WO2001003230A1 - Nonaqueous electrolyte lithium secondary batteries - Google Patents
Nonaqueous electrolyte lithium secondary batteries Download PDFInfo
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- WO2001003230A1 WO2001003230A1 PCT/US2000/017772 US0017772W WO0103230A1 WO 2001003230 A1 WO2001003230 A1 WO 2001003230A1 US 0017772 W US0017772 W US 0017772W WO 0103230 A1 WO0103230 A1 WO 0103230A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0569—Liquid materials characterised by the solvents
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/133—Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0565—Polymeric materials, e.g. gel-type or solid-type
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
- H01M2004/027—Negative electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to electrolyte solution compositions and lithium-ion batteries employing these electrolyte solutions. These electrolytes feature lower volatility than solutions known in the art while retaining excellent battery performance using graphite based negative electrode active materials.
- Lithium-ion batteries are now under intensive development around the world to provide a new generation of secondary, or rechargeable, batteries. Whatever the specific design approach, all have in common an electrolyte comprising an ionic species and an aprotic liquid, referred to herein as an electrolyte solvent, to provide a physical medium through which the ionic species can move.
- Commercial lithium-ion batteries generally exhibit a high open-circuit voltage, typically 3.6 to 3.8 volts.
- Secondary lithium-ion batteries are distinguishable over the primary lithium metal batteries of the art not only in that the voltages to which battery components are exposed are generally higher, but also in that the battery components of a lithium-ion battery must endure repeated exposure to these highly oxidizing conditions during numerous charge/discharge cycles.
- the patent art disclosing electrolyte solvents for use in lithium-ion batteries is voluminous.
- the disclosed electrolyte solvents suitable for use in lithium-ion batteries fall into three broad categories: (1) halogen-substituted organic carbonates such as 2-fluoroethylene carbonate, (2) mixtures of organic carbonates with acyclic or cyclic esters such as EC + DMC + methyl formate, and (3) unsaturated organic carbonates such as vinylene carbonate.
- Representative of the scope of the art are the following: U.S. 5,192,629 wherein is disclosed mixtures of ethylene carbonate and dimethyl carbonate in ratios of from 20/80 to 80/20; U.S.
- an acyclic ester or acyclic organic carbonate is a required component in the composition in order to achieve the ionic conductivity thought to be required for most lithium-ion battery applications.
- the acyclic esters and acyclic organic carbonates are undesirably fugitive and flammable under some conditions contemplated for battery manufacturing.
- high conductivity electrolyte compositions having reduced volatility and flammability.
- Horiba et al., JP 86017106 employs diesters from dicarboxylic acids in lithium primary batteries.
- the battery exemplified had an open circuit voltage of 2.9 V, and was not subject to recharging.
- Liu et al. WO 99/44246, describes lithium-ion polymer batteries prepared using plasticizers based on dialkyl adipate dibasic esters. According to Liu et al., the adipate ester plasticizer is substantially removed from the battery by an extraction process prior to addition of battery electrolyte. However, Liu et al. teaches that residual adipate ester plasticizer up to as much as 20 wt-% does not affect battery performance. Chang in WO 00/01027 discloses the use of malonate diesters containing no alpha hydrogens as electrolyte solvent in lithium-ion batteries.
- the present invention provides for an electrode composition
- an electrode composition comprising a lithium electrolyte solution in ionically conductive contact with a graphite-based electrode-active material, wherein the solution comprises a lithium electrolyte and a solvent represented by the formula
- R 1 and R 3 each independently designates an acyclic alkyl radical of 1-4 carbons, C(O) designates a carbonyl radical, and R 2 is an alkenyl radical of 2 or 3 carbons.
- the present invention further provides for a lithium-ion battery comprising a positive electrode, a negative electrode, a separator disposed between the positive and negative electrodes, and an electrolyte solution comprising a solvent, and lithium ions, at least one of said anode, cathode, or separator being in ionically conductive contact with said electrolyte solution; and said solvent being represented by the formula
- R 1 and R 3 each independently designates an acyclic alkyl radical of 1-4 carbons, C(O) designates a carbonyl radical, and R 2 is an alkenyl radical of 2 or 3 carbons.
- the term “electrolyte solvent” will refer to any composition of matter which is liquid under the conditions of use in a lithium battery and which serves to provide the medium in which one or more ionic species is dissolved and through which ionic species are transported while the battery is undergoing electrical charge or discharge.
