INSOLE INSERT HAVING PERFORATION-MODIFIED RESILIENCY
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates generally to footwear and, more specifically without
limitation, to an insole insert for footwear.
2. Description of the Related Art
Although children are usually bom with normal arches, as a child begins to
walk and body weight is applied to his feet as they bear against a supporting surface,
his foot structure necessarily reacts by tending to flatten out under the weight-
generated forces applied to the soles of his feet. If the child were walking only on
natural supporting surfaces, e.g. , the ground, the normal age for the child to be able
to stand without the need of external support for his feet is generally considered to
be approximately eight years of age. For purposes of improved appearance,
convenience, endurance, etc., however, man-made products are generally applied to
those supporting surfaces. Unfortunately, such "improved" surfaces tend to be
detrimental to the human musculoskeletal structures, especially during the
developmental stages when the child's foot structure is "soft" and incompletely
formed. Due to such negative environmental influences on the human foot
structure, shoes which provide proper support and shock attenuation should be worn
for protection and prevention of structural injury.
As disclosed in U.S. Patent No. 4,272,899, issued June 16, 1981 to Jeffrey
S. Brooks, the disclosures and teachings of which are incorporated herein by
reference, a contoured insole structure may be provided in children's shoes to
reduce abnormal stress from the heel to the metatarsals by properly supporting and
stabilizing the feet during development thereof. By so doing, the associated stresses
placed upon the medial column of the foot is also reduced, distributing the body
weight more evenly on the sole of the foot.
More specifically, when walking or running, the lateral (outside) portion of
the heel is generally the first part of the foot to strike the ground, with the foot then
pivoting on the heel to bring the lateral part of the forefoot into a position whereat it
bears against an underlying surface. At that point,the foot resides in a supinated
(inclined upwardly from the lateral to the medial side of the foot). The foot then
pronates until all of the metatarsal heads are in the horizontal plane (flat to the
supporting surface). The bone structural alignment should be firmly supported
when the foot assumes such neutral position in order to prevent the ligaments,
muscles and tendons of the foot from becoming over-stressed.
Various skeletal characteristics of the feet that are pertinent to proper foot
support include the first, second, third, fourth and fifth metatarsal heads, indicated
in phantom at Ml through M5 in Fig. 1 ; first, second, third, fourth and fifth
metatarsal necks associated with the respective metatarsal heads M1-M5, indicated
2
in phantom at Nl through N5; first, second, third, fourth and fifth proximal
phalanges spaced distally from the respective metatarsal heads M1-M5, indicated in
phantom at PI through P5; and first, second, third, fourth and fifth metatarsal
phalangeal joints spaced between the respective metatarsal heads M1-M5 and
proximal phalanges P1-P5, indicated at Jl through J5 in Fig. 1. Further, various
muscles and tendons characteristically interact to stabilize the foot during the
sequence of progressive movements normally experienced in a walking or running
gait in preparation for movement from the neutral position to a propulsive phase of
the gait cycle, sometimes referred to as "toe-off or "push-off" .
Flexion of the first metatarsal phalangeal joint (i.e., the great toe joint) is
normally approximately fifteen degrees to the associated metatarsal in a dorsiflex
position when standing, and increases to between sixty-five and ninety degrees,
depending on the available motion and the activity required by the joint just prior to
lifting off the underlying supporting surface. The relationship among the foot bones is
such that the first metatarsal phalangeal joint and the two small bones there beneath,
the tibial sesamoid and the fibular sesamoid, should be displaced downwardly
("plantarflex") in order for the toe to function appropriately.
Thus, the progressive phases of gait are heel strike, when the heel hits the
ground; midstance, when stability of the arch is an essential necessity; and propulsive
phase, as the heel lifts off the ground and the body weight shifts onto the ball of the
foot. During the transition from the neutral position through toe-off, it is preferable
that the second and third metatarsals be firmly supported, and that the first
metatarsal head plantarflex (move downward) relative the second and third
metatarsal heads. The toes also should generally be firmly supported during toe-off
so that they remain straight, and thus stronger, promoting a "pillar effect" by the
phalanges.
To provide additional insight into some of the mechanisms of the human feet,
it is known that the lower limbs of the human embryo begin to rotate internally
ninety degrees from an external position at the pelvic girdle at approximately the
eighth week of fetal development. At the twelfth week of development, the feet
begin to dorsiflex, and around the sixteenth week of development, the completely
inverted feet begin to evert, all of which are part of the complex preparation of the
lower extremity for upright, bi-pedal weight-bearing posture and locomotion. A
child's feet and legs have sometimes been described as a loose bag of bones and
cartilage floating in a mass of soft tissue until about age six. As a result, foot
posture is a rapidly changing proposition for children under the age of six years.
The true structure of a child's foot is not developed until approximately seven or
eight years of age when development of the sustentaculum tali is generally complete.
Further, eighty to ninety percent of the child's adult foot size is developed by the
age of ten, with complete development occurring by approximately age 14-16 years
in human females and age 15-17 years in human males.
When infants begin to bear weight, their feet begin to pronate excessively
because their feet are not yet ready, without deformation, to be placed on an
4
unnatural surface, such as a hard flat surface. As a result, if uncorrected, repeated
weight-generated forces may cause these early weight-bearing feet to permanently
deform (excessive pronation). Thus, such early-age, weight-bearing feet should
preferably be maintained in proper postural alignment by providing a more natural
environment therefor, such as a better supporting interface between the feet and the
underlying supporting surfaces, thereby allowing the feet to develop as normally as
possible during their postnatal development.
