WO2000002437A2 - Novel diacyl peroxides and compositions containing same - Google Patents

Novel diacyl peroxides and compositions containing same Download PDF

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WO2000002437A2
WO2000002437A2 PCT/US1999/015316 US9915316W WO0002437A2 WO 2000002437 A2 WO2000002437 A2 WO 2000002437A2 US 9915316 W US9915316 W US 9915316W WO 0002437 A2 WO0002437 A2 WO 0002437A2
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Prior art keywords
substituted
unsubstituted
bleach
compositions
alkyl
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PCT/US1999/015316
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French (fr)
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WO2000002437A3 (en
Inventor
Richard Timothy Hartshorn
Michael Eugene Burns
James Charles Theophile Roger Burckett-St. Laurent
Gregory Scot Miracle
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The Procter & Gamble Company
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Priority to AU54582/99A priority Critical patent/AU5458299A/en
Priority to EP99940800A priority patent/EP1095019A2/en
Publication of WO2000002437A2 publication Critical patent/WO2000002437A2/en
Publication of WO2000002437A3 publication Critical patent/WO2000002437A3/en

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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3945Organic per-compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C409/00Peroxy compounds
    • C07C409/40Peroxy compounds containing nitrogen atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D207/00Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom
    • C07D207/02Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom
    • C07D207/30Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having two double bonds between ring members or between ring members and non-ring members
    • C07D207/34Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having two double bonds between ring members or between ring members and non-ring members with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D207/36Oxygen or sulfur atoms
    • C07D207/402,5-Pyrrolidine-diones
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3902Organic or inorganic per-compounds combined with specific additives
    • C11D3/3905Bleach activators or bleach catalysts
    • C11D3/3907Organic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3902Organic or inorganic per-compounds combined with specific additives
    • C11D3/3905Bleach activators or bleach catalysts
    • C11D3/3907Organic compounds
    • C11D3/3917Nitrogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3902Organic or inorganic per-compounds combined with specific additives
    • C11D3/3905Bleach activators or bleach catalysts
    • C11D3/3907Organic compounds
    • C11D3/3917Nitrogen-containing compounds
    • C11D3/392Heterocyclic compounds, e.g. cyclic imides or lactames

Definitions

  • the present invention relates to novel diacyl peroxides and compositions containing the activators, and more particularly to bleach and laundry compositions containing same.
  • cleaning compositions contain mixtures of various detersive surfactants to remove a wide variety of soils and stains from surfaces.
  • various detersive enzymes, soil suspending agents, non-phosphorus builders, optical brighteners, and the like may be added to boost overall cleaning performance.
  • Many fully-formulated cleaning compositions contain oxygen bleach, which can be a perborate or percarbonate compound. While quite effective at high temperatures, perborates and percarbonates lose much of their bleaching function at the low to moderate temperatures increasingly favored in consumer product use.
  • TAED tetraacetylethylenediamine
  • NOBS nonanoyloxybenzenesulfonate
  • activators such as the widely commercialized TAED is that it is effective on hydrophilic soils but is unsatisfactory on hydrophobic soils. While NOBS remains a highly preferred bleach activator, alternative sources of bleaching are desired.
  • activator materials should be safe, effective, and will preferably be designed to interact with troublesome soils and stains.
  • Various activators have been described in the literature. Many are esoteric and expensive. This need remains, to find a bleach activator which is effective on all soils, can operate in all conditions and is cost effective.
  • U.S. Patent 5,132,431 discloses a process for the continuos preparation of imidoperoxycarboxylic acids.
  • European Patent 0 484 095 A2 discloses imidoperoxycarboxylic acids in detergent compositions.
  • U.S. Patent 5,419,846 discloses imidoperoxycarboxylic acids encapsulated in granules.
  • European Patent 0 435 379 A2 discloses suspended compositions containing imidoperoxycarboxylic acids.
  • novel diacyl peroxides are provided. These novel compounds include those according to the formula:
  • each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group.
  • detergent compositions are provided incorporating the novel diacyl peroxides as bleach activators.
  • a detergent composition comprising a compound selected from the group consisting of: (i)
  • bleach additive compositions are provided incorporating the novel diacyl peroxides as bleach activators.
  • a bleach additive composition comprising a compound selected from the group consisting of:
  • bleach compositions are provided incorporating the novel diacyl peroxides as bleach activators.
  • a bleach composition comprising a compound selected from the group consisting of:
  • a method for cleaning soiled fabrics comprising a step of contacting said fabrics with an aqueous wash bath comprising a compound selected from the group consisting of:
  • novel diacyl peroxides are provided. These novel compounds include those according to the formula:
  • Each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group, and each E, A and X can be the same or different. That is, E and X or A and X can be selected in such a fashion as to produce molecules which are symmetric or asymmetric across any axis. It is preferred that A, E and X are electrically neutral, that is, they are not charged and do not contain any charged moieties. It is preferred that at least one of A, E and X is a substituted or unsubstituted hydrocarbyl group comprising about 4 to about 20 carbon atoms.
  • X is selected from substituted or unsubstituted linear or branched C1 -C20 alkyl, substituted or unsubstituted linear or branched C2-C20 alkylene. It is even more preferred that X is selected from linear or branched C1 -C12 alkyl or linear or branched C2-C12 alkylene. It is most preferred that X is a branched or linear Cj-Cg alkyl, branched or linear C2-Cg alkylene, most preferably linear C1 -C5 alkyl. A is preferably selected from:
  • A is selected from:
  • n denotes the number 0, 1 , 2 or 3, preferably n is 0 or 1.
  • Rl is selected from the group consisting of hydrogen, chloride, bromide, iodide, substituted or unsubstituted branched or linear C1-C20 alkyl, substituted or unsubstituted branched or linear C2-C20 alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted alkylaryl.
  • Rl is preferably hydrogen, chloride, substituted or unsubstituted branched or linear Ci -Cjg alkyl, substituted or unsubstituted branched or linear C2-C ⁇ g alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted alkylaryl.
  • R ⁇ is hydrogen, unsubstituted branched or linear C1 -C1 g alkyl, unsubstituted branched or linear C2- C ⁇ alkenyl, substituted or unsubstituted phenyl, substituted or unsubstituted napthyl, substituted or unsubstituted alkylphenyl substituted or unsubstituted alkylnapthyl.
  • R2 is selected from the group consisting of hydrogen, chloride, bromide, iodide, substituted or unsubstituted branched or linear C1 -C20 alkyl, substituted or unsubstituted branched or linear C2-C20 alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted alkylaryl.
  • R ⁇ is preferably hydrogen, chloride, substituted or unsubstituted branched or linear Cj-Ci g alkyl, substituted or unsubstituted branched or linear C2-C ⁇ g alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted alkylaryl.
  • R- ⁇ is hydrogen, unsubstituted branched or linear C ⁇ -C j g alkyl, unsubstituted branched or linear C2- Cj6 alkenyl, substituted or unsubstituted phenyl, substituted or unsubstituted napthyl, substituted or unsubstituted alkylphenyl and substituted or unsubstituted alkylnapthyl.
  • R ⁇ and R ⁇ is hydrogen or unsubstituted branched or linear Cj-C alkyl and the other is either an unsubstituted branched or linear C j -Ci g alkyl or an unsubstituted branched or linear C2-C ⁇ g alkenyl.
  • R J and R ⁇ are independently selected from hydrogen and C j -Cg substituted or unsubstituted branched or linear alkyl.
  • R ⁇ and R ⁇ are independently selected from hydrogen and C1 -C3 substituted or unsubstituted branched or linear alkyl.
  • E is an substituted or unsubstituted, branched or linear hydrocarbyl group, and each E can be the same or different. That is, E can be selected in such a fashion as to produce molecules which are symmetric or asymmetric across any axis.
  • E is selected from the group consisting of substituted or unsubstituted, branched or linear C1-C20 alkyl, substituted or unsubstituted, branched or linear C2- C20 alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted, branched or linear alkylaryl. It is even more preferred that each E has at least 6 carbon atoms.
  • the bleach activators of the present application can be made via any of the well known synthesis methods.
  • Bleach activators of formulas (i) and (ii) can be made by either reacting the corresponding acyl chloride with sodium peroxide or hydrogen peroxide.
  • the acid anhydride may be used in place of the acyl chloride.
  • unsymetrical compounds the acyl chloride or acyl anhydride is reacted with a peroxycarboxylic acid of a different alkyl moiety than the acyl chloride and acyl anhydride.
  • Example 1 Di- ⁇ -Phthalimidoperoxybutanoic acid ⁇ -Phthalimidobutanoyl chloride (25.2g, 0.1 mole) is dissolved in 175ml ether and the mixture cooled to 0°C. Hydrogen peroxide (4.25 g of 60% concentration, 0.075 mole) is added to the reaction flask, followed by dropwise addition of pyridine (9.5g, 0.12mole), while the temperature is maintained at 0-5°C. The diacyl peroxide precipitates as it forms. After the pyridine is completely added, the ice bath is removed and stirring of the slurry is continued for one hour.
  • a homogenous solution is obtained by adding ether, which has been previously cooled to 0-2°C, at room temperature.
  • the ether solution is washed with dilute hydrochloric acid, 5% potassium bicarbonate, followed then by water and is then dried over anhydrous sodium sulfate.
  • the desired product is prepared in 98% yield.
  • Example 2 ⁇ -[2-Dodecylsuccinimido]peroxyhexanoic acid
  • the present invention also relates to bleach additive, bleaching and detergent compositions containing the diacyl peroxides compounds as bleach activators.
  • the amount of bleach activator which can be present in the composition of the present invention is from about 0.1%o to about 99.9%, preferably about 1% to about 95%), more preferably about 1%> to about 80%.
  • the amount of bleach activator is dependent upon many factors including, the intended use of the composition, desired strength of the bleach activator and the other components present in the composition.
  • the bleach additive, bleaching and detergent compositions of the present invention can contain cleaning additives. These are any additives which are commonly used in bleaching, bleach additive and detergent compositions. These can be selected from, but not limited to, bleaches, surfactants, builders, enzymes and bleach catalysts. It would be readily apparent to one of ordinary skill in the art what cleaning additives are suitable for inclusion into the compositions. The list provided herein is by no means exhaustive and should be only taken as examples of suitable additives. It will also be readily apparent to one of ordinary skill in the art to only use those additives which are compatible with the diacyl peroxides and other components in the composition, for example, bleach. Bleaches
  • compositions according to the present invention may also include a source of hydrogen peroxide.
  • a source of hydrogen peroxide herein is any convenient compound or mixture which under consumer use conditions provides an effective amount of hydrogen peroxide. Levels may vary widely and are typically from about 0.1% to about 70%), more typically from about 0.2% to about 40% and even more typically from about 0.5% to about 25%, by weight of the compositions herein.
  • the source of hydrogen peroxide used herein can be any convenient source, including hydrogen peroxide itself.
  • perborate e.g., sodium perborate (any hydrate but preferably the mono- or tetra-hydrate), sodium carbonate peroxyhydrate or equivalent percarbonate salts, sodium pyrophosphate peroxyhydrate, urea peroxyhydrate, or sodium peroxide
  • Mixtures of any convenient hydrogen peroxide sources can also be used.
  • Organic sources of hydrogen peroxide, such as diacyl peroxides, can also be used. These are extensively illustrated in Kirk Othmer, Encyclopedia of Chemical Technology, Vol. 17, John Wiley and Sons, 1982 at pages 27-90 and especially at pages 63-72, all incorporated herein by reference. Preferred is dibenzoyl peroxide.
  • a preferred percarbonate bleach comprises dry particles having an average particle size in the range from about 500 micrometers to about 1,000 micrometers, not more than about 10% by weight of said particles being smaller than about 200 micrometers and not more than about 10%> by weight of said particles being larger than about 1,250 micrometers.
  • the percarbonate can be coated with silicate, borate or water-soluble surfactants.
  • Percarbonate is available from various commercial sources such as FMC, Solvay and Tokai Denka.
  • the source of hydrogen peroxide and diacyl peroxides activator are typically at a ratio of from about 3:1 to about 20:1. as expressed on a basis of peroxide: activator in units of moles H2O2 delivered by the hydrogen peroxide source to moles bleach activator.
  • Fully-formulated bleach additive and bleaching compositions typically will also comprise other adjunct ingredients to improve or modify performance.
  • Bleach catalysts typically will also comprise other adjunct ingredients to improve or modify performance.
  • compositions can contain a bleach catalyst.
  • a bleach catalyst Preferred are manganese and cobalt-containing bleach catalysts.
  • One type of metal-containing bleach catalyst is a catalyst system comprising a transition metal cation of defined bleach catalytic activity, such as copper, iron, titanium, ruthenium tungsten, molybdenum, or manganese cations, an auxiliary metal cation having little or no bleach catalytic activity, such as zinc or aluminum cations, and a sequestrate having defined stability constants for the catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic acid, ethylenediaminetetra (methylenephosphonic acid) and water-soluble salts thereof.
  • a transition metal cation of defined bleach catalytic activity such as copper, iron, titanium, ruthenium tungsten, molybdenum, or manganese cations
  • an auxiliary metal cation having little or no bleach catalytic activity such as zinc or aluminum cations
  • a sequestrate having defined stability constants for the catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic acid
  • Preferred examples of theses catalysts include Mn ⁇ 2( u "0)3(l,4,7-trimethyl-l,4,7-triazacyclononane)2- (PF 6 ) 2 ("MnTACN"), Mn ⁇ 2 (u-O) i (u-OAc) ( 1 ,4,7-trimethyl- 1 ,4,7-triazacyclono- nane) 2 -(C104)2, Mn IV 4 (u-O) 6 (l,4,7-triazacyclononane)4-(ClO 4 )2, Mn ⁇ Mn IV 4 (u- O) ⁇ (u-OAc)2(l,4,7-trimethyl-l,4,7-triazacyclononane)2-(Cl ⁇ 4)3, and mixtures thereof.
  • ligands suitable for use herein include l,5,9-trimethyl-l,5,9-triazacyclododecane, 2- methyl-l,4,7-triazacyclononane, 2-methyl-l,4,7-triazacyclononane, and mixtures thereof.
  • the bleach catalysts useful in automatic dishwashing compositions and concentrated powder detergent compositions may also be selected as appropriate for the present invention.
  • suitable bleach catalysts herein see U.S. Pat. 4,246,612, U.S. Pat. 5,227,084 and WO 95/34628, December 21, 1995, the latter relating to particular types of iron catalyst. See also U.S. Pat. 5,194,416 which teaches mononuclear manganese (IV) complexes such as Mn(l,4,7-trimethyl-l,4,7-triazacyclononane(OCH3)3_(PF6).
  • Still another type of bleach catalyst is a water-soluble complex of manganese (II), (III), and/or (IV) with a ligand which is a non-carboxylate polyhydroxy compound having at least three consecutive C-OH groups.
  • Preferred ligands include sorbitol, iditol, dulsitol, mannitol, xylitol, arabitol, adonitol, meso-erythritol, meso-inositol, lactose, and mixtures thereof.
  • U.S. Pat. 5,114,611 teaches another useful bleach catalyst comprising a complex of transition metals, including Mn, Co, Fe, or Cu, with an non-(macro)- cyclic ligand.
  • Preferred ligands include pyridine, pyridazine, pyrimidine, pyrazine, imidazole, pyrazole, and triazole rings.
  • said rings may be substituted with substituents such as alkyl, aryl, alkoxy, halide, and nitro.
  • substituents such as alkyl, aryl, alkoxy, halide, and nitro.
  • Particularly preferred is the ligand 2,2'-bispyridylamine.
  • Preferred bleach catalysts include Co-, Cu-, Mn-, or Fe- bispyridylmethane and bispyridylamine complexes.
  • Highly preferred catalysts include Co(2,2'-bispyridylamine)Cl2, Di(isothiocyanato)bispyridylamine- cobalt (II), trisdipyridylamine-cobalt(II) perchlorate, Co(2,2- bispyridylamine)2 ⁇ 2Cl ⁇ 4, Bis-(2,2'-bispyridylamine) copper(II) perchlorate, tris(di-2-pyridylamine) iron(II) perchlorate, and mixtures thereof.
  • bleach catalyst examples include Mn gluconate, Mn(CF3SO3)2, Co(NH3)5Cl, and the binuclear Mn complexed with tetra-N-dentate and bi-N- dentate ligands, including N4MnIH(u-O)2MnI N4) + and [Bipy2Mn ⁇ (u- O) 2 Mn Iv bipy 2 ]-(Cl ⁇ 4)3.
  • Particularly preferred manganese catalyst for use herein are bridged cyclo
  • Mn catalysts those which are fully disclosed in copending patent applications PCT applications PCT/IB98/00298 (Attorney Docket No. 6527X), PCT/IB98/00299 (Attorney Docket No. 6537), PCT/IB98/00300 (Attorney Docket No. 6525XL&), and PCT/IB98/00302 (Attorney Docket No. 6524L#).
  • Other bleach catalysts are described, for example, in European patent application, publication no. 408,131 (cobalt complex catalysts), European patent applications, publication nos. 384,503, and 306,089 (metallo-porphyrin catalysts), U.S.
  • the cleaning compositions and cleaning processes herein can be adjusted to provide on the order of at least one part per hundred million of the active bleach catalyst species in the aqueous washing medium, and will preferably provide from about 0.01 ppm to about 25 ppm, more preferably from about 0.05 ppm to about 10 ppm, and most preferably from about 0.1 ppm to about 5 ppm, of the bleach catalyst species in the wash liquor.
  • typical automatic dishwashing compositions herein will comprise from about 0.0005% to about 0.2%, more preferably from about 0.004% to about 0.08%, of bleach catalyst by weight of the cleaning compositions.
  • Conventional Bleach Activators Conventional Bleach Activators
  • compositions of the present invention may also include, in addition to the diacyl peroxides activators, a conventional bleach activator.
  • a conventional bleach activator herein are any bleach activators which do not respect the above-identified provisions in defining the diacyl peroxides activators herein.
  • Levels of bleach activators herein may vary widely, e.g., from about 0.1 %> to about 90%, by weight of the composition, although lower levels, e.g., from about 0.1 % to about 30%), or from about 0.1%) to about 20%) by weight of the composition are more typically used.
  • Preferred hydrophilic bleach activators include N,N,N'N'-tetraacetyl ethylene diamine (TAED) or any of its close relatives including the triacetyl or other unsymmetrical derivatives.
  • TAED and the acetylated carbohydrates such as glucose pentaacetate and tetraacetyl xylose are preferred hydrophilic bleach activators.
  • acetyl triethyl citrate a liquid, also has some utility, as does phenyl benzoate.
  • Preferred hydrophobic bleach activators include sodium nonanoyloxybenzene sulfonate (NOBS or SNOBS), substituted amide types described in detail hereinafter, such as activators related to NAPAA, and activators related to certain imidoperacid bleaches, for example as described in U.S. Patent 5.061,807, issued
  • bleach activators include sodium-4-benzoyloxy benzene sulfonate (SBOBS); sodium- l-methyl-2-benzoyloxy benzene-4-sulphonate; sodium-4-methyl-3-benzoyloxy benzoate (SPCC); trimethyl ammonium toluyloxy-benzene sulfonate; or sodium 3,5.5-trimethyl hexanoyloxybenzene sulfonate (STHOBS).
  • SBOBS sodium-4-benzoyloxy benzene sulfonate
  • SPCC sodium-4-methyl-3-benzoyloxy benzoate
  • STHOBS 3,5.5-trimethyl hexanoyloxybenzene sulfonate
  • Highly preferred bleach activators useful herein are amide-substituted and have either of the formulae:
  • R5 R5 or mixtures thereof, wherein R is alkyl, aryl, or alkaryl containing from about 1 to about 14 carbon atoms including both hydrophilic types (short R*) and hydrophobic types (R1 is especially from 6, preferably about 8, to about 12), R is alkylene, arylene or alkarylene containing from about 1 to about 14 carbon atoms,
  • R is H, or an alkyl, aryl, or alkaryl containing from about 1 to about 10 carbon atoms, and L is a leaving group.
  • Preferred bleach activators also include those of the above general formula wherein L is selected from the group consisting of:
  • bleach activators of the above formulae include: (6-octanamidocaproyl)oxybenzenesulfonate,
  • Acyl lactam activators are very useful herein, especially the acyl caprolactams (see for example WO 94-28102 A) and acyl valerolactams (see U.S. 5.503,639) of the formulae:
  • is H, alkyl, aryl, alkoxyaryl, an alkaryl group containing from 1 to about 12 carbon atoms, or substituted phenyl containing from about 6 to about 18 carbons.
  • is H, alkyl, aryl, alkoxyaryl, an alkaryl group containing from 1 to about 12 carbon atoms, or substituted phenyl containing from about 6 to about 18 carbons.
  • Nonlimiting examples of additional activators useful herein are to be found in U.S. 4,915,854, U.S. 4,412,934 and 4,634,551.
  • the hydrophobic activator nonanoyloxybenzene sulfonate (NOBS) and the hydrophilic tetraacetyl ethylene diamine (TAED) activator are typical, and mixtures thereof can also be used.