- the term “lithium electrolyte” will refer to any composition of matter which provides lithium-ions for dissolution in and transport through the electrolyte solvent.
- the term “electrolyte solution” will refer to the electrolyte solvent having dissolved in it lithium-ions as provided by the lithium electrolyte.
- esters having two or more ester groups formerly known in the art only as suitable solvents for primary lithium batteries are highly suitable for the considerably more demanding oxidative environment of rechargeable lithium-ion electrochemical cells.
- Esters having two or more ester groups, characterized by desirably higher boiling points than the monoesters and acyclic organic carbonates formerly employed in lithium-ion batteries are now found to be preferred replacements therefor, preferably in combination with cyclic organic carbonates, to meet the need for electrolyte solvents with reduced flammability and volatility while continuing to impart high ionic conductivity and high oxidative stability in secondary lithium-ion batteries.
- esters of the present invention are employed to replace the monoesters and acyclic organic carbonates of the art, in whole or in part, in the ionically conductive components employed in lithium-ion batteries.
- Esters suitable for the practice of the present invention are represented by the formula
- R 1 and R 3 each independently designates an acyclic alkyl radical of
- C(O) designates a carbonyl radical
- R 2 designates an alkenyl radical represented by the formula
- X and Y are H.
- the diester is dimethyl succinate, CH3OC(O)CH 2 CH 2 C(O)OCH3.
- an electrolyte solvent is formed by combining at least one diester suitable for the practice of the invention with a cyclic carbonate, preferably propylene carbonate or ethylene carbonate, in a volume ratio of 90:10 to 30:70.
- ethylene carbonate and dimethyl succinate are combined in a volume ratio of 67:33 respectively.
- at least one diester suitable for the practice of the invention is combined with at least one component of a lithium-ion battery, the components being a positive electrode, a negative electrode, and a separator in accord with the teachings of the art as practiced with other liquid electrolyte solvents.
- the electrolyte solvent is mixed with the electrode-active material and any adjuvants thereto according to the practice in the art.
- the separator if the separator is a porous body, the electrolyte solvent is imbibed within the pores.
- the electrolyte solvent is absorbed by the membrane.
- the electrolyte solvent is absorbed by the ionomer.
- the electrolyte solvent of the invention must be in ionically conductive contact at least with the positive electrode, the negative electrode, or the separator in order for the electrochemical processes to take place. Normally, the electrolyte solvent will be in ionically conductive contact with all three. In the practice of the invention, the electrolyte solvent must be combined with one or more electrolytes which will provide ions to the electrolyte thus rendering it ionically conductive. Suitable electrolytes include low molecular weight lithium salts and ionic polymers, known as ionomers.
- Suitable low molecular weight lithium salts include both organic and inorganic salts such as LiPF 6 , LiBF 4 , LiClO 4 , LiAsF 6 , LiN(SO 2 CF 3 ) 2 , LiN(SO 2 CF 2 CF 3 ) 2 , LiC(SO 2 CF 3 ) 3 , among others.
- the molar concentration of the lithium-ions in the electrolyte solution may be from 0.1 to 3.0 M, with a preferred range of 0.5 to 1.5 M.
- the ionic species is an ionomer
- the lithium battery of the present invention can be a liquid- cell which uses a porous polyolefin separator sandwiched between the electrode film layers such as are described in "Performance of the First Lithium-ion Battery and Its Process Technology," by Y. Nishi, Ch. 8 of Lithium-Ion Batteries, Fundamentals and Performance, Ed. By M. Wakihara and O. Yamamoto, Wiley VCH, 1998.
- the lithium battery of the present invention is a cell which uses a polymer electrolyte both as the separator layer and within the electrode film layers thus allowing lamination and assembly of thin-film prismatic batteries.
- the polymer electrolyte may comprise a non-ionic polymer, such as described in U.S. Patent No.
- the polymer electrolyte may comprise an ionic polymer, such as the perfluorinated sulfonate ionomer described in Doyle et al., WO 98/20573, and the electrolyte solvent of the invention.
- a negative electrode is formed by combining at least one ester suitable for the practice of the invention with a graphite-based electrode-active material, and a lithium electrolyte.
- graphite-based is meant an electrode-active material which is substantially made of graphite but which may contain such interstitial dopants and other additives and substituents such as are known in the art.
