WO1999058756A1 - Structures et composants associes presentant une caracteristique de surface souhaitee, et procedes et appareils de fabrication de telles structures - Google Patents
Structures et composants associes presentant une caracteristique de surface souhaitee, et procedes et appareils de fabrication de telles structures Download PDFInfo
- Publication number
- WO1999058756A1 WO1999058756A1 PCT/US1999/010148 US9910148W WO9958756A1 WO 1999058756 A1 WO1999058756 A1 WO 1999058756A1 US 9910148 W US9910148 W US 9910148W WO 9958756 A1 WO9958756 A1 WO 9958756A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fabric
- plasma
- coating
- chamber
- providing
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
- D06M10/025—Corona discharge or low temperature plasma
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
- D06M10/06—Inorganic compounds or elements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
- D06M10/08—Organic compounds
- D06M10/10—Macromolecular compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
Definitions
- the present invention relates generally to structures and their components
- the present invention relates to equipment and techniques for treating
- the invention relates to plasma treated
- the fabric may be exposed to high water content in a -2- formation step, heat, pressure and relatively high water content in a pressing step, and
- the fabrics may see a
- structures and components which are treated with a highly efficient and controllable -3- plasma treatment. If desired, the structure or component may be further enhanced or
- the present invention provides substrates and components having at least one
- the chamber includes means
- FIG. 1 is a side elevation of an apparatus in accordance with the invention
- FIGS 2 through 5 depict individual portions of the apparatus of Figure 1
- Figure 6 depicts an apparatus for treating an endless substrate, such as a
- a component is a structural or modular element that is capable of producing
- a fabric structure is formed by arranging individual strands in a pattern, such
- a filament is a continuous fiber of extremely long length.
- a hollow cathode is an energy efficient chamber for generating a plasma.
- An industrial fabric is one designed for a working function such as transport
- a monofilament is a single filament with or without twist.
- a multifilament yarn is a yarn composed of more than one filament assembled
- a nonwoven structure is a substrate formed by mechamcal, thermal, or
- a plasma is a partially ionized gas; commonly ionized gases are argon, xenon,
- a strand is a filament, monofilament, multifilament, yarn, string, rope, wire,
- a structure is an assemblage of a plurality of components.
- a substrate is any structure, component, fabric, fiber, filament, multifilament,
- a web is an array of loosely entangled strands.
- a yarn is a continuous strand of textile fibers, filaments, or material in a form
- a 100% solids solution is a fluid such as a monomer, combination of
- a 100% solids bath is a tank filled with a fluid such as a monomer, which
- plasma treatment alone may be sufficient, however, it -6- can be followed by coating with metals, ceramics, or polymerizable compounds.
- Preferred polymerizable compounds are radiation curable organic monomers
- deposition include, but are not limited to Al, Cu, Mg, and Ti. Ceramics suitable for
- deposition include, but are not limited to, silicate-containing compounds, metal
- oxides particularly aluminum oxide, magnesium oxide, zirconium oxide, beryllium
- Plasma treatment leads to one or more of the following benefits: cleaning,
- Plasma treatment can also lead to chemical
- polymers such as aramids, polyesters,
- polyamides polyimides, fluorocarbons, polyaryletherketones, polyphenylene sulfides,
- secondary layer coating thickness for polymers is in the range of 0.1 to 100 microns
- metal or ceramic secondary layer coating thickness is in the range of 50 angstroms -7- to 5 microns, more preferably 100 to 1000 angstroms.
- a preferred polymer is an
- the preferred acrylates have two or more double
- Monoacrylates have the general formula
- R 1 , R 2 , R 3 , and R 4 are H or an organic group.
- Diacrylates are acrylates of formula I wherein either R 1 , R 2 , R 3 , or R 4 is itself
- Organic groups are usually aliphatic, olefinic, alicyclic, or aryl
- Preferred monoacrylates are those
- R ⁇ R 2 and R 3 are H or methyl and R 4 is a substituted alkyl or aryl group.
- Preferred diacrylates have the formula
- R 2 R 3 R 5 R 6 where R 1 , R 2 , R ⁇ R 5 , R 6 , R 7 are preferably H or methyl, most preferably H.