Therefore, as soon as the child begins to bear weight on his feet, usually
around six to seven months of age, treatment to neutralize excessive pronation
should be instituted. The user's feet should be placed in their individually most
efficient position to function properly and to reduce excessive strain not only on the
feet but also on the lower body structure supported by the feet. In an ideal foot
posture situation for minimal stress, the position in which the feet as weight-bearing
organs would normally realize greatest efficiency (including an optimal ratio of
supination and pronation) is one in which the subtalar joint is approximately forty-
two degrees from the transverse plane, approximately sixteen degrees from the
saggital plane, and approximately forty-eight degrees from the frontal plane,
sometimes referred to as the neutral position hereinbefore mentioned. In the neutral
position, the leg and calcaneus are perpendicular to the weight bearing surface, and
the knee joint, ankle joint and forefoot, including the plane of the metatarsal heads,
are substantially parallel to the subtalar joint and to the walking surface.
A fully developed human foot can generally be described as having one of
three basic types: normal, low arch ("flat foot"), or high arch. From an anatomical
standpoint, normal and flat feet are capable of being functionally controlled by the
same basic shoe control mechanism, while a high-arch foot is structurally different
and may require a different supporting environment. For example, the amount of
adduction ("pigeon-toedness") of the front part of a normal or flat foot in relation to
the heel area of the foot is typically slight, while the amount of adduction in a high-
arch foot is generally much greater. Further, the movement of a normal or flat foot
during running is also substantially different from that of a high-arch foot. If proper
support and stabilization is not properly implemented during their early formative
development, fully developed feet may be more susceptible to, and be more prone to
suffer from, various maladies, including the following:
(a) tearing of the plantar fascia tissues which connect the heel to the
ball of the foot and support the arch of the foot, sometimes referred to as
"plantar fascial tears" or "plantar fasciitis", which generally arise from
stressful upward pulls on the calcaneus ("heel bone") and strain of the
intrinsic or interior foot muscles, and is generally realized as heel pain;
(b) excessive stress between adjacent metatarsals, sometimes referred
to as "metatarsal stress fractures", generally arising from improper support of
the talonavicular joint ("arch") and instability of the first ray ("great toe
joint");
(c) irritation of the tissue associated with a small bone beneath the
great toe joint, sometimes referred to as "tibial sesamoiditis", generally
arising from inappropriate support of the talonavicular joint and/or
inappropriate weight distribution between the various metatarsal phalangeal
joints;
(d) excessive bony growth on the top of the foot, sometimes referred
to as "saddle joint deformity", generally arising from improper movement of
the first metatarsal and realized in the form of degenerative arthritis;
(e) inflammation and/or separation of tissue from the tibia, sometimes
referred to as "shin splint", generally arising from improper articulation of
the talonavicular joint between the ankle bone and the key supporting bone of
the foot and generally realized as fatigue of the muscles in the front and back
of the leg; and
(f) bruising in the bottom center of the heel generally arising from
disproportionally greater weight-generated forces applied thereto.
Such maladies should be given due consideration, both in youth and in adults, as the
human foot may start to breakdown as a result of degenerative disease by the age of
thirty-five years.
In view of the foregoing, it should be obvious that certain parts of the feet are
generally subjected to higher stresses during standing, running and walking, and that
other parts of the feet require different degrees of support for maximum
biomechanical efficiency, particularly since high impact forces to the foot are
7
generally transferred to other skeletal structures, such as the shins, knees, and lower
back region.
Control of the user's foot must begin in the heel and proceed to the arch,
including providing stability of the forefoot in order for the foot to function properly
through the normal phases of gait. Various devices have been developed in attempts
to provide needed support and stabilization for a user's feet. A frequent problem
with most of such devices, however, is getting the devices to not only properly fit
the user's feet but, in the case of insole inserts, to also fit the user's shoes while
properly supporting and stabilizing the user's feet.
Thus, what is needed is a device, when placed into footwear, provides an
appropriate amount of support and shock attenuation for different regions of the foot
to thereby provide a proper environment that promotes a balanced foot position for
healthy postural and skeletal structural development, thus allowing the parts of the
foot to function in a way which provides maximum efficiency, to prepare the body
for stresses normally subjected thereto, and to protect those parts of the foot which
are subjected to high impact forces.
SUMMARY OF THE INVENTION
An improved insole insert for a user's footwear comprising a unitary body
member having a bottom portion, a heel portion, an arch portion, and a metatarsal
support portion. The body member, constructed of material having a selected
material compression resistance, includes a toe edge, a heel edge, a lateral side
edge, and a medial side edge. The bottom portion includes a toe portion extending
rearwardly from the toe edge to terminate generally distally from the second and
third metatarsal phalangeal joints of the user's foot. The heel portion, which is
formed along the heel edge, the lateral side edge, and the medial side edge of the
body member; includes a lateral portion extending forwardly to a foremost end
thereof that is spaced just rearwardly of the user's fifth metatarsal phalangeal joint.
The arch portion is formed along the medial side edge and extends forwardly
from the heel portion to a foremost end thereof. The metatarsal support portion
extends rearwardly from the toe portion alongside the arch portion and forms a
boundary beginning approximately beneath the juncture between the user's first and
second metatarsal shafts, arcuately passing approximately beneath the user's first
through fourth metatarsal necks, and continuing rearwardly to pass approximately
beneath the juncture between the fourth and fifth metatarsal shafts and the juncture
between the cuboid and the lateral cuneiform and navicular bones of the user's foot.