- Preferred graphite-based electrode-active materials are mesocarbon microbeads such as MCMB available from Osaka Gas or carbon fibers such as Melblon® available from Petoca which are capable of achieving >280 mAh g reversible capacity for lithium insertion.
- Other suitable carbon-based electrode active materials include graphite flakes, PCG graphite available from Osaka Gas, petroleum coke, hard carbon, and natural graphite.
- the lithium electrolyte may be either a lithium salt, preferably LiPFg, LiBF LiClO LiAsF 6 , LiN(SO 2 CF 3 ) 2 , LiN(SO 2 CF 2 CF 3 ) 2 , LiC(SO 2 CF 3 ) 3 , most preferably, LiPF 6 .
- the lithium electrolyte is an ionomer.
- the preferred ionomer is a polymer comprising monomer units of vinylidene fluoride
- R is trifluoromethyl
- R' is F
- a 1
- b 1
- X is C
- Y and Z are CN or CO 2 R 3 where R 3 is C 2 H 5
- Y is preferably SO 2 R f where Rf is CF 3 or C 2 F5.
- the preferred ionomer of the invention may be synthesized according to the methods taught in copending United States Patent Applications numbers 09/023,244, and 09/260,204 which are herein incorporated by reference to their respective entirety.
- the electrode composition will additionally contain a polymeric binder and an electronically conductive additive such as carbon black such as Super P carbon black (MMM Carbon).
- the separator is a PVDF/HFP copolymer membrane
- the preferred binder is PVDF/HFP.
- the separator is a preferred ionomer of the invention, the preferred binder being the same or a closely related ionomer.
- a preferred electrode of the invention which is a negative electrode suitable for use in the lithium-ion cell of the invention, is formed by combining a diester with a graphite-based electrode-active material, carbon black, and the preferred ionomer of the invention in proportions of 62 parts graphite, 4 parts carbon black, 10 parts ionomer, and the remainder a preferred electrolyte solvent of the invention to form the preferred electrode composition.
- the composition so formed is fed to a screw-type plasticating extruder wherein the combination is mixed, homogenized, and formed into a sheet or film by melt extrusion substantially according to the methods taught in copending United States Patent Application Number 60/122,696 which is herein incorporated by reference to the entirety.
- an electrode film of the invention is formed from 65 parts graphite mesocarbon microbeads such as MCMB, 3.25 parts carbon black, and 10 parts polyvinylidene fluoride-hexafluoropropylene (PVDF/HFP) copolymer such as Kynar FLEX® 2801 (Elf Atochem) as polymer binder, and the remainder dibutyl phthalate (Aldrich) as a plasticizer for the binder polymer.
- PVDF/HFP polyvinylidene fluoride-hexafluoropropylene copolymer
- Kynar FLEX® 2801 Elf Atochem
- Aldrich dibutyl phthalate
- One method for forming the preferred electrode film of the invention is to disperse or dissolve the components thereof in acetone, or other suitable solvents for PVDF/HFP, by heating up to ca.
- the thus coated substrate is dried preferably at temperatures up to ca. 60°C under vacuum, and then calendered or otherwise subject to contact pressure to compress the electrode coating to form a smooth surface.
- the dibutyl phthalate plasticizer is extracted by immersing the dried coated substrate into a volatile solvent such as diethyl ether or methanol for at least 15 minutes followed by drying under mild vacuum at room temperature for at least one hour. The film is separated from the substrate before or during the extraction step.
- the thus dried and extracted film can then be immersed into an electrolyte solution preferably a 1.0 M solution of LiPFg in a solvent comprising a diester of the present invention.
- ether/esters such as are taught by Webber, op.cit., are less oxidatively stable than the diesters, so that they degrade after fewer charge/discharge cycles, and are therefore less preferred.
- An example of such ether/esters would be 2-ethoxy ethyl acetate.
- the lithium-ion cell of the present invention comprises a positive electrode, a negative electrode, and a separator, at least one of which, preferably all of which, will be in ionically conductive contact with the electrolyte solvent of the invention.
- the lithium-ion cell will also contain current collectors typically composed of either foils or meshes or metallized plastics where the metal is composed of aluminum (for the cathode) and copper (for the anode).
- current collectors typically composed of either foils or meshes or metallized plastics where the metal is composed of aluminum (for the cathode) and copper (for the anode).
