WO2000043589A1 - Treatment of recirculated filtrates in pulp production - Google Patents
Treatment of recirculated filtrates in pulp production Download PDFInfo
- Publication number
- WO2000043589A1 WO2000043589A1 PCT/FI2000/000045 FI0000045W WO0043589A1 WO 2000043589 A1 WO2000043589 A1 WO 2000043589A1 FI 0000045 W FI0000045 W FI 0000045W WO 0043589 A1 WO0043589 A1 WO 0043589A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- stage
- fraction
- washer
- filtrate
- digester
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/02—Washing ; Displacing cooking or pulp-treating liquors contained in the pulp by fluids, e.g. wash water or other pulp-treating agents
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/0021—Introduction of various effluents, e.g. waste waters, into the pulping, recovery and regeneration cycle (closed-cycle)
- D21C11/0028—Effluents derived from the washing or bleaching plants
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
Definitions
- the present invention relates to a method for treatment of pulp.
- the invention is particularly well applicable in intensifying the washing of fiber suspensions in the paper manufacturing industry in applications, which utilize liquid recycled from later washing stages of the process as wash liquid.
- a part of the liquid to be fed to a washer is separated to a flow of its own and divided into a cleaner and a fouler fraction which are then recycled to appropriate locations in the process.
- condensate from evaporation or liquid cleaned otherwise is fed to a point of the process, which aims at increasing the purity of the pulp as much as possible.
- the liquid obtained for the purification is filtrate from the feed of an evaporation plan, i.e. chemical recovery, from the liquid circulation of the chemical recovery, from the liquid circulation of the digestion plant, from the circulation of the washing plant, from the wash circulation of an oxygen stage, or from the wash circulation of the bleach plant.
- the cleaner fraction is returned to a point in the process where it is most beneficial.
- the volume of the dissolved inorganic and organic material, i.e. impurities, introduced into the oxygen stage may be reduced by extracting foul wash filtrate and introducing cleaner liquid or by introducing more cleaner liquid before the oxygen stage.
- the greatest advantage is to be gained by introducing the cleaner fraction straight to the point from which the partial flow to be cleaned was separated.
- the cleaner fraction is returned to a washing stage as late in the process as possible whereby its purity (compared to the rest of the wash liquid) has effect in as many washing stages as possible.
- the cleaner fraction is returned to the point in the process where its effect is desired to be the strongest.
- the cleaner fraction is divided so that it is distributed to several points in the process.
- the fouler fraction (concentrate) is returned to a point of the process in which the dry solids content (foulness) of the liquid phase is at least the same as that of the concentrate returned.
- the method of the invention may employ for example one or more single-step or multi- step evaporator/s, membrane separator/s or any other separator suitable for the purpose.
- Fig. 1 illustrates a so-called prior art fiber line for treatment of chemical pulp
- Fig. 2 illustrates a solution according to a preferred embodiment of the invention for treatment of filtrate/wash liquid
- Fig. 3 illustrates a solution according to a second and a third preferred embodiment of the invention for treatment of filtrate/wash liquid in connection with a continuous digester;
- Fig. 4 illustrates a solution according to further six preferred embodiments of the invention for treatment of filtrate/wash liquid in connection with a continuous digester
- Fig. 5 illustrates a solution according to further four preferred embodiments of the invention for treatment of filtrate/wash liquid in connection with a batch digester
- Fig. 6 illustrates a solution according to further six preferred embodiment of the invention for treatment of filtrate/wash liquid in connection with a batch digester
- Fig. 7 illustrates the influence of the COD content on the consumption of bleaching chemical
- Fig. 8 illustrates the influence of the COD content on the decrease of viscosity in the oxygen stage
- Fig. 9 illustrates the solubility of soap as a function of the dry solids content of the black liquor.
- a prior art fiber line i.e. a line used for producing and bleaching pulp
- the first component on the left is a digestion plant referred to by the reference number 2 which may comprise one or more digester/s. If the process is the so-called continuous digestion as in Fig. 1 there is only one digester, and if the process is the so-called batch digestion (illustrated in Fig. 5 and 6 in connection with some preferred embodiments of the invention), there are several digesters, usually in the order of 5 - 10. The digestion plant is usually followed in both cases by a so-called blow tank 4.