A relief is generally formed along the boundary.
The insole insert also includes a concave depression area formed in the body
member. The depression area is spaced generally beneath a first metatarsal
phalangeal joint of the user such that the depression area is spaced just distally of the
foremost end of the arch portion.
Perforations are selectively formed in the body member to provide the body
member with one or more perforation-modified portions, each having a selected
9
effective compression resistance with a magnitude that is less than the magnitude of
said material compression resistance, and a non-perforation-modified portion not
having the perforations. The perforation-modified portion or portions may include
the depression area of the heel, the depression area of the first metatarsal head, the
depression area of the fifth metatarsal head, shaft and base, the toe portion, the
bottom portion spaced between the arch portion, the heel portion, the metatarsal
support portion, and cuboid portions of the surrounding body member. The non-
perforation-modified portion, the supporting and controlling portions of the insole
insert structure, may include the metatarsal neck support portion, the heel portion,
the perimeter of the heel portion and the arch portion.
The depression area and the body member, including the heel portion and the
arch portion, are configured to cooperatively redistribute weight-generated forces
operatively bearing against the sole of the user's foot such that greater weight-
generated forces normally bearing against certain regions of the sole of the user's
foot are substantially reduced and redistributed toward other regions of the sole of
the user's foot during mid-stance and propulsive phases of the user's gait.
PRINCIPAL OBJECTS AND ADVANTAGES OF THE INVENTION
The principal objects and advantages of the present invention include:
providing a device for insertion into existing footwear; providing such a device that is
tailored to the biomechanical operation of the wearer's foot; providing such a device
for properly supporting and cushioning various regions of the wearer's foot;
10
providing such a device that includes a perforation-modified portion having
perforations configured to provide the perforation-modified portion with an effective
pressure resistance with magnitude that is reduced from the magnitude of the
inherent pressure resistance of the material from which the device is constructed;
providing such a device wherein components thereof are configured to cooperatively
substantially reduce the magnitude of greater weight-generated forces normally
bearing against certain regions of the sole of the user's foot and to redistribute those
forces to other regions of the sole of the user's foot; and generally providing such a
device that is efficient in operation, reliable in performance, and is particularly well
adapted for the proposed usage thereof.
Other objects and advantages of the present invention will become apparent
from the following description taken in conjunction with the accompanying drawings,
which constitute a part of this specification and wherein are set forth exemplary
embodiments of the present invention to illustrate various objects and features thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a schematic illustration, showing a top plan view of an insole of a left
shoe and illustrating the approximate position of the metatarsal and related bone
structure of a user's left foot in relation thereto.
11
Fig. 2 is a perspective view of an insole insert having perforation-modified
resiliency for a left foot showing a shoe associated therewith in phantom, according to
the present invention.
Fig. 3 is a side elevational view of the insole insert having perforation-modified
resiliency.
Fig. 4 is an enlarged cross-sectional view ot the insole insert having
perforation-modified resiliency, taken along line 4-4 of Fig. 3.
Fig. 5 is a further enlarged and fragmentary cross-sectional view, showing the
insole insert having perforation-modified resiliency in an unloaded stated.
Fig. 6 is a further enlarged and fragmentary cross-sectional view, showing the
insole insert having perforation-modified resiliency in a loaded state.
Fig. 7 is an enlarged top plan view of the insole insert having perforation-
modified resiliency.
Figs. 7a - 7i are enlarged cross-sectional views of the insole insert having
perforation-modified resiliency, taken respectively along lines a-a through i-i of Fig. 7,
according to the present invention.
Fig. 8 is a schematic illustration, showing a top plan view of an insole of a left
shoe with a variation of the insole insert of Fig. 1 shown in phantom, according to the
present invention.
Fig. 9 is an enlarged top plan view of the insole insert having perforation-
modified resiliency of a right shoe, similar to Fig.7 but also showing the variation of
Fig. 8.
12
Figs. 9a - 9f are enlarged cross-sectional views of the insole insert having
perforation-modified resiliency of a right shoe of the variation of Fig. 8, taken
respectively along lines a-a through f-f of Fig. 9.
Fig. 10 is an enlarged, partially cross-sectional view of the insole insert having
perforation-modified resiliency of a left shoe of the variation of Fig. 8.
Fig. 11 is an enlarged, partially cross-sectional view of the insole insert having
perforation-modified resiliency of a left shoe of the variation of Fig. 8, according to
the present invention.
DETAILED DESCRIPTION OF THE INVENTION
As required, detailed embodiments of the present invention are disclosed
herein; however, it is to be understood that the disclosed embodiments are merely
exemplary of the invention, which may be embodied in various forms. Therefore,
specific structural and functional details disclosed herein are not to be interpreted as
limiting, but merely as a basis for the claims and as a representative basis for teaching
one skilled in the art to variously employ the present invention in virtually any
appropriately detailed structure.
The reference numeral 1 generally refers to an insole insert in accordance with
the present invention, as shown in Figs. 2 through 7i. The insole insert 1 generally
comprises a body member 7 having a contoured upper surface 13 for comfortable
stable support of a wearer's foot, as indicated in Fig. 2, and a lower surface 15 for
bearing against the insole of a wearer's shoe 17.
