WO2000048179A1

WO2000048179A1 - Inexpensive safe light beam recorder

Info

Publication number: WO2000048179A1
Application number: PCT/US1999/003013
Authority: WO
Inventors: Edward W. Morton
Original assignee: Sony Electronics, Inc.
Priority date: 1999-02-11
Filing date: 1999-02-11
Publication date: 2000-08-17
Also published as: AU2673899A

Abstract

A light beam optical recorder has a light emitting diode as a light source. Selecting the type of the LED used and the type of a photoresist employed with the selected LED results in creating pits of nearly laser quality. The recorder is substantially cheaper and also offers other advantages over a laser-type recorder.

Description

INEXPENSIVE SAFE LIGHT BEAM RECORDER

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to an optical recording apparatus, and more particularly to an optical recording apparatus for recording data by irradiating an optical recording medium with a light beam.

2. Description of the Related Art

A disc-shaped recording medium, such as an optical disc or a magneto- optical disc, utilizing the method of optical or magneto-optical signal recording/reproducing, has been well known in the art. As such disc-shaped recording medium, there are known a recording medium of the read-only-memory type (ROM) such as a so-called compact disc (CD), a so-called write once type recording medium on which data can be written only once by the user, and a so- called overwrite type disc, such a magneto-optical disc, on which data re-recording is possible.

In optical discs such as those of the compact disc family (e.g., Audio CD, CD ROM, Video CD, CD-I, Magneto-optic CD (CD-MO), Mini discs (MD), etc.), grooves are formed on both sides of its recording track and convex and concave shallow depressions or pits are formed as information recorded thereon. In fabricating such optical discs, a photoresist, for example, is applied to the surface of a glass substrate, the photoresist is exposed to pattern irradiation, and then developed, whereby, convex and concave photoresist patterns corresponding to the grooves or pits are formed. Then, after the etching of the surface of the substrate with the photoresist used as a mask, a plating process is performed on such convex or concave surface, and, thus, a CD-disc master is fabricated for making a stamper for forming optical discs.

As shown in Figure 1, where a schematic structural diagram of a conventional optical recording apparatus 10 is depicted, a laser beam 12 for recording is emitted from a laser beam source 14 such as an argon-ion laser. The laser 14 is fed from a laser supply 16. The beam 12 passes through an optical system 18 that comprises means 20 for controlling beam intensity and deflection, modulating means 22, and an optical means 24 that lets the laser beam through to a recording chamber 26, as well as to an E-O-E board 28, and to a TV camera 30 connected to a TV monitor (not shown). The modulating means 22 is responsive to an electric signal representing the information to be recorded on a CD.

Conventional optical recording apparatus are expensive. Additionally, a work with laser light, which can be viewed end on or by reflection, may be harmful to viewers' vision, if performed permanently during long periods of time, and inflict damage on their eyes. Also, service life of laser installations is not believed to be long enough, especially where their high cost is taken into account.

SUMMARY OF THE INVENTION Therefore, a main object of the present invention is to provide an apparatus for optical recording, the apparatus keeping all the advantages of prior art whereas being free of its above drawbacks.

Another object of the invention is to provide an optical recording apparatus that employs a light source which is less expensive than a laser source.

Still another object of the invention is to provide an optical recording apparatus that employs a light source that is not detrimental to the vision of someone who works constantly with the source.

Yet another object of the present invention is to provide an optical recording apparatus that employs a light source that is substantially cheaper than prior art light sources.

Still yet another object of the invention is to provide an optical recording apparatus that employs a light source that has longer service life than prior art light sources.

The above objects are attained in the present invention, in a first aspect of which a light beam recorder comprising a light beam source and a photosensitive target is provided, the light beam source including a light emitting diode. The light emitting diode is suggested to be a silicon carbide type light emitting diode emanating blue light in an area centered at about 470nm.

