WO1999054377A1 - Unsaturated polyester resin composition and cured article thereof - Google Patents

Unsaturated polyester resin composition and cured article thereof Download PDF

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Publication number
WO1999054377A1
WO1999054377A1 PCT/JP1999/002081 JP9902081W WO9954377A1 WO 1999054377 A1 WO1999054377 A1 WO 1999054377A1 JP 9902081 W JP9902081 W JP 9902081W WO 9954377 A1 WO9954377 A1 WO 9954377A1
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WIPO (PCT)
Prior art keywords
polyester resin
unsaturated polyester
resin composition
acid
dicarboxylic acid
Prior art date
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PCT/JP1999/002081
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French (fr)
Japanese (ja)
Inventor
Shigeru Murata
Toshio Yamauchi
Ryoichi Fujitani
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Kyowa Yuka Co., Ltd.
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Publication date
Application filed by Kyowa Yuka Co., Ltd. filed Critical Kyowa Yuka Co., Ltd.
Priority to AU31721/99A priority Critical patent/AU3172199A/en
Publication of WO1999054377A1 publication Critical patent/WO1999054377A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/01Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to unsaturated polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/20Polyesters having been prepared in the presence of compounds having one reactive group or more than two reactive groups
    • C08G63/21Polyesters having been prepared in the presence of compounds having one reactive group or more than two reactive groups in the presence of unsaturated monocarboxylic acids or unsaturated monohydric alcohols or reactive derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/06Unsaturated polyesters

Definitions

  • the present invention relates to an unsaturated polyester resin composition having excellent flexibility, flexibility, hot water resistance and alkali resistance, and a cured product thereof.
  • the unsaturated polyester resin composition is easy to handle because it is liquid at room temperature, has good miscibility with glass fiber, good adhesion, and its cured product has good mechanical properties. Is often used.
  • an unsaturated polyester resin composed of a dicarboxylic acid component containing a vinyl dicarboxylic acid and a diol component, a styrene monomer, an acryl monomer, an acryl monomer or a methacryl monomer.
  • Unsaturated polyester resin compositions containing a crosslinking agent such as those described above are used in bathtubs, septic tanks, water storage tanks, etc. in combination with glass fibers.
  • molded articles of the unsaturated polyester resin composition are often used under severe environments. Therefore, there is a strong demand for molded articles of the unsaturated polyester resin composition to have improvements in water resistance, hot water resistance, alkali resistance, inorganic salt resistance, oxidation resistance, and the like.
  • the diol component of the raw material is composed of neopentyl diol alcohol and bisphenol A alkyl.
  • Unsaturated polyester resin such as lenoxide adduct, xylylene glycol, hydrogenated bisphenol.
  • A, or vinyl dicarboxylic acid component as raw material is fumaric acid alone, or fumaric acid and isophthalic acid, terephthalic acid
  • an unsaturated polyester resin which is used in combination with an aromatic dicarboxylic acid or the like.
  • a crosslinking agent a monomer having a copolymerizable double bond, for example, ⁇ -methylstyrene, 4-t-butylstyrene, glycidyl acrylate, glycidyl methacrylate, methacrylic acid
  • a method using a polyhydric ester of a polyhydric alcohol with a polyhydric alcohol, for example, ethylene glycol dimethacrylate has been proposed.
  • the unsaturated polyester resin composition when used for surface layers such as bathtubs, septic tanks, water tanks, etc., it is necessary to have excellent water resistance, and isophthalic acid, fumaric acid, hydrogenated bisphenol A, etc. Used.
  • a casting plate obtained by curing an unsaturated polyester resin composition obtained by blending the above-mentioned unsaturated polyester resin with a crosslinking agent such as styrene is excellent in hot water resistance.
  • the laminated plate obtained by laminating and curing glass fiber on the casting plate has cracks, blisters, etc. on the surface in hot water, and practically has a problem in terms of hot water resistance. Not satisfied.
  • the outer layer is water resistant in consideration of the mechanical strength and economics of the molded product.
  • a resin having properties such as hot water resistance and alkali resistance
  • a relatively inexpensive laminating resin (reinforcing resin) having high mechanical strength is used for the inner layer. Therefore, the unsaturated polyester resin used as the outer layer has good adhesion to the laminating resin as the inner layer, has flexibility and flexibility that can follow a temperature change, and has water resistance, hot water resistance, A resin having characteristics such as alkali resistance is desired. Disclosure of the invention
  • the present invention has been made to solve the above problems, and provides an unsaturated polyester resin composition having excellent flexibility, flexibility, water resistance, hot water resistance, alkali resistance, and the like.
  • the unsaturated polyester resin composition of the present invention has a general formula
  • An unsaturated polyester resin having a structural unit represented by (I) (wherein R 1 and R 2 represent the same or different lower alkyl groups) and a monomer having a double bond copolymerizable therewith It is characterized by containing a body.
  • both R 1 and R 2 are ethyl groups.
  • the proportion of the monomer having a copolymerizable double bond is preferably from 10 to 60% by weight.
  • the unsaturated polyester resin is composed of a diol component containing 2,4-dialkyl-1,5-pentanediol, a vinyl dicarboxylic acid (a dicarboxylic acid having at least one vinyl group in a molecule) or a dicarboxylic acid.
  • An unsaturated polyester resin having a number average molecular weight of 1,000 to 3,000 obtained by subjecting a dicarboxylic acid component containing an alkyl ester to an esterification reaction or a transesterification reaction is preferable.
  • examples of the alkyl portion of the alkyl ester include alkyl having 1 to 8 carbon atoms described below, and methyl or ethyl is preferable.
  • 2,4-dialkyl-1,5-pentane in the raw material diol component It is preferable that the ratio of the evening gas is 30 to 100 mol%.
  • the dicarboxylic acid component preferably contains at least one of phthalic acid, terephthalic acid, and isophthalic acid, or an alkyl ester thereof, or phthalic anhydride.
  • examples of the alkyl portion of the alkyl ester include alkyl having 1 to 8 carbon atoms described below, and methyl or ethyl is preferable.
  • beer dicarboxylic acid fumaric acid or maleic acid or its anhydride is preferably used.
  • a polymerization initiator is preferably contained.
  • the unsaturated polyester resin cured product of the present invention is obtained by curing the above-mentioned unsaturated polyester resin composition.
  • FIG. 1 is a plan view showing the JIS No. 1 dumbbell. BEST MODE FOR CARRYING OUT THE INVENTION
  • the lower alkyl group represents a straight-chain or branched alkyl having 1 to 8 carbon atoms.
  • Examples include groups such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, isoamyl, neopentyl, 21-pentyl, 3-pentyl, hexyl, heptyl, octyl and the like.
  • R 1 and R 2 are ethyl groups are preferred.
  • the unsaturated polyester resin which is a constituent component of the unsaturated polyester resin composition of the present invention includes, for example, 2,4-dialkyl-1,5-pentene which is a structural unit component represented by the general formula (I). Reaction between a diol component containing a diene diol and a dicarboxylic acid component containing a vinyl dicarboxylic acid or an alkyl ester thereof, or It can be obtained by subjecting it to a tell exchange reaction.
  • a non-vinyl dicarboxylic acid may be used in combination as a raw material, and in that case, the method may be carried out in one step or two or more steps as follows.
  • the dicarboxylic acid component contains a vinyl dicarboxylic acid
  • a diol component containing a 2,4-dialkyl-1,5-pentendiol and a dicarboxylic acid component containing a vinyl dicarboxylic acid and a non-vinyl dicarboxylic acid are used.
  • first-stage reaction May be simultaneously subjected to an esterification reaction, or a non-vinyl dicarboxylic acid and a diol component are first subjected to an esterification reaction (first-stage reaction), and then a vinyl dicarboxylic acid is added. If necessary, a diol component may be added and the mixture may be subjected to an esterification reaction (second-stage reaction).
  • the order of addition of the non-Biel dicarboxylic acid and the vinyl dicarboxylic acid may be reversed.
  • these reactions are carried out at a temperature of from 120 to 250, normal pressure or reduced pressure.
  • the reaction is terminated when the acid value of the unsaturated polyester resin reaches preferably 30 (KOHmg / g) or less, more preferably 20 (KOHmg / g) or less.
  • a catalyst such as lead oxide, zinc acetate, tetrabutyltinate, or zirconium naphthenate may be used, if necessary.
  • the use amount of such a catalyst is not particularly limited, but is usually 0.01 to 5.0% by weight based on the dicarboxylic acid component.
  • the unsaturated polyester resin is composed of an alkyl ester of the dicarboxylic acid such as methyl or ethyl, and 2,4-dialkyl-1,5- It can also be obtained by subjecting it to a transesterification reaction with a diol component containing pentanediol by a well-known method. Also, when an alkyl ester of a non-vinyl dicarboxylic acid is used, it can be subjected to a transesterification reaction in the same manner as described above.
  • the number average molecular weight of the unsaturated polyester resin is not uniform depending on the type of raw materials, reaction conditions, etc. However, when assuming applications such as molding, it is generally about 1,000 to 3,500. preferable.
  • 2,4-dialkyl-1,5-pentanediol examples include 2,4-dimethyl-1,5-pentanediol, 2-ethyl-4-methyl-1,5-pentanediol, and 2-methyl-4-.
  • 2,4-Dialkyl-1,5-pentendiol can be prepared in a known manner, for example, as described in Japanese Patent Application Laid-Open (A) No. Hei 8 — 48642 or EP807617A. It can be manufactured according to the method described.
  • diols that may be used in combination with 2,4-dialkyl-1,5-pentenediol include, for example, ethylene glycol, propylene glycol, 1,3-butanediol, neopentyl glycol, 1,3_ Propanediol, 1,5-pentenediol, 1,6-hexanediol, bisphenol A hydride, 2-butyl_2-ethylethyl 1,3-propanediol, 3-methyl-1,5-pentene Diol, 1, 9—nonanediol, 2—methyl—1,8—oct Tangyl etc. can be mentioned. These can be used alone or in combination of two or more.
