WO2000074032A1 - Adjustable guitar neck - Google Patents

Adjustable guitar neck Download PDF

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Publication number
WO2000074032A1
WO2000074032A1 PCT/US2000/006777 US0006777W WO0074032A1 WO 2000074032 A1 WO2000074032 A1 WO 2000074032A1 US 0006777 W US0006777 W US 0006777W WO 0074032 A1 WO0074032 A1 WO 0074032A1
Authority
WO
WIPO (PCT)
Prior art keywords
neck
stringed instrument
recess
heel
tail
Prior art date
Application number
PCT/US2000/006777
Other languages
French (fr)
Inventor
Robert D. Taylor
Original Assignee
Taylor-Listug, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/321,271 external-priority patent/US6051766A/en
Application filed by Taylor-Listug, Inc. filed Critical Taylor-Listug, Inc.
Priority to AU38850/00A priority Critical patent/AU3885000A/en
Publication of WO2000074032A1 publication Critical patent/WO2000074032A1/en

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Classifications

    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10DSTRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
    • G10D3/00Details of, or accessories for, stringed musical instruments, e.g. slide-bars
    • G10D3/06Necks; Fingerboards, e.g. fret boards
    • G10D3/095Details of removable or collapsible necks, e.g. suitable for transport or storage
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10DSTRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
    • G10D1/00General design of stringed musical instruments
    • G10D1/04Plucked or strummed string instruments, e.g. harps or lyres
    • G10D1/05Plucked or strummed string instruments, e.g. harps or lyres with fret boards or fingerboards
    • G10D1/08Guitars