13
fiECTΪFffΪ! SHEET (RULE 8f)
A perimeter 21 of the body member 7 substantially defines the limits of both
the upper surface 13 and the lower surface 15, and includes regions defined for
purposes of reference herein as a toe edge 23, a heel edge 25, a medial side edge 27,
and a lateral side edge 29 corresponding to parts of the user's foot. The length and
width of any particular one (or pair) of the insole insert 1 may vary as is customary,
depending upon the size of footwear for which that insole insert 1 is intended, and the
overall depth or thickness of any particular one (or pair) of the insole insert 1 may also
vary considerably, depending on the style of footwear into which the insole insert 1 is
to be inserted. Also, at certain specific sites on the insole insert 1, the depth may vary
as hereinafter described.
Various dimensions are quantified here below for exemplary purposes only;
those quantities were observed for an insole insert 1 of the present invention for a
woman's size nine, oxford-type shoe, sometimes referred to herein as the "woman's
size-nine exemplary specimen". It is to be understood that those dimensions may
increase or decrease according to the shoe size or shoe type for which a particular set
of the insole inserts 1 is to be utilized.
The body member 7 is constructed of a material having a selected compression
resistance. For example, the material from which the body member 7 of the insole
insert 1 is molded or otherwise formed is preferably a pliable vinyl or other synthetic
substance, such as those sometimes referred to as EVA (ethylene vinyl alcohol), PVA
(polyvinyl alcohol), PU (polyurethane) or latex foam, polypropylene, DPU, etc., or
other readily moldable substance which yields a relatively soft, pliable form once
14
cured or "set". The material selected should be one that provides the desired
cushioning, lightweightness, physical strength, wearability, rot resistance, slip
resistance, is relatively durable with long use, and is preferably relatively inert to not
commonly cause allergic reactions when in contact with skin. Preferably, the material
selected is also one that may be trimmable with a pair of scissors or shears, if
necessary, for more precisely adapting, or custom fitting, the insole insert 1 to the
footwear for which it is intended.
The upper surface 13 may, if desired, be overlaid for style and/or comfort with
a thin fabric layer or liner 33 or other suitable pliable sheet-like material, as shown in
Figs. 3 through 6, to separate the sole of the wearer's foot from direct contact with the
upper surface 13 of the underlying insert body member 7. For example, the liner 33
may be constructed of an elastomeric polymer cloth. In addition, the liner 33 may be
made of an odor and/or moisture absorbing material, as known in the art, and may also
be impregnated with an antibacterial and/or antimicrobial agent.
The insole insert 1 includes a bottom portion 37, a depression area 43, a heel
portion 45, and an arch portion 47. The bottom portion 37 has a front or toe section
53, extending rearwardly from the toe edge 23 to a metatarsal neck support section 55
of the bottom portion 37, and a rear section 57 extending rearwardly alongside the
metatarsal neck support section 55 to a rear portion 63 of the heel portion 45, as shown
in Fig. 7 and as hereinafter described. The front section 53 has a generally uniform
thickness, as indicated by the numeral 59 in Fig. 4. For example, the front section 53
15
of the woman's size-nine exemplary specimen of the insole insert 1 may have a
uniform thickness of approximately four millimeters.
The depression area 43 is generally has a dished configuration and is
perforation-modified as hereinafter described or otherwise configured to permit the
user's first metatarsal-phalangeal joint Jl to move vertically downwardly and
proximally while progressing through midstance to propulsive phases of the user's
gait. The depression area 43, which is generally formed in the bottom portion 37 such
that the user's first metatarsal-phalangeal heat Ml is spaced approximately centrally
thereover, is configured to have sufficient horizontal and vertical dimensions to
properly accommodate the user's paired sesamoid bones located beneath his first
metatarsal joint Jl to thereby allow proper, natural flexion of the user's first metatarsal
phalangeal joints despite the user's foot being confined to an article of footwear.
More specifically, the depression area 43 permits the first metatarsal
phalangeal joint Jl to be displaced more naturally relative to the adjacent metatarsals
to promote increased stability and greater balance to the extrinsic and intrinsic
musculature of the foot and to minimize or eliminate the incidence of saddle joint
deformity. The depression area 43 is also configured to basically cup the first
metatarsal phalangeal head Ml to thereby essentially fix the support provided by the
insole insert 1 securely in the footwear against the user's foot and, additionally, to
prevent forward slippage of the user's foot in the footwear.
For example, the depression area 43 of the woman's size-nine exemplary
specimen of the insole insert 1 has a depth of approximately 2 mm, a width of
16
approximately 3.5 cm or approximately forty percent of the overall width of the insole
insert 1, and a fore-to-aft dimension of approximately 4.3 cm or approximately sixteen
percent of the overall length of the insole insert 1.
It is to be understood that the depression area 43 may be shaped approximately
circularly, rectangularly, triangularly, ovular, or any other suitable shape so long as the
depression area 43 is properly dimensioned to, cooperatively with other components
of the insole insert 1, accomplish desired foot functioning and redistribution of the
weight-generated forces bearing against the sole of the user's foot during the various
phases of the user's gait.
