WO2000050959A1 - Developing device and electrophotographic device - Google Patents

Developing device and electrophotographic device Download PDF

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Publication number
WO2000050959A1
WO2000050959A1 PCT/JP1999/000909 JP9900909W WO0050959A1 WO 2000050959 A1 WO2000050959 A1 WO 2000050959A1 JP 9900909 W JP9900909 W JP 9900909W WO 0050959 A1 WO0050959 A1 WO 0050959A1
Authority
WO
WIPO (PCT)
Prior art keywords
developing
roller
toner
gear
paddle
Prior art date
Application number
PCT/JP1999/000909
Other languages
French (fr)
Japanese (ja)
Inventor
Toshihiro Yukawa
Tsuneo Mizuno
Kunihiko Sato
Atsushi Tano
Tomoaki Tanaka
Teruki Kishimoto
Tetsu Takahashi
Original Assignee
Fujitsu Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fujitsu Limited filed Critical Fujitsu Limited
Priority to PCT/JP1999/000909 priority Critical patent/WO2000050959A1/en
Publication of WO2000050959A1 publication Critical patent/WO2000050959A1/en

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Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/06Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/0896Arrangements or disposition of the complete developer unit or parts thereof not provided for by groups G03G15/08 - G03G15/0894

Definitions

  • the present invention relates to a developing device and an electrophotographic apparatus used for printing a single image on a paper by an electrophotographic process, and more particularly, to a stable toner supply even when the attitude of a developing device arranged around a photosensitive drum changes.
  • the present invention relates to a developing device and an electrophotographic device capable of developing.
  • the recording paper is transported at a constant speed due to paper transport leakage, and the electronic recording is performed by an electrostatic recording unit arranged in the transport direction of the recording paper. Images are recorded on the record by the photographic process.
  • the electrostatic recording unit forms a latent image corresponding to image dot data by line scanning of the LED array on a rotating photosensitive drum or scanning of a laser beam from a laser diode, and after developing with a toner by a developing device, Is transcribed on the record.
  • FIG. 1 shows a conventional color electrophotographic apparatus, in which four colors of yellow (Y), magenta (M), cyan (C), and black (K) are printed on one side of the photosensitive drum 100.
  • a charger 104, an exposure unit 104 using a laser scanning unit or an LED array, a transfer unit 108, a fixing unit 110, a clean double blade 1 1 2 is arranged.
  • a different color toner is used for each rotation of the photoconductor drum, and charging, exposure and development, and transfer and fixing are repeated in four rotations.
  • a latent image of yellow component (Y) is formed on the photosensitive drum 100 charged by the charger 104 by optical scanning with the exposure device 106, and the yellow toner of the developing device 104-1 is used.
  • transfer unit 10 Transfer to paper 1 and 4 with 8 and fix with fixing device 110.
  • a latent image is formed on the photosensitive drum 100 by the exposure unit 106 in the order of magenta (M), cyan (C), and black (K).
  • the developing device 102-1 to 102-4 includes a developing roller 116, a reset roller 118, a toner stirring paddle 120, and a doctor blade.
  • the mounting position is determined in the horizontal direction as shown in the figure to ensure the toner supply property.
  • FIG. 2 shows the toner supply performance with respect to the arrangement of the developing devices.
  • Fig. 2 (A) shows a horizontal arrangement, in which toner is efficiently sent between the developing roller 118 and the reset roller 120 by the toner stirring paddle 122, and the toner layer is stabilized by the doctor blade 122. The development by the formation of is guaranteed.
  • FIG. 2 (B) shows a case where the developing device 102 is set up with the developing roller 118 turned down. The toner is aggregated by its own weight, and the toner supply becomes unstable.
  • FIG. 2 (C) shows a case where the developing device 102 is inverted, and a certain amount of toner remaining beyond the level indicated by the broken line is required. When the toner power decreases, toner supply becomes unstable.
  • FIG. 2 (A) shows a horizontal arrangement, in which toner is efficiently sent between the developing roller 118 and the reset roller 120 by the toner stirring paddle 122, and the toner layer is stabilized by the doctor blade 122. The development by the formation of is guaranteed
  • FIG. 2 (D) shows a case where the developer roller is set up above the force of the developing roller 118. If the toner force is reduced below the level indicated by the broken line, the toner cannot be supplied. For this reason, in the conventional color electrophotographic apparatus, the developing units 102-1 to 102-4 must be arranged in a horizontal position as shown in Fig. 1, for example, so as not to deteriorate the toner supply property. Instead, the photoconductor drum 100 had to be placed in a partly biased position. In order to take such an arrangement of the developing devices 102-1 to 102-4, it is necessary to increase the power of the photoreceptor drum 100 and the developing devices 102-1 to 100-4. You have to make it smaller. When the photoconductor drum is enlarged, the size of the device becomes larger, and when the developing device is made smaller, the toner capacity is reduced, and the number of sheets that can be printed by one toner exchange is insufficient.
  • a developing device having a high degree of freedom in arrangement for ensuring stable toner supply even when the mounting posture is changed, and an electrophotographic apparatus using the developing device.
  • the developing device of the present invention includes at least a developing roller, a reset roller, and a toner stirring paddle, and a paddle gear provided on a rotating shaft of the toner stirring paddle, a first gear provided on a rotating shaft of the developing roller, and a reset roller.
  • the developing roller, the reset roller, and the toner stirring paddle roller are arranged in a triangular shape so that the developing roller, the reset roller, and the toner stirring paddle roller are directly or indirectly associated with both of the second gears provided on the rotating shaft. Then, inside the triangle connecting the rotation axis of the development roller, the rotation axis of the reset roller, and the rotation axis of the toner stirring paddle, a toner thinning region for supplying toner to the surface of the development roller is formed. Place the blade.
  • the developing device of the present invention transmits rotation from a motor to a paddle gear of a toner stirring paddle, and arranges an idle gear between the paddle gear and each of the first gear and the second gear to stir the developing roller and the reset roller. It rotates in the same direction as the paddle. The first gear of the developing roller and the second gear of the reset roller are not engaged.
  • the paddle gear of the toner stirring paddle is rotated by a motor, the paddle gear and each of the first gear and the second gear are directly babble with the paddle gear, and the developing roller and the reset roller are stirred by the toner. It may be rotated in the opposite direction to the paddle.
  • the reset roller and the toner stirring paddle of the developing device are housed in a case, the developing roller is provided in an opening of the case, and the case has a case opening for exposing a part of the roller surface of the developing roller to the outside, At the case opening, an elastic seal using a sheet-shaped insulator or conductor that contacts at least one of the developing roller and the reset roller is provided.
  • Developing unit is positioned so that the case opening faces downward with this elastic seal Even so, toner leakage can be completely eliminated.
  • the toner stirring paddle used in the developing device of the present invention is an impeller having a plurality of blades, a brush roller, or a sponge roller.
  • the present invention provides an electrophotographic apparatus in which a plurality of developing devices are arranged around a photoreceptor and an electrostatic latent image sequentially formed on the photoreceptor is sequentially developed by the plurality of developing devices.
  • Each of a plurality of developing devices used in the electronic photographing apparatus includes at least a developing roller, a reset roller, and a toner stirring paddle, and a paddle gear provided on a rotation shaft of the toner stirring paddle is provided on a rotation shaft of the developing roller.
  • the developing roller, the reset roller, and the toner stirring paddle are arranged in a triangle so as to directly or indirectly engage with both the first gear and the second gear provided on the rotating shaft of the reset roller.
  • a doctor blade is arranged inside a triangle connecting the shaft, the rotation axis of the reset roller and the rotation axis of the toner stirring paddle so as to form a toner thinning region for supplying toner to the surface of the developing roller.
  • the developing device transmits rotation of the motor to a paddle gear of the toner stirring paddle to rotate the developing roller and the reset roller, and the reset roller and the toner stirring paddle are housed in a case, and the developing roller is provided in a case opening.
  • an elastic seal using a sheet-shaped insulator or a conductor that contacts at least one of the developing roller and the reset roller is provided in the case opening.
  • the toner layer is formed efficiently regardless of the angle of the developing device around the photoreceptor drum. It can be placed at any position around the drum, and can be freely placed around the photoreceptor drum while changing the posture without increasing the size of the photoreceptor drum or reducing the size of the developing unit.
  • the electrophotographic apparatus includes a plurality of developing units that store color toners such as yellow, magenta, cyan, and black, and forms an electrostatic latent image sequentially formed on a photoreceptor with a corresponding color toner. The images are sequentially developed and a blank image is output.
  • This color electrophotographic apparatus has a single pass in which paper is fed once and a multi-pass in which paper is fed multiple times as a power photographic process.
  • the development of the latent image on the photosensitive drum includes multi-developing, in which all the colors are developed with one rotation of the photosensitive drum, and single developing, in which one color is developed with one rotation of the drum.
  • Multi-developing, single-pass electrophotographic equipment in addition to the photoconductor and multiple developing units, Charger, Exposure Unit The same number of developing units as the developing units and one cleaning unit are provided.
  • One rotation of the photoconductor drum develops with multiple color toners (multi-development) and then collectively transfers to paper. (Single bus).
  • This multi-development, single-pass electrophotographic apparatus realizes high-speed printing that can produce one image per rotation of the photoconductor.
  • Single development, single-pass electrophotographic equipment has a photoreceptor, multiple developing units, a charging unit, an exposing unit, and a cleaning unit, and develops one color with one rotation of the photoreceptor.
  • the photosensitive drum is sequentially rotated by the number of types of color toners, developed with a plurality of color toners, and then a single color image is transferred to paper at once.
  • a single-pass, multi-pass electrophotographic apparatus has a charging unit, an exposure unit, and a cleaning unit in addition to the photoconductor and multiple developing units, and develops one color with one rotation of the photoconductor drum.
  • the photosensitive drum is rotated by the number of types of color toner, and is sequentially transferred to the paper every rotation while developing with a plurality of color toners.
  • FIG. 1 is an explanatory view of a developing device arrangement structure in a conventional apparatus
  • FIG. 2 is an explanatory view of a toner supply property with respect to a change in the arrangement posture of a conventional developing device
  • FIG. 3 is an explanatory view of an electrophotographic apparatus of the present invention in which a single pass is performed by multi-development
  • FIG. 5 is an explanatory view of a drive gear that determines the arrangement of the rollers and the battle of the developing device of FIG. 4;
  • FIG. 6 is an explanatory diagram of a toner supply operation in the developing device of FIG.
  • FIG. 7 is an explanatory diagram showing the toner supply operation in the developing device of FIG. 4 at the toner particle level.
  • FIG. 8 is an explanatory diagram of toner supply with respect to a change in the arrangement posture of the developing device of the present invention.
  • FIG. 10 is an explanatory view of the electrophotographic apparatus of the present invention in which a single pass is performed by multi-developing or a multi-pass is performed by single developing;
  • FIG. 11 is an explanatory view of another embodiment of a toner stirring paddle used in the present invention
  • FIG. 3 is an explanatory diagram showing an embodiment of the electrophotographic apparatus according to the present invention.
  • the electrophotographic apparatus shown in Fig. 3 employs a multi-developing, single-paste type electrophotographic process.
  • a photoreceptor drum 12 is rotatably provided, and four developing units 10-1, 10 and 10 are provided around the photoreceptor drum 12 in correspondence with Y, ⁇ , C, ⁇ ⁇ ⁇ colors. 2, 10—3, 10—4 are arranged.
  • chargers 14-1, 14-2, 14-3, and 14-4 are respectively arranged.
  • a corona charger and a scorotron charger are used.
  • Exposure LED arrays 16-1, 16-2, 16-3, 16-4 which operate as exposure units are arranged inside the photosensitive drums 12 corresponding to the developing units 10_1 to 10-4.
  • the photosensitive drum 12 is fed from a paper tray 18 with paper 20 by paper supply rollers (not shown). At the position where the paper 20 passes, a transfer device 22 force is provided. The rollers that have passed through the transfer unit 22 are sent to a fixing unit 24, where heat fixing is performed by, for example, a heat roller. At a position in the circumferential direction of the photoconductor drum 12 following the transfer device 22, a static elimination brush 26 is provided, followed by a cleaning blade 28.
