WO2000065923A1 - A process of elimination of bacteria in shellfish and of shucking shellfish - Google Patents

A process of elimination of bacteria in shellfish and of shucking shellfish Download PDF

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Publication number
WO2000065923A1
WO2000065923A1 PCT/US2000/011127 US0011127W WO0065923A1 WO 2000065923 A1 WO2000065923 A1 WO 2000065923A1 US 0011127 W US0011127 W US 0011127W WO 0065923 A1 WO0065923 A1 WO 0065923A1
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WIPO (PCT)
Prior art keywords
raw
shellfish
pressure
crustaceans
molluscan
Prior art date
Application number
PCT/US2000/011127
Other languages
French (fr)
Inventor
Ernest A. Voisin
Original Assignee
Voisin Ernest A
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Voisin Ernest A filed Critical Voisin Ernest A
Priority to AU46630/00A priority Critical patent/AU4663000A/en
Publication of WO2000065923A1 publication Critical patent/WO2000065923A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C29/00Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
    • A22C29/04Processing bivalves, e.g. oysters
    • A22C29/043Cleaning operations on bivalves, e.g. evisceration, brushing, separation of meat and shell material
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C29/00Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
    • A22C29/04Processing bivalves, e.g. oysters
    • A22C29/046Opening or shucking bivalves

Definitions

  • This application relates to a process of treatment of raw molluscan shellfish
  • hfe threatening pathogenic organisms Such bacteria as Vibrio vulnificus and
  • Vibrio parahaemolyticus live in marine environment, especially m warm waters. usually higher than 25 C. Other organisms of concern are Vib ⁇ ones: Vibrio
  • furmssn Vibrio holhsae
  • Vibrio algmolyticus Listeria monocytogenes
  • Salmonella Salmonella
  • Yersima enterocohtica Clostridium botulmum, Clost ⁇ dium perfrmgens, Shigella,
  • Helminths (A isaxis simplex and other helminths); Viruses: pohovirus, other
  • Vib ⁇ o Vulnificus has been isolated from estuarme and marine waters of the
  • Vibrio is a genus of motile curved and rod-shaped Gram-negative bacteria.
  • vib ⁇ ones are Vib ⁇ o cholerae and Vibrio Parahaemolyticus.
  • Vibrio Parahaemolyticus is a common cause of gastroenteritis m some cultures
  • Vibrio Vulnificus is a halophihc species, the strains of which are similar to
  • Vibrio Parahaemolyticus and Vibrio algmolyticus Vibrio Vulnificus thrives m
  • Vib ⁇ o Vulnificus causes septicemia and cellu tis.
  • symptoms include indigestion, cramps, nausea, vomiting, headache, weakness,
  • Vibrio cholerae that presents a threat to public health
  • Patent No. 5,679.392 (the '392 patent) issued on October 21, 1997 for
  • the shellfish placed m a polymer or metallized
  • bag is lowered into a circulating bath of water at a temperature of between 120°F -
  • pathogenic bactena is reduced to an undetectable level.
  • Heat treatment for example at 50 C for 10 minutes, kills the bacteria
  • Vacuum packaging combined with freezing tends to reduce the level of Vibrio Vulnificus.
  • this method is relatively expensive, reduces quality,
  • oysters normally harvested m more cold months, where no reported cases of food
  • seawater did not depurate the bacteria from oyster tissue.
  • High pressure is said to be preferable to heat treatment because high
  • high pressure treatment is believed to increase food safety by reducing
  • raw seafood is sensory qualities of the product, its texture, taste and appearance.
  • the process may be conducted with no or minimal heat treatment.
  • the process of oyster shucking involves cutting of the connective tissue of
  • oyster adductor muscle that is normally attached to the shell and keeps the shell
  • the present invention contemplates elimination of drawbacks associated
  • a further object of the present invention is to provide a method of shucking
  • bivalve mollusks such as oysters and other shellfish that does not involve manual
  • Another object of the invention is to provide a method of seafood
  • the process is conducted at ambient temperatures, or with minimal heat,
  • pathogenic organisms such as
  • flavorings are added to the water that is used for pressu ⁇ zation in the pressure
  • Figure 2 is a schematic diagram illustrating heat, pressure and time factors
  • raw shellfish such as oysters, clams and mussels are treated in a high-
  • the non-thermal method of food preservation, high pressure processmg has
  • shellfish such as crab, crawfish and
  • crustaceans or molluscan shellfish, for
  • shellstock oysters are individually tied with a flexible band, for example
  • a pressure transmitting fluid for example, water. If desired, the shellfish
  • bacteria such as vib ⁇ ones
  • temperature range can be from ambient temperature to as high as 150°F and
  • Vulnificus was reduced from 24,000 MPN/g to 0 MPN/g (here, MPN stands for
  • the pressurized liquid remained at ambient or slightly
  • Vulnificus can be eliminated or substantially reduced m raw shellfish with the use
  • muscle proteins including actm and myosm and connective tissues
  • oysters need to be mechanically banded, for example with a
  • the band keeps the shell halves tightly closed, thereby
  • the processed oysters can be shipped to customers with the bands
  • the treatment time may be reduced to 1 minute
  • raw shellfish such as an oyster is individually banded to
  • the oysters are placed m a basket for handing purposes. Oysters can be
  • the pressure chamber is filled with pressure medium, such as
  • the basket is then inserted into the pressure chamber of a vessel, and the
  • An external pressure source is used for supplying pressure to the pressure
  • Oyster meat has a high water content, which makes high-pressure treatment a particularly advantageous type of processing for raw oysters. At the same time,
  • the adductor muscle detaches from the shell, and shell halves are ready to separate.