- the positive electrode of the lithium-ion cell of the present invention is preferably a mixture of the preferred diester of the invention and a lithium- containing transition metal oxide which is capable of absorbing and releasing lithium-ions to a capacity of > 100 mAh g such as LiCoO 2 , LiNiO 2 , LiNi x Co y O 2 , and LiMn 2 O
- the lithium-ion cell of the invention may be formed by any means such as is known in the art.
- the components of the cell may be first combined in the dry state, with the electrolyte solution added as a late step in the process. Or, the electrolyte solution may be added at any step in the process.
- the electrolyte solvent of the invention is first mixed with an ionomer and such other ingredients as are necessary or preferred in the composition of the particular cell component being formed.
- the resulting composition is then subject to a film formation step by melt extrusion employing a screw-type extruder.
- the other components of the lithium-ion cell of the invention may be formed in a similar fashion.
- the negative electrode is preferably formed by combining graphite powder, carbon black, the ionomer resin, and the electrolyte solvent of the invention and extruded into a film or sheet.
- the separator is formed by extrusion of a mixture of the electrolyte solvent and the preferred ionomer, the mixture then extruded into a film or sheet.
- the several layers of the different components of the lithium-ion cell of the invention are laminated together in a continuous process.
- the positive electrode used in the coin cell was solution cast from acetone, dried in air, and 12 mm circular sections were punched out using brass punches.
- the positive electrode film had a composition of 65 parts LiCoO 2 (FMC Corp.), 10 parts Kynar FLEX® 2801 (Elf Atochem), and 6.5 parts Super P carbon black (MMM Carbon).
- the remainder of the electrode contained dibutyl phthalate (Aldrich) as plasticizer which was removed by extraction with diethyl ether for 30 minutes followed by drying under vacuum at 23 °C for one hour.
- the anode film was also cast from acetone, dried, and punched to 12 mm diameter shape.
- the anode was composed of 65 parts MCMB 2528 (Osaka Gas), 10 parts Kynar FLEX® 2801 and 3.25 parts Super P carbon black. The anode is extracted and dried using identical procedures to the cathode. Both anode and cathode films were sandwiched around a 18 mm diameter sheet of 26 ⁇ m thick Celgard® 3501 (Celanese Corp.) separator film.
- the electrolyte solution was obtained by dissolving 1.52 grams of LiPFg into 10 mis of a solution composed of 2 parts by volume of EC (Selectipur, 99+%, EM Industries) and 1 part by volume dimethyl succinate (DBE4, 98%, Aldrich).
- the EC was used as received from EM Industries.
- the dimethyl succinate was dried over molecular sieves (Type 3 A, E.M. Industries) for two days prior to use and had a water content of less than 100 ppm based on Karl Fisher analysis.
- the two electrode films and the separator film were each soaked individually in an electrolyte solution composed of 1.0 M LiPFg in 2:1 EC:dimethyl succinate for one hour prior to assembly of the coin cell inside an argon-purged Vacuum Atmospheres glove box.
- the coin cell was first charged using 0.5 mA current to an upper cutoff voltage of 4.2 V. The cell was then discharged at 0.5 mA to a discharge cutoff potential of 2.8 V. The capacity at each cycle was measured. The difference between the capacity on the very first charge and the capacity on the subsequent first discharge, represented as a ratio of capacities (discharge capacity /charge capacity), is referred to as the reversible capacity. After five identical charge-discharge cycles, the impedance of the cell was measured at a frequency of 0.01 Hz. The cycle life of the coin cell is defined as the first cycle that achieves only 80% of the initial capacity of the cell. The values of reversible capacity, impedance, and cycle life are shown in Table 1.
- EXAMPLE 2 A coin cell was fabricated using procedures identical to those given in Example 1 but the electrolyte solvent was instead a 2:1 by volume mixture of ethylene carbonate and dimethyl glutarate (DBE5, 98%, Aldrich), respectively. The DBE5 was dried over molecular sieves for two days prior to use and had a water content of less than 100 ppm based on Karl Fisher analysis. The coin cell was fabricated and tested using the procedures described in Example 1 and the results are given in Table 1.
- Example 1 but the electrolyte solvent was instead a 2:1 by volume mixture of ethylene carbonate and ethylene glycol diacetate (EGD, 99%, Aldrich) respectively.
- EGD ethylene glycol diacetate
- the EGD was dried over molecular sieves for two days prior to use and had a water content of less than 100 ppm based on Karl Fisher analysis.