  • the proportion of 2,4-dialkyl-1,5-pentenediol in all diol components is preferably at least 30 mol%, more preferably at least 50 mol%. If the ratio of 2,4-dialkyl-1,5-pentanedole in the total diol component is less than 30 mol%, the water resistance and hot water resistance of the cured product obtained from the unsaturated polyester resin composition are reduced.
  • vinyl dicarboxylic acid examples include maleic acid or its anhydride, fumaric acid, itaconic acid or its anhydride, citraconic acid or its anhydride, and the like. Among them, maleic acid or its anhydride or fumaric acid is preferred.
  • non-vinyl dicarboxylic acid those conventionally used for improving the physical properties such as water resistance of unsaturated polyester resin can be used.
  • phthalic anhydride phthalic acid, terephthalic acid, isophthalic acid, tetrahydrophthalic anhydride, tetrahydrofluoric acid, tetraclophthalic anhydride, tetrachlorophthalic anhydride, succinic acid , Adipic acid, azelaic acid, sebacic acid and the like.
  • dicarboxylic acids having an aromatic ring such as phthalic anhydride, phthalic acid, terephthalic acid, and isophthalic acid
  • dicarboxylic acids having an aromatic ring such as phthalic anhydride, phthalic acid, terephthalic acid, and isophthalic acid
  • phthalic anhydride such as phthalic anhydride
  • phthalic acid such as phthalic acid, terephthalic acid, and isophthalic acid
  • an alkyl ester such as the above-mentioned methyl or ethyl ester of dicarboxylic acid can also be used as a raw material.
  • the vinyl dicarboxylic acid as a raw material is preferably 40 to 70 mol% of all dicarboxylic acid components. Further, it is preferable that 50 mol% or more of the non-vinyl dicarboxylic acid is phthalic acid, terephthalic acid, isophthalic acid, an alkyl ester thereof, or phthalic anhydride. In addition, purpose, use Depending on the application, a small amount of a monocarboxylic acid or a trivalent or higher polycarboxylic acid may be added to the raw material for the esterification reaction. %.
  • the molar ratio of the diol component to the dicarboxylic acid component, which is the raw material of the unsaturated polyester resin, is preferably from 0.9 to 1.2, and more preferably from 1.0 to 1.1. Excess diol component may be generally removed by a reduced pressure treatment or the like immediately before the end of the reaction or after the end of the reaction.
  • the unsaturated polyester resin composition of the present invention can be obtained by mixing the above-mentioned unsaturated polyester resin with a monomer having a copolymerizable double bond. Since the above-mentioned unsaturated polyester resin has extremely good compatibility with a monomer having a copolymerizable double bond, it can be easily made uniform by stirring and mixing both. In order to prevent the homopolymerization of a monomer having a copolymerizable double bond, a polymerization inhibitor, for example, a quinone such as a hide opening is added to the monomer in an amount of 0.05 to 0.5. % By weight may be added.
  • a polymerization inhibitor for example, a quinone such as a hide opening is added to the monomer in an amount of 0.05 to 0.5. % By weight may be added.
  • a monomer used as a crosslinking agent for a conventional unsaturated polyester resin composition can be similarly used.
  • the proportion of the monomer having a double bond in the unsaturated polyester resin composition is preferably from 10 to 60% by weight, and more preferably from 30 to 50% by weight. When the proportion of the monomer is less than 10% by weight, the water resistance, hot water resistance and mechanical strength of the cured product are reduced. When the proportion is more than 60% by weight, the homopolymer of the monomer is Generates in large quantities, and reduces the flexibility, flexibility, and mechanical strength of the cured product.
  • the unsaturated polyester resin composition of the present invention is a liquid having fluidity at room temperature, and can be stored at room temperature for a long period of time.
  • the unsaturated polyester resin composition of the present invention can be used as a one-pack or two-pack kit composed of a monomer having a double bond copolymerizable with the unsaturated polyester resin.
  • the unsaturated polyester resin composition of the present invention is cured alone or, if necessary, after addition of a polymerization initiator, a polymerization accelerator, etc., under conditions such as room temperature, heating, or light irradiation. Thereby, a solid unsaturated polyester resin cured product is obtained.
  • the thermosetting of the composition of the present invention can be carried out under various temperature conditions by selecting a polymerization initiator, a polymerization accelerator and the like.
  • the unsaturated polyester resin composition of the present invention can be combined with glass fiber and used as a glass fiber reinforced plastic.
  • the polymerization initiator and the polymerization accelerator those used for curing a conventional unsaturated polyester resin composition can be used.
  • the polymerization initiator include, for example, benzoyl peroxide, decanol peroxide, 3,3,5-trimethylhexanoyl peroxide, methylethylketone peroxide, cyclohexanone peroxide, and acetylacetate. Ton oxide, cumene hide mouth Organic peroxides such as xide, t-butyl hydroperoxide, lauroyl peroxide, t-butyl peroxide, t-butyl peroxide, and t-butyl peroxide are exemplified. Of these, methylethylketone peroxyside is preferred.
  • polymerization accelerator examples include cobalt naphthenate, cobalt octoate, manganese naphthenate, dimethylaniline, and dimethyl balatoluidine.
  • the polymerization initiator and the polymerization accelerator are each preferably used in an amount of 0.01 to 5.00% by weight, more preferably 0.05 to 3.00% by weight, based on the unsaturated polyester resin composition.
  • the unsaturated polyester resin composition of the present invention is excellent in flexibility, flexibility, hot water resistance and alkali resistance, it is extremely useful for molding materials such as bathtubs, purification tanks, and water storage tanks.
  • the unsaturated polyester resin composition of the present invention can be applied to paints, decorative boards, adhesives, putty for automobiles, cast products, and the like, in addition to the above uses.
  • Example 1 The unsaturated polyester resin composition of the present invention can be applied to paints, decorative boards, adhesives, putty for automobiles, cast products, and the like, in addition to the above uses.
  • reaction vessel equipped with a cooler, a rotary stirrer, a thermometer, and an inert gas inlet tube, 5.6 g of terephthalic acid and 705.3 g of 2,4-dimethyl-1,5-pentanediol were charged, and the mixture was stirred under a nitrogen stream.
  • the reaction was carried out at a reaction temperature of 210 ° C. and normal pressure for 4 hours (first-stage reaction).
  • the acid value of the reaction product reached 9.5 (KO Hmg / g)
  • An unsaturated polyester resin composition was produced in the same manner as in Example 1.
  • Each of the unsaturated polyester resin compositions of this example has a low viscosity, and can be favorably used for spraying work when used for gel coating.
  • TPA Terephthalic acid
  • PAA Furic anhydride
  • HBP hydrogenated bisphenol A
  • T P A Terephthalic acid
  • the mixture was filled between two glass plates having a 3 mm-thick spacer and left in an air bath at 25 ° C. for 16 hours to be cured. Further, the cured product was cured in air at 120 ° C. for 2 hours to prepare a casting plate having a thickness of 3 mm.
  • JIS No. 1 dumbbell For rupture strength, rupture elongation, and bending strength, a JIS No. 1 dumbbell was prepared by cutting the above cast plate, and this was used as a test sample.
  • the JIS No. 1 dumbbell has the shape shown in Fig. 1.
  • breaking strength, breaking elongation and bending strength refer to JIS (Japanese
  • Table 7 shows the physical properties of the cured product and the test results for hot water resistance and alkali resistance.
  • Methyl ethyl ketone peroxide [Product name: N, manufactured by Nippon Oil & Fats Co., Ltd.], stirred and then, using a spray gun on a chromed metal plate, use a spray gun to reduce the thickness of the gel coat to 0.4 to 0.6 mm. Spraying was performed so that the film was formed. After the film was gelled, it was kept in air at 55-60 ° C for 2 hours. Next, using a chopped strand mat as a reinforcing material, an unsaturated polyester resin for general lamination [trade name: “Polylight FH”] to a thickness of about 3 mm and a glass content of about 35% by weight.
  • test sample was immersed in a water bath that repeated a cooling and heating cycle of boiling for 16 hours and 25 ° C for 8 hours, and the surface state of the gel coat film was observed after 65 cycles (156 hours). .
  • Table 8 shows the results. Table 8
  • the unsaturated polyester resin composition of this example has excellent water resistance and hot water resistance even when used in combination with a general laminating resin.
  • the cured product obtained by curing the unsaturated polyester resin composition of the present invention has flexibility and flexibility, and is excellent in water resistance, hot water resistance and alkali resistance, and is used in a severe environment. Can withstand. Even if the unsaturated polyester resin composition for general lamination is used for a laminated and cured laminate, no cracks or blister (scratch) force S will be generated on the surface, and the resin will not react with other lamination resins. It has good adhesion and can follow temperature changes, and is particularly suitable for bathtubs, septic tanks, water storage tanks and the like. It is easy to handle and has extremely high mechanical properties.

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Abstract

An unsaturated polyester resin composition which comprises an unsaturated polyester resin having specific structural units in the molecule and a monomer copolymerizable therewith having a double bond; and a cured article obtained by curing the unsaturated polyester resin composition. The cured article has pliability or flexibility, is excellent in resistance to water, hot water, and alkalis, and withstands use in severe environments. The composition has good handleability. The cured article has extremely high mechanical properties. The composition is suitable for use in producing bathtubs, sewage purifier tanks, water storage tanks, etc.

Description

明 細 書 . 不飽和ポリエステル樹脂組成物およびその硬化物 技術分野  Description. Unsaturated polyester resin composition and cured product thereof
本発明は、 柔軟性、 可撓性、 耐熱水性および耐アルカリ性に優 れた不飽和ポリエステル樹脂組成物およびその硬化物に関するも のである。  The present invention relates to an unsaturated polyester resin composition having excellent flexibility, flexibility, hot water resistance and alkali resistance, and a cured product thereof.