The heel portion 45 and the arch portion 47 are configured and dimensioned to
cooperatively redistribute relatively large weight-generated forces bearing against
certain areas of the sole of the user's foot, that are normally induced during various
supported phases of the user's gait, to other areas of the user's foot that normally
experience smaller weight-generated forces. To cooperatively assist with
accomplishing such redistribution of weight- generated forces, the rear portion 63, a
medial portion 64, and a lateral portion 65 of the heel portion 45 extend inwardly from
the perimeter 21 such that the portion of the user's body weight supported by the
user's heel is distributed over a substantially larger area. More specifically, weight-
bearing forces normally bearing against the sole of the user's foot are shifted away
from the more bony regions of the user's foot, such as the central region of the user's
heel for example, toward the larger and more fleshy areas of the user's foot, such as
the user's arch and the outer regions of the user's heel.
17
For example, the horizontal width of the heel portion 45 of the woman's size-
nine exemplary specimen of the insole insert 1 at the rearmost extremity of the insole
insert 1 may have a horizontal width in the range of approximately 1.0 cm, or
approximately fifteen percent of the overall width of the insole insert 1 transversely
through a center of curvature 67 as hereinafter described, and approximately four
percent of the overall length of the insole insert 1.
Each of the rear portion 63, the medial portion 64, and the lateral portion 65 of
the heel portion 45 has a generally triangular configuration where they extend above
the rear section 57 of the bottom portion 37 such that the rear portion 63, the medial
portion 64, and the lateral portion 65 gently arcuately taper downwardly and inwardly
from the perimeter 21 to the rear section 57, as indicated by the numeral 71 in Figs. 7g
and 7i, to thereby form a generally semi-circular boundary 73 about the center of
curvature 67 between the heel portion 45 and the rear section 57. If desired, the inner
edges of the rear portion 63, the medial portion 64, and the lateral portion 65 may be
spaced slightly above the rear section 57 in order to form a relief, as indicated by the
numeral 77 in Fig. 7h, to thereby facilitate minimal shifting of flesh of the sole of the
user's foot to assist with accommodation of the redistribution of weight- generated
forces from the rear section 57 to the heel portion 45 and the arch portion 47.
Further, the lateral portion 65 of the heel portion 45 extends forwardly along
the lateral side edge 29 to terminate at a foremost end 83 thereof, as shown in Fig. 7.
For example, the lateral portion 65 of the heel portion 45 of the woman's size-nine
18
exemplary specimen of the insole insert 1 generally extends forwardly to
approximately fifty-five percent of the overall length of the insole insert 1.
For the variation shown in Figs. 8 through 11, the lateral portion 65 of the heel
portion 45 extends forwardly along the lateral side edge 29 to terminate at the distal
end of the calcaneus (calcaneal-cuboid joint). The example for the variation generally
extends forwardly to approximately twenty-five percent of the overall length of the
insole insert 1.
The arch portion 47 extends substantially above the rear section 57 of the
bottom portion 37 and gently arcuately tapers downwardly and inwardly from the
upper attached perimeter 17 to the rear section 57 and to grade into the metatarsal
support section 55. The metatarsal support section 55 is adapted to underlie and
support the second and third (and perhaps fourth, if desired) metatarsal necks. The
metatarsal support section 55 is slightly elevated above the front section 53 and the
rear section 57 to thereby form an extension of the boundary 73, which can be
described as beginning approximately beneath and between the first and second
metatarsal shafts of the user's foot, arcuately passing beneath the second through
fourth metatarsal necks, continuing rearwardly and medially to pass approximately
beneath the juncture between the fourth and fifth metatarsal shafts, between the cuboid
and the lateral cuneiform and navicular bones, to then continue alongside the medial
portion 64, the rear portion 63, and the lateral portion 65 of the heel portion 45, as
hereinbefore described.
19
The arch portion 47 generally grades into the metatarsal support 55 and extends
forwardly from the medial portion 64 of the heel portion 45 along the medial side edge
27 to terminate just rearwardly of the depression area 43. In other words, the arch
portion 47 extends forwardly to approximately sixty percent of the overall length of
the insole insert 1. The underside of the arch portion 47 may be hollowed out, as
indicated by the numeral 84 in Fig. 7d, to further promote lightweightness of the
insole insert 1.
Similarly to the heel portion 45, the arch portion 47 extends inwardly from the
perimeter 21, oppositely from the lateral portion 65 of the heel portion 45, such that
only a relatively narrow corridor 85 of the bottom portion 37 remains available to
provide comfort or cushioning to dampen stress for the corresponding regions of the
user's foot to thereby, in conjunction with the lateral portion 65, the medial portion 64,
and the rear portion 63 of the heel portion 45, redistribute the relatively larger weight-
generated forces normally applied to the rear section 57 from the rear section 57 to the
heel portion 45 and the arch portion 47. In other words, the heel portion 45, in
conjunction with the arch portion 47, is configured to redistribute the weight-
generated forces, among other things, from the center of the user's heel generally
outwardly to thereby reduce or eliminate the incidence of bruising of the bottom
center of the user's heel.
