WO1999054405A1 - The use of moulding materials with a thermoplastic polyketone and polyurethane base - Google Patents

The use of moulding materials with a thermoplastic polyketone and polyurethane base Download PDF

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Publication number
WO1999054405A1
WO1999054405A1 PCT/EP1999/002388 EP9902388W WO9954405A1 WO 1999054405 A1 WO1999054405 A1 WO 1999054405A1 EP 9902388 W EP9902388 W EP 9902388W WO 9954405 A1 WO9954405 A1 WO 9954405A1
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thermoplastic
weight
use according
polyketone
parts
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PCT/EP1999/002388
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German (de)
French (fr)
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Hans-Jürgen DIETRICH
Karsten-Josef Idel
Wolfgang Kaufhold
Matthias Müller
Hans-Georg Wussow
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Bayer Aktiengesellschaft
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Publication of WO1999054405A1 publication Critical patent/WO1999054405A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L73/00Compositions of macromolecular compounds obtained by reactions forming a linkage containing oxygen or oxygen and carbon in the main chain, not provided for in groups C08L59/00 - C08L71/00; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/0895Manufacture of polymers by continuous processes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4854Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/667Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6674Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/667Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6681Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38
    • C08G18/6685Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38 with compounds of group C08G18/3225 or polyamines of C08G18/38
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/75Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
    • C08G18/758Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing two or more cycloaliphatic rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes

Definitions

  • the invention relates to the use of thermoplastic molding compositions based on thermoplastic polyketones (olefin-carbon monoxide copolymers) and polyurethanes to improve the low-temperature toughness.
  • US Pat. No. 4,935,304 discloses wire and cable sheathing made from a mixture of thermoplastic polyketones and polyurethanes, which among other things have good toughness. Low-temperature toughness is also not mentioned.
  • US-A 5,166,252 discloses reinforced blends of thermoplastic polyketones and polyurethanes with a combination of properties including: Heat resistance,
  • thermoplastic molding compositions made from polyketones and polyurethanes can be used to improve the low-temperature toughness and / or the toughness behavior at low temperatures.
  • the molding compounds show excellent low-temperature toughness and excellent low-temperature toughness behavior under impact and impact stress. - 2 -
  • Polyketone / TPU blends are therefore particularly suitable for applications in which an excellent level of toughness is required at low temperatures, such as in the automotive and electrical / electronics sectors.
  • the present invention therefore relates to the use of molding compositions containing
  • thermoplastic polyketone A) thermoplastic polyketone and
  • the invention relates in particular to the use of thermoplastic molding compositions made from A) thermoplastic polyketone and B) thermoplastic polyurethane for the production of articles with improved low-temperature toughness.
  • thermoplastic molding compositions generally contain component A) in amounts of 99 to 1, preferably 95 to 5, particularly preferably 80 to 50 parts by weight and component B in amounts of 1 to 99, preferably 5 to
  • the molding compositions can contain further additives, as described later.
  • the polyketone polymers which are used as component A have a linear alternating structure and essentially contain 1 molecule of carbon monoxide per molecule of unsaturated hydrocarbon.
  • Suitable ethylenically unsaturated hydrocarbons as monomers for the construction of the polyketone polymer have up to 20 carbon atoms, preferably up to 10 carbon atoms and are aliphatic such as ethylene and other ⁇ -olefins, e.g. Propylene, 1-
  • arylaliphatic monomers are styrene, ⁇ -methylstyrene, p-ethylstyrene and m-isopropylstyrene.
  • Preferred polyketone polymers are copolymers of carbon monoxide and ethylene or terpolymers of carbon monoxide, ethylene and a second ethylenically unsaturated hydrocarbon with at least 3 carbon atoms, in particular an ⁇ -olefin such as e.g. Propylene.
  • Terpolymers of at least 2 monomer units are particularly preferred, one of which is ethylene and the other a second hydrocarbon. About 10 to 100 monomer units of the second hydrocarbon are preferably used.
  • the polymer chain of the preferred polyketone polymer is as follows
  • G is a monomer unit based on an ethylenically unsaturated hydrocarbon with at least 3 carbon atoms, preferably 3 to 10 carbon atoms, which is polymerized on account of the ethylenic double bond and
  • the ratio y: x is not more than about 0.5.
  • y 0 for copolymers of carbon monoxide and ethylene. If y is different from 0, terpolymers are used and the units -CO- (CH 2 CH 2 ) - and -CO- (G) -unit are statistically distributed over the polymer chain.
  • the preferred ratio of y: x is 0.01 to 0.1.
  • Polyketone polymers with an average molecular weight (number average) of approximately 1,000 to 200,000, in particular 20,000 to 90,000, determined by gel permeation chromatography, are preferred.
  • a polyketone polymer or a mixture of polyketone polymers can be used.
  • the polyketone polymers can also contain stabilizers, processing aids, flow aids, antistatic agents, flame retardants, dyes, amount of pig, reinforcing materials such as e.g. Contain glass fibers or mineral fillers or other common additives.
  • thermoplastic polyurethanes used as component B are made up of linear polyols, mostly polyester or polyether polyols, organic diisocyanates and short-chain diols (chain extenders). To accelerate the formation reaction, additional catalysts can be added. The molar ratios of the structural components can be varied over a wide range, whereby the properties of the product can be adjusted. Molar ratios of polyols to chain extenders from 1: 1 to 1:12 have proven successful. This results in products in the range from 70 Shore A to 75 Shore D.
  • the build-up of the thermoplastically processable polyurethane elastomers can take place either step by step (prepolymer process) or by the simultaneous reaction of all components in one step (one-shot process). In the prepolymer process - 5 -
  • the TPU can be manufactured continuously or discontinuously.
  • the best known technical manufacturing processes are the belt process and the extruder process.
  • thermoplastically processable polyurethanes are obtainable by implementing the polyurethane-forming components
  • Suitable organic diisocyanates C) are aliphatic, cycloaliphatic, araliphatic, heterocyclic and aromatic diisocyanates as described in Justus Liebigs Annalen der Chemie, 562, pp. 75-136.
  • Examples include: aliphatic diisocyanates such as hexamethylene diisocyanate, cycloaliphatic diisocyanates such as isophorone diisocyanate, 1,4-cyclohexane diisocyanate, l-methyl-2,4-cyclohexane diisocyanate and l-methyl-2,6- cyclohexane diisocyanate and the corresponding isomer mixtures, 4,4'-dicyclohexyl methane diisocyanate, 2,4'-dicyclohexyl methane diisocyanate and 2,2'-dicyclohexyl methane diisocyanate and the corresponding isomer mixtures, aromatic diisocyanates such as 2 , 4-tolylene diisocyanate, mixtures of 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 2,4'-dipheny
  • phenylmethane diisocyanates and 2,4'-diphenylmethane diisocyanates, 4,4'-diisocyanatodiphenylethane (1,2) and 1,5-naphthylene diisocyanate 1,6-hexamethylene diisocyanate, isophorone diisocyanate, dicyclohexylmethane diisocyanate, diphenylmethane diisocyanate isomer mixtures with a 4,4'-diphenylmethane diisocyanate content of> 96% by weight and in particular 4,4'-diphenylmethane diisocyanate and
  • 1,5-naphthylene diisocyanate 1,5-naphthylene diisocyanate.
  • the diisocyanates mentioned can be used individually or in the form of mixtures with one another. They can also be used together with up to 15% by weight (based on the total amount of diisocyanate) of a polyisocyanate, for example triphenylmethane 4,4 ', 4 "triisocyanate or polyphenyl polymethylene polyisocyanates.
  • Linear hydroxyl-terminated polyols with a molecular weight of 500 to 5000 are used as component D). Due to production, these often contain small amounts of non-linear compounds. One therefore often speaks of "essentially linear polyols". Polyester, polyether, polycarbonate are preferred
  • Suitable polyether diols can be prepared by reacting one or more alkylene oxides with 2 to 4 carbon atoms in the alkylene radical with a starter molecule which contains two active hydrogen atoms bonded.
  • Alkylene oxides are e.g. called: ethylene oxide, 1, 2-propylene oxide, epichlorohydrin and 1,2-butylene oxide and 2,3-butylene oxide. Ethylene oxide, propylene oxide and mixtures of 1,2-propylene oxide and ethylene oxide are preferably used.
  • the alkylene oxides can be used individually, alternately in succession or as mixtures.
  • suitable starter molecules are: water, amino alcohols, such as N-alkyl-diethanolamines, for example N-methyl-diethanolamine, and diols, such as ethylene glycol, 1,3-propylene glycol, 1,4-butanediol and 1,6 -Hexanediol. If appropriate, mixtures of starter molecules can also be used.
  • Suitable polyether diols are also the hydroxyl-containing polymerization products of tetrahydrofuran. Trifunctional polyethers can also be used
  • thermoplastically processable product is formed.
  • the essentially linear polyether diols have molecular weights of 500 to 5000. They can be used both individually and in the form of mixtures with one another.
  • Suitable polyester diols can be prepared, for example, from dicarboxylic acids having 2 to 12 carbon atoms, preferably 4 to 6 carbon atoms, and polyhydric alcohols.
  • suitable dicarboxylic acids are: aliphatic dicarboxylic acids, such as succinic acid, glutaric acid, adipic acid, suberic acid, azelaic acid and sebacic acid, and aromatic dicarboxylic acids, such as phthalic acid,
  • dicarboxylic acids can be used individually or as mixtures, e.g. in the form of a mixture of succinic, glutaric and adipic acids.
  • dicarboxylic acids for the preparation of the polyester diols it may be advantageous to replace the dicarboxylic acids with the corresponding dicarboxylic acid derivatives, such as carboxylic acid diesters with 1 to 4 carbon atoms in the alcohol radical, carboxylic acid anhydrides or
  • polyhydric alcohols are glycols having 2 to 10, preferably 2 to 6, carbon atoms, such as ethylene glycol, diethylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,10-decanediol, 2,2- Dimethyl-l, 3-propanediol, 1,3-propanediol and dipropylene glycol.
  • the polyhydric alcohols can be used alone or, if appropriate, as a mixture with one another.
  • esters of carbonic acid with the diols mentioned in particular those with 4 to 6 carbon atoms, such as 1,4-butanediol or 1,6-hexanediol, condensation products of hydroxycarboxylic acids, for example hydroxycaproic acid, and polymerization products of lactones, for example optionally substituted caprolactones.
  • polyester diols are ethanediol polyadipates, 1,4-butanediol polyadipates, ethanediol-1,4-butanediol polyadipates, 1,6-hexanediol-neopentyl-glycol polyadipates, 1,6-hexanediol-1,4 -butanediol-polyadipate and poly-caprolactone.
  • the polyester diols have molecular weights of 500 to 5000 and can be used individually or in the form of mixtures with one another. - 8th -
  • Chain extenders E) used are diols or diamines with a molecular weight of 60 to 500, preferably aliphatic diols with 2 to 14 carbon atoms, such as e.g. Ethanediol, 1,6-hexanediol, diethylene glycol, dipropylene glycol and in particular 1,4-butanediol.