Definitions

  • the present invention is directed to a system for adjusting the neck of a stringed instrument, such as a guitar, relative to its body.
  • a guitar typically has two main components, a neck and a body.
  • the musician squeezes the strings of the guitar against frets that are on the neck in order to change intonations of the strings.
  • the design of the neck is therefore an important part of the guitar's performance.
  • a guitar has a neck 1 attached to a body 2.
  • the neck 1 is formed with a heel la that is glued or bolted to the outer surface of the side 2b of body 2.
  • two bolts running parallel to the length of neck 1 can be used.
  • a portion of heel 1 a can be received into a mortice in the body 2.
  • the heel and mortice can be dovetailed such that the neck cannot move in a forward-backward direction illustrated by double-headed arrow 6
  • a fretboard 5 having a flat underside is glued to the flat upper suiface of neck 1
  • the fietboaid 5 typically offers twenty frets between a nut 4 at the far end of the neck, and the twentieth fret 9 which is closest to the centei of body 2
  • the fourteenth fret 7 is located at the edge wheie heel la meets body 2
  • the region of the fretboard 5 between the fourteenth fret 7 and the proximal end of the fietboard adjacent the twentieth fret 9 is a "tail" portion 8 which is glued to the front surface 2a of body 2
  • the neck 1 ends befoie the tail portion 8 and therefoie gives it no support
  • the fretboard 5 is usually made of a stiff material such as plastic or wood, but it (togethei with neck 1) inevitably becomes warped or disfigured either at the time of manufactuie or ovei time When the fretboard 5 is viewed sharply down its length from a location neai the head 3 of the guitar, the top edge 5
  • Figure 2 shows an example of the disfigurement that the fretboard and neck may sustain Ideally, the fretboard should be perfectly straight between the nut 4 and the twentieth fret 9
  • a bowed or scooped region 5b often appears between the nut 4 and a hump 5c due to the tension of the stnngs, humidity, and/or some other factor
  • the location of hump 5c is typically at or near the fourteenth fret 7 where the fretboard' s tail 8 ceases being supported by the neck and begins being glued to the front surface 2a of the body 2
  • a drop-off region 5d which, m the illustrated case, is the flat tail 8 It remains flat because it is glued to the body 2
  • Stnngs 10 hover over the fretboard 5 and, when the guitar is played, must be squeezed against the frets
  • the low spots in the middle of the scooped region 5b make the guitar difficult to play, may make the guitar out-of-tune, and if severely warped will cause the stnngs to contact the hump 5c
  • a technician must disassemble the guitar, change the angle of inclination of the neck 1 relative to the body 2, and re-attach the neck to the body
  • Disassembling the guitar begins by removing the glued tail 8 from the front surface 2a of body 2 at the risk of damage to the tail, neck, and/or body
  • the heel portion 1 a of the neck must also be detached from the body 2
  • the proximal surface lb of the heel la is reworked to give a different angle of inclination to the neck
  • the hump 5c might have been successfully removed thanks to the new
  • misalignment can be cured with only minimal labor using shim sets to adjust the angle of inclination of the guitar's neck relative to its body. Additional aspects of the present invention give greater strength to the neck and/or to the neck-body joint It is therefore an object of the present invention to provide a guitar having replaceable shims that align the guitar's neck relative to its body about a pivot point lying on the surface of the fretboard of the neck.
  • a broader object of the present invention is to provide a stringed instrument with at least two replaceable shim sets that change an angle of inclination of its neck relative to its body, the shim sets lying in different planes relative to one another.
  • Another object of the present invention is to provide inventive methods for re-aligning the neck and body of a stringed instrument
  • a still further object of the present invention is to provide an instrument whose connection between neck and body is very strong and can be hidden from view.
  • a stringed instrument comprising a body portion having at least first and second surfaces; a neck portion having at least third and fourth surfaces respectively aligned with said first and second surfaces; at least a first spacer disposed between said first surface and said third surface; and at least a second spacer disposed between said second surface and said fourth surface.
  • obj ects are also achieved by providing a method of adjusting a neck and body of a stringed instrument relative to one another, said neck and body being joined together with a plurality of spacers therebetween, said method comprising (a) detaching the body of the instrument from the neck; (b) removing at least one of the spacers and replacing it with a new spacer; and (c) reattaching the body of the instrument to the neck.
  • a j ointing structure for connecting a neck portion to a body portion of a stringed instrument, comprising a generally L-shaped piece having first and second legs generally perpendicular to one another; and an elongated finger board brace extending generally transverse to a length of said first leg, said finger board brace being at an end region of said first leg distal from said second leg.
  • Figure 1 shows a perspective view of a prior art guitar.
  • Figure 2 illustrates a disfigurement that occurs in the neck and fretboard of the prior art.
  • Figure 3 shows an exploded view of a stringed instrument according to an embodiment of the present invention.
  • Figure 4 shows an underside view of a stringed instrument's neck usable in the embodiment of Figure 3.
  • Figures 5(a) and 5(b) show cross-sectional views of a stringed instrument's neck and body joint according to an embodiment of the present invention.
  • Figure 6 shows a support structure usable inside a hollow body stringed instrument according to an embodiment of the present invention.
  • Figure 7(a), 7(b), and 7(c) show additional embodiments of a stringed instrument's neck according to the present invention.
  • FIG. 3 shows a hollow body guitar according to a preferred embodiment of the present invention.
  • the present invention can be adapted to other stringed instruments , but a hollow body guitar is the preferred embodiment and therefore the description of the various embodiments will be made with reference to such a guitar.
  • the guitar has a neck portion 32 and a body portion 34.
  • the neck portion 32 includes a neck blank supporting a fretboard 36.
  • the neck blank may be made of a single piece of wood, metal, plastic, or other rigid material, but as described below a preferred embodiment of the neck blank includes two or three pieces of wood.
  • the fretboard 36 can also be made of wood, metal, plastic, or other rigid material but it is best to use a material that can be planed to a smooth flat surface.