  • Vulnificus bactena were eliminated at every test run with any size oysters when
  • the pressure vessels can be run at lower pressures and lower
  • flavorings can be added to the pressurized fluid.
  • salt lemon, lemon, lemon, lemon, lemon, lemon
  • juice, hot spices and other flavor enhancing additives may be deposited into the
  • the flavor enhancing substances penetrate into the raw product and
  • the securing yoke is rolled away from that vessel and engaged with
  • product from the first vessel can be unloaded, and a new batch of products
  • the smgle yoke may serve as a pressure holdmg and safety
  • the method of the present invention has minimal impact on the environment. Cooling water can be recycled through the use of conventional
  • molluscan shellfish such as clams
  • the product can be any material having properties of the product. Once the bacteria are eliminated, the product can be any material having properties of the product. Once the bacteria are eliminated, the product can be any material having properties of the product. Once the bacteria are eliminated, the product can be any material having properties of the product. Once the bacteria are eliminated, the product can be any material having properties of the product. Once the bacteria are eliminated, the product can be any material having properties of the product. Once the bacteria are eliminated, the product can be any material.
  • Vibrio Vulnificus such as E-coli, Vibrio alginolyticus, Vibrio parahaemolyticus,
  • Viruses poliovirus, other picomaviruses,
  • the shellfish can be harvested even in warm months, and the public will be harvested.
  • treated in the system of the present mvention can be placed m baskets in a
  • the processed shellfish should be preferably kept
  • the external source of pressure can be any conventional pressunzmg

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

The invention relates to a process for eliminating pathogenic organisms and other bacteria from raw food products, such as raw shellfish, whereby the molluscan shellfish is exposed to hydrostatic pressure of relatively high value, for example between 20,000 p.s.i. to 150,000 p.s.i. for 1-15 minutes. The process is conducted at minimal elevated temperatures, in the range of between ambient temperature and 150 °F, leaving the raw shellfish substantially unaffected, in its desired raw state, such that the pathogenic organisms are destroyed, while sensory characteristics of the raw shellfish remain high. The same process can be used for shucking bivalve mollusks without any mechanical force, with the pressure ranging from 10,000 p.s.i. to 100,000 p.s.i. Taste of raw seafood is enhanced by adding flavor enhancing agents to the pressure vessel before application of pressure.

Description

A PROCESS OF ELIMINATION OF BACTERIA IN SHELLFISH AND OF SHUCKING SHELLFISH
CROSS REFERENCE TO RELATED APPLICATIONS
This application is based on my provisional applications Serial Nos
60/071,819 filed on January 20, 1998, 60/074,582 filed on February 13, 1998, and
60/086,484 filed on May 26, 1998, and is a continuation-m-part of my co-pending
nonprovisional application Serial No. 09/121,725 filed on July 24, 1998, the full
disclosures of which are incorporated herein
BACKGROUND OF THE INVENTION
This application relates to a process of treatment of raw molluscan shellfish,
other crustaceans, and more particularly to a process for destroying bacteria m
shellfish and other crustaceans, such as for example bivalve mollusks
In recent years, considerable attention has been paid in the media to tragic
results of consumption of raw oysters where the individuals became infected with
hfe threatening pathogenic organisms Such bacteria as Vibrio vulnificus and
Vibrio parahaemolyticus live in marine environment, especially m warm waters. usually higher than 25 C. Other organisms of concern are Vibπones: Vibrio
cholerae 01, Vibrio cholerae non-Ol, Vibrio mimicus, Vibrio Fluva s, Vibrio
furmssn, Vibrio holhsae, Vibrio algmolyticus, Listeria monocytogenes, Salmonella
(nontyphoidal) and Salmonella typhi, Campylobacter jejum, Escheπchia coli,
Yersima enterocohtica, Clostridium botulmum, Clostπdium perfrmgens, Shigella,
Staphylococcus aureus.
Some other organisms that can cause disease in normal, healthy adults and
which were either isolated from seafood or proven pathogen m seafood are:
Helminths (A isaxis simplex and other helminths); Viruses: pohovirus, other
picomaviruses, Norwalk Snow Mountain/small round viruses , or SRVs); Hepatitis
A and E and non-B Hepatitis, and bacillus cereus. Additionally, there is a series of
organisms that can cause disease most often in special population groups; these are
rotavirus and Listeπa.