- R 4 is preferably C 2 -C 20 alkyl, aryl, multialkyl, multiaryl, or multiglycolyl, most
- the monomer has been radiation cured to form a surface on a substrate.
- Formula I can also include triacrylate and other polyacrylate molecules.
- Mixtures of diacrylates can be copolymerized, for example a 50:50 mix of two
- Diacrylates can also be copolymerized with other organic radicals.
- polymerizable components such as unsaturated alcohols and esters, unsaturated
- Diacrylates of interest also include 1 ,2-alkanediol diacrylate monomers of formula
- R 1 is in an acrylate radical having about 8 to 28 carbon atoms and R 2 is
- the agent for promoting polymerization may be radiation, such as UV
- a photoinitiator such as an appropriate ketone.
- the formulation also contains 3-50% multi ⁇
- the high fluorine content lowers the surface energy of the cured coating and turns the
- coating with a specialty adhesion promoter formulation helps to achieve an excellent -10- adhesion between the coating and the substrate while keeping the energy low, making
- the surface of the substrate both hydrophobic and oleophobic.
- Figures 1-7 illustrate apparatuses for treatment of a substrate, such as a fabric
- the apparatus 100 consists of a series of opposed entry and exit vacuum
- opposed treatment chambers 120 and 121, 122 and 123, 124 and 125, 126 and 127,
- flanking vacuum chambers provide a vacuum
- the inner flanking vacuum chambers provide a higher degree
- the interior treatment chambers are
- all of the chambers may be manifold connected and
- treatment chambers are mounted on opposed rollers 140-169 which are in contact
- 105, 111 and 113 respectively are generally spaced apart by a distance which is less
- the fabric may pass through an
- first pair of rollers such as 166 and 167, which are still at the lesser distance.
- Figure 2 shows a representative upper chamber, 126 and a representative
- chamber 126 has the hollow cathodes arrays 36, and lower chamber 127 has focusing
- additional hollow cathode arrays 36 may be located in the adjacent
- upper chamber 126 to simultaneously treat upper surface 98 and lower surface 99.
- Figure 2 does not show a gas feed connection for introducing gas to be ionized or -12- electrical connections linked to the cathodes as these connections will be known to
- Figure 3 shows a representative upper chamber 128 and a representative
- Lower chamber 129 in an arrangement for metal deposition.
- Lower chamber 129 has
- wire 173 contacts the resistively heated boats 171, the wire is vaporized. It then
- Al 2 O 3 aluminum oxide
- Figure 4 shows a representative upper chamber 124 and a representative
- vaporizer 180 creates a cloud of monomer vapor which will be deposited through
- a vaporizer 180 shown in phantom
- Figure 5 shows a representative upper chamber 130 that has a bank 82 of U V
- radiation device can be one that emits an electron beam. If the substrate is treated on
- Figure 6 illustrates a second apparatus for treatment of a substrate 97.
- substrate is wound around two cylinders 190 and 192 of a type commonly used in
- rollers continue the compression of the substrate 97 against the opposed roller 192.
- rollers 162, 140, 194 and 192 A similar arrangement is provided at the exit by rollers 162, 140, 194 and 192.
- the apparatus 200 is shown as fragmented right portion thereof to recognize
- the mount 202 would preferably include a lifting
- apparatus 204 such as a hydraulic cylinder to elevate the lower treatment array 206
- the lower array 206 includes transverse rollers 208 and 210
- a support column 214 is provided with a
- the lower treatment array 206 may include a
- upper array 220 With respect to upper array 220, it includes a sleeve 222 which is dimensioned
- Sleeve 222 will assist in centering the upper array 220
- rollers 224 and 226 of upper array 220 will be opposed to the rollers 208
- roller alignment or positioning it will be preferable to provide a sleeve for lower
- the array 206 may act as a centering device.
- the array 220 may
- the array 220 will be raised by an overhead pragmatic crane to
- Post plasma treatment was done in the same
- ⁇ -CEA is ⁇ -carboxyethyl acrylate
- FfDODA is
- UCB Chemical Co. is aliphatic urethane acrylate oligomer, and AA is acrylated
- the acrylate monomers in the evaporated mix are listed in the acrylate coating
- control sample took several seconds to absorb the water.