- the blow tank is indispensable as the digesters of a batch digestion process are discharged one at a time to a blow tank, from which a continuous and even pulp flow is taken to the subsequent process.
- the blow tank 4 is usually followed by a screen planting 6 in which the particles not acceptable in the produced pulp are separated from the pulp.
- the screening plant may be located also somewhere else in the process as will be described later.
- the screening plant 6 is followed by so-called brown stock washing 8, which may be performed with a DRUMDISPLACER ® washer (illustrated in Fig. 1), a diffuser, a pressure diffuser, one or several suction drum filter/s, one or several pressure filters, presses, other equipment available in the market intended for washing pulp or any combination of these.
- the screening plant 6 may be arranged to follow the brown stock washing.
- oxygen delignification 10 which today more and more often is performed in a two-vessel reactor, i.e. in two steps, as illustrated in the figure, and it is followed by an oxygen stage washing 12. After this the process continues in alternating different bleaching stages and washes separating these until the pulp is bright adequate for the purpose intended.
- the process works so that wood material, in most cases chips, is introduced into a digester/digesters 2 and the chips are at least partly disintegrated by the cooking chemicals already in the digester 2 into fibers. This disintegration is based on the dissolution of the substances binding the fibers to each other, i.e. mainly lignin, into the cooking solution.
- a so-called digester wash is performed in most cases towards the end of the digestion process which aims at separating the cooking chemicals and the substances dissolved during the digestion process into the liquid phase, such as the lignin mentioned, from the pulp discharged from the digester 2.
- This kind of a wash is, however, not even close to complete but large volumes of cooking chemicals and substances mentioned above remain in the pulp. These are further removed mainly in the brown stock washing 8. The end result is that the dry-solids content of the pulp decreases relatively evenly from the digester 2 to the oxygen stage 10.
- a problem, which has given rise to the invention, i. e. deterioration of the pulp quality in the oxygen stage, will be discussed in the following.
- the main purpose of the oxygen stage 10 is to decrease the Kappa number of the pulp, in other words mainly to dissolve the lignin still remaining in the fibers into the liquid phase, the dry-solids content of the liquid phase increases essentially in the oxygen stage 10.
- This dry-solids content of the liquid phase is decreased in the following wash 12 so that there would not be much extra impurities in the pulp in the bleaching stage following the oxygen stage. All the impurities ending up in the bleaching stage consume bleaching chemicals; thus it is profitable also in view of the chemical economy to separate these substances efficiently before the bleaching.
- FIG. 7 illustrates the influence of COD on the consumption of the treatment chemical at different Kappa numbers of the pulp. The figure clearly indicates an increase in the consumption of the chemical when the COD increases, irrespective of the Kappa number.
- washing stages between the bleaching stages are arranges very efficient so as to minimize the consumption of bleaching chemicals in unnecessary reactions.
- all bleaching stages are followed by one or more washer/s which aim at washing the reaction products of the bleaching stage from the pulp as completely as possible before introduction of the subsequent bleaching chemical to the pulp.
- wash liquid i.e. either water circulated inside the mill or water taken from a water system or these both are guided to be used as the wash liquid in the washing stage following the last bleaching stage of a fiber line.
- clean wash liquid is transported to a point in which the pulp contains the smallest volume of dry solids or chemicals to be washed and in which the purity requirement is the greatest. From this point on the wash liquid is transferred counter-currently from one washer to another towards the digester/digestion plant so that while in each washing stage the dry-solids content of the pulp decreases the dry-solids content of the wash liquid recycled counter-currently increases.
- the volume of impurities in the wash liquid has been found particularly problematic in connection with the oxygen stage.
- the reason for this is that a modern oxygen stage, particularly the two-stepped oxygen stage which is more and more often used, dissolves dry solids from fibers so efficiently that large volumes of dry solids end up in the filtrate in the washer following the oxygen stage.
- this filtrate is transported to the washer preceding the oxygen stage to be used as wash liquid, most of the dry solids dissolved in the oxygen stage is returned to the pulp, and thus in the oxygen stage there are dry solids present both in the fibers and in the liquid phase surrounding the fibers.
- the volume of impurities increases in the circulation cumulatively until the volume reaches a balance, which depends mainly on the efficiency of the washers, the dilution factor and the amount of impurity dissolved. This has been found to have a detrimental influence on the quality of the pulp. Primarily this means a distinct decrease of the pulp strength in the oxygen stage. This property is illustrated in Fig. 8, which depicts the influence of the COD content of the pulp on the decrease of viscosity of the pulp in the oxygen stage.