  • Additional activators useful herein include those of U.S. 5,545,349.
  • Examples include esters of an organic acid and ethylene glycol, diethylene glycol or glycerin, or the acid imide of an organic acid and ethylenediamine; wherein the organic acid is selected from methoxyacetic acid, 2-methoxypropionic acid, p- methoxybenzoic acid, ethoxyacetic acid, 2-ethoxypropionic acid, p-ethoxybenzoic acid, propoxyacetic acid, 2-propoxypropionic acid, p-propoxybenzoic acid, butoxyacetic acid, 2-butoxypropionic acid, p-butoxybenzoic acid, 2- methoxyethoxyacetic acid,2-methoxy-l -methylethoxyacetic acid, 2-methoxy-2- methylethoxyacetic acid, 2-ethoxyethoxyacetic acid, 2-(2-ethoxyethoxy)propionic acid, p-(2-ethoxyethoxy)benzo
  • oxygen bleaches are the inorganic peroxides such as Na2 ⁇ 2, superoxides such as KO2, organic hydroperoxides such as cumene hydroperoxide and t-butyl hydroperoxide, and the inorganic peroxoacids and their salts such as the peroxosulfuric acid salts, especially the potassium salts of peroxodisulfuric acid and, more preferably, of peroxomonosulfuric acid including the commercial triple-salt form sold as OXONE by DuPont and also any equivalent commercially available forms such as CUROX from Akzo or CAROAT from Degussa. Certain organic peroxides, such as dibenzoyl peroxide, may be useful, especially as additives rather than as primary oxygen bleach.
  • Mixed oxygen bleach systems are generally useful, as are mixtures of any oxygen bleaches with the known bleach activators, organic catalysts, enzymatic catalysts and mixtures thereof; moreover such mixtures may further include brighteners, photobleaches and dye transfer inhibitors of types well-known in the art.
  • Other useful peracids and bleach activators herein are in the family of imidoperacids and imido bleach activators. These include phthaloylimidoperoxycaproic acid and related arylimido-substituted and acyloxynitrogen derivatives. For listings of such compounds, preparations and their incorporation into laundry compositions including both granules and liquids,
  • Quaternary substituted bleach activators may also be included.
  • the present detergent compositions preferably comprise a quaternary substituted bleach activator (QSBA) or a quaternary substituted peracid (QSP); more preferably, the former.
  • QSBA quaternary substituted bleach activator
  • QSP quaternary substituted peracid
  • diperoxyacids include, for example, 1,12-diperoxydodecanedioic acid (DPDA); 1 ,9-diperoxyazelaic acid; diperoxybrassilic acid; diperoxysebasic acid and diperoxyisophthalic acid; 2-decyldiperoxybutane-l,4-dioic acid; and 4,4'- sulphonylbisperoxybenzoic acid.
  • DPDA 1,12-diperoxydodecanedioic acid
  • 1 ,9-diperoxyazelaic acid diperoxybrassilic acid
  • diperoxysebasic acid and diperoxyisophthalic acid diperoxysebasic acid and diperoxyisophthalic acid
  • 2-decyldiperoxybutane-l,4-dioic acid 2-decyldiperoxybutane-l,4-dioic acid
  • diperoxyacids Owing to structures in which two relatively hydrophilic groups are disposed at the ends of the molecule, diperoxyacids have sometimes been classified separately from the hydrophilic and hydrophobic monoperacids, for example as “hydrotropic " '. Some of the diperacids are hydrophobic in a quite literal sense, especially when they have a long-chain moiety separating the peroxyacid moieties. Enzymatic sources of hydrogen peroxide
  • another suitable hydrogen peroxide generating system is a combination of a C1 -C4 alkanol oxidase and a C1 -C4 alkanol, especially a combination of methanol oxidase (MOX) and ethanol.
  • a C1 -C4 alkanol oxidase and a C1 -C4 alkanol
  • MOX methanol oxidase
  • Such combinations are disclosed in WO 94/03003.
  • Other enzymatic materials related to bleaching such as peroxidases, haloperoxidases, oxidases, superoxide dismutases, catalases and their enhancers or, more commonly, inhibitors, may be used as optional ingredients in the instant compositions.
  • Oxygen transfer agents and precursors Also useful herein are any of the known organic bleach catalysts, oxygen transfer agents or precursors therefor. These include the compounds themselves and/or their precursors, for example any suitable ketone for production of dioxiranes and/or any of the hetero-atom containing analogs of dioxirane precursors or dioxiranes, such as sulfonimines R1 see EP 446 982 A, published 1991 and sulfonyloxaziridines, for example:
  • Oxygen bleaches preferably used in conjunction with such oxygen transfer agents or precursors include percarboxylic acids and salts, percarbonic acids and salts, peroxymonosulfuric acid and salts, and mixtures thereof. See also U.S. 5,360,568; U.S. 5,360,569; and U.S. 5,370,826.
  • the invention relates to a detergent composition which incorporates a transition-metal bleach catalyst in accordance with the invention, and organic bleach catalyst such as one named hereinabove, a primary oxidant such as a hydrogen peroxide source, a hydrophilic bleach activator, and at least one additional detergent, hard-surface cleaner or automatic dishwashing adjunct.
  • a primary oxidant such as a hydrogen peroxide source
  • a hydrophilic bleach activator such as one named hereinabove
  • additional detergent, hard-surface cleaner or automatic dishwashing adjunct are those which further include a precursor for a hydrophobic oxygen bleach, such as NOBS.
  • compositions used in the present invention may also additionally include a detersive surfactant.
  • the detersive surfactant may comprise from about 0.1%, to about 99.9%, by weight of the composition depending upon the particular surfactants used and the effects desired. More typical levels comprise from about 1% to about 80%), even more preferably from about 5% to about 60%, by weight of the composition.
  • suitable surfactants can be found in McCutcheon's EMULSIFIERS AND DETERGENTS, North American Edition, 1997, McCutcheon Division, MC Publishing Company, in U.S. 3,929,678, Dec. 30, 1975 Laughlin, et al, and U.S.
  • the detersive surfactant can be nonionic, anionic, ampholytic, zwitterionic, or cationic. Mixtures of these surfactants can also be used.
  • Preferred detersive surfactants comprise anionic surfactants or mixtures of anionic surfactants with other surfactants, especially nonionic surfactants.
  • Methods for use in conventional front loading washing machines and automatic dishwashing compositions typically employ low sudsing detersive surfactants, such as mixed ethyleneoxy/propyleneoxy nonionics.
  • Those detersive surfactants which can act as a pH-reducing ionic nonsoap detersive surfactant include anionic surfactants in at least partially acidic form, semipolar surfactants, zwitterionic surfactants and mixtures of all three.
  • Nonlimiting examples of pH reducing surfactants include the conventional C ⁇ .C ⁇ alkylbenzene sulfonates ("LAS") and primary, branched-chain and random C10-C20 alkyl sulfates (“AS”), the C ⁇ Q-Ci secondary (2,3) alkyl sulfates of the formula CH 3 (CH 2 ) ⁇ (CHOS ⁇ 3-M + )CH3 and CH3(CH 2 )y(CHOSO -M + ) CH 2 CH 3 where x and (y + 1) are integers of at least about 7, preferably at least about 9, and M is a water-solubilizing cation, especially sodium, unsaturated sulfates such as oleyl sulfate, the C j Q -Cig alkyl alkoxy sulfates ("AE X S"; especially EO 1-7 ethoxy sulfates), Cjg- ig alkyl alkoxy carboxylates (especially the EO 1-5 e
  • Nonlimiting examples of surfactants useful herein include such as the conventional Ci ()-C ⁇ g alkyl polyglycosides and their corresponding sulfated polyglycosides, C ⁇ -Cig alkyl and alkyl phenol alkoxylates (especially ethoxylates and mixed ethoxy/propoxy), C ⁇ -Cjg betaines and sulfobetaines ("sultaines"), C J Q-
  • Dianionics These are surfactants which have at least two anionic groups present on the surfactant molecule. Some suitable dianionic surfactants are further described in copending U.S. Serial No. 60/020,503 (Docket No. 6160P), 60/020,772 (Docket No.
  • the surfactant may be a branched alkyl sulfate, branched alkyl alkoxylate, branched alkyl alkoxylate sulfate or mid chain branched alkyl aryl sulfonate.
  • These Surfactants are further described in copending U.S. Patent applications No. 60/053,319 Attorney docket No 6766P filed on July 21st, 1997, No. 60/053,318, Attorney docket No 6767P filed on July 21st, 1997, No. 60/053,321, Attorney docket No 6768P filed on July 21st, 1997, No. 60/053,209, Attorney docket No 6769P filed on July 21st, 1997, No.
  • One class of nonionic surfactant particularly useful in detergent compositions of the present invention is condensates of ethylene oxide with a hydrophobic moiety.
  • the hydrophobic (lipophilic) moiety may be aliphatic or aromatic in nature.
  • the length of the polyoxyethylene group which is condensed with any particular hydrophobic group can be readily adjusted to yield a water-soluble compound having the desired degree of balance between hydrophilic and hydrophobic elements.
  • Especially preferred nonionic surfactants of this type are the C9-C ⁇ 5 primary alcohol ethoxylates containing 3-8 moles of ethylene oxide per mole of alcohol, particularly the C]4-Ci 5 primary alcohols containing 6-8 moles of ethylene oxide per mole of alcohol, the C12-C15 primary alcohols containing 3-5 moles of ethylene oxide per mole of alcohol, and mixtures thereof.
  • Nonionic surfactants comprises sugar derived surfactants such as the polyhydroxy fatty acid amides of the formula:
  • R 2 C(O)N(R 1 )Z
  • R* is H, Cj-Cg hydrocarbyl, 2-hydroxyethyl, 2-hydroxypropyl, or a mixture thereof, preferably C -C alkyl, more preferably C ⁇ or C2 alkyl, most preferably C ⁇ alkyl (i.e., methyl); and R 2 is a C5-C32 hydrocarbyl moiety, preferably straight chain C7-C19 alkyl or alkenyl, more preferably straight chain C9- Cj 7 alkyl or alkenyl, most preferably straight chain C J I -C ] 9 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxyhydrocarbyl moiety having a linear hydrocarbyl chain with at least 2 (in the case of glyceraldehyde) or at least 3 hydroxyls (in the case of other reducing sugars) directly connected to the chain, or an alkoxylated derivative (preferably ethoxylated
  • Z preferably will be derived from a reducing sugar in a reductive amination reaction; more preferably Z is a glycityl moiety.
  • Suitable reducing sugars include glucose, fructose, maltose, lactose, galactose, mannose, and xylose, as well as glyceraldehyde.
  • high dextrose corn syrup, high fructose corn syrup, and high maltose corn syrup can be utilized as well as the individual sugars listed above. These corn syrups may yield a mix of sugar components for Z. It should be understood that it is by no means intended to exclude other suitable raw materials.
  • Z preferably will be selected from the group consisting of -CH2-(CHOH) n -CH OH, -CH(CH2OH)- (CHOH) n . 1 -CH 2 OH, -CH 2 -(CHOH)2(CHOR')(CHOH)-CH 2 OH, where n is an integer from 1 to 5, inclusive, and R' is H or a cyclic mono- or poly- saccharide, and alkoxylated derivatives thereof. Most preferred are glycityls wherein n is 4, particularly -CH 2 -(CHOH) 4 -CH 2 OH.
  • R! can be, for example, N-methyl, N-ethyl, N-propyl, N-isopropyl, N-butyl,
  • R! is preferably methyl or hydroxyalkyl. If lower sudsing is desired, R! is preferably C2- Cg alkyl, especially n-propyl, iso-propyl, n-butyl, iso-butyl, pentyl, hexyl and 2- ethyl hexyl.
  • R2-CO-N ⁇ can be, for example, cocamide, stearamide, oleamide, lauramide, myristamide, capricamide, palmitamide, tallowamide, etc.
  • Cationic surfactants suitable for use in the compositions of the present invention include those having a long-chain hydrocarbyl group. Examples of such cationic co-surfactants include the ammonium co-surfactants such as alkyldimethylammonium halogenides, and those co-surfactants having the formula:
  • R 2 is an alkyl or alkyl benzyl group having from 8 to 18 carbon atoms in the alkyl chain
  • each R 3 is selected from the group consisting of -CH2CH2-, - CH 2 CH(CH 3 )-, -CH 2 CH(CH 2 OH)-, -CH 2 CH 2 CH 2 -, and mixtures thereof
  • each R4 is selected from the group consisting of C1-C4 alkyl, C1 -C4 hydroxyalkyl, benzyl ring structures formed by joining the two R 4 groups, -CH2CHOH- CHOHCOR6CHOHCH2OH wherein R" is any hexose or hexose polymer having a molecular weight less than about 1000, and hydrogen when y is not 0
  • R ⁇ is the same as R 4 or is an alkyl chain wherein the total number of carbon atoms
  • Suitable cationic surfactants are described in following documents, all of which are incorporated by reference herein in their entirety: M.C. Publishing Co., McCutcheon's, Detergents & Emulsifiers, (North American edition 1997); Schwartz, et al., Surface Active Agents, Their Chemistry and Technology, New York: Interscience Publishers, 1949; U.S. Patent 3,155,591 ; U. S. Patent 3,929,678; U. S. Patent 3,959,461 U. S. Patent 4,387,090 and U.S. Patent 4,228,044.
  • suitable cationic surfactants are those corresponding to the general formula:
  • R1 , R2, R3, and R4 are independently selected from an aliphatic group of from 1 to about 22 carbon atoms or an aromatic, alkoxy, poly oxy alkylene, alkylamido, hydroxyalkyl, aryl or alkylaryl group having up to about 22 carbon atoms; and X is a salt-forming anion such as those selected from halogen, (e.g. chloride, bromide), acetate, citrate, lactate, glycolate, phosphate nitrate, sulfate, and alkylsulfate radicals.
  • halogen e.g. chloride, bromide
  • the aliphatic groups can contain, in addition to carbon and 2->
  • R ⁇ , R2, R3, and R4 are independently selected from Cl to about C22 alkyl.
  • cationic materials containing two long alkyl chains and two short alkyl chains or those containing one long alkyl chain and three short alkyl chains.
  • the long alkyl chains in the compounds described in the previous sentence have from about 12 to about 22 carbon atoms, preferably from about 16 to about 22 carbon atoms, and the short alkyl chains in the compounds described in the previous sentence have from 1 to about 3 carbon atoms, preferably from 1 to about 2 carbon atoms.
  • Suitable levels of cationic detersive surfactant herein are from about 0.1% to about 20%), preferably from about 1% to about 15%, although much higher levels, e.g., up to about 30%> or more, may be useful especially in nonionic : cationic (i.e., limited or anionic-free) formulations.
  • Amphoteric or zwitterionic detersive surfactants when present are usually useful at levels in the range from about 0.1% to about 20% by weight of the detergent composition. Often levels will be limited to about 5% or less, especially when the amphoteric is costly.
  • Suitable amphoteric surfactants include the amine oxides corresponding to the formula:
  • R R R" N ⁇ O wherein R is a primary alkyl group containing 6-24 carbons, preferably 10-18 carbons, and wherein R' and R" are, each, independently, an alkyl group containing 1 to 6 carbon atoms.
  • the arrow in the formula is a conventional representation of a semi-polar bond.
  • Detergent builders can optionally be included in the compositions herein to assist in controlling mineral hardness.
  • Inorganic as well as organic builders can be used.
  • Builders are typically used in automatic dishwashing and fabric laundering compositions to assist in the removal of particulate soils.
  • the level of builder can vary widely depending upon the end use of the composition and its desired physical form. When present, the compositions will typically comprise at least about 1% builder. High performance compositions typically comprise from about 10% to about 80%, more typically from about 15%> to about 50%) by weight, of the detergent builder. Lower or higher levels of builder, however, are not excluded.
  • Inorganic or P-containing detergent builders include, but are not limited to, the alkali metal, ammonium and alkanolammonium salts of polyphosphates (exemplified by the tripolyphosphates, pyrophosphates, and glassy polymeric meta- phosphates), phosphonates, phytic acid, silicates, carbonates (including bicarbonates and sesquicarbonates), sulphates, and aluminosilicates.
  • polyphosphates exemplified by the tripolyphosphates, pyrophosphates, and glassy polymeric meta- phosphates
  • phosphonates phosphonates
  • phytic acid e.g., silicates
  • carbonates including bicarbonates and sesquicarbonates
  • sulphates sulphates
  • aluminosilicates aluminosilicates.
  • non-phosphate builders are required in some locales.
  • compositions herein function surprisingly well even in the presence of the so-called "weak” builders (as compared with phosphates) such as citrate, or in the so-called “underbuilt” situation that may occur with zeolite or layered silicate builders. See U.S. Pat. 4,605,509 for examples of preferred aluminosilicates.
  • silicate builders are the alkali metal silicates, particularly those having a SiO2:Na2O ratio in the range 1.6:1 to 3.2:1 and layered silicates, such as the layered sodium silicates described in U.S. Patent 4,664,839, issued May 12, 1987 to H. P. Rieck.
  • NaSKS-6® is a crystalline layered silicate marketed by Hoechst (commonly abbreviated herein as "SKS-6").
  • Hoechst commonly abbreviated herein as "SKS-6"
  • the Na SKS-6 silicate builder does not contain aluminum.
  • NaSKS-6 is the ⁇ -Na2Si ⁇ 5 morphology form of layered silicate and can be prepared by methods such as those described in German DE-A-3,417,649 and DE-A-3, 742,043.
  • SKS-6 is a highly preferred layered silicate for use herein, but other such layered silicates, such as those having the general formula NaMSi x ⁇ 2 ⁇ + yH2 ⁇ wherein M is sodium or hydrogen, x is a number from 1.9 to 4, preferably 2, and y is a number from 0 to 20, preferably 0 can be used herein.
  • layered silicates from Hoechst include NaSKS-5, NaSKS-7 and NaSKS-11, as the -, ⁇ - and ⁇ - forms.
  • Other silicates may also be useful, such as for example magnesium silicate, which can serve as a crispening agent in granular formulations, as a stabilizing agent for oxygen bleaches, and as a component of suds control systems.
  • Silicates useful in automatic dishwashing (ADD) applications include granular hydrous 2-ratio silicates such as BRITESIL® H20 from PQ Corp., and the commonly sourced BRITESIL® H24 though liquid grades of various silicates can be used when the ADD composition has liquid form.
  • BRITESIL® H20 from PQ Corp.
  • BRITESIL® H24 liquid grades of various silicates can be used when the ADD composition has liquid form.
  • sodium metasilicate or sodium hydroxide alone or in combination with other silicates may be used in an ADD context to boost wash pH to a desired level.
  • carbonate builders are the alkaline earth and alkali metal carbonates as disclosed in German Patent Application No. 2,321,001 published on November 15, 1973.
  • Various grades and types of sodium carbonate and sodium sesquicarbonate may be used, certain of which are particularly useful as carriers for other ingredients, especially detersive surfactants.
  • Aluminosilicate builders are useful in the present invention. Aluminosilicate builders are of great importance in most currently marketed heavy duty granular detergent compositions, and can also be a significant builder ingredient in liquid detergent formulations.
  • Aluminosilicate builders include those having the empirical formula: [M z (zAlO2)y]-xH2O wherein z and y are integers of at least 6, the molar ratio of z to y is in the range from 1.0 to about 0.5, and x is an integer from about 15 to about 264.
  • aluminosilicate ion exchange materials are commercially available. These aluminosilicates can be crystalline or amorphous in structure and can be naturally-occurring aluminosilicates or synthetically derived. A method for producing aluminosilicate ion exchange materials is disclosed in U.S. Patent 3,985,669, Krummel, et al, issued October 12, 1976. Preferred synthetic crystalline aluminosilicate ion exchange materials useful herein are available under the designations Zeolite A, Zeolite P (B), Zeolite MAP and Zeolite X.
  • the crystalline aluminosilicate ion exchange material has the formula: Nai2[(Al ⁇ 2)i2(Si ⁇ 2)i2]' ⁇ l2 ⁇ wherein x is from about 20 to about 30, especially about 27.
  • This material is known as Zeolite A.
  • the aluminosilicate has a particle size of about 0.1-10 microns in diameter.
  • Organic detergent builders suitable for the purposes of the present invention include, but are not restricted to, a wide variety of polycarboxylate compounds.
  • polycarboxylate refers to compounds having a plurality of carboxylate groups, preferably at least 3 carboxylates.
  • Polycarboxylate builder can generally be added to the composition in acid form, but can also be added in the form of a neutralized salt or "overbased". When utilized in salt form, alkali metals, such as sodium, potassium, and lithium, or alkanolammonium salts are preferred. Included among the polycarboxylate builders are a variety of categories of useful materials.
  • polycarboxylate builders encompasses the ether polycarboxylates, including oxydisuccinate, as disclosed in Berg, U.S. Patent 3,128,287, issued April 7, 1964, and Lamberti et al, U.S. Patent 3,635,830, issued January 18, 1972. See also "TMS/TDS" builders of U.S. Patent 4,663,071, issued to Bush et al, on May 5, 1987.