  • diesters of terephthalic acid with glycols having 2 to 4 carbon atoms such as e.g.
  • 2,4-tolylene diamine and 2,6-tolylene diamine 3,5-diethyl-2,4-tolylene diamine and 3,5-diethyl-2,6-toluylene diamine and primary mono-, di-, tri- or tetraalkyl-substituted 4,4'-diaminodiphenylmethane.
  • Mixtures of the chain extenders mentioned above can also be used. Smaller amounts of triplets can also be added.
  • monofunctional compounds can also be used in small amounts, e.g. as a chain terminator or mold release.
  • examples include alcohols such as octanol and stearyl alcohol or amines such as butylamine and stearylamine.
  • the structural components if appropriate in the presence of catalysts, auxiliaries and additives, can be reacted in amounts such that the equivalence ratio of NCO groups to the sum of the NCO-reactive groups, in particular the OH groups of the low molecular weight diols / Triols and polyols 0.9: 1.0 to 1.2: 1.0, preferably 0.95: 1.0 to 1.10: 1.0.
  • Suitable catalysts according to the invention are the conventional tertiary amines known in the art, such as triethylamine, dimethylcyclohexylamine, N-methylmorpholine, N, N'-dimethylpiperazine, 2- (dimethylaminoethoxy) ethanol, diazabicyclo- ( 2,2,2) octane and the like, and in particular organic ones - 9 -
  • Metal compounds such as titanium acid esters, iron compounds, tin compounds, e.g. Tin diacetate, tin dioctoate, tin dilaurate or the tin dialkyl salts of aliphatic carboxylic acids such as dibutyl tin diacetate, dibutyl tin dilaurate or the like.
  • Preferred catalysts are organic metal compounds, in particular titanium acid esters, iron or tin compounds.
  • auxiliaries and additives can also be added.
  • lubricants such as fatty acid esters, their metal soaps, fatty acid amides and silicone compounds, antiblocking agents, inhibitors, stabilizers against hydrolysis, light, heat and discoloration,
  • Reinforcing agents are in particular fibrous reinforcing materials, such as inorganic fibers, which are produced according to the prior art and can also be supplied with a size. More detailed information on the auxiliaries and additives mentioned can be found in the specialist literature, for example
  • thermoplastic polyurethane or a mixture of thermoplastic
  • Polyurethanes are used.
  • additives that can be incorporated into the TPU are stabilizers, processing aids, antistatic agents, flame retardants, dyes, pigments, commercially available plasticizers such as phosphates, phthalates, adipates, sebacates and alkyl sulfonic acid esters, reinforcing materials such as e.g. Glass fibers or mineral fillers and other common additives.
  • the TPU can be manufactured continuously in the so-called extruder process, for example in a multi-screw extruder.
  • the dosage of the TPU components C), D) and E) can be carried out simultaneously, ie in a one-shot process, or in succession, ie after - 10 -
  • the prepolymer can either be introduced batchwise or else be produced continuously in part of the extruder or in a separate upstream prepolymer unit.
  • thermoplastic molding compositions optionally containing other known ones
  • Additives such as stabilizers, dyes, pigments, lubricants and mold release agents, reinforcing materials, nucleating agents and antistatic agents are produced by mixing the respective constituents in a known manner and at temperatures of 200 ° C. to 330 ° C. in conventional units such as internal kneaders, extruders, Double-shaft screws melt-compounded or melt-extruded.
  • Melt compounding or melt extrusion step can be further additives such as Add reinforcing materials (e.g. glass fibers, mineral fillers), stabilizers, dyes, pigments, lubricants and mold release agents, nucleating agents, compatalizers and other additives.
  • the article can be produced, for example, by separately feeding a granulate, which was previously obtained by compounding polyketone and TPU, optionally with further additives, or the respective granules of components A and B, optionally with further additives, into the compounding or extrusion system given and processed together.
  • thermoplastic molding compounds made of polyketone and TPU are used to manufacture all kinds of articles.
  • molded bodies, hollow bodies and jackets may be mentioned.
  • Polyketone / TPU blend are particularly suitable for applications in which an excellent level of toughness is required at low temperatures, such as in the automotive, electrical and electronics sectors.
  • Examples of applications include: fuel lines and fuel storage tanks of all kinds, fuel rails, fuel pump reservoirs, power - 11 -
  • fabric pump housings hubcaps, tank sockets, all types of snap locks, cable sheathing, hoses and pipes.
  • polyketone / TPU blends are characterized in particular by excellent fuel barrier properties, low
  • Desmopan products are from Bayer AG, Leverkusen, Germany, the Texin products from Bayer Co ⁇ oration, Pittsburgh, USA.
  • Desmodur W® is a product of Bayer AG, Leverkusen, Germany.
  • the components are mixed in a ZSK 32/1 extruder at 230 to 250 ° C.
  • the moldings are produced on an Arburg 320-210-500 injection molding machine at melt temperatures of 230 to 250 ° C and mold temperatures of 20 to 50 ° C. Composition and properties are shown in Tables 1 to 5.
  • the molding compositions according to the invention lead to moldings with very good toughness values and very good toughness behavior, especially at low temperatures.
  • the puncture test complements the impact bending test as a test with biaxial impact stress. In practice, biaxial impact stresses occur more frequently than pure impact bending or impact tensile stresses.
  • Izod impact strength (ISO 180/1 A) RT [kJ / m 2 ] 14.4 11.3 18.0 27.2 24.5 20.7 20.5 ⁇
  • Izod impact strength (ISO 180 / 1U) RT [kJ / m 2 ] ngng - - - - - -
  • Carilon DP P 1000 100 * 100 ** 95 90 80 70 60
  • Izod impact strength (ISO 180 / 1A) RT [kJ / m 2 ] 14.4 11.3 26.7 6 x 38.8 z 27.6 17.7 14.5 ⁇ in 4 x 30.5 s
  • Izod impact strength (ISO 180 / 1U) RT [kJ / m 2 ] ngng - - - - - -
  • Izod impact strength (ISO 180 / 1A) RT [kJ / m 2 ] 14.4 11.3 25.1 41.4 68.4 92.6 4 x 72.8 z6x 34.1s
  • Izod impact strength (ISO 180 / 1U) RT [kJ / m 2 ] ngng - - - - - -
  • Carilon DP P 1000 100 * 100 ** 95 90 80 60
  • Izod impact strength (ISO 180 / 1A) RT [kJ / m 2 ] 14.4 11.3 22.6 25.7 21.1 5.1 O in
  • Izod impact strength (ISO 180 / 1U) RT [kJ / m 2 ] ngng - - - 7x ng 3 x 73.5 s
  • Izod impact strength (ISO 180 / 1U) RT [kJ / m 2 ] ngng - - 2 x ng8 x 44.8 s 63.0 s

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention relates to the use of moulding materials consisting of at least one thermoplastic polyketone and at least one thermoplastic polyurethane for improving tenacity at low temperatures.

Description

Verwendung von Formmassen auf Basis thermoplastischer Polyketone und PolyurethaneUse of molding compounds based on thermoplastic polyketones and polyurethanes
Die Erfindung betrifft die Verwendung von thermoplastischen Formmassen auf Basis thermoplastischer Polyketone (Olefin-Kohlenmonoxid-Copolymere) und Polyurethane zur Verbesserung der Tieftemperaturzähigkeit.The invention relates to the use of thermoplastic molding compositions based on thermoplastic polyketones (olefin-carbon monoxide copolymers) and polyurethanes to improve the low-temperature toughness.
Die Herstellung von Formmassen aus thermoplastischen Polyketonen und Poly- urethanen ist bekannt (US-A 4.851.482 (= EP-A 339 747)). Es wird beschrieben, daß die Formmassen eine gute Zähigkeit und Steifigkeit sowie Lösungsmittelbeständigkeit und Abriebfestigkeit aufweisen. Die Tieftemperaturzähigkeit wird nicht erwähnt.The production of molding compositions from thermoplastic polyketones and polyurethane is known (US-A 4,851,482 (= EP-A 339 747)). It is described that the molding compositions have good toughness and rigidity as well as solvent resistance and abrasion resistance. Low-temperature toughness is not mentioned.
Aus US-A 4.935.304 sind Draht und Kabelummantelungen aus einer Mischung aus thermoplastischen Polyketonen und Polyurethanen bekannt, die unter anderem gute Zähigkeit aufweisen. Die Tieftemperaturzähigkeit wird ebenfalls nicht erwähnt.US Pat. No. 4,935,304 discloses wire and cable sheathing made from a mixture of thermoplastic polyketones and polyurethanes, which among other things have good toughness. Low-temperature toughness is also not mentioned.
US-A 5.166.252 offenbart verstärkte Mischungen aus thermoplastischen Polyketonen und Polyurethanen mit einer Eigenschaftkombination aus u.a. Hitzebeständigkeit,US-A 5,166,252 discloses reinforced blends of thermoplastic polyketones and polyurethanes with a combination of properties including: Heat resistance,
Schlagfestigkeit, verbesserter Steifigkeit. Auch hier findet das Zähigkeitsverhalten bei tiefen Temperaturen keine Erwähnung.Impact resistance, improved rigidity. The toughness behavior at low temperatures is not mentioned here either.
Es wurde nun gefunden, daß thermoplastische Formmassen aus Polyketonen und Polyurethanen zur Verbesserung der Tieftemperaturzähigkeit und/oder des Zähbruchverhaltens bei tiefen Temperaturen verwendet werden können. Die Formmassen zeigen eine hervorragende Tieftemperaturzähigkeit und ein hervorragendes Tieftemperatur-Zähbruchverhalten bei Schlag- und Stoßbeanspruchung. - 2 -It has now been found that thermoplastic molding compositions made from polyketones and polyurethanes can be used to improve the low-temperature toughness and / or the toughness behavior at low temperatures. The molding compounds show excellent low-temperature toughness and excellent low-temperature toughness behavior under impact and impact stress. - 2 -
Polyketon/TPU-Blends eignen sich daher besonders für Anwendungen, bei denen ein hervorragendes Zähigkeitsniveau bei tiefen Temperaturen gefordert wird, wie beispielsweise im Automobil und Elektro-/Elektronikbereich.Polyketone / TPU blends are therefore particularly suitable for applications in which an excellent level of toughness is required at low temperatures, such as in the automotive and electrical / electronics sectors.
Gegenstand der vorliegenden Erfindung ist daher die Verwendung von Formmassen enthaltendThe present invention therefore relates to the use of molding compositions containing
A) thermoplastisches Polyketon undA) thermoplastic polyketone and
B) thermoplastisches PolyurethanB) thermoplastic polyurethane
zur Tieftemperaturzähigkeit.for low temperature toughness.