Further some organisms associated with seafood have uncertain roles as
food-borne pathogens; they are Aeromonas hydrophilla, Plesiomonas Shigelloides
and Edwardsiella tarda. Some of the above organisms occur naturally m water;
some are the result of water pollution, and some are associate with processing and
preparation of food, for example cross-contamination or time/temperature abuse,
as well as infected food handlers.
Vibπo Vulnificus has been isolated from estuarme and marine waters of the
U.S. Gulf Coast, east coast, and west coast; it was also reported on other continents. The bacteria may transfer from water to the shellfish inhabiting the
body of water, especially filter- feeding mollusks, where bacteria can multiply
mostly in the gut region.
Vibrio is a genus of motile curved and rod-shaped Gram-negative bacteria.
Other well-known vibπones are Vibπo cholerae and Vibrio Parahaemolyticus.
Vibrio Parahaemolyticus is a common cause of gastroenteritis m some cultures,
where consumption of food is particularly high, such as for example Japan.
Vibrio Vulnificus is a halophihc species, the strains of which are similar to
Vibrio Parahaemolyticus and Vibrio algmolyticus Vibrio Vulnificus thrives m
warm waters. Ingesting uncooked or undercooked shellfish that contam vibnos,
especially raw oysters, transmits it. After a bπef incubation peπod, often as short
as two hours, Vibπo Vulnificus causes septicemia and cellu tis. Physical
symptoms include indigestion, cramps, nausea, vomiting, headache, weakness,
fever and chills.
Usually, this food poisonmg subsides spontaneously within two days.
Occasionally, however, it is more severe. Persons with pre-existmg hepatic
disease or compromised immune system are especially in danger. Infection may
occur not only through digestion of raw seafood but also from wound infection
following exposure to seawater
While fatal outcomes are extremely rare, the unfortunate events have been
widely publicized, making the public aware of a potential life threatening exposure to the Vibπones and other pathogenes. The fear of the bacteria poisoning is so
high that the federal government issued a special warning advising the public of
the potential dangers of raw oyster consumption. It has also been suggested that
no harvesting of oysters be conducted during warm months in the Gulf of Mexico,
so as to minimize the health risk associated with such food poisoning. Other
senous threat is presented by Vibrio cholerae that presents a threat to public health
and can even cause an epidemic, if not checked in time. Other seafood-associated
organisms are listed above.
Public fear of the potential dangers associated with bacteria poisoning
through raw oyster consumption adversely affected an important Louisiana
industry - oyster harvesting. Market share of Gulf oysters shrunk, and many
fishermen found that even oysters harvested from safe beds are not in such a great
demand as they used to be and that the pnce has fallen drastically.
Still, consumption of raw molluscan shellfish and other crustaceans is so
widespread in the South that many restaurants continue to carry raw oysters as part
of their menu. Even though many restaurants post a warning sign of the possible
danger to a segment of the public with liver or immune system disorders it rarely
stops dedicated gourmands.
To prevent poisonous consumption of pathogenic organisms, various
methods have been suggested for treating raw shellfish, for example with heat or
irradiation, m an effort to eliminate or minimize the public health danger. For example, Patent No. 5,679.392 (the '392 patent) issued on October 21, 1997 for
"Heat Treatment of Raw Molluscan Shellfish" discloses a method for preparing
raw molluscan shellfish in the shell or out of the shell employing a mild heat
treatment and cold storage
According to the '392 patent, the shellfish placed m a polymer or metallized
bag is lowered into a circulating bath of water at a temperature of between 120°F -
130°F for 30-45 minutes, after which time it is cooled in a cold water bath to a
temperature between 28°F - 32°F The product is then transferred to a cool water
bath, where it is retained for 15-20 minutes and becomes ready for storage m a
refrigerated state at 32°F - 34°F. The patent disclosure asserts that the mollusk
remains m a raw state and in the shell throughout the process, while the number of
pathogenic bactena is reduced to an undetectable level.
While this process may be satisfactory for some products, it is believed that
heatmg of the shellfish will affect the sensory qualities of the product, making it
less desirable for consumption as raw shellfish Heat treatment as a means of
controlling microorganisms and bacteria in food products results in diminished
taste and reduced nutritional content Therefore, elevated temperatures are
considered unsatisfactory for processing of raw oysters where the purpose of the
process is to retain sensory qualities of oysters and sell them on a half-shell
Ionizing irradiation was tested as one of the methods of destroying harmful
bacteria m live shellfish However, this process is relatively expensive and has not yet obtained approval by the Federal Food and Drug Administration. Other known
attempts to purify raw oysters involve depuration, wherein oysters are soaked in a
tank of water for days at a time in an attempt to purge and cleanse the mollusk of
the bacteria. So far, there have been no reports on the success of this method in
destruction of bacteria in raw oysters.