  • Suitable ether polycarboxylates also include cyclic compounds, particularly alicyclic compounds, such as those described in U.S. Patents 3,923,679; 3,835,163; 4,158,635; 4,120,874 and 4,102,903.
  • ether hydroxypolycarboxylates copolymers of maleic anhydride with ethylene or vinyl methyl ether, 1, 3, 5- trihydroxy benzene-2, 4, 6-trisulphonic acid, and carboxymethyloxysuccinic acid
  • various alkali metal, ammonium and substituted ammonium salts of polyacetic acids such as ethylenediaminetetraacetic acid and nitrilotriacetic acid
  • polycarboxylates such as mellitic acid, succinic acid, oxydisuccinic acid, polymaleic acid, benzene 1,3,5-tricarboxylic acid, carboxymethyloxysuccinic acid, and soluble salts thereof.
  • Citrate builders e.g., citric acid and soluble salts thereof (particularly sodium salt), are polycarboxylate builders of particular importance for heavy duty laundry detergent formulations due to their availability from renewable resources and their biodegradability. Citrates can also be used in combination with zeolite and/or layered silicate builders. Oxydisuccinates are also especially useful in such compositions and combinations. Also suitable in the detergent compositions of the present invention are the
  • succinic acid builders include the C5-C20 alkyl and alkenyl succinic acids and salts thereof.
  • a particularly preferred compound of this type is dodecenylsuccinic acid.
  • succinate builders include: laurylsuccinate, myristylsuccinate, palmitylsuccinate, 2- dodecenylsuccinate (preferred), 2-pentadecenylsuccinate, and the like.
  • Laurylsuccinates are the preferred builders of this group, and are described in
  • Fatty acids e.g., Ci 2-C ⁇ g monocarboxylic acids
  • Ci 2-C ⁇ g monocarboxylic acids can also be incorporated into the compositions alone, or in combination with the aforesaid builders, especially citrate and/or the succinate builders, to provide additional builder activity.
  • Such use of fatty acids will generally result in a diminution of sudsing, which should be taken into account by the formulator.
  • the various alkali metal phosphates such as the well-known sodium tripolyphosphates, sodium pyrophosphate and sodium orthophosphate can be used.
  • Phosphonate builders such as ethane- l-hydroxy-l,l-diphosphonate and other known phosphonates (see, for example, U.S. Patents 3,159,581 ; 3,213,030; 3,422,021; 3,400,148 and 3,422,137) can also be used.
  • phosphorous-based builders are not desired.
  • compositions herein may also optionally contain one or more heavy metal chelating agents, such as diethylenetriaminepentaacetic acid (DTPA).
  • heavy metal chelating agents such as diethylenetriaminepentaacetic acid (DTPA).
  • chelating agents suitable for use herein can be selected from the group consisting of aminocarboxylates, aminophosphonates, polyfunctionally-substituted aromatic chelating agents and mixtures thereof. Without intending to be bound by theory, it is believed that the benefit of these materials is due in part to their exceptional ability to remove heavy metal ions from washing solutions by formation of soluble chelates; other benefits include inorganic film or scale prevention.
  • Other suitable chelating agents for use herein are the commercial DEQUEST® series, and chelants from Monsanto, DuPont, and Nalco, Inc.
  • Aminocarboxylates useful as optional chelating agents include ethylenediaminetetracetates, N-hydroxyethylethylenediaminetriacetates, nitrilotriacetates, ethylenediamine tetraproprionates, triethylenetetraaminehexacetates, diethylenetriamine-pentaacetates, and ethanoldiglycines, alkali metal, ammonium, and substituted ammonium salts therein and mixtures therein.
  • Aminophosphonates are also suitable for use as chelating agents in the compositions of the invention when at least low levels of total phosphorus are permitted in detergent compositions, and include ethylenediaminetetrakis (methylenephosphonates).
  • these aminophosphonates do not contain alkyl or alkenyl groups with more than about 6 carbon atoms.
  • Polyfunctionally-substituted aromatic chelating agents are also useful in the compositions herein. See U.S. Patent 3,812,044, issued May 21, 1974, to Connor et al.
  • Preferred compounds of this type in acid form are dihydroxydisulfobenzenes such as l,2-dihydroxy-3,5-disulfobenzene.
  • a highly preferred biodegradable chelator for use herein is ethylenediamine disuccinate ("EDDS"), especially (but not limited to) the [S,S] isomer as described in U.S. Patent 4,704,233, November 3, 1987, to Hartman and Perkins.
  • EDDS ethylenediamine disuccinate
  • the trisodium salt is preferred though other forms, such as magnesium salts, may also be useful.
  • these chelating agents or transition-metal-selective sequestrants will preferably comprise from about 0.001% to about 10%, more preferably from about 0.05%) to about 1%> by weight of the bleaching compositions herein.
  • compositions of the present invention may also include from about 0.1 % to about 20%), more preferably from about 0.5% to about 10% by weight of the composition of a dispersant polymer.
  • Dispersant polymers are compounds which act as soil suspending agents in the aqueous wash liquor. That is, they act to suspend the soils in solution and prevent the soils from re-depositing on the surfaces of fabrics or dishes. This allows soils to be removed with the wash liquor.
  • Dispersant polymers are well-known and conventional and are available from BASF Corp. and Rohm & Haas. Typical examples include polyethoxylated amines and acrylic acid/maleic acid copolymers. Soil Release Agents
  • compositions according to the present invention may optionally comprise one or more soil release agents.
  • Polymeric soil release agents are characterized by having both hydrophilic segments, to hydrophilize the surface of hydrophobic fibers, such as polyester and nylon, and hydrophobic segments, to deposit upon hydrophobic fibers and remain adhered thereto through completion of the laundry cycle and , thus, serve as an anchor for the hydrophilic segments. This can enable stains occuring subsequent to treatment with the soil release agent to be more easily cleaned in later washing procedures.
  • soil release agents will generally comprise from about 0.01% to about 10%) preferably from about 0.1% to about 5%, more preferably from about 0.2%) to about 3%) by weight, of the composition.
  • compositions of the present invention may also include the presence of at least one detersive enzyme.
  • “Detersive enzyme”, as used herein, means any enzyme having a cleaning, stain removing or otherwise beneficial effect in a composition.
  • Suitable optional enzymes include cellulases, hemicellulases, peroxidases, proteases, gluco-amylases, amylases, lipases, cutinases, pectinases, xylanases, reductases, oxidases, phenoloxidases, lipoxygenases, ligninases, pullulanases, tannases, pentosanases, malanases, ⁇ -glucanases, arabinosidases and mixtures thereof of any suitable origin, such as vegetable, animal, bacterial, fungal and yeast origin.
  • Preferred detersive enzymes are hydrolases such as proteases, amylases and lipases. Highly preferred for automatic dishwashing are amylases and/or proteases, including both current commercially available types and improved types which, though more bleach compatible, have a remaining degree of bleach deactivation susceptibility.
  • preferred compositions herein comprise one or more detersive enzymes. If only one enzyme is used, it is preferably an amyolytic enzyme when the composition is for automatic dishwashing use. Highly preferred for automatic dishwashing is a mixture of proteolytic enzymes and amyloytic enzymes.
  • the enzymes to be incorporated include proteases, amylases, lipases, cellulases, and peroxidases, as well as mixtures thereof.
  • Other types of enzymes may also be included. They may be of any suitable origin, such as vegetable, animal, bacterial, fungal and yeast origin. However, their choice is governed by several factors such as pH-activity and/or stability optima, thermostability, stability versus active detergents, builders, etc. In this respect bacterial or fungal enzymes are preferred, such as bacterial amylases and proteases, and fungal cellulases.
  • Enzymes are normally incorporated in the instant detergent compositions at levels sufficient to provide a "cleaning-effective amount".
  • cleaning- effective amount refers to any amount capable of producing a cleaning, stain removal or soil removal effect on substrates such as fabrics, dishware and the like. Since enzymes are catalytic materials, such amounts may be very small. In practical terms for current commercial preparations, typical amounts are up to about 5 mg by weight, more typically about 0.01 mg to about 3 mg, of active enzyme per gram of the composition. Stated otherwise, the compositions herein will typically comprise from about 0.001%) to about 6%, preferably 0.01%-1%> by weight of a commercial enzyme preparation.
  • Protease enzymes are usually present in such commercial preparations at levels sufficient to provide from 0.005 to 0.1 Anson units (AU) of activity per gram of composition.
  • AU Anson units
  • proteases are the subtilisins which are obtained from particular strains of B. subtilis and B. licheniformis. Another suitable protease is obtained from a strain of Bacillus, having maximum activity throughout the pH range of 8-12, developed and sold by Novo Industries A/S as ESPERASE®. The preparation of this enzyme and analogous enzymes is described in British Patent Specification No. 1,243,784 of Novo.
  • protealytic enzymes suitable for removing protein-based stains that are commercially available include those sold under the tradenames ALCALASE® and SAVINASE® by Novo Industries A/S (Denmark) and MAXATASE® by International Bio-Synthetics, Inc. (The Netherlands).
  • proteases include Protease A (see European Patent Application 130,756, published January 9, 1985) and Protease B (see European Patent Application Serial No. 87303761.8, filed April 28, 1987, and European Patent Application 130,756, Bott et al, published January 9, 1985).
  • protease D is a carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived from a precursor carbonyl hydrolase by substituting a different amino acid for a plurality of amino acid residues at a position in said carbonyl hydrolase equivalent to position +76, preferably also in combination with one or more amino acid residue positions equivalent to those selected from the group consisting of +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, +206, +210, +216, +217, +218, +222, +260, +265, and/or +274 according to the numbering of Bacillus amyloliquefaciens subtilisin, as described in WO 95/10615 published April 20, 1995 by Genencor International.
  • protease enzymes which are a carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues of a precursor carbonyl hydrolase with different amino acids, wherein said plurality of amino acid residues replaced in the precursor enzyme correspond to position +210 in combination with one or more of the following residues: +33, +62, +67, +76, +100, +101, +103, +104, +107, +128, +129, +130, +132, +135, +156, +158, +164, +166, +167, +170, +209, +215, +217, +218 and +222, where the numbered positions correspond to naturally-occurring subtilisin from Bacillus amyloliquefaciens or to equivalent amino acid residues in other carbonyl hydrolases or subtilisins (such as Bacillus lentus subtilisin).
  • Preferred enzymes according include those having position changes +210, +76
  • proteases are also described in PCT publications: WO 95/30010 published November 9, 1995 by The Procter & Gamble Company; WO 95/30011 published November 9, 1995 by The Procter & Gamble Company; WO 95/29979 published November 9, 1995 by The Procter & Gamble Company.
  • Amylases suitable herein include, for example, ⁇ -amylases described in British Patent Specification No. 1,296,839 (Novo), RAPIDASE®, International Bio- Synthetics, Inc. and TERMAMYL®, Novo Industries.
  • Preferred amylases herein have the commonalty of being derived using site- directed mutagenesis from one or more of the Baccillus amylases, especially the Bacillus alpha-amylases, regardless of whether one, two or multiple amylase strains are the immediate precursors.
  • amylases are preferred for use herein despite the fact that the invention makes them “optional but preferred” materials rather than essential.
  • amylases are non-limitingly illustrated by the following:
  • Met was substituted, one at a time, in positions 8,15,197,256,304,366 and 438 leading to specific mutants, particularly important being M197L and M197T with the M197T variant being the most stable expressed variant. Stability was measured in CASCADE® and SUNLIGHT®;
  • amylase variants having additional modification in the immediate parent available from Novo Nordisk A/S and are those referred to by the supplier under the tradename DURMAMYL®;
  • amylase variants as disclosed in WO95/26397 and in the co-pending application to Novo Nordisk PCT/DK96/00056 and characterized by having a specific activity at least 25% higher than the specific activity of Termamyl® at a temperature range of 25°C to 55°C and at a pH value in the range of 8 to 10, measured by the Phadebas® ⁇ -amylase activity assay and is obtained from an alkalophilic Bacillus species (such as the strains NCIB 12289, NCIB 12512, NCIB 12513 and DSM 935) comprising the following amino acid sequence in the N-terminal: His-His-Asn-Gly-Thr-Asn-Gly-Thr-Met-Met-Gln-Tyr- Phe-Glu-Trp-Tyr-Leu-Pro-Asn-Asp
  • Cellulases usable in, but not preferred, for the present invention include both bacterial or fungal cellulases.
  • Suitable cellulases are disclosed in U.S. Patent 4,435,307, Barbesgoard et al, issued March 6, 1984, which discloses fungal cellulase produced from Humicola insolens and Humicola strain DSM 1800 or a cellulase 212-producing fungus belonging to the genus Aeromonas, and cellulase extracted from the hepatopancreas of a marine mollusk (Dolabella Auricula Solander). Suitable cellulases are also disclosed in GB-A-2.075.028; GB-A-2.095.275 and DE-OS-2.247.832. CAREZYME® (Novo) is especially useful.
  • Suitable lipase enzymes for detergent use include those produced by microorganisms of the Pseudomonas group, such as Pseudomonas stutzeri ATCC 19.154, as disclosed in British Patent 1,372,034. See also lipases in Japanese Patent Application 53,20487, laid open to public inspection on February 24, 1978. This lipase is available from Amano Pharmaceutical Co. Ltd., Nagoya, Japan, under the trade name Lipase P "Amano,” hereinafter referred to as "Amano-P.” Other commercial lipases include Amano-CES, lipases ex Chromobacter viscosum, e.g. Chromobacter viscosum var.
  • lipolyticum NRRLB 3673 commercially available from Toyo Jozo Co., Tagata, Japan; and further Chromobacter viscosum lipases from U.S. Biochemical Corp., U.S.A. and Disoynth Co., The Netherlands, and lipases ex Pseudomonas gladioli.
  • the LIPOLASE® enzyme derived from Humicola lanuginosa and commercially available from Novo is a preferred lipase for use herein.
  • Another preferred lipase enzyme is the D96L variant of the native Humicola lanuginosa lipase, as described in WO 92/05249 and Research Disclosure No. 35944, March 10, 1994, both published by Novo.
  • lipolytic enzymes are less preferred than amylases and/or proteases for automatic dishwashing embodiments of the present invention.
  • Peroxidase enzymes can be used in combination with oxygen sources, e.g., percarbonate, perborate, persulfate, hydrogen peroxide, etc. They are typically used for "solution bleaching," i.e. to prevent transfer of dyes or pigments removed from substrates during wash operations to other substrates in the wash solution.
  • Peroxidase enzymes are known in the art, and include, for example, horseradish peroxidase, ligninase, and haloperoxidase such as chloro- and bromo-peroxidase.
  • Peroxidase-containing detergent compositions are disclosed, for example, in PCT International Application WO 89/099813, published October 19, 1989, by O. Kirk, assigned to Novo Industries A/S.
  • the present invention encompasses peroxidase- free automatic dishwashing composition embodiments.
  • Enzyme stabilization systems are also described, for example, in U.S. Patent 3,519,570.
  • Brightener Any optical brighteners or other brightening or whitening agents known in the art can be incorporated at levels typically from about 0.05%> to about 1.2%, by weight, into the detergent compositions herein.
  • Commercial optical brighteners which may be useful in the present invention can be classified into subgroups, which include, but are not necessarily limited to, derivatives of stilbene, pyrazoline, coumarin, carboxylic acid, methinecyanines, dibenzothiphene-5,5-dioxide, azoles, 5- and 6-membered-ring heterocycles, and other miscellaneous agents.
  • optical brighteners examples include those identified in U.S. Patent 4,790,856, issued to Wixon on December 13, 1988. These brighteners include the PHORWHITE series of brighteners from Verona.
  • Tinopal UNPA Tinopal CBS and Tinopal 5BM
  • Ciba-Geigy available from Ciba-Geigy
  • Artie White CC and Artie White CWD available from Hilton-Davis, located in Italy
  • the 2-(4-stryl-phenyl)-2H-napthol[l ,2-d]triazoles 4,4'-bis- (1 ,2,3-triazol-2-yl)-stil- benes
  • 4,4'-bis(stryl)bisphenyls and the aminocoumarins.
  • these brighteners include 4-methyl-7-diethyl- amino coumarin; l,2-bis(- venzimidazol-2-yl)ethylene; 1 ,3-diphenyl-phrazolines; 2,5-bis(benzoxazol-2- yl)thiophene; 2-stryl-napth-[l,2-d]oxazole; and 2-(stilbene-4-yl)-2H-naphtho- [1,2- djtriazole. See also U.S. Patent 3,646,015, issued February 29, 1972 to Hamilton. Anionic brighteners are preferred herein. Other additives
  • Usual ingredients can include one or more materials for assisting or enhancing cleaning performance, treatment of the substrate to be cleaned, or to modify the aesthetics of the composition.
  • Usual detersive adjuncts of detergent compositions include the ingredients set forth in U.S. Pat. No. 3,936,537, Baskerville et al.
  • Adjuncts which can also be included in detergent compositions employed in the present invention, in their conventional art-established levels for use (generally from 0%> to about 20% of the detergent ingredients, preferably from about 0.5% to about 10%)), include other active ingredients such as enzyme stabilizers, color speckles, anti-tarnish and/or anti-corrosion agents, dyes, fillers, optical brighteners, germicides, alkalinity sources, hydrotropes, anti-oxidants, enzyme stabilizing agents, perfumes, dyes, solubilizing agents, clay soil removal/anti- redeposition agents, carriers, processing aids, pigments, solvents for liquid formulations, fabric softeners, static control agents, solid fillers for bar compositions, etc.
  • active ingredients such as enzyme stabilizers, color speckles, anti-tarnish and/or anti-corrosion agents, dyes, fillers, optical brighteners, germicides, alkalinity sources, hydrotropes, anti-oxidants, enzyme stabilizing agents, perfumes, dyes, solubil
  • Dye transfer inhibiting agents including polyamine N-oxides such as polyvinylpyridine N-oxide can be used.
  • Dye-transfer-inhibiting agents are further illustrated by polyvinylpyrrolidone and copolymers of N-vinyl imidazole and N-vinyl pyrrolidone.
  • suds boosters such as the Ci o-Cjg alkanolamides can be incorporated into the compositions, typically at P/o-10% levels.
  • the C10-C14 monoethanol and diethanol amides illustrate a typical class of such suds boosters.
  • suds boosters with high sudsing adjunct surfactants such as the amine oxides, betaines and sultaines noted above is also advantageous.
  • soluble magnesium salts such as MgCl2, MgSO4, and the like, can be added at levels of, typically, 0.1%>-2%>, to provide additional suds and to enhance grease removal performance.
  • detersive ingredients employed in the present compositions optionally can be further stabilized by absorbing said ingredients onto a porous hydrophobic substrate, then coating said substrate with a hydrophobic coating.
  • the detersive ingredient is admixed with a surfactant before being absorbed into the porous substrate.
  • the detersive ingredient is released from the substrate into the aqueous washing liquor, where it performs its intended detersive function.
  • a porous hydrophobic silica (trademark SIPERNAT D10, DeGussa) is admixed with a proteolytic enzyme solution containing 3%-5% of Cj3_i5 ethoxylated alcohol (EO 7) nonionic surfactant.
  • the enzyme/surfactant solution is 2.5 X the weight of silica.
  • the resulting powder is dispersed with stirring in silicone oil (various silicone oil viscosities in the range of 500-12,500 can be used).
  • silicone oil various silicone oil viscosities in the range of 500-12,500 can be used.
  • the resulting silicone oil dispersion is emulsified or otherwise added to the final detergent matrix.
  • ingredients such as the aforementioned enzymes, bleaches, bleach activators, bleach catalysts, photoactivators, dyes, fluorescers, fabric conditioners and hydrolyzable surfactants can be "protected” for use in detergents, including liquid laundry detergent compositions.
  • detergents including liquid laundry detergent compositions.
  • compositions of the present invention can be in any of the conventional forms. This includes, but is not limited to, solids, bars, powders, granules, both high bulk density 550g/l or higher and the so-called "fluffy" granules with a bulk density of 400 g/1 or less, tablets, liquids, both aqueous and non-aqueous, liquid-gels and flakes.
  • Liquid Compositions include, but is not limited to, solids, bars, powders, granules, both high bulk density 550g/l or higher and the so-called "fluffy" granules with a bulk density of 400 g/1 or less, tablets, liquids, both aqueous and non-aqueous, liquid-gels and flakes.
  • the present invention can be formulated as a liquid including the aforementioned ingredients.
  • Liquid compositions including gels, typically contain some water and other fluids as carriers.
  • Low molecular weight primary or secondary alcohols exemplified by methanol, ethanol, propanol, and isopropanol are suitable.
  • Monohydric alcohols are preferred for solubilizing surfactant, but polyols such as those containing from 2 to about 6 carbon atoms and from 2 to about 6 hydroxy groups (e.g., 1,3-propanediol, ethylene glycol, glycerine, and 1 ,2-propanediol) can also be used.
  • the compositions may contain from 5%> to 90%>, typically 10% to 50% of such carriers.
