WO2000043580A1 - Polysaccharide fibers - Google Patents
Polysaccharide fibers Download PDFInfo
- Publication number
- WO2000043580A1 WO2000043580A1 PCT/US2000/001160 US0001160W WO0043580A1 WO 2000043580 A1 WO2000043580 A1 WO 2000043580A1 US 0001160 W US0001160 W US 0001160W WO 0043580 A1 WO0043580 A1 WO 0043580A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polymer
- liquid crystalline
- solution
- hexose units
- solvent
- Prior art date
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 58
- 150000004676 glycans Chemical class 0.000 title claims abstract description 40
- 229920001282 polysaccharide Polymers 0.000 title claims abstract description 38
- 239000005017 polysaccharide Substances 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 30
- 230000008569 process Effects 0.000 claims abstract description 17
- 229920000642 polymer Polymers 0.000 claims description 88
- 239000007788 liquid Substances 0.000 claims description 39
- 150000002402 hexoses Chemical group 0.000 claims description 32
- 239000000203 mixture Substances 0.000 claims description 30
- 239000002904 solvent Substances 0.000 claims description 27
- 229930182470 glycoside Natural products 0.000 claims description 21
- 150000002338 glycosides Chemical class 0.000 claims description 21
- 239000007787 solid Substances 0.000 claims description 16
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 15
- 238000009987 spinning Methods 0.000 claims description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- 239000004973 liquid crystal related substance Substances 0.000 claims description 5
- 150000007524 organic acids Chemical class 0.000 claims description 4
- 238000006116 polymerization reaction Methods 0.000 claims description 4
- 150000004820 halides Chemical class 0.000 claims description 3
- 238000007127 saponification reaction Methods 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 claims description 2
- 230000007062 hydrolysis Effects 0.000 claims description 2
- 238000006460 hydrolysis reaction Methods 0.000 claims description 2
- 239000004753 textile Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 63
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 57
- 239000000243 solution Substances 0.000 description 50
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 38
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 30
- WFDIJRYMOXRFFG-UHFFFAOYSA-N acetic acid anhydride Natural products CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 229920001503 Glucan Polymers 0.000 description 17
- 229910001868 water Inorganic materials 0.000 description 16
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 15
- 229960000583 acetic acid Drugs 0.000 description 15
- 239000008103 glucose Substances 0.000 description 15
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 12
- 238000005345 coagulation Methods 0.000 description 10
- 230000015271 coagulation Effects 0.000 description 10
- 238000001914 filtration Methods 0.000 description 9
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 8
- 229920002472 Starch Polymers 0.000 description 8
- 229920002678 cellulose Polymers 0.000 description 8
- 239000001913 cellulose Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 239000008107 starch Substances 0.000 description 8
- 235000019698 starch Nutrition 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000010408 film Substances 0.000 description 7
- 239000012065 filter cake Substances 0.000 description 7
- 239000012362 glacial acetic acid Substances 0.000 description 7
- 108090000623 proteins and genes Proteins 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
- JXTHNDFMNIQAHM-UHFFFAOYSA-N dichloroacetic acid Chemical compound OC(=O)C(Cl)Cl JXTHNDFMNIQAHM-UHFFFAOYSA-N 0.000 description 6
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 229910001220 stainless steel Inorganic materials 0.000 description 6
- 239000010935 stainless steel Substances 0.000 description 6
- 229930006000 Sucrose Natural products 0.000 description 5
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 5
- 230000021736 acetylation Effects 0.000 description 5
- 238000006640 acetylation reaction Methods 0.000 description 5
- 238000005119 centrifugation Methods 0.000 description 5
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 102000004169 proteins and genes Human genes 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 239000005720 sucrose Substances 0.000 description 5
- 229920000856 Amylose Polymers 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 4
- 241000194024 Streptococcus salivarius Species 0.000 description 4
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 4
- -1 combinations thereof Substances 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 230000002535 lyotropic effect Effects 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000011541 reaction mixture Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 229920002261 Corn starch Polymers 0.000 description 3
- 241000588724 Escherichia coli Species 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 3
- 235000011130 ammonium sulphate Nutrition 0.000 description 3
- 239000000872 buffer Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000008120 corn starch Substances 0.000 description 3
- 229940099112 cornstarch Drugs 0.000 description 3
- 229960005215 dichloroacetic acid Drugs 0.000 description 3
- 235000019253 formic acid Nutrition 0.000 description 3