- COD Chemical Oxygen Demand
- the present invention efficiently removes these problems.
- Figure 2 illustrates a preferred embodiment of the invention for solving for example the problem discussed above.
- a separator 1 14 has been provided in the line transporting filtrate from the washer 12 following the oxygen stage 10 to the washer 8 preceding the oxygen stage 10, the separator separating a partial liquid flow LI from the filtrate/wash liquid flow between the washers 8 and 12 for further treatment.
- the task of the separator 114 is to divide the filtrate flow LI to be treated into a cleaner fraction CC, i.e. a fraction having a lower dry solids or COD content, and into a fouler fraction CD, i.e.
- the fouler fraction CD or the fraction having a higher content of dry solids or COD, from the separator 114 is transported counter-currently so far that the dry solids or COD content of the liquid phase at that point is the same or higher than that of the fouler fraction CD to be returned.
- Locations of this kind may be for example the filtrate BSF flowing from the brown stock washing 8 to the digester wash of the digester 2, or black liquor, suitable internal liquid circulations of the digester 2, or black liquor flowing from the digester 2 to the chemical recovery CR.
- Fig. 9 illustrates the influence of the COD on the solubility of soap. As increasing the COD decreases the solubility of soap, soap is separated more easily onto the surface of the concentrate from which it may be removed by known methods. The removal of soap from the process improves the operability and the controllability of the whole process.
- the present invention also provides a solution for the various problems caused by soap in different stages of the process.
- FIG. 3 illustrates a second and a third embodiment of the invention.
- a separation device in this embodiment an evaporator 214 changing a physical property of the liquid phase, such as dry solids content, COD, sodium or alkali content, has been provided in connection with the brown stock washing 8.
- a part LI of the filtrate transported from the washer 12 following the oxygen bleaching 10 to the brown stock washer 8 for use as the wash liquid is separated to the evaporator 214.
- the washer 12 is a so-called fractionating washer, which separates two filtrate fractions FC and FD, either of which is treated in the evaporator 214.
- the concentrate CD is brought counter-currently to a point of the process where the foulness of the liquid phase, the volume of impurities, the dry solids, COD, or alkali content are the same as or greater than that of the concentrate CD.
- the condensate CC is either returned to the point of the process from which the flow to the evaporator was extracted , or to some other later point (in the flow direction of the fiber suspension) in the process to be used as wash liquid.
- the condensate CC from the evaporator 214 is returned to the same point from which it was extracted, i.e. to the feed of the brown stock washer 8.
- the washer in the embodiment of the figure is a so-called DRUMDISPLACER ® washer which uses wash liquids of various different degrees of purity
- the condensate CC is returned to the feed line of the cleaner wash liquid FC.
- the concentrate CD on the other hand, is guided to the black liquor flowing from the digester to the chemical recovery CR.
- FIG. 4 illustrates preferred embodiments of the invention as applied to the digester of a continuous digestion process.
- the common feature with the embodiments of figure 4 is that the evaporator 314 treats either black liquor BSF transferred from the brown stock washing 8 to the digester 2 or black liquor transferred from the digester to the recovery CR.
- the evaporator 3114 there are two alternative liquors introduced to the evaporator 314.
- the first one is to take a part LI from the filtrate transported from the brown stock washing 8 to the digestion plant to the so-called digester wash and to treat it in the evaporator 314.
- the fouler wash filtrate is brought in the embodiment of the figure from the washer 8 to the digester and the cleaner wash filtrate is directed to the bottom dilution of the blow tank 4.
- the filtrate BSF is used in the digester 2 in the so-called digester wash or in some other liquid circulation of the digester.
- the other alternative is to take to the evaporator 314 the part LI from the black liquor transported from the digester to the recovery CR.
- at least a part of the concentrate to be returned from the evaporator 214 of figure 3 may end up in the evaporator 314.
- figure 4 illustrates six alternatives.
- the condensate is returned to the cleanest wash liquid of the washer 12 subsequent to the oxygen bleaching 10, of course only if the condensate is cleaner than the fouled wash liquid.
- the second alternative is to return the condensate to the cleanest wash liquid of the brown stock washer 8 or to the final dilution if a press is used there.
