PROCESS AND APPARATUS FOR THE DISINFECTION OF MEDICAL WASTE
The present invention relates to a process for disinfecting waste and in
particular medical waste and a container suitable for practice of the method.
BACKGROUND OF THE INVENTION
There are many known methods and devices which have been proposed for the
disinfection of waste and in particular, waste carrying biological risk such as medical
waste. These wastes can be generated in both large and small quantities from
organizations as large as hospitals to extremely small amounts of waste such as may
be generated by an individual medical practitioner or small laboratory. The waste can
include swabs, needles, plastic containers, etc. which are used in medical treatments.
One means of disinfecting medical waste is by collecting the same for
subsequent treatment such as in an incinerator or in a large installation for thermal
treatment - such treatments may include super heated steam, high frequency
microwave, etc. One disadvantage of this arrangement is that multiple handling of the
waste during the various steps is required - i.e. the grinding, sorting, etc. Also, the
waste is subjected to an intermediate storage for one or more days which can cause an
unacceptable proliferation of pathogenic germs and contamination risks all along the
treatment chain - i.e. the trash can, grinder, transport vehicle, etc.
It is also known to treat the medical waste in situ in order to eliminate the
proliferation problem during the intermediate storage. Machines using jets of ozone or
disinfectant solutions have been proposed. However, they suffer from the
disadvantage that they can not disinfect closed objects such as needles used to take
blood samples and the like, into which the disinfecting agents do not enter.
Thermal means for treating waste are also known, and are beginning to gain
wider acceptance in the industry. Generally, they require the grinding of waste for
better thermal transfer of heat from either overheated steam or of a high frequency
source of waves. Normally, such machines are used for relatively large capacities
(20 kg to 250 kg per hour) and they represent a substantial investment as they require
large spaces which frequently leads to placing them far from the waste generating site.
This again brings up the problem of storage and transportation and the proliferation of
the pathogenic germs.
Recently, there have been proposed a method and device for thermally
disinfecting relatively small sources of waste, one such device being shown in
WO Application PCT/FR97/0258 dated February 9, 1997. Although this device does
overcome the problem of treating somewhat smaller portions of medical waste, it still
does not represent an economically viable solution for the extremely small waste
generator. In particular, this invention is concerned with units which would generate
between 1 kg to 5 kg of waste per month, such as may be the case encountered in
individual medical offices and/or in small laboratories. Currently, such waste
generators must continue to pay for the transport of the medical waste to an
installation wherein there is a larger piece of equipment designed to dispose of the
medical waste.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a method and apparatus
suitable for the treatment of small amounts of medical waste and which method and
apparatus will reduce the possibility of the proliferation of pathogenic germs and do so
at an economical cost.
According to one aspect of the present invention, there is provided a method of
disinfecting waste comprising the steps of supplying a container having an access
opening therein, the container being at least partially formed of a heat shape memory
material, the heat shape memory material being in a deformed state; placing the waste
in the container through the access opening; covering the opening with a valve
structure having a filter therein; and heating the container to a temperature sufficient
to cause the container to return to an undeformed state thereby compacting the waste
in the container, the temperature being sufficiently high to disinfect the waste.
In a further aspect of the present invention, there is provided a container
suitable for use in disinfecting waste, the container comprising a body portion at least
partially formed of a heat shape memory material, the heat shape memory material
being in a deformed state, a cavity within the body portion, an access opening in the
body portion communicating with the cavity, and a cover member for covering the
access opening, the cover member comprising a valve arrangement having a filter
member therein.
As set forth above, there is provided a container which is formed of a material
having a heat shape memory (referred to herein as a heat shape memory material) and
which material is in a deformed state. Such materials having a heat shape memory are
known in the art and may be either of an organic or metallic nature. A container made
of such a material can be deformed from an original heat stable configuration to a
second heat unstable configuration. The article is said to have shape memory for the
reason that, upon the application of heat, the material can be caused to revert from its
heat unstable condition to its original heat stable configuration - i.e. it remembers its
original shape.