- 229930182478 glucoside Natural products 0.000 description 3
- 150000008131 glucosides Chemical class 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000005191 phase separation Methods 0.000 description 3
- 239000013612 plasmid Substances 0.000 description 3
- BYEAHWXPCBROCE-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropan-2-ol Chemical compound FC(F)(F)C(O)C(F)(F)F BYEAHWXPCBROCE-UHFFFAOYSA-N 0.000 description 2
- 0 CCCCCC(CC)*(CCC(C)C1)(C1III(CO)IIIIIC1CCCC(*)CCCCCC1)IIIIIIIIIIC1C(*2CCC(CIIIIIC(C3)*(CC(CC)C*(C)*)CCC3IIII)CC2)[C@]2C(CC3)C*CC*3(C)CC1CC2 Chemical compound CCCCCC(CC)*(CCC(C)C1)(C1III(CO)IIIIIC1CCCC(*)CCCCCC1)IIIIIIIIIIC1C(*2CCC(CIIIIIC(C3)*(CC(CC)C*(C)*)CCC3IIII)CC2)[C@]2C(CC3)C*CC*3(C)CC1CC2 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 229920002307 Dextran Polymers 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 2
- 108010055629 Glucosyltransferases Proteins 0.000 description 2
- 102000000340 Glucosyltransferases Human genes 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 230000000397 acetylating effect Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000001112 coagulating effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000029087 digestion Effects 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 229940093915 gynecological organic acid Drugs 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- YBYRMVIVWMBXKQ-UHFFFAOYSA-N phenylmethanesulfonyl fluoride Chemical compound FS(=O)(=O)CC1=CC=CC=C1 YBYRMVIVWMBXKQ-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 150000004804 polysaccharides Polymers 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 2
- 239000011877 solvent mixture Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000002166 wet spinning Methods 0.000 description 2
- YCRPAFAWTMUXCW-UHFFFAOYSA-N 2,2,2-trichloroacetic acid;hydrate Chemical compound O.OC(=O)C(Cl)(Cl)Cl YCRPAFAWTMUXCW-UHFFFAOYSA-N 0.000 description 1
- GZCGUPFRVQAUEE-UHFFFAOYSA-N 2,3,4,5,6-pentahydroxyhexanal Chemical compound OCC(O)C(O)C(O)C(O)C=O GZCGUPFRVQAUEE-UHFFFAOYSA-N 0.000 description 1
- CLXPYTBRAZHUFD-UHFFFAOYSA-N 2-(4-fluorophenyl)-3-methylmorpholine Chemical compound CC1NCCOC1C1=CC=C(F)C=C1 CLXPYTBRAZHUFD-UHFFFAOYSA-N 0.000 description 1
- HBAQYPYDRFILMT-UHFFFAOYSA-N 8-[3-(1-cyclopropylpyrazol-4-yl)-1H-pyrazolo[4,3-d]pyrimidin-5-yl]-3-methyl-3,8-diazabicyclo[3.2.1]octan-2-one Chemical class C1(CC1)N1N=CC(=C1)C1=NNC2=C1N=C(N=C2)N1C2C(N(CC1CC2)C)=O HBAQYPYDRFILMT-UHFFFAOYSA-N 0.000 description 1
- 229920000945 Amylopectin Polymers 0.000 description 1
- FERIUCNNQQJTOY-UHFFFAOYSA-M Butyrate Chemical compound CCCC([O-])=O FERIUCNNQQJTOY-UHFFFAOYSA-M 0.000 description 1
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Natural products CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 1
- YZQPWBSQMPSNEM-UHFFFAOYSA-N CCCC(CCC1)C2C1C(CCN)CCC2 Chemical compound CCCC(CCC1)C2C1C(CCN)CCC2 YZQPWBSQMPSNEM-UHFFFAOYSA-N 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- WQZGKKKJIJFFOK-QTVWNMPRSA-N D-mannopyranose Chemical compound OC[C@H]1OC(O)[C@@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-QTVWNMPRSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 108010028688 Isoamylase Proteins 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 238000012408 PCR amplification Methods 0.000 description 1
- 229920001218 Pullulan Polymers 0.000 description 1
- 239000004373 Pullulan Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 1
- 150000001241 acetals Chemical class 0.000 description 1
- 229920006221 acetate fiber Polymers 0.000 description 1
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000000246 agarose gel electrophoresis Methods 0.000 description 1
- 125000000704 aldohexosyl group Chemical group 0.000 description 1
- WQZGKKKJIJFFOK-PHYPRBDBSA-N alpha-D-galactose Chemical compound OC[C@H]1O[C@H](O)[C@H](O)[C@@H](O)[C@H]1O WQZGKKKJIJFFOK-PHYPRBDBSA-N 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007853 buffer solution Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 235000011089 carbon dioxide Nutrition 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000006196 deacetylation Effects 0.000 description 1
- 238000003381 deacetylation reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 108010042194 dextransucrase Proteins 0.000 description 1
- KJOZJSGOIJQCGA-UHFFFAOYSA-N dichloromethane;2,2,2-trifluoroacetic acid Chemical compound ClCCl.OC(=O)C(F)(F)F KJOZJSGOIJQCGA-UHFFFAOYSA-N 0.000 description 1
- 238000002050 diffraction method Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000013604 expression vector Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 239000004811 fluoropolymer Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 229930182830 galactose Natural products 0.000 description 1
- 238000012239 gene modification Methods 0.000 description 1
- 230000005017 genetic modification Effects 0.000 description 1
- 235000013617 genetically modified food Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 125000002791 glucosyl group Chemical group C1([C@H](O)[C@@H](O)[C@H](O)[C@H](O1)CO)* 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002373 hemiacetals Chemical class 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- BPHPUYQFMNQIOC-NXRLNHOXSA-N isopropyl beta-D-thiogalactopyranoside Chemical compound CC(C)S[C@@H]1O[C@H](CO)[C@H](O)[C@H](O)[C@H]1O BPHPUYQFMNQIOC-NXRLNHOXSA-N 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 150000002972 pentoses Chemical class 0.000 description 1