Gegenstand der Erfindung ist insbesondere die Verwendung von thermoplastischen Formmassen aus A) thermoplastischen Polyketon und B) thermoplastischem Polyurethan zur Herstellung von Artikeln mit verbesserter Tieftemperaturzähigkeit.The invention relates in particular to the use of thermoplastic molding compositions made from A) thermoplastic polyketone and B) thermoplastic polyurethane for the production of articles with improved low-temperature toughness.
Die thermoplastischen Formmassen enthalten die Komponente A) im allgemeinen in Mengen von 99 bis 1, vorzugsweise 95 bis 5, besonders bevorzugt 80 bis 50 Gewichtsteile und die Komponente B in Mengen von 1 bis 99, vorzugsweise 5 bisThe thermoplastic molding compositions generally contain component A) in amounts of 99 to 1, preferably 95 to 5, particularly preferably 80 to 50 parts by weight and component B in amounts of 1 to 99, preferably 5 to
95, besonders bevorzugt 20 bis 50 Gewichtsteile. Die Summe der Gewichtsteile von A) und B) ergibt 100. Die Formmassen können weitere Zusätze - wie später beschrieben - enthalten.95, particularly preferably 20 to 50 parts by weight. The sum of the parts by weight of A) and B) is 100. The molding compositions can contain further additives, as described later.
Die Polyketonpolymere, welche als Komponente A eingesetzt werden, haben eine lineare alternierende Struktur und enthalten im wesentlichen 1 Molekül Kohlen- monoxid pro Molekül ungesättigtem Kohlenwasserstoff. Geeignete ethylenisch ungesättigte Kohlenwasserstoffe als Monomere zum Aufbau des Polyketonpolymeren haben bis zu 20 Kohlenstoffatome, vorzugsweise bis zu 10 Kohlenstoffatome und sind aliphatisch wie beispielsweise Ethylen und andere α-Olefine, z.B. Propylen, 1-The polyketone polymers which are used as component A have a linear alternating structure and essentially contain 1 molecule of carbon monoxide per molecule of unsaturated hydrocarbon. Suitable ethylenically unsaturated hydrocarbons as monomers for the construction of the polyketone polymer have up to 20 carbon atoms, preferably up to 10 carbon atoms and are aliphatic such as ethylene and other α-olefins, e.g. Propylene, 1-
Buten, 1 -Isobutylen, 1 -Hexen, 1-Octen und 1-Dodecen, oder sind arylaliphatisch und - 3 -Butene, 1-isobutylene, 1-hexene, 1-octene and 1-dodecene, or are arylaliphatic and - 3 -
enthalten einen Arylsubstituenten an einem Kohlenstoffatom der linearen Kette. Beispielhaft genannt werden für arylaliphatische Monomere Styrol, α-Methylstyrol, p-Ethylstyrol und m-Isopropylstyrol.contain an aryl substituent on a carbon atom of the linear chain. Examples of arylaliphatic monomers are styrene, α-methylstyrene, p-ethylstyrene and m-isopropylstyrene.
Bevorzugte Polyketonpolymere sind Copolymere aus Kohlenmonoxid und Ethylen oder Terpolymere aus Kohlenmonoxid, Ethylen und einem zweiten ethylenisch ungesättigten Kohlenwasserstoff mit wenigstens 3 Kohlenstoffatomen, insbesondere ein α-Olefin wie z.B. Propylen.Preferred polyketone polymers are copolymers of carbon monoxide and ethylene or terpolymers of carbon monoxide, ethylene and a second ethylenically unsaturated hydrocarbon with at least 3 carbon atoms, in particular an α-olefin such as e.g. Propylene.
Besonders bevorzugt sind Terpolymere von wenigstens 2 Monomereinheiten, wovon eine Ethylen und die andere ein zweiter Kohlenwasserstoff ist. Vorzugsweise werden von dem zweiten Kohlenwasserstoff ungefähr 10 bis 100 Monomereinheiten eingesetzt.Terpolymers of at least 2 monomer units are particularly preferred, one of which is ethylene and the other a second hydrocarbon. About 10 to 100 monomer units of the second hydrocarbon are preferably used.
Die Polymerkette des bevorzugten Polyketonpolymers wird durch die folgendeThe polymer chain of the preferred polyketone polymer is as follows
Formel dargestelltFormula shown
[ C0(CH2CH2) ] [ C0(G)] (I)[C0 (CH 2 CH 2 )] [C0 (G)] (I)
wobeiin which
G eine Monomereinheit auf Basis eines ethylenisch ungesättigten Kohlenwasserstoffs mit wenigstens 3 Kohlenstoffatomen, vorzugsweise 3 bis 10 C- Atomen, welche aufgrund der ethylenischen Doppelbindung polymerisiert ist undG is a monomer unit based on an ethylenically unsaturated hydrocarbon with at least 3 carbon atoms, preferably 3 to 10 carbon atoms, which is polymerized on account of the ethylenic double bond and
das Verhältnis y:x nicht mehr als ungefähr 0,5 ist.the ratio y: x is not more than about 0.5.
y = 0 für Copolymere aus Kohlenmonoxid und Ethylen. Falls y von 0 verschieden ist, werden Terpolymere eingesetzt und die Einheit -CO-(CH2CH2)- und -CO-(G)-Einheit sind statistisch über die Polymerkette verteilt.y = 0 for copolymers of carbon monoxide and ethylene. If y is different from 0, terpolymers are used and the units -CO- (CH 2 CH 2 ) - and -CO- (G) -unit are statistically distributed over the polymer chain.
Das bevorzugte Verhältnis von y:x ist 0,01 bis 0,1.The preferred ratio of y: x is 0.01 to 0.1.
Polyketonpolymere mit einem mittleren Molekulargewicht (Zahlenmittel) von ungefähr 1.000 bis 200.000, insbesondere 20.000 bis 90.000, bestimmt durch Gelper- meationschromatographie, sind bevorzugt.Polyketone polymers with an average molecular weight (number average) of approximately 1,000 to 200,000, in particular 20,000 to 90,000, determined by gel permeation chromatography, are preferred.
Zur weiteren Charakterisierung und zur Herstellung der Polyketon-Polymere wird auf US-A 5.166.252 verwiesen.For further characterization and for the production of the polyketone polymers, reference is made to US Pat. No. 5,166,252.
Es kann ein Polyketonpolymer oder ein Gemisch von Polyketonpolymeren eingesetzt werden.A polyketone polymer or a mixture of polyketone polymers can be used.
Die Polyketonpolymere können weiterhin Stabilisatoren, Verarbeitungshilfsmittel, Fließhilfsmittel, Antistatika, Flammschutzmittel, Farbstoffe, Pigmenge, Verstärkungsstoffe wie z.B. Glasfasern oder mineralische Füllstoffe oder andere übliche Additive enthalten.The polyketone polymers can also contain stabilizers, processing aids, flow aids, antistatic agents, flame retardants, dyes, amount of pig, reinforcing materials such as e.g. Contain glass fibers or mineral fillers or other common additives.
Die als Komponente B verwendeten thermoplastischen Polyurethane werden aus linearen Polyolen, meist Polyester- oder Polyether-Polyolen, organischen Diiso- cyanaten und kurzkettigen Diolen (Kettenverlängerern) aufgebaut. Zur Beschleunigung der Bildungsreaktion können zusätzlich Katalysatoren zugesetzt werden. Die molaren Verhältnisse der Aufbaukomponenten können über einen breiten Bereich variiert werden, woduch sich die Eigenschaften des Produkts einstellen lassen. Bewährt haben sich molare Verhältnisse von Polyolen zu Kettenverlängerern von 1 :1 bis 1 :12. Hierdurch ergeben sich Produkte im Bereich von 70 Shore A bis 75 Shore D. Der Aufbau der thermoplastisch verarbeitbaren Polyurethanelastomeren kann entweder schrittweise (Prepolymerverfahren) oder durch die gleichzeitige Reaktion aller Komponenten in einer Stufe erfolgen (one-shot- Verfahren). Beim Prepolymerverfahren wird aus dem - 5 -The thermoplastic polyurethanes used as component B are made up of linear polyols, mostly polyester or polyether polyols, organic diisocyanates and short-chain diols (chain extenders). To accelerate the formation reaction, additional catalysts can be added. The molar ratios of the structural components can be varied over a wide range, whereby the properties of the product can be adjusted. Molar ratios of polyols to chain extenders from 1: 1 to 1:12 have proven successful. This results in products in the range from 70 Shore A to 75 Shore D. The build-up of the thermoplastically processable polyurethane elastomers can take place either step by step (prepolymer process) or by the simultaneous reaction of all components in one step (one-shot process). In the prepolymer process - 5 -
Polyol und dem Diisocyanat ein isocyanathaltiges Prepolymer gebildet, das in einem zweiten Schritt mit dem Kettenverlängerer umgesetzt wird. Die TPU können kontinuierlich oder diskontinuierlich hergestellt werden. Die bekanntesten technischen Herstellverfahren sind das Bandverfahren und das Extruderverfahren.Polyol and the diisocyanate an isocyanate-containing prepolymer is formed, which is reacted with the chain extender in a second step. The TPU can be manufactured continuously or discontinuously. The best known technical manufacturing processes are the belt process and the extruder process.
Die thermoplastisch verarbeitbaren Polyurethane sind erhältlich durch Umsetzung der polyurethanbildenden KomponentenThe thermoplastically processable polyurethanes are obtainable by implementing the polyurethane-forming components
C) organisches Diisocyanat, D) lineares hydroxylterminiertes Polyol mit einem Molekulargewicht von 500 bisC) organic diisocyanate, D) linear hydroxyl-terminated polyol with a molecular weight of 500 to
5000, E) Diol- oder Diamin-Kettenverlängerer mit einem Molekulargewicht von 60 bis5000, E) Diol or diamine chain extenders with a molecular weight of 60 to
500,500,
wobei das Molverhältnis der NCO-Gruppen in C) zu den gegenüber Isocyanat reaktiven Gruppen in D) und E) 0,9 bis 1 ,2 beträgt.wherein the molar ratio of the NCO groups in C) to the isocyanate-reactive groups in D) and E) is 0.9 to 1.2.
Als organische Diisocyanate C) kommen beispielsweise aliphatische, cyclo- aliphatische, araliphatische, heterocyclische und aromatische Diisocyanate in Betracht, wie sie in Justus Liebigs Annalen der Chemie, 562, S.75-136 beschrieben werden.Examples of suitable organic diisocyanates C) are aliphatic, cycloaliphatic, araliphatic, heterocyclic and aromatic diisocyanates as described in Justus Liebigs Annalen der Chemie, 562, pp. 75-136.