Other suggested methods of destroying Vibrio Vulnificus involve cold,
freezing, vacuum packaging, use of GRAS (diacetyl) compounds, suspension
relaying into offshore water, and food condiment treatment. While some of these
methods are relatively simple to implement, most of them have problems - either
too expensive, ineffective, time consuming, or failed to receive FDA approval.
It was also suggested to refrigerate oysters immediately after harvesting at
7.2 C or less in an attempt to control multiplication of bacteria. However, cold
treatment greatly reduces but does not eliminate bacteria present in oysters during
harvesting for a storage period considered normal for shucked or shell stock
oysters.
Heat treatment, for example at 50 C for 10 minutes, kills the bacteria; this
method is currently used on a commercial scale for live shell stock oysters.
However, this method may also kill the oysters. Additional drawback of this
method is that it is difficult to control the high temperature of commercial size
batches when the size and shell thickness of oysters differ from batch to batch.
Vacuum packaging combined with freezing tends to reduce the level of Vibrio Vulnificus. However, this method is relatively expensive, reduces quality,
so that the product treated in this manner may not find a wide acceptance with the
public When diacetyl, an FDA approved preservative was used on raw oysters, at
levels of 0.05% or greater, it demonstrated decrease in the level of the bacteria, but
did not guarantee complete elimination thereof
When oysters were relayed into high salinity environment of offshore
waters, Vibπo Vulnificus bacteria were reported to decrease to a level found in
oysters normally harvested m more cold months, where no reported cases of food
poisoning were recorded However, oyster predators and parasites are a factor with
this very expensive method. The use of UN light and micro-filtration treatment of
seawater did not depurate the bacteria from oyster tissue.
Some studies examined the effect of Tabasco sauce on freshly shucked
oysters. In about ten minutes, the level of Nibπo Vulnificus on the surface of
tested oysters was significantly reduced, but the levels of the bacteria withm the
oyster meat remained almost unaffected
In recent years, a new technology has emerged - high pressure processing of
foods. The leading manufacturer of high-pressure food processors is ABB Pressure
Systems AB of Vasteras, Sweden and its affiliate, ABB Autoclave Systems, Inc. of
Columbus, Ohio. According to industry sources, this company makes equipment
for processing of juices, fruits, vegetables, fruit-based beverages, jams, sauces.
soups and meats. The company's literature claims that most bacteria in food can be killed by pressures in the range of 400 - 800 MPa (58,000 p.s.i - 1 16.000 p s.i.)
A Canadian company, GEC ALSTHOM, developed a cold pasteurizing
system, which utilizes high hydrostatic pressure for processing thermal-sensitive
packaged food products. According to that company's literature, pressure
modifies cell membrane permeability of microorganisms. As a result, bactena are
inactivated or die. It is recommended that the treated products are kept chilled at
4 C m order to reduce bacteπologic nsk. The process is said to triple shelf life of
the products.
Other companies m Europe and the United States continue research in the
high-pressure food processing area.
High pressure is said to be preferable to heat treatment because high
pressure does not destroy many of the substances found in fresh foods, such as
vitamins, chlorophyll and aroma substances. As a result, refrigerated shelf life of
fruit and vegetable products, as well as high-acid products can be increased from
several weeks to several months. Most importantly for the purposes of the present
invention, high pressure treatment is believed to increase food safety by reducing
bacteria in the processed products, while retaining the products' nutritional value,
color, flavor and texture.
An additional factor that should be taken into consideration when selling
raw seafood is sensory qualities of the product, its texture, taste and appearance.
Among connoisseurs, it is recognized that a good raw oyster has a mild salty taste. An ideal oyster has about 12 parts per thousand of salt in the juice. However, m
some cases, due to vanous environmental factors, oysters are not salty, which
makes them less desirable from the standpoint of marketing a perfect product.
High-pressure treatment is believed to provide a solution to the problem of
retaining sensory qualities of seafood.
The principle of cold isostatic (uniformly applied) pressure processing is
relatively simple - food is placed in a container and is suπounded by a pressure
medium, usually water. An external pressure mtensifier to a pre-determmed value
pressurizes the vessel. Pressure is fed into the pressure vessel where food products
have been deposited. Pressure in such a vessel is distributed evenly through all
parts of the product, thereby preventing mechanical damage of delicate food
products. The process may be conducted with no or minimal heat treatment.
Another problem that the present mvention addresses is mechanical
shucking of oysters. Seafood processing plants employ skillful workers for the
preparation of oysters for packaging in jars and other containers for sale to the
customers. Restaurants that serve raw oysters also employ special personnel for
shucking oysters before serving the delicacy on a half shell.
