手把式自热汽油焊割炬 发明领域 FIELD OF THE INVENTION
本发明是对焊割设备的改进, 是一种采用氧气一汽油为燃料, 对金属或非金属进 行火焰加工的焊割工具一手把式自热汽油悍割炬。 The invention is an improvement on welding and cutting equipment, and is a one-handed, self-heating gasoline cutting torch that uses oxygen-gasoline as a fuel and performs flame processing on metal or non-metal.
本发明前的现有技术 Prior art prior to the present invention
目前, 国内、 外金属焊割领域传统采用的是使用乙炔、 液化石油汽、 丙垸等为燃 料的悍割炬, 在使用中乙炔、 丙垸存在成本高、 运输难、 保管难、 不易携带、 安全性 差等不足; 石油液化汽由于火焰温度低, 存在低温时不能正常工作等缺点。 At present, domestic and foreign metal welding and cutting fields traditionally use acetylene, liquefied petroleum gas, propane and other fierce cutting torches as fuels. In use, acetylene and propane have high costs, difficult transportation, difficult storage, difficult to carry, Insufficient safety and other shortcomings; due to the low flame temperature of petroleum liquefied vapor, there are shortcomings such as that it cannot work normally at low temperatures.
本发明的目的 Object of the invention
本发明的目的是为有色金属、 黑色金属、 非金属材料的焊接、 加热, 提供一种采 用氧气一汽油为燃料的手把式自热汽油悍割炬, 可广泛地应用于冶金、 造船、 汽车、 机械等行业。 The purpose of the present invention is to provide a non-ferrous metal, ferrous metal, non-metallic material for welding and heating, and to provide a handle-type self-heating gasoline torch using oxygen-gasoline as fuel, which can be widely used in metallurgy, shipbuilding, and automobiles. , Machinery and other industries.
本发明的技术方案 Technical solution of the present invention
本发明的手把式自热汽油焊割炬内容简述: Brief description of the handlebar type self-heating gasoline welding torch of the present invention:
本发明手把式自热汽油焊割炬, 其特征在于: 采用自热方式使汽油气化, 用气态 汽油进行火焰加工, 其自热原理为: The handlebar type self-heating gasoline welding and cutting torch of the present invention is characterized in that the gasoline is vaporized by self-heating and flame processing is performed with gaseous gasoline. The principle of self-heating is:
①油路: 汽油一进油管一后部主体一中部主体一油管一喷嘴一 (通过调油阀控制 油量) 前部主体; ① Oil circuit: gasoline, oil inlet pipe, rear body, middle body, oil pipe, and nozzle one (control oil quantity through oil regulating valve) front body;
②气路: 氧气一进气管一后部主体一中部主体一分为两路- a切割氧一 (通过切割氧阀控制) 高压氧管一前部主体一切割或焊接; ② Gas path: oxygen-air inlet pipe-rear body-central body is divided into two paths-a cutting oxygen one (control by cutting oxygen valve) high-pressure oxygen tube one front body one cutting or welding;
b混合氧一 (通过混合氧阀控制) 混合氧管一前部主体; b mixed oxygen (controlled by the mixed oxygen valve) mixed oxygen pipe a front body;
油路和气路的氧气一汽油在前部主体混合形成氧气一汽油混合汽, 通过焊割嘴主 体上的小孔进入焊割嘴再进入汽化室, 然后混合汽由焊割嘴前端部喷出, 当点燃工作 时由于焊割嘴芯的端部与焊割嘴的端部形成的距离 L=0— 5mm, 火焰产生的高温可以 给自身的汽化室直接加热使汽化室中的氧气一汽油混合汽气化形成气态的混合物。 Oxygen-gasoline in the oil and gas paths are mixed in the front body to form an oxygen-gasoline mixed vapor, which enters the welding torch through the small hole in the welding torch body and then enters the vaporization chamber. Then the mixed vapor is ejected from the front end of the welding torch. During the ignition operation, the distance between the end of the core of the welding torch and the end of the welding torch is L = 0-5mm. The high temperature generated by the flame can directly heat its own vaporization chamber to make the oxygen-gasoline mixed vapor in the vaporization chamber. Gasification forms a gaseous mixture.