Im einzelnen seien beispielhaft genannt: aliphatische Diisocyanate, wie Hexamethylen- diisocyanat, cycloaliphatische Diisocyanate, wie Isophorondiisocyanat, 1,4-Cyclo- hexan-diisocyanat, l-Methyl-2,4-cyclohexan-diisocyanat und l-Methyl-2,6-cyclo- hexan-diisocyanat sowie die entsprechenden Isomerengemische, 4,4'-Dicyclo- hexylmethan-diisocyanat, 2,4'-Dicyclohexylmethan-diisocyanat und 2,2'-Dicyclohexyl- methan-diisocyanat sowie die entsprechenden Isomerengemische, aromatische Diisocyanate, wie 2,4-Toluylendiisocyanat, Gemische aus 2,4-Toluylendiisocyanat und 2,6-Toluylendiisocyanat, 4,4'-Diphenylmethandiisocyanat, 2,4'-Diphenylmethandiiso- cyanat und 2,2'-Diphenylmethandiisocyanat, Gemische aus 2,4'-Diphenylmethandiiso- cyanat und 4,4'-Diphenylmethandiisocyanat, urethanmodifizierte flüssige 4,4'-Di- - 6 -Examples include: aliphatic diisocyanates such as hexamethylene diisocyanate, cycloaliphatic diisocyanates such as isophorone diisocyanate, 1,4-cyclohexane diisocyanate, l-methyl-2,4-cyclohexane diisocyanate and l-methyl-2,6- cyclohexane diisocyanate and the corresponding isomer mixtures, 4,4'-dicyclohexyl methane diisocyanate, 2,4'-dicyclohexyl methane diisocyanate and 2,2'-dicyclohexyl methane diisocyanate and the corresponding isomer mixtures, aromatic diisocyanates such as 2 , 4-tolylene diisocyanate, mixtures of 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 2,4'-diphenylmethane diisocyanate and 2,2'-diphenylmethane diisocyanate, mixtures of 2,4'-diphenylmethane diisocyanate - cyanate and 4,4'-diphenylmethane diisocyanate, urethane-modified liquid 4,4'-di- - 6 -
phenylmethandiisocyanate und 2,4'-Diphenylmethandiisocyanate, 4,4'-Diisocyanato- diphenyl-ethan-(l,2) und 1,5-Naphthylendiisocyanat. Vorzugsweise verwendet werden 1 ,6-Hexamethylendiisocyanat, Isophorondiisocyanat, Dicyclohexylmethandiisocyanat, Diphenylmethandiisocyanat-Isomerengemische mit einem 4,4'-Diphenylmethandiiso- cyanatgehalt von >96 Gew.-% und insbesondere 4,4'-Diphenylmethandiisocyanat undphenylmethane diisocyanates and 2,4'-diphenylmethane diisocyanates, 4,4'-diisocyanatodiphenylethane (1,2) and 1,5-naphthylene diisocyanate. 1,6-hexamethylene diisocyanate, isophorone diisocyanate, dicyclohexylmethane diisocyanate, diphenylmethane diisocyanate isomer mixtures with a 4,4'-diphenylmethane diisocyanate content of> 96% by weight and in particular 4,4'-diphenylmethane diisocyanate and
1 ,5-Naphthylendiisocyanat. Die genannten Diisocyanate können einzeln oder in Form von Mischungen untereinander zur Anwendung kommen. Sie können auch zusammen mit bis zu 15 Gew.-% (berechnet auf die Gesamtmenge an Diisocyanat) eines Poly- isocyanates verwendet werden, beispielsweise Triphenylmethan-4,4',4"-triisocyanat oder Polyphenyl-polymethylen-polyisocyanaten.1,5-naphthylene diisocyanate. The diisocyanates mentioned can be used individually or in the form of mixtures with one another. They can also be used together with up to 15% by weight (based on the total amount of diisocyanate) of a polyisocyanate, for example triphenylmethane 4,4 ', 4 "triisocyanate or polyphenyl polymethylene polyisocyanates.
Als Komponente D) werden lineare hydroxylterminierte Polyole mit einem Molekulargewicht von 500 bis 5000 eingesetzt. Produktionsbedingt enthalten diese oft kleine Mengen an nichtlinearen Verbindungen. Häufig spricht man daher auch von "im wesentlichen linearen Polyolen". Bevorzugt sind Polyester-, Polyether-, Polycarbonat-Linear hydroxyl-terminated polyols with a molecular weight of 500 to 5000 are used as component D). Due to production, these often contain small amounts of non-linear compounds. One therefore often speaks of "essentially linear polyols". Polyester, polyether, polycarbonate are preferred
Diole oder Gemische aus diesen.Diols or mixtures of these.
Geeignete Polyether-Diole können dadurch hergestellt werden, daß man ein oder mehrere Alkylenoxide mit 2 bis 4 Kohlenstoffatomen im Alkylenrest mit einem Startermolekül, das zwei aktive Wasserstoffatome gebunden enthält, umsetzt. AlsSuitable polyether diols can be prepared by reacting one or more alkylene oxides with 2 to 4 carbon atoms in the alkylene radical with a starter molecule which contains two active hydrogen atoms bonded. As
Alkylenoxide seien z.B. genannt: Ethylenoxid, 1 ,2-Propylenoxid, Epichlorhydrin und 1,2-Butylenoxid und 2,3-Butylenoxid. Vorzugsweise werden Ethylenoxid, Propylen- oxid und Mischungen aus 1,2-Propylenoxid und Ethylenoxid eingesetzt. Die Alkylenoxide können einzeln, alternierend nacheinander oder als Mischungen verwendet werden. Als Startermoleküle kommen beispielsweise in Betracht: Wasser, Amino- alkohole, wie N-Alkyl-diethanolamine, beispielsweise N-Methyl-diethanol-amin, und Diole, wie Ethylenglykol, 1,3-Propylenglykol, 1 ,4-Butandiol und 1,6-Hexandiol. Gegebenenfalls können auch Mischungen von Startermolekülen eingesetzt werden. Geeignete Polyether-Diole sind ferner die hydroxylgruppenhaltigen Polymeri- sationsprodukte des Tetrahydrofurans. Es können auch trifunktionelle Polyether inAlkylene oxides are e.g. called: ethylene oxide, 1, 2-propylene oxide, epichlorohydrin and 1,2-butylene oxide and 2,3-butylene oxide. Ethylene oxide, propylene oxide and mixtures of 1,2-propylene oxide and ethylene oxide are preferably used. The alkylene oxides can be used individually, alternately in succession or as mixtures. Examples of suitable starter molecules are: water, amino alcohols, such as N-alkyl-diethanolamines, for example N-methyl-diethanolamine, and diols, such as ethylene glycol, 1,3-propylene glycol, 1,4-butanediol and 1,6 -Hexanediol. If appropriate, mixtures of starter molecules can also be used. Suitable polyether diols are also the hydroxyl-containing polymerization products of tetrahydrofuran. Trifunctional polyethers can also be used
Anteilen von 0 bis 30 Gew.-%, bezogen auf die bifunktionellen Polyether, eingesetzt - 7 -Proportions of 0 to 30 wt .-%, based on the bifunctional polyethers used - 7 -
werden, jedoch höchstens in solcher Menge, daß ein thermoplastisch verarbeitbares Produkt entsteht. Die im wesentlichen linearen Polyether-Diole besitzen Molekulargewichte von 500 bis 5000. Sie können sowohl einzeln als auch in Form von Mischungen untereinander zur Anwendung kommen.be, but at most in such an amount that a thermoplastically processable product is formed. The essentially linear polyether diols have molecular weights of 500 to 5000. They can be used both individually and in the form of mixtures with one another.
Geeignete Polyester-Diole können beispielsweise aus Dicarbonsäuren mit 2 bis 12 Kohlenstoffatomen, vorzugsweise 4 bis 6 Kohlenstoffatomen, und mehrwertigen Alkoholen hergestellt werden. Als Dicarbonsäuren kommen beispielsweise in Betracht: aliphatische Dicarbonsäuren, wie Bernsteinsäure, Glutarsäure, Adipinsäure, Korksäure, Azelainsäure und Sebacinsäure und aromatische Dicarbonsäuren, wie Phthalsäure,Suitable polyester diols can be prepared, for example, from dicarboxylic acids having 2 to 12 carbon atoms, preferably 4 to 6 carbon atoms, and polyhydric alcohols. Examples of suitable dicarboxylic acids are: aliphatic dicarboxylic acids, such as succinic acid, glutaric acid, adipic acid, suberic acid, azelaic acid and sebacic acid, and aromatic dicarboxylic acids, such as phthalic acid,
Isophthalsäure und Terephthalsäure. Die Dicarbonsäuren können einzeln oder als Gemische, z.B. in Form einer Bernstein-, Glutar- und Adipinsäuremischung, verwendet werden. Zur Herstellung der Polyester-Diole kann es gegebenenfalls vorteilhaft sein, anstelle der Dicarbonsäuren die entsprechenden Dicarbonsäurederivate, wie Carbon- säurediester mit 1 bis 4 Kohlenstoffatomen im Alkoholrest, Carbonsäureanhydride oderIsophthalic acid and terephthalic acid. The dicarboxylic acids can be used individually or as mixtures, e.g. in the form of a mixture of succinic, glutaric and adipic acids. For the preparation of the polyester diols it may be advantageous to replace the dicarboxylic acids with the corresponding dicarboxylic acid derivatives, such as carboxylic acid diesters with 1 to 4 carbon atoms in the alcohol radical, carboxylic acid anhydrides or
Carbonsäurechloride zu verwenden. Beispiele für mehrwertige Alkohole sind Glykole mit 2 bis 10, vorzugsweise 2 bis 6 Kohlenstoffatomen, wie Ethylenglykol, Diethylenglykol, 1,4-Butandiol, 1,5-Pentandiol, 1,6-Hexandiol, 1,10-Decandiol, 2,2- Dimethyl-l,3-propandiol, 1,3-Propandiol und Dipropylenglykol. Je nach den gewünschten Eigenschaften können die mehrwertigen Alkohole allein oder gegebenenfalls in Mischung untereinander verwendet werden. Geeignet sind ferner Ester der Kohlensäure mit den genannten Diolen, insbesondere solchen mit 4 bis 6 Kohlenstoffatomen, wie 1,4-Butandiol oder 1 ,6-Hexandiol, Kondensationsprodukte von Hydroxycarbonsäuren, beispielsweise Hydroxycapronsäure und Polymerisations- produkte von Lactonen, beispielsweise gegebenenfalls substituierten Caprolactonen.To use carboxylic acid chlorides. Examples of polyhydric alcohols are glycols having 2 to 10, preferably 2 to 6, carbon atoms, such as ethylene glycol, diethylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,10-decanediol, 2,2- Dimethyl-l, 3-propanediol, 1,3-propanediol and dipropylene glycol. Depending on the desired properties, the polyhydric alcohols can be used alone or, if appropriate, as a mixture with one another. Also suitable are esters of carbonic acid with the diols mentioned, in particular those with 4 to 6 carbon atoms, such as 1,4-butanediol or 1,6-hexanediol, condensation products of hydroxycarboxylic acids, for example hydroxycaproic acid, and polymerization products of lactones, for example optionally substituted caprolactones.
