WO2000061267A1 - Porous membrane - Google Patents
Porous membrane Download PDFInfo
- Publication number
- WO2000061267A1 WO2000061267A1 PCT/US2000/009831 US0009831W WO0061267A1 WO 2000061267 A1 WO2000061267 A1 WO 2000061267A1 US 0009831 W US0009831 W US 0009831W WO 0061267 A1 WO0061267 A1 WO 0061267A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- membrane
- porous membrane
- mole
- halopolymer
- integral porous
- Prior art date
Links
- 239000012528 membrane Substances 0.000 title claims abstract description 164
- 238000000034 method Methods 0.000 claims abstract description 39
- 229920001577 copolymer Polymers 0.000 claims abstract description 25
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims abstract description 14
- YSYRISKCBOPJRG-UHFFFAOYSA-N 4,5-difluoro-2,2-bis(trifluoromethyl)-1,3-dioxole Chemical compound FC1=C(F)OC(C(F)(F)F)(C(F)(F)F)O1 YSYRISKCBOPJRG-UHFFFAOYSA-N 0.000 claims abstract 8
- 239000012530 fluid Substances 0.000 claims description 33
- 239000011148 porous material Substances 0.000 claims description 26
- 239000002904 solvent Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 14
- -1 polytetrafluoroethylene Polymers 0.000 claims description 12
- 229920002313 fluoropolymer Polymers 0.000 claims description 9
- 239000004811 fluoropolymer Substances 0.000 claims description 9
- HFNSTEOEZJBXIF-UHFFFAOYSA-N 2,2,4,5-tetrafluoro-1,3-dioxole Chemical compound FC1=C(F)OC(F)(F)O1 HFNSTEOEZJBXIF-UHFFFAOYSA-N 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 5
- 239000000356 contaminant Substances 0.000 claims description 4
- 238000004381 surface treatment Methods 0.000 claims description 4
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 3
- 238000001471 micro-filtration Methods 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000000108 ultra-filtration Methods 0.000 claims description 2
- 239000000243 solution Substances 0.000 description 25
- 238000005266 casting Methods 0.000 description 23
- 239000000758 substrate Substances 0.000 description 22
- 229920000642 polymer Polymers 0.000 description 12
- 239000000835 fiber Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 7
- 239000000178 monomer Substances 0.000 description 5
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 229920006125 amorphous polymer Polymers 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical group FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 description 2
- 239000012510 hollow fiber Substances 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- OBTWBSRJZRCYQV-UHFFFAOYSA-N sulfuryl difluoride Chemical class FS(F)(=O)=O OBTWBSRJZRCYQV-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- FRCHKSNAZZFGCA-UHFFFAOYSA-N 1,1-dichloro-1-fluoroethane Chemical compound CC(F)(Cl)Cl FRCHKSNAZZFGCA-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229920001780 ECTFE Polymers 0.000 description 1
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Polymers OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 229920001744 Polyaldehyde Polymers 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920000954 Polyglycolide Polymers 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920002396 Polyurea Polymers 0.000 description 1
- 239000004614 Process Aid Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- RHQDFWAXVIIEBN-UHFFFAOYSA-N Trifluoroethanol Chemical compound OCC(F)(F)F RHQDFWAXVIIEBN-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 239000012620 biological material Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 238000004320 controlled atmosphere Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000412 dendrimer Substances 0.000 description 1
- 229920000736 dendritic polymer Polymers 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 239000012633 leachable Substances 0.000 description 1
- 239000002960 lipid emulsion Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000001728 nano-filtration Methods 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- FYJQJMIEZVMYSD-UHFFFAOYSA-N perfluoro-2-butyltetrahydrofuran Chemical group FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C1(F)OC(F)(F)C(F)(F)C1(F)F FYJQJMIEZVMYSD-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920000747 poly(lactic acid) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920001470 polyketone Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920001184 polypeptide Polymers 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 102000004196 processed proteins & peptides Human genes 0.000 description 1
- 108090000765 processed proteins & peptides Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
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- 238000013022 venting Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/02—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/22—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/14—Ultrafiltration; Microfiltration
- B01D61/145—Ultrafiltration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/14—Ultrafiltration; Microfiltration
- B01D61/147—Microfiltration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/24—Dialysis ; Membrane extraction
- B01D61/32—Controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/36—Pervaporation; Membrane distillation; Liquid permeation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0009—Organic membrane manufacture by phase separation, sol-gel transition, evaporation or solvent quenching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/30—Polyalkenyl halides
- B01D71/32—Polyalkenyl halides containing fluorine atoms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/44—Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, not provided for in a single one of groups B01D71/26-B01D71/42
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/76—Macromolecular material not specifically provided for in a single one of groups B01D71/08 - B01D71/74
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/12—Specific ratios of components used
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/02—Details relating to pores or porosity of the membranes
- B01D2325/022—Asymmetric membranes
Definitions
- the present invention relates to an integral porous membrane comprising an amorphous halopolymer in general, and, in particular, to an integral porous membrane comprising an amorphous fluoropolymer, a process for preparing such a membrane, and a process for treating fluids by using such a membrane.