本出願は日本国への特許出願 (特願平 1 0— 1 1 2 5 1 2号) に基づく ものであり、 当該日本出願の記載内容は本明細書の一部 として取り込まれるものとする。 背景技術  This application is based on a patent application to Japan (Japanese Patent Application No. 10-112125), and the contents of the Japanese application are incorporated herein by reference. Background art
一般に、 不飽和ポリエステル樹脂組成物は、 常温で液体のため に、 取扱いが容易であり、 ガラス繊維との混和、 密着性が良く 、 その硬化物は、 機械的性質が良好なため、 強化プラスチックとし て多用されている。  Generally, the unsaturated polyester resin composition is easy to handle because it is liquid at room temperature, has good miscibility with glass fiber, good adhesion, and its cured product has good mechanical properties. Is often used.
例えば、 ビニル系ジカルボン酸を含むジカルボン酸成分とジォ ール成分からなる不飽和ポリエステル樹脂と、 スチレン系単量体、 ァリル系単量体、 アク リル系単量体またはメタク リル系単量体等 の架橋剤を配合してなる不飽和ポリエステル樹脂組成物は、 ガラ ス繊維と組み合わせて、 浴槽、 浄化槽、 貯水槽等に使用されてい る。  For example, an unsaturated polyester resin composed of a dicarboxylic acid component containing a vinyl dicarboxylic acid and a diol component, a styrene monomer, an acryl monomer, an acryl monomer or a methacryl monomer. Unsaturated polyester resin compositions containing a crosslinking agent such as those described above are used in bathtubs, septic tanks, water storage tanks, etc. in combination with glass fibers.
近年、 不飽和ポリエステル樹脂組成物の成型品は、 厳しい環境 下で使用される場合が多くなつている。 従って、 不飽和ポリエス テル樹脂組成物の成型品には、 耐水性、 耐熱水性、 耐アルカリ性、 耐無機塩性、 耐酸化剤性等の改良が強く要望されている。  In recent years, molded articles of the unsaturated polyester resin composition are often used under severe environments. Therefore, there is a strong demand for molded articles of the unsaturated polyester resin composition to have improvements in water resistance, hot water resistance, alkali resistance, inorganic salt resistance, oxidation resistance, and the like.
そこで、 不飽和ポリエステル樹脂組成物の耐水性、 耐熱水性、 耐アルカリ性等の性能を向上するために、 例えば、 原料のジォ一 ル成分が、 ネオペンチルダリ コール、 ビスフエノール Aのアルキ レンオキサイ ド付加物、 キシリ レングリ コール、 水素化ビスフエ. ノール A等である不飽和ポリエステル樹脂、 あるいは、 原料のビ 二ル系ジカルボン酸成分がフマル酸単独、 または、 フマル酸とィ ソフタル酸、 テレフタル酸等の芳香族を有するジカルボン酸等の 併用である不飽和ポリエステル樹脂が提案されている。 Therefore, in order to improve the performance of the unsaturated polyester resin composition such as water resistance, hot water resistance, and alkali resistance, for example, the diol component of the raw material is composed of neopentyl diol alcohol and bisphenol A alkyl. Unsaturated polyester resin such as lenoxide adduct, xylylene glycol, hydrogenated bisphenol. A, or vinyl dicarboxylic acid component as raw material is fumaric acid alone, or fumaric acid and isophthalic acid, terephthalic acid There has been proposed an unsaturated polyester resin which is used in combination with an aromatic dicarboxylic acid or the like.
また、 架橋剤として、 共重合可能な二重結合を有する単量体、 例えば、 α —メチルスチレン、 4 一 t 一プチルスチレン、 ァク リ ル酸グリ シジル、 メタク リル酸グリ シジル、 メタク リル酸と多価 アルコールとの多価エステル、 例えば、 エチレングリ コールジメ タク リ レー ト等を用いる方法が提案されている。  Further, as a crosslinking agent, a monomer having a copolymerizable double bond, for example, α-methylstyrene, 4-t-butylstyrene, glycidyl acrylate, glycidyl methacrylate, methacrylic acid A method using a polyhydric ester of a polyhydric alcohol with a polyhydric alcohol, for example, ethylene glycol dimethacrylate has been proposed.
特に、 不飽和ポリエステル樹脂組成物を浴槽、 浄化槽、 貯水槽 等の表面層に使用する場合は、 優れた耐水性が必要であり、 イソ フタル酸、 フマル酸、 水素化ビスフエノール A等が原料に用いら れている。  In particular, when the unsaturated polyester resin composition is used for surface layers such as bathtubs, septic tanks, water tanks, etc., it is necessary to have excellent water resistance, and isophthalic acid, fumaric acid, hydrogenated bisphenol A, etc. Used.
前記したような不飽和ポリエステル樹脂にスチレン等の架橋剤 を配合した不飽和ポリエステル樹脂組成物を硬化して得られる注 型板は耐熱水性に優れている。  A casting plate obtained by curing an unsaturated polyester resin composition obtained by blending the above-mentioned unsaturated polyester resin with a crosslinking agent such as styrene is excellent in hot water resistance.
しかしながら、 その注型板上に、 ガラス繊維を含有させて積層 硬化させた積層板は、 熱水中で表面にクラック、 ブリスター (フ ク レ) 等が発生し、 実用上、 耐熱水性の点で満足されるものでは ない。  However, the laminated plate obtained by laminating and curing glass fiber on the casting plate has cracks, blisters, etc. on the surface in hot water, and practically has a problem in terms of hot water resistance. Not satisfied.
また、 浴槽、 诤化槽、 貯水槽またはその他のガラス繊維強化の 用途に使用される不飽和ポリエステル樹脂の成型物は、 成型物の 機械的強度と経済性を考慮して、 外層には耐水性、 耐熱水性、 耐 アルカ リ性等の特性を有する樹脂を用い、 内層には機械的強度が 大きく、 比較的安価な積層用樹脂 (補強用樹脂) を使用するのが 一般的である。 従って、 外層として用いられる不飽和ポリエステ ル樹脂には、 内層となる積層用樹脂との密着性が良く 、 温度変化 にも追従できる柔軟性、 可撓性を有し、 且つ耐水性、 耐熱水性、 耐ァルカリ性等の特性を有する樹脂が望まれる。 発明の開示 In addition, molded products of unsaturated polyester resin used for bathtubs, vats, water tanks, or other glass fiber reinforced applications, the outer layer is water resistant in consideration of the mechanical strength and economics of the molded product. In general, a resin having properties such as hot water resistance and alkali resistance is used, and a relatively inexpensive laminating resin (reinforcing resin) having high mechanical strength is used for the inner layer. Therefore, the unsaturated polyester resin used as the outer layer has good adhesion to the laminating resin as the inner layer, has flexibility and flexibility that can follow a temperature change, and has water resistance, hot water resistance, A resin having characteristics such as alkali resistance is desired. Disclosure of the invention
本発明は前記課題を解決するためになされたもので、 柔軟性、 可撓性、 耐水性、 耐熱水性および耐アルカリ性等に優れた不飽和 ポリエステル樹脂組成物を提供するものである。  The present invention has been made to solve the above problems, and provides an unsaturated polyester resin composition having excellent flexibility, flexibility, water resistance, hot water resistance, alkali resistance, and the like.
本発明の不飽和ポリエステル樹脂組成物は、 分子内に一般式  The unsaturated polyester resin composition of the present invention has a general formula
( I ) で表される構造単位を有する不飽和ポリエステル樹脂 (式 中、 R 1及び R 2は同一または異なった低級アルキル基を表す) と、 これと共重合可能な二重結合を有する単量体とを含有することを 特徴とするものである。 An unsaturated polyester resin having a structural unit represented by (I) (wherein R 1 and R 2 represent the same or different lower alkyl groups) and a monomer having a double bond copolymerizable therewith It is characterized by containing a body.
R1 R2 R 1 R 2
—— 0— CH2-CH-CH2— C H—— C H厂 0— —— 0— CH 2 -CH-CH 2 — CH—— CH Factory 0—
… ( I ) 中でも、 式 ( I ) 中、 R 1 及び R2は、 共にェチル基であること が好ましい。 ... (I) In particular, in the formula (I), it is preferable that both R 1 and R 2 are ethyl groups.
また、 この組成物中、 共重合可能な二重結合を有する単量体の 割合が 1 0〜 6 0重量%であることが好ましい。  Further, in this composition, the proportion of the monomer having a copolymerizable double bond is preferably from 10 to 60% by weight.
ここで、 不飽和ポリエステル樹脂は、 2 , 4—ジアルキル— 1 , 5 —ペンタンジオールを含むジオール成分と、 ビニル系ジカルボ ン酸 (分子内に少なく とも 1つのビニル基を有するジカルボン 酸) またはジカルボン酸アルキルエステルを含むジカルボン酸成 分とをエステル化反応またはエステル交換反応に付して得られる 数平均分子量が 1 , 0 0 0〜 3, 5 0 0の不飽和ポリエステル樹脂 であることが好ましい。 この場合、 アルキルエステルのアルキル 部分としては、 後述の炭素数 1〜 8のアルキルが挙げられるが、 メチルまたはェチルが好ましい。  Here, the unsaturated polyester resin is composed of a diol component containing 2,4-dialkyl-1,5-pentanediol, a vinyl dicarboxylic acid (a dicarboxylic acid having at least one vinyl group in a molecule) or a dicarboxylic acid. An unsaturated polyester resin having a number average molecular weight of 1,000 to 3,000 obtained by subjecting a dicarboxylic acid component containing an alkyl ester to an esterification reaction or a transesterification reaction is preferable. In this case, examples of the alkyl portion of the alkyl ester include alkyl having 1 to 8 carbon atoms described below, and methyl or ethyl is preferable.