本发明手把式自热汽油焊割炬是由焊割嘴、 焊割炬、 进油管、 进气管、 储油罐构 成, 其特征在于: 焊割炬的前部主体与焊割嘴连接, 后部主体通过进气管与管道氧气 或氧气钢瓶连接, 通过进油管与储油罐连接, 焊割炬的油管藏于混合氧管中, 在油管
内置油针, 油针的一端与喷嘴连接, 喷嘴又与油管连接在一起, 在油针的另一端设置 一调油阀, 通过旋转调油阀开启与关闭喷嘴, 控制汽油的流量; 混合氧管、 高压氧管 的一端焊按在前部主体上, 前部主体的侧端与焊割嘴连接, 焊割嘴的外层是紫铜的空 心的焊割嘴外套, 内置嘴芯, 嘴芯的一端与焊割嘴主体连接, 汽化外套与焊割嘴芯连 接, 汽化内套与悍割嘴外套前端过盈配合, 通过焊割嘴外套、 汽化外套、 汽化内套组 成汽化室, 汽油和氧气的混合物从焊割嘴主体上的小孔进入汽化室后自热而汽化; 焊 割嘴嘴芯的端部距焊割嘴外套的端部距离为 L=0— 5mm; 在中部主体上设置有高压氧 阀、 混合氧阀, 通过手柄与后部主体连接, 进氧管与进油管与后部主体连接; 进氧管 可与管道氧气或氧气钢瓶连接; 进油管与储油罐连接, 储油罐体为一圆筒形的密闭容 器, 在罐体的上面有一保护罩将手动气泵、 安全阀、 压力表、 油阀罩在里面, 在油阀 的下面连接一输油管, 通入罐体内, 在输油管内设置回火防止球, 输油管的另一端连 接一过滤器; 手动气泵倾斜伸入罐体内, 工作时可使罐内压力升高, 通过压力表显示 压力读数, 当罐内压力升高超过正常工作压力时, 通过安全阀泄压; 安全阔是由手轮、 阀体、 调压螺母、 阀芯、 橡胶垫、 弹簧、 阀盖构成, 在阀体内置阀芯, 在阀芯的底部 有一橡胶垫, 阀芯外置弹簧, 由调压螺母控制弹簧弹力及罐体内的工作压力, 当超过 工作压力时, 阀芯上抬泄压, 阀体上部是阀盖, 在阀盖上有泄压孔, 在阀盖的上部设 置一手轮。 The handlebar type self-heating gasoline welding torch of the present invention is composed of a welding torch, a welding torch, an oil inlet pipe, an intake pipe, and an oil storage tank, and is characterized in that the front body of the welding torch is connected to the welding torch, and The main body is connected to the pipeline oxygen or oxygen cylinder through the air inlet pipe, and connected to the oil storage tank through the oil inlet pipe. The oil pipe of the welding torch is hidden in the mixed oxygen pipe. Built-in oil needle, one end of the oil needle is connected to the nozzle, and the nozzle is connected with the oil pipe. An oil regulating valve is set at the other end of the oil needle, and the nozzle is opened and closed by rotating the oil regulating valve to control the flow of gasoline. Mixed oxygen pipe One end of the high-pressure oxygen pipe is welded on the front body, and the side end of the front body is connected to the welding torch. The outer layer of the welding torch is a copper hollow welding and torch jacket with a built-in nozzle core and one end of the nozzle core. It is connected with the main body of the welding torch, the vaporization jacket is connected with the core of the welding torch, the vaporization inner sleeve is in interference fit with the front end of the hard cutting nozzle jacket, and the vaporization chamber is composed of the welding torch jacket, the vaporization jacket, and the vaporization inner jacket. A mixture of gasoline and oxygen After entering the vaporization chamber from the small hole on the main body of the welding torch, it will self-heat and vaporize after entering the vaporization chamber; the distance between the end of the core of the welding torch and the end of the outer cover of the welding torch is L = 0-5mm ; The valve and mixed oxygen valve are connected to the rear body through the handle, the oxygen inlet pipe and the oil inlet pipe are connected to the rear body; the oxygen inlet pipe can be connected to the pipeline oxygen or the oxygen cylinder; the oil inlet pipe is connected to the oil storage tank, and the oil storage tank body For a circle The cylindrical sealed container has a protective