- 230000029553 photosynthesis Effects 0.000 description 1
- 238000010672 photosynthesis Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 108090000765 processed proteins & peptides Proteins 0.000 description 1
- 235000019423 pullulan Nutrition 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 238000001542 size-exclusion chromatography Methods 0.000 description 1
- 239000007974 sodium acetate buffer Substances 0.000 description 1
- XGPOMXSYOKFBHS-UHFFFAOYSA-M sodium;trifluoromethanesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C(F)(F)F XGPOMXSYOKFBHS-UHFFFAOYSA-M 0.000 description 1
- 238000000527 sonication Methods 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000003828 vacuum filtration Methods 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F9/00—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
- C08B37/0006—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
- C08B37/0009—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid alpha-D-Glucans, e.g. polydextrose, alternan, glycogen; (alpha-1,4)(alpha-1,6)-D-Glucans; (alpha-1,3)(alpha-1,4)-D-Glucans, e.g. isolichenan or nigeran; (alpha-1,4)-D-Glucans; (alpha-1,3)-D-Glucans, e.g. pseudonigeran; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L5/00—Compositions of polysaccharides or of their derivatives not provided for in groups C08L1/00 or C08L3/00
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P19/00—Preparation of compounds containing saccharide radicals
- C12P19/04—Polysaccharides, i.e. compounds containing more than five saccharide radicals attached to each other by glycosidic bonds
- C12P19/08—Dextran
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P19/00—Preparation of compounds containing saccharide radicals
- C12P19/18—Preparation of compounds containing saccharide radicals produced by the action of a glycosyl transferase, e.g. alpha-, beta- or gamma-cyclodextrins
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Y—ENZYMES
- C12Y204/00—Glycosyltransferases (2.4)
- C12Y204/01—Hexosyltransferases (2.4.1)
- C12Y204/01005—Dextransucrase (2.4.1.5)
Definitions
- TITLE POLYSACCHARIDE FIBERS BACKGROUND OF THE INVENTION This invention pertains to novel fibers made of ⁇ (l- 3) polysaccharides, and a process for their production.
- the fibers of the invention have "cotton-like" properties but can be produced as continuous filaments on a year-round basis.
- the fibers are useful in textile applications.
- Polysaccharides have been known since the dawn of civilization, primarily in the form of cellulose, a polymer formed from glucose by natural processes via ⁇ (l— >4) glucoside linkages; see, for example, Applied Fibre Science. F. Happey, Ed., Chapter 8, E. Atkins, Academic Press, New York, 1979. Numerous other polysaccharide polymers are also disclosed therein.
- glucan polymer characterized by ⁇ (l— »3) glucoside linkages has been isolated by contacting an aqueous solution of sucrose with GtfJ glucosyltransferase isolated from Streptococcus salivarius, Simpson et al., Microbiology, vol 141, pp. 1451-1460 (1995).
- Highly crystalline, highly oriented, low molecular weight films of ⁇ (l-»3)-D-glucan have been fabricated for the purposes of x-ray diffraction analysis, Ogawa et al., Fiber Diffraction Methods, 47, pp. 353-362 (1980).
- the insoluble glucan polymer is acetylated, the acetylated glucan dissolved to form a 5% solution in chloroform and the solution cast into a film.
- the film is then subjected to stretching in glycerine at 150°C which orients the film and stretches it to a length 6.5 times the original length of the solution cast film.
- the film is deacetylated and crystallized by annealing in superheated water at 140°C in a pressure vessel. It is well-known in the art that exposure of polysaccharides to such a hot aqueous environment results in chain cleavage and loss of molecular weight, with concomitant degradation of mechanical properties. Thus, considerable benefit would accrue to a process which would provide the high orientation and crystallinity desired for fibers without a reduction in molecular weight.
- polysaccharides having utility as films, fibers or resins because of their widespread importance in the global ecosystem.
- Polysaccharides based on glucose and glucose itself are particularly important because of their prominent role in photosynthesis and metabolic processes.
- Cellulose and starch, both based on molecular chains of polyanhydro- glucose are the most abundant polymers on earth and are of great commercial importance.
- Such polymers offer materials that are environmentally benign throughout their entire life cycle and are constructed from renewable energy and raw materials sources.
- cellulose and starch are determined by the nature of their enchainment pattern. Hence, starch or amylose consisting of ⁇ (l ⁇ 4) linked glucose is not useful for fiber applications because it is swollen or dissolved by water.
- cellulose, having ⁇ (l— »4) enchainment is a good structural material being both crystalline and hydrophobic, and is commonly used for textile applications as cotton fiber.
- cotton has evolved under constraints, wherein the polysaccharide structure and physical properties have not been optimized for textile uses.
- cotton fiber offers short fiber length, limited variation in cross section and fiber fineness and is produced in a highly labor and land intensive process.