- the third alternative is to return the condensate to the digester 2 for digester wash with the cleanest filtrate from the brown stock washer 8.
- the fourth alternative is to return the condensate to the bottom dilution of the blow tank 4.
- the fifth alternative is to return the condensate to the point in the bleaching plant BL where cleanliness is needed most.
- the wash filtrates are recycled in counter-current wash from the bleaching plant BL to the chemical recovery.
- the sixth alternative is to divide the condensate flow into two or more separate flows and to guide them to the locations described above.
- Figure 5 illustrates in fact four further preferred embodiments of the invention as applied to the batch digestion process.
- the liquid LI supplied to the evaporation plant is obtained from either of the filtrate/wash liquid FC flowing from the washer (DRUMDISPLACER ® ) 12 following from the oxygen stage 10 to the brow stock washer 8.
- the condensate CC is returned the wash liquid flowing to the brown stock washer 8. Preferably to the same wash liquid FC from which the liquid LI to be supplied to the evaporator 414 is obtained. Another alternative of returning the condensate CC is to direct it to a location far in the process, even after the oxygen stage in the flow direction of the fiber suspension.
- Figure 5 illustrates a process where the screening plant 6 has been positioned after the oxygen stage 10.
- the concentrate CD is returned either to the black liquor flowing from the digester/digestion plant 2 to the chemical recovery CR, or to the filtrate BSF flowing from the brown stock washing 8 to the digestion wash of the digester 2 or to some other liquid circulation of the digester.
- Figure 6 illustrates six further preferred embodiments of the invention as applied to the batch digestion process.
- the black liquor LI supplied to the evaporator 514 is obtained either from the flow BSF flowing from the brow stock washing 8 to the digestion plant, from the flow from the brown stock washing 8 to the chemical recovery CR, or from the flow from the digestion plant 2 to the chemical recovery CR.
- the condensate CC in turn is added either to the wash liquid coming to the brown stock washer 8, in case of a DRUMDISPLACER washer to the cleaner wash liquid FC coming to the washer 8, or in this embodiment even to the wash liquid of the washer subsequent to the oxygen stage 10 and the screening 6.
- the concentrate CD from the evaporator 514 in turn is returned directly to the flow to the chemical recovery CR.
- the separation treatment of the white liquor coming from the chemical recovery to the digester is the separation treatment of the white liquor coming from the chemical recovery to the digester.
- the white liquor may be separated for example by evaporating into condensate and concentrate and the condensate may be brought to the same points of the process as in the previous embodiments.
- the concentrate in turn is supplied to the digester as more concentrated white liquor, i.e. to the same place where it would be supplied anyway.
- DRUMDISPLACER ® washer as the washer which has the typical feature that wash liquids of several different concentrations may be supplied to it and filtrates of several different concentrations may be obtained from it. Further, it is characteristic of the washer in question that it may comprise several wash stages whereby the liquid circulations between the wash stages have been arranged by connections within the washer as described in various patents and patent applications discussing the subject. The corresponding function may at least partly be effected for example by means of suction drum filters or presses which in practice means that several suction drum filters or presses are connected one after the other. In this case it is possible to extract liquid for the evaporation treatment also from the filtrate/wash liquid lines between the filters/presses connected in series.
- the DRUMDISPLACER ® washer is not indispensable in carrying out the invention but the invention may be used in connection with all washing apparatus available on the market.
- the invention is applicable also in situations where only one kind of wash liquid can be supplied to the washer and only one kind of filtrate can be extracted from the washer.
- the invention has been described in connection with an oxygen stage used as a delignification or prebleaching stage, the invention may be used in connection with any kind of treatment stages. Thus the invention may quite well be employed in connection with a delignification stage using peroxide and oxygen together or chlorine dioxide although the use of chlorine dioxide sets certain limitations to recycling of the concentrate.
- a membrane separator may be used which separates macromolecular dry solids and/or COD from the liquid to be recycled. Then dry solids and/or COD having smaller molecules will remain in the cleaner fraction CC but when this fraction CC is recycled to a suitable location in the process it does not cause essential problems.
- the cleaner fraction obtained from the separation apparatus may be distributed not only to one location as described above but also to several locations.