The photosensitive target is suggested to include a photoresist relatively insensitive to radiation at about 500nm and higher. According to a second aspect of the present invention, there is provided a compact disc recording system. The system comprises a light beam source including a hght emitting diode; modulation means modulating the light beam source in accordance with data to be recorded; a photosensitive target irradiated by the modulated light beam to produce a latent image of pits on the photosensitive target; optical means for the concentrating of the light beam onto the photosensitive target; means for rotating and cross-feeding the photosensitive target; and focusing means to maintain the concentrating, the focusing means being servocontrolled.

BRIEF DESCRIPTION OF THE DRAWINGS These and other objects, features and advantages of the present invention will be best understood from the ensuing description if considered in conjunction with the accompanying drawings in which

Figure 1 is a schematic structural diagram of a conventional optical recording apparatus; Figure 2 is a schematic structural diagram of a light beam recording apparatus according to the present invention;

Figure 3 is a diagrammatic view for illustrating a pit length family created by LED in implementing the present invention;

Figure 4 is a diagrammatic view for illustrating pits from the family of Figure 3 aligned along a spiral track, and a data reading laser spot;

Figure 5 shows a typical T-PA LED used for the purposes of the present invention;

Figure 6 illustrates a radiation pattern of the T-l³A LED; Figure 7 is a graph showing change of relative emission intensity of the LED versus wavelength; and

Figures 8 and 9 are graphs illustrating absorbency spectrum of two types of a photoresist used for implementation of the present invention. DESCRIPTION OF THE PREFERRED EMBODIMENT

Attention is now invited to Figure 2 where a schematic structural diagram of a light beam recording apparatus according to the present invention is presented. The apparatus 50 comprises a light emitting diode 52 as a light source.

The LED 52 is placed into a recording chamber 54 that comprises a focusing system 56, a sledge 58 carrying an objective 60, a translation system 62, and a rotating table 64 with a glass substrate 66 mounted thereon. The glass substrate 66 has a photosensitive target in the form of a photoresist layer 68 deposited thereon.

Movement of the sledge 58 is controlled by the translation system 62 receiving commands from the focusing system 56 that is servocontrolled and conventionally uses a reflected light for focusing purposes.

The rotating table 64 rests on an air bearing 68 and is set into rotation by a motor 70. Shown also in Figure 2 are an air filter 72 for the chamber 54, a vibration damper 74 supporting the chamber 54, and a pneumatic system 76 that is used for converting pressurized air arriving at the system 54 from an outside source (not shown) at 10 bar into air supply and vacuum for the rotating table 64.

The LED 52 is fed by modulating means 78, a conventional circuitry that uses a fast transistor as a modulating source for the LED 52, which transistor is switched by a digitally coded signals carrying the information to be recorded on a CD. It is appreciated by those skilled in the art, that in the CD systems, as in most storage or transmission of digital data, the A/D conversion data are transformed to cope with the characteristics of the storage medium. Such transformation, called modulation, involves the addition of redundant information to the data, and modulation of the combined data to compensate for medium characteristics. The modulation method for the CD systems, called eight-to-fourteen modulation (EFM), is an 8-data-bit to 14-channel-bit conversion block code with a space of three channel bits (called merging bits) for every converted 14 channel bits for connecting the blocks. The LED 52 is preferably a silicon carbide "blue" device with fast switching on-ofF characteristics in a 430 to 495nm wavelength range, such as a T-l or T-l ³Λ- type LED. The latter type is schematically shown in Figure 5. LEDs of this type have a radiation pattern as shown in Figure 6, and their intensity peak is at about 470nm as can be seen in Figure 7. A proper selection of the photoresist is important from the standpoint of likening the LED emission to that produced by a laser. Specifically, a Shipley Microposit SI 800 Series photoresist is believed to be particularly convenient for the purposes of the present invention. The photoresist is relatively sensitive in the 430 to 495nm wavelength range and is not responsive for 500nm and greater wavelength that can be best seen in Figures 8 and 9 where graphs illustrating relationship between wavelength and absorbance are shown for Microposit S1813 and S1813 J2 photoresists, respectively. The photoresist insensitivity at wavelengths of 500nm and higher means that the LED radiation from 500nm and higher is effectively attenuated that is schematically shown in Figure 7 by crosshatching the respective area. Thus, a much more narrow and close to monochromatic range from 425 to 500nm is created.