- the coin cell was fabricated and tested using the procedures described in Example 1 and the results are given in Table 1.
- EXAMPLE 4 A coin cell was fabricated using procedures identical to those given in Example 1 but the electrolyte solvent was instead a 1 :2 by volume mixture of ethylene carbonate and DBE4, respectively. The coin cell was fabricated and tested using the procedures described in Example 1 and the results are given in Table 1.
- EXAMPLE 5 A coin cell was fabricated using procedures identical to those given in Example 1 but the electrolyte solvent was instead a 2:1 by volume mixture of ethylene carbonate and diethyl succinate (DES, 99%, Aldrich) , respectively. The DES was dried over molecular sieves for two days prior to use and had a water content of less than 100 ppm based on Karl Fisher analysis. The coin cell was fabricated and tested using the procedures described in Example 1 and the results are given in Table 1.
- DES diethyl succinate
- EXAMPLE 6 A coin cell was fabricated using procedures identical to those given in Example 1 but the electrolyte solvent was instead a 2:1 :1 by volume mixture of ethylene carbonate, propylene carbonate, and DBE4, respectively. The coin cell was fabricated and tested using the procedures described in Example 1 and the results are given in Table 1.
- EXAMPLE 7 A coin cell was fabricated using procedures identical to those given in Example 1 but the electrolyte solvent was instead DBE4 alone. The limiting solubility of LiPFg is DBE4 was only about 0.5 M, which was the concentration used for this experiment. The coin cell was fabricated and tested using the procedures described in Example 1 and the results are given in Table 1.
- EXAMPLE 8 A coin cell was fabricated using procedures identical to those given in Example 1 but the electrolyte solvent was instead a 1 :2 by volume mixture of propylene carbonate and DBE4, respectively. The coin cell was fabricated and tested using the procedures described in Example 1 and the results are given in Table 1.
- EXAMPLE 9 A coin cell was fabricated using procedures identical to those given in Example 1 but the electrolyte solvent was instead a 1 : 1 : 1 by volume mixture of ethylene carbonate, DBE4, and dimethyl glutarate (DBE5, Aldrich), respectively. The coin cell was fabricated and tested using the procedures described in Example 1 and the results are given in Table 1.
- Example 1 but the electrolyte solvent was instead a 2:1 by volume mixture of ethylene carbonate and dimethyl 1 ,4-cyclohexane dicarboxylate (DMCH, 97%, Aldrich), respectively.
- DMCH dimethyl 1 ,4-cyclohexane dicarboxylate
- the coin cell was fabricated and tested using the procedures described in Example 1 and the results are given in Table 1.
- EXAMPLE 11 A coin cell was fabricated using procedures identical to those given in Example 1 but the electrolyte solvent was instead a 2:1 by volume mixture of ethylene carbonate and 2-ethyoxy ethyl acetate (EEA, 99+%, Aldrich) , respectively.
- the EEA was dried over molecular sieves for two days prior to use and had a water content of less than 100 ppm based on Karl Fisher analysis.
- the coin cell was fabricated and tested using the procedures described in Example 1 and the results are given in Table 1.
- a coin cell was fabricated using procedures identical to those given in Example 1 but the electrolyte solution was instead a 2:1 by volume mixture of ethylene carbonate and 1, 3 -diacetoxy-2-acetoxymethyl-2-methyl -propane (TA, prepared as described above), respectively.
- the coin cell was fabricated and tested using the procedures described in Example 1 and the results are given in Table 1.
- a lithium-ionomer crumb was formed by the copolymerization of vinylidene fluoride with the microfluidized PSEPVE followed by hydrolysis in a 1 M solution of Li 2 CO 3 in a 50/50 mixture MeOH and water, and then dried.
- the reservoir of a MicroFluidizerTM was charged with a solution of 22 g ammonium perfluorooctanoate in 260 ml demineralized water.
- the pump was started and the fluids allowed to recycle to mix the surfactant solution with the 50 ml of pure demineralized water held up within the apparatus.
- 250 g of perfluorosulfonyl fluoride ethoxy propyl vinyl ether (PSEPVE) was added slowly to the reservoir and the system allowed to recycle for 20 min to produce a well dispersed PSEPVE emulsion.