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU22974/00A AU2297400A (en) | 1999-01-22 | 2000-01-20 | Treatment of recirculated filtrates in pulp production |
CA002360638A CA2360638A1 (en) | 1999-01-22 | 2000-01-20 | Treatment of recirculated filtrates in pulp production |
SE0102387A SE0102387L (en) | 1999-01-22 | 2001-07-04 | Treatment of recycled filtrates in mass production |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI990127 | 1999-01-22 | ||
FI990127A FI990127A0 (en) | 1999-01-22 | 1999-01-22 | Process for treating pulp |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2000043589A1 true WO2000043589A1 (en) | 2000-07-27 |
WO2000043589B1 WO2000043589B1 (en) | 2000-10-12 |
Family
ID=8553467
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FI2000/000045 WO2000043589A1 (en) | 1999-01-22 | 2000-01-20 | Treatment of recirculated filtrates in pulp production |
Country Status (5)
Country | Link |
---|---|
AU (1) | AU2297400A (en) |
CA (1) | CA2360638A1 (en) |
FI (1) | FI990127A0 (en) |
SE (1) | SE0102387L (en) |
WO (1) | WO2000043589A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004090225A1 (en) * | 2003-04-07 | 2004-10-21 | Stora Enso Oyj | Purification of alkaline washing liquid |
WO2015197917A1 (en) * | 2014-06-23 | 2015-12-30 | Metsä Fibre Oy | Method of delignifying fibrous suspensions of alkaline cooking |
WO2016072919A1 (en) * | 2014-11-07 | 2016-05-12 | Valmet Ab | Method for operating a two vessel digester system |
SE1751468A1 (en) * | 2017-11-29 | 2019-05-30 | Axolot Solutions Ab | Method and a system for washing paper pulp |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2041536A1 (en) * | 1990-05-04 | 1991-11-05 | Bertel Myreen | Method for treatment and recycling of pulp mill bleach plant effluents |
WO1994012720A1 (en) * | 1992-12-02 | 1994-06-09 | Kvaerner Pulping Technologies Ab | Method of bleaching pulp without using chlorine-containing chemicals |
WO1995004188A1 (en) * | 1993-08-03 | 1995-02-09 | Kvaerner Pulping Technologies Ab | A method of integrating bleaching and recovery in the production of pulp |
-
1999
- 1999-01-22 FI FI990127A patent/FI990127A0/en unknown
-
2000
- 2000-01-20 CA CA002360638A patent/CA2360638A1/en not_active Abandoned
- 2000-01-20 AU AU22974/00A patent/AU2297400A/en not_active Abandoned
- 2000-01-20 WO PCT/FI2000/000045 patent/WO2000043589A1/en active Application Filing
-
2001
- 2001-07-04 SE SE0102387A patent/SE0102387L/en not_active Application Discontinuation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2041536A1 (en) * | 1990-05-04 | 1991-11-05 | Bertel Myreen | Method for treatment and recycling of pulp mill bleach plant effluents |
WO1994012720A1 (en) * | 1992-12-02 | 1994-06-09 | Kvaerner Pulping Technologies Ab | Method of bleaching pulp without using chlorine-containing chemicals |
WO1995004188A1 (en) * | 1993-08-03 | 1995-02-09 | Kvaerner Pulping Technologies Ab | A method of integrating bleaching and recovery in the production of pulp |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004090225A1 (en) * | 2003-04-07 | 2004-10-21 | Stora Enso Oyj | Purification of alkaline washing liquid |
WO2015197917A1 (en) * | 2014-06-23 | 2015-12-30 | Metsä Fibre Oy | Method of delignifying fibrous suspensions of alkaline cooking |
WO2016072919A1 (en) * | 2014-11-07 | 2016-05-12 | Valmet Ab | Method for operating a two vessel digester system |
SE1751468A1 (en) * | 2017-11-29 | 2019-05-30 | Axolot Solutions Ab | Method and a system for washing paper pulp |
WO2019106069A1 (en) | 2017-11-29 | 2019-06-06 | Axolot Solutions Ab | Method and a system for washing paper pulp |
Also Published As
Publication number | Publication date |
---|---|
AU2297400A (en) | 2000-08-07 |
WO2000043589B1 (en) | 2000-10-12 |
FI990127A0 (en) | 1999-01-22 |
SE0102387D0 (en) | 2001-07-04 |
SE0102387L (en) | 2001-07-04 |
CA2360638A1 (en) | 2000-07-27 |
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