  • Liquid compositions according to the present invention are formulated acidic to deliver an in-use alkaline pH.
  • Formulation pH is generally from about 2 to about 5 and preferably from about 2.5 to about 4.5.
  • In-use pH is generally from about 7 to about 9.5, preferably from about 7.5 to about 8.5.
  • the use of lower formulation pH provides for more stability of the diacyl peroxides activator in solution.
  • the source of hydrogen peroxide if any, is preferably, hydrogen peroxide itself.
  • detersive ingredients employed in the compositions of the present invention optionally can be further stabilized by absorbing the ingredients onto a porous hydrophobic substrate, then coating the substrate with a hydrophobic coating.
  • the detersive ingredient is admixed with a surfactant before being adsorbed into the aqueous washing liquor, where it performs its intended detersive function.
  • a porous hydrophobic silica a porous hydrophobic silica
  • ingredients such as the aforementioned enzymes, bleaches, bleach activators, bleach catalysts, photoactivators, dyes, fluorescers, fabric conditioners and hydrolyzable surfactants can be "protected” for use in detergents, including liquid laundry detergent compositions.
  • high density i.e., greater than about 550, preferably greater than about 650, grams/liter or "g/1"
  • high solubility, free-flowing, granular detergent compositions according to the present invention.
  • Current commercial practice in the field employs spray-drying towers to manufacture granular laundry detergents which often have a density less than about 500 g/1.
  • an aqueous slurry of various heat-stable ingredients in the final detergent composition are formed into homogeneous granules by passage through a spray-drying tower, using conventional techniques, at temperatures of about 175°C to about 225°C.
  • additional process steps as described hereinafter must be used to obtain the level of density (i.e., > 650 g/1) required by modern compact, low dosage detergent products.
  • spray-dried granules from a tower can be densified further by loading a liquid such as water or a nonionic surfactant into the pores of the granules and/or subjecting them to one or more high speed mixer/densifiers.
  • a suitable high speed mixer/densifier for this process is a device marketed under the tradename "L ⁇ dige CB 30" or "L ⁇ dige CB 30 Recycler” which comprises a static cylindrical mixing drum having a central rotating shaft with mixing/cutting blades mounted thereon.
  • the ingredients for the detergent composition are introduced into the drum and the shaft/blade assembly is rotated at speeds in the range of 100-2500 rpm to provide thorough mixing/densification.
  • the preferred residence time in the high speed mixer/densifier is from about 1 to 60 seconds.
  • Other such apparatus includes the devices marketed under the tradename “Shugi Granulator” and under the tradename “Drais K-TTP 80).
  • Another process step which can be used to density further spray-dried granules involves grinding and agglomerating or deforming the spray-dried granules in a moderate speed mixer/densifier so as to obtain particles having lower intraparticle porosity.
  • Equipment such as that marketed under the tradename "L ⁇ dige KM" (Series 300 or 600) or “L ⁇ dige Ploughshare” mixer/densifiers are suitable for this process step.
  • Such equipment is typically operated at 40-160 rpm.
  • the residence time of the detergent ingredients in the moderate speed mixer/densifier is from about 0.1 to 12 minutes conveniently measured by dividing the steady state mixer/densifier weight by the throughput (e.g., Kg/hr).
  • Other useful equipment includes the device which is available under the tradename "Drais K-T 160".
  • This process step which employs a moderate speed mixer/densifier (e.g. L ⁇ dige KM) can be used by itself or sequentially with the aforementioned high speed mixer/densifier (e.g. L ⁇ dige CB) to achieve the desired density.
  • Other types of granules manufacturing apparatus useful herein include the apparatus disclosed in U.S. Patent 2,306,898, to G. L.
  • Patent 5,133,924, issued July 28, 1992 granules are brought into a deformable state prior to densification
  • Delwel et al U.S. Patent 4,637,891, issued January 20, 1987 (granulating spray- dried granules with a liquid binder and aluminosilicate); Kruse et al, U.S. Patent 4,726,908, issued February 23, 1988 (granulating spray-dried granules with a liquid binder and aluminosilicate); and, Bortolotti et al, U.S. Patent 5,160,657, issued November 3, 1992 (coating densified granules with a liquid binder and aluminosilicate).
  • the formulator can eliminate the spray-drying step by feeding, in either a continuous or batch mode, starting detergent ingredients directly into mixing/densifying equipment that is commercially available.
  • One particularly preferred embodiment involves charging a surfactant paste and an anhydrous builder material into a high speed mixer/densifier (e.g. L ⁇ dige CB) followed by a moderate speed mixer/densifier (e.g. L ⁇ dige KM) to form high density detergent agglomerates.
  • a high speed mixer/densifier e.g. L ⁇ dige CB
  • a moderate speed mixer/densifier e.g. L ⁇ dige KM
  • the liquid/solids ratio of the starting detergent ingredients in such a process can be selected to obtain high density agglomerates that are more free flowing and crisp.
  • the process may include one or more recycle streams of undersized particles produced by the process which are fed back to the mixer/densifiers for further agglomeration or build-up.
  • the oversized particles produced by this process can be sent to grinding apparatus and then fed back to the mixing/densifying equipment.
  • These additional recycle process steps facilitate build-up agglomeration of the starting detergent ingredients resulting in a finished composition having a uniform distribution of the desired particle size (400-700 microns) and density (> 550 g/1). See Capeci et al, U.S. Patent 5,516,448, issued May 14, 1996 and Capeci et al, U.S. Patent 5,489,392, issued February 6, 1996.
  • the high density detergent composition of the invention can be produced using a fluidized bed mixer.
  • the various ingredients of the finished composition are combined in an aqueous slurry (typically 80%) solids content) and sprayed into a fluidized bed to provide the finished detergent granules.
  • this process can optionally include the step of mixing the slurry using the aforementioned L ⁇ dige CB mixer/densifier or a "Flexomix 160" mixer/densifier, available from Shugi. Fluidized bed or moving beds of the type available under the tradename "Escher Wyss" can be used in such processes.
  • Another suitable process which can be used herein involves feeding a liquid acid precursor of an anionic surfactant, an alkaline inorganic material (e.g. sodium carbonate) and optionally other detergent ingredients into a high speed mixer/densifier (residence time 5-30 seconds) so as to form agglomerates containing a partially or totally neutralized anionic surfactant salt and the other starting detergent ingredients.
  • a high speed mixer/densifier e.g. L ⁇ dige KM
  • a moderate speed mixer/densifier e.g. L ⁇ dige KM
  • high density detergent compositions according to the invention can be produced by blending conventional or densified spray-dried detergent granules with detergent agglomerates in various proportions (e.g. a 60:40 weight ratio of granules to agglomerates) produced by one or a combination of the processes discussed herein.
  • Additional adjunct ingredients such as enzymes, perfumes, brighteners and the like can be sprayed or admixed with the agglomerates, granules or mixtures thereof produced by the processes discussed herein.
  • Another process for the manufacture of granules containing the novel bleach activator comprises the steps of:
  • the mixing step (i) is carried out using any conventional powder/liquid mixer, e.g. a Loedige KM mixer.
  • the extruding step (ii) can be achieved using any conventional extruder which can be axial, radial or more preferably dome-type, e.g. Fuji Paudal Model DGL-1, most preferably having a die with O.lmm orifices and extruded at pressures of about 20 bar.
  • Step (iii) is preferably carried out using a rotating disc spheroniser such as a Fuji Paudal QJ-1000 where the extrudates are broken down into short lengths and formed into substantially spherical particles.
  • the extrudates may then be dried in a vibrating fluid bed drier, e.g. Niro, to result in crisp, free-flowing particles with a particle size range of from 0.25mm to 20mm and a Heubach dust measurement of less than 1 OOmg/g.
  • a vibrating fluid bed drier e.g. Niro
  • the optional coating step (iv) could involve materials such as film forming polymers or preferably a liquid fixative, e.g. nonionic surfactant and an inert powder such as Zeolite A. See WO9800504, published January 8, 1998 and WO 97277280, published July 31, 1997. Granular Compositions
  • compositions of the present invention are ideally suited for use in laundry applications and automatic dishwashing compositions.
  • Bleach additive compositions are intended to be employed in conjunction with a source of hydrogen peroxide such as a bleaching composition or a bleaching composition including a detergent, e.g. TIDE® WITH BLEACH.
  • the present invention includes a method for laundering a soiled fabric. The method includes contacting a fabric to be laundered with an aqueous laundry liquor. The fabric may comprise most any fabric capable of being laundered in normal consumer use conditions.
  • the laundry liquor includes the added bleach additive or bleaching composition containing a diacyl peroxides activator as fully described above.
  • the laundry liquor may also include any of the above described additives to the compositions such as hydrogen peroxide source, detersive surfactants, chelates, and detersive enzymes.
  • the solution preferably has a pH of from about 7 to about 9.5.
  • the compositions are preferably employed at concentrations of at least about 50 ppm and typically from about 1,000 to about 10,000 ppm in solution.
  • the water temperatures preferably range from about 25°C to about 50°C.
  • the water to fabric ratio is preferably from about 1 : 1 to about 15:1
  • the dishwashing liquor includes the added bleach additive or bleaching composition containing a diacyl peroxides activator as fully described above.
  • the dishwashing liquor may also include any of the above described additives to the compositions such as hydrogen peroxide source, detersive surfactants, chelates, and detersive enzymes.
  • the solution preferably has a pH of from about 7 to about 9.5.
  • the compositions are preferably employed at concentrations of at least about 50 ppm and typically from about 1,000 to about 10,000 ppm in solution.
  • the water temperatures preferably range from about 25°C to about 50°C.
  • compositions are used as bleach boosting additive (to be used in ADDITION to a bleach OR non-bleach detergent such as TIDE®).
  • the additive is used at 1000 ppm.
  • EXAMPLE 5 This Example illustrates cleaning compositions having bleach additive form, more particularly, liquid bleach additive compositions without a hydrogen peroxide source in accordance with the invention.
  • compositions are used as bleach boosting additive (to be used in ADDITION to a bleach detergent such as TIDE® WITH BLEACH).
  • the additive is used at 1000 ppm.
  • Bleaching compositions having the form of granular laundry detergents are exemplified by the following formulations.
  • any of the above compositions is used to launder fabrics under mildly alkaline conditions (pH 7 - 8).
  • the pH can be adjusted by altering the proportion of acid to Na- salt form of alkylbenzenesulfonate.
  • EXAMPLE 7 A granular automatic dishwashing detergent composition comprising the following.
  • Pentamaineacetatocobalt (III) nitrate may be replaced MnTACN.
  • EXAMPLE 8 A granular automatic dishwashing detergent composition comprising the following.
  • Pentamaineacetatocobalt (III) nitrate may be replaced MnTACN.
  • amylase is selected from: Termamyl®, Fungamyl®; Duramyl®; BAN®, and the amylases as described in WO95/26397 and in co-pending application by
  • protease is selected from: Savinase®; Maxatase®; Maxacal®;

Abstract

The present invention relates to novel diacyl peroxides having formula selected from the group consisting of: wherein each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group and compositions containing the activators, and more particularly to bleach and laundry compositions containing same.

Description

NOVEL DIACYL PEROXIDES AND COMPOSITIONS CONTAINING SAME
TECHNICAL FIELD The present invention relates to novel diacyl peroxides and compositions containing the activators, and more particularly to bleach and laundry compositions containing same.
BACKGROUND OF THE INVENTION
The formulation of bleaching compositions which effectively remove a wide variety of soils and stains from fabrics under wide-ranging usage conditions remains a considerable challenge to the laundry detergent industry. Challenges are also faced by the formulator of automatic dishwashing detergent compositions (ADD's), which are expected to efficiently cleanse and sanitize dishware, often under heavy soil loads. The challenges associated with the formulation of truly effective cleaning and bleaching compositions have been increased by legislation which limits the use of effective ingredients such as phosphate builders in many regions of the world.
Most conventional cleaning compositions contain mixtures of various detersive surfactants to remove a wide variety of soils and stains from surfaces. In addition, various detersive enzymes, soil suspending agents, non-phosphorus builders, optical brighteners, and the like may be added to boost overall cleaning performance. Many fully-formulated cleaning compositions contain oxygen bleach, which can be a perborate or percarbonate compound. While quite effective at high temperatures, perborates and percarbonates lose much of their bleaching function at the low to moderate temperatures increasingly favored in consumer product use. Accordingly, various bleach activators such as tetraacetylethylenediamine (TAED) and nonanoyloxybenzenesulfonate (NOBS) have been developed to potentiate the bleaching action of perborate and percarbonate across a wide temperature range. NOBS is particularly effective on "dingy" fabrics.
A limitation with activators such as the widely commercialized TAED is that it is effective on hydrophilic soils but is unsatisfactory on hydrophobic soils. While NOBS remains a highly preferred bleach activator, alternative sources of bleaching are desired.
The search, therefore, continues for more effective activator materials, especially for use in mildly alkaline washing liquors or with decreased levels of perborate or other sources of hydrogen peroxide. Improved activator materials should be safe, effective, and will preferably be designed to interact with troublesome soils and stains. Various activators have been described in the literature. Many are esoteric and expensive. This need remains, to find a bleach activator which is effective on all soils, can operate in all conditions and is cost effective.
BACKGROUND ART U.S. Patents 5,438,147 , 5,061,807, European Patents 0 325 288 Al, 0 325 289
Al, 0 366 041 A2, German Patent Application DE 3 823 172 A2 and Japanese Patent Application JP 4-28799 all disclose various imidopercarboxylic acid bleach activators. U.S. Patent 5,132,431 discloses a process for the continuos preparation of imidoperoxycarboxylic acids. European Patent 0 484 095 A2 discloses imidoperoxycarboxylic acids in detergent compositions. U.S. Patent 5,419,846 discloses imidoperoxycarboxylic acids encapsulated in granules. European Patent 0 435 379 A2 discloses suspended compositions containing imidoperoxycarboxylic acids.
SUMMARY OF THE INVENTION It has now been found that certain novel bleach activators are effective in removing soils and stains from fabrics and hard surfaces such as dishes. The activators are designed to function over a wide range of washing or soaking temperatures and are compatible with rubber surfaces, such as those of sump hoses used in some European front-loading washing machines. In short, detergent compositions herein provide a substantial advantage over those known in the art, as will be seen from the disclosures hereinafter.
In accordance with a first aspect of the present invention, novel diacyl peroxides are provided. These novel compounds include those according to the formula:
(i)
Figure imgf000004_0001
(ϋ)
Figure imgf000005_0001
; and
(iii)
O O O O
I I I I I I I I
E-C-NH— X-C— OO— C-X-NH-C-E
wherein each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group.
In accordance with the second aspect of this invention, detergent compositions are provided incorporating the novel diacyl peroxides as bleach activators. A detergent composition, comprising a compound selected from the group consisting of: (i)
Figure imgf000005_0002
(ii)
Figure imgf000005_0003
(iii)
O O O O
I I I I II I I
E-C-NH-X-C— OO— C-X-NH-C-E. and
(iv) mixtures thereof; wherein each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group
In accordance with the third aspect of this invention bleach additive compositions are provided incorporating the novel diacyl peroxides as bleach activators. A bleach additive composition, comprising a compound selected from the group consisting of:
(i)
Figure imgf000007_0001
(ii)
Figure imgf000007_0002
(iϋ)
O O O O
I I I I I I I I
E-C-NH-X— C— OO— C— X-NH-C- E. and
(iv) mixtures thereof; wherein each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group
In accordance with the fourth aspect of this invention bleach compositions are provided incorporating the novel diacyl peroxides as bleach activators. A bleach composition, comprising a compound selected from the group consisting of:
(i)
Figure imgf000007_0003
(ii)
Figure imgf000008_0001
(iϋ)
O O O O
I I II II I I
E-C-NH-X-C— OO— C-X-NH-C-E. d
(iv) mixtures thereof; wherein each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group
In accordance with the fifth aspect of this invention a method for cleaning soiled fabrics are provided incorporating the novel diacyl peroxides as bleach activators. A method for cleaning soiled fabrics, comprising a step of contacting said fabrics with an aqueous wash bath comprising a compound selected from the group consisting of:
(i)
Figure imgf000008_0002
(ϋ)
Figure imgf000008_0003
(iϋ)
O O O O
E-C-NH-X-C— OO— C-X-NH-C-E. and
(iv) mixtures thereof; wherein each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group Accordingly, it is an aspect of the present invention to provide novel diacyl peroxides. It is another aspect of the present invention to provide bleach additive, bleach and detergent compositions including the diacyl peroxides. It is a further aspect of the invention to provide a method of cleaning soiled fabrics which use the diacyl peroxides. These, and other, aspect, features and advantages will be clear from the following detailed description and the appended claims.
All percentages, ratios and proportions herein are on a weight basis unless otherwise indicated. All documents cited herein are hereby incorporated by reference. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
In accordance with a first aspect of the present invention, novel diacyl peroxides are provided. These novel compounds include those according to the formula:
O O O r
A N-X— C II— OO— C II— X — N / \ A V
O O
(i)
Figure imgf000009_0001
(ϋ) and
O O O O
I I I I I I I I
E-C-NH-X-C— OO— C-X-NH-C-E (iϋ)
Each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group, and each E, A and X can be the same or different. That is, E and X or A and X can be selected in such a fashion as to produce molecules which are symmetric or asymmetric across any axis. It is preferred that A, E and X are electrically neutral, that is, they are not charged and do not contain any charged moieties. It is preferred that at least one of A, E and X is a substituted or unsubstituted hydrocarbyl group comprising about 4 to about 20 carbon atoms. It is especially preferred that X is selected from substituted or unsubstituted linear or branched C1 -C20 alkyl, substituted or unsubstituted linear or branched C2-C20 alkylene. It is even more preferred that X is selected from linear or branched C1 -C12 alkyl or linear or branched C2-C12 alkylene. It is most preferred that X is a branched or linear Cj-Cg alkyl, branched or linear C2-Cg alkylene, most preferably linear C1 -C5 alkyl. A is preferably selected from:
Rl
Figure imgf000010_0001
More preferably A is selected from:
Figure imgf000010_0002
wherein n denotes the number 0, 1 , 2 or 3, preferably n is 0 or 1.
Rl is selected from the group consisting of hydrogen, chloride, bromide, iodide, substituted or unsubstituted branched or linear C1-C20 alkyl, substituted or unsubstituted branched or linear C2-C20 alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted alkylaryl. Rl is preferably hydrogen, chloride, substituted or unsubstituted branched or linear Ci -Cjg alkyl, substituted or unsubstituted branched or linear C2-Cι g alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted alkylaryl. More preferably, R^ is hydrogen, unsubstituted branched or linear C1 -C1 g alkyl, unsubstituted branched or linear C2- C\ alkenyl, substituted or unsubstituted phenyl, substituted or unsubstituted napthyl, substituted or unsubstituted alkylphenyl substituted or unsubstituted alkylnapthyl.
R2 is selected from the group consisting of hydrogen, chloride, bromide, iodide, substituted or unsubstituted branched or linear C1 -C20 alkyl, substituted or unsubstituted branched or linear C2-C20 alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted alkylaryl. R^ is preferably hydrogen, chloride, substituted or unsubstituted branched or linear Cj-Ci g alkyl, substituted or unsubstituted branched or linear C2-Cι g alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted alkylaryl. More preferably, R-^ is hydrogen, unsubstituted branched or linear C^-Cjg alkyl, unsubstituted branched or linear C2- Cj6 alkenyl, substituted or unsubstituted phenyl, substituted or unsubstituted napthyl, substituted or unsubstituted alkylphenyl and substituted or unsubstituted alkylnapthyl. It is further preferred that one of R^ and R^ is hydrogen or unsubstituted branched or linear Cj-C alkyl and the other is either an unsubstituted branched or linear Cj-Ci g alkyl or an unsubstituted branched or linear C2-C}g alkenyl. RJ and R^ are independently selected from hydrogen and Cj -Cg substituted or unsubstituted branched or linear alkyl. Preferably R^ and R^ are independently selected from hydrogen and C1 -C3 substituted or unsubstituted branched or linear alkyl.