  • the color components Y, M, C, and K are continuously generated by the developing units 10-1 to L0-4.
  • the formation of a latent image and the development with each color toner are sequentially performed, and the image is fixed after being collectively transferred to the paper 20. That is, the photosensitive drum 12 is driven to rotate clockwise during the printing operation.
  • the rotating surface of the photosensitive drum 12 is charged with a uniform charge by a charger 14-1 provided in front of the developing device 10-1 corresponding to the ⁇ component.
  • the exposure LED array 10-1 emits light by the light emission drive based on the Y component image data, and writes the Y component electrostatic latent image.
  • the Y component electrostatic latent image written on the photosensitive drum 12 is electrostatically developed as a charged toner image by the Y component toner of the developing device 10-1.
  • Such charging, exposure, and development are performed at the following positions of the M component developer 10-2, the C component developer 10-3, and the K component developer 10-4. This operation is performed sequentially to obtain a charged toner image power by superimposing toner images of four colors of Y component, M component, C component and K component.
  • the transfer force of the paper 20 is performed, and Y, M, C, K
  • the electrostatic transfer force of the charged toner image due to the superposition of the four color toner images is collectively performed to form a full color image on paper 20.
  • the paper 20 on which the full-color image transfer has been performed is sent to the fixing unit 24, and the full-color image is thermally fixed to the paper 20. Residual toner that has not been transferred to the paper 20 remains on the surface of the photosensitive drum 12 after the electrophotographic process. This residual toner is removed by the cleaning blade 28 after the charge is removed by the charge removing brush 26.
  • FIG. 4 shows one of the four developing devices 10-1 to L0-4 provided in the electrophotographic apparatus of FIG.
  • the developing device 10 has a developing roller 32 disposed in an opening of a case 30 and a reset roller 34 and a toner stirring paddle 36 disposed inside the case.
  • the developing roller 32, the reset roller 34, and the toner stirring pad 36 are driven by a gear mechanism disposed on the outer side surface of the case 30, as shown in FIG.
  • the gear shown in FIG. 5 is provided with a first gear 50 on the rotating shaft 52 of the developing roller 32, a second gear 56 on the rotating shaft 54 of the reset roller 34, and further agitating the toner.
  • a paddle gear 60 is provided on a rotation shaft 58 of the paddle 36.
  • the paddle gear 60 is driven to rotate clockwise in response to rotation from a drive mode (not shown).
  • the first gear 50 of the developing roller 32 and the second gear 56 of the reset roller 34 mesh with the paddle gear 60 via the idle gears 51 and 57, respectively.
  • the first gear 50 and the second gear 56 are rotated in the same counterclockwise direction. Therefore, the developing roller 32, the reset roller 34, and the inter-toner paddle 36 in FIG. 4 rotate in the same direction.
  • the reset roller 34 is in force contact with the developing roller 32, and the toner agitating paddle 36 is disposed at a position inside the case 30 of the developing roller 32 and the reset roller 34.
  • the rotation center of the developing roller 32 is P
  • the rotation center of the reset roller 34 is Q
  • the rotation center of the toner stirring paddle 36 is R
  • a triangular PQR force connecting the three rotation centers is formed.
  • the shape of this triangle PQR is the same as the first gear 50 of the developing roller 32 that engages with the paddle gear 60 shown in FIG. 5 independently. It is uniquely determined by the second gear 56 of the set roller 34.
  • the number of teeth of the first gear 50 of the developing roller 32 is Zl
  • the number of teeth of the second gear 56 of the reset roller 34 is Z2
  • the number of teeth of the paddle gear 60 is Z3
  • the triangle PQR shown in FIG. 4 forms an isosceles triangle with the line segment PQ as the base.
  • the ratio of the number of teeth Z1 of the first gear 50 of the developing roller 32 to the number of teeth Z2 of the second gear 56 of the reset roller 34 (Z1 / Z2) is allowed to be a maximum of 1.3. That is, the number of teeth Z1 of the second gear 56 of the reset roller 34 is equal to the number of teeth Z1 of the first gear 50 of the developing opening roller 32, or the number of teeth is small within a range up to a maximum of 1,3. Can be.
  • the reset roller 34 has the same peripheral speed or a range of up to a maximum gear ratio of 1.3.
  • the peripheral speed of the developing roller 32 is lower than that of the developing roller 32.
  • the radius of the first gear 50 of the developing roller 32 plus the radius of the idle gear 51 or 52 is Rl
  • the radius of the second gear 56 of the reset roller 34 is R2
  • the radius of the paddle gear 60 is R2.
  • first gear 50, the second gear 56, the paddle gear 60, and the idle gears 51 and 57 may be spur gears or helical gear / integrate gears.
  • a toner thin film forming region for supplying a toner layer to the surface of the developing roller 32 is present in the vicinity.
  • the developing roller 32 and the reset roller 34 are rotating in the same direction, and the toner supplied by the toner stirring paddle 36 is concentrated near the center of gravity G inside the triangle PQR.
  • the developing device 10 Since the point where the toner force is concentrated is located near the toner thin layer forming section which comes into contact with the developing roller 32 with a strong doctor blade 40, even if the remaining toner power is less, the developing device 10 Even at such an angle, the toner can be collected at a point near the center of gravity G of the triangle PQR to the end, and the toner layer can be formed stably and efficiently. The reason why the toner layer can be formed efficiently and efficiently even when the toner remaining amount is small and the arrangement angle of the developing device is different will be geometrically described.
  • Fig. 6 (A) shows the developing roller 32 and the reset roller for the doctor blade 40.
  • a branch-shaped doctor blade 40 in contact with the developing roller 32 forms a toner layer on the surface of the developing roller 32 with its tip.
  • the toner group 62 before forming a layer is stably present near the tip of the doctor blade 40 in the developing machine 10 of the present invention.
  • the toner group 62 before the formation of the layer receives the rotating force and the gravitational force simultaneously from the developing roller 32, the reset roller 34, and the toner stirring paddle 36.
  • FIG. 6B shows the details of the rotation acting force applied to the toner group 62 before the layer is formed.
  • the acting force applied to the toner group 62 is the force of the vector 64 by the developing roller 32, the force of the vector 66 by the reset roller 34, and the vector 68 by the toner stirring paddle 36. Power.
  • the triangles connected by the vectors 64, 66, 68 form point-symmetric and similar triangles with the triangle PQR determined by the center of rotation.
  • the toner conveying force due to the surface friction between the developing roller 32 and the reset roller 34 is the same, and at that time, the rotation center of the developing roller 32, the reset roller 34 and the toner stirring paddle 36 is used.
  • the acting force of the vectors 64, 66, 68 acting on the toner is also an isosceles triangle.
  • the toner is located within the triangle PQR connected by the rotation center of the developing roller 32, the reset roller 34, and the toner stirring paddle 36, the position of the toner group 62 before forming the layer, the developing roller 32, The toner conveyance force received from the reset roller 34 and the toner stirring paddle 36 There are points 7 2 as shown in Fig. 6 (C) where the resultant force is zero.
  • Gravity 70 is applied to the point 72 where the resultant force is zero, but the toner is hardly affected by the gravity 70 due to the resultant force of the toner conveying force. As a result, the effect of gravity 70 can be substantially ignored regardless of the arrangement posture of the developing device 10.
  • FIG. 7 shows the toner movement in the toner group 62 before the layer is formed in FIG. 6 (A) at the toner particle level.
  • FIG. 7A shows the movement of toner particles in the toner filling area 76 supplied by the toner stirring paddle 36 between the developing roller 32 and the reset roller 34.
  • the toner particles located on the side of the toner stirring pad 36 move in the direction indicated by the velocity vector 78.
  • the toner particles located on the reset roller 34 side move as indicated by the velocity vector 80.
  • the toner conveying force of the developing roller 32 due to the toner conveying force of the developing roller 32, the toner passing between the doctor blade 40 and the toner blade 40 moves as a velocity vector 82. Due to the speed vectors 78, 80, 82 applied by the toner conveying force of the toner stirring paddle 36, the reset roller 34, and the developing roller 32, the immovable toner 8 4 hardly moving in the toner. Can be estimated.
  • Fig. 7 (B) shows the velocity vector applied to the toner around the immobile toner 84, and the velocity vector 78-1, 8 by the toner stirring paddle 36, the reset roller 34, and the developing roller 32. 0—1, 8 4—1 force is generated.
  • FIG. 7C shows a movement of the toner toward the formation of the toner layer in the clockwise direction around the immobile toner 84, so that the immobilized toner 72 also forms the toner layer.
  • the movement of the toner generated by the toner conveying force of the three surrounding rollers overcomes the gravity of the toner, and as a result, the toner layer can be efficiently formed regardless of the position of the developing device. can do.
  • FIG. 8 shows how toner is supplied when the arrangement posture of the developing device 10 of the present invention is changed.
  • FIG. 8A shows a case where the developing roller 32 is opposed to the photosensitive drum from the right horizontal direction as in the developing device 10-4 in FIG.
  • FIG. 8 (B) shows the case where the whole is rotated 90 ° counterclockwise with respect to FIG. 8 (A), and the photosensitive drum 1 2 near the developing units 10-2 and 10-3 in FIG. In this state, the developing roller 32 is opposed from above.
  • Fig. 8 (C) shows the position further rotated 90 ° counterclockwise with respect to Fig. 8 (B). Of the developing device 10-1.
  • FIG. 8 (D) shows the position rotated 90 °, and in the case of the photosensitive drum 12 in FIG. 3 as an example, when the transfer unit 22 is located at the lower side where the transfer unit 22 is arranged. It is.
  • the rotation center of the developing roller 32, the reset roller 34, and the toner stirring paddle 36 is determined. Inside the connected triangle, there is the position of the toner group before forming the layer where the toner conveyance force of the point triangle is similar and the toner conveyance force of the similar triangle vector acts, and the effect of the gravity is due to the resultant force of the three force vectors. Since the toner is not received even at the position, the toner layer can be efficiently formed on the developing roller 32 regardless of the attitude of the developing device.
  • FIG. 9 shows another embodiment of the gear mechanism provided in the developing device 10 of the present invention.
  • the developing roller 32, the reset roller 34, and the toner stirring pad 36 are used.
  • idle gears 51 and 52 are provided between the first gear 50 and the second gear 56 with respect to the paddle gear 60, but in the embodiment of FIG.
  • the present invention is characterized in that the first gear 50 and the second gear 56 are directly combined with the idle gear 60 directly except for the idle gears 51 and 52.
  • the rotation direction of the paddle gear 60 with respect to the rotation direction of the first gear 50 and the second gear 56 is the same as that of the embodiment of FIG.
  • the paddle gear 36 driven by the paddle gear 60 is far from the thin film forming area by the doctor blade 40, and the influence of the toner conveying force by the paddle rotation is relatively low. Even if the posture of 0 is changed, it is possible to form an area where the toner group strength exists before the layer is formed without being affected by gravity, and the degree of freedom of arrangement of the developing device 10 is almost equivalent to the case of the gear configuration of FIG. Powerful.
  • FIG. 10 shows another embodiment of the electrophotographic apparatus according to the present invention.
  • FIG. 10 four developing units 10-1, 10-2, and 10-3 corresponding to ⁇ , M, C, and K are provided around the photosensitive drum 12 similarly to the embodiment of FIG. , 1 0— 4 forces are arranged.
  • the hand of developing unit 10-1 In front, one charger 14 and one exposure LED 16 are arranged.
  • a transfer unit 22 for transferring a toner image onto paper 20 is disposed below the last developing unit 10-4, and a position of the photosensitive drum 12 passing through the position of the transfer unit 22 is also provided. Has 28 cleaning blades.
  • the developing devices 10-1 to 10-4 used in the embodiment of FIG. 10 use the structure shown in FIG. 4, FIG. 5, or FIG. 10 similarly to the embodiment of FIG.