- the present invention concerns a polysaccharide fiber, comprising: a polymer comprising hexose units wherein at least 50% of the hexose units are linked via an ⁇ (l— >3) glycoside linkage, said polymer having a number average degree of polymerization of at least 100.
- the present invention also concerns a process for producing a polysaccharide fiber, comprising the steps of: dissolving a sufficient amount of a polymer comprising hexose units, wherein at least 50% of the hexose units are linked via an ⁇ (l-»3) glycoside linkage, in a solvent or in a mixture comprising a solvent to form a liquid crystalline solution, and spinning a polysaccharide fiber from said liquid crystalline solution.
- the present invention further concerns a liquid crystalline solution, comprising: a solvent and an amount sufficient to form liquid crystals of a polymer comprising hexose units wherein within the polymer at least 50% of the hexose units are linked via an ⁇ (l-»3) glycoside linkage.
- FIG. 1 is a schematic diagram of an apparatus for air gap or wet spinning of liquid crystalline solutions of hexose polymer to form polysaccharide fibers.
- a polymer comprising hexose units wherein at least 50% of the hexose units within the polymer are linked via an ⁇ (l- ⁇ ) glycoside linkage, can form a liquid crystalline solution when a sufficient amount of the polymer is dissolved in a solvent or in a mixture comprising a solvent, and that from this solution can be spun a continuous, high strength, cotton-like fiber highly suitable for use in textiles either in a derivatized form, a non-derivatized form or a regenerated form.
- regenerated is meant that any derivative groups added during the preparation of the fiber are removed.
- hexose polymers comprising repeating hexose monomer units wherein at least 50%) of the hexose units are linked by an ⁇ (l— >3) glycoside linkage.
- hexose polymers include those formed from the monomers glucose, fructose, mannose, galactose, combinations thereof, and mixtures of any of the foregoing.
- a linkage involving a glucose monomeric unit can be called a glucoside linkage.
- Polyhexose polymers used herein include both the dextrorotatory (D) and levorotatory (L) enantiomers of such polymers as well as racemic mixtures thereof.
- D-forms Preferred are the D-forms; most preferred is D-glucose. A racemic mixture is less preferred.
- ⁇ (l— >3) glycoside linkage is meant that within the polymer, the repeating monomeric units are linked in a particular manner dictated by an enchainment pattern. The nature of the enchainment pattern depends, in part, on how the ring closes when an aldohexose ring closes to form a hemiacetal.
- the open chain form of glucose an aldohexose
- has four asymmetric centers see below). Hence there are 2 4 or 16 possible open chain forms of which D and L glucose are two. When the ring closes, there is a new asymmetric center created at Cl thus making 5 asymmetric carbons.
- ⁇ (l— 4)-linked polymer e.g. starch or ⁇ (l— »4)-linked polymer, e.g. cellulose can be formed upon further condensation to polymer.
- the configuration at Cl in the polymer determines whether it is an alpha or beta linked polymer, and the numbers in parenthesis following alpha or beta refer to the carbon atoms through which enchainment takes place. ----Glucose
- the polymer used to form the polysaccharide fiber of the present invention possesses a number average degree of polymerization of at least 100 and can range up to about 5,000. Preferably, the number average degree of polymerization ranges from about 200 to about 1,000.
- the polysaccharides of the present invention can be homoglycans or heteroglycans. If only one type of hexose unit is used during preparation of the polysaccharide, a homoglycan is formed.
- Glucan is a homoglycan formed from glucose. If more than one type of hexose unit is used, a heteroglycan is formed.
- the polymer of the polysaccharide fibers of the present invention can further comprise monomer units other than hexose units, such as pentoses. It is preferred that substantially all of the monomer units within the polymer in the present invention are hexose monomer units. By “substantially all” is meant at least 90%).
- the polysaccharide fibers of the present invention can further comprise monomer units linked by a glycoside linkage other than ⁇ (l- 3), such as ⁇ (l ⁇ 4), ⁇ (l ⁇ 6), ⁇ (l ⁇ 2), ⁇ (l ⁇ 3), ⁇ (l ⁇ 4) or ⁇ (l ⁇ 6) or any combination thereof.
- a glycoside linkage other than ⁇ (l- 3) such as ⁇ (l ⁇ 4), ⁇ (l ⁇ 6), ⁇ (l ⁇ 2), ⁇ (l ⁇ 3), ⁇ (l ⁇ 4) or ⁇ (l ⁇ 6) or any combination thereof.
- At least 50% of the glycoside linkages in the polymer are an ⁇ (l- 3) glycoside linkage.
- substantially all of the linkages are ⁇ (l— 3) glycoside linkages, and most preferably all of the hexose units in the polymer are linked by an ⁇ (l-»3) glycoside linkage.
- substantially all is meant at least 90%.
- the polysaccharide fibers of the present invention are produced by dissolving the polymer, described above, in a solvent or in a mixture comprising a solvent, to form a liquid crystalline solution. Oriented fiber is then spun from the liquid crystalline solution.