E is an substituted or unsubstituted, branched or linear hydrocarbyl group, and each E can be the same or different. That is, E can be selected in such a fashion as to produce molecules which are symmetric or asymmetric across any axis. Preferably E is selected from the group consisting of substituted or unsubstituted, branched or linear C1-C20 alkyl, substituted or unsubstituted, branched or linear C2- C20 alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted, branched or linear alkylaryl. It is even more preferred that each E has at least 6 carbon atoms. Preparation of the bleach activator:
The bleach activators of the present application can be made via any of the well known synthesis methods. Bleach activators of formulas (i) and (ii) can be made by either reacting the corresponding acyl chloride with sodium peroxide or hydrogen peroxide. Alternatively, the acid anhydride may be used in place of the acyl chloride. To form unsymetrical compounds the acyl chloride or acyl anhydride is reacted with a peroxycarboxylic acid of a different alkyl moiety than the acyl chloride and acyl anhydride. These and other alternative synthesis methods are found in R. Hiatt in Organic Peroxides, (Ed. Dr. D. Swern), Vol. II, Wiley-Interscience, New York- London, 1970; pp. 779-930 and G. Bouillon et al., The Chemistry of Peroxides, (Ed. Saul Patai), John Wiley & sons, Chichester-New York-Brisbane-Toronto-Singapore, 1983; pp. 279-309, both of which are incorporated herein by reference. Alternative preparations of the bleach activators of formulas (i) and (ii) can be found in European patent applications 484,095, 325,289 and 325,288, all of which are incorporated herein by reference. Synthesis Examples: Example 1 Di-ω-Phthalimidoperoxybutanoic acid ω-Phthalimidobutanoyl chloride (25.2g, 0.1 mole) is dissolved in 175ml ether and the mixture cooled to 0°C. Hydrogen peroxide (4.25 g of 60% concentration, 0.075 mole) is added to the reaction flask, followed by dropwise addition of pyridine (9.5g, 0.12mole), while the temperature is maintained at 0-5°C. The diacyl peroxide precipitates as it forms. After the pyridine is completely added, the ice bath is removed and stirring of the slurry is continued for one hour. A homogenous solution is obtained by adding ether, which has been previously cooled to 0-2°C, at room temperature. The ether solution is washed with dilute hydrochloric acid, 5% potassium bicarbonate, followed then by water and is then dried over anhydrous sodium sulfate. The desired product is prepared in 98% yield. Example 2 ω-[2-Dodecylsuccinimido]peroxyhexanoic acid
As per example 1 above but with replacement of ω-[2- dodecylsuccinimidohexanoyl chloride for ω-Phthalimidobutanoyl chloride.
BLEACH. BLEACH ADDITIVE AND DETERGENT COMPOSITIONS The present invention also relates to bleach additive, bleaching and detergent compositions containing the diacyl peroxides compounds as bleach activators. The amount of bleach activator which can be present in the composition of the present invention is from about 0.1%o to about 99.9%, preferably about 1% to about 95%), more preferably about 1%> to about 80%. The amount of bleach activator is dependent upon many factors including, the intended use of the composition, desired strength of the bleach activator and the other components present in the composition.
The bleach additive, bleaching and detergent compositions of the present invention can contain cleaning additives. These are any additives which are commonly used in bleaching, bleach additive and detergent compositions. These can be selected from, but not limited to, bleaches, surfactants, builders, enzymes and bleach catalysts. It would be readily apparent to one of ordinary skill in the art what cleaning additives are suitable for inclusion into the compositions. The list provided herein is by no means exhaustive and should be only taken as examples of suitable additives. It will also be readily apparent to one of ordinary skill in the art to only use those additives which are compatible with the diacyl peroxides and other components in the composition, for example, bleach. Bleaches
Compositions according to the present invention may also include a source of hydrogen peroxide. A source of hydrogen peroxide herein is any convenient compound or mixture which under consumer use conditions provides an effective amount of hydrogen peroxide. Levels may vary widely and are typically from about 0.1% to about 70%), more typically from about 0.2% to about 40% and even more typically from about 0.5% to about 25%, by weight of the compositions herein.
The source of hydrogen peroxide used herein can be any convenient source, including hydrogen peroxide itself. For example, perborate, e.g., sodium perborate (any hydrate but preferably the mono- or tetra-hydrate), sodium carbonate peroxyhydrate or equivalent percarbonate salts, sodium pyrophosphate peroxyhydrate, urea peroxyhydrate, or sodium peroxide can be used herein. Mixtures of any convenient hydrogen peroxide sources can also be used. Organic sources of hydrogen peroxide, such as diacyl peroxides, can also be used. These are extensively illustrated in Kirk Othmer, Encyclopedia of Chemical Technology, Vol. 17, John Wiley and Sons, 1982 at pages 27-90 and especially at pages 63-72, all incorporated herein by reference. Preferred is dibenzoyl peroxide.
A preferred percarbonate bleach comprises dry particles having an average particle size in the range from about 500 micrometers to about 1,000 micrometers, not more than about 10% by weight of said particles being smaller than about 200 micrometers and not more than about 10%> by weight of said particles being larger than about 1,250 micrometers. Optionally, the percarbonate can be coated with silicate, borate or water-soluble surfactants. Percarbonate is available from various commercial sources such as FMC, Solvay and Tokai Denka. The source of hydrogen peroxide and diacyl peroxides activator are typically at a ratio of from about 3:1 to about 20:1. as expressed on a basis of peroxide: activator in units of moles H2O2 delivered by the hydrogen peroxide source to moles bleach activator.
Fully-formulated bleach additive and bleaching compositions, particularly those for use in laundry and automatic dishwashing, typically will also comprise other adjunct ingredients to improve or modify performance. Bleach catalysts
If desired, the compositions can contain a bleach catalyst. Preferred are manganese and cobalt-containing bleach catalysts.
One type of metal-containing bleach catalyst is a catalyst system comprising a transition metal cation of defined bleach catalytic activity, such as copper, iron, titanium, ruthenium tungsten, molybdenum, or manganese cations, an auxiliary metal cation having little or no bleach catalytic activity, such as zinc or aluminum cations, and a sequestrate having defined stability constants for the catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic acid, ethylenediaminetetra (methylenephosphonic acid) and water-soluble salts thereof. Such catalysts are disclosed in U.S. Pat. 4,430,243. Other types of bleach catalysts include the manganese-based complexes disclosed in U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Preferred examples of theses catalysts include Mn^2(u"0)3(l,4,7-trimethyl-l,4,7-triazacyclononane)2- (PF6)2 ("MnTACN"), Mnπι 2(u-O) i (u-OAc) ( 1 ,4,7-trimethyl- 1 ,4,7-triazacyclono- nane)2-(C104)2, MnIV 4(u-O)6(l,4,7-triazacyclononane)4-(ClO4)2, Mn ιMnIV 4(u- O)ι(u-OAc)2(l,4,7-trimethyl-l,4,7-triazacyclononane)2-(Clθ4)3, and mixtures thereof. See also European patent application publication no. 549,272. Other ligands suitable for use herein include l,5,9-trimethyl-l,5,9-triazacyclododecane, 2- methyl-l,4,7-triazacyclononane, 2-methyl-l,4,7-triazacyclononane, and mixtures thereof. The bleach catalysts useful in automatic dishwashing compositions and concentrated powder detergent compositions may also be selected as appropriate for the present invention. For examples of other suitable bleach catalysts herein see U.S. Pat. 4,246,612, U.S. Pat. 5,227,084 and WO 95/34628, December 21, 1995, the latter relating to particular types of iron catalyst. See also U.S. Pat. 5,194,416 which teaches mononuclear manganese (IV) complexes such as Mn(l,4,7-trimethyl-l,4,7-triazacyclononane(OCH3)3_(PF6).
Still another type of bleach catalyst, as disclosed in U.S. Pat. 5,114,606, is a water-soluble complex of manganese (II), (III), and/or (IV) with a ligand which is a non-carboxylate polyhydroxy compound having at least three consecutive C-OH groups. Preferred ligands include sorbitol, iditol, dulsitol, mannitol, xylitol, arabitol, adonitol, meso-erythritol, meso-inositol, lactose, and mixtures thereof.
U.S. Pat. 5,114,611 teaches another useful bleach catalyst comprising a complex of transition metals, including Mn, Co, Fe, or Cu, with an non-(macro)- cyclic ligand. Preferred ligands include pyridine, pyridazine, pyrimidine, pyrazine, imidazole, pyrazole, and triazole rings. Optionally, said rings may be substituted with substituents such as alkyl, aryl, alkoxy, halide, and nitro. Particularly preferred is the ligand 2,2'-bispyridylamine. Preferred bleach catalysts include Co-, Cu-, Mn-, or Fe- bispyridylmethane and bispyridylamine complexes. Highly preferred catalysts include Co(2,2'-bispyridylamine)Cl2, Di(isothiocyanato)bispyridylamine- cobalt (II), trisdipyridylamine-cobalt(II) perchlorate, Co(2,2- bispyridylamine)2θ2Clθ4, Bis-(2,2'-bispyridylamine) copper(II) perchlorate, tris(di-2-pyridylamine) iron(II) perchlorate, and mixtures thereof. Other bleach catalyst examples include Mn gluconate, Mn(CF3SO3)2, Co(NH3)5Cl, and the binuclear Mn complexed with tetra-N-dentate and bi-N- dentate ligands, including N4MnIH(u-O)2MnI N4)+and [Bipy2Mn^(u- O)2MnIvbipy2]-(Clθ4)3. Particularly preferred manganese catalyst for use herein are bridged cyclo
Mn catalysts those which are fully disclosed in copending patent applications PCT applications PCT/IB98/00298 (Attorney Docket No. 6527X), PCT/IB98/00299 (Attorney Docket No. 6537), PCT/IB98/00300 (Attorney Docket No. 6525XL&), and PCT/IB98/00302 (Attorney Docket No. 6524L#). Other bleach catalysts are described, for example, in European patent application, publication no. 408,131 (cobalt complex catalysts), European patent applications, publication nos. 384,503, and 306,089 (metallo-porphyrin catalysts), U.S. 4,728,455 (manganese/multidentate ligand catalyst), U.S. 4,711,748 and European patent application, publication no. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845 (aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,373 (manganese/ligand catalyst), U.S. 4,119,557 (ferric complex catalyst), German Pat. specification 2,054,019 (cobalt chelant catalyst) Canadian 866,191 (transition metal-containing salts), U.S. 4,430,243 (chelants with manganese cations and non-catalytic metal cations), and U.S. 4,728,455 (manganese gluconate catalysts).
Preferred are cobalt (III) catalysts having the formula: Co[(NH3)nM'mB'bT'tQqPp] Yy wherein cobalt is in the +3 oxidation state; n is an integer from 0 to 5 (preferably 4 or 5; most preferably 5); M' represents a monodentate ligand; m is an integer from 0 to 5 (preferably 1 or 2; most preferably 1); B' represents a bidentate ligand; b is an integer from 0 to 2; T' represents a tridentate ligand; t is 0 or 1 ; Q is a tetradentate ligand; q is 0 or 1 ; P is a pentadentate ligand; p is 0 or 1 ; and n + m + 2b + 3t + 4q + 5p = 6; Y is one or more appropriately selected counteranions present in a number y, where y is an integer from 1 to 3 (preferably 2 to 3; most preferably 2 when Y is a -1 charged anion), to obtain a charge-balanced salt, preferred Y are selected from the group consisting of chloride, nitrate, nitrite, sulfate, citrate, acetate, carbonate, and combinations thereof; and wherein further at least one of the coordination sites attached to the cobalt is labile under automatic dishwashing use conditions and the remaining coordination sites stabilize the cobalt under automatic dishwashing conditions such that the reduction potential for cobalt (III) to cobalt (II) under alkaline conditions is less than about 0.4 volts (preferably less than about 0.2 volts) versus a normal hydrogen electrode. Some preferred catalysts are the chloride salts having the formula [Co(NH3)5Cl] Yy, and especially [Co(NH3)5Cl]Cl .
More preferred are the present invention compositions which utilize cobalt (III) bleach catalysts having the formula: [Co(NH3)n(M)m(B)b] Ty wherein cobalt is in the +3 oxidation state; n is 4 or 5 (preferably 5); M is one or more ligands coordinated to the cobalt by one site; m is 0, 1 or 2 (preferably 1); B is a ligand coordinated to the cobalt by two sites; b is 0 or 1 (preferably 0), and when b=0, then m+n = 6, and when b=T, then m=0 and n=4; and T is one or more appropriately selected counteranions present in a number y, where y is an integer to obtain a charge-balanced salt (preferably y is 1 to 3; most preferably 2 when T is a -1 charged anion); and wherein further said catalyst has a base hydrolysis rate constant of less than 0.23 M~* s"i (25°C). As fully disclosed in U.S. Patent application 5,559,261 and copending patent applications U.S. Serial Nos. 08/491 ,185 (P&G & Case 5726), 08/491,462 (P&G Case 5727) and 08/491/,238 (P&G Case 5728) all filed on June 16, 1995, incorporated herein by reference.
As a practical matter, and not by way of limitation, the cleaning compositions and cleaning processes herein can be adjusted to provide on the order of at least one part per hundred million of the active bleach catalyst species in the aqueous washing medium, and will preferably provide from about 0.01 ppm to about 25 ppm, more preferably from about 0.05 ppm to about 10 ppm, and most preferably from about 0.1 ppm to about 5 ppm, of the bleach catalyst species in the wash liquor. In order to obtain such levels in the wash liquor of an automatic dishwashing process, typical automatic dishwashing compositions herein will comprise from about 0.0005% to about 0.2%, more preferably from about 0.004% to about 0.08%, of bleach catalyst by weight of the cleaning compositions. Conventional Bleach Activators
Compositions of the present invention may also include, in addition to the diacyl peroxides activators, a conventional bleach activator. "Conventional bleach activators" herein are any bleach activators which do not respect the above-identified provisions in defining the diacyl peroxides activators herein. Levels of bleach activators herein may vary widely, e.g., from about 0.1 %> to about 90%, by weight of the composition, although lower levels, e.g., from about 0.1 % to about 30%), or from about 0.1%) to about 20%) by weight of the composition are more typically used. Preferred hydrophilic bleach activators include N,N,N'N'-tetraacetyl ethylene diamine (TAED) or any of its close relatives including the triacetyl or other unsymmetrical derivatives. TAED and the acetylated carbohydrates such as glucose pentaacetate and tetraacetyl xylose are preferred hydrophilic bleach activators.
Depending on the application, acetyl triethyl citrate, a liquid, also has some utility, as does phenyl benzoate.
Preferred hydrophobic bleach activators include sodium nonanoyloxybenzene sulfonate (NOBS or SNOBS), substituted amide types described in detail hereinafter, such as activators related to NAPAA, and activators related to certain imidoperacid bleaches, for example as described in U.S. Patent 5.061,807, issued
October 29, 1991 and assigned to Hoechst Aktiengesellschaft of Frankfurt,
Germany. Other suitable bleach activators include sodium-4-benzoyloxy benzene sulfonate (SBOBS); sodium- l-methyl-2-benzoyloxy benzene-4-sulphonate; sodium-4-methyl-3-benzoyloxy benzoate (SPCC); trimethyl ammonium toluyloxy-benzene sulfonate; or sodium 3,5.5-trimethyl hexanoyloxybenzene sulfonate (STHOBS). Highly preferred bleach activators useful herein are amide-substituted and have either of the formulae:
O O O O
II II II II
R1-C— N— R2-C— L, R1 — N— C— R2-C— L
I I
R5 R5 or mixtures thereof, wherein R is alkyl, aryl, or alkaryl containing from about 1 to about 14 carbon atoms including both hydrophilic types (short R*) and hydrophobic types (R1 is especially from 6, preferably about 8, to about 12), R is alkylene, arylene or alkarylene containing from about 1 to about 14 carbon atoms,
R is H, or an alkyl, aryl, or alkaryl containing from about 1 to about 10 carbon atoms, and L is a leaving group.
Preferred bleach activators also include those of the above general formula wherein L is selected from the group consisting of:
Figure imgf000017_0001
3 - + - + wherein R is as defined above and Y is -SO3 M or -CO2 M wherein M is as defined above.
Preferred examples of bleach activators of the above formulae include: (6-octanamidocaproyl)oxybenzenesulfonate,
(6-nonanamidocaproyl)oxybenzenesulfonate,
(6-decanamidocaproyl)oxybenzenesulfonate, and mixtures thereof. Other useful activators, disclosed in U.S. 4,966,723, are benzoxazin-type, such as a CβH4 ring to which is fused in the 1,2-positions a moiety — C(O)OC(R1)=N-. A highly preferred activator of the benzoxazin-type is:
Figure imgf000018_0001
Acyl lactam activators are very useful herein, especially the acyl caprolactams (see for example WO 94-28102 A) and acyl valerolactams (see U.S. 5.503,639) of the formulae:
Figure imgf000018_0002
wherein R° is H, alkyl, aryl, alkoxyaryl, an alkaryl group containing from 1 to about 12 carbon atoms, or substituted phenyl containing from about 6 to about 18 carbons. See also U.S. 4,545,784 which discloses acyl caprolactams, including benzoyl caprolactam adsorbed into sodium perborate.
Nonlimiting examples of additional activators useful herein are to be found in U.S. 4,915,854, U.S. 4,412,934 and 4,634,551. The hydrophobic activator nonanoyloxybenzene sulfonate (NOBS) and the hydrophilic tetraacetyl ethylene diamine (TAED) activator are typical, and mixtures thereof can also be used.
Additional activators useful herein include those of U.S. 5,545,349. Examples include esters of an organic acid and ethylene glycol, diethylene glycol or glycerin, or the acid imide of an organic acid and ethylenediamine; wherein the organic acid is selected from methoxyacetic acid, 2-methoxypropionic acid, p- methoxybenzoic acid, ethoxyacetic acid, 2-ethoxypropionic acid, p-ethoxybenzoic acid, propoxyacetic acid, 2-propoxypropionic acid, p-propoxybenzoic acid, butoxyacetic acid, 2-butoxypropionic acid, p-butoxybenzoic acid, 2- methoxyethoxyacetic acid,2-methoxy-l -methylethoxyacetic acid, 2-methoxy-2- methylethoxyacetic acid, 2-ethoxyethoxyacetic acid, 2-(2-ethoxyethoxy)propionic acid, p-(2-ethoxyethoxy)benzoic acid, 2-ethoxy-l-methylethoxyacetic acid, 2- ethoxy-2-methylethoxyacetic acid, 2-propoxy ethoxyacetic acid, 2-propoxy-l- methylethoxyaceticacid, 2-propoxy-2-mefhylethoxyacetic acid, 2- butoxyethoxyacetic acid ,2-butoxy-l -methylethoxyacetic acid, 2-butoxy-2- methylethoxyacetic acid, 2-(2-methoxyethoxy)ethoxyacetic acid, 2-(2-methoxy-l- methylethoxy)ethoxyacetic acid, 2-(2-methoxy-2-methylethoxy)ethoxyacetic acid and 2-(2-ethoxyethoxy)ethoxyacetic acid.
Useful herein as oxygen bleaches are the inorganic peroxides such as Na2θ2, superoxides such as KO2, organic hydroperoxides such as cumene hydroperoxide and t-butyl hydroperoxide, and the inorganic peroxoacids and their salts such as the peroxosulfuric acid salts, especially the potassium salts of peroxodisulfuric acid and, more preferably, of peroxomonosulfuric acid including the commercial triple-salt form sold as OXONE by DuPont and also any equivalent commercially available forms such as CUROX from Akzo or CAROAT from Degussa. Certain organic peroxides, such as dibenzoyl peroxide, may be useful, especially as additives rather than as primary oxygen bleach.
Mixed oxygen bleach systems are generally useful, as are mixtures of any oxygen bleaches with the known bleach activators, organic catalysts, enzymatic catalysts and mixtures thereof; moreover such mixtures may further include brighteners, photobleaches and dye transfer inhibitors of types well-known in the art. Other useful peracids and bleach activators herein are in the family of imidoperacids and imido bleach activators. These include phthaloylimidoperoxycaproic acid and related arylimido-substituted and acyloxynitrogen derivatives. For listings of such compounds, preparations and their incorporation into laundry compositions including both granules and liquids,
See U.S. 5,487,818; U.S. 5,470,988, U.S. 5,466,825; U.S. 5,419,846; U.S.
5,415,796; U.S. 5,391,324; U.S. 5,328,634; U.S. 5,310,934; U.S. 5,279,757; U.S.
5,246,620; U.S. 5,245,075; U.S. 5,294,362; U.S. 5,423,998; U.S. 5,208,340; U.S. 5,132,431 and U.S. 5,087385.
Additional bleach activators are those described in U.S. Patent 5,130,045,
Mitchell et al, and 4,412,934, Chung et al, and copending patent applications U. S.
Serial Nos. 08/064,624, 08/064,623, 08/064,621, 08/064,562, 08/064,564,
08/082,270 and copending application to M. Burns, A. D. Willey, R. T. Hartshorn, C. K. Ghosh, entitled "Bleaching Compounds Comprising Peroxyacid Activators
Used With Enzymes" and having U.S. Serial No. 08/133,691 (P&G Case 4890R), all of which are incorporated herein by reference.
Quaternary substituted bleach activators may also be included. The present detergent compositions preferably comprise a quaternary substituted bleach activator (QSBA) or a quaternary substituted peracid (QSP); more preferably, the former.
Preferred QSBA structures are further described in copending U.S. Patent Nos.