  • the single-photon and electrophotographic processes consist of developing one color of Y, M, C, and K for each rotation of the photoconductor drum 12 and superimposing it. After completion, the full-color charged toner image is transferred onto paper 20 by transfer device 22 at a time, and is thermally fixed by fixing device 24.
  • the development and transfer of four colors of Y, ⁇ , C, and K on paper 20 are repeated. That is, after the photoconductor drum 12 is charged by the charger 14, a latent image of the Y component is first formed by the exposure LED array 16, and the latent image of the Y component is developed by the developing device 10-1. At the position where the toner image of the component arrives at the transfer device 22, the paper 20 is fed to transfer the toner image of the Y component. Next, the paper 20 is returned to the initial position, and then the formation, development, and transfer of the M component latent image are similarly performed using the developing device 10-2. The latent image formation, development, and transfer are similarly repeated for the C component by the developing device 10-3 and the K component by the developing device 10-4, whereby the superimposed and transferred full-color image is finally obtained. Is sent to the fixing unit 24 and heat-fixed.
  • FIG. 11 shows another embodiment of the toner stirring paddle used in the developing device of the present invention.
  • the toner stirring paddle 80 in FIG. 11 (A) is a cross paddle having four blades.
  • FIG. 11 (B) shows a screw-type agitator having a screw formed around a cylindrical body.
  • FIG. 11 (C) uses a sponge roller 84 having a gear-shaped cross section as a stirring paddle.
  • the above embodiment has been described with reference to an example of an apparatus configuration used for a color electrophotographic process of Y, ⁇ , C, ⁇ .
  • the present invention is not limited to this. Applicable as it is to a device that prints a single image by matching.
  • the case where a plurality of developing units are arranged is taken as an example, but it goes without saying that the present invention may be applied to a black-and-white printing electrophotographic apparatus.
  • the present invention is not limited by the numerical values shown in the embodiments, and includes appropriate modifications within a range that does not impair the objects and advantages thereof.
  • the developing device can be relatively freely arranged around the photoconductor drum in a changed posture, when the color photographic process is adopted, for example, each developing device of YMCK is placed around the photoconductor drum.
  • the device can be downsized because the photoconductor drum does not need to be large.
  • multiple developing units are arranged, there is no need to reduce the size of the developing units, and a sufficient toner capacity can be secured, so that the number of printed paper sheets per toner replacement can be sufficiently secured, and frequent toner replacement is required. There is no.

Abstract

A developing device which develops a latent image on a photosensitive drum using toner comprising a development roller, reset roller, and a toner agitating paddle, all of which are disposed so that a paddle gear disposed on the rotating shaft of the toner agitating paddle is meshed with both a first gear disposed on the rotating shaft of the development roller and a second gear disposed on the rotating shaft of the reset roller. Also a doctor blade is disposed so that a toner thin-layered area to supply toner onto the surface of the development roller is formed in a triangle obtained by connecting the rotating shafts of the development roller, reset roller, and toner agitating paddle.

Description

明 細 書  Specification
【技術分野】 【Technical field】
本発明は、 電子写真プロセスによるカラ一画像の用紙印刷に使用される現像器 及び電子写真装置に関し、 特に、 感光体ドラムの周囲に配置する現像器の姿勢が 変化しても安定したトナー供給により現像ができる現像器及び電子写真装置に関 する。  The present invention relates to a developing device and an electrophotographic apparatus used for printing a single image on a paper by an electrophotographic process, and more particularly, to a stable toner supply even when the attitude of a developing device arranged around a photosensitive drum changes. The present invention relates to a developing device and an electrophotographic device capable of developing.
【背景技術】 [Background Art]
従来、 レーザプリンタゃファクシミリ等の画像印刷に使用される電子写真装置 にあっては、 用紙搬送漏により記録紙を一定速度で搬送し、 記録紙の搬送方向 に配置された静電記録ュニツトによる電子写真プロセスで記録上に画像を記録し ている。 静電記録ュニットは、 回転する感光体ドラムに対する L E Dアレイのラ ィン走査やレーザダイォ一ドからのレーザビームの走査により画像ドットデータ に応じた潜像を形成し、 現像器によりトナーで現像した後に、 記録上に転写して いる。  Conventionally, in an electrophotographic apparatus used for image printing such as a laser printer or a facsimile, the recording paper is transported at a constant speed due to paper transport leakage, and the electronic recording is performed by an electrostatic recording unit arranged in the transport direction of the recording paper. Images are recorded on the record by the photographic process. The electrostatic recording unit forms a latent image corresponding to image dot data by line scanning of the LED array on a rotating photosensitive drum or scanning of a laser beam from a laser diode, and after developing with a toner by a developing device, Is transcribed on the record.
また近年にあつては、 カラ一画像を記録する力ラ一電子写真装置も実用化され ている。 図 1は従来のカラ一電子写真装置であり、 感光体ドラム 1 0 0の片側に イェロー.(Y) 、 マゼンタ (M) 、 シアン (C) 、 及び黒 (K) の 4色の静電記 録ユニット 1 0 2— 1. 1 0 2 - 2 , 1 0 2 - 3, 1 0 2— 4を配置している。 また感光体ドラム 1 0 0の周囲には、 帯電器 1 0 4、 レーザ走査ユニットや L E Dアレイを用いた露光器 1 0 4、転写器 1 0 8、 定着器 1 1 0、 クリ一ニンダブ レード 1 1 2が配置される。  In recent years, electrophotographic apparatuses for recording a single color image have been put into practical use. Fig. 1 shows a conventional color electrophotographic apparatus, in which four colors of yellow (Y), magenta (M), cyan (C), and black (K) are printed on one side of the photosensitive drum 100. Recording units 1 0 2 — 1. 1 0 2-2, 1 0 2-3, 1 0 2 — 4. Around the photoconductor drum 100, a charger 104, an exposure unit 104 using a laser scanning unit or an LED array, a transfer unit 108, a fixing unit 110, a clean double blade 1 1 2 is arranged.
カラー画像の印刷は、 感光体ドラムの 1回転毎に異なる色トナーを使用し、 4 回転に分けて帯電、 露光 ·現像、転写定着を繰り返す。 まず帯電器 1 0 4で帯電 した感光体ドラム 1 0 0に露光器 1 0 6による光学的走査でイエロ一成分 (Y) の潜像を形成し、 現像器 1 0 4— 1のイェロートナーで現像した後、 転写器 1 0 8で用紙 1 1 4に転写し、 定着器 1 1 0で定着する。 次に用紙 1 1 4を初期位置 に戻した後に送りながら、 感光体ドラム 1 0 0に露光器 1 0 6によりマゼンタ (M) 、 シアン (C) 、 黒 (K) の順に潜像を形成して現像器 1 0 2— 2, 1 0 2— 3, 1 0 2— 4の各色トナーで現像した後、 転写器 1 0 8で用紙 1 1 2に転 写し, 定着器 1 1 0で定着するプロセスを感光体ドラム 1 0 0の 1回転毎に繰り 返し、 カラ一画像を印刷する。 現像器 1 0 2— 1〜 1 0 2— 4は、 例えば現像器 1 0 2—1に示すように、 現像ローラ 1 1 6、 リセットローラ 1 1 8、 トナー攪 拌パドル 1 2 0及びドクターブレード 1 2 2を備え、 トナー供給性を保証するた め、 取付姿勢は図示の水平方向に決まっている。 When printing a color image, a different color toner is used for each rotation of the photoconductor drum, and charging, exposure and development, and transfer and fixing are repeated in four rotations. First, a latent image of yellow component (Y) is formed on the photosensitive drum 100 charged by the charger 104 by optical scanning with the exposure device 106, and the yellow toner of the developing device 104-1 is used. After development, transfer unit 10 Transfer to paper 1 and 4 with 8 and fix with fixing device 110. Next, while feeding the paper 114 after returning it to the initial position, a latent image is formed on the photosensitive drum 100 by the exposure unit 106 in the order of magenta (M), cyan (C), and black (K). After developing with toner of each color of 102-2, 102-3, 102-4, transfer to paper 112 by transfer unit 108 and fix by fixing unit 110 The process is repeated for each rotation of the photoreceptor drum 100, and a blank image is printed. For example, as shown in the developing device 102-1, the developing device 102-1 to 102-4 includes a developing roller 116, a reset roller 118, a toner stirring paddle 120, and a doctor blade. The mounting position is determined in the horizontal direction as shown in the figure to ensure the toner supply property.
図 2は現像器の配置に対するトナー供給性能を示す。 図 2 (A) は水平配置で あり、 トナー撹拌パドル 1 2 2により現像ローラ 1 1 8とリセッ トローラ 1 2 0 に間に効率良く トナー力く送られ、 ドクターブレード 1 2 2により安定したトナー 層の形成による現像が保証される。 図 2 (B) は、 現像ローラ 1 1 8を下にして 現像器 1 0 2を立てた場合であり、 トナーの自重によりトナー力凝集し、 トナー 供給が不安定となる。 図 2 (C) は、 現像器 1 0 2を反転した場合であり、 破線 のレベルを越えるある程度のトナー残留が必要であり、 トナー力く減ってくるとト ナー供給が不安定となる。 図 2 (D) は現像ローラ 1 1 8力上にくるように立て た場合であり、 破線のレベル以下にトナー力減ると、 トナー供給ができない。 このため従来のカラー電子写真装置にあっては、 トナー供給性を悪くしないよ うに現像器 1 0 2— 1〜 1 0 2— 4を例えば図 1のように水平方向の姿勢で配置 しなければならず、 感光体ドラム 1 0 0の一部に偏った配置を取らざるを得なか つた。 このような現像器 1 0 2— 1〜 1 0 2— 4の配置をとるためには、 感光体 ドラム 1 0 0を大きくする力、、 現像器 1 0 2— 1〜1 0 2— 4を小さくするかし なければならない。 し力、し、 感光体ドラムを大きくすると装置が大型化し、 現像 器を小さくするとトナー容量カ少なくなり、 1回のトナー交換で印刷できる枚数 力不足するという問題があつた。  FIG. 2 shows the toner supply performance with respect to the arrangement of the developing devices. Fig. 2 (A) shows a horizontal arrangement, in which toner is efficiently sent between the developing roller 118 and the reset roller 120 by the toner stirring paddle 122, and the toner layer is stabilized by the doctor blade 122. The development by the formation of is guaranteed. FIG. 2 (B) shows a case where the developing device 102 is set up with the developing roller 118 turned down. The toner is aggregated by its own weight, and the toner supply becomes unstable. FIG. 2 (C) shows a case where the developing device 102 is inverted, and a certain amount of toner remaining beyond the level indicated by the broken line is required. When the toner power decreases, toner supply becomes unstable. FIG. 2 (D) shows a case where the developer roller is set up above the force of the developing roller 118. If the toner force is reduced below the level indicated by the broken line, the toner cannot be supplied. For this reason, in the conventional color electrophotographic apparatus, the developing units 102-1 to 102-4 must be arranged in a horizontal position as shown in Fig. 1, for example, so as not to deteriorate the toner supply property. Instead, the photoconductor drum 100 had to be placed in a partly biased position. In order to take such an arrangement of the developing devices 102-1 to 102-4, it is necessary to increase the power of the photoreceptor drum 100 and the developing devices 102-1 to 100-4. You have to make it smaller. When the photoconductor drum is enlarged, the size of the device becomes larger, and when the developing device is made smaller, the toner capacity is reduced, and the number of sheets that can be printed by one toner exchange is insufficient.
【発明の開示】 DISCLOSURE OF THE INVENTION
本発明に従えば、 感光体ドラムの大型化や現像器の小型化を必要とすることな く、 取付姿勢を変えても安定したトナー供給を保証する配置の自由度力高い現像 器およびこの現像器を用 、た電子写真装置が提供される。 According to the present invention, it is not necessary to increase the size of the photosensitive drum and the size of the developing device. In addition, there is provided a developing device having a high degree of freedom in arrangement for ensuring stable toner supply even when the mounting posture is changed, and an electrophotographic apparatus using the developing device.