The process of oyster shucking involves cutting of the connective tissue of
oyster adductor muscle that is normally attached to the shell and keeps the shell
halves tightly closed. More experienced workers perform this task relatively well,
while novices can damage the product and cut through the body of the oyster. thereby reducing the quality and increasing the cost
At present, the applicant is not aware of any commercial utilized method of
mechanical shucking of raw oysters. It is estimated that about 80% of the cost of a
shucked oyster are due to the labor-intensive hand-shucking process
The present invention contemplates elimination of drawbacks associated
with the prior art and reduction or elimination of harmful bacteria m raw shellfish,
as well as shucking of oysters without any substantial affect on the sensory
qualities of raw shellfish. Additionally, a new method of processing seafood
products with enhancement of taste is disclosed.
SUMMARY OF THE INVENTION
It is, therefore, an object of the present invention to provide a process for
reducing or elimination of pathogenic organisms from raw molluscan shellfish,
such as oysters, clams, and mussels.
It is another object of the present invention to provide a method of reducing
harmful bacteria m raw shellfish without substantially affecting its sensory
qualities.
A further object of the present invention is to provide a method of shucking
bivalve mollusks, such as oysters and other shellfish that does not involve manual
cutting of the adductor muscle
Another object of the invention is to provide a method of seafood
processing that allows to enhance the taste of the product without adversely affecting the textural qualities of the product
These and other objects of the present invention are achieved through a
provision of a process that includes high-pressure treatment of raw shellfish, the
process comprising the step of exposing the shellfish to relatively high hydrostatic
pressure. The process is conducted at ambient temperatures, or with minimal heat,
exposing the molluscan shellfish to the liquid pressure of between 10,000 p.s.i. to
100,000 p.s.i. for 1-15 minutes. Minimal heat in the range of ambient temperature
to about 150°F is used to decrease the pressure and/or time required for processing
of the food items. The higher the temperature, the less time and pressure is
required to eliminate pathogens m raw seafood products.
As a result of the high-pressure treatment, pathogenic organisms, such as
bactena Vibrio Vulnificus, E-coh and Listena are destroyed without substantially
adversely affecting the sensory qualities of the shellfish and shelf life of the
product. At the same time, the connective tissues of molluscan adductor muscle
holding the two shell halves is separated from the shells, and the molluscan shells
open without any manual cutting of the muscle.
Additional step in the process is provided for enhancing sensory qualities of
raw product. According to this step, salt, lemon juice, hot sauces and other
flavorings are added to the water that is used for pressuπzation in the pressure
chamber. Because water compresses about 11 percent at 50. 000 p.s.i., the salt
water penetrates into raw seafood to improve the taste of the final product. BRIEF DESCRIPTION OF THE DRAWINGS
Reference will now be made to the drawings, wherein Figure 1 is a
schematic diagram illustrating correlation between heat, pressure and time factors
m elimination of pathogens in food products.
Figure 2 is a schematic diagram illustrating heat, pressure and time factors
when shucking raw oysters.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
The new process for the treatment of raw molluscan shellfish according to
the present invention will now be described m more detail. According to this
process, raw shellfish, such as oysters, clams and mussels are treated in a high-
pressure environment with minimal application of heat.
The non-thermal method of food preservation, high pressure processmg, has
been known m use in relation to meat product, fruits, and other products.
However, no attempts, except for the method disclosed in the parent application of
the present inventor, have been known so far to treat such fragile, easily damaged
products as raw shellfish. Traditionally, shellfish, such as crab, crawfish and
oyster deteriorate in quality immediately upon death. For this reason, they are
usually shipped either live, at considerable expense m refrigerated containers, or
fresh frozen.
None of these approaches could be applied to insure bacteria- free raw
shellfish that would satisfy public demand for raw oysters eaten on a half shell. Bearing m mmd the importance of regaining markets and consumer confidence in
Gulf oysters, fishermen are looking for feasible methods of processing shellfish
without destroying its nutritional and sensory values
According to the present invention, crustaceans, or molluscan shellfish, for
example, shellstock oysters, are individually tied with a flexible band, for example
a rubber band or plastic shnnk tape band, and placed in a pressure vessel that
contains a pressure transmitting fluid, for example, water. If desired, the shellfish
can be prepackaged in pouches and then loaded into the pressure vessel The
vessel is then closed and pressurized between about 10,000 p.s.i. to 100,000 p.s.i
for 1-15 minutes at a temperature of between ambient temperature and 150°F.
During experimental tests, bacteria, such as vibπones, were virtually
eliminated when oysters were exposed to pressure of about 50,000 p.s.i. for 5
mmutes at ambient temperature. When the pressure was about 40,000 p.s.i., it took
about 10 mmutes at ambient temperature to kill substantially all bacteria, and when
oysters were treated for 15 minutes at ambient temperature the pressure could be
reduced to about 30,000 p.s.i. If it is desired to reduce the treatment time, the
pressure and temperature values have to be increased In such a case, the
temperature range can be from ambient temperature to as high as 150°F and
pressure up to 100,000 p.s 1
During tests, it was observed that the higher the pressure and temperature,
the less time it takes to destroy bacteria, such as Vibrio Vulnificus m raw oysters For example, when shellstock oysters were treated at hydrostatic pressure of
50,000 p.s.i. for 5 minutes at ambient temperature, seeded bacteria Vibrio
Vulnificus was reduced from 24,000 MPN/g to 0 MPN/g (here, MPN stands for
Most Probable Number)
During processmg, the pressurized liquid remained at ambient or slightly
elevated temperature, while the pressure was transmitted uniformly to the product
mside the pressure vessel. It was determined that for every 14,500 p.s.i. of pressure
increase, the temperature m the pressure vessel increased by about 3 degrees
Celsius. The temperature decreased as soon as the pressuπzation stopped. The
resultant product did not significantly change in volume and no mechanical
damage was observed to the delicate food product.