- halopolymers particularly fluoropolymers
- halopolymer membranes or filters are of limited availability, due in part, to the inherent properties of the halopolymers.
- halopolymers, particularly, fluoropolymers have a limited solubility in solvents suitable for preparing membranes.
- the halopolymers have very high melting points, decompose at elevated temperatures, and/or involve complex processes for converting them into membranes.
- a composite membrane has been proposed wherein an amorphous fluoropolymer is disposed as a surface treatment or coating on the pore walls of a porous substrate.
- This membrane is not satisfactory for many applications because, for example, it may fail to provide the desired filtration efficiency and/or the membrane lacks solvent and chemical resistance, e.g., due to the poor solvent and/or chemical resistance of some porous substrates.
- the layers constituting certain composite membranes also tend to delaminate, for example, under use or cleaning conditions.
- a porous halopolymer membrane that is suitable for treating corrosive or reactive fluids.
- the foregoing need has been fulfilled by the present invention which provides an integral porous membrane comprising an amorphous halopolymer.
- the amorphous halopolymer constitutes the bulk or body of the membrane rather than merely being disposed as a surface treatment or coating on a porous material.
- the present invention further provides processes for preparing the integral porous membrane.
- the membrane is preferably prepared by a process comprising casting a solution of the halopolymer and causing phase inversion to occur.
- the present invention further provides devices comprising the membrane and processes for treating fluids.
- Fig. 1 depicts a Scanning Electron Micrograph of the surface of an integral porous membrane according to an embodiment of the present invention.
- the present invention provides an integral porous membrane comprising an amorphous halopolymer.
- the entire membrane according to a preferred embodiment of the present invention i.e., the surface as well as the porous substratum, bulk, or body, has the same composition, e.g., they are composed of the same amorphous halopolymer.
- the entire integral membrane is made of the same amorphous fluoropolymer.
- the integral membrane can be made from a blend of halopolymers.
- the preparation of the integral porous membrane of the present invention does not require disposition of a surface treatment or surface coating on the pore walls of a pre-existing or pre-formed porous material.
- the integral membrane can be prepared or placed on a substrate or support material, wherein the material can be porous or non-porous, to provide a supported membrane.
- the amorphous halopolymer can at least partially coat the pore walls of a porous support.
- the average pore size of the membrane is typically less than that of the coated or uncoated support.
- the selectivity and/or permeability of the membrane is preferably provided by the integral membrane, rather than the support.
- the halopolymers suitable for preparing the membranes of the present invention are amorphous.
- the halopolymers have a low degree of crystallinity, e.g., less than about 30% ( ⁇ 2%), preferably less than about 20%, more preferably less than 10%, and even more preferably about 0%. It is further preferred that the halopolymer is non- crystallizable.
- the degree of crystallinity can be determined by any suitable method, e.g., wide-angle x-ray diffractometry, infrared spectroscopy, nuclear magnetic resonance spectrometry, or differential scanning calorimetry. The degree of crystallinity also can be obtained from the density of the halopolymer.
- the amorphous halopolymer is soluble in solvents, preferably in halogenated solvents, and more preferably in fluorinated solvents, at ambient temperatures (about 20-25°C).
- Any suitable amorphous halopolymer can be used to prepare the membranes of the present invention, preferably, amorphous polymers comprising chlorine or fluorine, and more preferably amorphous polymers comprising fluorine.