Als Polyester-Diole vorzugsweise verwendet werden Ethandiol-polyadipate, 1,4- Butandiol-polyadipate, Ethandiol-1 ,4-butandiol-polyadipate, 1,6-Hexandiol-neopentyl- glykol-polyadipate, l,6-Hexandiol-l,4-butandiol-polyadipate und Poly-caprolactone. Die Polyester-Diole besitzen Molekulargewichte von 500 bis 5000 und können einzeln oder in Form von Mischungen untereinander zur Anwendung kommen. - 8 -Preferred polyester diols are ethanediol polyadipates, 1,4-butanediol polyadipates, ethanediol-1,4-butanediol polyadipates, 1,6-hexanediol-neopentyl-glycol polyadipates, 1,6-hexanediol-1,4 -butanediol-polyadipate and poly-caprolactone. The polyester diols have molecular weights of 500 to 5000 and can be used individually or in the form of mixtures with one another. - 8th -
Als Kettenverlängerungsmittel E) werden Diole oder Diamine mit einem Molekulargewicht von 60 bis 500 eingesetzt, vorzugsweise aliphatische Diole mit 2 bis 14 Kohlenstoffatomen, wie z.B. Ethandiol, 1,6-Hexandiol, Diethylenglykol, Dipropylenglykol und insbesondere 1,4-Butandiol. Geeignet sind jedoch auch Diester der Terephthalsäure mit Glykolen mit 2 bis 4 Kohlenstoff-atomen, wie z.B.Chain extenders E) used are diols or diamines with a molecular weight of 60 to 500, preferably aliphatic diols with 2 to 14 carbon atoms, such as e.g. Ethanediol, 1,6-hexanediol, diethylene glycol, dipropylene glycol and in particular 1,4-butanediol. However, diesters of terephthalic acid with glycols having 2 to 4 carbon atoms, such as e.g.
Terephthalsäure-bis-ethylenglykol oder Terephthalsäure-bis-l,4-butandiol, Hydroxy- alkylenether des Hydrochinons, wie z.B. l,4-Di(-hydroxyethyl)-hydrochinon, ethoxy- lierte Bisphenole, (cyclo)aliphatische Diamine, wie z.B. Isophorondiamin, Ethylen- diamin, 1,2-Propylen-diamin, 1,3-Propylen-diamin, N-Methyl-propylen-l,3-diamin, N,N'-Dimethyl-ethylendiamin und aromatische Diamine, wie z.B. 2,4-Toluylen-diamin und 2,6-Toluylen-diamin, 3,5-Diethyl-2,4-toluylen-diamin und 3,5-Diethyl-2,6-toluy- len-diamin und primäre mono-, di-, tri- oder tetraalkylsubstituierte 4,4'-Diaminodi- phenylmethane. Es können auch Gemische der oben genannten Kettenverlängerer eingesetzt werden. Daneben können auch kleinere Mengen an Triolen zugesetzt werden.Terephthalic acid-bis-ethylene glycol or terephthalic acid-bis-l, 4-butanediol, hydroxyalkylene ether of hydroquinone, such as e.g. 1,4-di (-hydroxyethyl) hydroquinone, ethoxylated bisphenols, (cyclo) aliphatic diamines, such as e.g. Isophoronediamine, ethylenediamine, 1,2-propylene-diamine, 1,3-propylene-diamine, N-methyl-propylene-1,3-diamine, N, N'-dimethyl-ethylenediamine and aromatic diamines such as e.g. 2,4-tolylene diamine and 2,6-tolylene diamine, 3,5-diethyl-2,4-tolylene diamine and 3,5-diethyl-2,6-toluylene diamine and primary mono-, di-, tri- or tetraalkyl-substituted 4,4'-diaminodiphenylmethane. Mixtures of the chain extenders mentioned above can also be used. Smaller amounts of triplets can also be added.
Weiterhin können in geringen Mengen auch übliche monofunktionelle Verbindungen eingesetzt werden, z.B. als Kettenabbrecher oder Entformungshilfen. Beispielhaft genannt seien Alkohole wie Oktanol und Stearylalkohol oder Amine wie Butylamin und Stearylamin.Conventional monofunctional compounds can also be used in small amounts, e.g. as a chain terminator or mold release. Examples include alcohols such as octanol and stearyl alcohol or amines such as butylamine and stearylamine.
Zur Herstellung der thermoplastischen Polyurethane können die Aufbaukomponenten, gegebenenfalls in Gegenwart von Katalysatoren, Hilfsmitteln und Zusatzstoffen, in solchen Mengen zur Reaktion gebracht werden, daß das Äquivalenzverhältnis von NCO-Gruppen zur Summe der NCO-reaktiven Gruppen, insbesondere der OH- Gruppen der niedermolekularen Diole/Triole und Polyole 0,9:1,0 bis 1,2:1,0, vorzugsweise 0,95:1,0 bis 1,10:1,0 beträgt.To produce the thermoplastic polyurethanes, the structural components, if appropriate in the presence of catalysts, auxiliaries and additives, can be reacted in amounts such that the equivalence ratio of NCO groups to the sum of the NCO-reactive groups, in particular the OH groups of the low molecular weight diols / Triols and polyols 0.9: 1.0 to 1.2: 1.0, preferably 0.95: 1.0 to 1.10: 1.0.
Geeignete erfindungsgemäße Katalysatoren sind die nach dem Stand der Technik bekannten und üblichen tertiären Amine, wie z.B. Triethylamin, Dimethylcyclo- hexylamin, N-Methylmorpholin, N,N'-Dimethyl-piperazin, 2-(Dimethylamino-ethoxy)- ethanol, Diazabicyclo-(2,2,2)-octan und ähnliche sowie insbesondere organische - 9 -Suitable catalysts according to the invention are the conventional tertiary amines known in the art, such as triethylamine, dimethylcyclohexylamine, N-methylmorpholine, N, N'-dimethylpiperazine, 2- (dimethylaminoethoxy) ethanol, diazabicyclo- ( 2,2,2) octane and the like, and in particular organic ones - 9 -
Metallverbindungen wie Titansäureester, Eisenverbindungen, Zinnverbindungen, z.B. Zinndiacetat, Zinndioctoat, Zinndilaurat oder die Zinndialkylsalze aliphatischer Carbonsäuren wie Dibutylzinndiacetat, Dibutylzinndilaurat oder ähnliche. Bevorzugte Katalysatoren sind organische Metallverbindungen, insbesondere Titansäureester, Eisen- oder Zinnverbindungen.Metal compounds such as titanium acid esters, iron compounds, tin compounds, e.g. Tin diacetate, tin dioctoate, tin dilaurate or the tin dialkyl salts of aliphatic carboxylic acids such as dibutyl tin diacetate, dibutyl tin dilaurate or the like. Preferred catalysts are organic metal compounds, in particular titanium acid esters, iron or tin compounds.
Neben den TPU-Komponenten und den Katalysatoren können auch andere Hilfsmittel und Zusatzstoffe zugesetzt werden. Genannt seien beispielsweise Gleitmittel wie Fettsäureester, deren Metallseifen, Fettsäureamide und Siliconverbindungen, Antiblock- mittel, Inhibitoren, Stabilisatoren gegen Hydrolyse, Licht, Hitze und Verfärbung,In addition to the TPU components and the catalysts, other auxiliaries and additives can also be added. Examples include lubricants such as fatty acid esters, their metal soaps, fatty acid amides and silicone compounds, antiblocking agents, inhibitors, stabilizers against hydrolysis, light, heat and discoloration,
Flammschutzmittel, Farbstoffe, Pigmente, anorganische oder organische Füllstoffe und Verstärkungsmittel. Verstärkungsmittel sind insbesondere faserartige Verstärkungsstoffe wie anorganische Fasern, die nach dem Stand der Technik hergestellt werden und auch mit einer Schlichte beaufschlagt sein können. Nähere Angaben über die genannten Hilfs- und Zusatzstoffe sind der Fachliteratur zu entnehmen, beispielsweiseFlame retardants, dyes, pigments, inorganic or organic fillers and reinforcing agents. Reinforcing agents are in particular fibrous reinforcing materials, such as inorganic fibers, which are produced according to the prior art and can also be supplied with a size. More detailed information on the auxiliaries and additives mentioned can be found in the specialist literature, for example
J.H. Saunders, K.C. Frisch: "High Polymers", Band XVI, Polyurethane, Teil 1 und 2, Interscience Publishers 1962 bzw. 1964, R.Gächter, H.Müller (Ed.): Taschenbuch der Kunststoff- Additive, 3. Ausgabe, Hanser Verlag, München 1989, oder DE-A 29 01 774.J.H. Saunders, K.C. Fresh: "High Polymers", Volume XVI, Polyurethane, Parts 1 and 2, Interscience Publishers 1962 and 1964, R.Gächter, H.Müller (Ed.): Taschenbuch der Kunststoff-Additive, 3rd edition, Hanser Verlag, Munich 1989, or DE-A 29 01 774.
Es kann ein thermoplastisches Polyurethan oder ein Gemisch von thermoplastischenIt can be a thermoplastic polyurethane or a mixture of thermoplastic
Polyurethanen eingesetzt werden.Polyurethanes are used.
Weitere Zusätze, die in das TPU eingearbeitet werden können, sind Stabilisatoren, Verarbeitungshilfsmittel, Antistatika, Flammschutzmittel, Farbstoffe, Pigmente, handels- übliche Weichmacher wie Phosphate, Phthalate, Adipate, Sebacate und Alkylsulfon- säureester, Verstärkungsstoffe wie z.B. Glasfasern oder mineralische Füllstoffe und weitere übliche Additive.Other additives that can be incorporated into the TPU are stabilizers, processing aids, antistatic agents, flame retardants, dyes, pigments, commercially available plasticizers such as phosphates, phthalates, adipates, sebacates and alkyl sulfonic acid esters, reinforcing materials such as e.g. Glass fibers or mineral fillers and other common additives.
Die TPU können kontinuierlich im sogenannten Extruderverfahren, z.B. in einem Mehrwellenextruder, hergestellt werden. Die Dosierung der TPU-Komponenten C), D) und E) kann gleichzeitig, d.h. im one-shot- Verfahren, oder nacheinander, d.h. nach - 10 -The TPU can be manufactured continuously in the so-called extruder process, for example in a multi-screw extruder. The dosage of the TPU components C), D) and E) can be carried out simultaneously, ie in a one-shot process, or in succession, ie after - 10 -
einem Prepolymer- Verfahren, erfolgen. Dabei kann das Prepolymer sowohl batchweise vorgelegt, als auch kontinuierlich in einem Teil des Extruders oder in einem separaten vorgeschalteten Prepolymeraggregat hergestellt werden.a prepolymer process. The prepolymer can either be introduced batchwise or else be produced continuously in part of the extruder or in a separate upstream prepolymer unit.