  • the playing surface of the fretboard can be sculpted to any desired shape such as a slightly convex shape as considered in a width-wise direction of the neck.
  • the neck portion 32 also includes a tail 37 and a heel 35 which mate against respective surfaces of the guitar body.
  • a head 31 is optional, as is the heel 35.
  • Decorative scenes or designs can be placed anywhere on the instrument, but it is preferable to construct it out of wood and to coat it with a transparent or tinted finish.
  • the guitar body 34 is preferably a hollow body with a sound port 33 in the front surface 34a of the body.
  • the body At the front and side surfaces 34a, 34b where the body portion attaches to the neck portion, the body has a pair of recesses 38, 39.
  • the bottom surfaces 38a, 39a of the recesses lie generally at right angles relative to one another, and are sized so as to receive respective spacers or shims 40, 42.
  • spacers 40, 42 are secured between the neck portion 32 and the body portion 34.
  • the neck blank used to support the fretboard 36 extends all the way to the proximal end of the neck portion 32 including tail 37.
  • the neck portion 32 is attached to the body portion 34 by a plurality of bolts.
  • a plurality of bolts In Figure 3, three bolt holes are shown, two passing from the internal cavity of the body 34 through the bottom surface 39a of recess 39 and the spacer 42 into the heel portion 35, and one passing from the internal cavity through the bottom surface 38a of recess 38 and spacer 40 into the tail 37.
  • a thicker or thinner spacer 42 can change the effective length of the neck portion, a thicker or thinner spacer 40 can change the elevation of the fretboard 36, and changes in the wedge angle of either spacer can change the angle of inclination of the fretboard 36 relative to the body without imposing a hump at the fourteenth (or other) fret as was shown at 5c in Figure 2.
  • the present invention is best implemented by machining the recesses 38, 39, the spacers 40, 42, and the conesponding mating surfaces of neck portion 32 with very high tolerances.
  • the most critical tolerances for spacers 40, 42 are in their thickness and wedge angle.
  • a set can offer aplurality of thicknesses on the order of one to several millimeters thick in fractional increments, and a plurality of wedge angles on the order of zero to only a few degrees (both positive and negative) in fractional (e.g. , minute and second) increments. It will be appreciated that the sizes and shapes of the spacers 40, 42 should suit the expected amount of adjustment that may be needed.
  • the set of shims offers a consistent thickness of about one tenth of an inch (0.100"), accurate to about two one-thousandths of an inch (+0.002"), and wedge angles in the fractions of a degree, up to about one degree (+1 ° ), so that the "pivot point" of the neck lies on the surface of the fret board at or near the fourteenth fret.
  • the depth of recesses 38, 39 should be such that the neck portion 32 enters the body portion
  • FIG. 4 shows detail of the proximal region of neck portion 32 for an embodiment of the present invention.
  • the heel 35 extends generally transverse to the length of the neck, and has a proximal surface 35a that is given the same width and height dimensions as the recess 39 so that, when assembled, the recess 39 is not visible and instead the heel 35 appears simply to rest against the side wall 34b of the body portion.
  • the tail portion 37 is preferably shaped to hide the presence of recess 38.
  • the tail portion 37 of the neck blank is shown having two tiers which generally match the two-tiered recess 38 illustrated in Figure 3. This multi -tiered embodiment is particularly useful in a hollow body guitar where the fretboard 36 reaches very close to the sound port 33 If the recess 38 were also made to reach very close to the sound port 33, the structural integrity and sound quality of the body might be compromised. This is described in further detail below.
  • a first tier 37a has the same width and length dimensions of the recess 38 so that, when assembled, the recess 38 is not visible and instead the tail 37 appears simply to rest against the front surface 34a of the body portion.
  • a second tier 37b is designed to fit into the deeper part of recess 38 and abut the spacer 40
  • the tail can have a single tier rather than the multi- tiered embodiment of Figure 4, and/or if the neck blank is made thick enough along its length, the heel 35 might not necuneily protrude discemibly from the neck
  • the second tier 37b need not share either the same width nor the same length as the first tier 37a
  • the depth of recess 38 can be such that the fretboard 36, and not the tail portion of the neck blank, appears to rest against the front surface 34a of the body.
  • the recesses 38, 39 can be isolated from one another instead of sharing a common edge at the intersection of the body's front and side surfaces 34a, 34b. Each recess 38, 39 can be separated into a pair, or more, recesses. Other variations are also possible.
  • Figures 5(a) and 5(b) provide cross-sectional views of an embodiment of the present invention.
  • Figure 5(a) illustrates the proximal region of the neck portion 32, including the heel 35 and the tail 37.
  • a hinge or pivot fret 14 can be considered the one that lies at or around the mating surfaces 35a, 34a between the neck and body portions, where the problem of a hump 5c can appear.
  • the pivot fret 14 is the fourteenth fret.
  • a hump 5c does not occur because adjustments rotate the entire neck portion, including tail 37, about the pivot fret (or any other point).
  • Figure 5(b) shows neck and body portions assembled together.
  • Heel 35 is attached to the body by a pair of bolts 51 , 53, and tail 37 is attached by a single bolt 55. Spacers 42, 40 are also secured by the bolts, and abut the respective surfaces 35a, 37a of the heel and tail Because the spacers need not have a tight fit against the sides of the recesses 38, 39, air gaps 52, 54, 56 may exist within the joint.
  • the length of heel 35 preferably matches the length of recess 39 so that, as shown at arrow 50, an observer thinks that the heel simply rests against the side surface of the body 34. The same is observed at arrow 59 where the fretboard 36 appears to rest against the front surface of the body. At 59, front surface 34a of the body can be machined to have the shallow portion of recess 38.
  • the bolts are shown accessible from inside the hollow body by reaching a person's hand through the sound port 33 with a wrench or other tool.
  • the structure internal to the hollow body which helps join the neck and body portions together can be designed in innumerable ways. However, it is important for the structure to avoid impacting the sound quality of the instrument.
  • a jointing structure that is mounted inside a hollow body instrument is shown.
  • the jointing structure can be made of any rigid material (or combination of materials) such as wood, plastic, metal, or otherwise. It includes a finger board brace 61 that spans laterally across the internal side of front surface 34a, most preferably across the entire width of the instrument in order to furnish the most strength.
