article |
US5712003A (en) * | 1994-10-24 | 1998-01-27 | Toyoda Gosei Co., Ltd. | Blow-molded articles for automobile exterior parts and the process therefor |
Also Published As
Publication number | Publication date |
---|---|
CA2381421A1 (en) | 2001-02-22 |
WO2001012407A3 (en) | 2001-07-05 |
CA2381421C (en) | 2008-07-22 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US6692064B1 (en) | Reinforced blow-molded bumpers | |
Ning et al. | Design and development of thermoplastic composite roof door for mass transit bus | |
US8388020B2 (en) | Inflatable multilayer bolster and method of manufacture | |
JP4812760B2 (en) | Renewable composite plastic for automotive headliner | |
US7264685B2 (en) | Method of manufacturing a composite shoddy | |
WO2010050242A1 (en) | Sandwich panel, method of forming core material for sandwich panel, and method of forming sandwich panel | |
US20080145635A1 (en) | Automotive interior structural components with integral close-out panel | |
US20050236743A1 (en) | Blow molded article having an integrally molded living hinge and method of making the same | |
WO2006129730A1 (en) | Resin panel and method of producing the same | |
US6592358B2 (en) | Hollow article and its manufacturing method and apparatus thereof | |
US4859524A (en) | Reinforced composite and method of manufacture | |
JP2001010542A (en) | Automobile floor and its manufacture | |
US6416614B1 (en) | Method for the production of a cellular composite material | |
CA2358534A1 (en) | Structural foam composite having nano-particle reinforcement and method of making the same | |
CA2381421C (en) | Reinforced blow-molded bumpers | |
US6174470B1 (en) | Method for blow-molding an automotive instrument panel having an integral airbag door | |
EP0623491B1 (en) | Multilayered product, particularly adapted for use as vehicle interior cover sheets | |
JPH06247237A (en) | Car bumper and its manufacture | |
KR102387971B1 (en) | Panel for luggage board of vehicle and manufacturing method thereof | |
US5851624A (en) | Soft touch top cover and method of manufacturing | |
CN208630040U (en) | A kind of lightweight multilayer materials heavy truck door trim panel | |
US20200207425A1 (en) | Closed structural component and process for preparing the same | |
JP3217373U (en) | Vehicle step | |
CN111216303B (en) | Vehicle interior part and method for manufacturing the same | |
JP3052811B2 (en) | Mall and its blow molding method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AK | Designated states |
Kind code of ref document: A2 Designated state(s): BR CA MX US |
|
AL | Designated countries for regional patents |
Kind code of ref document: A2 Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
AK | Designated states |
Kind code of ref document: A3 Designated state(s): BR CA MX US |
|
AL | Designated countries for regional patents |
Kind code of ref document: A3 Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE |
|
DFPE | Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101) | ||
WWE | Wipo information: entry into national phase |
Ref document number: 2381421 Country of ref document: CA |
|
WWE | Wipo information: entry into national phase |
Ref document number: 10049383 Country of ref document: US |
|
122 | Ep: pct application non-entry in european phase |