- the amorphous halopolymer can be a homopolymer or, preferably, a copolymer.
- the amorphous copolymer comprises any suitable combination of halogenated monomers.
- the copolymer can include any number of comonomers, preferably 2 to 4 comonomers, and more preferably at least 2 comonomers.
- suitable monomers include fluorinated olefm monomers such as tetrafluoroethylene (“TFE”), vinylidene fluoride, hexafluoropropylene, and chlorotrifluoroethylene, and fluorinated functional monomers such as perfluoroalkylvinyl ethers, perfluoroesters, perfluorosulfonylfluorides, and perhalodioxoles, preferably perfluorodioxoles.
- TFE tetrafluoroethylene
- VFE tetrafluoroethylene
- vinylidene fluoride vinylidene fluoride
- hexafluoropropylene hexafluoropropylene
- chlorotrifluoroethylene chlorotrifluoroethylene
- fluorinated functional monomers such as perfluoroalkylvinyl ethers, perfluoroesters, perfluorosulfonylfluorides, and perhalodi
- Preferred perfluorodioxoles are perfluoro- 1,3-dioxole and perfluoro-2,2-dimethyl-l,3-dioxole ("PDD").
- a further preferred halopolymer is a copolymer of PDD with one or more comonomers, for example, fluorinated olefins such as TFE, vinylidene fluoride, hexafluoropropylene, and chlorotrifluoroethylene, and fluorinated functional monomers such as perfluoroalkylvinyl ethers, perfluoroesters, and perfluorosulfonylfluorides.
- a particular example of a halopolymer suitable for preparing the membrane of the present invention is a copolymer of PDD and TFE.
- the amorphous copolymer can contain comonomers in any suitable proportion.
- the copolymer can include PDD in a proportion of from about 40% ( ⁇ 2%) to about 99% by mole, preferably from about 60% to about 90% by mole, and more preferably from about 60% to about 70% by mole.
- the copolymer of PDD and TFE can include from about 10% to about 40% by mole of TFE and from about 90% to about 60% by mole of PDD, preferably, from about 30% to about 40% by mole of TFE and from about 70% to about 60% by mole of PDD, and more preferably about 35% by mole of TFE and about 65% by mole of PDD.
- the preferred copolymer includes about 15% by mole of TFE and about 85% by mole of PDD.
- the amorphous halopolymer can include additional components, e.g., comonomers.
- the halogenated copolymer can be prepared by methods known to those skilled in the art.
- the comonomers can be polymerized by using a free radical initiator as illustrated in U.S. Patent 4,754,009, column 4, line 60, to column 5, line 52, the disclosure of which is incorporated herein in its entirety by reference.
- Suitable copolymers of TFE and PDD include, but are not limited to, those available commercially as TEFLON AFTM 1600 and AF 2400 polymers from DuPont Co.
- the AF 1600 polymer is reported to have a PDD content of about 65% by mole and a TFE content of about 35% by mole, and the AF 2400 polymer is reported to have a PDD content of about 85% by mole and a TFE content of about 15% by mole.
- Other comonomers are believed to be present in these AF polymers.
- the integral porous membrane also can be composed of a blend of two or more amorphous halopolymers or a blend of an amorphous halopolymer with other polymers.
- the integral membrane also can include other ingredients such as plasticizers, lubricants, and other additives such as process aids.
- the integral porous membrane of the present invention can have any suitable pore size.
- the membrane has an average pore size of about 100 ⁇ m or less, preferably from about 0.01 ⁇ m to about 100 ⁇ m.
- the membrane has an average pore size of about 0J ⁇ m or less, or from about 0J ⁇ m to about 10 ⁇ m.
- the membrane has an average pore size of about 1 ⁇ m or less.
- Particular embodiments of the integral porous membrane have pores with an average size of from about 0.01 ⁇ m to about 0.05 ⁇ m.
- the integral porous membrane of the present invention is useful in a variety of applications including microfiltration, ultrafiltration, nanofiltration, and reverse osmosis.
- An advantage of the present invention is that small pore size integral membranes, e.g., those having an average pore size of from about 0.01 ⁇ m to about 0.05 ⁇ m, can also be produced in accordance with the present invention. Such small pore sizes are difficult to produce from halopolymers by the expansion method generally employed in the preparation of PTFE membranes. Small pore size integral porous membranes can find use in, for example, demanding purification applications in the semiconductor industry.