- Test liquids #1 through #6 contain solutions of isopropanol and water
- Test liquid #1 is the most waterlike and therefore hydrophilic.
- Test liquid #6 is the least waterlike and therefore hydrophobia The results show that -17- the treated samples are substantially more hydrophilic than the untreated control.
- Hydrophilicity is desirable in papermaking press fabrics because hydrophilic fabrics
- Sample 1 was coated with ⁇ -Carboxyethyl Acrylate (BCEA)/Hexandiol
- HDODA Hexandiol Diacrylate
- the MTS LD simulator screening trial is conducted under the same conditions
- the felt wet and the bottom platen cool during testing.
- the felt is conditioned for 50,000
- the paper sample and felt are impulse dried between the Beloit "G" -18- platen and a grooved bottom platen. Furnish used for the paper testing was a 38 gsm
- Sheet sticking occurred in each of the fabrics and may be due to any of a number of
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU38928/99A AU3892899A (en) | 1998-05-08 | 1999-05-08 | Structures and components thereof having a desired surface characteristic together with methods and apparatuses for producing the same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US8480298P | 1998-05-08 | 1998-05-08 | |
US60/084,802 | 1998-05-08 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999058756A1 true WO1999058756A1 (fr) | 1999-11-18 |
Family
ID=22187297
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1999/010148 WO1999058756A1 (fr) | 1998-05-08 | 1999-05-08 | Structures et composants associes presentant une caracteristique de surface souhaitee, et procedes et appareils de fabrication de telles structures |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU3892899A (fr) |
WO (1) | WO1999058756A1 (fr) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1195461A1 (fr) * | 2000-10-04 | 2002-04-10 | Iwata Takuzo | Procédé et équipement pour l'activation de produits textiles |
US7491433B2 (en) | 2002-06-26 | 2009-02-17 | E.I. Du Pont De Nemours And Company | Coated sheet materials and packages made therewith |
EP2403714A1 (fr) * | 2009-03-03 | 2012-01-11 | Applied NanoStructured Solutions, LLC | Système et procédé de traitement de surface et revêtement protecteur de fibres pour développement de cnt sur place |
US8951632B2 (en) | 2007-01-03 | 2015-02-10 | Applied Nanostructured Solutions, Llc | CNT-infused carbon fiber materials and process therefor |
US8951631B2 (en) | 2007-01-03 | 2015-02-10 | Applied Nanostructured Solutions, Llc | CNT-infused metal fiber materials and process therefor |
US8969225B2 (en) | 2009-08-03 | 2015-03-03 | Applied Nano Structured Soultions, LLC | Incorporation of nanoparticles in composite fibers |
US9005755B2 (en) | 2007-01-03 | 2015-04-14 | Applied Nanostructured Solutions, Llc | CNS-infused carbon nanomaterials and process therefor |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2485319A1 (fr) * | 1980-06-21 | 1981-12-24 | Shinetsu Chemical Co | Installation pour le traitement en continu d'un materiel de longueur indefinie avec un plasma de basse temperature |
EP0062491A2 (fr) * | 1981-04-04 | 1982-10-13 | National Research Development Corporation | Polymères dans des matériaux renforcés |
EP0172057A1 (fr) * | 1984-07-05 | 1986-02-19 | Shin-Etsu Chemical Co., Ltd. | Articles en caoutchouc renforcées par des tissus |
US5160592A (en) * | 1991-05-31 | 1992-11-03 | Ivanovsky Nauchno-Issledovatelsky Experimentalno-Konstruktorsky Institut | Method for treatment of moving substrate by electric discharge plasma and device therefor |
WO1994024358A2 (fr) * | 1993-04-21 | 1994-10-27 | Tecnit Ag | Procede d'enrobage de fils et de fibres dans des objets textiles |