また、 原料ジオール成分中の 2 , 4—ジアルキル一 1, 5 —ペン 夕ンジォ一ルの占める割合が 3 0〜 1 0 0モル%であることが好. ましい。 In addition, 2,4-dialkyl-1,5-pentane in the raw material diol component It is preferable that the ratio of the evening gas is 30 to 100 mol%.
また、 ジカルボン酸成分中には、 フタル酸、 テレフタル酸、 ィ ソフタル酸若しく はそれらのアルキルエステルまたは無水フ夕ル 酸のいずれか 1種以上が含まれていることが好ましい。 この場合、 アルキルエステルのアルキル部分としては、 後述の炭素数 1 〜 8 のアルキルが挙げられるが、 メチルまたはェチルが好ましい。  Further, the dicarboxylic acid component preferably contains at least one of phthalic acid, terephthalic acid, and isophthalic acid, or an alkyl ester thereof, or phthalic anhydride. In this case, examples of the alkyl portion of the alkyl ester include alkyl having 1 to 8 carbon atoms described below, and methyl or ethyl is preferable.
ビエル系ジカルボン酸としては、 フマル酸またはマレイ ン酸も しくはその無水物が好ましく使用される。  As the beer dicarboxylic acid, fumaric acid or maleic acid or its anhydride is preferably used.
さ らに、 重合開始剤が含まれていることが好ましい。  Further, a polymerization initiator is preferably contained.
本発明の不飽和ポリエステル樹脂硬化物は、 上述した不飽和ポ リエステル樹脂組成物を硬化させてなるものである。 図面の簡単な説明  The unsaturated polyester resin cured product of the present invention is obtained by curing the above-mentioned unsaturated polyester resin composition. BRIEF DESCRIPTION OF THE FIGURES
図 1 は、 J I S 1号ダンベルを示す平面図である。 発明を実施するための最良の形態  FIG. 1 is a plan view showing the JIS No. 1 dumbbell. BEST MODE FOR CARRYING OUT THE INVENTION
一般式 ( I ) の式中の定義において、 低級アルキル基は、 直鎖 または分岐状の炭素数 1 〜 8のアルキルを表す。 例えば、 メチル、 ェチル、 プロピル、 イソプロピル、 ブチル、 イソブチル、 s e c—ブ チル、 t e r t—ブチル、 ペンチル、 イソァミル、 ネオペンチル、 2 一ペンチル、 3 —ペンチル、 へキシル、 ヘプチル、 ォクチル等の 基が挙げられる。 中でも、 R 1及び R 2が共にェチル基であるもの が好ましい。 In the definition of the formula (I), the lower alkyl group represents a straight-chain or branched alkyl having 1 to 8 carbon atoms. Examples include groups such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, isoamyl, neopentyl, 21-pentyl, 3-pentyl, hexyl, heptyl, octyl and the like. Among them, those in which both R 1 and R 2 are ethyl groups are preferred.
本発明の不飽和ポリエステル樹脂組成物の構成成分である不飽 和ポリエステル樹脂は、 例えば、 一般式 ( I ) で表される構造単 位の成分である 2 , 4 —ジアルキルー 1, 5 —ペン夕ンジオールを 含むジオール成分と、 ビニル系ジカルボン酸またはそのアルキル エステルを含むジカルボン酸成分とをエステル化反応またはエス テル交換反応に付して得ることができる。 The unsaturated polyester resin which is a constituent component of the unsaturated polyester resin composition of the present invention includes, for example, 2,4-dialkyl-1,5-pentene which is a structural unit component represented by the general formula (I). Reaction between a diol component containing a diene diol and a dicarboxylic acid component containing a vinyl dicarboxylic acid or an alkyl ester thereof, or It can be obtained by subjecting it to a tell exchange reaction.
また、 原料として、 非ビニル系ジカルボン酸を併せて使用して も良く、 その場合は、 以下のように、 一段階または二段階以上の 方法で行ってもよい。 例えば、 ジカルボン酸成分がビニル系ジカ ルボン酸を含む場合、 2, 4ージアルキル一 1, 5 —ペン夕ンジォ ールを含むジオール成分とビニル系ジカルボン酸および非ビニル 系ジカルボン酸を含むジカルボン酸成分とを同時にエステル化反 応に付してもよく、 または、 非ビニル系ジカルボン酸とジオール 成分を最初にエステル化反応 (第一段反応) に付し、 次いで、 ビ 二ル系ジカルボン酸を添加し、 さらに必要であれば、 ジオール成 分を添加し、 エステル化反応 (第二段反応) に付してもよい。  Further, a non-vinyl dicarboxylic acid may be used in combination as a raw material, and in that case, the method may be carried out in one step or two or more steps as follows. For example, when the dicarboxylic acid component contains a vinyl dicarboxylic acid, a diol component containing a 2,4-dialkyl-1,5-pentendiol and a dicarboxylic acid component containing a vinyl dicarboxylic acid and a non-vinyl dicarboxylic acid are used. May be simultaneously subjected to an esterification reaction, or a non-vinyl dicarboxylic acid and a diol component are first subjected to an esterification reaction (first-stage reaction), and then a vinyl dicarboxylic acid is added. If necessary, a diol component may be added and the mixture may be subjected to an esterification reaction (second-stage reaction).
また、 この方法において、 非ビエル系ジカルボン酸とビニル系 ジカルボン酸の添加の順番を逆にしてもよい。  In this method, the order of addition of the non-Biel dicarboxylic acid and the vinyl dicarboxylic acid may be reversed.
通常、 これらの反応は、 温度 1 2 0〜 2 5 0 、 常圧または減 圧下で行われる。  Usually, these reactions are carried out at a temperature of from 120 to 250, normal pressure or reduced pressure.
反応は、 不飽和ポリエステル樹脂の酸価が好ましく は 3 0 (K OHm g / g) 以下、 より好ましくは 2 0 (KOHm g / g) 以 下に到達したら終了する。  The reaction is terminated when the acid value of the unsaturated polyester resin reaches preferably 30 (KOHmg / g) or less, more preferably 20 (KOHmg / g) or less.
また、 エステル化反応を行う場合、 必要に応じて、 酸化鉛、 酢 酸亜鉛、 テ トラブチルチ夕ネー ト、 ナフテン酸ジルコニウム等の 触媒を使用してもよい。  When the esterification reaction is carried out, a catalyst such as lead oxide, zinc acetate, tetrabutyltinate, or zirconium naphthenate may be used, if necessary.
そのような触媒の使用量は、 特に限定されないが、 通常、 ジカ ルボン酸成分に対して 0. 0 1〜 5. 0重量%使用される。  The use amount of such a catalyst is not particularly limited, but is usually 0.01 to 5.0% by weight based on the dicarboxylic acid component.
ジカルボン酸成分がビニル系ジカルボン酸のメチル、 ェチル等 のアルキルエステルを含む場合、 不飽和ポリエステル樹脂は、 ジ カルボン酸のメチル、 ェチル等のアルキルエステルと、 2 , 4—ジ アルキル一 1, 5 —ペンタンジオールを含むジオール成分とを周知 の方法でエステル交換反応に付すことによつても得ることができ る。 また、 非ビニル系ジカルボン酸のアルキルエステルを使用した. 場合も、 上記と同様に、 エステル交換反応に付すことが可能であ る。 When the dicarboxylic acid component contains an alkyl ester of a vinyl dicarboxylic acid, such as methyl or ethyl, the unsaturated polyester resin is composed of an alkyl ester of the dicarboxylic acid such as methyl or ethyl, and 2,4-dialkyl-1,5- It can also be obtained by subjecting it to a transesterification reaction with a diol component containing pentanediol by a well-known method. Also, when an alkyl ester of a non-vinyl dicarboxylic acid is used, it can be subjected to a transesterification reaction in the same manner as described above.
不飽和ポリエステル樹脂の数平均分子量は、 原料の種類、 反応 条件等によ り一様でないが、 成形加工等の用途を想定した場合、 通常、 約 1 , 0 0 0〜 3, 5 0 0が好ましい。  The number average molecular weight of the unsaturated polyester resin is not uniform depending on the type of raw materials, reaction conditions, etc. However, when assuming applications such as molding, it is generally about 1,000 to 3,500. preferable.
2 , 4—ジアルキル— 1 , 5ペンタンジオールの具体例としては、 2 , 4 —ジメチル— 1, 5 —ペンタンジオール、 2 —ェチルー 4 — メチル— 1 , 5 —ペンタンジオール、 2 —メチル— 4 —プロピル— 1, 5 —ペンタンジオール、 2 —イソプロピル _ 4—メチル— 1 , 5 —ペンタンジォ一ル、 2, 4 一ジェチルー 1, 5 —ペン夕ンジォ —ル、 2 —ェチル— 4 _プロピル— 1 , 5 —ペンタンジォ一ル、 2 —ェチルー 4 —イソプロピル一 1 , 5 —ペンタンジオール、 2, 4 ージプロピル— 1, 5 —ペンタンジオール、 2 —イソプロピル一 4 —プロピル— 1, 5 —ペンタンジオール、 2 , 4 —ジイソプロピル 一 1, 5 —ペンタンジオール、 2 , 4—ジブチルー 1, 5 —ペンタン ジォ一ル、 2, 4—ジペンチル— 1 , 5 —ペン夕ンジオール、 2 , 4 —ジへキシルー 1, 5 —ペン夕ンジオールなどが挙げられる。 中で も、 2, 4 一ジェチルー 1 , 5 —ペンタンジオールが好ましい。  Specific examples of 2,4-dialkyl-1,5-pentanediol include 2,4-dimethyl-1,5-pentanediol, 2-ethyl-4-methyl-1,5-pentanediol, and 2-methyl-4-. Propyl-1,5—pentanediol, 2—isopropyl_4—methyl—1,5—pentandiol, 2,4—Jetyl-1,5—Pentyldiol, 2—ethyl—4_propyl—1, 5 — pentanediol, 2 — ethyl 4-, isopropyl-1, 5, 5-pentanediol, 2, 4-dipropyl — 1, 5 — pentanediol, 2 — isopropyl-1, 4- propyl — 1, 5 — pentanediol, 2, 4 —Diisopropyl-1,5—pentanediol, 2,4-dibutyl-1,5—pentanediol, 2,4-dipentyl—1,5—pentanediol, 2,4—dihexyl1,5— Pen evening And diols. Among them, 2,4-diethyl-1,5-pentanediol is preferred.