During experimental tests, it was determined that treatment of the product at
hydrostatic pressure of 50,000 p.s.i. for 5 minutes achieved the desired result with
all of the treated shellfish, and longer treatment time allowed to reduce both
pressure and temperature values to a considerable degree. Some experiments
showed that preferred pressures are in the range of 45,000 p.s.i
It is further envisioned that other types of bacteria, in addition to Vibrio
Vulnificus can be eliminated or substantially reduced m raw shellfish with the use
of the present invention, therefore increasing the shelf life of a product
During experiments with raw oysters, an unexpected phenomenon was
observed - the oyster adductor muscle connective tissue attachment at the shell denatured to gel formation at pressure as low as 25,000 p.s.i. and treatment time of
15 mmutes at ambient temperature. First, it was observed that a gap developed
between the shell halves. When the shell halves were pried open, the oyster easily
slid out of the shell m perfect condition. No mechanical cutting was necessary. The
denaturing of muscle proteins, including actm and myosm and connective tissues
to a gelatin transition is a result of disruption of non-covalent interactions in
tertiary protein structures. The potential commercial utilization of this chemical
denaturing for mechanical shucking of live shell stock oysters has not been
previously tested or observed.
To prevent escape of water or "bleeding" of oysters during the high
pressure treatment, oysters need to be mechanically banded, for example with a
flexible band, such as a rubber band, or a plastic shrink tape band before placement
in the processing vessel. The band keeps the shell halves tightly closed, thereby
helping in preservation of natural condition of raw oysters that can be later served
on a half shell. The processed oysters can be shipped to customers with the bands
attached, and the consumer will then only need to remove the band to open the
oysters. Oysters that will be immediately shucked do not need to be banded.
During the tests, it was observed that longer treatment time allows
decreasing of pressure and temperature values while shucking oysters without any
mechanical intervention. If. for example, it required about fifteen mmutes at
25,000 p.s.i. ambient temperature to shuck oysters, a 10-mmute processing required increase m temperature to about 85°F or increase m the pressure value to
about 40,000 p.s.i. at ambient temperature. When oysters were processed for only
five mmutes, the shucking occurred at 55,000 p.s.i. at ambient temperature. Of
course, higher pressure values, up to 100,000 p.s.i. can be used, depending on the
available equipment. In such a case, the treatment time may be reduced to 1 minute
with the temperature range from ambient temperature to 120F°.
During processmg, raw shellfish, such as an oyster is individually banded to
prevent escape of water from the shell when the oyster is removed from the
chamber. The oysters are placed m a basket for handing purposes. Oysters can
also be placed in flexible bag filled with water pπor to being mserted mto the
pressure chambers. The pressure chamber is filled with pressure medium, such as
water. The basket is then inserted into the pressure chamber of a vessel, and the
lids are closed. The loaded vessel is then secured by a yoke that serves as a
pressure holding and safety device during high pressure application.
An external pressure source is used for supplying pressure to the pressure
chamber of the vessel, where the oysters have been deposited. According to
Pascal's Law, this hydrostatic pressure has a uniform effect on all materials mside
the pressure vessel. Equally distributed pressure affects the oyster meat mside the
shells and eliminates Vibrio Vulnificus and other pathogens from the oyster meat
without any mechanical damage to raw oysters.
Oyster meat has a high water content, which makes high-pressure treatment a particularly advantageous type of processing for raw oysters. At the same time,
the adductor muscle detaches from the shell, and shell halves are ready to separate.
when necessary, for serving oysters on half shelf, or for easy shucking of oysters
or other molluscan shellfish.
While the oysters are processed, the pressure m the chambers is rapidly
elevated to between 10,000 p.s.i. and 100,000 p.s.i., and the temperature is
increased to between ambient temperature and 150°F. The pressure is retained for
about one to fifteen mmutes, depending on the selected pressure and temperature
value. For lower pressures, the time of treatment and temperature are greater,
while higher pressure requires less treatment time and less temperature. A slight
increase in temperature would decrease the amount of pressure required. The
pathogenic microorganisms are eliminated, while nutritional value and sensory
qualities of raw oysters are not affected.