- PSEPVE perfluorosulfonyl fluoride ethoxy propyl vinyl ether
- a 4-L horizontal stainless-steel stirred polymerization reactor was flushed with nitrogen and conditioned by charging with 2 liters demineralized water, 5 g ammonium persulfate, 5 g ammonium perfluorooctanoate, then agitating at 200 rpm while heating the vessel contents to 100°C/15 min.
- the vessel was cooled, the contents dumped to waste and the vessel rinsed 3 times with 2 liters demineralized water.
- the reactor was charged with 1.65 liter demineralized water, and 6 g ammonium perfluorooctanoate.
- the reactor was sealed, pressured with nitrogen to 100 psi and vented (3 cycles).
- the reactor was evacuated to -14 psi and flushed with vinylidene fluoride (VF 2 ) to 0 psi (3 cycles), at which time a 20 ml aqueous precharge, containing 10 g emulsified PSEPVE and 0.9 g ammonium perfluoro- octanoate, as prepared in the above example, was pumped in. Agitation at 200 rpm was started and the reactor temperature was brought to 60°C. The reactor was pressurized with VF 2 to 300 psi at which time 0.9 g potassium persulfate dissolved in 20 ml demineralized water was pumped in at a rate of lO ml/min.
- VF 2 vinylidene fluoride
- VF 2 and PSEPVE were fed to the reactor, in a mole ratio of 1 :1, as needed to maintain 300 psi reactor pressure.
- PSEPVE was discontinued.
- the polymerization was continued for a total time of 4.72 hr, feeding only VF 2 as needed to maintain 300 psi reactor pressure, until a total of 334 g VF 2 had been fed to the reactor.
- the polymerization was terminated to yield a milky-white latex containing 23% polymer solids.
- the polymer latex was frozen, and defrosted.
- the agglomerated polymer was washed vigorously 4 times in 5 gal hot (50°C) filtered tap water then washed a final time in 5 gal demineralized water (20°C). After the final wash, the polymer was a fine white powder.
- the washed polymer was dried at 100°C/24 hr under nitrogen sparged partial vacuum to yield 520 g of fine white polymer powder. Thick films (0.025 in) pressed at 200°C were translucent white, clean and free of voids or visible color.
- the polymer prepared above (100 g) was combined under inert atmosphere with methanol (500 ml) and lithium carbonate (6.9 g) in a 1 -liter 3 -necked flask equipped with mechanical stirrer, addition funnel and distillation head.
- the slurry was allowed to stir at 25°C for 22 hr at which time 200 ml toluene was added and the contents were heated to reflux.
- pure toluene was added to the flask to make up volume loss.
- ethylene carbonate (10 g) was added.
- An additional 300 ml distillate were collected, at which time the distillate was collected in fractions and analyzed.
- the polymer was transferred into a nitrogen-purged Vacuum Atmospheres glove box in a sealed container and opened inside the glove box.
- 0.5 grams of polymer crumb were mixed with 1.5 grams of a 2:1 by volume mixture of ethylene carbonate (EC, Selectipur, EM Industries) and DBE4 (DBE4, Aldrich) in a glass vial and heated to 100°C for several hours to mix thoroughly. This mixture formed a wet, clear, rubbery gel upon cooling to room temperature.
- the mixture was then melt pressed using a Carver Hydraulic Unit Model #3912 press with a platen temperature of 120°C and a ram force of 1 klb between two 5 mil thick sheets of Kapton® polyimide film. The film that resulted was clear and uniform and 3-4 mils in thickness.
- a 4-L horizontal autoclave with mechanical agitator was purged with nitrogen and charged with 150 g of pre-emulsified PSEPVE in aqueous ammonium perfluorooctanoate (prepared using 35 g ammonium perfluorooctanoate and 600 mL water in the MicrofluidizerTM according to the methods described in Example 13, then diluted to 1.0 liter with distilled water, and 1500 mL of distilled water.
- the reactor was evacuated, then pressured to 0 psig with vinylidene fluoride (3 times), heated to 60°C, pressured to 300 psig with vinylidene fluoride, and agitated at 200 rpm.
- a solution of aqueous potassium persulfate (0.6%, 50 mL) was added over a 5 min period. Reactor pressure was maintained at 300 psi until 220 g had been fed after initiator addition. Agitation was stopped and the reactor was cooled and vented. The resulting milky dispersion was frozen and thawed to coagulate the product which was filtered through nylon cloth and washed with water repeatedly to remove surfactant. After air drying, polymer crumb was dried in a nitrogen-purged vacuum oven at 100°C for 24 hr to give 350 g of product.