Die thermoplastischen Formmassen enthaltend gegebenenfalls weitere bekannteThe thermoplastic molding compositions optionally containing other known ones
Zusätze wie Stabilisatoren, Farbstoffe, Pigmente, Gleit- und Entformungsmittel, Verstärkungsstoffe, Nukleierungsmittel sowie Antistatika, werden hergestellt, indem man die jeweiligen Bestandteile in bekannter Weise vermischt und bei Temperaturen von 200°C bis 330°C in üblichen Aggregaten wie Innenknetern, Extrudern, Doppel- wellenschnecken schmelzcompoundiert oder schmelzextrudiert. Bei demAdditives such as stabilizers, dyes, pigments, lubricants and mold release agents, reinforcing materials, nucleating agents and antistatic agents are produced by mixing the respective constituents in a known manner and at temperatures of 200 ° C. to 330 ° C. in conventional units such as internal kneaders, extruders, Double-shaft screws melt-compounded or melt-extruded. In which
Schmelzcompoundier- oder Schmelzextrusionsschritt lassen sich weitere Zusätze wie z.B. Verstärkungsstoffe (z.B. Glasfasern, mineralische Füllstoffe), Stabilisatoren, Farbstoffe, Pigmente, Gleit- und Entformungsmittel, Nukleierungsmittel, Compatalizer und andere Additive zusetzen.Melt compounding or melt extrusion step can be further additives such as Add reinforcing materials (e.g. glass fibers, mineral fillers), stabilizers, dyes, pigments, lubricants and mold release agents, nucleating agents, compatalizers and other additives.
Der Artikel kann hergestellt werden, indem beispielsweise ein Granulat, welches vorher durch Compoundierung von Polyketon und TPU, gegebenenfalls mit weiteren Zusätzen erhalten wurde, oder das jeweilige Granulat der Komponente A und B, gegebenenfalls mit weiteren Zusätzen, getrennt in die Compoundierungs- bzw. Extrusionsanlage gegeben und zusammen verarbeitet werden.The article can be produced, for example, by separately feeding a granulate, which was previously obtained by compounding polyketone and TPU, optionally with further additives, or the respective granules of components A and B, optionally with further additives, into the compounding or extrusion system given and processed together.
Die thermoplastischen Formmassen aus Polyketon und TPU werden zur Herstellung von Artikeln jeglicher Art verwendet. Beispielsweise seien Formköφer, Hohlkörper und Ummantelungen genannt.The thermoplastic molding compounds made of polyketone and TPU are used to manufacture all kinds of articles. For example, molded bodies, hollow bodies and jackets may be mentioned.
Polyketon/TPU-Blend eignen sich besonders für Anwendungen, bei denen ein hervorragendes Zähigkeitsniveau bei tiefen Temperaturen gefordert wird, wie beispielsweise im Automobil-, Elektro- und Elektronikbereich.Polyketone / TPU blend are particularly suitable for applications in which an excellent level of toughness is required at low temperatures, such as in the automotive, electrical and electronics sectors.
Als Beispiele für Anwendungen seien genannt: Treibstoffleitungen und Treibstoffvorratsbehälter jeglicher Art, Einspritzleisten, Treibstoffpumpenreservoire, Kraft- - 11 -Examples of applications include: fuel lines and fuel storage tanks of all kinds, fuel rails, fuel pump reservoirs, power - 11 -
stoffpumpengehäuse, Radkappen, Tankstutzen, Schnappverschlüsse jeglicher Art, Kabelummantelungen, Schläuche und Rohre.fabric pump housings, hubcaps, tank sockets, all types of snap locks, cable sheathing, hoses and pipes.
Neben der guten Tieftemperaturzähigkeit zeichnen sich Polyketon/TPU-Blends insbesondere durch hervorragende Treibstoffbarriereeigenschaften, geringeIn addition to the good low-temperature toughness, polyketone / TPU blends are characterized in particular by excellent fuel barrier properties, low
Gasdurchlässigkeit, sehr gute Chemikalienbeständigkeit und sehr gute Lackierbarkeit aus. Gas permeability, very good chemical resistance and very good paintability.
- 12 -- 12 -
BeispieleExamples
Die folgenden Komponenten werden in den Beispielen verwendet:The following components are used in the examples:
A) Linear alternierendes Teφolymer aus Kohlenmonoxid, Ethylen und PropylenA) Linear alternating Teφolymer from carbon monoxide, ethylene and propylene
(Carilon®DP P 1000, Shell International Chemicals Ltd., London, UK)(Carilon ® DP P 1000, Shell International Chemicals Ltd., London, UK)
Thermoplastische Polyurethane:Thermoplastic polyurethanes:
Bl) Desmopan® 8600 PolytetramethylenglykolBl) Desmopan® 8600 polytetramethylene glycol
Butandiol-1,4 Methylendiphenyldiisocyanat1,4-butanediol methylenediphenyl diisocyanate
B2) Desmopan® 955 U Polytetramethylenglykol Butandiol-1,4B2) Desmopan® 955 U polytetramethylene glycol 1,4-butanediol
MethylendiphenyldiisocyanatMethylene diphenyl diisocyanate
B3) Desmopan® 385 Poly-butandiol-l,4-adipatB3) Desmopan® 385 poly-butanediol-1,4-adipate
Butandiol-1,4 Methylendiphenyldiisocyanat1,4-butanediol methylenediphenyl diisocyanate
B4) Texin® DP 7-3005 PolytetramethylenglykolB4) Texin® DP 7-3005 polytetramethylene glycol
Butandiol-1,4 Desmodur W® (Methylendicyclohexyldiisocyanat)1,4-butanediol Desmodur W® (methylene dicyclohexyl diisocyanate)
B5) Texin® SS 90 PolytetramethylenglykolB5) Texin® SS 90 polytetramethylene glycol
Hexandiol-1,6 Isophorondiamin Isophorondiisocyanat - 13 -Hexanediol-1,6 isophorone diamine isophorone diisocyanate - 13 -
Die Desmopan-Produkte sind von der Bayer AG, Leverkusen, Deutschland, die Texin-Produkte von Bayer Coφoration, Pittsburgh, USA. Desmodur W® ist ein Produkt der Bayer AG, Leverkusen, Deutschland.The Desmopan products are from Bayer AG, Leverkusen, Germany, the Texin products from Bayer Coφoration, Pittsburgh, USA. Desmodur W® is a product of Bayer AG, Leverkusen, Germany.
Das Mischen der Komponenten erfolgt auf einem Extruder des Typs ZSK 32/1 bei 230 bis 250°C. Die Formköφer werden auf eine Spritzgußmaschine des Typs Arburg 320-210-500 bei Massetemperaturen von 230 bis 250°C und Werkzeugtemperaturen von 20 bis 50°C hergestellt. Zusammensetzung und Eigenschaften gehen aus den Tabellen 1 bis 5 hervor.The components are mixed in a ZSK 32/1 extruder at 230 to 250 ° C. The moldings are produced on an Arburg 320-210-500 injection molding machine at melt temperatures of 230 to 250 ° C and mold temperatures of 20 to 50 ° C. Composition and properties are shown in Tables 1 to 5.
Es wurde das Verhalten bei Schlagbeanspruchung im Schlagbiegeversuch nach Izod an ungekerbten (Izod-Schlagzähigkeit ajc, ISO 180) und gekerbten (Izod-Kerbschlag- zähigkeit ajA, ISO 180) Probekörpern und das Verhalten bei Stoßbeanspruchung im Durchstoßversuch (Durchstoßarbeit Wges an 60 mm Rundscheiben mit 3 mm Dicke, ISO 6603-2) untersucht.The behavior in the case of impact stress in the impact bending test according to Izod on non-notched (Izod impact strength aj c , ISO 180) and notched (Izod impact strength a jA , ISO 180) test specimens and the behavior in the case of impact stress in the puncture test (penetration work total 60) mm round discs with a thickness of 3 mm, ISO 6603-2) were examined.
Außerdem wurde die Oberfläche der Formteile visuell beurteilt.In addition, the surface of the molded parts was assessed visually.
Wie aus den Tabellen 1 bis 5 ersichtlich führen die erfindungsgemäßen Formmassen zur Formteilen mit sehr guten Zähigkeitswerten und sehr guten Zähbruchverhalten insbesondere bei tiefen Temperaturen. Der Durchstoß versuch ergänzt als Versuch mit biaxialer Stoßbeanspruchung den Schlagbiegeversuch. Biaxiale Stoßbeanspruchungen kommen in der Praxis häufiger vor als reine Schlagbiege- oder Schlagzugbeanspruchungen.As can be seen from Tables 1 to 5, the molding compositions according to the invention lead to moldings with very good toughness values and very good toughness behavior, especially at low temperatures. The puncture test complements the impact bending test as a test with biaxial impact stress. In practice, biaxial impact stresses occur more frequently than pure impact bending or impact tensile stresses.
Außerdem weisen sie ebensogute Oberflächen wie das unmodifizierte Polyketon auf. Tabelle 1They also have surfaces just as good as the unmodified polyketone. Table 1
Desmopan 8600 [Ge .-%] - 5,0 10 20 30 40 o vβDesmopan 8600 [% by weight] - 5.0 10 20 30 40 o vβ
CarilonDPPlOOO 100* 100** 95 90 80 70 60CarilonDPPlOOO 100 * 100 ** 95 90 80 70 60
Izod-Kerbschlagzähigkeit (ISO 180/1 A) RT [kJ/m2] 14,4 11,3 18,0 27,2 24,5 20,7 20,5 ©Izod impact strength (ISO 180/1 A) RT [kJ / m 2 ] 14.4 11.3 18.0 27.2 24.5 20.7 20.5 ©
Izod-Schlagzähigkeit (ISO 180/1U) RT [kJ/m2] n.g. n.g. - - - - -Izod impact strength (ISO 180 / 1U) RT [kJ / m 2 ] ngng - - - - -
0°C n.g. n.g. n.g. n.g. - - -0 ° C n.g. n.g. n.g. n.g. - - -
-10°C 8xn.g.2 x 182 s 210s 7 x n.g.2 x 232 s n.g. - --10 ° C 8xn.g.2 x 182 s 210s 7 x n.g.2 x 232 s n.g. - -
-20°C 183 z 177 s 183 s 211 s n.g. n.g. n.g.-20 ° C 183 z 177 s 183 s 211 s n.g. n.g. n.g.
-30°C 149 s - - - 9xn.g.1 x221 s n.g- --30 ° C 149 s - - - 9xn.g.1 x221 s n.g- -
-40°C 134 s - - - 192 s 1 xn.g.9x210 s n.g.-40 ° C 134 s - - - 192 s 1 xn.g.9x210 s n.g.