- the isolation and purification of various polysaccharides is described in, for example, The Polysaccharides. G. O. Aspinall, Vol. 1, Chap. 2, Academic Press, New York, 1983.
- poly( ⁇ (l— »3)-D-glucose) is formed by contacting an aqueous solution of sucrose with GtfJ glucosyltransferase isolated from Streptococcus salivarius according to the methods taught in the art.
- the polymer comprising hexose units can be derivatized, preferably acetylated, most preferably close to 100%) acetylated, in order to facilitate rendering the polysaccharide soluble in the spinning solvent to achieve a solids level sufficient for liquid crystals to form.
- acetylated most preferably close to 100%
- Preferred derivatives include methyl, ethyl, hydroyxethyl, nitrate, acetate, proprionate and butyrate.
- a preferred derivatized polymer is a poly( ⁇ (l-»3)-D-glucose acetate).
- Acetylation can be accomplished using the method described by O'Brien, op.cit, for acetylating cellulose. It can be useful to pre-activate the hexose polymer by first contacting it with acetic acid prior to its contact with an acetylation mixture such as a mixture of glacial acetic acid, acetic anhydride, and methylene chloride. Contact with the mixture is followed by the addition of perchloric acid to initiate esterification.
- an acetylation mixture such as a mixture of glacial acetic acid, acetic anhydride, and methylene chloride.
- liquid crystalline solution is meant a solution in which a spontaneous phase separation from randomly dispersed polymer molecules to domains of locally ordered molecules has occurred. Formation of the liquid crystalline solution is dependent on the solids content of the polymer so dissolved. “Solids content” refers to the amount of dry polymer before it is dissolved. It is calculated as the (wt. of polymer)/(wt. of polymer + wt. of solvent). A liquid crystalline solution must be formed in order to obtain an oriented fiber when the solution is spun.
- the amount of polymer needed to provide a solids content sufficient for liquid crystals to form depends on the polymer morphology and the polymer molecular weight.
- the onset of liquid crystallinity can be determined by an observable increase in the birefrigence of the solution being formed. Birefringence can be determined by any convenient means as are known in the art.
- Non-derivatized polymers and the derivatized polymers formed as described above are soluble in solvents including organic halides, organic acids, fluorinated alcohols, or mixtures thereof.
- solvents are methylene chloride (dichloromethane), trifluoroacetic acid, trichloroacetic acid, dichloroacetic acid, formic acid, hexafluoroisopropanol, and mixtures such as trifluoroacetic acid/methylene chloride, trichloroacetic acid/methylene chloride, dichloroacetic acid/methylene chloride, and formic acid/methylene chloride.
- suitable solvents include molecules which are nonsolvents by themselves (e.g., water) in combination with strong organic acids, such as trifluoroacetic acid/water, trichloroacetic acid water, dichloroacetic acid/water, or formic acid/water.
- an acetylated polymer is dissolved in a mixture of trifluoroacetic acid and methylene chloride, most preferably as a 60/40 v/v. mixture of trifluoroacetic acid and methylene chloride, respectively, at a temperature between about 0 and about 25°C while mixing, preferably mixing under high shear.
- liquid crystalline solution comprising a solvent and an amount sufficient to form liquid crystals of a polymer comprising hexose units wherein at least 50% of the hexose units are linked via an ⁇ (l-»3)glycoside linkage from which a highly oriented, highly crystalline continuous filament can be drawn.
- a preferred liquid crystalline solution is one wherein substantially all of the hexose units are linked via an ⁇ (l ⁇ 3)glycoside linkage.
- a preferred polymer for a liquid crystalline solution is poly( ⁇ (l-»3)-D-glucose acetate).
- the minimum polymer concentration (solids content) required for achieving the formation of the liquid crystalline phase will vary according to the specific molecular morphology and the molecular weight of the polymer.
- a liquid crystalline solution having a solids content of at least 10% is preferred.
- a solids content ranging from about 10% to about 35% is more preferred herein, and most preferred is about 20 to about 35%.
- the minimum polymer concentration for phase separation of 100% poly( ⁇ (l-»3)-D-glucose) is ca. 15% by weight in a 60/40 mixture of trifluoroacetic acid and methylene chloride when the number average molecular weight of the polymer is ca. 60,000 Daltons.
- Optimum spinning performance for this particular polymer is achieved at about 20 to about 30% by weight solids content, which is most preferred.
- Spinning from the liquid crystalline solution can be accomplished by means known in the art, and as described in O'Brien, op.cit.
- the viscous spinning solution can be forced by means such as the push of a piston or the action of a pump through a single or multi-holed spinneret or other form of die.
- the spinneret can be of any cross-sectional shape, including round, flat, multi-lobal, and the like, as are known in the art.
- the extruded strand can then be passed by ordinary means into a coagulation bath wherein is contained a liquid which dissolves the solvent of the spinning solvent but not the polymer thereof, thus causing the highly oriented polymer to coagulate into a fiber according to the present invention.
- a superior result is achieved when the extruded strand first passes through an inert, noncoagulating layer, usually an air gap, prior to introduction into the coagulation bath.