  • the brace 61 can be glued and/or tacked in place, and provides structural support to the body portion 34.
  • a second component of the j ointing structure is a generally L-shaped piece 62 having respective legs into which the recesses 38, 39 are machined.
  • piece 62 can be hand-tooled or machine-tooled, preferably the latter.
  • L-shaped piece 62 may be glued and/or tacked to the internal side of front surface 34a, the internal side of bottom surface 34c, and/or to the internal side of side surface 34b (not shown in Figure 5(b)). It is also preferably attached, by glue or otherwise, to the finger board brace 61.
  • the L-shaped piece 62 need not span the entire width of the instrument, but together with brace 61 constitutes a strong support for the neck portion.
  • Figure 6 illustrates another embodiment of the jointing structure according to the present invention, although not necessarily to scale.
  • the jointing structure can be made of wood, plastic, metal, or other rigid material, and interferes only minimally, if at all, with the tone producing volume of the hollow body.
  • a finger board brace 63 has an upper surface 63a which is attached by glue, tacks, or otherwise to the internal side of front surface 34a. It has a generally L-shaped cross section, and preferably spans the entire width of the instrument's body 34.
  • a lip 63b can, but need not, also span the width of the body 34.
  • a depressed area 63c gives more surface area to attach lip 63b to a shelf 65 of the jointing structure.
  • Shelf 65 has a lip 65b which is secured by glue, tacks, or otherwise to the lip 63a, and a surface 65a which can be secured to the internal side of front surface 34a. Adjacent surface 65a is where the recess 38 is preferably machined into the shelf.
  • the shelf 65 can be wider than the recess and therefore surround it on two, three, or four sides, but it is preferable to reduce the amount of material used in order to make the jointing structure light weight. Shelf 65 is preferably provided with a through hole 65c which accommodates bolt 55 ( Figure 5(b)).
  • a heel block 67 Connected to shelf 65 is a heel block 67.
  • the shelf and heel block can be made from a single piece of material (as can the shelf, the heel block, and the finger board brace), but the illustrated embodiment uses a glued finger joint 66 to attach the shelf 65 and heel block 67 together.
  • the heel block is machined with recess 39, and is provided with through holes 67a, 67b which accommodate bolts 51, 53. It should be understood that the bolt holes in spacers 40, 42 can be made oval or elongated so that they can be secured regardless of the other spacer's thickness.
  • Figures 7(a), 7(b), and 7(c) illustrate additional inventive embodiments for use in an instrument's neck.
  • one or more support plates 71 are inserted into corresponding slots 72 machined into the neck blank 30.
  • the plates 71 are preferably hardened steel on the order of 1/16" thick, 3/8" tall, and preferably about 3.5", 4", 6", 7", or 8 " long, although any suitable material and size can be used.
  • elongated slots 72 are made in the blank and glue is placed therein for holding the plate 71.
  • a hole 72a can be included in the slot 72 so that excess glue can escape.
  • Figures 7(b) and 7(c) show different configurations for the plates 71. It is preferable for a group of plates to be used, such as four, with the group approximately centered along its length at the pivot fret 14, and generally equidistantly spaced across the width of the neck.
  • the group includes four plates 71. Two of the plates 71 a, 71 b are about 3.5" long and closer to the instrument's body 34 than the other two 71c, 71d, which are about 7" long. The length of the first pair of plates overlaps with that of the other pair for about 2 to 3 inches .
  • Plates 71 a, 71 b are positioned closer to the outward sides of the neck than the other two plates 71 c, 71 d.
  • the two outer plates 71e, 71f are longer, on the order of 10 inches or so, while the other two plates 71g, 71h are about 6 inches long and lie within the ends of the longer plates.
  • a metal cylinder 74 such as aluminum, is mounted within a bore in the heel 35.
  • the cylinder is especially useful with the heel is made of wood or other "soft" materials.
  • Cylinder 74 can be inserted from the underside of the heel 35, as shown, or from the fretboard side of the neck blank 30. The latter hides the cylinder from view .
  • Through holes 74a, 74b are preferably threaded and aligned with the bolt holes for bolts 51 , 53 so that the bolts can grip against the metal threads rather than digging into the material of the heel.
  • a metal nut 73 is also preferably mounted into a corresponding recess in the neck blank 30.
  • Nut 73 is aligned with the bolt hole for bolt 55 so that the bolt can grip against the metal threads of the nut rather than digging into the material of the neck blank. It should be noted that nut 73, cylinder 74, and/or truss rod 76 can be used in any of the embodiments shown in Figures 7(a) through 7(c), or with any other embodiment described herein.
  • pairs of plates 71 not to end at the same location along the length of the neck. By feathering their ends to different locations along the length of the neck, adjustments made to the truss rod 76 do not result in a kink in the neck, but rather in a smooth, curved transition.
  • Figures 7(a) through 7(c) also illustrate a glued finger joint 75 connecting a head to the neck blank.
  • the neck portion of the instrument is manufactured in several stages
  • the neck begins as a flat piece of mahogany or other material that is shaped into head and the neck segments.
  • the neck segment does not include the heel, which is attached later as a separate piece.
  • the head and neck are joined at the glued finger joint 75, which is a very strong j oint.
  • a fretboard is glued to the surface of the neck blank.
  • the present invention contemplates a truss rod recessed into the neck blank along the length thereof.
  • the manufacturing process also includes attaching a heel block onto the underside of the neck blank.
  • the heel block can be secured by glued dowels passing into aligned holes in the neck blank and the heel block. After the heel block is secure, the entire neck portion is milled into its final shape, including cosmetic shaping and the formation of the heel and tail. If the plates 71 are used together with the jointing structure of Figure 5(b) or Figure 6, the instrument will experience increased strength at the expense of only a few ounces in weight. Further, the added weight is in a neutral position between the neck and body.
  • each recess can accommodate a plurality of stacked spacers; the spacers can be integrated into a single, approximately 90° piece; and/or the attachment bolts can pass next to, rather than through the spacers.
  • the spacers can be integrated into a single, approximately 90° piece; and/or the attachment bolts can pass next to, rather than through the spacers.