cover on the tank body, which covers the manual air pump, safety valve, pressure gauge, and oil valve cover, and an oil pipeline is connected under the oil valve, which is passed into the tank and a tempering is set in the oil pipeline. To prevent the ball, the other end of the oil pipeline is connected with a filter. The manual air pump extends into the tank at an angle to increase the pressure in the tank during work. The pressure reading is displayed on the pressure gauge. When the pressure in the tank exceeds the normal working pressure, The safety valve is relieved of pressure; the safety valve is composed of a handwheel, a valve body, a pressure regulating nut, a valve core, a rubber pad, a spring, and a valve cover. A valve core is built into the valve body, and a rubber pad is provided at the bottom of the valve core. The spring is placed, and the spring force of the spring and the working pressure in the tank are controlled by the pressure adjusting nut. When the working pressure is exceeded, the valve core is lifted and released. The upper part of the valve body is a valve cover, and there is a pressure relief hole in the valve cover. A handwheel is set at the top.
本发明手把式自热汽油悍割炬, 可广泛地应用于有色金属、 黑色金属及非金属材 料的焊接、 切割、 火焰加热, 火焰温度高达 2700°C, 焊接、 切割、 加热速度快、 质量 好, 切割时表面光洁无咬边、烧塌、 挂渣, 表面无增碳及硬化现象, 适用于 4一 1000mm 厚度的钢材切割。 釆用汽油为燃料节约能源, 降低成本, 与氧一乙炔气对比可降低燃 料成本 90%以上。 其性能安全可靠、 操作简单, 并可用于自动切割机上作为配套割炬。 附图说明 The handlebar type self-heating gasoline powerful cutting torch of the present invention can be widely used for welding, cutting and flame heating of non-ferrous metals, ferrous metals and non-metal materials. The flame temperature is up to 2700 ° C, and the welding, cutting, heating speed is fast and quality. Well, the surface is smooth without undercuts, burn-in, slagging, and no surface recarburization and hardening. It is suitable for cutting steel with a thickness of 4 to 1000mm. Using gasoline as fuel saves energy and reduces costs. Compared with oxygen-acetylene gas, fuel costs can be reduced by more than 90%. Its performance is safe and reliable, simple operation, and can be used in automatic cutting machine as a matching cutting torch. BRIEF DESCRIPTION OF THE DRAWINGS
为进一步说明本发明的特征和结构, 以下结合实施例对本发明做一详细的描述, 其中- 图 1为手把式自热汽油焊割炬整体结构示意图 In order to further illustrate the features and structure of the present invention, the following describes the present invention in detail with reference to the embodiments, in which- FIG. 1 is a schematic diagram of the overall structure of a handlebar type self-heating gasoline welding torch
图 2为悍割炬结构图 Figure 2 is the structure of the powerful cutting torch
图 3为焊割嘴结构图 Figure 3 is the structure of the welding torch
图 4为储油罐结构图
图 5为安全阀结构图 Figure 4 is a structural diagram of the oil storage tank Figure 5 is a structure diagram of the safety valve
实施例 Examples