本発明の現像器は、 少なくとも現像ローラ、 リセットロ一ラ及びトナー攪拌パ ドルを備え、 トナー攪拌パドルの回転軸に設けたパドルギアを、 現像ローラの回 転軸に設けた第 1ギアとリセットローラの回転軸に設けた第 2ギアの両方に直接 又は間接に喃み合うように、 現像ローラ、 リセットロ一ラ及びトナー攪拌パドル トローラを三角形に配置したことを特徴とする。 そして、 現像ローラの回転軸、 リセットローラの回転軸及びトナー攪拌パドルの回転軸を結ぶ三角形の内部に、 現像ローラの表面にトナーを供給するトナ一薄層化領域を形成するようにドク夕 一ブレードを配置する。  The developing device of the present invention includes at least a developing roller, a reset roller, and a toner stirring paddle, and a paddle gear provided on a rotating shaft of the toner stirring paddle, a first gear provided on a rotating shaft of the developing roller, and a reset roller. The developing roller, the reset roller, and the toner stirring paddle roller are arranged in a triangular shape so that the developing roller, the reset roller, and the toner stirring paddle roller are directly or indirectly associated with both of the second gears provided on the rotating shaft. Then, inside the triangle connecting the rotation axis of the development roller, the rotation axis of the reset roller, and the rotation axis of the toner stirring paddle, a toner thinning region for supplying toner to the surface of the development roller is formed. Place the blade.
このような現像ローラ、 リセットローラ及びトナー攪拌パドルの配置構造によ り、 トナーは現像ローラの回転軸、 リセットローラの回転軸及びトナー攪拌パド ルの回転軸を結ぶ三角形内部のある点に集中し、 その点がブレード付近の薄層形 成部の近くにあることで、 トナーはブレード付近に常に集まり、 現像器がどの様 な角度で配置されていても、 トナー層が効率良く形成される。 このため、 現像器 を姿勢を変えながら感光体ドラムの周囲のどの位置にも配置することができる。 本発明の現像器は、 トナー攪拌パドルのパドルギアにモータからの回転を伝達 し、 パドルギアと第 1ギア及び第 2ギアの各々の間にアイドルギアを配置して現 像ローラ及びリセットローラをトナー攪拌パドルと同方向に回転する。 尚、 現像 ローラの第 1ギア及びリセットローラの第 2ギアは嚙み合っていない。  Due to the arrangement of the developing roller, the reset roller and the toner stirring paddle, the toner is concentrated on a point inside the triangle connecting the rotation axis of the developing roller, the reset roller and the toner stirring paddle. However, since that point is near the thin layer forming portion near the blade, the toner always gathers near the blade, and the toner layer is efficiently formed regardless of the angle at which the developer is arranged. For this reason, the developing device can be arranged at any position around the photosensitive drum while changing the posture. The developing device of the present invention transmits rotation from a motor to a paddle gear of a toner stirring paddle, and arranges an idle gear between the paddle gear and each of the first gear and the second gear to stir the developing roller and the reset roller. It rotates in the same direction as the paddle. The first gear of the developing roller and the second gear of the reset roller are not engaged.
また本発明の現像器は、 トナー攪拌パドルのパドルギアにモータからの回転を し、 パドルギアと第 1ギア及び第 2ギアの各々をパドルギアと直接に喃み合 わせ、 現像ローラ及びリセットローラをトナー攪拌パドルと逆方向に回転させて もよい。  Further, in the developing device of the present invention, the paddle gear of the toner stirring paddle is rotated by a motor, the paddle gear and each of the first gear and the second gear are directly babble with the paddle gear, and the developing roller and the reset roller are stirred by the toner. It may be rotated in the opposite direction to the paddle.
現像器のリセットロ一ラ及びトナー攪拌パドルはケースに収納され、 現像ロー ラはケースの開口部に設けられ、 ケースは現像ローラのロ一ラ面の一部を外部に 露出するケース開口を備え、 ケース開口に現像ローラもしくはリセットローラの 少なくとも一方に接触するシ一ト状の絶縁体もしくは導電体を用いた弾性シール を設ける。 この弾性シールによりケース開口が下向きとなる姿勢に現像器を配置 しても、 トナーの漏れを完全になくすことができる。 The reset roller and the toner stirring paddle of the developing device are housed in a case, the developing roller is provided in an opening of the case, and the case has a case opening for exposing a part of the roller surface of the developing roller to the outside, At the case opening, an elastic seal using a sheet-shaped insulator or conductor that contacts at least one of the developing roller and the reset roller is provided. Developing unit is positioned so that the case opening faces downward with this elastic seal Even so, toner leakage can be completely eliminated.
本発明の現像器に使用するトナー攪拌パドルは、 複数の羽根をもつ羽車、 ブラ シローラ、 もしくはスポンジローラとする。  The toner stirring paddle used in the developing device of the present invention is an impeller having a plurality of blades, a brush roller, or a sponge roller.
本発明は、 感光体の周囲に複数の現像器の配置し、 感光体上に順次形成された 静電潜像を、 複数の現像器で順次現像する電子写真装置を提供する。 この電子写 真装置に使用する複数の現像器の各々は、 少くとも現像ローラ、 リセットロ一ラ 及びトナー攪拌パドルを備え、 トナー攪拌パドルの回転軸に設けたパドルギアを、 現像ローラの回転軸に設けた第 1ギアとリセットローラの回転軸に設けた第 2ギ ァの両方に直接または間接に嚙み合うように、 現像ローラ、 リセットロ一ラ及び トナー攪拌パドルを三角形に配置し、 現像ローラの回転軸、 リセットローラの回 転軸及びトナー攪拌パドルの回転軸を結ぶ三角形の内部に、 現像ローラの表面に トナーを供給するトナー薄層化領域を形成するようにドクターブレードを配置す る。 更に、 現像器は、 トナー攪拌パドルのパドルギアにモータからの回転を伝達 し、 現像ローラ及びリセットローラを回転し、 リセットローラ及びトナー攪拌パ ドルはケースに収納され、現像ローラはケース開口部に設けられ、 ケース開口に 現像ローラもしくはリセットローラの少なくとも一方に接触するシート状の絶縁 体もしくは導電体を用いた弾性シールを設ける。  The present invention provides an electrophotographic apparatus in which a plurality of developing devices are arranged around a photoreceptor and an electrostatic latent image sequentially formed on the photoreceptor is sequentially developed by the plurality of developing devices. Each of a plurality of developing devices used in the electronic photographing apparatus includes at least a developing roller, a reset roller, and a toner stirring paddle, and a paddle gear provided on a rotation shaft of the toner stirring paddle is provided on a rotation shaft of the developing roller. The developing roller, the reset roller, and the toner stirring paddle are arranged in a triangle so as to directly or indirectly engage with both the first gear and the second gear provided on the rotating shaft of the reset roller. A doctor blade is arranged inside a triangle connecting the shaft, the rotation axis of the reset roller and the rotation axis of the toner stirring paddle so as to form a toner thinning region for supplying toner to the surface of the developing roller. Further, the developing device transmits rotation of the motor to a paddle gear of the toner stirring paddle to rotate the developing roller and the reset roller, and the reset roller and the toner stirring paddle are housed in a case, and the developing roller is provided in a case opening. In addition, an elastic seal using a sheet-shaped insulator or a conductor that contacts at least one of the developing roller and the reset roller is provided in the case opening.
このような電子写真装置にあっては、 現像器が感光体ドラムの周囲にどの様な 角度で配置されていても、 トナー層が効率良く形成されるため、 現像器を姿勢を 変えて感光体ドラムの周囲のどの位置にも配置することができ、 感光体ドラムを 大きくしたり、 また現像器を小さくすることなく、 感光体ドラムの周囲に姿勢を 変えながら自由に配置できる。  In such an electrophotographic apparatus, the toner layer is formed efficiently regardless of the angle of the developing device around the photoreceptor drum. It can be placed at any position around the drum, and can be freely placed around the photoreceptor drum while changing the posture without increasing the size of the photoreceptor drum or reducing the size of the developing unit.
本発明の電子写真装置は、 イェロー、 マゼン夕、 シアン、 ブラック等の色トナ —を収納した複数の現像器を備え、 感光体上に順次形成された静電潜像を対応す る色トナーで順次現像してカラ一画像を出力する。 このカラー電子写真装置は、 力ラ一写真プロセスとして用紙を 1回送るシングルパスと用紙を複数回送るマル チパスがある。 また感光体ドラムの潜像の現像には、 感光体ドラム 1回転で全て の色を現像するマルチ現像とドラム 1回転で 1色を現像するシングル現像がある。 マルチ現像でシングルパスの電子写真装置は、 感光体と複数の現像器に加え、 帯電器、 露光器現像器を現像器と同じ数設けると共にクリーニングュニットを 1 つ設け、 感光体ドラムの 1回転で複数の色トナーで現像し (マルチ現像) その 後に一括して用紙に転写する (シングルバス) 。 このマルチ現像でシングルパス の電子写真装置は、 感光体の 1回転で力ラ一画像ができる高速印刷を実現する。 シングル現像でシングルパスの電子写真装置は、 感光体と複数の現像器に加え、 帯電器、 露光器及びクリーニングュニットを 1つずつ設け、 感光体の 1回の回転 で 1色を現像し、 感光体ドラムを色トナーの種類の数だけ順次回転して複数の色 トナーで現像した後に、 一括してカラ一画像を用紙に転写する。 The electrophotographic apparatus according to the present invention includes a plurality of developing units that store color toners such as yellow, magenta, cyan, and black, and forms an electrostatic latent image sequentially formed on a photoreceptor with a corresponding color toner. The images are sequentially developed and a blank image is output. This color electrophotographic apparatus has a single pass in which paper is fed once and a multi-pass in which paper is fed multiple times as a power photographic process. The development of the latent image on the photosensitive drum includes multi-developing, in which all the colors are developed with one rotation of the photosensitive drum, and single developing, in which one color is developed with one rotation of the drum. Multi-developing, single-pass electrophotographic equipment, in addition to the photoconductor and multiple developing units, Charger, Exposure Unit The same number of developing units as the developing units and one cleaning unit are provided. One rotation of the photoconductor drum develops with multiple color toners (multi-development) and then collectively transfers to paper. (Single bus). This multi-development, single-pass electrophotographic apparatus realizes high-speed printing that can produce one image per rotation of the photoconductor. Single development, single-pass electrophotographic equipment has a photoreceptor, multiple developing units, a charging unit, an exposing unit, and a cleaning unit, and develops one color with one rotation of the photoreceptor. The photosensitive drum is sequentially rotated by the number of types of color toners, developed with a plurality of color toners, and then a single color image is transferred to paper at once.
シングル現像でマルチパスの電子写真装置は、感光体と複数の現像器に加え、 帯電器、露光器、 クリ一ニングュニットを 1つずつ設け、 感光体ドラムの 1回の 回転で 1色を現像し、 感光体ドラムを色トナーの種類の数だけ回転して複数の色 トナーで現像しながら 1回転毎に用紙に順次転写する。  A single-pass, multi-pass electrophotographic apparatus has a charging unit, an exposure unit, and a cleaning unit in addition to the photoconductor and multiple developing units, and develops one color with one rotation of the photoconductor drum. The photosensitive drum is rotated by the number of types of color toner, and is sequentially transferred to the paper every rotation while developing with a plurality of color toners.