- Methanol/toluene azeotrope was collected while additional toluene was added to keep volume in the reactor unchanged. Distillation was continued until the polymer had precipitated and the distillate temperature had reached ca. 108°C. Ethylene carbonate (15.8 mL, 18.8 g distilled, stored over sieves) was added, and distillation was continued until the distillate was free of methanol. The slurry was cooled to room temperature and filtered using a dry, nitrogen-purged pressure funnel. Residual toluene was removed under nitrogen, and the product was transferred in a dry atmosphere to provide 221.7 g as a free-flowing, white powder.
- a negative electrode composition was formed in the following manner. Using hand mixing in a 225-ml glass jar inside a glove box under a dry nitrogen atmosphere, 5.1 grams of a copolymer of vinylidine fluoride (VF 2 ) with 9.5 mole % of perfluoro-2-(2-fluorosulfonylethoxide) propyl vinyl ether in the Li+ ionomer form was combined with 34.8 grams of MCMB 6-28 graphite from Osaka Gas Chemicals Co, 2.4 grams of Super P carbon black from MMM Carbon, 17.7 grams of a 4:1 by volume mixture of ethylene carbonate and propylene carbonate from EM Industries.
- VF 2 vinylidine fluoride
- MCMB 6-28 graphite from Osaka Gas Chemicals Co
- Super P carbon black from MMM Carbon
- 17.7 grams of a 4:1 by volume mixture of ethylene carbonate and propylene carbonate from EM Industries 17.7 grams of a 4:1 by volume mixture of ethylene carbonate and propylene carbonate from
- the negative electrode composition so-formed was melt-compounded in a CSI-Max extruder, model 194, enclosed in a glove box purged with dry nitrogen. Extrusion conditions were as follows: Rotor temperature: 130°C Header temperature: 130°C
- Li-ionomer used in the negative electrode composition was combined with 34.8 grams of LiCoO 2 from EM Industries, 3.0 grams of Super P carbon black from MMM Carbon, 1.2 grams of Ensaco 350 carbon black from MMM Carbon, and 16.2 grams of a 4: 1 by volume mixture of ethylene carbonate and propylene carbonate from EM Industries.
- the positive electrode composition so formed was melt-compounded in a CSI-Max extruder, model 194, enclosed in a glove box purged with dry nitrogen at the same conditions used to process the negative electrode material.
- a sample of the extruded material was melt-pressed to form a film with a thickness of 0.013 cm using a Pasadena hydraulic press with a platen temperature of 110°C and a ram force of 20,000 lbs.
- the electronic conductivity of this film was found to be 0.134 S/cm.
- This mixture formed a wet, powdery gel upon cooling to room temperature.
- the mixture was then melt pressed using a Carver Hydraulic Unit Model #3912 press at 115°C and 2 klbs pressure between two 5 mil thick sheets of Kapton® polyimide film.
- the film that resulted was clear and uniform and 3 mils thick.
- a circular sample 18 mm in diameter was punched out of this film to use as a separator.
- the thus fabricated electrode and separator films were all immersed into a solution of 1.0 M LiPF 6 in 2:1 EC/DBE4 as described in Example 1. The films were left to soak in this electrolyte solution for two hours, then removed and patted dry before use. The electrodes and separator film were assembled into a size 2032 coin cell which was fabricated using procedures known in the art. The coin cell was tested using the procedures described in Example 1.
- the capacity of the coin cell on the first charge was 4.69 mAh while the capacity returned on the first discharge was 3.87 mAh giving a reversible fraction of 82.5%.