- an inert layer is an air gap
- the spinning process is known as air-gap spinning.
- extrusion directly into the coagulation bath is preferred, known as wet-spinning.
- Preferred solvents for the coagulation bath include aliphatic alcohols, particularly methanol, ethanol, or isopropanol.
- FIG. 1 is a schematic diagram of an apparatus for wet or air-gap spinning of polysaccharide fibers.
- Syringe pump 1 drives ram 2 at a controlled rate onto piston 3 of spinning cell 4.
- a suitable syringe pump is a Harvard model 44.
- Spinning cell 4 can contain a metal filter, such as a Dynalloy® X5, 10 ⁇ m sintered metal filter, above spinneret 6.
- Extrudate 12 is optionally directed through an inert non-coagulating layer and into liquid coagulating bath 8 and directed back and forth between guides 7 which, for example, can be ceramic or comprise Teflon® fluoropolymer.
- the extrudate On exiting the coagulation bath, the extrudate can be optionally directed through a drawing zone between two independently driven rolls 9 and collected on bobbins, preferably stainless steel, at wind-up 11.
- the polysaccharide fibers of the present invention can be retained in such derivatized form. However, it is preferred to regenerate such fibers by converting them back to the hydroxyl reconstituted form. This can be accomplished by numerous means known in the art, such as by contacting the polysaccharide fiber with an excess of a saponification or hydrolysis medium.
- One deacetylation means found to be satisfactory herein is base-catalyzed saponification.
- the acetylated fiber can be contacted with 0.05 molar methanolic sodium methoxide, or with a dilute aqueous base solution, such as 5% aqueous sodium or potassium hydroxide, for 24-72 hours at room temperature, to remove ester groups, such as the acetyl group.
- a dilute aqueous base solution such as 5% aqueous sodium or potassium hydroxide
- poly( ⁇ (l— >3)-D-glucose) forms liquid crystalline solutions, and that the highly desirable fibers of the present invention can be spun therefrom.
- polyhexoses comprising at least 50%
- ⁇ (l- 3) glycoside linkages in combination with other non preferred linkages liquid crystalline behavior can be observed.
- Nigeran which includes ⁇ (l— »3) and ⁇ (l ⁇ ) glycoside linkages can be dissolved in a solvent to form a liquid crystalline solution.
- ⁇ -linked polyglucoses especially those containing substantially all ⁇ (l- 6) or ⁇ (l— -»4) linkages, and more generally other ⁇ -linked polysaccharides do not exhibit similar behavior, for example amylose (starch) which has ⁇ (l-»4) linkages, dextran with ⁇ (l- 6) linkages, and pullulan with ⁇ ( 1 - 4) and oc( 1 ->6) linkages .
- the white, lustrous fibers of the present invention are characterized by a tensile strength of at least 1 gram per denier, preferably 2 grams per denier.
- PI was produced according to the following sequence.
- the mature peptide encoded by the gtf-J gene of Streptococcus salivarius (strain ATCC 25975) was cloned by PCR amplification of template DNA from Streptococcus salivarius using primers based on the gene sequence described in Genbank accession number Zl 1873 and by Giggard et al., J. Gen. Microbiol. 137 (Pt 11), 2577-2593 (1991).
- PCR reactions were run using the 5' primer SEQ ID NO: 1 : 5'-GGGAATTCCATATGAACATTGATGGTAAATATTAC where SEQ ID NO:2, the sequence: AACATTGATGGTAAATATTAC corresponds to bases 555 through 547 of Genbank accession number Zl 1873 and the remaining 5' bases provide an Nde I recognition site and a few 5' bases to allow digestion of the PCR product with Nde I.
- the 3' primer SEQ ID NO:3 had the sequence (read 5' to 3') 5'-AGATCTAGTCTTAGTTTAGCACTCTAGGTGG where SEQ ID NO:4 the sequence:
- TTAGTTTAGCACTCTAGGTGG corresponds to the reverse compliment of bases 4559 through 4580 in Genbank accession number Zl 1873 and the remaining bases provide an Xba I site and extra bases to allow digestion of the PCR product with Xba I.
- the PCR product was digested with Nde I and Xba I then purified by agarose gel electrophoresis and isolated. The fragment was ligated into the E. coli protein expression vector pET24a (Novagen) that had been digested with Nde I and Nhe I. The ligation reaction was used to transform E. coli cell line DH10B, and six clonal colonies from that transformation were grown and plasmid DNA was isolated. The plasmid DNA from each of these lines was used to transform E. coli cell line DE3.
- Clonal cultures producing active dextran sucrase were identified by adding 10 ml of the cell extract to 50 mM sucrose and 0.5 mg ml-1 T-10 dextran (Sigma) in a total reaction volume of 100 ml of 50 mM KPO4 buffer. Active clones producing enzyme polymerize glucose using sucrose as the glucosyl donor and producing insoluble polymer thus clouding the reaction solution within about 10 minutes. The polymer was lyophilized to form a dry powder.
- P2 was produced in a larger scale modification of the process for producing PI .