Generally, among metallic alloys, the ability to possess shape memory is a
result of the fact that the alloy undergoes a reversible transformation from an
austenitic state to a martensitic state with a change in temperature. This
transformation has been referred to as a thermoelastic martensitic transformation.
A container made from such an alloy may be deformed from its original configuration
to a new configuration when it is below the temperature at which the alloy is
transformed from the austenitic state to the martensitic state. When the container thus
formed is heated to a temperature at which the alloy starts to revert back to austenite,
the deformed object will begin to return to its original configuration.
Various alloys have been proposed in the art including nickel/titanium alloys,
gold/cadmium alloys, silver/cadmium alloys, copper/zinc alloys, copper/aluminum
alloys and iron based alloys including iron/nickel, on/nickel/chromium and certain
stainless steels.
According to the present invention, the container may be formed in any desired
configuration and has an internal cavity for receiving the waste material to be
disinfected. Thus, such containers may be of any conventional configuration
including rectangular, circular, etc. The container includes an opening or aperture into
the body for purposes of placing the waste material to be disposed of therein. If
desired, only a portion of the container could be formed of the heat shape memory
material.
When sufficient waste is received, a cover structure is placed over the opening
and the container is heated.
The means of heating the container may again comprise any suitable with a
preferred method being one of convection heating such as in an oven. Alternatively,
the container could be subjected to electrical resistance heating, including using the
container itself as the electrical conductor.
The container is heated to a temperature sufficient both to disinfect the waste
therein and to cause the heat shape memory material to revert back to its original
undeformed state. For purposes of disinfection, temperatures between 121°C and
250°C are preferred and accordingly, one could select a suitable alloy material which
will also undergo a transformation back to austenite within the same temperature
range. It is naturally within the skill of those knowledgeable in the art to choose a
suitable material having heat shape memory which will transform at the desired
temperature.
As the material reverts back to its undeformed shape, the waste material within
the container will tend to be compacted thus further increasing the thermal transfer
efficiency due to a higher density and thus assure the disinfection of the material
therein. The temperature is continued for a period of time sufficient for the waste
material to be disinfected.
The cover includes a filter and a gate/valve arrangement, the filter being one to
prevent the release of foul smelling odors and also to ensure the efficiency thereof.
The filter is preferably of a very high efficiency (99.999%) to remove all particles
down to a size of 0.01 μm. A mineral membrane or stainless steel fibers or active
carbon and/or Teflon™ felt may be used. The gate or valve will permit the
maintenance of the desired vapor pressure within the container as is well known.
BRIEF DESCRIPTION OF THE DRAWINGS
Having thus generally described the invention, reference will be made to the
accompanying drawings illustrating an embodiment thereof, in which:
Figure 1 is a schematic side sectional view of a container according to the
present invention; and
Figure 2 is a schematic side elevational view showing the container after
heating.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to the drawings in greater detail and by reference characters thereto,
there is shown in Figure 1 a container generally designated by reference numeral 10
and which includes a base 12 and a side wall 14. Side wall 14 is formed of a heat
shape memory material and has been deformed to have a somewhat pleated or
accordion type side wall.
At the top, contamer 10 is provided with an access opening 16 having a cover
18. Mounted within cover 18 there is provided a high efficiency filter 20 and a gate or
valve 22.
The container, after being filled with medical waste 24, is then subjected to a
heating operation, preferably at a temperature of between 121°C to about 250°C. The
heat shape memory material forming side wall 14 will then revert to the compacted
shape shown in Figure 2. The waste material will similarly be compacted to a far
greater density than the original thus aiding in the thermal disinfection of the waste.
The valve arrangement 22 is preferably rated at between 3 - 5 bars to maintain
a sufficient vapor pressure within the container. It is only after being heated that any
material will be permitted to pass through valve 22 and filter 20 which, as previously
mentioned, is a high efficiency filter.