Expenments conducted with raw oysters demonstrated that Vibrio
Vulnificus bactena were eliminated at every test run with any size oysters when
pressure was in the range of 45,000 p.s.i. and treatment time was about 5 mmutes
at ambient temperature. Shucking of oysters occurs at much lower pressures, about
25,000 p.s.i. when oysters are treated for 15 mmutes at ambient temperatures.
Therefore, it is envisioned that for processes not requiring bacteria elimination, but
only shucking, the pressure vessels can be run at lower pressures and lower
temperatures. Oysters can be shucked at lower pressures and then the raw oyster meat can
be packaged m plastic bags. The packages are then pressurized at higher pressures
to eliminate the harmful pathogens
In order to enhance the taste of raw seafood, such as oysters, various spices
and flavorings can be added to the pressurized fluid. For example, salt, lemon
juice, hot spices and other flavor enhancing additives may be deposited into the
pressure vessel along with water before pressuπzation begins. During pressure
processing, the flavor enhancing substances penetrate into the raw product and
make the product more desirable to consumers.
Once the batch in the loaded vessel has been treated for the pre-determmed
period of time, the securing yoke is rolled away from that vessel and engaged with
the second vessel. While the product is processed m the second vessel, the treated
product from the first vessel can be unloaded, and a new batch of products
deposited therem. The smgle yoke may serve as a pressure holdmg and safety
device for two separate pressure vessels, if desired.
The method m accordance with the present invention does not cause
thermal damage or denaturing of the delicate product as the temperature increase is
minimal. At the same time, no mechanical damage to the delicate oyster meat
occurs, as the shell protects the oyster from any contact with the mechanical parts
of the pressure vessels
The method of the present invention has minimal impact on the environment. Cooling water can be recycled through the use of conventional
equipment. Conventional electromechanical systems can be used to generate high
pressure mside the pressure vessels.
It is envisioned that various types of molluscan shellfish, such as clams,
muscles, abalone, and other bivalve mollusks can be processed with the method of
the present invention without mechanical damage or deterioration of sensory
properties of the product. Once the bacteria are eliminated, the product can be
shipped for consumption m a raw state. It is believed that the process of the present
invention can be implemented for elimination of other bactena. m addition to
Vibrio Vulnificus, such as E-coli, Vibrio alginolyticus, Vibrio parahaemolyticus,
Listeria monocytogenes, Vibrio cholerae 01, Vibrio cholerae non-Ol, Vibrio
mimicus, Vibrio Fluvalis, Vibrio furnissii, Vibrio hollisae, Vibrio alginolyticus,
Listeria monocytogenes, Salmonella (nontyphoidal) and Salmonella typhi,
Campylobacter jejuni, Escherichia coli, Yersinia enterocolitica, Clostridium
botulinum, Clostridium perfringens, Shigella, Staphylococcus aureus; Helminths
(Anisaxis simplex and other helminths); Viruses: poliovirus, other picomaviruses,
Norwalk/Snow Mountain small round viruses, or SRVs); Hepatitis A and E and
non-B Hepatitis, and bacillus cereus; rotavirus and Listeria; Aeromonas
hydrophilla, Plesiomonas Shigelloides and Edwardsiella tarda.
The shellfish can be harvested even in warm months, and the public will be
assured of the product safety. Naturally contaminated Gulf Coast oysters that can contain thousands of harmful Vibno Vulnificus and other vibnones can be
successfully processed with the apparatus and method of the present invention.
Other seafood items can be similarly processed with the method and
apparatus of the present invention. If desired, oysters and other products to be
treated in the system of the present mvention can be placed m baskets in a
refrigerator/cooler, so as to prevent bacteria multiplication, while the products wait
their turn m the pressure vessels. After processing, the shellfish should be placed
m a cooler as soon as possible. The processed shellfish should be preferably kept
at between 32 F and 36 F until it is sold and consumed by a customer.
The external source of pressure can be any conventional pressunzmg
means, such as hydraulic motor, electrical motor and the like. Other means for
building up pressure in the pressure chambers can be successfully employed
without affecting the advantages afforded through the practice of the present
invention.
Many changes and modifications can be made m the process of this
invention without departing from the spirit thereof. I, therefore, pray that my
rights to this invention be limited only by the scope of the appended claims.