- the impedance of the coin cell at 0.01 Hz frequency was equal to
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Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001508535A JP2003504813A (en) | 1999-07-02 | 2000-06-28 | Lithium secondary battery using non-aqueous electrolyte |
MXPA01013467A MXPA01013467A (en) | 1999-07-02 | 2000-06-28 | Nonaqueous electrolyte lithium secondary batteries. |
EP00944948A EP1203419A1 (en) | 1999-07-02 | 2000-06-28 | Nonaqueous electrolyte lithium secondary batteries |
CA002374335A CA2374335A1 (en) | 1999-07-02 | 2000-06-28 | Nonaqueous electrolyte lithium secondary batteries |
AU58965/00A AU5896500A (en) | 1999-07-02 | 2000-06-28 | Nonaqueous electrolyte lithium secondary batteries |
KR1020017016971A KR20020033651A (en) | 1999-07-02 | 2000-06-28 | Nonaqueous Electrolyte Lithium Secondary Batteries |
US10/048,947 US6743549B1 (en) | 1999-07-02 | 2000-06-28 | Nonaqueous electrolyte lithium secondary batteries |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14222999P | 1999-07-02 | 1999-07-02 | |
US60/142,229 | 1999-07-02 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001003230A1 true WO2001003230A1 (en) | 2001-01-11 |
Family
ID=22499074
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2000/017772 WO2001003230A1 (en) | 1999-07-02 | 2000-06-28 | Nonaqueous electrolyte lithium secondary batteries |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP1203419A1 (en) |
JP (1) | JP2003504813A (en) |
KR (1) | KR20020033651A (en) |
CN (1) | CN1372704A (en) |
AU (1) | AU5896500A (en) |
CA (1) | CA2374335A1 (en) |
MX (1) | MXPA01013467A (en) |
TW (1) | TW501301B (en) |
WO (1) | WO2001003230A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002298852A (en) * | 2001-03-22 | 2002-10-11 | Ilion Technology Corp | Electrochemical cell having ionomer binder and manufacturing method relating to the same |
EP1403958A1 (en) * | 2002-04-26 | 2004-03-31 | Solvay Solexis S.p.A. | A process for preparing ionomeric membranes |
WO2011144317A1 (en) * | 2010-05-19 | 2011-11-24 | Li-Tec Battery Gmbh | Additive for electrolytes in rechargeable lithium ion batteries |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006080008A (en) * | 2004-09-10 | 2006-03-23 | Gs Yuasa Corporation:Kk | Nonaqueous electrolyte secondary battery |
KR100695109B1 (en) | 2005-02-03 | 2007-03-14 | 삼성에스디아이 주식회사 | Organic electrolytic solution and lithium battery employing the same |
JP6501216B2 (en) * | 2015-01-19 | 2019-04-17 | 日立オートモティブシステムズ株式会社 | Lithium ion secondary battery |
KR102613107B1 (en) | 2015-08-21 | 2023-12-12 | 린텍 가부시키가이샤 | Solid electrolytes and batteries |
RU2759843C1 (en) * | 2020-05-22 | 2021-11-18 | Федеральное государственное автономное образовательное учреждение высшего образования "Уральский федеральный университет имени первого Президента России Б.Н. Ельцина" | Elementary unit for a lithium-ion battery and battery based on it |
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- 2000-06-28 CA CA002374335A patent/CA2374335A1/en not_active Abandoned
- 2000-06-28 WO PCT/US2000/017772 patent/WO2001003230A1/en not_active Application Discontinuation
- 2000-06-28 EP EP00944948A patent/EP1203419A1/en not_active Withdrawn
- 2000-06-28 KR KR1020017016971A patent/KR20020033651A/en not_active Application Discontinuation
- 2000-06-28 JP JP2001508535A patent/JP2003504813A/en active Pending
- 2000-06-28 AU AU58965/00A patent/AU5896500A/en not_active Abandoned
- 2000-06-28 MX MXPA01013467A patent/MXPA01013467A/en not_active Application Discontinuation
- 2000-06-28 CN CN00809607A patent/CN1372704A/en active Pending
- 2000-07-06 TW TW089113103A patent/TW501301B/en active
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JP2002298852A (en) * | 2001-03-22 | 2002-10-11 | Ilion Technology Corp | Electrochemical cell having ionomer binder and manufacturing method relating to the same |
EP1403958A1 (en) * | 2002-04-26 | 2004-03-31 | Solvay Solexis S.p.A. | A process for preparing ionomeric membranes |
WO2011144317A1 (en) * | 2010-05-19 | 2011-11-24 | Li-Tec Battery Gmbh | Additive for electrolytes in rechargeable lithium ion batteries |
Also Published As
Publication number | Publication date |
---|---|
AU5896500A (en) | 2001-01-22 |
TW501301B (en) | 2002-09-01 |
MXPA01013467A (en) | 2002-07-22 |
KR20020033651A (en) | 2002-05-07 |
CN1372704A (en) | 2002-10-02 |
CA2374335A1 (en) | 2001-01-11 |
EP1203419A1 (en) | 2002-05-08 |
JP2003504813A (en) | 2003-02-04 |
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