An example of the insole insert 1 in accordance with the present invention is
shown in the series of cross-sectional views in Figs. 7a through 7h, as follows:
20
Fig. 7a, taken along line a-a of Fig. 7 distally from the depression area
43, shows the front portion 53 in cross-section, with the profile of the
depression area 43 extending therebelow, and the profiles of the heel portion
45, the arch portion 47, and the metatarsal support section 55 extending
thereabove;
Fig. 7b, taken along line b-b of Fig. 7 distally from the metatarsal
support section 55, shows the depression area 43 and the bottom portion 37 in
cross-section, with the profiles of the heel portion 45, the arch portion 47,
and the metatarsal neck support section 55 extending thereabove;
Fig. 7c, taken along line c-c of Fig. 7 in a transition region between
the depression area 43 and the arch portion 47, shows the bottom portion 37
including the metatarsal support section 55 in cross-section, with the profiles
of the heel portion 45 and the arch portion 47 extending thereabove;
Fig. 7d, taken along line d-d of Fig. 7, shows the bottom portion 37
including the metatarsal support section 55 in cross-section, with the partially
cross-sectioned profiles of the heel portion 45 and the arch portion 47
extending thereabove;
Fig. 7e, taken along line e-e of Fig. 7, shows the bottom portion 37
including the metatarsal support section 55 in cross-section, with the partially
cross-sectioned profiles of the heel portion 45 and the arch portion 47
extending thereabove;
21
Fig. 7f, taken along line f-f of Fig. 7, shows the bottom portion 37
including the metatarsal support section 55 in cross-section, with the partially
cross-sectioned profiles of the heel portion 45 and the arch portion 47
extending thereabove;
Fig. 7g, taken along g-g of Fig. 7, shows the bottom portion 37 in
cross-section, with the partially cross-sectioned profile of the heel portion 45
extending thereabove;
Fig. 7h, taken along h-h of Fig. 7, shows the bottom portion 37 and
the medial and lateral portions 64, 65 of the heel portion 45 in cross-section,
with the profile of the rear portion 63 of the heel portion 45 extending
thereabove; and
Fig. 7i, taken along i-i of Fig. 7, fragmentarily shows the bottom
portion 37 including the metatarsal support section 55 and the rear portion 63
of the heel portion 46 in cross-section, with the profiles of the arch portion 47
and the medial portion 64 of the heal portion 46 extending thereabove.
Similar descriptions for Figs. 9, 9a through 9f, 10, and 11 should be obvious
to those with skill in the art.
As an example of dimensions for the heel portion 45 and the arch portion 47 of
the woman's size-nine exemplary specimen of the insole insert 1, the width of the
corridor 83 at the center of curvature 78 thereof is approximately 3.2 cm; the
horizontal width of the lateral portion 65 of the heel portion 45 and the height of the
perimeter 21 above the rear section 57 transversely from the center of curvature 67 is
22
approximately 1.5 cm and 1.4 cm, respectively; the horizontal width of the rear
portion 63 of the heel portion 45 and the height of the perimeter 21 above the rear
section 57 directly rearwardly from the center of curvature 78 is approximately 1.3 cm
and 1.3 cm, respectively; the horizontal width of the arch portion 47 and the height of
the perimeter 21 above the rear section 57 transversely from the center of curvature 78
is approximately 1.8 cm and 1.5 cm, respectively; and the combined horizontal width
of the metatarsal support section 55 and the arch portion 47 and the height of the
perimeter 21 above the rear section 57 at the highest point of the arch portion 47 is
approximately 4.1 cm and 2.0 cm, respectively.
The heel portion 45 and the arch portion 47 are cooperatively configured such
that the body weight of the user is distributed over a larger area of the sole of the
user's foot. Due to the configuration of the heel portion 45 and the arch portion 47
wherein the heel portion 45 and the arch portion 47 extend above the bottom portion
37, the user's foot is supported at an elevation slightly above the elevation at which
it would otherwise be supported were it not for the configuration of the heel portion
45 and the arch portion 47. As a result, the larger weight-generated forces normally
applied to the user's arch are redistributed toward areas of the user's arch that are
normally subjected to much smaller weight-generated forces.
Further, the cooperative configuring of the heel portion 45 and the arch
portion 47, wherein the user's foot is supported at a slightly higher elevation within
footwear as hereinbefore described, in conjunction with the depression area 43, also
redistribute the larger weight-generated forces normally applied to the user's
23
forefoot, such as the sesamoids and fifth metatarsal joint, toward areas of the user's
forefoot that are normally subjected to much smaller weight-generated forces. As a
result, the upward pull on the wearer's calcaneus normally experienced with prior
art insoles is reduced by the insole insert 1 to thereby reduce the strain on the user's
intrinsic or interior foot muscles and to reduce or eliminate the incidence of plantar
fascial tears including the heel pain associated therewith.
The arch portion 47, in conjunction with the depression area 43, is configured
to permit weight-generated forces to be more naturally distributed between the
user's arch and the various metatarsals to thereby minimize or eliminate the
incidence of tibial sesamoiditis. Further, the arch portion 47 and the depression
area 43 are configured such that cooperative interaction therebetween reduces first
ray instability by supporting the talonavicular joint which, in turn, reduces the stress
on adjacent metatarsals thereby decreasing or eliminating the incidence of metatarsal
stress fractures. Also, the arch portion 47 is configured to promote more natural
control of the talonavicular joint to thereby decrease or eliminate the incidence of
shin splints and fatigue of the front and back leg muscles, and to thereby promote
more efficient movement of the user's lower leg muscles.