- Production of the crude enzyme was done by scaling the procedure employed for the production of PI to two one-liter cultures in shake flasks. Isolated cells were disrupted by French Press disruption using the buffer system described above. The cell extract was diluted to 10 mg of protein ml-1, brought to 30% saturation with ammonium sulfate and centrifuged to remove a small amount of precipitate. The supernatant was brought to 10% saturation in ammonium sulfate and the precipitated protein isolated by centrifugation. The protein pellet was stored as a suspension in 70% saturated ammonium sulfate and used as the suspension.
- Poly ( ⁇ (l-»3)-D-glucose) was produced by adding the ammonium sulfate suspension to a 2 1 solution of 200 mM sucrose in 50 mM KPO buffer pH 6 and stirring overnight at 28°C.
- the insoluble glucose polymer produced was removed from solution by centrifugation, re-suspended in water (500 ml) and again centrifuged. The water wash was repeated two more times and the centrifuge pellet was concentrated by vacuum filtration on a sintered glass filter. The filter cake was stored at 4°C prior to use.
- TESTING METHODS Physical properties such as tenacity, elongation and initial modulus were measured using methods and instruments conforming to ASTM Standard D 2101-82, except that the test specimen length was one inch. Reported results are averages for 3 to 5 individual filament tests.
- EXAMPLE 1 2.86 g of wet polymer P2 was boiled in 150 ml deionized water for 1 h.
- the liquid crystalline solution so formed was transferred into a vertically positioned polyethylene syringe fitted with a Dynalloy® X5 sintered stainless steel filter available from Fluid Dynamics/Memtec Group, Deland, FI. Trapped air was allowed to migrate to the top of syringe and vented during installation of the syringe plunger.
- This assembly was then fitted to a vertically mounted Harvard model 55-1144 syringe pump for controlled rate extrusion according to the parameters given in Table 1.
- the syringe was fitted with a stainless steel single hole spinneret having a hole diameter of .005 inches and capillary length of .010 inches. The face of the spinneret was maintained 0.5 inches above the surface of the methanol coagulation bath.
- the filament was extruded at 20 ft/min, drawn into the bath and directed around ceramic guides at both ends of the coagulation tray to obtain a total travel in the bath of 14 feet.
- the coagulated fiber still wet with methanol, was wound onto stainless steel bobbins at 58 ft/min. The bobbins were soaked in methanol overnight and the filaments were allowed to air dry before mechanical testing.
- spun filament tenacity/elongation/modulus values were 4.2/17.5/53.9 grams per denier/percent/grams per denier, respectively.
- EXAMPLE 2 The as-spun fiber of Example 1 was deacetylated to yield regenerated poly ( ⁇ (l ⁇ 3)-D-glucose) fibers with good mechanical properties.
- a small skein of the fiber of Example 1 was immersed in a large excess of 0.05M methanolic sodium methoxide and allowed to stand at room temperature for 24-72 h under nitrogen. The skein was removed, washed with methanol, blotted and air dried. Filament tenacity/elongation/modulus values were 2.7/12.5/51.3 grams per denier/percent/grams per denier, respectively.
- EXAMPLE 3 1.0 g of dried powder of PI polymer was suspended in deionized water and boiled under nitrogen for 2 h. After cooling, the powder was collected by filtration and pressed to yield a wet filter cake. This was subsequently immersed in 100 ml of glacial acetic acid, stirred for 5 minutes at room temperature and collected by filtration. The acetic acid rinse was repeated and the powder was collected and pressed to remove excess acetic acid.
- the filter cake was then added to a chilled (-25 °C) acetylation medium consisting of acetic anhydride (10 ml, 99.7%), glacial acetic acid (7 ml) and dichloromethane (10 ml).
- Perchloric acid 0.1 ml, 70%
- the reaction maintained with stirring at a temperature in the range of -30°C to -2°C for 6 h and then allowed to warm to 24°C and held for 30 min.
- the resulting viscous mixture was precipitated into rapidly stirred methanol and then filtered.
- the filter cake was then washed once with methanol, followed by two washings with deionized water and then once with acetone. After drying, the yield was 1.2 g of purified acetylated polymer in the form of an off-white flake.
- EXAMPLE 4 A 6" skein of the as-spun filament of Example 3 was prepared from 5 wraps of continuous filament and the ends were tied together. A 50 g weight was suspended from the bottom of the skein (consisting of 10 total filaments) and the assembly was immersed in a large excess of 0.05m methanolic sodium methoxide and maintained under nitrogen for 96 h. The filament was removed, washed by immersion in fresh methanol and allowed to air dry. The thus regenerated or deacetylated filament tenacity/elongation/modulus values were 2.4/13.0/52.2 grams per denier/percent/grams per denier, respectively.
- EXAMPLE 5 Poly ( ⁇ (l— »3)-D-glucose) acetate fibers were prepared as described in Example 3, except that the wind-up speed was 23 ft/min and the coagulation bath temperature was 3°C. As-spun filament tenacity/elongation/modulus values were 1.9/14.2/32.7 grams per denier/percent/grams per denier, respectively.