5,460,747, 5,584,888 and 5,578,136, incorporated herein by reference. Useful diperoxyacids include, for example, 1,12-diperoxydodecanedioic acid (DPDA); 1 ,9-diperoxyazelaic acid; diperoxybrassilic acid; diperoxysebasic acid and diperoxyisophthalic acid; 2-decyldiperoxybutane-l,4-dioic acid; and 4,4'- sulphonylbisperoxybenzoic acid. Owing to structures in which two relatively hydrophilic groups are disposed at the ends of the molecule, diperoxyacids have sometimes been classified separately from the hydrophilic and hydrophobic monoperacids, for example as "hydrotropic"'. Some of the diperacids are hydrophobic in a quite literal sense, especially when they have a long-chain moiety separating the peroxyacid moieties. Enzymatic sources of hydrogen peroxide
On a different track from the oxygen bleaching agents illustrated hereinabove, another suitable hydrogen peroxide generating system is a combination of a C1 -C4 alkanol oxidase and a C1 -C4 alkanol, especially a combination of methanol oxidase (MOX) and ethanol. Such combinations are disclosed in WO 94/03003. Other enzymatic materials related to bleaching, such as peroxidases, haloperoxidases, oxidases, superoxide dismutases, catalases and their enhancers or, more commonly, inhibitors, may be used as optional ingredients in the instant compositions. Oxygen transfer agents and precursors Also useful herein are any of the known organic bleach catalysts, oxygen transfer agents or precursors therefor. These include the compounds themselves and/or their precursors, for example any suitable ketone for production of dioxiranes and/or any of the hetero-atom containing analogs of dioxirane precursors or dioxiranes, such as sulfonimines R1
Figure imgf000020_0001
see EP 446 982 A, published 1991 and sulfonyloxaziridines, for example:
O
1 2 / \ 3
R R C— NSO2R see EP 446,981 A, published 1991. Preferred examples of such materials include hydrophilic or hydrophobic ketones, used especially in conjunction with monoperoxysulfates to produce dioxiranes in situ, and/or the imines described in U.S. 5,576,282 and references described therein. Oxygen bleaches preferably used in conjunction with such oxygen transfer agents or precursors include percarboxylic acids and salts, percarbonic acids and salts, peroxymonosulfuric acid and salts, and mixtures thereof. See also U.S. 5,360,568; U.S. 5,360,569; and U.S. 5,370,826. In a highly preferred embodiment, the invention relates to a detergent composition which incorporates a transition-metal bleach catalyst in accordance with the invention, and organic bleach catalyst such as one named hereinabove, a primary oxidant such as a hydrogen peroxide source, a hydrophilic bleach activator, and at least one additional detergent, hard-surface cleaner or automatic dishwashing adjunct. Preferred among such compositions are those which further include a precursor for a hydrophobic oxygen bleach, such as NOBS. Detersive Surfactant
The compositions used in the present invention may also additionally include a detersive surfactant. The detersive surfactant may comprise from about 0.1%, to about 99.9%, by weight of the composition depending upon the particular surfactants used and the effects desired. More typical levels comprise from about 1% to about 80%), even more preferably from about 5% to about 60%, by weight of the composition. Examples of suitable surfactants can be found in McCutcheon's EMULSIFIERS AND DETERGENTS, North American Edition, 1997, McCutcheon Division, MC Publishing Company, in U.S. 3,929,678, Dec. 30, 1975 Laughlin, et al, and U.S. 4,259,217, March 31, 1981, Murphy; in the series "Surfactant Science", Marcel Dekker, Inc., New York and Basel; in "Handbook of Surfactants", M.R. Porter, Chapman and Hall, 2nd Ed., 1994; in "Surfactants in Consumer Products", Ed. J. Falbe, Springer- Verlag, 1987 and "Surface Active Agents and Detergents" (Vol. I and II by Schwartz, Perry and Berch) all of which are incorporated hereinbefore by reference. The detersive surfactant can be nonionic, anionic, ampholytic, zwitterionic, or cationic. Mixtures of these surfactants can also be used. Preferred detersive surfactants comprise anionic surfactants or mixtures of anionic surfactants with other surfactants, especially nonionic surfactants. Methods for use in conventional front loading washing machines and automatic dishwashing compositions typically employ low sudsing detersive surfactants, such as mixed ethyleneoxy/propyleneoxy nonionics.
Those detersive surfactants which can act as a pH-reducing ionic nonsoap detersive surfactant include anionic surfactants in at least partially acidic form, semipolar surfactants, zwitterionic surfactants and mixtures of all three. Nonlimiting examples of pH reducing surfactants include the conventional C^.C^ alkylbenzene sulfonates ("LAS") and primary, branched-chain and random C10-C20 alkyl sulfates ("AS"), the C^Q-Ci secondary (2,3) alkyl sulfates of the formula CH3(CH2)χ(CHOSθ3-M+)CH3 and CH3(CH2)y(CHOSO -M+) CH2CH3 where x and (y + 1) are integers of at least about 7, preferably at least about 9, and M is a water-solubilizing cation, especially sodium, unsaturated sulfates such as oleyl sulfate, the Cj Q-Cig alkyl alkoxy sulfates ("AEXS"; especially EO 1-7 ethoxy sulfates), Cjg- ig alkyl alkoxy carboxylates (especially the EO 1-5 ethoxycarboxylates), and C^-Cjg alpha-sulfonated fatty acid esters.
Nonlimiting examples of surfactants useful herein include such as the conventional Ci ()-Cι g alkyl polyglycosides and their corresponding sulfated polyglycosides, C^-Cig alkyl and alkyl phenol alkoxylates (especially ethoxylates and mixed ethoxy/propoxy), C^-Cjg betaines and sulfobetaines ("sultaines"), C J Q-
Cjg amine oxides, and the like. Another possible surfactant are the so-called
Dianionics. These are surfactants which have at least two anionic groups present on the surfactant molecule. Some suitable dianionic surfactants are further described in copending U.S. Serial No. 60/020,503 (Docket No. 6160P), 60/020,772 (Docket No.
6161P), 60/020,928 (Docket No. 6158P), 60/020,832 (Docket No. 6159P) and
60/020,773 (Docket No. 6162P) all filed on June 28, 1996, and 60/023,539 (Docket
No. 6192P), 60/023493 (Docket No. 6194P), 60/023,540 (Docket No. 6193P) and
60/023,527 (Docket No. 6195P) filed on August 8th, 1996, the disclosures of which are incorporated herein by reference. Other conventional useful surfactants are listed in standard texts.
Additionally, the surfactant may be a branched alkyl sulfate, branched alkyl alkoxylate, branched alkyl alkoxylate sulfate or mid chain branched alkyl aryl sulfonate. These Surfactants are further described in copending U.S. Patent applications No. 60/053,319 Attorney docket No 6766P filed on July 21st, 1997, No. 60/053,318, Attorney docket No 6767P filed on July 21st, 1997, No. 60/053,321, Attorney docket No 6768P filed on July 21st, 1997, No. 60/053,209, Attorney docket No 6769P filed on July 21st, 1997, No. 60/053,328, Attorney docket No 6770P filed on July 21st, 1997, No. 60/053,186, Attorney docket No 677 IP filed on July 21st, 1997, No. 60/061,971, Attorney docket No 6881P October 14, 1997, No. 60/061,975, Attorney docket No 6882P October 14, 1997, No. 60/062,086, Attorney docket No 6883P October 14, 1997, No. 60/061,916, Attorney docket No 6884P October 14, 1997, No. 60/061,970, Attorney docket No 6885P October 14, 1997, No. 60/062,407, Attorney docket No 6886P October 14, 1997,. Other suitable mid- chain branched surfactants can be found in U.S. Patent applications Serial Nos. 60/032,035 (Docket No. 6401P), 60/031,845 (Docket No. 6402P), 60/031,916 (Docket No. 6403P), 60/031,917 (Docket No. 6404P), 60/031,761 (Docket No. 6405P), 60/031,762 (Docket No. 6406P) and 60/031,844 (Docket No. 6409P). Mixtures of these branched surfactants with conventional linear surfactants are also suitable for use in the present compositions.
One class of nonionic surfactant particularly useful in detergent compositions of the present invention is condensates of ethylene oxide with a hydrophobic moiety. The hydrophobic (lipophilic) moiety may be aliphatic or aromatic in nature. The length of the polyoxyethylene group which is condensed with any particular hydrophobic group can be readily adjusted to yield a water-soluble compound having the desired degree of balance between hydrophilic and hydrophobic elements.
Especially preferred nonionic surfactants of this type are the C9-C \ 5 primary alcohol ethoxylates containing 3-8 moles of ethylene oxide per mole of alcohol, particularly the C]4-Ci 5 primary alcohols containing 6-8 moles of ethylene oxide per mole of alcohol, the C12-C15 primary alcohols containing 3-5 moles of ethylene oxide per mole of alcohol, and mixtures thereof.
Another suitable class of nonionic surfactants comprises sugar derived surfactants such as the polyhydroxy fatty acid amides of the formula:
R2C(O)N(R1)Z wherein: R* is H, Cj-Cg hydrocarbyl, 2-hydroxyethyl, 2-hydroxypropyl, or a mixture thereof, preferably C -C alkyl, more preferably C\ or C2 alkyl, most preferably C\ alkyl (i.e., methyl); and R2 is a C5-C32 hydrocarbyl moiety, preferably straight chain C7-C19 alkyl or alkenyl, more preferably straight chain C9- Cj 7 alkyl or alkenyl, most preferably straight chain C J I -C ] 9 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxyhydrocarbyl moiety having a linear hydrocarbyl chain with at least 2 (in the case of glyceraldehyde) or at least 3 hydroxyls (in the case of other reducing sugars) directly connected to the chain, or an alkoxylated derivative (preferably ethoxylated or propoxylated) thereof. Z preferably will be derived from a reducing sugar in a reductive amination reaction; more preferably Z is a glycityl moiety. Suitable reducing sugars include glucose, fructose, maltose, lactose, galactose, mannose, and xylose, as well as glyceraldehyde. As raw materials, high dextrose corn syrup, high fructose corn syrup, and high maltose corn syrup can be utilized as well as the individual sugars listed above. These corn syrups may yield a mix of sugar components for Z. It should be understood that it is by no means intended to exclude other suitable raw materials. Z preferably will be selected from the group consisting of -CH2-(CHOH)n-CH OH, -CH(CH2OH)- (CHOH)n.1-CH2OH, -CH2-(CHOH)2(CHOR')(CHOH)-CH2OH, where n is an integer from 1 to 5, inclusive, and R' is H or a cyclic mono- or poly- saccharide, and alkoxylated derivatives thereof. Most preferred are glycityls wherein n is 4, particularly -CH2-(CHOH)4-CH2OH. R! can be, for example, N-methyl, N-ethyl, N-propyl, N-isopropyl, N-butyl,
N-isobutyl, N-2-hydroxy ethyl, or N-2-hydroxy propyl. For highest sudsing, R! is preferably methyl or hydroxyalkyl. If lower sudsing is desired, R! is preferably C2- Cg alkyl, especially n-propyl, iso-propyl, n-butyl, iso-butyl, pentyl, hexyl and 2- ethyl hexyl.
R2-CO-N< can be, for example, cocamide, stearamide, oleamide, lauramide, myristamide, capricamide, palmitamide, tallowamide, etc. Cationic surfactants suitable for use in the compositions of the present invention include those having a long-chain hydrocarbyl group. Examples of such cationic co-surfactants include the ammonium co-surfactants such as alkyldimethylammonium halogenides, and those co-surfactants having the formula:
[R2(OR )y][R4(OR3)y]2R5N+X- wherein R2 is an alkyl or alkyl benzyl group having from 8 to 18 carbon atoms in the alkyl chain, each R3 is selected from the group consisting of -CH2CH2-, - CH2CH(CH3)-, -CH2CH(CH2OH)-, -CH2CH2CH2-, and mixtures thereof; each R4 is selected from the group consisting of C1-C4 alkyl, C1 -C4 hydroxyalkyl, benzyl ring structures formed by joining the two R4 groups, -CH2CHOH- CHOHCOR6CHOHCH2OH wherein R" is any hexose or hexose polymer having a molecular weight less than about 1000, and hydrogen when y is not 0; R^ is the same as R4 or is an alkyl chain wherein the total number of carbon atoms of R2 plus R5 is not more than about 18; each y is from 0 to about 10 and the sum of the y values is from 0 to about 15; and X is any compatible anion. Examples of other suitable cationic surfactants are described in following documents, all of which are incorporated by reference herein in their entirety: M.C. Publishing Co., McCutcheon's, Detergents & Emulsifiers, (North American edition 1997); Schwartz, et al., Surface Active Agents, Their Chemistry and Technology, New York: Interscience Publishers, 1949; U.S. Patent 3,155,591 ; U. S. Patent 3,929,678; U. S. Patent 3,959,461 U. S. Patent 4,387,090 and U.S. Patent 4,228,044. Examples of suitable cationic surfactants are those corresponding to the general formula:
Figure imgf000024_0001
wherein R1 , R2, R3, and R4 are independently selected from an aliphatic group of from 1 to about 22 carbon atoms or an aromatic, alkoxy, poly oxy alkylene, alkylamido, hydroxyalkyl, aryl or alkylaryl group having up to about 22 carbon atoms; and X is a salt-forming anion such as those selected from halogen, (e.g. chloride, bromide), acetate, citrate, lactate, glycolate, phosphate nitrate, sulfate, and alkylsulfate radicals. The aliphatic groups can contain, in addition to carbon and 2->
hydrogen atoms, ether linkages, and other groups such as amino groups. The longer chain aliphatic groups, e.g., those of about 12 carbons, or higher, can be saturated or unsaturated. Preferred is when Rι , R2, R3, and R4 are independently selected from Cl to about C22 alkyl. Especially preferred are cationic materials containing two long alkyl chains and two short alkyl chains or those containing one long alkyl chain and three short alkyl chains. The long alkyl chains in the compounds described in the previous sentence have from about 12 to about 22 carbon atoms, preferably from about 16 to about 22 carbon atoms, and the short alkyl chains in the compounds described in the previous sentence have from 1 to about 3 carbon atoms, preferably from 1 to about 2 carbon atoms.
Suitable levels of cationic detersive surfactant herein are from about 0.1% to about 20%), preferably from about 1% to about 15%, although much higher levels, e.g., up to about 30%> or more, may be useful especially in nonionic : cationic (i.e., limited or anionic-free) formulations. Amphoteric or zwitterionic detersive surfactants when present are usually useful at levels in the range from about 0.1% to about 20% by weight of the detergent composition. Often levels will be limited to about 5% or less, especially when the amphoteric is costly.
Suitable amphoteric surfactants include the amine oxides corresponding to the formula:
R R R" N→O wherein R is a primary alkyl group containing 6-24 carbons, preferably 10-18 carbons, and wherein R' and R" are, each, independently, an alkyl group containing 1 to 6 carbon atoms. The arrow in the formula is a conventional representation of a semi-polar bond. Builders
Detergent builders can optionally be included in the compositions herein to assist in controlling mineral hardness. Inorganic as well as organic builders can be used. Builders are typically used in automatic dishwashing and fabric laundering compositions to assist in the removal of particulate soils.
The level of builder can vary widely depending upon the end use of the composition and its desired physical form. When present, the compositions will typically comprise at least about 1% builder. High performance compositions typically comprise from about 10% to about 80%, more typically from about 15%> to about 50%) by weight, of the detergent builder. Lower or higher levels of builder, however, are not excluded. Inorganic or P-containing detergent builders include, but are not limited to, the alkali metal, ammonium and alkanolammonium salts of polyphosphates (exemplified by the tripolyphosphates, pyrophosphates, and glassy polymeric meta- phosphates), phosphonates, phytic acid, silicates, carbonates (including bicarbonates and sesquicarbonates), sulphates, and aluminosilicates. However, non-phosphate builders are required in some locales. Importantly, the compositions herein function surprisingly well even in the presence of the so-called "weak" builders (as compared with phosphates) such as citrate, or in the so-called "underbuilt" situation that may occur with zeolite or layered silicate builders. See U.S. Pat. 4,605,509 for examples of preferred aluminosilicates.
Examples of silicate builders are the alkali metal silicates, particularly those having a SiO2:Na2O ratio in the range 1.6:1 to 3.2:1 and layered silicates, such as the layered sodium silicates described in U.S. Patent 4,664,839, issued May 12, 1987 to H. P. Rieck. NaSKS-6® is a crystalline layered silicate marketed by Hoechst (commonly abbreviated herein as "SKS-6"). Unlike zeolite builders, the Na SKS-6 silicate builder does not contain aluminum. NaSKS-6 is the δ-Na2Siθ5 morphology form of layered silicate and can be prepared by methods such as those described in German DE-A-3,417,649 and DE-A-3, 742,043. SKS-6 is a highly preferred layered silicate for use herein, but other such layered silicates, such as those having the general formula NaMSixθ2χ+ yH2θ wherein M is sodium or hydrogen, x is a number from 1.9 to 4, preferably 2, and y is a number from 0 to 20, preferably 0 can be used herein. Various other layered silicates from Hoechst include NaSKS-5, NaSKS-7 and NaSKS-11, as the -, β- and γ- forms. Other silicates may also be useful, such as for example magnesium silicate, which can serve as a crispening agent in granular formulations, as a stabilizing agent for oxygen bleaches, and as a component of suds control systems.
Silicates useful in automatic dishwashing (ADD) applications include granular hydrous 2-ratio silicates such as BRITESIL® H20 from PQ Corp., and the commonly sourced BRITESIL® H24 though liquid grades of various silicates can be used when the ADD composition has liquid form. Within safe limits, sodium metasilicate or sodium hydroxide alone or in combination with other silicates may be used in an ADD context to boost wash pH to a desired level.
Examples of carbonate builders are the alkaline earth and alkali metal carbonates as disclosed in German Patent Application No. 2,321,001 published on November 15, 1973. Various grades and types of sodium carbonate and sodium sesquicarbonate may be used, certain of which are particularly useful as carriers for other ingredients, especially detersive surfactants. Aluminosilicate builders are useful in the present invention. Aluminosilicate builders are of great importance in most currently marketed heavy duty granular detergent compositions, and can also be a significant builder ingredient in liquid detergent formulations. Aluminosilicate builders include those having the empirical formula: [Mz(zAlO2)y]-xH2O wherein z and y are integers of at least 6, the molar ratio of z to y is in the range from 1.0 to about 0.5, and x is an integer from about 15 to about 264.
Useful aluminosilicate ion exchange materials are commercially available. These aluminosilicates can be crystalline or amorphous in structure and can be naturally-occurring aluminosilicates or synthetically derived. A method for producing aluminosilicate ion exchange materials is disclosed in U.S. Patent 3,985,669, Krummel, et al, issued October 12, 1976. Preferred synthetic crystalline aluminosilicate ion exchange materials useful herein are available under the designations Zeolite A, Zeolite P (B), Zeolite MAP and Zeolite X. In an especially preferred embodiment, the crystalline aluminosilicate ion exchange material has the formula: Nai2[(Alθ2)i2(Siθ2)i2]'χ l2θ wherein x is from about 20 to about 30, especially about 27. This material is known as Zeolite A. Dehydrated zeolites (x = 0 - 10) may also be used herein. Preferably, the aluminosilicate has a particle size of about 0.1-10 microns in diameter. As with other builders such as carbonates, it may be desirable to use zeolites in any physical or morphological form adapted to promote surfactant carrier function, and appropriate particle sizes may be freely selected by the formulator.
Organic detergent builders suitable for the purposes of the present invention include, but are not restricted to, a wide variety of polycarboxylate compounds. As used herein, "polycarboxylate" refers to compounds having a plurality of carboxylate groups, preferably at least 3 carboxylates. Polycarboxylate builder can generally be added to the composition in acid form, but can also be added in the form of a neutralized salt or "overbased". When utilized in salt form, alkali metals, such as sodium, potassium, and lithium, or alkanolammonium salts are preferred. Included among the polycarboxylate builders are a variety of categories of useful materials. One important category of polycarboxylate builders encompasses the ether polycarboxylates, including oxydisuccinate, as disclosed in Berg, U.S. Patent 3,128,287, issued April 7, 1964, and Lamberti et al, U.S. Patent 3,635,830, issued January 18, 1972. See also "TMS/TDS" builders of U.S. Patent 4,663,071, issued to Bush et al, on May 5, 1987. Suitable ether polycarboxylates also include cyclic compounds, particularly alicyclic compounds, such as those described in U.S. Patents 3,923,679; 3,835,163; 4,158,635; 4,120,874 and 4,102,903. Other useful detergency builders include the ether hydroxypolycarboxylates, copolymers of maleic anhydride with ethylene or vinyl methyl ether, 1, 3, 5- trihydroxy benzene-2, 4, 6-trisulphonic acid, and carboxymethyloxysuccinic acid, the various alkali metal, ammonium and substituted ammonium salts of polyacetic acids such as ethylenediaminetetraacetic acid and nitrilotriacetic acid, as well as polycarboxylates such as mellitic acid, succinic acid, oxydisuccinic acid, polymaleic acid, benzene 1,3,5-tricarboxylic acid, carboxymethyloxysuccinic acid, and soluble salts thereof.