【図面の簡単な説明】 [Brief description of the drawings]
図 1は従来装置における現像器配置構造の説明図; FIG. 1 is an explanatory view of a developing device arrangement structure in a conventional apparatus;
図 2は従来の現像器の配置姿勢の変化に対するトナー供給性の説明図; 図 3はマルチ現像でシングルパスとなる本発明の電子写真装置の説明図; 図 4は図 4の現像器のローラ及びパドル配置構造の説明図; FIG. 2 is an explanatory view of a toner supply property with respect to a change in the arrangement posture of a conventional developing device; FIG. 3 is an explanatory view of an electrophotographic apparatus of the present invention in which a single pass is performed by multi-development; FIG. And an explanatory view of a paddle arrangement structure;
図 5は図 4の現像器のローラ及びバトルの配置を決める駆動ギアの説明図; 図 6は図 4の現像器におけるトナー供給動作の説明図; FIG. 5 is an explanatory view of a drive gear that determines the arrangement of the rollers and the battle of the developing device of FIG. 4; FIG. 6 is an explanatory diagram of a toner supply operation in the developing device of FIG.
図 7は図 4の現像器におけるトナー供給動作をトナーの粒子レベルで見た説明図 図 8は本発明の現像器の配置姿勢の変化に対するトナ一供給性の説明図; 図 9は図 4の現像器のローラ及びバトルの配置を決める駆動ギアの他の実施形態 の説明図; FIG. 7 is an explanatory diagram showing the toner supply operation in the developing device of FIG. 4 at the toner particle level. FIG. 8 is an explanatory diagram of toner supply with respect to a change in the arrangement posture of the developing device of the present invention; FIG. Explanatory drawing of another embodiment of the drive gear that determines the arrangement of the rollers and the battle of the developing device;
図 1 0はマルチ現像でシンングルパスまたはシングル現像でマルチパスとなる本 発明の電子写真装置の説明図; FIG. 10 is an explanatory view of the electrophotographic apparatus of the present invention in which a single pass is performed by multi-developing or a multi-pass is performed by single developing;
図 1 1は本発明で使用するトナー攪拌パドルの他の実施形態の説明図; 【発明を実施するための最良の形態】 図 3は、 本発明による電子写真装置の実施形態を示した説明図である。 図 3の 電子写真装置は、 マルチ現像でシングルパスタィプの電子写真プロセスを採用し ている。 FIG. 11 is an explanatory view of another embodiment of a toner stirring paddle used in the present invention; FIG. 3 is an explanatory diagram showing an embodiment of the electrophotographic apparatus according to the present invention. The electrophotographic apparatus shown in Fig. 3 employs a multi-developing, single-paste type electrophotographic process.
この電子写真装置には感光体ドラム 12が回転駆動自在に設けられ、 感光体ド ラム 12の周囲に Y, Μ, C, Κのカラーに対応して 4つの現像器 10— 1, 1 0-2, 10— 3, 10— 4を配置している。 現像器 10— 1〜10— 4の手前 には、 それぞれ帯電器 14— 1, 14-2, 14-3, 14— 4力《配置され、 例 えばコロナ帯電器ゃスコロトロン帯電器等が使用される。 また現像器 10_1〜 10— 4に対応した感光体ドラム 12の内部には、露光器として動作する露光 L EDアレイ 16— 1, 16-2, 16-3, 16— 4が配置されている。 感光体 ドラム 12に対しては紙トレイ 18より用紙 20力 図示しない用紙供給ローラ により送り込まれる。 この用紙 20の通過位置には転写器 22力 <設けられる。 転 写器 22を通過したローラは定着器 24に送り込まれ、 例えばヒートローラ等に より熱定着が行われる。 転写器 22に続く感光体ドラム 12の円周方向の位置に は除電ブラシ 26力く設けられ、 続いてクリーニングブレード 28力設けられてい る。  In this electrophotographic apparatus, a photoreceptor drum 12 is rotatably provided, and four developing units 10-1, 10 and 10 are provided around the photoreceptor drum 12 in correspondence with Y, Μ, C, カ ラ ー colors. 2, 10—3, 10—4 are arranged. In front of the developing units 10-1 to 10-4, chargers 14-1, 14-2, 14-3, and 14-4 are respectively arranged. For example, a corona charger and a scorotron charger are used. You. Exposure LED arrays 16-1, 16-2, 16-3, 16-4 which operate as exposure units are arranged inside the photosensitive drums 12 corresponding to the developing units 10_1 to 10-4. The photosensitive drum 12 is fed from a paper tray 18 with paper 20 by paper supply rollers (not shown). At the position where the paper 20 passes, a transfer device 22 force is provided. The rollers that have passed through the transfer unit 22 are sent to a fixing unit 24, where heat fixing is performed by, for example, a heat roller. At a position in the circumferential direction of the photoconductor drum 12 following the transfer device 22, a static elimination brush 26 is provided, followed by a cleaning blade 28.
この図 3の電子写真装置にあつては、 感光体ドラム 12の 1回転で用紙 20を 送りながら、 現像ユニット 10—1〜: L 0— 4によるカラー成分 Y, M, C, K の連続的な潜像の形成と各カラートナーによる現像を順次行い、 用紙 20に一括 して転写した後に定着する。 即ち感光体ドラム 12は、 印刷動作時に時計回りに 回転駆動される。 この感光体ドラム 12の回転駆動に伴い、 まず Υ成分に対応し た現像器 10—1の手前に設けている帯電器 14—1により感光体ドラム 12の 回転表面は一様な電荷で帯電される。 続いて露光 LEDアレイ 10— 1が Y成分 画像データに基づいた発光駆動による光を出して Y成分の静電潜像を書き込む。 感光体ドラム 12に書き込まれた Y成分の静電潜像は、 現像器 10— 1の Y成分 トナーにより帯電トナー像として静電的に現像される。 このような帯電、 露光、 現像を、 次の M成分の現像器 10-2の配置位置、 C成分の現像器 10— 3の配 置位置、 更に K成分の現像器 10— 4の配置位置で順次行い、 Y成分、 M成分、 C成分及び K成分の 4色のトナー像の重ね合せによる帯電トナー像力得られる。 この 4色のトナー像の重ね合せで得られた帯電トナー像力転写器 2 2の位置に来 たタイミングで用紙 2 0の送り込み力く行われ、 転写器 2 2において Y, M, C, Kの 4色のトナー像の重ね合せによる帯電トナー像の静電的な転写力く一括して行 われ、 用紙 2 0上にフルカラ一像力形成される。 フルカラ一像力転写された用紙 2 0は定着器 2 4に送り込まれ、 フルカラ一像の用紙 2 0に対する熱定着が行わ れる。 電子写真プロセスが済んだ感光体ドラム 1 2の表面には、 用紙 2 0に転写 されずに残った残留トナーが付着している。 この残留トナーは除電ブラシ 2 6で 帯電が除かれた後、 クリーニングブレード 2 8により除去される。 In the electrophotographic apparatus shown in FIG. 3, while the paper 20 is fed by one rotation of the photosensitive drum 12, the color components Y, M, C, and K are continuously generated by the developing units 10-1 to L0-4. The formation of a latent image and the development with each color toner are sequentially performed, and the image is fixed after being collectively transferred to the paper 20. That is, the photosensitive drum 12 is driven to rotate clockwise during the printing operation. Along with the rotation of the photosensitive drum 12, the rotating surface of the photosensitive drum 12 is charged with a uniform charge by a charger 14-1 provided in front of the developing device 10-1 corresponding to the Υ component. You. Subsequently, the exposure LED array 10-1 emits light by the light emission drive based on the Y component image data, and writes the Y component electrostatic latent image. The Y component electrostatic latent image written on the photosensitive drum 12 is electrostatically developed as a charged toner image by the Y component toner of the developing device 10-1. Such charging, exposure, and development are performed at the following positions of the M component developer 10-2, the C component developer 10-3, and the K component developer 10-4. This operation is performed sequentially to obtain a charged toner image power by superimposing toner images of four colors of Y component, M component, C component and K component. At the timing when the charged toner image force transfer device 22 obtained by superimposing the four color toner images arrives at the position of the transfer device 22, the transfer force of the paper 20 is performed, and Y, M, C, K The electrostatic transfer force of the charged toner image due to the superposition of the four color toner images is collectively performed to form a full color image on paper 20. The paper 20 on which the full-color image transfer has been performed is sent to the fixing unit 24, and the full-color image is thermally fixed to the paper 20. Residual toner that has not been transferred to the paper 20 remains on the surface of the photosensitive drum 12 after the electrophotographic process. This residual toner is removed by the cleaning blade 28 after the charge is removed by the charge removing brush 26.
図 4は図 3の電子写真装置に設けている 4つの現像器 1 0— 1〜: L 0— 4の 1 つを現像器 1 0として取り出している。 現像器 1 0は、 ケース 3 0の開口部に現 像ローラ 3 2を配置し、 ケース内部にリセットローラ 3 4及びトナー撹拌パドル 3 6を配置している。 現像ローラ 3 2、 リセットローラ 3 4及びトナー撹拌パド ル 3 6は、 図 5のように、 ケース 3 0の外部側面に配置したギア機構により駆動 れる  FIG. 4 shows one of the four developing devices 10-1 to L0-4 provided in the electrophotographic apparatus of FIG. The developing device 10 has a developing roller 32 disposed in an opening of a case 30 and a reset roller 34 and a toner stirring paddle 36 disposed inside the case. The developing roller 32, the reset roller 34, and the toner stirring pad 36 are driven by a gear mechanism disposed on the outer side surface of the case 30, as shown in FIG.
図 5のギア,は、 現像ローラ 3 2の回転軸 5 2には第 1ギア 5 0を設け、 リ セットローラ 3 4の回転軸 5 4には第 2ギア 5 6を設け、 更にトナ一撹拌パドル 3 6の回転軸 5 8にはパドルギア 6 0を設けている。 パドルギア 6 0は、 図示し ない駆動モ一夕からの回転を受けて時計回りに回転駆動される。 このパドルギア 6 0に対し、 現像ローラ 3 2の第 1ギア 5 0とリセットロ一ラ 3 4の第 2ギア 5 6がアイドルギア 5 1 , 5 7の各々を介して嚙み合っており、 パドルギア 6 0の 時計回りの回転により第 1ギア 5 0及び第 2ギア 5 6は同じ反時計回りに回転さ れる。 このため図 4の現像ローラ 3 2、 リセットローラ 3 4およびトナー間反パ ドル 3 6は同方向に回転する。  The gear shown in FIG. 5 is provided with a first gear 50 on the rotating shaft 52 of the developing roller 32, a second gear 56 on the rotating shaft 54 of the reset roller 34, and further agitating the toner. A paddle gear 60 is provided on a rotation shaft 58 of the paddle 36. The paddle gear 60 is driven to rotate clockwise in response to rotation from a drive mode (not shown). The first gear 50 of the developing roller 32 and the second gear 56 of the reset roller 34 mesh with the paddle gear 60 via the idle gears 51 and 57, respectively. By the clockwise rotation of 0, the first gear 50 and the second gear 56 are rotated in the same counterclockwise direction. Therefore, the developing roller 32, the reset roller 34, and the inter-toner paddle 36 in FIG. 4 rotate in the same direction.
図 4において、 現像ローラ 3 2にはリセットロ一ラ 3 4力接しており、 現像口 ーラ 3 2とリセットローラ 3 4のケース 3 0のケース内側の位置にトナー撹拌パ ドル 3 6力く配置されている。 ここで現像ローラ 3 2の回転中心を P、 リセッ ト口 ーラ 3 4の回転中心を Q、 更にトナー撹拌パドル 3 6の回転中心を Rとすると、 3つの回転中心を結ぶ三角形 P Q R力形成される。 この三角形 P Q Rの形は、 図 5に示したパドルギア 6 0に独立に嚙み合う現像ローラ 3 2の第 1ギア 5 0とリ セットローラ 34の第 2ギア 56で一義的に決まる。 In FIG. 4, the reset roller 34 is in force contact with the developing roller 32, and the toner agitating paddle 36 is disposed at a position inside the case 30 of the developing roller 32 and the reset roller 34. Have been. If the rotation center of the developing roller 32 is P, the rotation center of the reset roller 34 is Q, and the rotation center of the toner stirring paddle 36 is R, a triangular PQR force connecting the three rotation centers is formed. You. The shape of this triangle PQR is the same as the first gear 50 of the developing roller 32 that engages with the paddle gear 60 shown in FIG. 5 independently. It is uniquely determined by the second gear 56 of the set roller 34.