2, 4 —ジアルキル— 1 , 5 —ペン夕ンジオールは、 周知の方法、 例えば、 日本国公開特許公報 (A) 平 8 — 4 8 6 4 2号または E P 8 0 7 6 1 7 A等に記載された方法に準じて製造され得る。  2,4-Dialkyl-1,5-pentendiol can be prepared in a known manner, for example, as described in Japanese Patent Application Laid-Open (A) No. Hei 8 — 48642 or EP807617A. It can be manufactured according to the method described.
2 , 4 —ジアルキル— 1 , 5 —ペン夕ンジオールと併用してよい 他のジオールとしては、 例えば、 エチレングリ コール、 プロピレ ングリ コール、 1 , 3 _ブタンジオール、 ネオペンチルグリ コール、 1 , 3 _プロパンンジオール、 1, 5 —ペン夕ンジオール、 1, 6 — へキサンジオール、 水素化ビスフエノール A、 2 _ブチル _ 2 — ェチルー 1, 3 _プロパンジオール、 3 —メチル— 1, 5 —ペン夕 ンジオール、 1, 9 —ノナンジオール、 2 —メチル— 1 , 8 —ォク タンジォ一ル等を挙げることができる。 これらは、 単独でまたは 2種類以上を混合して使用することができる。 Other diols that may be used in combination with 2,4-dialkyl-1,5-pentenediol include, for example, ethylene glycol, propylene glycol, 1,3-butanediol, neopentyl glycol, 1,3_ Propanediol, 1,5-pentenediol, 1,6-hexanediol, bisphenol A hydride, 2-butyl_2-ethylethyl 1,3-propanediol, 3-methyl-1,5-pentene Diol, 1, 9—nonanediol, 2—methyl—1,8—oct Tangyl etc. can be mentioned. These can be used alone or in combination of two or more.
全ジオール成分中の 2 , 4—ジアルキル— 1, 5 —ペン夕ンジォ ールの割合は、 3 0モル%以上が好ましく、 5 0モル%以上であ ればより好ましい。 2, 4 ージアルキル— 1, 5 _ペンタンジォ一 ルの全ジオール成分中の割合が 3 0モル%未満の場合は、 不飽和 ポリエステル樹脂組成物から得られる硬化物の耐水性、 耐熱水性 が低下する。  The proportion of 2,4-dialkyl-1,5-pentenediol in all diol components is preferably at least 30 mol%, more preferably at least 50 mol%. If the ratio of 2,4-dialkyl-1,5-pentanedole in the total diol component is less than 30 mol%, the water resistance and hot water resistance of the cured product obtained from the unsaturated polyester resin composition are reduced.
ビニル系ジカルボン酸としては、 例えば、 マレイ ン酸もしく は その無水物、 フマル酸、 ィタコン酸若しくはその無水物、 シ トラ コン酸若しく はその無水物等を挙げることができる。 中でも、 マ レイ ン酸もしく はその無水物、 またはフマル酸が好ましい。  Examples of the vinyl dicarboxylic acid include maleic acid or its anhydride, fumaric acid, itaconic acid or its anhydride, citraconic acid or its anhydride, and the like. Among them, maleic acid or its anhydride or fumaric acid is preferred.
また、 非ビニル系ジカルボン酸としては、 従来、 不飽和ポリエ ステル樹脂の耐水性等の物性を改良するために使用されるものを 使用できる。 例えば、 無水フ夕ル酸、 フ夕ル酸、 テレフタル酸、 イソフ夕ル酸、 テ トラヒ ドロ無水フタル酸、 テ トラヒ ドロフ夕ル 酸、 テ トラクロ口無水フタル酸、 テ トラクロロフタル酸、 コハク 酸、 アジピン酸、 ァゼライ ン酸、 セバシン酸等が挙げられる。 中 でも、 無水フタル酸、 フ夕ル酸、 テレフタル酸、 イソフ夕ル酸等 のように芳香族環を有するジカルボン酸は、 ポリエステル樹脂組 成物の硬化後に、 その耐水性、 耐熱水性を高めるので、 特に好ま しい原料である。 また、 上記したジカルボン酸のメチル若しく は ェチルエステル等のアルキルエステルも原料として使用可能であ る。  In addition, as the non-vinyl dicarboxylic acid, those conventionally used for improving the physical properties such as water resistance of unsaturated polyester resin can be used. For example, phthalic anhydride, phthalic acid, terephthalic acid, isophthalic acid, tetrahydrophthalic anhydride, tetrahydrofluoric acid, tetraclophthalic anhydride, tetrachlorophthalic anhydride, succinic acid , Adipic acid, azelaic acid, sebacic acid and the like. Among them, dicarboxylic acids having an aromatic ring, such as phthalic anhydride, phthalic acid, terephthalic acid, and isophthalic acid, increase the water resistance and hot water resistance after curing the polyester resin composition. It is a particularly preferred raw material. Further, an alkyl ester such as the above-mentioned methyl or ethyl ester of dicarboxylic acid can also be used as a raw material.
不飽和ポリエステル樹脂において、 原料のビニル系ジカルボン 酸は、 全ジカルボン酸成分中、 4 0〜 7 0モル%であるのが好ま しい。 また、 非ビニル系ジカルボン酸中の 5 0モル%以上がフタ ル酸、 テレフタル酸、 イソフ夕ル酸若しくはそれらのアルキルェ ステルまたは無水フ夕ル酸であるのが好ましい。 また、 目的、 用 途により、 少量のモノカルボン酸または三価以上の多価カルボン 酸をエステル化反応の原料に添加してもよく、 それらの使用量は、 ジカルボン酸に対して、 0 . 1 〜 5 . 0重量%であるのが好ましい。 不飽和ポリエステル樹脂の原料であるジカルボン酸成分に対す るジオール成分のモル比は、 好ましくは、 0 . 9 〜 1 . 2、 より好 ましくは 1 . 0 〜 1 . 1である。 過剰のジオール成分は、 通常、 反 応終了直前または反応終了後に減圧処理等により除去してもよい。 In the unsaturated polyester resin, the vinyl dicarboxylic acid as a raw material is preferably 40 to 70 mol% of all dicarboxylic acid components. Further, it is preferable that 50 mol% or more of the non-vinyl dicarboxylic acid is phthalic acid, terephthalic acid, isophthalic acid, an alkyl ester thereof, or phthalic anhydride. In addition, purpose, use Depending on the application, a small amount of a monocarboxylic acid or a trivalent or higher polycarboxylic acid may be added to the raw material for the esterification reaction. %. The molar ratio of the diol component to the dicarboxylic acid component, which is the raw material of the unsaturated polyester resin, is preferably from 0.9 to 1.2, and more preferably from 1.0 to 1.1. Excess diol component may be generally removed by a reduced pressure treatment or the like immediately before the end of the reaction or after the end of the reaction.
本発明の不飽和ポリエステル樹脂組成物は、 上述した不飽和ポ リエステル樹脂と共重合可能な二重結合を有する単量体とを混合 することにより得ることができる。 上述した不飽和ポリエステル 樹脂は、 共重合可能な二重結合を有する単量体との相溶性が極め て良好なため、 両者を撹拌混合することにより、 容易に均一にな る。 共重合可能な二重結合を有する単量体の単独重合を防止する ために、 予め、 その単量体に重合禁止剤、 例えば、 ハイ ド口キノ ン等を 0 . 0 0 5 〜 0 . 5重量%添加してもよい。  The unsaturated polyester resin composition of the present invention can be obtained by mixing the above-mentioned unsaturated polyester resin with a monomer having a copolymerizable double bond. Since the above-mentioned unsaturated polyester resin has extremely good compatibility with a monomer having a copolymerizable double bond, it can be easily made uniform by stirring and mixing both. In order to prevent the homopolymerization of a monomer having a copolymerizable double bond, a polymerization inhibitor, for example, a quinone such as a hide opening is added to the monomer in an amount of 0.05 to 0.5. % By weight may be added.
共重合可能な二重結合を有する単量体 (ビニル系モノマ一) は、 従来の不飽和ポリエステル樹脂組成物の架橋剤として使用されて いるものを同様に使用できる。 例えば、 スチレン、 a —メチルス チレン、 t —ブチルスチレン、 クロロスチレン、 アク リル酸、 ァ ク リル酸メチル、 アク リル酸ェチル、 アク リル酸プチル、 ァク リ ル酸イソプチル、 アク リル酸 t ーブチル、 アク リル酸グリ シジル、 メタク リル酸、 メ夕ク リル酸メチル、 メ夕ク リル酸ェチル、 メタ ク リル酸プチル、 メタク リル酸イソプチル、 メタク リル酸 t —ブ チル、 メタク リル酸グリ シジル、 酢酸ビニル、 アク リルアミ ド、 アク リ ロニ ト リル、 ダイアセ トンアク リルアミ ド等が単独でまた は 2種類以上混合して使用される。 また、 ジビニルベンゼン、 ジ ァリルフタレー ト、 エチレングリ コールジメタク リ レー ト等の二 官能性ビエル単量体も使用が可能である。 特にスチレンは安価で あり、 硬化物の物性が良好なので多用される。 不飽和ポリエステル樹脂組成物中における当該二重結合を有す る単量体の割合は、 好ましくは 1 0〜 6 0重量%、 より好ましく は 3 0〜 5 0重量%である。 当該単量体の割合が 1 0重量%未満 の場合は、 硬化物の耐水性、 耐熱水性および機械的強度が低下し、 6 0重量%より大きい場合は、 当該単量体の単独重合体が多量に 生成し硬化物の柔軟性、 可撓性、 機械的強度が低下する。 As the monomer having a double bond capable of copolymerization (vinyl monomer), a monomer used as a crosslinking agent for a conventional unsaturated polyester resin composition can be similarly used. For example, styrene, a-methylstyrene, t-butylstyrene, chlorostyrene, acrylic acid, methyl acrylate, ethyl acrylate, butyl acrylate, isobutyl acrylate, t-butyl acrylate, Glycidyl acrylate, methacrylic acid, methyl methacrylate, methyl methacrylate, butyl methacrylate, isobutyl methacrylate, t-butyl methacrylate, glycidyl methacrylate, acetic acid Vinyl, acrylamide, acrylonitrile, diacetone acrylamide, etc. may be used alone or in combination of two or more. Also, bifunctional biel monomers such as divinylbenzene, diaryl phthalate and ethylene glycol dimethacrylate can be used. In particular, styrene is inexpensive and has good physical properties and is often used. The proportion of the monomer having a double bond in the unsaturated polyester resin composition is preferably from 10 to 60% by weight, and more preferably from 30 to 50% by weight. When the proportion of the monomer is less than 10% by weight, the water resistance, hot water resistance and mechanical strength of the cured product are reduced. When the proportion is more than 60% by weight, the homopolymer of the monomer is Generates in large quantities, and reduces the flexibility, flexibility, and mechanical strength of the cured product.