- the integral porous membrane of the present invention can have a symmetric or asymmetric structure.
- the integral porous membrane of the present invention can be a sheet, fiber, plug, or tube.
- the integral porous membrane of the present invention can be unsupported, i.e., self-supporting, or it can be supported by a substrate, e.g., a porous substrate such as a fabric, film, or membrane.
- a substrate e.g., a porous substrate such as a fabric, film, or membrane.
- the integral porous membrane can have any suitable thickness, e.g., below about 10 mil, preferably from about 0J mil to about 5 mil. and more preferably from about 0.5 mil to about 2 mil, and even more preferably about 1 mil ( ⁇ 0J mil).
- the membrane of the present invention can be prepared by methods known to those skilled in the art.
- the membrane can be prepared by melt extrusion or solution casting.
- melt extrusion e.g., the amorphous halopolymer can be mixed with suitable pore formers and extruded into a sheet, a fiber, a plug, or a tube. The resulting product is washed or extracted to remove the pore former, and a porous membrane is recovered.
- a solution of the polymer can be cast as a sheet, fiber, or tube, and phase inversion can be induced. Phase inversion can be induced by the wet process, the dry process, the thermal process, or the polymer-assisted process, and preferably by the wet process. See, e.g., Robert E. Resting, Synthetic, Pnlymer emhran ⁇ Ch. 7, pp. 237-286 (1985), the disclosure of which is incorporated herein in its entirety by reference.
- the present invention provides a process for preparing the integral porous membrane comprising an amorphous halopolymer comprising:
- a membrane casting solution can be prepared by dissolving the desired quantity of the amorphous halopolymer in a suitable solvent.
- the solvent dissolves the amorphous polymer under mild or moderate conditions, for example, below 100°C, preferably below 60°C, and more preferably at ambient temperatures (about 20-25°C).
- a suitable solvent is a halogenated solvent, preferably a fluorocarbon.
- a preferred solvent is perfluoro-(2-butyltetrahydrofuran), available as FCTM-75 from 3M Co.
- the membrane casting solution preferably includes one or more nonsolvents.
- Suitable nonsolvents include, but are not limited to, GENESOLVTM 2000 (1,1-dichloro- 1-fluoroethane) from AlliedSignal, Inc., FC-43 (perfluoro C 12 alkane) from 3M Co., ECTFETM oil (ethylene-chlorotrifluoroethylene copolymer) from Halocarbon Co. (River
- the casting solution can be prepared by first dissolving the desired amount of the amorphous polymer in a solvent.
- the nonsolvent is added with mixing. Typically, the addition of the nonsolvent is stopped just prior to the point of incipient gelation, that is, prior to the formation of a gel or two phases.
- the casting solution can contain the amorphous halopolymer in any suitable amount, e.g., in an amount of up to about 30% by weight, preferably from about 5% to about 20% by weight, and more preferably from about 7% to about 15% by weight.
- the casting solution can contain the solvent in any suitable amount, e.g., in an amount of up to about 95% by weight, preferably from about 50% by weight to about 90% by weight, and more preferably from about 60% by weight to about 80% by weight.
- the nonsolvent can be present in the casting solution in any suitable amount, e.g., in an amount of up to about 30% by weight, preferably from about 5% to about 30% by weight, and more preferably from about 15% to about 25% by weight.
- the casting solution can contain additional ingredients such as pore formers, plasticizers, swelling agents, and the like.
- the casting solution can be processed into any desired membrane configuration, for example, a sheet, a fiber, a plug, or a tube.
- the casting solution can be spread on a casting surface such as a glass plate or stainless steel belt using a casting blade or knife.
- the thickness of the resulting pre-membrane can be controlled by, for example, adjusting the gap between the blade and the casting surface.
- the casting solution can be spread by spin coating.
- the casting solution can be spin coated on a substrate by employing a spin coater such as Model No. P6204-A from Specialty Coating Systems, Inc. (Indianapolis, IN).
- a substrate such as a glass plate or PTFE sheet can be spun at a desired speed, and the casting solution placed on the substrate. The spinning is continued until a coating is obtained.