The structural and contour features of the upper surface 13, namely the
depression area 43, the metatarsal support section 55 of the bottom portion 37, the heel
portion 45, and the arch portion 47 are configured to cooperatively provide the insole
insert 1 with the ability to permit a user's foot to be secure and stable as necessary for
appropriate flexing and movement of the bone structure throughout the phases of gait
24
in most existing footwear that do not otherwise provide such security and stability. As
an added benefit of the insole insert 1, the bottom portion 37, the depression area
43, the heel portion 45, and the arch portion 47 are configured such that cooperative
interaction thereamong largely minimizes or eliminates excessive inward rotation of
the user's leg to thereby reduce knee and hip discomforts sometimes associated
therewith. Further, and particularly for users having flat feet, the bottom portion
37, the depression area 43, the heel portion 45, and the arch portion 47 are
configured such that cooperative interaction thereamong will more naturally balance
the extrinsic and intrinsic muscles on the top and bottom of the user's foot to thereby
minimize or entirely eliminate the maladies commonly referred to as bunions and
hammertoes.
The body member 7 of the insole insert 1 includes a perforation-modified
portion 89 having throughbores or perforations 91 configured to provide the
perforation-modified portion 89 with a selected effective compression resistance that
is reduced from the inherent compression resistance of the material from which the
body member 7 is constructed. The body member 7 also includes a non-perforation-
modified portion 93 that does not include the perforations 91 , and, therefore,
exhibits the same compression resistance as the inherent compression resistance of
the material from which the body member 7 is constructed.
To selectively provide the reduced compression resistance of the perforation-
modified portion 89, the perforations 91 are punched or otherwise formed in the
25
perforation-modified portion 89. For example, as shown in Figs. 2 and 7, the
perforation-modified portion 89 includes the front section 53 and the rear section 57
of the bottom portion 37 and the depression area 43 to thereby enhance the shock
absorbing characteristics thereof. For example, in the woman's size-nine exemplary
specimen, the perforations 91 have a diameter of approximately 1.5 mm. In should
be understood, however, that the perforations 91 may have any other suitable cross-
sectional dimension or dimensions.
If it should be desired to reduce the compression resistance in the perforation-
modified portion 89 even farther, the perforations 91 may be spaced more closely
together, as illustrated in the area enclosed by the dashed line designated by the
numeral 95 in Fig. 7, or may have larger cross-section dimensions, or both.
Similarly, if greater compression resistance is desired in another region of the insole
insert 1, the perforations 91 are either spaced farther apart, have smaller diameters,
or are non-existent, such as in the metatarsal support section 55 as shown in Figs. 2
and 7.
The body member 7 preferably has a Type C (commonly referred to as
"Shore C Scale") durometer hardness or compression resistance measured in
accordance with American Society of Testing and Material (ASTM) standard D
2440-97 of less than about 70 and more preferably a compression resistance in a
range of about 40-60. Depending upon the particular activity for which the
footwear is intended, however, the compression resistance may be greater or lesser
as desired. For example, if the footwear is intended for walking, the body member
26
7 may have a Type C durometer hardness (ASTM D 2240-97) of about forty-five,
whereas if the footwear is intended for running, the body member 7 may have a
hardness of about sixty. In short, the body member 7 should be sufficiently "soft"
to provide shock attenuation, but sufficiently firm to provide stability to the foot.
Preferably, the arch portion 47 has a Type C durometer hardness (ASTM D 2240-
97) of 50-85, and preferably greater than about sixty. For footwear (e.g. work
boots) subjected to heavy loading, the body member 7 preferably has a hardness of
about 75.
It is to be understood that the perforation-modified portion 89 may have some
sections thereof having a selected effective compression resistance, due to a certain
effective area density of the perforations 91, that is reduced from the inherent
compression resistance of the material from which the body member 7 is
constructed, and one or more other sections having different selected effective
compression resistances corresponding to respective effective area densities of the
perforations 91 therein. Simply stated, the greater the density of the perforations 91
in a given area, or the larger the ratio of the cross-sectional area of the perforations
91 to the total area of the corresponding perforation-modified portion 89, the softer
the compression resistance provided in that region of the insole insert 1.
It is also to be understood that a certain component or components of the
insole insert 1 may be included as part of the perforation-modified portion 89 in
some applications, wherein one or more of those same components may be included
as part of the non-perforation modified portion 93 in other applications.
27
When the insole insert 1 is unloaded, such as when the user is not placing
weight thereon, the perforations 91 assume their original, generally cylindrical,
shape, as shown in Fig. 5. However, when the user does apply weight to a given
region of the insert insole 1 that comprises the perforations 91, such as the
depression area 43 as shown in Fig. 6, the bulk of the material, comprising that
given region and from which the insole insert 1 is constructed, is compressed but, in
addition, the compressed material also expands into the associated perforations 91,
thereby providing realization of the reduced compression resistance provided by the
resiliency modification function of the perforations 91.
A state-of-the-art system, developed for measuring the distribution of weight-
generated forces applied to the sole of a user's foot, sometimes referred to as "F-
scan in-shoe gait analysis", was used to evaluate the inventive features of the insole
insert 1 of the present invention. The F-scan system uses paper-thin insole devices,
each approximately 0.007-inch thick and containing on the order of a thousand
individual sensors. The F-scan insole devices are flexible and trimmable to custom
fit almost any shoe size or shape, including children's shoes. During evaluations,
the F-scan insoles are inserted into the footwear. The foot is placed into the shoe
with or without a sock. The bi-pedal plantar pressures at each of the sensors are
then detected, monitored, and recorded by the F-scan system as they sequentially
occur during a normal gait cycle and/or during stance. The results may then be
compared with similar measurements taken with the same or similar footwear, one
28
set with modifications such as the insole insert 1 , and one set without such
modifications.