ここで現像ローラ 32の第 1ギア 50の歯数を Z l、 リセッ トローラ 34の第 2ギア 56の歯数を Z 2、 パドルギア 60の歯数を Z 3とすると、  Here, assuming that the number of teeth of the first gear 50 of the developing roller 32 is Zl, the number of teeth of the second gear 56 of the reset roller 34 is Z2, and the number of teeth of the paddle gear 60 is Z3,
Z 1 = Z2  Z 1 = Z2
Z 3 >Z 2  Z 3> Z 2
となる。 例えば Z 1 = Z2 = 50、 Z 3 =100となる。 ここで、 アイドルギア 51, 57は回転方向を変更するために設けたものであり、 各々歯数を Z 4, Z 5とすると Z4 = Z 5であり、 歯数は任意に決めることができる。 Becomes For example, Z 1 = Z 2 = 50 and Z 3 = 100. Here, the idle gears 51 and 57 are provided to change the rotation direction. If the number of teeth is Z4 and Z5, respectively, Z4 = Z5, and the number of teeth can be arbitrarily determined.
このように第 1ギア 50の歯数 Z 1と第 2ギア 56の歯数 Z 2が等しい場合に は、 図 4に示す三角形 PQRは線分 PQを底辺とした二等辺三角形を形成する。 現像ローラ 32の第 1ギア 50の歯数 Z 1とリセッ トローラ 34の第 2ギア 56 の歯数 Z 2の歯数比 (Z 1/Z 2) は最大 1. 3まで許される。 即ち、 現像口一 ラ 32の第 1ギア 50の歯数 Z 1に対し、 リセットローラ 34の第 2ギア 56の 歯数 Z 2力等しいか最大 1, 3までの範囲で少ない歯数とすることができる。 こ の関係を現像ローラ 32とリセットローラ 34の周速度についてみると、 両者の 半径 Rl, R 2が等しいとした場合、 周速度は等しいか歯数比最大 1. 3までの 範囲でリセットローラ 34側の周速度が現像ローラ 32側に対し遅くなる関係に ある。  Thus, when the number of teeth Z1 of the first gear 50 and the number of teeth Z2 of the second gear 56 are equal, the triangle PQR shown in FIG. 4 forms an isosceles triangle with the line segment PQ as the base. The ratio of the number of teeth Z1 of the first gear 50 of the developing roller 32 to the number of teeth Z2 of the second gear 56 of the reset roller 34 (Z1 / Z2) is allowed to be a maximum of 1.3. That is, the number of teeth Z1 of the second gear 56 of the reset roller 34 is equal to the number of teeth Z1 of the first gear 50 of the developing opening roller 32, or the number of teeth is small within a range up to a maximum of 1,3. Can be. Looking at this relationship with respect to the peripheral speeds of the developing roller 32 and the reset roller 34, assuming that the radii Rl and R2 of the two are equal, the reset roller 34 has the same peripheral speed or a range of up to a maximum gear ratio of 1.3. The peripheral speed of the developing roller 32 is lower than that of the developing roller 32.
ここで現像ローラ 32の第 1ギア 50の半径にアイドルギア 51又は 52の半 径を加えたギア半径を Rl、 リセッ トローラ 34の第 2ギア 56のギア半径を R 2、 パドルギア 60のギア半径を R 3とすると、  Here, the radius of the first gear 50 of the developing roller 32 plus the radius of the idle gear 51 or 52 is Rl, the radius of the second gear 56 of the reset roller 34 is R2, and the radius of the paddle gear 60 is R2. R 3
R 1 =R2  R 1 = R2
R3 >R1  R3> R1
となる。 たとえば R1=R2 = 14mm、 R3 = 2 Ommとする。 また第 1ギア 50、 第 2ギア 56、 パドルギア 60及びアイドルギア 51, 57は平歯車でも よいし、 はすば歯車ゃィンボリユート歯車でもよい。  Becomes For example, assume that R1 = R2 = 14 mm and R3 = 2 Omm. Further, the first gear 50, the second gear 56, the paddle gear 60, and the idle gears 51 and 57 may be spur gears or helical gear / integrate gears.
このようなギア配列で位置力決まった現像ローラ 32、 リセットローラ 34及 びトナー撹拌パドル 36の位置関係において、 それぞれの回転中心を結んだ三角 形 PQRの重心 G付近にドクターブレード 40の接触部を位置させ、 この重心 G 付近に現像ローラ 3 2の表面にトナー層を供給するためのトナー薄膜形成領域が 存在させる。 ここで現像ローラ 3 2とリセットローラ 3 4はそれぞれ同方向に回 転しており、 トナー撹拌パドル 3 6によって供給されたトナーは三角形 P Q Rの 内部の重心 G付近に集中する。 このトナー力集中する点が、 ドクタープレード 4 0力く現像ローラ 3 2に接触するトナー薄層形成部の近くにあるため、 トナー残量 力 <少なくなつた場合でも、 また現像器 1 0がどのような角度で配置されていても、 最後まで三角形 P Q Rの重心 G付近の点にトナーを集めることができ、 トナー層 を安定且つ効率よく形成することができる。 このようにトナ一残量が少なくなつ ても現像器の配置角度が異なつてもトナー層力安 つ効率よく形成できる理由 を、幾何学的に説明する。 In the positional relationship between the developing roller 32, the reset roller 34, and the toner stirring paddle 36 determined by such gear arrangement, the contact portion of the doctor blade 40 near the center of gravity G of the triangular PQR connecting the respective rotation centers Position this center of gravity G A toner thin film forming region for supplying a toner layer to the surface of the developing roller 32 is present in the vicinity. Here, the developing roller 32 and the reset roller 34 are rotating in the same direction, and the toner supplied by the toner stirring paddle 36 is concentrated near the center of gravity G inside the triangle PQR. Since the point where the toner force is concentrated is located near the toner thin layer forming section which comes into contact with the developing roller 32 with a strong doctor blade 40, even if the remaining toner power is less, the developing device 10 Even at such an angle, the toner can be collected at a point near the center of gravity G of the triangle PQR to the end, and the toner layer can be formed stably and efficiently. The reason why the toner layer can be formed efficiently and efficiently even when the toner remaining amount is small and the arrangement angle of the developing device is different will be geometrically described.
図 6 (A) はドクタープレード 4 0に対する現像ローラ 3 2、 リセットローラ Fig. 6 (A) shows the developing roller 32 and the reset roller for the doctor blade 40.
3 4及びトナー撹拌パドル 3 6の配置であり、 現像ローラ 3 2と接する枝状のド クタ一プレード 4 0は、 その先端によって現像ローラ 3 2の表面上にトナー層を 形成する。 このドクターブレード 4 0の先端付近に層形成前のトナー群 6 2が、 本発明の現像機 1 0にあっては安定して存在する。 この層形成前のトナー群 6 2 は、現像ローラ 3 2、 リセットローラ 3 4及びトナー撹拌パドル 3 6の三者から 回転作用力と更に重力とを同時に受ける。 In this arrangement, a branch-shaped doctor blade 40 in contact with the developing roller 32 forms a toner layer on the surface of the developing roller 32 with its tip. The toner group 62 before forming a layer is stably present near the tip of the doctor blade 40 in the developing machine 10 of the present invention. The toner group 62 before the formation of the layer receives the rotating force and the gravitational force simultaneously from the developing roller 32, the reset roller 34, and the toner stirring paddle 36.
図 6 (B) は層形成前のトナー群 6 2に加わる回転作用力の詳細である。 この トナー群 6 2に加わる作用力は、 現像ローラ 3 2によるべクトル 6 4の力、 リセ ットロ一ラ 3 4によるべクトル 6 6の力、 及びトナー撹拌パドル 3 6によるべク トル 6 8の力である。 このベク トル 6 4, 6 6, 6 8で結ばれる三角形は、 回転 中心で決まる三角形 P Q Rと点対称で相似な三角形を形成する。 ここで現像口一 ラ 3 2とリセットローラ 3 4の表面摩擦によるトナー搬送力が同じと仮定し、 そ のとき現像ローラ 3 2、 リセットロ一ラ 3 4及びトナー撹拌パドル 3 6の回転中 心で結ばれる三角形 P Q R力二等辺三角形であるとすると、 トナーにかかるべク トル 6 4, 6 6, 6 8の作用力は同じく二等辺三角形となる。 このように層形成 前のトナー群 6 2の位置力く現像ローラ 3 2、 リセットローラ 3 4及びトナー撹拌 パドノレ 3 6の回転中心で結ばれる三角形 P Q Rの内部にあるならば、 現像ローラ 3 2、 リセットローラ 3 4及びトナー撹拌パドル 3 6から受けるトナー搬送力の 合力がゼロとなる図 6 ( C) のような点 7 2力存在する。 この合力ゼロの点 7 2 には、 重力 7 0が加わるが、 トナー搬送力の合力によりトナーは重力 7 0による 影響をほとんず受けない。 その結果、 現像器 1 0がどのような配置姿勢を取って も重力 7 0による影響を実質的に無視することができる。 FIG. 6B shows the details of the rotation acting force applied to the toner group 62 before the layer is formed. The acting force applied to the toner group 62 is the force of the vector 64 by the developing roller 32, the force of the vector 66 by the reset roller 34, and the vector 68 by the toner stirring paddle 36. Power. The triangles connected by the vectors 64, 66, 68 form point-symmetric and similar triangles with the triangle PQR determined by the center of rotation. Here, it is assumed that the toner conveying force due to the surface friction between the developing roller 32 and the reset roller 34 is the same, and at that time, the rotation center of the developing roller 32, the reset roller 34 and the toner stirring paddle 36 is used. Assuming that the connected triangles are PQR force isosceles triangles, the acting force of the vectors 64, 66, 68 acting on the toner is also an isosceles triangle. In this way, if the toner is located within the triangle PQR connected by the rotation center of the developing roller 32, the reset roller 34, and the toner stirring paddle 36, the position of the toner group 62 before forming the layer, the developing roller 32, The toner conveyance force received from the reset roller 34 and the toner stirring paddle 36 There are points 7 2 as shown in Fig. 6 (C) where the resultant force is zero. Gravity 70 is applied to the point 72 where the resultant force is zero, but the toner is hardly affected by the gravity 70 due to the resultant force of the toner conveying force. As a result, the effect of gravity 70 can be substantially ignored regardless of the arrangement posture of the developing device 10.
図 7は、 図 6 (A) の層形成前のトナー群 6 2の部分でのトナーの動きをトナ 一の粒子レベルで示している。 図 7 (A) は、 現像ローラ 3 2とリセットローラ 3 4の間のトナー撹拌パドル 3 6によって供給されるトナー充填領域 7 6におけ るトナー粒子の動きである。 このトナー充填領域 7 6において、 トナー撹拌パド ル 3 6側に位置するトナー粒子は速度べクトル 7 8で示す方向に動く。 またリセ ットローラ 3 4側に位置するトナー粒子は速度べクトル 8 0に示すように動く。 更に現像ローラ 3 2のトナー搬送力により、 ドクターブレード 4 0との間を通る トナーは速度ベクトル 8 2のように動く。 このようなトナー撹拌パドル 3 6、 リ セットローラ 3 4及び現像ローラ 3 2のトナー搬送力により加わる速度べクトル 7 8 , 8 0, 8 2により、 その中に殆ど動くことのない不動トナー 8 4の存在が 推定できる。  FIG. 7 shows the toner movement in the toner group 62 before the layer is formed in FIG. 6 (A) at the toner particle level. FIG. 7A shows the movement of toner particles in the toner filling area 76 supplied by the toner stirring paddle 36 between the developing roller 32 and the reset roller 34. In the toner filling area 76, the toner particles located on the side of the toner stirring pad 36 move in the direction indicated by the velocity vector 78. Further, the toner particles located on the reset roller 34 side move as indicated by the velocity vector 80. Further, due to the toner conveying force of the developing roller 32, the toner passing between the doctor blade 40 and the toner blade 40 moves as a velocity vector 82. Due to the speed vectors 78, 80, 82 applied by the toner conveying force of the toner stirring paddle 36, the reset roller 34, and the developing roller 32, the immovable toner 8 4 hardly moving in the toner. Can be estimated.