- Any suitable spinning speed e.g., about 800 rpm or less, preferably from about 50 to about 250 rpm, and more preferably from about 60 rpm to about 200 rpm, can be employed.
- a release agent can be employed which facilitates the removal of the membrane from the substrate.
- Any suitable release agent can be used, for example, a fluorocarbon or silicone.
- a particular example of a release agent that can be used with PTFE substrate is the Halocarbon oil #56.
- phase inversion can be caused or induced in the wet process by the use of a nonsolvent, or in the thermal process by changing the temperature of the pre-membrane.
- Nonsolvent- induced phase inversion can be carried out by treating the pre-membrane with a nonsolvent for the halopolymer. This treatment can be carried out by, e.g., immersing the pre-membrane in a bath containing the nonsolvent or by exposing to the vapor of a nonsolvent in a controlled atmosphere chamber. The resulting membrane is dried to remove the nonsolvent.
- the unsupported membrane can be relatively easily removed from the glass plate or stainless steel surface.
- the casting solution can be cast on a suitable support such as a woven or non-woven fabric to obtain a supported membrane.
- the casting solution can be extruded through a die in the form of a sheet, fiber, plug, or tube.
- Suitable bore fluids can be employed to prepare hollow fibers or tubes.
- a variety of materials are suitable.
- the material can be hydrophobic or hydrophilic, and porous or non-porous.
- the material is synthetic, more preferably, polymeric.
- Suitable polymers include, for example, polyamide, polyester, polyvinylidene fluoride, polyacrylic, polyolefins such as polyethylene and polypropylene.
- An example of a preferred polymer is polytetrafluoroethylene.
- a substrate or support material examples include polyamide, polysulfone, polyester, an acrylic polymer, polyacrylic nitrile, polyvinyl heterocyclic, polyheterocyclic, polycarbonate, polyimide, polyamide-imide, polylactide, polyglycolide, polypeptide, polyether, epoxy resin, polyacetal, polyurethane, polyurea, urea-formaldehyde resin, polyphenol, phenol-formaldehyde resin, alkyd resin, melamine-formaldehyde resin, a dendrimer, a spiro polymer, polyaryleneoxide, polysulfide, polyketone, polyetherketone, polyetheretherketone, polyaromatic, polyaldehyde, cellulose, cellulose ester, cellulose derivative, or a combination thereof.
- the porous substrate can have any suitable pore size, for example, a pore size of below about 10 ⁇ m.
- the substrate can be prepared by methods known to those of ordinary skill in the art.
- a porous substrate can be prepared by a phase inversion process.
- a casting solution containing the polymer, a solvent, a pore former, a wetting agent, and optionally a small quantity of a non-solvent is prepared by combining and mixing the ingredients, preferably at an elevated temperature.
- the resulting solution is filtered to remove any impurities.
- the casting solution is cast or extruded in the form of a sheet or hollow fiber.
- the resulting sheet or fiber is allowed to set or gel as a phase inverted membrane.
- the set membrane is then leached to remove the solvent and other soluble ingredients.
- the integral membrane can be placed in contact with the substrate by methods known to those of ordinary skill in the art.
- the integral membrane can be co-extruded with the substrate or support material.
- the integral membrane can be cast, e.g., solvent-cast on a substrate or support material.
- the integral membrane can be cast, formed, or deposited on a fluid surface, e.g., water surface, and the membrane can be lifted onto a substrate or support material.
- the present invention further provides devices, such as filter devices, comprising the integral porous membrane of the present invention.
- the device can be in any suitable form.
- Typical filter devices comprise a housing including at least one inlet and at least one outlet defining a fluid flow path between the inlet and the outlet, and a membrane of the present invention disposed across the fluid flow path or tangentially to the fluid flow path.
- the device can include a filter element comprising a membrane sheet, e.g., in a substantially planar or pleated form.
- the element can have a hollow generally cylindrical form.
- the device can include the filter element in combination with upstream and/or downstream support or drainage layers.
- the device can include a plurality of membranes, e.g., to provide a multilayered filter element, or stacked to provide a membrane module.
- Filter cartridges can be constructed by including a housing and endcaps to provide fluid seal as well as at least one inlet and at least one outlet.