本发明手把式自热汽油焊割炬 (见图 1 ) 是由焊割嘴 1、 焊割炬 2、 进氧管 3、 进 油管 4、 储油罐 5构成, 其特征在于: 悍割炬 2的前部主体与焊割嘴 1连接, 焊割炬 2 的后部主体通过进氧管 3与管道氧气或氧气钢瓶连接, 通过进油管 4与储油罐 5连接; The handlebar type self-heating gasoline welding torch of the present invention (see FIG. 1) is composed of a welding torch 1, a welding torch 2, an oxygen inlet pipe 3, an oil inlet pipe 4, and an oil storage tank 5, and is characterized by: The front main body of 2 is connected to the welding torch 1, the rear main body of the welding torch 2 is connected to the pipeline oxygen or oxygen cylinder through the oxygen inlet pipe 3, and is connected to the oil storage tank 5 through the oil inlet pipe 4;
(见图 2 ) 焊割炬 2的油管 15藏于混合氧管 14中, 在油管 15内置油针 16, 通过 螺纹与喷嘴 17连接, 喷嘴 17与油管 15焊接在一起, 在油针 16的另一端设置一调油 阔 12, 通过旋转调油阀 12开启或关闭喷嘴 17, 并控制汽油的流量; 混合氧管 14、 高 压氧管 7的一端焊接在前部主体 6上, 前部主体 6的侧端与焊割嘴 1 平面连接; 汽油 从进油管 4经中部主体 9分别进入混合氧管 14和高压氧管 7, 通过混合氧阀 13和高压 氧阀 8调节氧气的流量, 氧气经前部主体 6上的小孔进入前部主体 6 内与汽油混合; 在中部主体 9上设置有混合氧阀 13和高压氧阀 8, 通过手柄 10与后部主体 11连接, 又与进氧管 3和进油管 4连接; (See Fig. 2) The oil pipe 15 of the welding torch 2 is hidden in the mixed oxygen pipe 14. An oil needle 16 is built in the oil pipe 15, and is connected to the nozzle 17 through a thread. The nozzle 17 and the oil pipe 15 are welded together. One end is provided with an oil regulator 12, and the nozzle 17 is opened or closed by rotating the oil regulator valve 12 to control the flow of gasoline. One end of the mixed oxygen pipe 14 and the high pressure oxygen pipe 7 is welded to the front body 6, and the front body 6 The side end is connected to the welding torch 1 in a plane; gasoline enters the mixed oxygen pipe 14 and the high-pressure oxygen pipe 7 from the oil inlet pipe 4 through the middle body 9 and the oxygen flow is adjusted by the mixed oxygen valve 13 and the high-pressure oxygen valve 8. A small hole in the main body 6 enters the front main body 6 and mixes with gasoline. The middle main body 9 is provided with a mixed oxygen valve 13 and a high-pressure oxygen valve 8, which are connected to the rear main body 11 through a handle 10, and connected to the oxygen inlet pipe 3 and The oil inlet pipe 4 is connected;
(见图 3 )焊割嘴 1是由焊割嘴主体 19、 汽化外套 22、 汽化内套 23、 悍割嘴芯 21、 悍割嘴外套 20构成, 焊割嘴外套 20是一紫铜空心套, 内置焊割嘴芯 21, 悍割嘴芯 21 的一端与悍割嘴主体 19连接, 汽化外套 22与焊割嘴芯 21连接, 汽化内套 23与悍割 嘴外套 20前端过盈配合, 由焊割嘴外套 20、 汽化外套 22、 汽化内套 23组成汽化室, 汽油和氧气的混合物从悍割嘴主体 19上的小孔进入汽化室, 悍割嘴嘴芯 21 的端部距 焊割嘴外套 20 的端部距离为 L=0— 5mm, 工作时火焰产生的高温可以给汽化室直接 加热, 使汽化室中的氧气一汽油混合汽气化形成气态的混合物从悍割嘴喷出; (See Figure 3) The welding torch 1 is composed of a welding torch body 19, a vaporization jacket 22, a vaporization inner sleeve 23, a hard cutting nozzle core 21, and a hard cutting nozzle jacket 20. The welding torch jacket 20 is a copper hollow sleeve. Built-in welding nozzle core 21, one end of the cutting nozzle core 21 is connected to the cutting nozzle body 19, the vaporization jacket 22 is connected to the welding nozzle core 21, and the vaporization inner sleeve 23 and the cutting nozzle jacket 20 are in interference fit. The cutting nozzle jacket 20, the vaporization jacket 22, and the vaporization inner sleeve 23 form a vaporization chamber. The mixture of gasoline and oxygen enters the vaporization chamber through a small hole on the cutting nozzle body 19, and the end of the cutting nozzle core 21 is away from the welding nozzle jacket. The distance between the ends of 20 is L = 0-5mm. The high temperature generated by the flame during operation can directly heat the vaporization chamber, so that the oxygen-gasoline mixture in the vaporization chamber is vaporized to form a gaseous mixture, which is ejected from the cutting nozzle;