図 7 ( B) は不動トナー 8 4の周囲のトナーに加わる速度ベクトルであり、 ト ナ一撹拌パドル 3 6、 リセットロ一ラ 3 4及び現像ローラ 3 2によって速度べク トル 7 8— 1 , 8 0— 1, 8 4—1力生じている。 その結果、 図 7 ( C) のよう に、 不動トナー 8 4の周囲に時計回りのトナー層の形成に向かうトナーの動きが 生じ、 これに伴って不動トナー 7 2もトナー層を形成するように動く。 このよう な周囲 3つのローラによるトナー搬送力で生ずるトナーの動きは、 トナーの重力 に打ち勝つており、 この結果、 現像器がどのような姿勢で配置されていても、 ト ナ一層を効率よく形成することができる。  Fig. 7 (B) shows the velocity vector applied to the toner around the immobile toner 84, and the velocity vector 78-1, 8 by the toner stirring paddle 36, the reset roller 34, and the developing roller 32. 0—1, 8 4—1 force is generated. As a result, as shown in FIG. 7C, a movement of the toner toward the formation of the toner layer in the clockwise direction around the immobile toner 84 occurs, so that the immobilized toner 72 also forms the toner layer. Move. The movement of the toner generated by the toner conveying force of the three surrounding rollers overcomes the gravity of the toner, and as a result, the toner layer can be efficiently formed regardless of the position of the developing device. can do.
図 8は本発明の現像器 1 0の配置姿勢を変えた時のトナー供給の様子を示して いる。 図 8 (A) は現像ローラ 3 2を、 感光体ドラムに対し図 3の現像器 1 0— 4のように右水平方向から対向させた場合である。 また図 8 ( B) は、 図 8 (A) に対し全体を左回りに 9 0 ° 回転した場合であり、 図 3の現像器 1 0— 2 , 1 0 - 3に近い感光体ドラム 1 2に現像ローラ 3 2を上部から対向させた状態である。 図 8 ( C) は図 8 (B) に対し更に左回りに 9 0 ° 回転させた位置であり、 図 3 の現像器 1 0—1の配置位置に相当する。 更に図 8 (D) は 9 0 ° 回転させた位 置であり、 図 3の感光体ドラム 1 2を例にとると、 転写器 2 2を配置している下 側に位置させたような場合である。 FIG. 8 shows how toner is supplied when the arrangement posture of the developing device 10 of the present invention is changed. FIG. 8A shows a case where the developing roller 32 is opposed to the photosensitive drum from the right horizontal direction as in the developing device 10-4 in FIG. FIG. 8 (B) shows the case where the whole is rotated 90 ° counterclockwise with respect to FIG. 8 (A), and the photosensitive drum 1 2 near the developing units 10-2 and 10-3 in FIG. In this state, the developing roller 32 is opposed from above. Fig. 8 (C) shows the position further rotated 90 ° counterclockwise with respect to Fig. 8 (B). Of the developing device 10-1. Further, FIG. 8 (D) shows the position rotated 90 °, and in the case of the photosensitive drum 12 in FIG. 3 as an example, when the transfer unit 22 is located at the lower side where the transfer unit 22 is arranged. It is.
この図 8 (A) 〜 (D) の 9 0 ° ずつ位置を変えた現像器 1 0のいずれにあつ ても、 現像ローラ 3 2、 リセットローラ 3 4及びトナー撹拌パドル 3 6の回転中 心を結んだ三角形の内部に、 点対称で相似の三角形べクトルのトナー搬送力が作 用する層形成前のトナー群の位置が存在し、 3つの力べクトルの合力によって重 力の影響はいずれの位置においても受けないため、 現像器の姿勢の如何に関わら ず効率よく現像ローラ 3 2にトナー層を形成することができる。  In any of the developing devices 10 shown in FIGS. 8A to 8D whose positions are changed by 90 °, the rotation center of the developing roller 32, the reset roller 34, and the toner stirring paddle 36 is determined. Inside the connected triangle, there is the position of the toner group before forming the layer where the toner conveyance force of the point triangle is similar and the toner conveyance force of the similar triangle vector acts, and the effect of the gravity is due to the resultant force of the three force vectors. Since the toner is not received even at the position, the toner layer can be efficiently formed on the developing roller 32 regardless of the attitude of the developing device.
図 9は、 本発明の現像器 1 0に設けるギア機構の他の実施形態であり、 図 5の 実施形態にあっては、 現像ローラ 3 2、 リセットローラ 3 4及びトナー撹拌パド ル 3 6の回転方向を同じにするため、 パドルギア 6 0に対する第 1ギア 5 0及び 第 2ギア 5 6との間にアイドルギア 5 1 , 5 2を設けていたが、 図 1 0の実施形 態にあっては、 このアイドルギア 5 1, 5 2を除き直接、 ノヽ °ドルギア 6 0に第 1 ギア 5 0及び第 2ギア 5 6を喃み合わせたことを特徵とする。 この場合、 第 1ギ ァ 5 0 , 第 2ギア 5 6の回転方向に対しパドルギア 6 0の回転方向が図 5の実施 形態と 向になる。 し力、し、 パドルギア 6 0により駆動されるトナー撹拌パド ル 3 6はドクターブレード 4 0による薄膜形成領域から遠く離れており、 比較的 パドル回転によるトナー搬送力の影響が低いため、 現像器 1 0の姿勢が変化して も重力の影響を受けることのない層形成前のトナー群力存在する領域を形成でき、 図 5のギア構成の場合と略同等な現像器 1 0の配置の自由度力得られる。  FIG. 9 shows another embodiment of the gear mechanism provided in the developing device 10 of the present invention. In the embodiment of FIG. 5, the developing roller 32, the reset roller 34, and the toner stirring pad 36 are used. In order to make the rotation direction the same, idle gears 51 and 52 are provided between the first gear 50 and the second gear 56 with respect to the paddle gear 60, but in the embodiment of FIG. The present invention is characterized in that the first gear 50 and the second gear 56 are directly combined with the idle gear 60 directly except for the idle gears 51 and 52. In this case, the rotation direction of the paddle gear 60 with respect to the rotation direction of the first gear 50 and the second gear 56 is the same as that of the embodiment of FIG. The paddle gear 36 driven by the paddle gear 60 is far from the thin film forming area by the doctor blade 40, and the influence of the toner conveying force by the paddle rotation is relatively low. Even if the posture of 0 is changed, it is possible to form an area where the toner group strength exists before the layer is formed without being affected by gravity, and the degree of freedom of arrangement of the developing device 10 is almost equivalent to the case of the gear configuration of FIG. Powerful.
図 1 0は本発明による電子写真装置の他の実施形態であり、 電子写真プロセス として  FIG. 10 shows another embodiment of the electrophotographic apparatus according to the present invention.
①マルチ現像でシングル、°スの電子写真プロセス  ① Single and ° electrophotographic process with multi-development
②シングル現像でマルチノ、°スの電子写真プロセス  (2) Single-development multi-photography process
のいずれかを行う装置構成を採用している。  Is adopted.
図 1 0において、 感光体ドラム 1 2の周囲には図 3の実施形態と同様、 Υ, M, C, Kに対応した 4つの現像器 1 0— 1, 1 0 - 2 , 1 0— 3 , 1 0— 4力配置 されている。 この 4つの現像器 1 0— 1〜 1 0— 4に対し、 現像器 1 0—1の手 前に帯電器 1 4と露光 L E D 1 6が 1つずつ配置されている。 また最後の現像器 1 0— 4に続く下側には、 用紙 2 0にトナー像を転写する転写器 2 2が配置され、 また転写器 2 2の位置を通った感光体ドラム 1 2の位置にはクリーニングブレー ド 2 8力設けられている。 この図 1 0の実施形態で使用する現像器 1 0— 1〜1 0— 4は、 図 3の実施形態と同様、 図 4 , 図 5または図 1 0に示した構造のもの を使用する。 In FIG. 10, four developing units 10-1, 10-2, and 10-3 corresponding to Υ, M, C, and K are provided around the photosensitive drum 12 similarly to the embodiment of FIG. , 1 0— 4 forces are arranged. For these four developing units 10-1 to 10-4, the hand of developing unit 10-1 In front, one charger 14 and one exposure LED 16 are arranged. A transfer unit 22 for transferring a toner image onto paper 20 is disposed below the last developing unit 10-4, and a position of the photosensitive drum 12 passing through the position of the transfer unit 22 is also provided. Has 28 cleaning blades. The developing devices 10-1 to 10-4 used in the embodiment of FIG. 10 use the structure shown in FIG. 4, FIG. 5, or FIG. 10 similarly to the embodiment of FIG.
図 1 0の実施形態について、 シングル現像、 シングルパスの電子写真プロセス による動作を説明する。 このシンダル現像でシングルノ、°スの電子写真プロセスは、 感光体ドラム 1 2の 1回転毎に Y, M, C, Kの内の 1色を現像して重ね合わせ、 4色のカラー現像が済んだ後に一括して転写器 2 2でフルカラーの帯電トナー像 を用紙 2 0に転写し、 定着器 2 4で熱定着する。  The operation of the embodiment shown in FIG. 10 by a single development and single-pass electrophotographic process will be described. In this sindal development, the single-photon and electrophotographic processes consist of developing one color of Y, M, C, and K for each rotation of the photoconductor drum 12 and superimposing it. After completion, the full-color charged toner image is transferred onto paper 20 by transfer device 22 at a time, and is thermally fixed by fixing device 24.
また図 1 0の実施形態におけるシングル現像でマルチパスの電子写真プロセス の場合は、 用紙 2 0に対し Y, Μ, C, Kの 4色の現像と転写を繰り返す。 即ち、 帯電器 1 4で感光体ドラム 1 2を帯電した後に露光 L E Dアレイ 1 6で、 まず Y 成分の潜像を形成し、 現像器 1 0—1で Y成分のカラートナーで現像し、 Y成分 のトナー像が転写器 2 2に来た位置で用紙 2 0を送り込んで Y成分のトナー像を 転写する。 次に用紙 2 0を初期位置に戻し、 次に同様に現像器 1 0— 2を使用し て M成分の潜像形成、 現像、 転写を行う。 そして現像器 1 0— 3による C成分、 更に現像器 1 0— 4による K成分について、 同様に潜像形成、 現像、 転写を繰り 返し、 これによつて、 重ね合わせ転写されたフルカラー像を最終的に定着器 2 4 に送って熱定着する。  In the case of the single-pass and multi-pass electrophotographic process in the embodiment of FIG. 10, the development and transfer of four colors of Y, Μ, C, and K on paper 20 are repeated. That is, after the photoconductor drum 12 is charged by the charger 14, a latent image of the Y component is first formed by the exposure LED array 16, and the latent image of the Y component is developed by the developing device 10-1. At the position where the toner image of the component arrives at the transfer device 22, the paper 20 is fed to transfer the toner image of the Y component. Next, the paper 20 is returned to the initial position, and then the formation, development, and transfer of the M component latent image are similarly performed using the developing device 10-2. The latent image formation, development, and transfer are similarly repeated for the C component by the developing device 10-3 and the K component by the developing device 10-4, whereby the superimposed and transferred full-color image is finally obtained. Is sent to the fixing unit 24 and heat-fixed.
図 1 1は、 本発明の現像器で使用するトナー撹拌パドルの他の実施形態である。 図 1 1 (A) のトナー撹拌パドル 8 0は、 羽根を 4枚とした十字型のパドルであ る。 また図 1 1 (B) は円筒体の周囲にスクリューを形成したスクリュー型撹拌 ノ、 °ドル 8 2である。 更に図 1 1 (C) は断面がギア状に形成されたスポンジロー ラ 8 4を撹拌パドルに使用している。  FIG. 11 shows another embodiment of the toner stirring paddle used in the developing device of the present invention. The toner stirring paddle 80 in FIG. 11 (A) is a cross paddle having four blades. FIG. 11 (B) shows a screw-type agitator having a screw formed around a cylindrical body. Further, FIG. 11 (C) uses a sponge roller 84 having a gear-shaped cross section as a stirring paddle.