-50°C 112s - - - - - 8 x n.g.2 x 198 s-50 ° C 112s - - - - - 8 x n.g. 2 x 198 s
-60°C - - - - - - 146 s-60 ° C - - - - - - 146 s
Durchstoßarbeit Wges RT [J] 124 z 125 z 129 z 128 z 129 z 118z 111 zPiercing work Wges RT [J] 124 z 125 z 129 z 128 z 129 z 118z 111 z
0°C 126 z - - - - - -0 ° C 126 z - - - - - -
- 10°C - 77,8 z/s 84,4 z/s 105 z 138 z 124 z 122 z- 10 ° C - 77.8 z / s 84.4 z / s 105 z 138 z 124 z 122 z
-20°C 133 z 71,5 z/s 77,6 z/s 62,2 z/s 127 z/s 119 z/s 120 z/s-20 ° C 133 z 71.5 z / s 77.6 z / s 62.2 z / s 127 z / s 119 z / s 120 z / s
-30°C - 38,8 z/s - - - - --30 ° C - 38.8 z / s - - - - -
-40°C 75,2 z/s - - - 149 z 142 z 140 z-40 ° C 75.2 z / s - - - 149 z 142 z 140 z
-60°C - - - - 78,6 z/s 158 z/s 186 z/s
Figure imgf000016_0001
-60 ° C - - - - 78.6 z / s 158 z / s 186 z / s
Figure imgf000016_0001
* Direkte Herstellung des Prüfkörpers aus Polyketon-Granulat* Direct manufacture of the test specimen from polyketone granulate
** Herstellung des Prüfkörpers nach Durchfuhrung eines Extrusions- Verarbeitungsschrittes wie er zur Mischung mit TPU verwendet wird n.g. = nicht gebrochen; z = zähes Bruchbild; s = sprödes Bruchbild; z/s = zäh-sprödes Bruchbild** Production of the test specimen after carrying out an extrusion processing step as used for mixing with TPU = not broken; z = tough fracture pattern; s = brittle fracture pattern; z / s = tough-brittle fracture
"13"13
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o > wo> w
00 00 00 00
Tabelle 2Table 2
Desmopan 955 U [Gew.-%] - 5,0 10 20 30 40 V©Desmopan 955 U [% by weight] - 5.0 10 20 30 40 V ©
Carilon DP P 1000 100* 100** 95 90 80 70 60Carilon DP P 1000 100 * 100 ** 95 90 80 70 60
Izod-Kerbschlagzähigkeit (ISO 180/1A) RT [kJ/m2] 14,4 11,3 26,7 6 x 38,8 z 27,6 17,7 14,5 © in 4 x 30,5 sIzod impact strength (ISO 180 / 1A) RT [kJ / m 2 ] 14.4 11.3 26.7 6 x 38.8 z 27.6 17.7 14.5 © in 4 x 30.5 s
Izod-Schlagzähigkeit (ISO 180/1U) RT [kJ/m2] n.g. n.g. - - - - -Izod impact strength (ISO 180 / 1U) RT [kJ / m 2 ] ngng - - - - -
0°C n.g. n.g. n.g. - - - -0 ° C n.g. n.g. n.g. - - - -
- 10°C 8 x n.g. 2 x 182 s 210 s n.g. - - n.g. -- 10 ° C 8 x n.g. 2 x 182 s 210 s n.g. - - n.g. -
- 20°C 183 z 177 s 2 x n.g. 8 x 200 s n.g. n.g. 4 x n.g. 6 x 123 s 9 x n.g. 1 x 69,8 s- 20 ° C 183 z 177 s 2 x n.g. 8 x 200 s n.s. n.g. 4 x n.g. 6 x 123 s 9 x n.g. 1 x 69.8 s
- 30°C 149 s - - 212 s 6 x n.g. 4 x 123 s n.g. n.g.- 30 ° C 149 s - - 212 s 6 x n.g. 4 x 123 s n.s. n.g.
- 40°C 134 s - - 171 s 180 s - 120 s- 40 ° C 134 s - - 171 s 180 s - 120 s
- 50°C 112 s - - - - - -- 50 ° C 112 s - - - - - -
Durchstoßarbeit Wges RT [J] 124 z 125 z 129 z 138 z 107 z 78,9 z/s 68,3 z/s o°c 126 z - - - - 57,6 z s 59,2 z/s ΠPush through work Wges RT [J] 124 z 125 z 129 z 138 z 107 z 78.9 z / s 68.3 z / s o ° c 126 z - - - - 57.6 z s 59.2 z / s Π
- 10°C - 77,8 z/s 135 z 139 z 99,5 z/s - -- 10 ° C - 77.8 z / s 135 z 139 z 99.5 z / s - -
- 20°C 133 z 71,5 z/s 108 z/s 105 z/s 93,1 z/s 19,7 z/s 35,8 z/s- 20 ° C 133 z 71.5 z / s 108 z / s 105 z / s 93.1 z / s 19.7 z / s 35.8 z / s
- 30°C - 38,8 z/s - - - - -
Figure imgf000017_0001
- 30 ° C - 38.8 z / s - - - - -
Figure imgf000017_0001
Direkte Herstellung des Prüfkörpers aus Polyketon-Granulat ** Herstellung des Prüfkörpers nach Durchführung eines Extrusions- Verarbeitungsschrittes wie er zur Mischung mit TPU verwendet wird n.g. = nicht gebrochen; z = zähes Bruchbild; s = sprödes Bruchbild; z s = zäh-sprödes BruchbildDirect production of the test specimen from polyketone granulate ** Production of the test specimen after carrying out an extrusion processing step as used for mixing with TPU = not broken; z = tough fracture pattern; s = brittle fracture pattern; z s = tough and brittle fracture
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Tabelle 3 V©Table 3 V ©
oO
Desmopan 385 [Gew.-%] - 5,0 10 20 30 40 'JlDesmopan 385 [% by weight] - 5.0 10 20 30 40 'Jl
CarilonDPPlOOO 100* 100** 95 90 80 70 60CarilonDPPlOOO 100 * 100 ** 95 90 80 70 60
Izod-Kerbschlagzähigkeit (ISO 180/1A) RT [kJ/m2] 14,4 11,3 25,1 41,4 68,4 92,6 4 x 72,8 z6x 34,1sIzod impact strength (ISO 180 / 1A) RT [kJ / m 2 ] 14.4 11.3 25.1 41.4 68.4 92.6 4 x 72.8 z6x 34.1s
Izod-Schlagzähigkeit (ISO 180/1U) RT [kJ/m2] n.g. n.g. - - - - -Izod impact strength (ISO 180 / 1U) RT [kJ / m 2 ] ngng - - - - -
0°C n.g. n.g. n.g. n.g. n.g. n.g. n.g.0 ° C n.g. n.g. n.g. n.g. n.g. n.g. n.g.
-10°C 8xn.g.2x182 s 210 s n.g. n.g. n.g. n.g. n.g.-10 ° C 8xn.g.2x182 s 210 s n.g. n.g. n.g. n.g. n.g.
-20°C 183 z 177 s 168 s 2 x n.g.8x 209 s n.g. n.g. n.g.-20 ° C 183 z 177 s 168 s 2 x n.g. 8x 209 s n.g. n.g. n.g.
-30°C 149 s - 150 s 166 s 1 x n.g.2 x 250 z n.g. 8xn.g.2x 167 s 7x216s I-30 ° C 149 s - 150 s 166 s 1 x n.g. 2 x 250 z n.g. 8xn.g.2x 167 s 7x216s I
-40°C 134 s - 102 s 131 s 156 s 3x240z7xl87s 4 x n.g.6x 130-40 ° C 134 s - 102 s 131 s 156 s 3x240z7xl87s 4 x n.g. 6x 130
-50°C 112s - 111s 119s 135 s 132 s 134 s-50 ° C 112s - 111s 119s 135 s 132 s 134 s
Durchstoßarbeit Wges RT [J] 124 z 125 z 105 z 125 z 109 z 105 z 106 zPuncture work Wges RT [J] 124 z 125 z 105 z 125 z 109 z 105 z 106 z
0°C 126 z - 92,4 z 133 z 110z 105 z 110z0 ° C 126 z - 92.4 z 133 z 110z 105 z 110z
-10°C - 77,8 z/s 73,6 z/s 115z - - --10 ° C - 77.8 z / s 73.6 z / s 115z - - -
-20°C 133 z 71,5 z/s 54,6 zs 78,1 z/s 117z 112z 106 z-20 ° C 133 z 71.5 z / s 54.6 zs 78.1 z / s 117z 112z 106 z
-30°C - 38,8 z/s - - - - --30 ° C - 38.8 z / s - - - - -
-40°C 75,2 z/s - - - 98,1 z/s 121z 85,0 z/s
Figure imgf000018_0001
-40 ° C 75.2 z / s - - - 98.1 z / s 121z 85.0 z / s
Figure imgf000018_0001
Direkte Herstellung des Prüfkörpers aus Polyketon-Granulat ** Herstellung des Prüfkörpers nach Durchfuhrung eines Extrusions- Verarbeitungsschrittes wie er zur Mischung mit TPU verwendet wird o n.g. = nicht gebrochen; z = zähes Bruchbild; s = sprödes Bruchbild; z/s = zäh-sprödes Bruchbild HDirect production of the test specimen from polyketone granulate ** Production of the test specimen after performing an extrusion processing step as used for mixing with TPU or the like = not broken; z = tough fracture pattern; s = brittle fracture pattern; z / s = tough-brittle fracture H
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00 00 00 00
Tabelle 4Table 4
Texin 3005 [Gew.-%] - 5,0 10 20 40 O v© v©Texin 3005 [wt%] - 5.0 10 20 40 O v © v ©
Carilon DP P 1000 100* 100** 95 90 80 60Carilon DP P 1000 100 * 100 ** 95 90 80 60
Izod-Kerbschlagzähigkeit (ISO 180/1A) RT [kJ/m2] 14,4 11,3 22,6 25,7 21,1 5,1 O inIzod impact strength (ISO 180 / 1A) RT [kJ / m 2 ] 14.4 11.3 22.6 25.7 21.1 5.1 O in
Izod-Schlagzähigkeit (ISO 180/1U) RT [kJ/m2] n.g. n.g. - - - 7x n.g. 3 x 73,5 sIzod impact strength (ISO 180 / 1U) RT [kJ / m 2 ] ngng - - - 7x ng 3 x 73.5 s
10°C - - - - - 9 x n.g. 1 x 47,9 s10 ° C - - - - - 9 x n.g. 1 x 47.9 s
0°C n.g. n.g. n.g. - - 52,1 s0 ° C n.g. n.g. n.g. - - 52.1 s
- 10°C 8 x n.g. 2 x 182 s 210 s n.g. - - -- 10 ° C 8 x n.g. 2 x 182 s 210 s n.g. - - -
- 20°C 183 z 177 s 199 s 4 x n.g. 6 x 226 s n.g. 45,8 s- 20 ° C 183 z 177 s 199 s 4 x n.g. 6 x 226 s n.s. 45.8 s
- 30°C 149 s - - 185 s 7 x n.g. 3 x 216 s -- 30 ° C 149 s - - 185 s 7 x n.g. 3 x 216 s -
- 40°C 134 s - - 69 s 133 s -- 40 ° C 134 s - - 69 s 133 s -
- 50°C 112 s - - - - -- 50 ° C 112 s - - - - -
Durchstoßarbeit Wges RT [J] 124 z 125 z 142 z 146 z 111 z 14,9 sPuncture work Wges RT [J] 124 z 125 z 142 z 146 z 111 z 14.9 s
0°C 126 z - - - 80,7 z/s 10,7 s0 ° C 126 z - - - 80.7 z / s 10.7 s
- 10°C - 77,8 z/s 105 z/s 101 z/s 43,5 z/s -- 10 ° C - 77.8 z / s 105 z / s 101 z / s 43.5 z / s -
- 20°C 133 z 71,5 z/s 1 14 z/s 72,2 z/s 14,1 z/s 3,6 s- 20 ° C 133 z 71.5 z / s 1 14 z / s 72.2 z / s 14.1 z / s 3.6 s
- 30°C - 38,8 z/s 53,2 z/s - - -
Figure imgf000019_0001
- 30 ° C - 38.8 z / s 53.2 z / s - - -
Figure imgf000019_0001
* Direkte Herstellung des Prüfkörpers aus Polyketon-Granulat* Direct manufacture of the test specimen from polyketone granulate