本発明の不飽和ポリエステル樹脂組成物は、 室温で流動性を有 する液体であり、 室温での長期間の貯蔵が可能である。  The unsaturated polyester resin composition of the present invention is a liquid having fluidity at room temperature, and can be stored at room temperature for a long period of time.
本発明の不飽和ポリエステル樹脂組成物は、 一液型または不飽 和ポリエステル樹脂と共重合可能な二重結合を有する単量体から なる二液型のキッ トとして使用が可能である。  The unsaturated polyester resin composition of the present invention can be used as a one-pack or two-pack kit composed of a monomer having a double bond copolymerizable with the unsaturated polyester resin.
本発明の不飽和ポリエステル樹脂組成物は、 単独、 または、 必 要に応じて、 重合開始剤、 重合促進剤等を添加した後に、 室温も しく は加熱、 または光照射等の条件下で硬化させることにより、 固体状の不飽和ポリエステル樹脂硬化物となる。 本発明の組成物 の熱硬化は、 重合開始剤、 重合促進剤等を選択することにより、 種々の温度条件で実施することが可能である。  The unsaturated polyester resin composition of the present invention is cured alone or, if necessary, after addition of a polymerization initiator, a polymerization accelerator, etc., under conditions such as room temperature, heating, or light irradiation. Thereby, a solid unsaturated polyester resin cured product is obtained. The thermosetting of the composition of the present invention can be carried out under various temperature conditions by selecting a polymerization initiator, a polymerization accelerator and the like.
本発明の不飽和ポリエステル樹脂組成物は、 ガラス繊維と組み 合わされ、 ガラス繊維強化プラスチックとして使用することがで さる。  The unsaturated polyester resin composition of the present invention can be combined with glass fiber and used as a glass fiber reinforced plastic.
その場合、 硬化を開始する前に、 ガラス繊維に含浸させたり、 または各種の充填剤、 補強剤、 着色剤等と混合することも可能で ある。  In this case, it is also possible to impregnate the glass fiber or to mix it with various fillers, reinforcing agents, coloring agents, etc. before starting the curing.
重合開始剤および重合促進剤は、 従来の不飽和ポリエステル樹 脂組成物の硬化に使用されているものを使用することができる。 重合開始剤としては、 例えば、 過酸化べンゾィル、 過酸化デカ ノィル、 3, 3, 5 — ト リ メチルへキサノィルパーオキサイ ド、 メ チルェチルケ トンパ一ォキサイ ド、 シクロへキサノ ンパーォキサ イ ド、 ァセチルアセ トンパ一オキサイ ド、 クメンハイ ド口パ一ォ キサイ ド、 t一ブチルハイ ドロパ一オキサイ ド、 ラウロイルバ一' オキサイ ド、 t ーブチルバ一ォキシォク トエー ト、 t ーブチルバ —ォキシベンゾェ一 ト、 tーブチルバ一ォキシァセテ一ト等の有 機過酸化物が挙げられる。 中でも、 メチルェチルケ トンパーォキ サイ ドが好ましい。 As the polymerization initiator and the polymerization accelerator, those used for curing a conventional unsaturated polyester resin composition can be used. Examples of the polymerization initiator include, for example, benzoyl peroxide, decanol peroxide, 3,3,5-trimethylhexanoyl peroxide, methylethylketone peroxide, cyclohexanone peroxide, and acetylacetate. Ton oxide, cumene hide mouth Organic peroxides such as xide, t-butyl hydroperoxide, lauroyl peroxide, t-butyl peroxide, t-butyl peroxide, and t-butyl peroxide are exemplified. Of these, methylethylketone peroxyside is preferred.
重合促進剤としては、 例えば、 ナフテン酸コバルト、 ォクチル 酸コバルト、 ナフテン酸マンガン、 ジメチルァニリ ン、 ジメチル バラ トルイジン等が挙げられる。 重合開始剤および重合促進剤は、 不飽和ポリエステル榭脂組成物に対して、 各々、 好ましく は 0.0 1〜 5.0 0重量%、 より好ましくは、 0.0 5〜 3.0 0重量%使 用される。  Examples of the polymerization accelerator include cobalt naphthenate, cobalt octoate, manganese naphthenate, dimethylaniline, and dimethyl balatoluidine. The polymerization initiator and the polymerization accelerator are each preferably used in an amount of 0.01 to 5.00% by weight, more preferably 0.05 to 3.00% by weight, based on the unsaturated polyester resin composition.
本発明の不飽和ポリエステル樹脂組成物は、 柔軟性、 可撓性、 耐熱水性および耐アルカリ性の点で優れているので、 浴槽、 浄化 槽、 貯水槽等の成形材料の用途に極めて有用である。  Since the unsaturated polyester resin composition of the present invention is excellent in flexibility, flexibility, hot water resistance and alkali resistance, it is extremely useful for molding materials such as bathtubs, purification tanks, and water storage tanks.
また、 本発明の不飽和ポリエステル樹脂組成物は、 上記用途以 外にも、 塗料、 化粧板、 接着剤、 自動車用パテ、 注型製品等の用 途に適用することも可能である。 実施例  The unsaturated polyester resin composition of the present invention can be applied to paints, decorative boards, adhesives, putty for automobiles, cast products, and the like, in addition to the above uses. Example
[実施例 1 ]  [Example 1]
冷却器、 回転撹拌機、 温度計、 不活性ガス導入管を備えた反応 容器に、 テレフタル酸 2 6 5.6 gおよび 2, 4ージェチル— 1 , 5 ペンタンジオール 7 0 5.3 gを仕込み、 窒素気流下、 反応温度 2 1 0°C、 常圧で 4時間、 反応を行った (第一段反応) 。 反応物の 酸価が 9. 5 (K O Hm g / g ) になった時点で、 温度が 1 6 0 °C になるまで冷却した。 さ らに、 無水フ夕ル酸 5 9.2 g、 無水マレ イン酸 1 9 6.2 gを加えて撹拌しながら、 反応温度 2 1 0°Cで反 応を行った (第二段反応) 。 その後、 2 0 0 °C、 2 0 mm水銀柱 の減圧下に 1時間保持し、 酸価 1 5.4 (KOHmg/g) の不飽 和ポリエステル樹脂 1 0 7 3 gを得た。 . この不飽和ポリエステル樹脂を温度 1 0 0 °Cまで冷却し、 よく 撹拌しながら、 重合禁止剤としてハイ ドロキノ ン 0 . 1 5 gおよび 架橋剤 (二重結合を有する単量体) としてスチレン 7 1 5 gをす ぐに添加し、 均一な液状の不飽和ポリエステル樹脂組成物を得た。 その不飽和ポリエステル榭脂組成物の 2 5 °Cにおける粘度は 5 . 3ボイズであった。 In a reaction vessel equipped with a cooler, a rotary stirrer, a thermometer, and an inert gas inlet tube, 5.6 g of terephthalic acid and 705.3 g of 2,4-dimethyl-1,5-pentanediol were charged, and the mixture was stirred under a nitrogen stream. The reaction was carried out at a reaction temperature of 210 ° C. and normal pressure for 4 hours (first-stage reaction). When the acid value of the reaction product reached 9.5 (KO Hmg / g), it was cooled until the temperature reached 160 ° C. Further, 59.2 g of hydrofluoric anhydride and 196.2 g of maleic anhydride were added, and the mixture was reacted at a reaction temperature of 210 ° C. with stirring (second-stage reaction). After that, the sample was kept at 200 ° C under a reduced pressure of 20 mm of mercury for 1 hour, and the acid value was 15.4 (KOHmg / g). 1073 g of a Japanese polyester resin was obtained. Cool the unsaturated polyester resin to 100 ° C and stir well with 0.15 g of hydroquinone as a polymerization inhibitor and styrene 7 as a crosslinking agent (monomer having a double bond). 15 g was immediately added to obtain a uniform liquid unsaturated polyester resin composition. The viscosity of the unsaturated polyester resin composition at 25 ° C. was 5.3 voids.
[実施例 2〜 5 、 比較例 1 〜 3 ] [Examples 2 to 5, Comparative Examples 1 to 3]
実施例 1 と同様の方法で、 不飽和ポリエステル樹脂組成物を製 造した。  An unsaturated polyester resin composition was produced in the same manner as in Example 1.