(见图 4 ) 储油罐是由手动气泵 24、 安全阀 25、 压力表 26、 保护罩 27、 罐体 28、 回火防止球 29、 过滤器 30、 输抽管 31、 油阀 32构成, 罐体 28为一圆筒形的密闭容器, 在罐体 28的上面有一保护罩 27将手动气泵 24、 安全阀 25、 压力表 26、 油阀 32罩在 里面, 使其在搬运或储藏中不受到损坏, 在油阀 32的下面连接一输油管 31, 通入罐体 28内, 输油管 31 内置回火防止球 19防止回火, 输油管 31的另一端连接一过滤器 30, 过滤器 30是由治金粉末或白钢网等过滤材料制成, 可滤走油中杂质; 手动气泵 24倾 斜伸入罐体 28内, 当手动气泵 24工作时可使罐内压力升高, 通过压力表 16显示压力 读数, 当罐内压力升高超过正常工作压力时, 安全阀 25工作泄压, 储油罐安全可靠。 (See Figure 4) The oil storage tank is composed of a manual air pump 24, a safety valve 25, a pressure gauge 26, a protective cover 27, a tank body 28, a tempering ball 29, a filter 30, a pipeline 31, and an oil valve 32. The tank body 28 is a cylindrical closed container. A protective cover 27 is provided on the tank body 28 to cover the manual air pump 24, the safety valve 25, the pressure gauge 26, and the oil valve 32, so that it is not covered during transportation or storage. If it is damaged, an oil transfer pipe 31 is connected below the oil valve 32 and passed into the tank body 28. The oil transfer pipe 31 has a built-in tempering prevention ball 19 to prevent tempering. The other end of the oil transfer pipe 31 is connected to a filter 30. Made of gold powder or white steel mesh and other filtering materials, which can remove impurities in the oil. The manual air pump 24 tilts into the tank 28. When the manual air pump 24 works, the pressure in the tank can be increased. The pressure is displayed by the pressure gauge 16. Reading, when the pressure in the tank rises above the normal working pressure, the safety valve 25 works to release the pressure, and the oil storage tank is safe and reliable.
(见图 5 ) 安全阀是由手轮 33、 阀体 34、 调压螺母 35、 阀芯 35、 橡胶垫 37、 弹 簧 38、 阀盖 39等构成, 在阀体 34内置阀芯 36, 在阀芯 36的底部有一橡胶垫 37, 阀
芯 36外置弹簧 38, 由调压螺母 35控制弹簧 38的弹力及罐体 28内的工作压力, 当超 过工作压力时, 阀芯 16上抬泄压, 阀体 34上部置一阀盖 39, 阔盖 39上有小孔为泄压 孔 , 在阀盖 39的上部设置一手轮 33。
(See Figure 5.) The safety valve is composed of a handwheel 33, a valve body 34, a pressure adjusting nut 35, a valve core 35, a rubber pad 37, a spring 38, and a valve cover 39. A valve core 36 is built in the valve body 34, and the valve The bottom of the core 36 has a rubber pad 37, and the valve The spring 36 is external to the core 36. The spring force of the spring 38 and the working pressure in the tank 28 are controlled by the pressure adjusting nut 35. When the working pressure is exceeded, the valve core 16 is lifted and released, and a valve cover 39 is placed on the upper part of the valve body 34. The wide cover 39 has a small hole as a pressure relief hole, and a hand wheel 33 is provided on the upper part of the valve cover 39.