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  • Engineering & Computer Science (AREA)
  • Acoustics & Sound (AREA)
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Abstract

A stringed instrument such as a hollow body guitar has a neck portion (32) that extends under the tail of the fretboard. The body of the instrument (34) has a pair of recesses which mate with respective tail (37) and heel (35) surfaces on the neck portion (32). Spacers (40, 42) are placed in the recesses (38, 39) in order to adjust the spacing and angle of the neck portion (32) relative to the instrument's body (34). If the neck and body are connected to each other by bolts, then any misalignment between the neck and body can be cured by removing the bolts, replacing the spacers (40, 42) with spacers of a different thickness and/or wedge shape, and replacing the bolts. Additional structural components can be added to the neck and inside the body of the instrument in order to further enhance its structural integrity.

Description

ADJUSTABLE GUITAR NECK
FIELD OF THE INVENTION
The present invention is directed to a system for adjusting the neck of a stringed instrument, such as a guitar, relative to its body.
BACKGROUND OF THE INVENTION
A guitar typically has two main components, a neck and a body. The musician squeezes the strings of the guitar against frets that are on the neck in order to change intonations of the strings. The design of the neck is therefore an important part of the guitar's performance.
The design of the neck and the way it is connected to an guitar's body has remained basically unchanged for nearly a century. As shown in the prior art of Figure 1 , a guitar has a neck 1 attached to a body 2. The neck 1 is formed with a heel la that is glued or bolted to the outer surface of the side 2b of body 2. When bolted, two bolts running parallel to the length of neck 1 can be used. As an alternative to simply resting against the outer surface of the body's side, a portion of heel 1 a can be received into a mortice in the body 2. In such a configuration, the heel and mortice can be dovetailed such that the neck cannot move in a forward-backward direction illustrated by double-headed arrow 6
A fretboard 5 having a flat underside is glued to the flat upper suiface of neck 1 The fietboaid 5 typically offers twenty frets between a nut 4 at the far end of the neck, and the twentieth fret 9 which is closest to the centei of body 2 The fourteenth fret 7 is located at the edge wheie heel la meets body 2 The region of the fretboard 5 between the fourteenth fret 7 and the proximal end of the fietboard adjacent the twentieth fret 9 is a "tail" portion 8 which is glued to the front surface 2a of body 2 The neck 1 ends befoie the tail portion 8 and therefoie gives it no support The fretboard 5 is usually made of a stiff material such as plastic or wood, but it (togethei with neck 1) inevitably becomes warped or disfigured either at the time of manufactuie or ovei time When the fretboard 5 is viewed sharply down its length from a location neai the head 3 of the guitar, the top edge 5a of fretboard 5 may have the shape shown m Figure 2
Figure 2 shows an example of the disfigurement that the fretboard and neck may sustain Ideally, the fretboard should be perfectly straight between the nut 4 and the twentieth fret 9
Unfortunately, a bowed or scooped region 5b often appears between the nut 4 and a hump 5c due to the tension of the stnngs, humidity, and/or some other factor The location of hump 5c is typically at or near the fourteenth fret 7 where the fretboard' s tail 8 ceases being supported by the neck and begins being glued to the front surface 2a of the body 2 Between the hump 5c and the twentieth fret 9 is a drop-off region 5d which, m the illustrated case, is the flat tail 8 It remains flat because it is glued to the body 2
Stnngs 10 hover over the fretboard 5 and, when the guitar is played, must be squeezed against the frets However, because of the disfigurement the low spots in the middle of the scooped region 5b make the guitar difficult to play, may make the guitar out-of-tune, and if severely warped will cause the stnngs to contact the hump 5c These unwanted charactenstics can only be fixed with a lot of labor A technician must disassemble the guitar, change the angle of inclination of the neck 1 relative to the body 2, and re-attach the neck to the body Disassembling the guitar begins by removing the glued tail 8 from the front surface 2a of body 2 at the risk of damage to the tail, neck, and/or body The heel portion 1 a of the neck must also be detached from the body 2 Next, the proximal surface lb of the heel la is reworked to give a different angle of inclination to the neck When the neck is reattached, the hump 5c might have been successfully removed thanks to the new angle of inclination, but the scooped region 5b will likely remain In some prior art necks , a truss rod is embedded along the length of the neck and can be adjusted to straighten out the scoop 5b
Another problem in the prior art is the fact that material is removed from the proximal surface lb of heel 1 a, moving the neck closer to the body and thus changing the intonation of the guitar Additional labor may then be required to remove and relocate the bridge or saddle 34c in order to reinstate the original intonation
BRIEF SUMMARY OF THE INVENTION
The inventor of the present invention has discovered an effective and inexpensive way to cure the misalignment of a stringed instrument's body and neck without sacrificing sound quality, construction quality, or physical appearance of the instrument According to certain embodiments of the present invention, misalignment can be cured with only minimal labor using shim sets to adjust the angle of inclination of the guitar's neck relative to its body. Additional aspects of the present invention give greater strength to the neck and/or to the neck-body joint It is therefore an object of the present invention to provide a guitar having replaceable shims that align the guitar's neck relative to its body about a pivot point lying on the surface of the fretboard of the neck.
A broader object of the present invention is to provide a stringed instrument with at least two replaceable shim sets that change an angle of inclination of its neck relative to its body, the shim sets lying in different planes relative to one another.
Another object of the present invention is to provide inventive methods for re-aligning the neck and body of a stringed instrument A still further object of the present invention is to provide an instrument whose connection between neck and body is very strong and can be hidden from view.
These and other objects are achieved by providing a stringed instrument, comprising a body portion having at least first and second surfaces; a neck portion having at least third and fourth surfaces respectively aligned with said first and second surfaces; at least a first spacer disposed between said first surface and said third surface; and at least a second spacer disposed between said second surface and said fourth surface.
These and other obj ects are also achieved by providing a method of adjusting a neck and body of a stringed instrument relative to one another, said neck and body being joined together with a plurality of spacers therebetween, said method comprising (a) detaching the body of the instrument from the neck; (b) removing at least one of the spacers and replacing it with a new spacer; and (c) reattaching the body of the instrument to the neck.
Additional obj ects of the present invention are achieved by providing a j ointing structure for connecting a neck portion to a body portion of a stringed instrument, comprising a generally L-shaped piece having first and second legs generally perpendicular to one another; and an elongated finger board brace extending generally transverse to a length of said first leg, said finger board brace being at an end region of said first leg distal from said second leg.
Further scope of applicability of the present invention will become apparent from a review of the detailed description and accompanying drawings. It shouldbe understood that the description and examples, while indicating preferred embodiments of the present invention, are not intended to limit the breadth of the invention since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art.
BRIEF DESCRIPTION OF THE DRAWINGS The present invention will become more fully understood from the detailed description given below, together with the accompanying drawings which are given by way of illustration only, and thus are not to be construed as limiting the scope of the present invention. In the drawings:
Figure 1 shows a perspective view of a prior art guitar.
Figure 2 illustrates a disfigurement that occurs in the neck and fretboard of the prior art.
Figure 3 shows an exploded view of a stringed instrument according to an embodiment of the present invention.
Figure 4 shows an underside view of a stringed instrument's neck usable in the embodiment of Figure 3.