尚、上記の実施形態は、 Y, Μ, C, Κのカラー電子写真プロセスに使用する 装置構成を例にとるものであった力 本発明はこれに限定されず、 任意のカラ一 成分の重ね合せによりカラ一画像を印刷する装置につき、 そのまま適用できる。 また上記の実施形態は複数の現像器を配置した場合を例にとっているが、 白黒 印刷の電子写真装置であつてもよいことはもちろんである。 更に本発明は実施形 態に示した数値による限定は受けず、 またその目的と利点を損なわない範囲の適 宜の変形が含まれる。 Note that the above embodiment has been described with reference to an example of an apparatus configuration used for a color electrophotographic process of Y, Μ, C, Κ. The present invention is not limited to this. Applicable as it is to a device that prints a single image by matching. In the above embodiment, the case where a plurality of developing units are arranged is taken as an example, but it goes without saying that the present invention may be applied to a black-and-white printing electrophotographic apparatus. Furthermore, the present invention is not limited by the numerical values shown in the embodiments, and includes appropriate modifications within a range that does not impair the objects and advantages thereof.
【産業上の利用可能性】 [Industrial applicability]
本発明により、 感光体ドラムの周囲に現像器を姿勢を変えた状態で比較的自由 に配置できるため、 カラ一写真プロセスを採用する場合、 例えば YM C Kの各現 像器を感光体ドラムの周囲に十分な間隔をあけて配置でき、 感光体ドラムを大き くする必要がないため装置を小型化できる。 また複数の現像器を配置するため、 現像器を小型化する必要もなく、 十分なトナー容量が確保できることで、 1回の トナー交換に対する用紙印刷枚数を十分に確保でき、 頻繁にトナー交換する必要 がない。  According to the present invention, since the developing device can be relatively freely arranged around the photoconductor drum in a changed posture, when the color photographic process is adopted, for example, each developing device of YMCK is placed around the photoconductor drum. The device can be downsized because the photoconductor drum does not need to be large. In addition, since multiple developing units are arranged, there is no need to reduce the size of the developing units, and a sufficient toner capacity can be secured, so that the number of printed paper sheets per toner replacement can be sufficiently secured, and frequent toner replacement is required. There is no.

Claims

請求の範囲 The scope of the claims
1. 少なくとも現像ローラ、 リセットローラ及びトナー攪拌パドルを備え、 前記 トナー攪拌パドルの回転軸に設けたパドルギアを、前記現像ローラの回転軸に設 けた第 1ギアと前記リセットローラの回転軸に設けた第 2ギアの両方に直接又は 間接に嚙み合うように、前記現像ローラ、 リセットローラ及びトナー攪拌パドル トローラを三角形に配置したことを特徴とする現像器。 1. At least a developing roller, a reset roller, and a toner stirring paddle, and a paddle gear provided on a rotation shaft of the toner stirring paddle is provided on a first gear provided on a rotation shaft of the development roller and a rotation shaft of the reset roller. A developing device, wherein the developing roller, the reset roller, and the toner stirring paddle roller are arranged in a triangular shape so as to directly or indirectly engage with both of the second gears.
2. 請求の範囲 1に記載の現像器に於いて、 前記現像ローラの回転軸、 リセット ローラの回転軸及びトナー攪拌パドルの回転軸を結ぶ三角形の内部に、 前記現像 ローラの表面にトナーを供給するトナ一薄層化領域を形成するようにドクターブ レードを配置したことを特徵とする現像器。 2. In the developing device according to claim 1, toner is supplied to the surface of the developing roller inside a triangle connecting the rotating shaft of the developing roller, the rotating shaft of the reset roller, and the rotating shaft of the toner stirring paddle. A developing device characterized in that a doctor blade is arranged so as to form a thinner region of the toner.
3. 請求の範囲 1の現像器に於いて、前記トナー攪拌パドルのパドルギアにモー 夕からの回転を ί≤1し、前記パドルギアと第 1ギア及び第 2ギアの各々の間にァ ィドルギアを配置して前記現像ローラ及びリセットロ一ラを前記トナー攪拌パド ルと同方向に回転することを特徴とする現像器。 3. In the developing device according to claim 1, the paddle gear of the toner stirring paddle is rotated from the motor by ί≤1, and an idle gear is disposed between the paddle gear and each of the first gear and the second gear. The developing roller and the reset roller rotate in the same direction as the toner stirring pad.
4. 請求の範囲 1の現像器に於いて、前記トナー攪拌パドルのパドルギアにモー 夕からの回転を伝達し、 前記パドルギアに前記パドルギアと第 1ギア及び第 2ギ ァの各々を直接喃み合わせて前記現像ローラ及びリセットローラを前記トナー攪 拌パドルと逆方向に回転することを特徴とする現像器。 4. In the developing device according to claim 1, the rotation from the motor is transmitted to a paddle gear of the toner stirring paddle, and the paddle gear and each of the first gear and the second gear are directly babbling to the paddle gear. Wherein the developing roller and the reset roller are rotated in the opposite direction to the toner stirring paddle.
5. 請求の範囲 1の現像器に於いて、 前記リセットローラ及びトナー攪拌パドル はケースに収納され、 前記現像ローラは前記ケースの開口に配置され、 前記ケー ス開口に現像ローラもしくはリセットローラの少なくとも一方に接触するシ一ト 状の絶縁体もしくは導電体を用いた弾性シールを設けたことを特徴とする現像器 c 5. In the developing device according to claim 1, the reset roller and the toner stirring paddle are housed in a case, the developing roller is disposed in an opening of the case, and at least the developing roller or the reset roller is disposed in the case opening. A developing device c characterized by providing an elastic seal using a sheet-shaped insulator or a conductor in contact with one side;
6. 請求の範囲 1の現像器に於いて、 前記トナー攪拌パドルは複数の羽根をもつ 羽車、 ブラシローラ、 もしくはスポンジローラからなることを特徴とする現像器。 6. The developing device according to claim 1, wherein the toner stirring paddle has a plurality of blades. A developing device comprising an impeller, a brush roller, or a sponge roller.
7. 感光体の周囲に複数の現像器の現像ローラを各々対向して配置し、前記感光 体上に順次形成された静電潜像を、 前記複数の現像器で順次現像する電子写真装 置に於いて、 7. An electrophotographic apparatus in which developing rollers of a plurality of developing devices are arranged around a photoreceptor so as to face each other, and the electrostatic latent images sequentially formed on the photoreceptor are sequentially developed by the plurality of developing devices. At
前記複数の現像器は、 前記現像ローラに加えてリセットローラ及びトナー攪拌 パドルを少なくとも備え、  The plurality of developing devices include at least a reset roller and a toner stirring paddle in addition to the developing roller,
前記トナー攪拌パドルの回転軸に設けたパドルギアを、前記現像ローラの回転 軸に設けた第 1ギアと前記リセットローラの回転軸に設けた第 2ギアの両方に直 接又は間接に嚙み合うように、 前記現像ローラ、 リセットローラ及びトナー攪拌 ノ、。ドルトローラを三角形に配置し、  A paddle gear provided on the rotation shaft of the toner stirring paddle is engaged directly or indirectly with both a first gear provided on the rotation shaft of the developing roller and a second gear provided on the rotation shaft of the reset roller. The developing roller, the reset roller, and the toner agitation. Place the dolt roller in a triangle,
前記現像口一ラの回転軸、 リセッ ト口一ラの回転軸及びトナー攪拌パドルの回 転軸を結ぶ三角形の内部に、 前記現像ローラの表面にトナーを供給するトナー薄 層化領域を形成するようにドクターブレードを配置し、  A toner thinning region for supplying toner to the surface of the developing roller is formed inside a triangle connecting the rotation axis of the development port, the rotation axis of the reset port, and the rotation axis of the toner stirring paddle. Place the doctor blade so that
前記トナー攪拌パドルのパドルギアにモータからの回転を伝達して前記現像.口 ーラ及びリセットローラを回転し、  The rotation from the motor is transmitted to the paddle gear of the toner stirring paddle to rotate the developing roller and the reset roller,
更に、前記リセットローラ及びトナー攪拌パドルはケースに収納され、 前記現 像ローラは前記ケースの開口部に配置され、 前記ケース開口部に前記現像ローラ もしくはリセットロ一ラの少なくとも一方に接触するシート状の絶縁体もしくは 導電体を用 、た弾性シ一ルを設けたことを特徴とする電子写真装置。  Further, the reset roller and the toner stirring paddle are housed in a case, the image roller is disposed in an opening of the case, and a sheet-like sheet that comes into contact with at least one of the developing roller or the reset roller in the case opening. An electrophotographic apparatus characterized in that an elastic seal using an insulator or a conductor is provided.
8. 請求の範囲 7の電子写真装置に於いて、 前記複数の現像器に収納したトナー は、 イェロー、 マゼン夕、 シアン、 ブラック等の色トナーであり、 前記感光体上 に順次形成された静電潜像を対応する色トナ一で順次現像してカラ一画像を出力 することを特徴とする電子写真装置。 8. In the electrophotographic apparatus according to claim 7, the toner stored in the plurality of developing units is a color toner such as yellow, magenta, cyan, black, and the like. An electrophotographic apparatus characterized by sequentially developing an electrostatic latent image with a corresponding color toner and outputting a color image.
9. 請求の範囲 8の電子写真装置に於いて、 前記感光体と複数の現像器に加え、 帯電器及び露光器を前記現像器と同じ数設けると共にクリーニングュニットを 1 つ設け、前記感光体ドラムの 1回転で複数の色トナーで現像し、 その後に一括し て用紙に転写することを特徴とする電子写真装置。 9. The electrophotographic apparatus according to claim 8, wherein in addition to the photoconductor and the plurality of developing devices, the same number of chargers and exposure devices as the developing devices and one cleaning unit are provided. Develop with multiple colors of toner in one rotation of the drum, then collectively An electrophotographic apparatus characterized in that the image is transferred onto paper.
1 0. 請求の範囲 7の電子写真装置に於いて、前記感光体と複数の現像器に加え、 帯電器、 露光器及びクリーニングュニットを 1つずつ設け、 前記感光体ドラムの 1回の回転で 1色を現像し、 該感光体ドラムを色トナーの種類の数だけ順次回転 して複数の色トナ一で現像した後に、 一括してカラ一画像を用紙に転写すること を特徴とする電子写真装置。 10. In the electrophotographic apparatus according to claim 7, in addition to the photoreceptor and the plurality of developing units, one charging unit, one exposing unit and one cleaning unit are provided, and one rotation of the photoreceptor drum is performed. Developing one color at a time, sequentially rotating the photosensitive drum by the number of types of color toners, developing with a plurality of color toners, and then transferring a color image to paper at once. Photo equipment.
1 1.,請求の範囲 7の電子写真装置に於いて、 前記感光体と複数の現像器に加え、 帯電器、 露光器、 クリ一ニングュニットを 1つずつ設け、 前記感光体ドラムの 1 回の回転で 1色を現像し、 該感光体ドラムを色トナーの種類の数だけ回転して複 数の色トナーで現像しながら 1回転毎に用紙に順次転写することを特徴とする電 11. In the electrophotographic apparatus according to claim 7, in addition to the photoreceptor and the plurality of developing devices, a charging device, an exposing device, and a cleaning unit are provided one by one, One color is developed by rotation, and the photosensitive drum is rotated by the number of types of color toner, and is sequentially transferred to a paper every rotation while developing with a plurality of color toners.
PCT/JP1999/000909 1999-02-25 1999-02-25 Developing device and electrophotographic device WO2000050959A1 (en)

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