** Herstellung des Prüfkörpers nach Durchführung eines Extrusions- Verarbeitungsschrittes wie er zur Mischung mit TPU verwendet wird n.g. = nicht gebrochen; z = zähes Bruchbild; s = sprödes Bruchbild; z/s = zäh-sprödes Bruchbild** Production of the test specimen after performing an extrusion processing step as used for mixing with TPU = not broken; z = tough fracture pattern; s = brittle fracture pattern; z / s = tough-brittle fracture
n Hn H
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00 00 00 00
Tabelle 5Table 5
Texin 5590 [Gew.-%] - 5,0 10 20 40 O v©Texin 5590 [wt%] - 5.0 10 20 40 O v ©
CarilonDPPlOOO 100* 100** 95 90 80 60CarilonDPPlOOO 100 * 100 ** 95 90 80 60
Izod-Kerbschlagzähigkeit (ISO 180/1A) RT [kJ/m2] 14,4 11,3 21,8 22,7 11,1 5,3 OIzod impact strength (ISO 180 / 1A) RT [kJ / m 2 ] 14.4 11.3 21.8 22.7 11.1 5.3 O
Izod-Schlagzähigkeit (ISO 180/1U) RT [kJ/m2] n.g. n.g. - - 2 x n.g.8 x 44,8 s 63,0 sIzod impact strength (ISO 180 / 1U) RT [kJ / m 2 ] ngng - - 2 x ng8 x 44.8 s 63.0 s
0°C n.g. n.g. n.g. n.g. 62,0 s 45,8 s0 ° C n.g. n.g. n.g. n.g. 62.0 s 45.8 s
-10°C 8xn.g.2x 182 s 210s n.g. n.g. - --10 ° C 8xn.g.2x 182 s 210s n.g. n.g. - -
-20°C 183 z 177 s 7xn.g.3x219 s 47,1 s 1 xn.g.9 x 212 s 39,1s-20 ° C 183 z 177 s 7xn.g.3x219 s 47.1 s 1 xn.g.9 x 212 s 39.1s
-30°C 149 s - 182 s - - --30 ° C 149 s - 182 s - - -
-40°C 134 s - - - - --40 ° C 134 s - - - - -
-50°C 112s - - - - --50 ° C 112s - - - - -
Durchstoßarbeit Wges RT [J] 124 z 125 z 149 z 125 z/s 8,7 z/s 6,9 sPuncture work Wges RT [J] 124 z 125 z 149 z 125 z / s 8.7 z / s 6.9 s
10°C - - - 89,2 z/s - -10 ° C - - - 89.2 z / s - -
0°C 126 z - - 67,5 z/s - - oo0 ° C 126 z - - 67.5 z / s - - oo
-10°C - 77,8 z/s 138 z - - --10 ° C - 77.8 z / s 138 z - - -
-20°C 133 z 71,5 z/s 70,1 z/s 20,9 z/s 3,4 s 2,2 s-20 ° C 133 z 71.5 z / s 70.1 z / s 20.9 z / s 3.4 s 2.2 s
-30°C - 38,8 z/s - - -
Figure imgf000020_0001
-30 ° C - 38.8 z / s - - -
Figure imgf000020_0001
* Direkte Herstellung des Prüfkörpers aus Polyketon-Granulat* Direct manufacture of the test specimen from polyketone granulate
** Herstellung des Prüfkörpers nach Durchfuhrung eines Extrusions- Verarbeitungsschrittes wie er zur Mischung mit TPU verwendet wird n.g. = nicht gebrochen; z = zähes Bruchbild; s = sprödes Bruchbild; z/s = zäh-sprödes Bruchbild** Production of the test specimen after carrying out an extrusion processing step as used for mixing with TPU = not broken; z = tough fracture pattern; s = brittle fracture pattern; z / s = tough-brittle fracture
n Hn H
« v©«V ©
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OJOJ
00 00 00 00

Claims

- 19 -Patentansprüche - 19 patent claims
1. Verwendung von Formmassen aus mindestens einem thermoplastischen Polyketon und mindestens einem thermoplastischen Polyurethan zur Herstellung von Formteilen mit verbesserter Tieftemperaturzähigkeit.1. Use of molding compositions from at least one thermoplastic polyketone and at least one thermoplastic polyurethane for the production of moldings with improved low-temperature toughness.
2. Verwendung gemäß Anspruch 1, wobei die Formmassen 99 bis 1 Gew.-Teile thermoplastisches Polyketon A) und 1 bis 99 Gew.-Teile thermoplastisches Polyurethan B) enthält.2. Use according to claim 1, wherein the molding compositions contain 99 to 1 part by weight of thermoplastic polyketone A) and 1 to 99 parts by weight of thermoplastic polyurethane B).
3. Verwendung gemäß Anspruch 1, wobei die Formasse 95 bis 5 Gew.-Teile A) und 5 bis 95 Gew.-Teile B) enthält.3. Use according to claim 1, wherein the molding composition contains 95 to 5 parts by weight of A) and 5 to 95 parts by weight of B).
4. Verwendung gemäß Anspruch 1, wobei die Formmasse 80 bis 50 Gew.-Teile A) und 20 bis 50 Gew.-Teile B) enthält.4. Use according to claim 1, wherein the molding composition contains 80 to 50 parts by weight of A) and 20 to 50 parts by weight of B).
5. Verwendung gemäß Anspruch 1, wobei das thermoplastische Polyketon eine lineare alternierende Struktur hat.5. Use according to claim 1, wherein the thermoplastic polyketone has a linear alternating structure.
6. Verwendung gemäß Anspruch 1, wobei das thermoplastische Polyketon aufgebaut ist ethylenisch ungesättigten Kohlenwasserstoffen mit bis zu 20 Kohlenstoffatomen, welche aliphatisch oder arylaliphatisch sind.6. Use according to claim 1, wherein the thermoplastic polyketone is composed of ethylenically unsaturated hydrocarbons having up to 20 carbon atoms, which are aliphatic or arylaliphatic.
7. Verwendung gemäß Anspruch 1, wobei die Polyketone durch die folgende Formel dargestellt sind:7. Use according to claim 1, wherein the polyketones are represented by the following formula:
[ CO(CH2CH2) 1 [ CO(G)] x y (I) wobei - 20 -[CO (CH 2 CH 2 ) 1 [CO (G)] xy (I) where - 20 -
G eine Monomerheit auf Basis eines ethylenisch ungesättigtenG is a monomer based on an ethylenically unsaturated
Kohlenwasserstoff mit wenigstens 3 Kohlenstoffatome, welche aufgrund der ethylenischen Doppelbindung polymerisiert ist und dasHydrocarbon with at least 3 carbon atoms, which is polymerized due to the ethylenic double bond and that
Verhältnis y:x nicht mehr als ungefähr 0,5 ist, y = 0 für Copolymere aus Kohlenmonoxid und Ethylen.Y: x ratio is not more than about 0.5, y = 0 for copolymers of carbon monoxide and ethylene.
8. Verwendung gemäß Anspruch 1, wobei die Formmasse Additive ausgewählt aus mindestens einem der Gruppe der Stabilisatoren, Verarbeitungshilfsmittel, Fließhilfsmittel, Antistatika, Flammschutzmittel, Farbstoffe, Pigmente und Verstärkungsstoffe. 8. Use according to claim 1, wherein the molding composition additives selected from at least one of the group of stabilizers, processing aids, flow aids, antistatic agents, flame retardants, dyes, pigments and reinforcing materials.
PCT/EP1999/002388 1998-04-21 1999-04-08 The use of moulding materials with a thermoplastic polyketone and polyurethane base WO1999054405A1 (en)

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DE19817809.3 1998-04-21
DE1998117809 DE19817809A1 (en) 1998-04-21 1998-04-21 Molding compositions, useful for production of tubing and containers for fuel, fuel pumps and cable sheathing

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WO2000020486A1 (en) * 1998-10-07 2000-04-13 Bayer Aktiengesellschaft Body add-on parts based on thermoplastic polyketones
KR20190054719A (en) * 2017-11-14 2019-05-22 효성화학 주식회사 High impact polyketone alloy resin composition with improved flexibility and heat resistance

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DE102016013868A1 (en) * 2016-11-28 2018-05-30 Carl Freudenberg Kg Polymer mixture for seals

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JPS5933345A (en) * 1982-08-19 1984-02-23 Sekisui Chem Co Ltd Thermoplastic resin composition
EP0339747A2 (en) * 1988-04-28 1989-11-02 Shell Internationale Researchmaatschappij B.V. Polyketone polymer composition
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JPS5933345A (en) * 1982-08-19 1984-02-23 Sekisui Chem Co Ltd Thermoplastic resin composition
EP0339747A2 (en) * 1988-04-28 1989-11-02 Shell Internationale Researchmaatschappij B.V. Polyketone polymer composition
EP0353673A1 (en) * 1988-08-01 1990-02-07 The B.F. Goodrich Company Impact modified polyurethane blends
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000020486A1 (en) * 1998-10-07 2000-04-13 Bayer Aktiengesellschaft Body add-on parts based on thermoplastic polyketones
KR20190054719A (en) * 2017-11-14 2019-05-22 효성화학 주식회사 High impact polyketone alloy resin composition with improved flexibility and heat resistance
KR102011912B1 (en) * 2017-11-14 2019-08-20 효성화학 주식회사 High impact polyketone alloy resin composition with improved flexibility and heat resistance

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