- the devices can be constructed to operate in crossflow or tangential flow modes as well as dead-end modes. Accordingly, the fluid to be treated can be passed, for example, tangentially to the membrane surface, or passed perpendicular to the membrane surface.
- the membrane(s) can be configured as modules, e.g., after potting their ends in an adhesive.
- the integral porous membranes can also find use as gas filters, e.g., for allowing gases to pass through while retaining liquids.
- the integral porous membranes are particularly attractive for such applications in view of the oleophobic and hydrophobic properties of certain embodiments.
- the membranes can find use in applications involving gas fiowthrough wherein the material should be resistant to penetration by water, oil, or lipid emulsions. Such applications include gas vents or filters that protect electronic equipment placed in proximity to automotive engines.
- the integral porous membranes can also find use in venting of medical devices, and in industrial filtration where oil mists are present.
- the integral porous membranes of the present invention can find use as a support material or substrate for preparing coated composite membranes such as gas selective membranes.
- the integral porous membrane also can find use as gas contactors, for example, for distributing gases into liquids.
- the present invention further provides a process for treating fluids, e.g., at least one contaminated fluid, comprising passing at least a portion of the fluid through the integral porous membrane of the present invention and recovering a contaminant depleted fluid.
- the fluid can be a corrosive fluid such as sulfuric acid or hydrofluoric acid.
- suitable fluids include etching fluids used in the electronics industry.
- An example of a contaminant is a particle such as a metal, polymer, or ceramic particle.
- the membrane of the present invention can be used to remove virus, bacteria, and other contaminants from fluids.
- valuable biological materials such as proteins can be removed or isolated from fluids.
- the membranes of the present invention have the desirable surface characteristics to undergo little or no fouling and/or allow rapid membrane cleaning.
- the membranes of the present invention have solvent resistance, chemical resistance, and heat resistance.
- the membrane as well as the device of the present invention are free or substantially free of leachables. Accordingly, the purity of the treated fluids is not compromised.
- Membranes in accordance with embodiments of the present invention have one or more advantageous properties.
- the membranes are mechanically stable or robust.
- the membranes are flexible.
- the membranes resist mechanical stresses encountered during membrane production, handling, and/or fabrication of devices.
- the membranes are crease or wrinkle resistant.
- the membranes are free or substantially free of pinhole or other defects.
- This Example illustrates a method of preparing a membrane according to an embodiment of the present invention.
- a membrane casting solution was prepared by mixing 4 ml of a 12% by weight solution of AF 1600 and 1 ml of GENESOLV 2000.
- the casting solution obtained was cast on a cleaned glass plate to a wet thickness of about 3 mil using a doctor blade.
- the resulting pre-membrane was then immersed in a bath containing GENESOLV 2000.
- the membrane was allowed to remain in the nonsolvent bath until it was free of residues.
- the membrane was then dried in air.
- the integral porous membrane prepared as above was about 1 mil thick and had a surface microstructure depicted in Fig. 1.
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00920244A EP1171226A1 (en) | 1999-04-14 | 2000-04-13 | Porous membrane |
CA002367547A CA2367547A1 (en) | 1999-04-14 | 2000-04-13 | Porous membrane |
AU40819/00A AU4081900A (en) | 1999-04-14 | 2000-04-13 | Porous membrane |
US09/958,490 US6770202B1 (en) | 1999-04-14 | 2000-04-13 | Porous membrane |
JP2000610593A JP2002540928A (en) | 1999-04-14 | 2000-04-13 | Porous membrane |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12922799P | 1999-04-14 | 1999-04-14 | |
US60/129,227 | 1999-04-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000061267A1 true WO2000061267A1 (en) | 2000-10-19 |