An emitting end face of the LED 52 being small enough, and the above considerations regarding a proper and compatible selection of the types of the LED 52 and the photoresist 62 being taken into account, the radiation pattern of the LED 52 will fill lens of the objective 60 very similar to that a laser beam would. The emission of the LED 52 will create pits on the CD, of the shape presented in Figures 3 and 4. Specifically, in Figure 3, a complete family of pit lengths that range from 3T to 1 IT is shown created by EFM. A minimum pit length is from about 0.833μm to about 0.972μm, whereas a maximum pit length lies within a range of about 3.054-3.56μm depending on velocity (1.2-1.4 m/s). The encoded digital information is stored in the length of the pits and of the gaps between them, with the transitions from pit to gap (and vice versa) playing a key role. The pits are formed as a latent image in the photoresist. Then, for example, a NaOH solution can be used in a conventional manner to etch the pits and thus to fix the image. After that, a number of conventional steps is performed to convert the photoresist with the fixed image into a master and a stamper.

Figure 4 depicts oval pits from the family of Figure 3 aligned along a spiral track on a CD surface, and a data reading laser round spot. The laser spot reads data as an intensity modulation of its reflected beam and supplies it to a photodiode that feeds input to a digital processing circuitry (the photodiode and the circuitry not shown).

It can be concluded from the above that the light beam recorder according to the present invention offers major advantages over the conventional apparatus. It does not need an expensive gas laser, acoustooptical modulator, mirrors, laser power supply and associated drive circuitry. A light emitting diode as a light source for the purposes of the present invention is substantially cheaper, it is a safe lighting device that can be harmlessly viewed directly. Also, it can last much longer in comparison with a laser. While a preferred embodiment of the present invention has been disclosed hereinabove, it is to be understood that this embodiment is given by example only and not in a limiting sense. Those skilled in the art may make various modifications and additions to the preferred embodiment chosen to illustrate the invention without departing from the spirit and scope of the present contribution to the art. Accordingly, it is to be realized that the patent protection sought and to be afforded hereby shall be deemed to extend to the subject matter claimed and all equivalence thereof fairly within the scope of the invention.

Claims

1. A CD light beam recorder comprising a source of a light beam modulated in accordance with an information to be recorded, and a photosensitive target irradiated by said light beam, whereby pits are formed in said photosensitive target, wherein said light beam source includes a light emitting diode.

2. The light beam recorder as claimed in claim 1, wherein said light emitting diode is a silicon carbide type light emitting diode emanating blue light in an area centered at about 470nm.

3. The light beam recorder as claimed in claim 1, wherein said photosensitive target includes a photoresist relatively insensitive to radiation at about 500nm and higher.

4. The light beam recorder as claimed in claim 1, wherein said modulation includes an on-and-off switching of said light beam source.

5. A compact disc recording system, comprising:

- a light beam source including a light emitting diode;

- modulation means modulating said light emitting diode in accordance with data to be recorded;

- a photosensitive target irradiated by light from said light emitting diode modulated by said modulated means to produce an image of pits thereon;

- optical means for concentrating said light onto said photosensitive target;

- means for rotating said photosensitive target; and

- focusing means to maintain said concentrating, said focusing means being servocontrolled.

6. The compact disc recording system as claimed in claim 5, wherein said light emitting diode is a silicon carbide type light emitting diode emanating blue light in an area centered at about 470nm.

7. The compact disc recording system as claimed in claim 5, wherein said photosensitive target includes a photoresist relatively insensitive to radiation at about 500nm and higher.

S. The compact disc recording system as claimed in claim 5, wherein said modulation includes an on-and-off switching of said light beam source.