Figures 5(a) and 5(b) show cross-sectional views of a stringed instrument's neck and body joint according to an embodiment of the present invention. Figure 6 shows a support structure usable inside a hollow body stringed instrument according to an embodiment of the present invention.
Figure 7(a), 7(b), and 7(c) show additional embodiments of a stringed instrument's neck according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Figure 3 shows a hollow body guitar according to a preferred embodiment of the present invention. The present invention can be adapted to other stringed instruments , but a hollow body guitar is the preferred embodiment and therefore the description of the various embodiments will be made with reference to such a guitar. The guitar has a neck portion 32 and a body portion 34. The neck portion 32 includes a neck blank supporting a fretboard 36. The neck blank may be made of a single piece of wood, metal, plastic, or other rigid material, but as described below a preferred embodiment of the neck blank includes two or three pieces of wood. The fretboard 36 can also be made of wood, metal, plastic, or other rigid material but it is best to use a material that can be planed to a smooth flat surface. The artisan will appreciate that the playing surface of the fretboard can be sculpted to any desired shape such as a slightly convex shape as considered in a width-wise direction of the neck. The neck portion 32 also includes a tail 37 and a heel 35 which mate against respective surfaces of the guitar body. A head 31 is optional, as is the heel 35. Decorative scenes or designs can be placed anywhere on the instrument, but it is preferable to construct it out of wood and to coat it with a transparent or tinted finish.
The guitar body 34 is preferably a hollow body with a sound port 33 in the front surface 34a of the body. At the front and side surfaces 34a, 34b where the body portion attaches to the neck portion, the body has a pair of recesses 38, 39. The bottom surfaces 38a, 39a of the recesses lie generally at right angles relative to one another, and are sized so as to receive respective spacers or shims 40, 42. When the guitar is assembled, spacers 40, 42 are secured between the neck portion 32 and the body portion 34. According to a preferred embodiment of the present invention, the neck blank used to support the fretboard 36 extends all the way to the proximal end of the neck portion 32 including tail 37. The neck portion 32 is attached to the body portion 34 by a plurality of bolts. In Figure 3, three bolt holes are shown, two passing from the internal cavity of the body 34 through the bottom surface 39a of recess 39 and the spacer 42 into the heel portion 35, and one passing from the internal cavity through the bottom surface 38a of recess 38 and spacer 40 into the tail 37.
Using this design, no glue is needed to secure the neck and body portions together, and therefore the instrument is very easy to disassemble. More or fewer bolts, and/or other types of attachment mechanisms can be used.
In the event that the musician wants to raise or lower the angle of the fretboard 36 relative to the body, perhaps because the tension of the strings caused the neck and body portions to "fold up," one need only detach the bolts , replace one or both of the spacers 40, 42 with spacers having a different thickness or a different "wedge" angle, and replace the bolts. Adjustments can thus be made in a matter of minutes, and can be done in a trial-and-error fashion using various spacers. The present invention allows the neck and body to be realigned in multiple degrees of freedom. A thicker or thinner spacer 42 can change the effective length of the neck portion, a thicker or thinner spacer 40 can change the elevation of the fretboard 36, and changes in the wedge angle of either spacer can change the angle of inclination of the fretboard 36 relative to the body without imposing a hump at the fourteenth (or other) fret as was shown at 5c in Figure 2.
The present invention is best implemented by machining the recesses 38, 39, the spacers 40, 42, and the conesponding mating surfaces of neck portion 32 with very high tolerances. The most critical tolerances for spacers 40, 42 are in their thickness and wedge angle. A set can offer aplurality of thicknesses on the order of one to several millimeters thick in fractional increments, and a plurality of wedge angles on the order of zero to only a few degrees (both positive and negative) in fractional (e.g. , minute and second) increments. It will be appreciated that the sizes and shapes of the spacers 40, 42 should suit the expected amount of adjustment that may be needed. In one contemplated embodiment, the set of shims offers a consistent thickness of about one tenth of an inch (0.100"), accurate to about two one-thousandths of an inch (+0.002"), and wedge angles in the fractions of a degree, up to about one degree (+1 ° ), so that the "pivot point" of the neck lies on the surface of the fret board at or near the fourteenth fret.
In order to preserve the cosmetic appearance of the instrument and to hide the spacers 40, 42, the depth of recesses 38, 39 should be such that the neck portion 32 enters the body portion
34 by a few millimeters or so, even if relatively thick spacers are used. The broad dimensions of the spacers should, but need not be such that they fit snugly in the recesses 38, 39. There is no need to make them friction fit against the sides of the recesses, although such dimensions are certainly not excluded. It is more important for the aesthetics of the assembled guitar for the underside of the neck portion to be machined accurately. Figure 4 shows detail of the proximal region of neck portion 32 for an embodiment of the present invention. The heel 35 extends generally transverse to the length of the neck, and has a proximal surface 35a that is given the same width and height dimensions as the recess 39 so that, when assembled, the recess 39 is not visible and instead the heel 35 appears simply to rest against the side wall 34b of the body portion.
Similarly, the tail portion 37 is preferably shaped to hide the presence of recess 38. In Figure 4, the tail portion 37 of the neck blank is shown having two tiers which generally match the two-tiered recess 38 illustrated in Figure 3. This multi -tiered embodiment is particularly useful in a hollow body guitar where the fretboard 36 reaches very close to the sound port 33 If the recess 38 were also made to reach very close to the sound port 33, the structural integrity and sound quality of the body might be compromised. This is described in further detail below. In Figure 4, a first tier 37a has the same width and length dimensions of the recess 38 so that, when assembled, the recess 38 is not visible and instead the tail 37 appears simply to rest against the front surface 34a of the body portion. A second tier 37b is designed to fit into the deeper part of recess 38 and abut the spacer 40 Alternative embodiments will be readily apparent upon reviewing this description. For example, the tail can have a single tier rather than the multi- tiered embodiment of Figure 4, and/or if the neck blank is made thick enough along its length, the heel 35 might not necessaiily protrude discemibly from the neck In other variations, the second tier 37b need not share either the same width nor the same length as the first tier 37a The depth of recess 38 can be such that the fretboard 36, and not the tail portion of the neck blank, appears to rest against the front surface 34a of the body. The recesses 38, 39 can be isolated from one another instead of sharing a common edge at the intersection of the body's front and side surfaces 34a, 34b. Each recess 38, 39 can be separated into a pair, or more, recesses. Other variations are also possible.
Figures 5(a) and 5(b) provide cross-sectional views of an embodiment of the present invention. Figure 5(a) illustrates the proximal region of the neck portion 32, including the heel 35 and the tail 37. On the fretboard 36, a hinge or pivot fret 14 can be considered the one that lies at or around the mating surfaces 35a, 34a between the neck and body portions, where the problem of a hump 5c can appear. In many hollow body guitars, the pivot fret 14 is the fourteenth fret. With the present invention, a hump 5c does not occur because adjustments rotate the entire neck portion, including tail 37, about the pivot fret (or any other point). Figure 5(b) shows neck and body portions assembled together. Heel 35 is attached to the body by a pair of bolts 51 , 53, and tail 37 is attached by a single bolt 55. Spacers 42, 40 are also secured by the bolts, and abut the respective surfaces 35a, 37a of the heel and tail Because the spacers need not have a tight fit against the sides of the recesses 38, 39, air gaps 52, 54, 56 may exist within the joint. The length of heel 35 preferably matches the length of recess 39 so that, as shown at arrow 50, an observer thinks that the heel simply rests against the side surface of the body 34. The same is observed at arrow 59 where the fretboard 36 appears to rest against the front surface of the body. At 59, front surface 34a of the body can be machined to have the shallow portion of recess 38.
