A SYSTEM FOR REFILLING A SUBSEA MOTOR COOLING CIRCUIT
The invention relates to a system for refilling a subsea motor cooling circuit, which cooling circuit comprises a cooler exposed to the surrounding body of water, and which system comprises a refill source, a line connection between the refill source and the cooling circuit and a valve in the line connection for metered refilling of the cooling circuit.
The invention has been especially developed in connection with a subsea pump module as disclosed in Norwegian Patent Application No. 19992627, filed on the same date as the present application, and which teaches and describes a subsea pump module comprising a pump insert and a pump motor, with a system for lubricating bearings, cooling and lubricating seals and cooling the motor, which system comprises an external cooler exposed to the body of water. For refilling, a refilling valve is indicated in the system.
Although the invention has been especially developed in connection with the aforementioned subsea pump module, the invention is of course not limited to this exclusive use, as it can be used in many other cases where a metered refilling is required. It is an object of the invention to provide a metering valve which functions by utilising the temperature differences that will be found in the cooling circuit and between the cooling circuit and the surrounding body of water.
According to the invention, there is proposed a system as mentioned in the introduction and having a metering valve that comprises a housing having a first and a second chamber. These two chambers are separated from one another by means of a bellows. The first chamber has an inlet that is connected to the refill source via a non-return valve and a valve-controlled outlet that is connected to the cooling circuit. The second chamber is liquid-filled and accommodates a liquid-carrying heat exchanger having an inlet and an outlet, where the outlet is connected to the cooling circuit downstream of the cooler, and the inlet can be connected via a shuttle valve to the cooling circuit upstream of the cooler, directly or via a second cooler, exposed to the body of water, and which is throttle-connected to the cooling circuit.
The new metering valve is based on the expansion and contraction of the liquid in the second chamber under the effect of the heat exchanger that is accommodated in the
second chamber and which can be alternately connected to the cooling circuit, directly or via a cooler that is throttle-connected to the cooling circuit and exposed to the body of water. When the heat exchanger is connected to the cooling circuit via the said second cooler, which is throttle-connected to the cooling circuit, the temperature in this second cooler, will, as a result of the throttle connection, be very close to the surrounding water temperature. The liquid in this second cooler will thus be colder than the liquid which may come directly from the cooling circuit. When the second cooler is connected, liquid in the second chamber will thus contract. As mentioned, the first chamber is connected to a refill source, via a non-return valve. When the liquid in the second chamber contracts, liquid will flow into the first chamber from the refill source (the bellows follows the contraction of the liquid in the second chamber). Once this has happened, the shuttle valve is actuated so that the heat exchanger is connected directly to the cooling circuit. The liquid which is now fed into the heat exchanger will be warmer than that which passes through the second cooler, and the liquid in the second chamber will therefore expand and, via the expanding diaphragm, force liquid out of the first chamber and into the cooling circuit. The non-return valve prevents return to the refill source.
The invention provides a very simple and reliable refilling system. It requires only actuation of the valve in the outlet from the first chamber and the shuttle valve. These valves may advantageously be combined in a suitable control valve that is preferably electrically actuated. The electric actuation may be direct or via pilot pressure. A suitable control valve is one which has two flow paths and a closed port in a first position and two closed ports and one flow path in a second position.
The invention will now be described with reference to the drawing, whose only figure is a schematic diagram of a system according to the invention, intended for refilling a subsea pump module.
The drawing shows a subsea pump module 1 consisting of an electric motor 2 and a centrifugal pump 3 that is driven by the electric motor. The pump inlet is indicated by means of the reference numeral 4 and the pump outlet by means of the reference numeral 5.
A cooling circuit is provided for the motor 2, for lubricating and cooling bearings, seals and the motor itself. This cooling circuit comprises an external cooler 6. For further details regarding the subsea pump module 1 and the cooling circuit with the external
cooler 6, reference is made to the aforementioned Norwegian patent application filed on the same date as the present application.
The external cooler 6 is exposed to the surrounding body of water, i.e., to the seawater. The cooling circuit will need refilling as a result of inevitable loss over time, and, according to the invention, a new system as defined in the patent claims is proposed for this refilling.
A central element in the refilling system is a metering valve 7. This metering valve 7 includes a two-part housing 8, 9 which with the aid of a bellows 10 is divided into a first chamber 11 and a second chamber 12. The bellows 10 is fixed between the two housing parts 8 and 9 and extends into one of the housing parts 8.
The first chamber 11 has an inlet 13 that is connected to a non-illustrated refill source via a non-return valve 14 and a filter 15 arranged in front of the valve. The first chamber 11 also has an outlet 16 which is valve-controlled by the control valve 20, and connected to the cooling circuit by means of a line 17.
The second chamber 12 is filled with a suitable liquid and accommodates a heat exchanger 18, in the exemplary embodiment in the form of a heat exchanger coil. The heat exchanger 18 has an inlet which via a shuttle valve, the control valve 20, can be connected directly to the cooling circuit upstream of the cooler 6. Alternatively, it can be connected to the cooling circuit upstream of the cooler 6 via a second cooler 19, exposed to the body of water, and which is throttle-connected 21 to the cooling circuit.
The heat exchanger also has an outlet 22 that is connected to the cooling circuit downstream of the cooler 6.
The throttle 21 causes the liquid in the second cooler 19 to be cooled considerably and reach a temperature close to the surrounding water temperature. This means to say that the liquid in the cooler 19 will have a lower temperature than the liquid which passes through the line 23 and via the control valve 20 can be directed to the heat exchanger 18.
In the drawing the system is shown whilst the refill liquid is being metered into the cooling circuit. The control valve 20 is in a position where the heat exchanger 18 is directly connected to the cooling circuit upstream of the cooler 6. The liquid in the
second chamber 12 is under expansion, as indicated by the broken lines for the diaphragm or bellows 10, and liquid is therefore forced from the first chamber 11 , out through the outlet 16 and then through the line 17 to the cooling circuit.
Once the metering has been completed, the control valve 20 is actuated so that the heat exchanger 18 is connected to the second external cooler 19. The outlet 16 will then be closed. The colder liquid from the second cooler 19 will cause the liquid in the second chamber 12 to contract, accompanied by the contraction of the bellows 10 and intake of refill liquid through the filter 15 and the non-return valve 14. When refilling is required, the control valve 20 is switched to the position illustrated in the drawing figure.