実施例 2〜 5で使用した原料組成、 第一段、 第二段反応の条件 を表 1 , 2 に、 不飽和ポリエステル樹脂組成物の組成および粘度 を表 3 に、 比較例 1 〜 3の同様の項目について、 表 4〜 6 に示し た。  The raw material compositions used in Examples 2 to 5, the first-stage and second-stage reaction conditions are shown in Tables 1 and 2, the composition and viscosity of the unsaturated polyester resin composition are shown in Table 3, and the same as in Comparative Examples 1 to 3. Tables 4 to 6 show the items in (4).
本実施例の不飽和ポリエステル樹脂組成物は、 いずれも低粘度 であり、 ゲルコー トに使用した場合の吹付け作業等に良好に使用 することができる。 Each of the unsaturated polyester resin compositions of this example has a low viscosity, and can be favorably used for spraying work when used for gel coating.
表 1 第一段反応 Table 1 First-stage reaction
Figure imgf000014_0001
Figure imgf000014_0001
※ 第一段反応で到達した反応液の酸価 * Acid value of the reaction solution reached in the first stage reaction
I P A : イ ソフタル酸  IPA: Isophthalic acid
E P D : 2, 4 —ジェチル— 1 , 5 —ペン夕ンジォール P G : プロピレングリ コール  E P D: 2, 4-Jetyl-1, 5-Penn diol G: Propylene glycol
M T A : テレフ夕ル酸ジメチル  MTA: dimethyl terephthalate
T P A : テレフタル酸 TPA: Terephthalic acid
表 2 Table 2
第二段反応  Second stage reaction
Figure imgf000015_0001
Figure imgf000015_0001
※ 第二段反応で到達した反応液の酸価 * Acid value of the reaction solution reached in the second stage reaction
E P D : 2 4 ージェチル— 1 , 5 —ペンタンジォ ル E P D: 2 4 -Jetil-1,5 -Pentangil
F A : フマル酸 F A: Fumaric acid
M A A : 無水マレイ ン酸  M A A: Maleic anhydride
P A A : 無水フ夕ル酸 PAA: Furic anhydride
3 不飽和ポリエステル樹脂組成物の組成、 物性 3 Composition and physical properties of unsaturated polyester resin composition
Figure imgf000016_0001
Figure imgf000016_0001
H Q : 八イ ドロキノ ン  H Q: Yakirokinon
表 4 第一段反応  Table 4 First-stage reaction
Figure imgf000016_0002
Figure imgf000016_0002
※ 第一段反応で到達した反応液の酸価* Acid value of the reaction solution reached in the first stage reaction
I P A : イソフ夕ル酸 IPA: Isofuric acid
H B P : 水素化ビスフエノール A  HBP: hydrogenated bisphenol A
T P A : テレフタル酸  T P A: Terephthalic acid
N P G : ネオペンチルグリ コール  N P G: Neopentyl glycol
P G : プロピレングリ コール 表 5 PG: Propylene glycol Table 5
第二段反応  Second stage reaction
Figure imgf000017_0001
Figure imgf000017_0001
※ 第二段反応で到達した反応液の酸価 * Acid value of the reaction solution reached in the second stage reaction
P A A : 無水フタル酸  P A A: phthalic anhydride
F A : フマル酸  F A: Fumaric acid
N P G : ネオペンチルダリコール 表 6  N P G: neopentyl recall Table 6
不飽和ポリエステル樹脂組成物の組成、 物性  Composition and physical properties of unsaturated polyester resin composition
Figure imgf000017_0002
Figure imgf000017_0002
H Q : 八ィ ドロキノ ン  H Q: Eight Drokinone
[試験例 1 ; 硬化物の諸物性および耐熱水性、 耐アルカリ性試 験] [Test Example 1; Various physical properties of cured product, hot water resistance, alkali resistance test]
実施例 1 5、 比較例 1 3で得られた各不飽和ポリエステル 樹脂組成物 1 0 0 gに、 メチルェチルケ トンパーオキサイ ド [商 品名 : 「パーメック N」 日本油脂 (株) 製] 1. 5 g及び 6 %ナフ テン酸コバルト 0. 5 gを添加して混合した。 Each unsaturated polyester obtained in Example 15 and Comparative Example 13 To 100 g of the resin composition, 1.5 g of methylethylketone peroxide [trade name: "Permec N" manufactured by Nippon Oil & Fats Co., Ltd.] and 0.5 g of 6% cobalt naphthenate were added and mixed.
その後、 厚さ 3 mmのスぺ一サ一を有する 2枚のガラス板間に 充填し、 2 5 °Cの空気浴中に 1 6時間放置して硬化させた。 さ ら に、 硬化物を 1 2 0 °Cの空気中で 2時間硬化させて厚さ 3 mmの 注型板を作成した。  Thereafter, the mixture was filled between two glass plates having a 3 mm-thick spacer and left in an air bath at 25 ° C. for 16 hours to be cured. Further, the cured product was cured in air at 120 ° C. for 2 hours to prepare a casting plate having a thickness of 3 mm.
各々の注型板を用いて、 破断強度、 破断伸び、 曲げ強度を測定 した。 また、 耐熱水性、 耐アルカリ性を試験した。 各試験方法は 下記の通りである。  Using each casting plate, the breaking strength, the breaking elongation, and the bending strength were measured. In addition, hot water resistance and alkali resistance were tested. Each test method is as follows.
• 破断強度、 破断伸び、 曲げ強度は、 上記注型板に対して切削加 ェにより JIS 1号ダンベルを作成し、 これを試験サンプルとして行 つた。 JIS 1号ダンベルとは、 図 1 に示す形状のものである。 破断 強度、 破断伸び、 曲げ強度の測定は、 J I S (Japanese  • For rupture strength, rupture elongation, and bending strength, a JIS No. 1 dumbbell was prepared by cutting the above cast plate, and this was used as a test sample. The JIS No. 1 dumbbell has the shape shown in Fig. 1. For measurement of breaking strength, breaking elongation and bending strength, refer to JIS (Japanese
Industrial Standards) k 6 9 1 9の方法に準じて行った。Industrial Standards) k 6 9 19
• 耐熱水性は、 上記ダンベルを沸騰水中に 4 0 0 0時間浸漬した 後の破断強度保持率で評価した。 • The hot water resistance was evaluated by the retention of breaking strength after the dumbbell was immersed in boiling water for 400 hours.
• 耐アルカ リ性は、 上記ダンベルを 5重量%水酸化ナ ト リ ウム水 溶液中に 1年間浸漬した後の破断強度保持率で評価した。  • Alkali resistance was evaluated by the retention of breaking strength after immersing the dumbbell in a 5 wt% aqueous sodium hydroxide solution for one year.
硬化物の諸物性および耐熱水性、 耐ァルカリ性の試験結果を表 7に示す。 Table 7 shows the physical properties of the cured product and the test results for hot water resistance and alkali resistance.
7 7
不飽和ポリエステル樹脂硬化物の物性 Physical properties of cured unsaturated polyester resin
破断強度 破断伸び 曲げ強度 耐熱水 耐ァルカリ 強度保持率 強度保持率 Breaking strength Breaking elongation Bending strength Hot water Water resistant Alkali Strength retention rate Strength retention rate
(kgf/cm2) (%) (kgf /cm (%) (%)(kgf / cm 2 ) (%) (kgf / cm (%) (%)
1丄 6 0 0 4 . 2 Η π ^ リ Q 9 実 1 丄 6 0 0 4 .2 Ηπ ^ Re Q 9 real
9 5 9 0 4 . 5 ο Q 0 w ο リ リ Q リ  9 5 9 0 4 .5 ο Q 0 w ο Li Q
(~ 八 m 3 5 9 0 4 . 3 8 0 0 8 3 9 0 例 4 5 9 5 3 . 8 8 2 6 7 9 8 6 (~ 8 m 3 5 9 4 .3 8 0 0 8 3 9 0 Example 4 5 9 5 3 .8 8 2 6 7 9 8 6
5 5 9 0 3 . 9 8 2 0 8 0 8 5 比 1 5 8 0 1 . 8 8 3 5 3 8 4 3 較 2 5 6 5 1 . 5 8 1 0 5 2 5 2 例 3 5 9 5 1 . 3 8 4 0 6 4 6 8 表 7 は、 本実施例の不飽和ポリエステル樹脂硬化物は、 破断強 度および曲げ強度は比較例の不飽和ポリエステル樹脂硬化物と同 等であり、 破断伸びは約 2 〜 3倍で柔軟性、 可撓性に優れている ことを示している。 また、 本実施例の不飽和ポリエステル樹脂硬 化物の耐熱水強度保持率および耐ァルカ リ強度保持率は、 極めて 良好である。 5 5 9 0 3 .9 8 2 0 8 0 8 5 ratio 1 5 8 0 1 .8 8 3 5 3 8 4 3 comparison 2 5 6 5 1 .5 8 1 0 5 2 5 2 Example 3 5 9 5 1 3 8 4 0 6 4 6 8 Table 7 shows that the cured product of the unsaturated polyester resin of this example has the same breaking strength and bending strength as the cured product of the unsaturated polyester resin of the comparative example. Approximately 2 to 3 times, indicating excellent flexibility and flexibility. Further, the unsaturated polyester resin cured product of this example has extremely good hot water strength retention and alkaline strength retention.
[試験例 2 ; ゲルコー ト皮膜としての適性試験] [Test Example 2; Suitability test as gel coat film]
実施例 1 、 5、 比較例 1 、 3 の各不飽和ポリエステル樹脂組成 物 1 0 0 gに、 ルチル型酸化チタン 3 . 5 g、 シリカ微粉末 [商品 名 : 「エア口ジル」 日本エアロジル (株) 製] 4 . 0 g 、 6重量% ナフテン酸コバルト 0 . 6 gを 3本ロールで混練してゲルコ ー トを 製造した。  To 100 g of each of the unsaturated polyester resin compositions of Examples 1 and 5 and Comparative Examples 1 and 3, 3.5 g of rutile-type titanium oxide and silica fine powder [trade name: “Air Port Jill” Nippon Aerosil Co., Ltd. 4.0 g, 6 wt% cobalt naphthenate 0.6 g was kneaded with three rolls to produce a gel coat.