In Figure 5(b) the bolts are shown accessible from inside the hollow body by reaching a person's hand through the sound port 33 with a wrench or other tool. The structure internal to the hollow body which helps join the neck and body portions together can be designed in innumerable ways. However, it is important for the structure to avoid impacting the sound quality of the instrument.
In Figure 5(b), a jointing structure that is mounted inside a hollow body instrument is shown. The jointing structure can be made of any rigid material (or combination of materials) such as wood, plastic, metal, or otherwise. It includes a finger board brace 61 that spans laterally across the internal side of front surface 34a, most preferably across the entire width of the instrument in order to furnish the most strength. The brace 61 can be glued and/or tacked in place, and provides structural support to the body portion 34. A second component of the j ointing structure is a generally L-shaped piece 62 having respective legs into which the recesses 38, 39 are machined. As with any of the machined surfaces described herein, piece 62 can be hand-tooled or machine-tooled, preferably the latter. L-shaped piece 62 may be glued and/or tacked to the internal side of front surface 34a, the internal side of bottom surface 34c, and/or to the internal side of side surface 34b (not shown in Figure 5(b)). It is also preferably attached, by glue or otherwise, to the finger board brace 61. The L-shaped piece 62 need not span the entire width of the instrument, but together with brace 61 constitutes a strong support for the neck portion.
Figure 6 illustrates another embodiment of the jointing structure according to the present invention, although not necessarily to scale. Like the embodiment of Figure 5(b), the jointing structure can be made of wood, plastic, metal, or other rigid material, and interferes only minimally, if at all, with the tone producing volume of the hollow body. A finger board brace 63 has an upper surface 63a which is attached by glue, tacks, or otherwise to the internal side of front surface 34a. It has a generally L-shaped cross section, and preferably spans the entire width of the instrument's body 34. A lip 63b can, but need not, also span the width of the body 34.
At a central region of the lip 63a, a depressed area 63c gives more surface area to attach lip 63b to a shelf 65 of the jointing structure.
Shelf 65 has a lip 65b which is secured by glue, tacks, or otherwise to the lip 63a, and a surface 65a which can be secured to the internal side of front surface 34a. Adjacent surface 65a is where the recess 38 is preferably machined into the shelf. The shelf 65 can be wider than the recess and therefore surround it on two, three, or four sides, but it is preferable to reduce the amount of material used in order to make the jointing structure light weight. Shelf 65 is preferably provided with a through hole 65c which accommodates bolt 55 (Figure 5(b)).
Connected to shelf 65 is a heel block 67. The shelf and heel block can be made from a single piece of material (as can the shelf, the heel block, and the finger board brace), but the illustrated embodiment uses a glued finger joint 66 to attach the shelf 65 and heel block 67 together. The heel block is machined with recess 39, and is provided with through holes 67a, 67b which accommodate bolts 51, 53. It should be understood that the bolt holes in spacers 40, 42 can be made oval or elongated so that they can be secured regardless of the other spacer's thickness.
Figures 7(a), 7(b), and 7(c) illustrate additional inventive embodiments for use in an instrument's neck. In order to further strengthen the neck portion of the instrument, especially at and around the pivot fret 14, one or more support plates 71 are inserted into corresponding slots 72 machined into the neck blank 30. The plates 71 are preferably hardened steel on the order of 1/16" thick, 3/8" tall, and preferably about 3.5", 4", 6", 7", or 8 " long, although any suitable material and size can be used. Before attaching the fretboard 36 to the neck blank 30, elongated slots 72 are made in the blank and glue is placed therein for holding the plate 71. A hole 72a can be included in the slot 72 so that excess glue can escape.
Figures 7(b) and 7(c) show different configurations for the plates 71. It is preferable for a group of plates to be used, such as four, with the group approximately centered along its length at the pivot fret 14, and generally equidistantly spaced across the width of the neck. In Figure 7(b), the group includes four plates 71. Two of the plates 71 a, 71 b are about 3.5" long and closer to the instrument's body 34 than the other two 71c, 71d, which are about 7" long. The length of the first pair of plates overlaps with that of the other pair for about 2 to 3 inches . Plates 71 a, 71 b are positioned closer to the outward sides of the neck than the other two plates 71 c, 71 d. In Figure 7(c), the two outer plates 71e, 71f are longer, on the order of 10 inches or so, while the other two plates 71g, 71h are about 6 inches long and lie within the ends of the longer plates.
In Figure 7(a), a metal cylinder 74, such as aluminum, is mounted within a bore in the heel 35. The cylinder is especially useful with the heel is made of wood or other "soft" materials. Cylinder 74 can be inserted from the underside of the heel 35, as shown, or from the fretboard side of the neck blank 30. The latter hides the cylinder from view . Through holes 74a, 74b are preferably threaded and aligned with the bolt holes for bolts 51 , 53 so that the bolts can grip against the metal threads rather than digging into the material of the heel. A metal nut 73 is also preferably mounted into a corresponding recess in the neck blank 30. Nut 73 is aligned with the bolt hole for bolt 55 so that the bolt can grip against the metal threads of the nut rather than digging into the material of the neck blank. It should be noted that nut 73, cylinder 74, and/or truss rod 76 can be used in any of the embodiments shown in Figures 7(a) through 7(c), or with any other embodiment described herein.
It is preferable for the pairs of plates 71 not to end at the same location along the length of the neck. By feathering their ends to different locations along the length of the neck, adjustments made to the truss rod 76 do not result in a kink in the neck, but rather in a smooth, curved transition.
Figures 7(a) through 7(c) also illustrate a glued finger joint 75 connecting a head to the neck blank. In a preferred embodiment, the neck portion of the instrument is manufactured in several stages The neck begins as a flat piece of mahogany or other material that is shaped into head and the neck segments. The neck segment does not include the heel, which is attached later as a separate piece. The head and neck are joined at the glued finger joint 75, which is a very strong j oint. After mounting the plates 71 and/or the cylinder 74 and nut 73 , a fretboard is glued to the surface of the neck blank. Instead of using a flat fretboard, the present invention contemplates a truss rod recessed into the neck blank along the length thereof. Filler material used to submerge the truss rod into the neck blank is left high so that it acts as a tenon, mating with a mortise formed into the underside of the fretboard. This mortis e and tenon j oint of the present invention fixes the fretboard in place and prevents it from moving side to side and/or forward and backward on the neck blank 30. At this point or at a later stage of manufacture, the fretboard is planed using a sanding drum and the frets fixed thereto.
The manufacturing process also includes attaching a heel block onto the underside of the neck blank. The heel block can be secured by glued dowels passing into aligned holes in the neck blank and the heel block. After the heel block is secure, the entire neck portion is milled into its final shape, including cosmetic shaping and the formation of the heel and tail. If the plates 71 are used together with the jointing structure of Figure 5(b) or Figure 6, the instrument will experience increased strength at the expense of only a few ounces in weight. Further, the added weight is in a neutral position between the neck and body.
The invention having been thus described, it will be obvious that the same may be varied in many ways, not only in construction but also in application. For example, each recess can accommodate a plurality of stacked spacers; the spacers can be integrated into a single, approximately 90° piece; and/or the attachment bolts can pass next to, rather than through the spacers. Such variations are not to be regarded as a departure from the spirit and scope of the invention, but rather as modifications intended to be encompassed within the scope of the following claims.