- Example 1 1.0 g of the thus acetylated polymer was dissolved in trifluoroacetic acid/dichloromethane (60/40 v/v, 4.0 g) and mixed using the method of Example 1. The resulting solution was lyotropic and fiber forming. Extrusion was carried out using the general procedures described in Example 1 , and the specific conditions in Table 1 below, except that it was wet-spun. As-spun filament tenacity/elongation/modulus values were 0.94/14.4/23.1 grams per denier/percent/grams per denier, respectively.
- Asperigillus japonicus Cat #N2888, Sigma - Aldrich Co.
- the acetylation medium consisted of acetic anhydride (20 ml), glacial acetic acid (14 ml) and methylene chloride (20 ml).
- COMPARATIVE EXAMPLE 1 0.5 g of the purified acetylated polymer of Example 6 was dissolved in trifluoroacetic acid dichloromethane (60/40 v/v, 2.8 g) using the method of
- Example 1 The resulting solution was not lyotropic (a liquid crystalline solution did not form) because the solids content was below the critical concentration for liquid crystalline phase separation, and was poorly fiber forming. Filament extrusion was carried out as described for Example 4 and the specific conditions in Table 1. As-spun fibers were soaked in methanol for 24 h before being dried and tested. As-spun filament tenacity/elongation/modulus values were 0.54/17.2/17.4 grams per denier/percent/grams per denier, respectively.
- COMPARATIVE EXAMPLE 2 A skein of the as-spun filament of Comparative Example 1 was deacetylated in .05 m methanolic sodium methoxide using the procedure described in Example 2. Filament tenacity/elongation/modulus values were 0.4/2.5/25.1 grams per denier/percent/grams per denier, respectively. Thus, regeneration of the poorly oriented isotropically spun precursor fiber gave a poor fiber. COMPARATIVE EXAMPLE 3
- Enzymatically debranched amylose from cornstarch (5.0 g), ⁇ (l— >4)-D- glucose, was suspended in 100 ml water and boiled for 1 h under nitrogen. On cooling, the suspension was cooled to 0°C and the swollen starch granules were collected by filtration. The wet filter cake was washed 4X with glacial acetic on the filter and the acid-exchanged filter cake was pressed to remove excess acetic acid. This was added to a reaction flask equipped with a paddle stirrer and charged with acetic anhydride (99.7%, 200 ml), acetic acid (99%, 70 ml) and dichloromethane (100 ml), all prechilled to 2°C.
- COMPARATIVE EXAMPLE 4 1.5 g of the acetylated poly ( ⁇ (l-»4)-D-glucose) of Comparative Example 3 was dissolved in a mixture of trifluoroacetic acid and water (4.5 g) 100/8 w/w to provide a 25%> solids solution. The resulting spin dope was not liquid crystalline as evidenced by the absence of birefringence when viewed through crossed polarizers. The solution was transferred to a 5 ml syringe fitted with a scintered metal filter and extruded through 0.25 inch air gap using the general procedures of Example 1 and the specific parameters in Table 1. As in Comparative Example 2, the spinning threadline was not sufficiently strong to allow multiple passes in the coagulation bath. The as-spun fiber exhibited a dull appearance and measured filament tenacity/elongation/modulus values were 0.3/14.7/12.6 grams per denier/percent/grams per denier, respectively. l ABLE 1
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JP2000594981A JP2002535501A (en) | 1999-01-25 | 2000-01-19 | Polysaccharide fiber |
US09/857,572 US7000000B1 (en) | 1999-01-25 | 2000-01-19 | Polysaccharide fibers |
AU25097/00A AU2509700A (en) | 1999-01-25 | 2000-01-19 | Polysaccharide fibers |
DE60009886T DE60009886T2 (en) | 1999-01-25 | 2000-01-19 | polysaccharide |
EP00903335A EP1165867B1 (en) | 1999-01-25 | 2000-01-19 | Polysaccharide fibers |
KR1020017009271A KR20010101647A (en) | 1999-01-25 | 2000-01-19 | Polysaccharide Fibers |
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- 2000-01-19 DE DE60009886T patent/DE60009886T2/en not_active Expired - Fee Related
- 2000-01-19 EP EP00903335A patent/EP1165867B1/en not_active Expired - Lifetime
- 2000-01-19 US US09/857,572 patent/US7000000B1/en not_active Expired - Lifetime
- 2000-01-19 KR KR1020017009271A patent/KR20010101647A/en not_active Application Discontinuation
- 2000-01-19 JP JP2000594981A patent/JP2002535501A/en active Pending
- 2000-01-19 AU AU25097/00A patent/AU2509700A/en not_active Abandoned
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Also Published As
Publication number | Publication date |
---|---|
US7000000B1 (en) | 2006-02-14 |
EP1165867A1 (en) | 2002-01-02 |
KR20010101647A (en) | 2001-11-14 |
AU2509700A (en) | 2000-08-07 |
DE60009886T2 (en) | 2005-03-31 |
EP1165867B1 (en) | 2004-04-14 |
JP2002535501A (en) | 2002-10-22 |
TW504525B (en) | 2002-10-01 |
DE60009886D1 (en) | 2004-05-19 |
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