WO1999005358A1 (fr) * | 1997-07-24 | 1999-02-04 | Scapa Group Plc | Tissus industriels et procede de traitement |
-
1999
- 1999-05-08 AU AU38928/99A patent/AU3892899A/en not_active Abandoned
- 1999-05-08 WO PCT/US1999/010148 patent/WO1999058756A1/fr active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2485319A1 (fr) * | 1980-06-21 | 1981-12-24 | Shinetsu Chemical Co | Installation pour le traitement en continu d'un materiel de longueur indefinie avec un plasma de basse temperature |
EP0062491A2 (fr) * | 1981-04-04 | 1982-10-13 | National Research Development Corporation | Polymères dans des matériaux renforcés |
EP0172057A1 (fr) * | 1984-07-05 | 1986-02-19 | Shin-Etsu Chemical Co., Ltd. | Articles en caoutchouc renforcées par des tissus |
US5160592A (en) * | 1991-05-31 | 1992-11-03 | Ivanovsky Nauchno-Issledovatelsky Experimentalno-Konstruktorsky Institut | Method for treatment of moving substrate by electric discharge plasma and device therefor |
WO1994024358A2 (fr) * | 1993-04-21 | 1994-10-27 | Tecnit Ag | Procede d'enrobage de fils et de fibres dans des objets textiles |
WO1999005358A1 (fr) * | 1997-07-24 | 1999-02-04 | Scapa Group Plc | Tissus industriels et procede de traitement |
Non-Patent Citations (2)
Title |
---|
BAHNERS T ET AL: "ANWENDUNG DER NIEDERTEMPERATURPLASMA-TECHNOLOGIE IN DER TEXTILVORBEHANDLUNG. TEIL 1: VERFAHREN DER NIEDERTEMPERATURPLASMA -TECHNOLOGIE", TEXTIL PRAXIS INTERNATIONAL, vol. 49, no. 6, 1 June 1994 (1994-06-01), pages 422 - 424, XP000448191, ISSN: 0340-5028 * |
RABE M ET AL: "HYDROPHOBIERUNG UND VERBESSERUNG DER FARBECHTHEITEN VON POLYESTERGARN DURCH PLASMAPOLYMERISATION", MELLIAND TEXTILBERICHTE, INTERNATIONAL TEXTILE REPORTS, vol. 75, no. 6, 1 June 1994 (1994-06-01), pages 513 - 517, XP000452326, ISSN: 0341-0781 * |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1195461A1 (fr) * | 2000-10-04 | 2002-04-10 | Iwata Takuzo | Procédé et équipement pour l'activation de produits textiles |
US7491433B2 (en) | 2002-06-26 | 2009-02-17 | E.I. Du Pont De Nemours And Company | Coated sheet materials and packages made therewith |
US8951632B2 (en) | 2007-01-03 | 2015-02-10 | Applied Nanostructured Solutions, Llc | CNT-infused carbon fiber materials and process therefor |
US8951631B2 (en) | 2007-01-03 | 2015-02-10 | Applied Nanostructured Solutions, Llc | CNT-infused metal fiber materials and process therefor |
US9005755B2 (en) | 2007-01-03 | 2015-04-14 | Applied Nanostructured Solutions, Llc | CNS-infused carbon nanomaterials and process therefor |
US9574300B2 (en) | 2007-01-03 | 2017-02-21 | Applied Nanostructured Solutions, Llc | CNT-infused carbon fiber materials and process therefor |
US9573812B2 (en) | 2007-01-03 | 2017-02-21 | Applied Nanostructured Solutions, Llc | CNT-infused metal fiber materials and process therefor |
EP2403714A1 (fr) * | 2009-03-03 | 2012-01-11 | Applied NanoStructured Solutions, LLC | Système et procédé de traitement de surface et revêtement protecteur de fibres pour développement de cnt sur place |
EP2403714B1 (fr) * | 2009-03-03 | 2014-04-09 | Applied NanoStructured Solutions, LLC | Système de traitement de surface et revêtement protecteur de fibres pour développement de cnt sur place |
US10138128B2 (en) | 2009-03-03 | 2018-11-27 | Applied Nanostructured Solutions, Llc | System and method for surface treatment and barrier coating of fibers for in situ CNT growth |
US8969225B2 (en) | 2009-08-03 | 2015-03-03 | Applied Nano Structured Soultions, LLC | Incorporation of nanoparticles in composite fibers |
Also Published As
Publication number | Publication date |
---|---|
AU3892899A (en) | 1999-11-29 |
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