Citrate builders, e.g., citric acid and soluble salts thereof (particularly sodium salt), are polycarboxylate builders of particular importance for heavy duty laundry detergent formulations due to their availability from renewable resources and their biodegradability. Citrates can also be used in combination with zeolite and/or layered silicate builders. Oxydisuccinates are also especially useful in such compositions and combinations. Also suitable in the detergent compositions of the present invention are the
3,3-dicarboxy-4-oxa-l,6-hexanedioates and the related compounds disclosed in U.S. Patent 4,566,984, Bush, issued January 28, 1986. Useful succinic acid builders include the C5-C20 alkyl and alkenyl succinic acids and salts thereof. A particularly preferred compound of this type is dodecenylsuccinic acid. Specific examples of succinate builders include: laurylsuccinate, myristylsuccinate, palmitylsuccinate, 2- dodecenylsuccinate (preferred), 2-pentadecenylsuccinate, and the like.
Laurylsuccinates are the preferred builders of this group, and are described in
European Patent Application 86200690.5/0,200,263, published November 5, 1986.
Other suitable polycarboxylates are disclosed in U.S. Patent 4,144,226, Crutchfield et al, issued March 13, 1979 and in U.S. Patent 3,308,067, Diehl, issued March 7, 1967. See also U.S. Patent 3,723,322.
Fatty acids, e.g., Ci 2-Cι g monocarboxylic acids, can also be incorporated into the compositions alone, or in combination with the aforesaid builders, especially citrate and/or the succinate builders, to provide additional builder activity. Such use of fatty acids will generally result in a diminution of sudsing, which should be taken into account by the formulator.
In situations where phosphorus-based builders can be used, and especially in the formulation of bars used for hand-laundering operations, the various alkali metal phosphates such as the well-known sodium tripolyphosphates, sodium pyrophosphate and sodium orthophosphate can be used. Phosphonate builders such as ethane- l-hydroxy-l,l-diphosphonate and other known phosphonates (see, for example, U.S. Patents 3,159,581 ; 3,213,030; 3,422,021; 3,400,148 and 3,422,137) can also be used. However, in general, phosphorous-based builders are not desired. Chelating Agents
The compositions herein may also optionally contain one or more heavy metal chelating agents, such as diethylenetriaminepentaacetic acid (DTPA). More generally, chelating agents suitable for use herein can be selected from the group consisting of aminocarboxylates, aminophosphonates, polyfunctionally-substituted aromatic chelating agents and mixtures thereof. Without intending to be bound by theory, it is believed that the benefit of these materials is due in part to their exceptional ability to remove heavy metal ions from washing solutions by formation of soluble chelates; other benefits include inorganic film or scale prevention. Other suitable chelating agents for use herein are the commercial DEQUEST® series, and chelants from Monsanto, DuPont, and Nalco, Inc.
Aminocarboxylates useful as optional chelating agents include ethylenediaminetetracetates, N-hydroxyethylethylenediaminetriacetates, nitrilotriacetates, ethylenediamine tetraproprionates, triethylenetetraaminehexacetates, diethylenetriamine-pentaacetates, and ethanoldiglycines, alkali metal, ammonium, and substituted ammonium salts therein and mixtures therein. Aminophosphonates are also suitable for use as chelating agents in the compositions of the invention when at least low levels of total phosphorus are permitted in detergent compositions, and include ethylenediaminetetrakis (methylenephosphonates). Preferably, these aminophosphonates do not contain alkyl or alkenyl groups with more than about 6 carbon atoms. Polyfunctionally-substituted aromatic chelating agents are also useful in the compositions herein. See U.S. Patent 3,812,044, issued May 21, 1974, to Connor et al. Preferred compounds of this type in acid form are dihydroxydisulfobenzenes such as l,2-dihydroxy-3,5-disulfobenzene.
A highly preferred biodegradable chelator for use herein is ethylenediamine disuccinate ("EDDS"), especially (but not limited to) the [S,S] isomer as described in U.S. Patent 4,704,233, November 3, 1987, to Hartman and Perkins. The trisodium salt is preferred though other forms, such as magnesium salts, may also be useful.
If utilized, especially in ADD compositions, these chelating agents or transition-metal-selective sequestrants will preferably comprise from about 0.001% to about 10%, more preferably from about 0.05%) to about 1%> by weight of the bleaching compositions herein. Dispersant Polymers
The compositions of the present invention may also include from about 0.1 % to about 20%), more preferably from about 0.5% to about 10% by weight of the composition of a dispersant polymer. Dispersant polymers are compounds which act as soil suspending agents in the aqueous wash liquor. That is, they act to suspend the soils in solution and prevent the soils from re-depositing on the surfaces of fabrics or dishes. This allows soils to be removed with the wash liquor. Dispersant polymers are well-known and conventional and are available from BASF Corp. and Rohm & Haas. Typical examples include polyethoxylated amines and acrylic acid/maleic acid copolymers. Soil Release Agents
The compositions according to the present invention may optionally comprise one or more soil release agents. Polymeric soil release agents are characterized by having both hydrophilic segments, to hydrophilize the surface of hydrophobic fibers, such as polyester and nylon, and hydrophobic segments, to deposit upon hydrophobic fibers and remain adhered thereto through completion of the laundry cycle and , thus, serve as an anchor for the hydrophilic segments. This can enable stains occuring subsequent to treatment with the soil release agent to be more easily cleaned in later washing procedures. If utilized, soil release agents will generally comprise from about 0.01% to about 10%) preferably from about 0.1% to about 5%, more preferably from about 0.2%) to about 3%) by weight, of the composition.
The following, all included herein by reference, describe soil release polymers suitable for us in the present invention. U.S. 5,691,298 Gosselink et al., issued November 25, 1997; U.S. 5,599,782 Pan et al., issued February 4, 1997; U.S. 5,415,807 Gosselink et al., issued May 16, 1995; U.S. 5,182,043 Morrall et al., issued January 26, 1993; U.S. 4,956,447 Gosselink et al., issued September 11, 1990; U.S. 4,976,879 Maldonado et al. issued December 11, 1990; U.S. 4,968,451 Scheibel et al., issued November 6, 1990; U.S. 4,925,577 Borcher, Sr. et al., issued May 15, 1990; U.S. 4,861,512 Gosselink, issued August 29, 1989; U.S. 4,877,896 Maldonado et al., issued October 31, 1989; U.S. 4,771,730 Gosselink et al., issued October 27, 1987; U.S. 711,730 Gosselink et al, issued December 8, 1987; U.S. 4,721,580 Gosselink issued January 26, 1988; U.S. 4,000,093 Nicol et al., issued December 28, 1976; U.S. 3,959,230 Hayes, issued May 25, 1976; U.S. 3,893,929 Basadur, issued July 8, 1975; and European Patent Application 0 219 048, published April 22, 1987 by Kud et al. Further suitable soil release agents are described in U.S. 4,201,824 Voilland et al.; U.S. 4,240,918 Lagasse et al.; U.S. 4,525,524 Tung et al.; U.S. 4,579,681 Ruppert et al.; U.S. 4,220,918; U.S. 4,787,989; EP 279,134 A, 1988 to Rhone- Poulenc Chemie; EP 457,205 A to BASF (1991); and DE 2,335,044 to Unilever N.V., 1974; all incorporated herein by reference. Detersive Enzymes
The compositions of the present invention may also include the presence of at least one detersive enzyme. "Detersive enzyme", as used herein, means any enzyme having a cleaning, stain removing or otherwise beneficial effect in a composition. Suitable optional enzymes include cellulases, hemicellulases, peroxidases, proteases, gluco-amylases, amylases, lipases, cutinases, pectinases, xylanases, reductases, oxidases, phenoloxidases, lipoxygenases, ligninases, pullulanases, tannases, pentosanases, malanases, β-glucanases, arabinosidases and mixtures thereof of any suitable origin, such as vegetable, animal, bacterial, fungal and yeast origin. Preferred detersive enzymes are hydrolases such as proteases, amylases and lipases. Highly preferred for automatic dishwashing are amylases and/or proteases, including both current commercially available types and improved types which, though more bleach compatible, have a remaining degree of bleach deactivation susceptibility. In general, as noted, preferred compositions herein comprise one or more detersive enzymes. If only one enzyme is used, it is preferably an amyolytic enzyme when the composition is for automatic dishwashing use. Highly preferred for automatic dishwashing is a mixture of proteolytic enzymes and amyloytic enzymes. More generally, the enzymes to be incorporated include proteases, amylases, lipases, cellulases, and peroxidases, as well as mixtures thereof. Other types of enzymes may also be included. They may be of any suitable origin, such as vegetable, animal, bacterial, fungal and yeast origin. However, their choice is governed by several factors such as pH-activity and/or stability optima, thermostability, stability versus active detergents, builders, etc. In this respect bacterial or fungal enzymes are preferred, such as bacterial amylases and proteases, and fungal cellulases.
Enzymes are normally incorporated in the instant detergent compositions at levels sufficient to provide a "cleaning-effective amount". The term "cleaning- effective amount" refers to any amount capable of producing a cleaning, stain removal or soil removal effect on substrates such as fabrics, dishware and the like. Since enzymes are catalytic materials, such amounts may be very small. In practical terms for current commercial preparations, typical amounts are up to about 5 mg by weight, more typically about 0.01 mg to about 3 mg, of active enzyme per gram of the composition. Stated otherwise, the compositions herein will typically comprise from about 0.001%) to about 6%, preferably 0.01%-1%> by weight of a commercial enzyme preparation. Protease enzymes are usually present in such commercial preparations at levels sufficient to provide from 0.005 to 0.1 Anson units (AU) of activity per gram of composition. For automatic dishwashing purposes, it may be desirable to increase the active enzyme content of the commercial preparations, in order to minimize the total amount of non-catalytically active materials delivered and thereby improve spotting/filming results.
Suitable examples of proteases are the subtilisins which are obtained from particular strains of B. subtilis and B. licheniformis. Another suitable protease is obtained from a strain of Bacillus, having maximum activity throughout the pH range of 8-12, developed and sold by Novo Industries A/S as ESPERASE®. The preparation of this enzyme and analogous enzymes is described in British Patent Specification No. 1,243,784 of Novo. Proteolytic enzymes suitable for removing protein-based stains that are commercially available include those sold under the tradenames ALCALASE® and SAVINASE® by Novo Industries A/S (Denmark) and MAXATASE® by International Bio-Synthetics, Inc. (The Netherlands). Other proteases include Protease A (see European Patent Application 130,756, published January 9, 1985) and Protease B (see European Patent Application Serial No. 87303761.8, filed April 28, 1987, and European Patent Application 130,756, Bott et al, published January 9, 1985).
An especially preferred protease, referred to as "Protease D" is a carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived from a precursor carbonyl hydrolase by substituting a different amino acid for a plurality of amino acid residues at a position in said carbonyl hydrolase equivalent to position +76, preferably also in combination with one or more amino acid residue positions equivalent to those selected from the group consisting of +99, +101, +103, +104, +107, +123, +27, +105, +109, +126, +128, +135, +156, +166, +195, +197, +204, +206, +210, +216, +217, +218, +222, +260, +265, and/or +274 according to the numbering of Bacillus amyloliquefaciens subtilisin, as described in WO 95/10615 published April 20, 1995 by Genencor International.
Other preferred protease enzymes include protease enzymes which are a carbonyl hydrolase variant having an amino acid sequence not found in nature, which is derived by replacement of a plurality of amino acid residues of a precursor carbonyl hydrolase with different amino acids, wherein said plurality of amino acid residues replaced in the precursor enzyme correspond to position +210 in combination with one or more of the following residues: +33, +62, +67, +76, +100, +101, +103, +104, +107, +128, +129, +130, +132, +135, +156, +158, +164, +166, +167, +170, +209, +215, +217, +218 and +222, where the numbered positions correspond to naturally-occurring subtilisin from Bacillus amyloliquefaciens or to equivalent amino acid residues in other carbonyl hydrolases or subtilisins (such as Bacillus lentus subtilisin). Preferred enzymes according include those having position changes +210, +76, +103, +104, +156, and +166.
Useful proteases are also described in PCT publications: WO 95/30010 published November 9, 1995 by The Procter & Gamble Company; WO 95/30011 published November 9, 1995 by The Procter & Gamble Company; WO 95/29979 published November 9, 1995 by The Procter & Gamble Company.
Amylases suitable herein include, for example, α-amylases described in British Patent Specification No. 1,296,839 (Novo), RAPIDASE®, International Bio- Synthetics, Inc. and TERMAMYL®, Novo Industries.
Preferred amylases herein have the commonalty of being derived using site- directed mutagenesis from one or more of the Baccillus amylases, especially the Bacillus alpha-amylases, regardless of whether one, two or multiple amylase strains are the immediate precursors.
As noted, "oxidative stability-enhanced" amylases are preferred for use herein despite the fact that the invention makes them "optional but preferred" materials rather than essential. Such amylases are non-limitingly illustrated by the following:
(a) An amylase according to the hereinbefore incorporated WO/94/02597, Novo Nordisk A/S, published Feb. 3, 1994, as further illustrated by a mutant in which substitution is made, using alanine or threonine (preferably threonine), of the methionine residue located in position 197 of the B. licheniformis alpha-amylase, known as TERMAMYL®, or the homologous position variation of a similar parent amylase, such as B. amyloliquefaciens, B. subtilis, or B.stearothermophilus;
(b) Stability-enhanced amylases as described by Genencor International in a paper entitled "Oxidatively Resistant alpha-Amylases" presented at the 207th American Chemical Society National Meeting, March 13-17 1994, by C. Mitchinson. Therein it was noted that bleaches in automatic dishwashing detergents inactivate alpha-amylases but that improved oxidative stability amylases have been made by Genencor from B. licheniformis NCIB8061. Methionine (Met) was identified as the most likely residue to be modified. Met was substituted, one at a time, in positions 8,15,197,256,304,366 and 438 leading to specific mutants, particularly important being M197L and M197T with the M197T variant being the most stable expressed variant. Stability was measured in CASCADE® and SUNLIGHT®;
(c) Also preferred herein are amylase variants having additional modification in the immediate parent available from Novo Nordisk A/S and are those referred to by the supplier under the tradename DURMAMYL®;
(d) Particularly preferred are amylase variants as disclosed in WO95/26397 and in the co-pending application to Novo Nordisk PCT/DK96/00056 and characterized by having a specific activity at least 25% higher than the specific activity of Termamyl® at a temperature range of 25°C to 55°C and at a pH value in the range of 8 to 10, measured by the Phadebas® α-amylase activity assay and is obtained from an alkalophilic Bacillus species (such as the strains NCIB 12289, NCIB 12512, NCIB 12513 and DSM 935) comprising the following amino acid sequence in the N-terminal: His-His-Asn-Gly-Thr-Asn-Gly-Thr-Met-Met-Gln-Tyr- Phe-Glu-Trp-Tyr-Leu-Pro-Asn-Asp Cellulases usable in, but not preferred, for the present invention include both bacterial or fungal cellulases. Typically, they will have a pH optimum of between 5 and 9.5. Suitable cellulases are disclosed in U.S. Patent 4,435,307, Barbesgoard et al, issued March 6, 1984, which discloses fungal cellulase produced from Humicola insolens and Humicola strain DSM 1800 or a cellulase 212-producing fungus belonging to the genus Aeromonas, and cellulase extracted from the hepatopancreas of a marine mollusk (Dolabella Auricula Solander). Suitable cellulases are also disclosed in GB-A-2.075.028; GB-A-2.095.275 and DE-OS-2.247.832. CAREZYME® (Novo) is especially useful.
Suitable lipase enzymes for detergent use include those produced by microorganisms of the Pseudomonas group, such as Pseudomonas stutzeri ATCC 19.154, as disclosed in British Patent 1,372,034. See also lipases in Japanese Patent Application 53,20487, laid open to public inspection on February 24, 1978. This lipase is available from Amano Pharmaceutical Co. Ltd., Nagoya, Japan, under the trade name Lipase P "Amano," hereinafter referred to as "Amano-P." Other commercial lipases include Amano-CES, lipases ex Chromobacter viscosum, e.g. Chromobacter viscosum var. lipolyticum NRRLB 3673, commercially available from Toyo Jozo Co., Tagata, Japan; and further Chromobacter viscosum lipases from U.S. Biochemical Corp., U.S.A. and Disoynth Co., The Netherlands, and lipases ex Pseudomonas gladioli. The LIPOLASE® enzyme derived from Humicola lanuginosa and commercially available from Novo (see also EPO 341,947) is a preferred lipase for use herein. Another preferred lipase enzyme is the D96L variant of the native Humicola lanuginosa lipase, as described in WO 92/05249 and Research Disclosure No. 35944, March 10, 1994, both published by Novo. In general, lipolytic enzymes are less preferred than amylases and/or proteases for automatic dishwashing embodiments of the present invention.
Peroxidase enzymes can be used in combination with oxygen sources, e.g., percarbonate, perborate, persulfate, hydrogen peroxide, etc. They are typically used for "solution bleaching," i.e. to prevent transfer of dyes or pigments removed from substrates during wash operations to other substrates in the wash solution. Peroxidase enzymes are known in the art, and include, for example, horseradish peroxidase, ligninase, and haloperoxidase such as chloro- and bromo-peroxidase. Peroxidase-containing detergent compositions are disclosed, for example, in PCT International Application WO 89/099813, published October 19, 1989, by O. Kirk, assigned to Novo Industries A/S. The present invention encompasses peroxidase- free automatic dishwashing composition embodiments.
A wide range of enzyme materials and means for their incorporation into synthetic detergent compositions are also disclosed in U.S. Patent 3,553,139, issued January 5, 1971 to McCarty et al. Enzymes are further disclosed in U.S. Patent 4,101,457, Place et al, issued July 18, 1978, and in U.S. Patent 4,507,219, Hughes, issued March 26, 1985. Enzymes for use in detergents can be stabilized by various techniques. Enzyme stabilization techniques are disclosed and exemplified in U.S. Patent 3,600,319, issued August 17, 1971 to Gedge, et al, and European Patent Application Publication No. 0 199 405, Application No. 86200586.5, published October 29, 1986, Venegas. Enzyme stabilization systems are also described, for example, in U.S. Patent 3,519,570. Brightener Any optical brighteners or other brightening or whitening agents known in the art can be incorporated at levels typically from about 0.05%> to about 1.2%, by weight, into the detergent compositions herein. Commercial optical brighteners which may be useful in the present invention can be classified into subgroups, which include, but are not necessarily limited to, derivatives of stilbene, pyrazoline, coumarin, carboxylic acid, methinecyanines, dibenzothiphene-5,5-dioxide, azoles, 5- and 6-membered-ring heterocycles, and other miscellaneous agents. Examples of such brighteners are disclosed in "The Production and Application of Fluorescent Brightening Agents", M. Zahradnik, Published by John Wiley & Sons, New York (1982). Specific examples of optical brighteners which are useful in the present compositions are those identified in U.S. Patent 4,790,856, issued to Wixon on December 13, 1988. These brighteners include the PHORWHITE series of brighteners from Verona. Other brighteners disclosed in this reference include: Tinopal UNPA, Tinopal CBS and Tinopal 5BM; available from Ciba-Geigy; Artie White CC and Artie White CWD, available from Hilton-Davis, located in Italy; the 2-(4-stryl-phenyl)-2H-napthol[l ,2-d]triazoles; 4,4'-bis- (1 ,2,3-triazol-2-yl)-stil- benes; 4,4'-bis(stryl)bisphenyls; and the aminocoumarins. Specific examples of these brighteners include 4-methyl-7-diethyl- amino coumarin; l,2-bis(- venzimidazol-2-yl)ethylene; 1 ,3-diphenyl-phrazolines; 2,5-bis(benzoxazol-2- yl)thiophene; 2-stryl-napth-[l,2-d]oxazole; and 2-(stilbene-4-yl)-2H-naphtho- [1,2- djtriazole. See also U.S. Patent 3,646,015, issued February 29, 1972 to Hamilton. Anionic brighteners are preferred herein. Other additives
Usual ingredients can include one or more materials for assisting or enhancing cleaning performance, treatment of the substrate to be cleaned, or to modify the aesthetics of the composition. Usual detersive adjuncts of detergent compositions include the ingredients set forth in U.S. Pat. No. 3,936,537, Baskerville et al. Adjuncts which can also be included in detergent compositions employed in the present invention, in their conventional art-established levels for use (generally from 0%> to about 20% of the detergent ingredients, preferably from about 0.5% to about 10%)), include other active ingredients such as enzyme stabilizers, color speckles, anti-tarnish and/or anti-corrosion agents, dyes, fillers, optical brighteners, germicides, alkalinity sources, hydrotropes, anti-oxidants, enzyme stabilizing agents, perfumes, dyes, solubilizing agents, clay soil removal/anti- redeposition agents, carriers, processing aids, pigments, solvents for liquid formulations, fabric softeners, static control agents, solid fillers for bar compositions, etc. Dye transfer inhibiting agents, including polyamine N-oxides such as polyvinylpyridine N-oxide can be used. Dye-transfer-inhibiting agents are further illustrated by polyvinylpyrrolidone and copolymers of N-vinyl imidazole and N-vinyl pyrrolidone. If high sudsing is desired, suds boosters such as the Ci o-Cjg alkanolamides can be incorporated into the compositions, typically at P/o-10% levels. The C10-C14 monoethanol and diethanol amides illustrate a typical class of such suds boosters. Use of such suds boosters with high sudsing adjunct surfactants such as the amine oxides, betaines and sultaines noted above is also advantageous. If desired, soluble magnesium salts such as MgCl2, MgSO4, and the like, can be added at levels of, typically, 0.1%>-2%>, to provide additional suds and to enhance grease removal performance.