Family
ID=22438978
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2000/009831 WO2000061267A1 (en) | 1999-04-14 | 2000-04-13 | Porous membrane |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1171226A1 (en) |
JP (1) | JP2002540928A (en) |
AU (1) | AU4081900A (en) |
CA (1) | CA2367547A1 (en) |
WO (1) | WO2000061267A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1238999A1 (en) * | 2001-02-26 | 2002-09-11 | Ausimont S.p.A. | Porous hydrophilic membranes |
EP1239000A1 (en) * | 2001-02-26 | 2002-09-11 | Ausimont S.p.A. | Porous hydrophilic membranes |
US6921482B1 (en) * | 1999-01-29 | 2005-07-26 | Mykrolis Corporation | Skinned hollow fiber membrane and method of manufacture |
US6923846B2 (en) | 2000-06-13 | 2005-08-02 | L' Air Liquide—Societe Anonyme à Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procedes Georges Claude | Method of preparing composite gas separation membranes from perfluoropolymers |
US7378020B2 (en) | 2002-08-14 | 2008-05-27 | Pall Corporation | Fluoropolymer membrane |
US9359480B2 (en) | 2009-04-06 | 2016-06-07 | Entegris, Inc. | Non-dewetting porous membranes |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1691858B1 (en) * | 2003-12-12 | 2017-05-17 | C.R.Bard, Inc. | Implantable medical devices with fluorinated polymer coatings, and methods of coating thereof |
US10471396B2 (en) | 2016-08-15 | 2019-11-12 | Pall Corporation | Fluoropolymers and membranes comprising fluoropolymers (I) |
US10130918B2 (en) * | 2016-09-16 | 2018-11-20 | Pall Corporation | Fluoropolymers and membranes comprising fluoropolymers (III) |
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JPH03221130A (en) * | 1989-11-09 | 1991-09-30 | Mitsubishi Rayon Co Ltd | Fluoropolymer-based separation membrane |
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JPS5838707A (en) * | 1981-08-20 | 1983-03-07 | イ−・アイ・デユポン・デ・ニモアス・アンド・カンパニ− | Amorphous copolymer of perfluoro-2,2-dimethyl- 1,3-dioxol |
WO1995002447A1 (en) * | 1993-07-16 | 1995-01-26 | E.I. Du Pont De Nemours And Company | Asymmetric membranes of polytetrafluoroethylene and their preparation |
US5976380A (en) * | 1997-05-01 | 1999-11-02 | Millipore Corporation | Article of manufacture including a surface modified membrane and process |
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2000
- 2000-04-13 CA CA002367547A patent/CA2367547A1/en not_active Abandoned
- 2000-04-13 WO PCT/US2000/009831 patent/WO2000061267A1/en active Application Filing
- 2000-04-13 JP JP2000610593A patent/JP2002540928A/en active Pending
- 2000-04-13 EP EP00920244A patent/EP1171226A1/en not_active Withdrawn
- 2000-04-13 AU AU40819/00A patent/AU4081900A/en not_active Abandoned
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US5051114A (en) * | 1989-06-15 | 1991-09-24 | Du Pont Canada Inc. | Perfluorodioxole membranes |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6921482B1 (en) * | 1999-01-29 | 2005-07-26 | Mykrolis Corporation | Skinned hollow fiber membrane and method of manufacture |
US6923846B2 (en) | 2000-06-13 | 2005-08-02 | L' Air Liquide—Societe Anonyme à Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procedes Georges Claude | Method of preparing composite gas separation membranes from perfluoropolymers |
EP1238999A1 (en) * | 2001-02-26 | 2002-09-11 | Ausimont S.p.A. | Porous hydrophilic membranes |
EP1239000A1 (en) * | 2001-02-26 | 2002-09-11 | Ausimont S.p.A. | Porous hydrophilic membranes |
US6896777B2 (en) | 2001-02-26 | 2005-05-24 | Solvay Solexis S.P.A. | Porous hydrophilic membranes |
US6902676B2 (en) | 2001-02-26 | 2005-06-07 | Ausimont S.P.A. | Porous hydrophilic membranes |
CN1332998C (en) * | 2001-02-26 | 2007-08-22 | 奥西蒙特股份有限公司 | Porous hydrophilic film |
US7378020B2 (en) | 2002-08-14 | 2008-05-27 | Pall Corporation | Fluoropolymer membrane |
US9359480B2 (en) | 2009-04-06 | 2016-06-07 | Entegris, Inc. | Non-dewetting porous membranes |
US10179842B2 (en) | 2009-04-06 | 2019-01-15 | Entegris, Inc. | Non-dewetting porous membranes |
Also Published As
Publication number | Publication date |
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JP2002540928A (en) | 2002-12-03 |
AU4081900A (en) | 2000-11-14 |
EP1171226A1 (en) | 2002-01-16 |
CA2367547A1 (en) | 2000-10-19 |
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