Claims

I CLAIM:1 A method of eliminating pathogenic organisms m raw molluscan shellfishan crustaceans, comprising:exposing raw shellfish to hydrostatic pressure at ambient temperature for aperiod of time sufficient to cause destruction of the pathogenic organisms withoutsubstantially affecting sensory characteristics of said raw shellfish and crustaceans.2. The method of Claim 1 , wherein said raw molluscan shellfish andcrustaceans are exposed to hydrostatic pressure of between about 10,000 p.s.i. toabout 100,000 p.s.i. for 1-15 minutes and temperatures of up to 150 degreesFahrenheit.3. A raw molluscan shellfish or crustacean treated m accordance with themethod of Claim 1.4. The method of Claim 1 , comprising the steps of:providing a pressure vessel;loading a pressure transmitting liquid mto said pressure vessel:depositing said raw molluscan shellfish or crustaceans into the pressurevessel; andpressurizing said pressure vessel to between about 10,000 p.s.i. and 100,000p.s.i., while maintaining temperature m said pressure vessel between ambienttemperature and 150 degrees Fahrenheit5. The process of Claim 4, wherein said raw molluscan shellfish and crustaceans are enclosed in liquid-impermeable bags filled with pressuπzableliquid pπor to depositing said raw molluscan shellfish and crustaceans mto thepressure vessel6 The method of Claim 1 , wherein said raw molluscan shellfish is a bivalvemollusk, and wherein said bivalve mollusk is exposed to hydrostatic pressure for atime sufficient to cause detachment of an adductor muscle from a shell of saidmollusk and opening of the molluscan shell without cutting said adductor muscle7 The method of Claim 6, wherein said mollusk is exposed to hydrostaticpressure of between 10,000 p.s.i. and 40,000 p s l for a peπod of between 1-15mmutes at a temperature of between 80 and 110 degrees Fahrenheit.8. The method of Claim 6, wherein a flexible detachable band is securedaround said mollusk shell pπor to exposing said mollusk to hydrostatic pressure.9. The method of Claim 4, wherein sensory quality of said raw molluscanshellfish and crustaceans is enhanced by depositmg flavor-enhancmg agent(s) intoa pressure vessel pnor to depositing said raw molluscan shellfish and crustaceansinto the pressure vessel.10 A raw molluscan shellfish or crustacean treated in accordance with theprocess of Claim 9 AMENDED CLAIMS[received by the International Bureau on 9 October 2000 (09.10.00); original claims 1, 2, 4 and 7 replaced by amended claims 1, 2, 4 and 7; remaining claims unchanged (2 pages)]
1. A method of eliminating pathogenic organisms in raw molluscan shellfish and crustaceans, comprising: exposing raw shellfish to hydrostatic pressure at elevated temperature of between 68 degrees Fahrenheit (20 degrees C) and 120 degrees Fahrenheit (48,89 degrees C) for a period of time sufficient to cause destruction of the pathogenic organisms without substantially affecting sensory characteristics of said raw shellfish and crustaceans.
2. The method of Claim 1, wherein said raw shellfish and crustaceans are exposed to hydrostatic pressure of between about 10,000 p.s.i. (1406,2 kg/cm2) to about 100,000 p.s.i. (3515,5 kg/cm2) for 1 - 15 minutes.
3. A raw molluscan shellfish or crustacean treated in accordance with the method of Claim 1.
4. The method of Claim 1 , further comprising the steps of: providing a pressure vessel; loading a pressure transmitting liquid into said pressure vessel unit; depositing said raw shellfish or crustaceans into the pressure vessel; pressurizing said pressure vessel to between 10,000 p.s.i. (1406,2 kg/cm2) and 100,000 p.s.i. (3515,5 kg/cm2), while maintaining temperatures in said pressure vessel below
150 degrees Fahrenheit (65,56 degrees C).
5. The process of Claim 4, wherein said raw molluscan shellfish and said crustaceans are enclosed in liquid-impermeable bags filled with pressurizable liquid prior to depositing said raw molluscan shellfish and crustaceans into the pressure vessel.
6. The method of Claim 1 , wherein said raw molluscan shellfish is a bivalve mollusk, and wherein said bivalve mollusk is exposed to hydrostatic pressure for a time sufficient to cause detachment of an adductor muscle from a shell of said mollusk and opening of the molluscan shell without cutting said adductor muscle.
7. The method of Claim 6, wherein said mollusk is exposed to hydrostatic pressure of between 10,000 p.s.i. (1406,2 kg/cm2) and 40,000 p.s.i. (5624,8 kg/cm2) for a period of between 1-15 minutes at a temperature of between 80 degrees Fahrenheit (26.67 degrees C) and 1 10 degrees Fahrenheit (43.33 degrees C).
8. The process of Claim 6, wherein a flexible detachable band is secured around said molluscan shell prior to exposing said oyster to hydrostatic pressure, so as to retain natural liquid within said shell while said adductor muscle is released.
9. The method of Claim 4, wherein sensory quality of said raw molluscan shellfish and crustaceans is enhanced by depositing flavor-enhancing agent(s) into the pressure vessel prior to depositing said raw molluscan shellfish and crustaceans into the pressure vessel.
10. A raw molluscan shellfish or crustaceans treated in accordance with the process of Claim 9.
PCT/US2000/011127 1999-04-29 2000-04-26 A process of elimination of bacteria in shellfish and of shucking shellfish WO2000065923A1 (en)

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JPH04356156A (en) * 1991-05-30 1992-12-09 Aohata Kk Production of processed shellfish
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JPS6394955A (en) * 1986-10-09 1988-04-26 Taiyo Fishery Co Ltd Inactivation of enzyme in food
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