Claims

What is claimed is
1 A stringed instrument, comprising a body portion having at least first and second surfaces, a neck portion having at least third and fourth surfaces respectively aligned with said first and second surfaces, at least a first spacer disposed between said first surface and said third surface; and at least a second spacer disposed between said second surface and said fourth surface
2. The stringed instrument of claim 1 , wherein said first and second surfaces lie generally at right angles relative to one another.
3. The stringed instrument of claim 1 , wherein said body portion includes a front surface, said first surface being in a recess in said front surface.
4. The stringed instrument of claim 3 , wherein said neck portion includes a tail, said third surface being on said tail.
5. The stringed instrument of claim 3, wherein said body portion includes a side surface, said second surface being in a recess in said side surface
6. The stringed instrument of claim 5, wherein said neck portion includes aheel, said fourth surface being on said heel, and further wherein said third and fourth surfaces lie in intersecting planes.
7. The stringed instrument of claim 1, wherein at least one of said spacers includes a through hole, said instrument further comprising at least one bolt passing through said through hole and connecting said neck portion to said body portion.
8. The stringed instrument of claim 1 , wherein said first and second spacers lie in intersecting planes and are integrated into a single piece.
9. The stringed instrument of claim 1 , wherein said neck portion includes: a generally planar surface for supporting a fretboard, said planar surface having at least one slot extending along a length of said neck portion and having a depth greater than a width; at least one elongated plate in said slot; a truss rod extending in a groove along a length of said neck portion; filling material for setting said truss rod in said neck portion, said filling material rising above the generally planar surface of said neck and acting as a tenon; and a fretboard having an elongated mortise, said mortise cooperating with said tenon to secure said fretboard in place.
10. The stringed instrument of claim 1, wherein said body portion is hollow and further includes a jointing structure for connecting said neck portion to said body portion, saidjointing structure being mounted within said body portion and including: a generally L-shaped piece having respective legs bearing said first and second surfaces; and an elongated finger board brace extending generally transverse to a length of said neck portion, said finger board brace being at an end region of one of said legs distal from the other one of said legs.
11. The stringed instrument of claim 10, wherein said generally L-shaped piece includes : a heel block bearing said second surface; and a shelf piece bearing said first surface.
12. The stringed instrument of claim 10, wherein said instrument is a hollow body guitar having front and side walls, said first surface being in a recess in said front wall, said second surface being in a recess in said side wall, and further wherein said neck portion has a tail and a heel, said third surface being on said tail and said fourth surface being on said heel.
13. A method of adjusting a neck and body of a stringed instrument relative to one another, said neck and body being joined together with a plurality of spacers therebetween, said method comprising:
(a) detaching the body of the instrument from the neck;
(b) removing at least one of the spacers and replacing it with a new spacer; and
(c) reattaching the body of the instrument to the neck.
14. The method of claim 13, wherein said steps (a) and (c) consist essentially of removing and replacing bolts.
15. The method of claim 13 , wherein the new spacer differs from the removed spacer in at least one of: thickness and wedge angle.
16. The method of claim 13, wherein the body includes a front surface with a first recess therein and a side surface with a second recess therein, and the neck includes a tail and a heel, the spacers including at least a first spacer in the first recess abutting the tail and at least a second spacer in the second recess abutting the heel, at least one bolt passing through each of said first and second spacers, and further wherein said step (a) includes removing the bolts that pass through the first and second spacers.
17. A jointing structure for connecting a neck portion of a stringed instrument to a body portion of the stringed instrument, saidjointing structure to be mounted inside an interior hollow of the body portion, comprising: a generally L-shaped piece having first and second legs generally perpendicular to one another and mating at a comer of the L-shaped piece, said first leg being for connection to a heel of the neck portion, and said second leg being for supporting a fretboard of the stringed instrument; and an elongated brace for a finger board, said brace extending generally transverse to a length of said first leg, said finger board brace being at an end region of said first leg distal from said corner.
18. The jointing structure of claim 17, wherein said generally L-shaped piece is separate from said elongated finger board brace and includes: a heel block bearing said second surface; and a shelf piece bearing said first surface.
19. A stringed instrument, comprising: a body portion having a generally flat front surface and a first reces s in said front surface, said body portion further having a side surface and a second recess in said side surface; and a neck portion having a tail and a heel, said tail lying partially within said first recess such that only a portion of a side of said tail is visible, and said heel lying partially within said second recess such that only a portion of a side of said heel is visible.
20. The stringed instrument according to claim 19, further comprising: at least a first spacer disposed in said first recess; and at least a second spacer disposed in said second recess.
21. The stringed instrument according to claim 20, wherein said first and second spacers lie in intersecting planes and are integrated into a single piece.
22. The stringed instrument of claim 19, wherein said first recess includes a first generally planar bottom surface and said second surface includes a second generally planar bottom surface, and said first and second bottom surfaces lie generally at right angles relative to one another.
23. The stringed instrument of claim 19, wherein said front surface and said side surface lie generally at right angles relative to one another.
24. The stringed instrument of claim 19, wherein said tail includes a fretboard, said fretboard lying partially within said first recess such that only a portion of a side of said fretboard is visible.
25. A hollow body stringed instrument, comprising: a hollow body portion having front wall and a side wall, said front wall having a first outside surface and said side wall having a second outside surface; a first recess in said first outside surface; and a second recess in said second outside surface, wherein said first and second recesses are for receiving a neck portion of said stringed instrument.
26. The body portion of claim 25, further comprising: a neck portion having a tail and a heel, said tail lying partially within said first recess such that only a portion of a side of said tail is visible, and said heel lying partially within said second recess such that only a portion of a side of said heel is visible.
PCT/US2000/006777 1999-05-27 2000-03-15 Adjustable guitar neck WO2000074032A1 (en)

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US09/321,271 1999-05-27
US09/321,271 US6051766A (en) 1999-05-27 1999-05-27 Adjustable guitar neck
US47072099A 1999-12-23 1999-12-23
US09/470,720 1999-12-23

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WO2015106731A1 (en) * 2014-01-15 2015-07-23 Furch František Neck for stringed instrument
EP3419015A1 (en) * 2017-06-19 2018-12-26 Taylor-Listug, Inc. String instrument having unitary neck support and fingerboard brace
US10803840B1 (en) 2019-06-21 2020-10-13 Dreadnought, Inc. Linear dovetail neck joint for musical instrument

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Publication number Priority date Publication date Assignee Title
US8940985B2 (en) 2012-02-29 2015-01-27 Dreadnought, Inc. Guitar neck joint routing system
US9502005B2 (en) 2012-02-29 2016-11-22 Dreadnought, Inc. Guitar neck joint routing system
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EP3419015A1 (en) * 2017-06-19 2018-12-26 Taylor-Listug, Inc. String instrument having unitary neck support and fingerboard brace
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EP3683790A1 (en) * 2017-06-19 2020-07-22 Taylor-Listug, Inc. String instrument having unitary neck support and fingerboard brace
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US10803840B1 (en) 2019-06-21 2020-10-13 Dreadnought, Inc. Linear dovetail neck joint for musical instrument

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