Various detersive ingredients employed in the present compositions optionally can be further stabilized by absorbing said ingredients onto a porous hydrophobic substrate, then coating said substrate with a hydrophobic coating. Preferably, the detersive ingredient is admixed with a surfactant before being absorbed into the porous substrate. In use, the detersive ingredient is released from the substrate into the aqueous washing liquor, where it performs its intended detersive function.
To illustrate this technique in more detail, a porous hydrophobic silica (trademark SIPERNAT D10, DeGussa) is admixed with a proteolytic enzyme solution containing 3%-5% of Cj3_i5 ethoxylated alcohol (EO 7) nonionic surfactant. Typically, the enzyme/surfactant solution is 2.5 X the weight of silica. The resulting powder is dispersed with stirring in silicone oil (various silicone oil viscosities in the range of 500-12,500 can be used). The resulting silicone oil dispersion is emulsified or otherwise added to the final detergent matrix. By this means, ingredients such as the aforementioned enzymes, bleaches, bleach activators, bleach catalysts, photoactivators, dyes, fluorescers, fabric conditioners and hydrolyzable surfactants can be "protected" for use in detergents, including liquid laundry detergent compositions. Form of composition
The compositions of the present invention can be in any of the conventional forms. This includes, but is not limited to, solids, bars, powders, granules, both high bulk density 550g/l or higher and the so-called "fluffy" granules with a bulk density of 400 g/1 or less, tablets, liquids, both aqueous and non-aqueous, liquid-gels and flakes. Liquid Compositions
The present invention can be formulated as a liquid including the aforementioned ingredients. Liquid compositions, including gels, typically contain some water and other fluids as carriers. Low molecular weight primary or secondary alcohols exemplified by methanol, ethanol, propanol, and isopropanol are suitable. Monohydric alcohols are preferred for solubilizing surfactant, but polyols such as those containing from 2 to about 6 carbon atoms and from 2 to about 6 hydroxy groups (e.g., 1,3-propanediol, ethylene glycol, glycerine, and 1 ,2-propanediol) can also be used. The compositions may contain from 5%> to 90%>, typically 10% to 50% of such carriers. Liquid compositions according to the present invention are formulated acidic to deliver an in-use alkaline pH. Formulation pH is generally from about 2 to about 5 and preferably from about 2.5 to about 4.5. In-use pH is generally from about 7 to about 9.5, preferably from about 7.5 to about 8.5. The use of lower formulation pH provides for more stability of the diacyl peroxides activator in solution. Furthermore, when formulating liquid compositions, the source of hydrogen peroxide, if any, is preferably, hydrogen peroxide itself.
Coating
Various detersive ingredients employed in the compositions of the present invention optionally can be further stabilized by absorbing the ingredients onto a porous hydrophobic substrate, then coating the substrate with a hydrophobic coating. Preferably, the detersive ingredient is admixed with a surfactant before being adsorbed into the aqueous washing liquor, where it performs its intended detersive function. To illustrate this technique in more detail, a porous hydrophobic silica
(trademark SIPERNAT®D10, Degussa) is admixed with a proteolytic enzyme solution containing 3%>-5% of Ci 3.15 ethoxylated alcohol (EO 7) nonionic surfactant. Typically, the enzyme/surfactant solution is 2.5X the weight of silica. The resulting powder is dispersed with stirring in silicone oil (various silicone oil viscosities in the range of 500-12,500 can be used). The resulting silicone oil dispersion is emulsified or otherwise added to the final detergent matrix. By this means, ingredients such as the aforementioned enzymes, bleaches, bleach activators, bleach catalysts, photoactivators, dyes, fluorescers, fabric conditioners and hydrolyzable surfactants can be "protected" for use in detergents, including liquid laundry detergent compositions. Granular Compositions
Various means and equipment are available to prepare high density (i.e., greater than about 550, preferably greater than about 650, grams/liter or "g/1"), high solubility, free-flowing, granular detergent compositions according to the present invention. Current commercial practice in the field employs spray-drying towers to manufacture granular laundry detergents which often have a density less than about 500 g/1. In this procedure, an aqueous slurry of various heat-stable ingredients in the final detergent composition are formed into homogeneous granules by passage through a spray-drying tower, using conventional techniques, at temperatures of about 175°C to about 225°C. However, if spray drying is used as part of the overall process herein, additional process steps as described hereinafter must be used to obtain the level of density (i.e., > 650 g/1) required by modern compact, low dosage detergent products.
For example, spray-dried granules from a tower can be densified further by loading a liquid such as water or a nonionic surfactant into the pores of the granules and/or subjecting them to one or more high speed mixer/densifiers. A suitable high speed mixer/densifier for this process is a device marketed under the tradename "Lδdige CB 30" or "Lδdige CB 30 Recycler" which comprises a static cylindrical mixing drum having a central rotating shaft with mixing/cutting blades mounted thereon. In use, the ingredients for the detergent composition are introduced into the drum and the shaft/blade assembly is rotated at speeds in the range of 100-2500 rpm to provide thorough mixing/densification. See Jacobs et al, U.S. Patent 5,149,455, issued September 22, 1992. The preferred residence time in the high speed mixer/densifier is from about 1 to 60 seconds. Other such apparatus includes the devices marketed under the tradename "Shugi Granulator" and under the tradename "Drais K-TTP 80). Another process step which can be used to density further spray-dried granules involves grinding and agglomerating or deforming the spray-dried granules in a moderate speed mixer/densifier so as to obtain particles having lower intraparticle porosity. Equipment such as that marketed under the tradename "Lδdige KM" (Series 300 or 600) or "Lδdige Ploughshare" mixer/densifiers are suitable for this process step. Such equipment is typically operated at 40-160 rpm. The residence time of the detergent ingredients in the moderate speed mixer/densifier is from about 0.1 to 12 minutes conveniently measured by dividing the steady state mixer/densifier weight by the throughput (e.g., Kg/hr). Other useful equipment includes the device which is available under the tradename "Drais K-T 160". This process step which employs a moderate speed mixer/densifier (e.g. Lόdige KM) can be used by itself or sequentially with the aforementioned high speed mixer/densifier (e.g. Lόdige CB) to achieve the desired density. Other types of granules manufacturing apparatus useful herein include the apparatus disclosed in U.S. Patent 2,306,898, to G. L. Heller, December 29, 1942. While it may be more suitable to use the high speed mixer/densifier followed by the low speed mixer/densifier, the reverse sequential mixer/densifier configuration is also contemplated by the invention. One or a combination of various parameters including residence times in the mixer/densifiers, operating temperatures of the equipment, temperature and/or composition of the granules, the use of adjunct ingredients such as liquid binders and flow aids, can be used to optimize densification of the spray-dried granules in the process of the invention. By way of example, see the processes in Appel et al, U.S. Patent 5,133,924, issued July 28, 1992 (granules are brought into a deformable state prior to densification); Delwel et al, U.S. Patent 4,637,891, issued January 20, 1987 (granulating spray- dried granules with a liquid binder and aluminosilicate); Kruse et al, U.S. Patent 4,726,908, issued February 23, 1988 (granulating spray-dried granules with a liquid binder and aluminosilicate); and, Bortolotti et al, U.S. Patent 5,160,657, issued November 3, 1992 (coating densified granules with a liquid binder and aluminosilicate).
In those situations in which particularly heat sensitive or highly volatile detergent ingredients are to be incorporated into the final detergent composition, processes which do not include spray drying towers are preferred. The formulator can eliminate the spray-drying step by feeding, in either a continuous or batch mode, starting detergent ingredients directly into mixing/densifying equipment that is commercially available. One particularly preferred embodiment involves charging a surfactant paste and an anhydrous builder material into a high speed mixer/densifier (e.g. Lδdige CB) followed by a moderate speed mixer/densifier (e.g. Lόdige KM) to form high density detergent agglomerates. See Capeci et al, U.S. Patent 5,366,652, issued November 22, 1994 and Capeci et al, U.S. Patent 5,486,303, issued January 23, 1996. Optionally, the liquid/solids ratio of the starting detergent ingredients in such a process can be selected to obtain high density agglomerates that are more free flowing and crisp.
Optionally, the process may include one or more recycle streams of undersized particles produced by the process which are fed back to the mixer/densifiers for further agglomeration or build-up. The oversized particles produced by this process can be sent to grinding apparatus and then fed back to the mixing/densifying equipment. These additional recycle process steps facilitate build-up agglomeration of the starting detergent ingredients resulting in a finished composition having a uniform distribution of the desired particle size (400-700 microns) and density (> 550 g/1). See Capeci et al, U.S. Patent 5,516,448, issued May 14, 1996 and Capeci et al, U.S. Patent 5,489,392, issued February 6, 1996. Other suitable processes which do not call for the use of spray-drying towers are described by Bollier et al, U.S. Patent 4,828,721, issued May 9, 1989; Beerse et al, U.S. Patent 5,108,646, issued April 28, 1992; and, Jolicoeur, U.S. Patent 5,178,798, issued January 12, 1993.
In yet another embodiment, the high density detergent composition of the invention can be produced using a fluidized bed mixer. In this process, the various ingredients of the finished composition are combined in an aqueous slurry (typically 80%) solids content) and sprayed into a fluidized bed to provide the finished detergent granules. Prior to the fluidized bed, this process can optionally include the step of mixing the slurry using the aforementioned Lόdige CB mixer/densifier or a "Flexomix 160" mixer/densifier, available from Shugi. Fluidized bed or moving beds of the type available under the tradename "Escher Wyss" can be used in such processes. Another suitable process which can be used herein involves feeding a liquid acid precursor of an anionic surfactant, an alkaline inorganic material (e.g. sodium carbonate) and optionally other detergent ingredients into a high speed mixer/densifier (residence time 5-30 seconds) so as to form agglomerates containing a partially or totally neutralized anionic surfactant salt and the other starting detergent ingredients. Optionally, the contents in the high speed mixer/densifier can be sent to a moderate speed mixer/densifier (e.g. Lδdige KM) for further agglomeration resulting in the finished high density detergent composition. See Appel et al, U.S. Patent 5,164,108, issued November 17, 1992. Optionally, high density detergent compositions according to the invention can be produced by blending conventional or densified spray-dried detergent granules with detergent agglomerates in various proportions (e.g. a 60:40 weight ratio of granules to agglomerates) produced by one or a combination of the processes discussed herein. Additional adjunct ingredients such as enzymes, perfumes, brighteners and the like can be sprayed or admixed with the agglomerates, granules or mixtures thereof produced by the processes discussed herein.
Another process for the manufacture of granules containing the novel bleach activator comprises the steps of:
(i) preparing a mix of solids, and optionally liquids, comprising the bleach activator;
(ii) extruding the mix through a die under pressure to form an extrudate;
(iii) breaking the extrudate to form a spheronised extrudate; and (iv) optionally coating the particles to improve friability and flow characteristics.
The mixing step (i) is carried out using any conventional powder/liquid mixer, e.g. a Loedige KM mixer. The extruding step (ii) can be achieved using any conventional extruder which can be axial, radial or more preferably dome-type, e.g. Fuji Paudal Model DGL-1, most preferably having a die with O.lmm orifices and extruded at pressures of about 20 bar. Step (iii) is preferably carried out using a rotating disc spheroniser such as a Fuji Paudal QJ-1000 where the extrudates are broken down into short lengths and formed into substantially spherical particles.
Additionally, the extrudates may then be dried in a vibrating fluid bed drier, e.g. Niro, to result in crisp, free-flowing particles with a particle size range of from 0.25mm to 20mm and a Heubach dust measurement of less than 1 OOmg/g.
The optional coating step (iv) could involve materials such as film forming polymers or preferably a liquid fixative, e.g. nonionic surfactant and an inert powder such as Zeolite A. See WO9800504, published January 8, 1998 and WO 97277280, published July 31, 1997. Granular Compositions
The compositions of the present invention are ideally suited for use in laundry applications and automatic dishwashing compositions. Bleach additive compositions are intended to be employed in conjunction with a source of hydrogen peroxide such as a bleaching composition or a bleaching composition including a detergent, e.g. TIDE® WITH BLEACH. Accordingly, the present invention includes a method for laundering a soiled fabric. The method includes contacting a fabric to be laundered with an aqueous laundry liquor. The fabric may comprise most any fabric capable of being laundered in normal consumer use conditions. The laundry liquor includes the added bleach additive or bleaching composition containing a diacyl peroxides activator as fully described above. The laundry liquor may also include any of the above described additives to the compositions such as hydrogen peroxide source, detersive surfactants, chelates, and detersive enzymes. The solution preferably has a pH of from about 7 to about 9.5. The compositions are preferably employed at concentrations of at least about 50 ppm and typically from about 1,000 to about 10,000 ppm in solution. The water temperatures preferably range from about 25°C to about 50°C. The water to fabric ratio is preferably from about 1 : 1 to about 15:1
Methods for washing soiled dishes such as tableware, also involve contacting the soiled dishes with an aqueous dishwashing liquor. The dishwashing liquor includes the added bleach additive or bleaching composition containing a diacyl peroxides activator as fully described above. The dishwashing liquor may also include any of the above described additives to the compositions such as hydrogen peroxide source, detersive surfactants, chelates, and detersive enzymes. The solution preferably has a pH of from about 7 to about 9.5. The compositions are preferably employed at concentrations of at least about 50 ppm and typically from about 1,000 to about 10,000 ppm in solution. The water temperatures preferably range from about 25°C to about 50°C.
The present invention will now be described by reference to the following examples. Of course, one of ordinary skill in the art will recognize that the present invention is not limited to the specific examples herein described or the ingredients and steps contained therein, but rather, may be practiced according to the broader aspects of the disclosure. EXAMPLE 3 Bleaching compositions having the form of granular laundry detergents are exemplified by the following formulations.
Figure imgf000043_0001
*Bleach activator according to any of Examples 1 or 2 EXAMPLE 4 This Example illustrates bleaching compositions, more particularly, liquid bleach additive compositions in accordance with the invention.
Figure imgf000044_0001
1 Alkyl ethoxylate available from The Shell Oil Company. - Commercially available from Monsanto Co.
3 Bleach Activator according to any of Examples 1 or 2.
Figure imgf000044_0002
1 Alkyl ethoxylate available from The Shell Oil Company. Commercially available from Monsanto Co. 3 Bleach activator according to any of Examples 1 or 2.
The compositions are used as bleach boosting additive (to be used in ADDITION to a bleach OR non-bleach detergent such as TIDE®). The additive is used at 1000 ppm. EXAMPLE 5 This Example illustrates cleaning compositions having bleach additive form, more particularly, liquid bleach additive compositions without a hydrogen peroxide source in accordance with the invention.
Figure imgf000045_0001
1 Alkyl ethoxylate available from The Shell Oil Company.
2 Commercially available from Monsanto Co.
3 Bleach Activator according to any of Examples 1 or 2.
The compositions are used as bleach boosting additive (to be used in ADDITION to a bleach detergent such as TIDE® WITH BLEACH). The additive is used at 1000 ppm.
EXAMPLE 6
Bleaching compositions having the form of granular laundry detergents are exemplified by the following formulations.
Figure imgf000045_0002
Figure imgf000046_0001
*Bleach activator according to any of Examples 1 or 2
Any of the above compositions is used to launder fabrics under mildly alkaline conditions (pH 7 - 8). The pH can be adjusted by altering the proportion of acid to Na- salt form of alkylbenzenesulfonate.
EXAMPLE 7 A granular automatic dishwashing detergent composition comprising the following.
Figure imgf000046_0002
Figure imgf000047_0001
Note 1 :Bleach Activator according to any of Examples 1 or 2.
Note 2: These hydrogen peroxide sources are expressed on a weight % available oxygen basis. To convert to a basis of percentage of the total composition, divide by about 0.15.
Note 3 Transition Metal Bleach Catalyst: Pentamaineacetatocobalt (III) nitrate; may be replaced MnTACN.
EXAMPLE 8 A granular automatic dishwashing detergent composition comprising the following.
Figure imgf000047_0002
Note 1 :Bleach Activator according to any of Examples 1 or 2.
Note 2: These hydrogen peroxide sources are expressed on a weight % available oxygen basis. To convert to a basis of percentage of the total composition, divide by about 0.15. 40
Note 3 ransition Metal Bleach Catalyst: Pentamaineacetatocobalt (III) nitrate; may be replaced MnTACN.
Note 4: Sodium tripolyphosphate.
Note 5: The amylase is selected from: Termamyl®, Fungamyl®; Duramyl®; BAN®, and the amylases as described in WO95/26397 and in co-pending application by
Novo Nordisk PCT/DK 96/00056.
Note 6: The protease is selected from: Savinase®; Maxatase®; Maxacal®;
Maxapem 15®; subtilisin BPN and BPN'; Protease B; Protease A; Protease C,
Protease D; Primase®; Durazym®; Opticlean®;and Optimase®; and Alcalase ®.

Claims

What is claimed is:
1. A compound having formula selected from the group consisting of : 0)
Figure imgf000049_0001
(ϋ)
Figure imgf000049_0002
; and
(iii)
O O O O
II II II II
E-C-NH-X-CΓÇö OOΓÇö C-X-NH-C-E wherein each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group
2. A detergent composition comprising a compound selected from the group consisting of:
(0
Figure imgf000049_0003
(ϋ)
Figure imgf000050_0001
(iii)
O O O O
EΓÇö C n-NH-X-C ╬╝ΓÇö OOΓÇö C AΓÇö X-NH-C "-E ; and
(iv) mixtures thereof; wherein each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group
3. A bleach additive composition comprising a compound selected from the group consisting of:
0)
Figure imgf000050_0002
(ii)
Figure imgf000050_0003
(iii)
O O O O
EΓÇö C-NH-X-CΓÇö OOΓÇö C-X-NH-C-E ; and
(iv) mixtures thereof; wherein each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group
4. A bleach composition comprising a compound selected from the group consisting of: 0)
Figure imgf000051_0001
(ii)
Figure imgf000051_0002
(iii)
O O O O
II II II II
EΓÇö C-NH-X-CΓÇö OOΓÇö CΓÇö X-NH-C-E ;. and
(iv) mixtures thereof; wherein each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group
5. A method for cleaning soiled fabrics, comprising a step of contacting said fabrics with an aqueous wash bath comprising a compound selected from the group consisting of: (0
Figure imgf000051_0003
(ii)
Figure imgf000051_0004
(iii) O O O O
ΓûáC-NH-X-CΓÇö OOΓÇö C- -X-NH-C-E and
(iv) mixtures thereof; wherein each of A, E and X comprise a substituted or unsubstituted hydrocarbyl group
6. A composition according to any one of Claims 1 to 5 wherein said moieties A, E and X are electrically neutral.
7. A composition according to any one of Claims 1 to 5 wherein at least one of said hydrocarbyl groups comprises from about 4 to about 20 carbon atoms.
8. A composition according to any one of Claims 1 to 5 wherein, X is selected from C\ - C20 alkyl, C2-C20 alkylene, A is selected from:
Figure imgf000052_0001
wherein n denotes the number 0, 1, 2 or 3, R s selected from the group consisting of hydrogen, chloride, bromide, iodide, substituted or unsubstituted branched or linear C\-
C20 alkyl, substituted or unsubstituted branched or linear C2-C20 alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted alkylaryl, R2 is selected from the group consisting of hydrogen, chloride, bromide, iodide, substituted or unsubstituted branched or linear C1 -C20 alkyl, substituted or unsubstituted branched or linear C2-C20 alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted alkylaryl, R3 and R4 are independently selected from hydrogen and Ci -C╬▓ substituted or unsubstituted branched or linear alkyl; and E is selected from the group consisting of substituted or unsubstituted, branched or linear C1-C20 alkyl, substituted or unsubstituted, branched or linear C2-C20 alkenyl, substituted or unsubstituted aryl, and substituted or unsubstituted, branched or linear alkylaryl.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5061807A (en) * 1988-07-08 1991-10-29 Hoechst Aktiengesellschaft Imidoperoxycarboxylic acids, processes for their preparation and their use
WO1993007086A1 (en) * 1991-10-02 1993-04-15 The Procter & Gamble Company Bleaching compositions
US5663133A (en) * 1995-11-06 1997-09-02 The Procter & Gamble Company Process for making automatic dishwashing composition containing diacyl peroxide

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5061807A (en) * 1988-07-08 1991-10-29 Hoechst Aktiengesellschaft Imidoperoxycarboxylic acids, processes for their preparation and their use
WO1993007086A1 (en) * 1991-10-02 1993-04-15 The Procter & Gamble Company Bleaching compositions
US5663133A (en) * 1995-11-06 1997-09-02 The Procter & Gamble Company Process for making automatic dishwashing composition containing diacyl peroxide

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