これにメチルェチルケ トンパーオキサイ ド [商品名 : 「パ一メ ック N」 日本油脂 (株) 製] 1 . 2 gを添加し撹拌後、 クロムメ .ッ キした金属板にスプレーガンを用いて、 ゲルコー トの厚さが 0 . 4 〜 0 . 6 m mになるよう吹き付けを行い、 皮膜を作成した。 皮膜が ゲル化後に、 5 5 〜 6 0 °Cの空気中に 2時間保持した。 次いで、 チョ ップドス トラン ドマッ トを強化材に用い、 厚さ約 3 m m、 ガ ラス含量が約 3 5重量%になるように、 一般積層用不飽和ポリエ ステル樹脂 [商品名 : 「ポリ ライ ト F H— 1 0 3 — N」 大日本ィ ンキ化学工業 (株) 製] で積層した。 2 4時間放置後、 1 2 0 °C で 2時間後、 硬化後に金属板から剥離して 1 0 c m X 1 0 c mの試 験サンプルを作成した。 Methyl ethyl ketone peroxide [Product name: N, manufactured by Nippon Oil & Fats Co., Ltd.], stirred and then, using a spray gun on a chromed metal plate, use a spray gun to reduce the thickness of the gel coat to 0.4 to 0.6 mm. Spraying was performed so that the film was formed. After the film was gelled, it was kept in air at 55-60 ° C for 2 hours. Next, using a chopped strand mat as a reinforcing material, an unsaturated polyester resin for general lamination [trade name: “Polylight FH”] to a thickness of about 3 mm and a glass content of about 35% by weight. — 10 3 — N ”manufactured by Dainippon Ink and Chemicals, Inc.]. After standing for 24 hours, 2 hours at 120 ° C, and after curing, they were peeled off from the metal plate to make a test sample of 10 cm x 10 cm.
煮沸を 1 6時間、 2 5 °Cを 8時間の冷熱サイクルを繰り返す水 浴中に試験サンプルを浸積し、 サイクル 6 5回 ( 1 5 6 0時間) 後にゲルコー ト皮膜の表面状態を観察した。 結果を表 8 に示す。 表 8  The test sample was immersed in a water bath that repeated a cooling and heating cycle of boiling for 16 hours and 25 ° C for 8 hours, and the surface state of the gel coat film was observed after 65 cycles (156 hours). . Table 8 shows the results. Table 8
ゲルコー ト皮膜の物性  Physical properties of gel coat film
Figure imgf000020_0001
表 8 の結果から明らかなように、 本実施例の不飽和ポリエステ ル樹脂組成物は、 一般積層用樹脂と組み合わせて使用した場合も、 耐水性、 耐熱水性に優れている。 産業上の利用可能性
Figure imgf000020_0001
As is evident from the results in Table 8, the unsaturated polyester resin composition of this example has excellent water resistance and hot water resistance even when used in combination with a general laminating resin. Industrial applicability
本発明の不飽和ポリエステル樹脂組成物を硬化させて得られる 硬化物は、 柔軟性、 可撓性を有し、 かつ、 耐水性、 耐熱水性、 耐 アルカリ性に優れており、 厳しい環境下での使用に耐え得る。 し かも、 一般積層用不飽和ポリエステル樹脂組成物を積層硬化した 積層板に使用しても、 表面にクラック、 ブリスター (フク レ) 力 S 発生することがなく、 また、 他の積層用樹脂との密着性が良く、 温度変化にも追従でき、 特に浴槽、 浄化槽、 貯水槽等に好適であ る。 また、 取扱いも容易で、 その機械的性質はきわめて高い。  The cured product obtained by curing the unsaturated polyester resin composition of the present invention has flexibility and flexibility, and is excellent in water resistance, hot water resistance and alkali resistance, and is used in a severe environment. Can withstand. Even if the unsaturated polyester resin composition for general lamination is used for a laminated and cured laminate, no cracks or blister (scratch) force S will be generated on the surface, and the resin will not react with other lamination resins. It has good adhesion and can follow temperature changes, and is particularly suitable for bathtubs, septic tanks, water storage tanks and the like. It is easy to handle and has extremely high mechanical properties.

Claims

請求の範囲 The scope of the claims
1. 分子内に下記一般式 ( I ) で表される構造単位を有する不飽 和ポリエステル樹脂 (式中、 R 1 及び R 2は同一または異なった低 級アルキル基を表す) と、 これと共重合可能な二重結合を有する 単量体とを含有することを特徴とする不飽和ポリエステル樹脂組 成物。 1. An unsaturated polyester resin having a structural unit represented by the following general formula (I) in the molecule (wherein R 1 and R 2 represent the same or different lower alkyl groups) and An unsaturated polyester resin composition comprising a monomer having a polymerizable double bond.
R1 2 R 1 2
— 0— CH2— CH-CH厂 CH— CH2— 0—— — 0— CH 2 — CH-CH Factory CH— CH 2 — 0——
… ( I ) … (I)
2. 前記共重合可能な二重結合を有する単量体の割合が 1 0〜 6 0重量%である請求項 1記載の不飽和ポリエステル樹脂組成物。 2. The unsaturated polyester resin composition according to claim 1, wherein the proportion of the copolymerizable monomer having a double bond is 10 to 60% by weight.
3. 前記不飽和ポリエステル樹脂が、 2, 4ージアルキル一 1 , 5 一ペン夕ンジオールを含むジオール成分と、 ビニル系ジカルボン 酸またはジカルボン酸アルキルエステルを含むジカルボン酸成分 とが、 エステル化反応またはエステル交換反応に付されて得られ た数平均分子量が 1 , 0 0 0〜 3, 5 0 0の不飽和ポリエステル樹 脂である請求項 1記載の不飽和ポリエステル樹脂組成物。 3. The unsaturated polyester resin is an esterification reaction or a transesterification reaction between a diol component containing 2,4-dialkyl-1,5-pentenediol and a dicarboxylic acid component containing a vinyl dicarboxylic acid or a dicarboxylic acid alkyl ester. The unsaturated polyester resin composition according to claim 1, which is an unsaturated polyester resin having a number average molecular weight of 1,000 to 3,000 obtained by the reaction.
4. 前記ジオール成分中の 2 , 4—ジアルキル一 1, 5 —ペンタン ジオールの占める割合が 3 0〜 1 0 0モル%である請求項 3記載 の不飽和ポリエステル樹脂組成物。 4. The unsaturated polyester resin composition according to claim 3, wherein the proportion of 2,4-dialkyl-1,5-pentanediol in the diol component is 30 to 100 mol%.
5. 前記ジカルボン酸成分中に、 フタル酸、 テレフタル酸、 イソ フ夕ル酸若しく はそれらのアルキルエステルまたは無水フ夕ル酸 のいずれか 1種以上が含まれている請求項 3記載の不飽和ポリエ ステル樹脂組成物。 5. The method according to claim 3, wherein the dicarboxylic acid component contains at least one of phthalic acid, terephthalic acid, isophthalic acid, or an alkyl ester thereof, or phthalic anhydride. A saturated polyester resin composition.
6. 前記ビニル系ジカルボン酸が、 フマル酸またはマレイ ン酸も しくはその無水物である請求項 3記載の不飽和ポリエステル樹脂 組成物。 6. The unsaturated polyester resin composition according to claim 3, wherein the vinyl dicarboxylic acid is fumaric acid, maleic acid, or an anhydride thereof.
7. 前記式 ( I ) 中、 R'及び R2が、 共にェチル基である請求項 1〜 6のいずれかに記載の不飽和ポリエステル樹脂組成物。 7. The unsaturated polyester resin composition according to any one of claims 1 to 6, wherein in the formula (I), R ′ and R 2 are both ethyl groups.
8. 重合開始剤を含む請求項 1記載の不飽和ポリエステル樹脂組 成物。 8. The unsaturated polyester resin composition according to claim 1, further comprising a polymerization initiator.
9. 請求項 1記載の不飽和ポリエステル樹脂組成物が硬化してな ることを特徴とする不飽和ポリエステル樹脂硬化物。 9. A cured unsaturated polyester resin, wherein the unsaturated polyester resin composition according to claim 1 is cured.
1 0. 分子内に下記一般式 ( I ) で表される構造単位を有する不 飽和ポリエステル樹脂 (式中、 R1 及び R2は同一または異なった 低級アルキル基を表す) と、 これと共重合可能な二重結合を有す る単量体とからなることを特徴とする二液型キッ ト。 10. Unsaturated polyester resin having a structural unit represented by the following general formula (I) in the molecule (wherein R 1 and R 2 represent the same or different lower alkyl groups) and copolymerized therewith A two-pack kit comprising a monomer having a possible double bond.
R1 R2 R 1 R 2
— 0— CH2-CH-CH2— CH—— CH2— 0—— — 0— CH 2 -CH-CH 2 — CH—— CH 2 — 0——
… ( I )  … (I)
PCT/JP1999/002081 1998-04-22 1999-04-20 Unsaturated polyester resin composition and cured article thereof WO1999054377A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002275226A (en) * 2000-06-22 2002-09-25 Hitachi Chem Co Ltd Photocurable resin composition, coating using the same and cured film

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0931172A (en) * 1995-07-19 1997-02-04 Kyowa Yuka Kk Polyester composition for plasticizer
JPH09255767A (en) * 1996-03-21 1997-09-30 Kyowa Hakko Kogyo Co Ltd Polyester polyol

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0931172A (en) * 1995-07-19 1997-02-04 Kyowa Yuka Kk Polyester composition for plasticizer
JPH09255767A (en) * 1996-03-21 1997-09-30 Kyowa Hakko Kogyo Co Ltd Polyester polyol

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002275226A (en) * 2000-06-22 2002-09-25 Hitachi Chem Co Ltd Photocurable resin composition, coating using the same and cured film

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