In regard to the present invention, F-scan computerized gait analysis system
was used for diagnostic evaluations of footwear not providing the benefits of the
insole insert 1 and compared with corresponding diagnostic evaluations of footwear
utilizing the insole insert 1 of the present invention. The comparison of the sets of
analyses disclosed that the greatest weight-generated forces normally applied to
localized regions of the user's foot were indeed redistributed toward other regions of
the user's foot sole normally experiencing smaller weight-generated forces to
thereby substantially reduce the range of applied weight-generated forces.
In an application of the present invention wherein the insole insert 1 is
appropriately installed in existing footwear and worn on a user's foot, some of the
primary benefits provided by the insole insert 1 while walking and running begin at
heel strike, when the heel of the user's footwear first hits the underlying supporting
surface. The compression resistance of the lateral portion 65 of the heel portion 45
of the insole insert 1 , in addition to cooperatively redistributing weight-generated
forces applied to the user's foot as described herein, also provides cushioning for
those initial impacts to thereby reduce risk of injury to the user and to thereby
support and promote enhanced efficiency of other associated parts of the user's foot
and lower skeletal structure.
29
After each such initial impact, the user's foot pivots distally about his heel,
with the lateral sides of his arch and forefoot impacting against the underlying
supporting surface and his foot pronating to a neutral position with the central
vertical plane of his heel generally appropriately oriented perpendicularly to the
underlying supporting surface. Again, compression resistance of the arch portion 47
and the front section 53 of the bottom portion 37 of the insole insert 1 provides
cushioning for the shocks arising from such secondary impacts. As the user's
metatarsal shifts downwardly and proximally, the first metatarsal phalangeal joint
stabilizes as it must before the user's foot subsequently lifts from the underlying
supporting surface. The lesser metatarsal phalangeal joints are accordingly stabilized
for dorsiflexion due to the contours of the insole insert 1 as herein described.
The compression resistance of the front section 53 of the bottom portion 37
beneath the user's metatarsal heads M1-M5 also serves to redistribute weight-
generated forces thereagainst during mid-stance through propulsive phases of his
gait cycle. The described motion places the user's foot in an appropriate
biomechanical position for the propulsive phase of his gait cycle, including proper
displacing of his sesamoid apparatus during mid-stance and toe-off phases. In
addition, the cooperative interaction by the heel portion 45 and the arch portion 47,
whereby the user's foot is fully supported slightly above the elevation that the user's
foot would otherwise be supported were it not for the heel portion 45 and the arch
portion 47, allows the sesamoids and certain muscles of the user's foot to
30
momentarily rest to thereby create a desirable timing sequence thereof and,
cooperatively with the depression area 43, to create a more effective lever system just
prior to the foot progressing into the toe-off phase of his gait.
As the user's foot rotates forwardly into the toe-off phase, the first metatarsal
Ml is permitted by the insole insert 1 to be appropriately pushed downwardly,
remaining stable as the user's heel lifts from the underlying supporting surface, and
continuing to remain stable and appropriately flex without forward slippage up to the
position in the user's gait whereat the first metatarsal phalangeal joint Jl lifts from the
underlying supporting surface. In other words, as the user's heel lifts from the
underlying supporting surface, the insole insert 1 allows the user's first metatarsal
phalangeal joint Jl to actually displace downwardly to continue to be stabilized,
thereby progressively providing appropriate functioning of the user's foot throughout
the entire supported phases of his gait.
One of the primary reasons the user's foot remains stable throughout the
supported phases of his gait is because the structure of the insole insert 1 provides
support and stability for each of the user's heel, arch, and first metatarsal from before
the user's foot rotates forwardly, whereat his heel would lift from the underlying
supporting surface, to the point in the user's gait whereat the user's first metatarsal
actually lifts from the underlying supporting surface. Thus, the insole insert 1
appropriately provides all of the necessary supporting and stabilizing factors. By
providing the inventive structure in one, unitary insole insert, the user's foot can
function appropriately within the confines of his shoe.
31
In other words, the insole insert 1 is adapted to support and maintain the heel
in a perpendicular orientation relative to the underlying supporting surface, to
thereby support the longitudinal arch of the foot by shifting the weight laterally, to
provide a larger surface area to balance pedal weight as well as to provide a more
even distribution of weight-generated forces applied to the sole of his feet, and to
allow his foot to function more efficiently by allowing the first metatarsal phalangeal
joint Jl and associated sesamoid apparatus to function properly.
It should now be obvious from the foregoing that the material properties of
the various regions of the insole insert 1 appropriately cushion, support and stabilize
the various parts of the user's foot as herein described. It should also now be
obvious that the compression resistances hereinbefore described may be selectively
altered, depending upon the intended use of the footwear for which the insole insert
1 is intended. For example, adult footwear designed for use in situations where the
wearer will frequently be carrying a heavy load (e.g., work boots) may require
more support and greater compression resistance than a child's dress shoe.
Likewise, footwear made for running may require firmer support in the heel section
to thereby absorb the greater initial shock of each running step than would a hiking
boot in which more cushioning, or reduced compression resistance, may be desired
for each walking step. Further, it will be appreciated that the present invention is
not limited necessarily to any particular type of footwear and may be equally
desirable for use in shoes, boots and sandals. In addition, it should be understood
that the locations of the areas of softer, or lesser compression resistance, material
32
relative to other areas of harder, or greater compression resistance, material may be
selectively altered without departing from the scope of this invention.
Use of the insole insert 1 of the present invention in infant's footwear will
preferably be initiated as soon as the infant's feet become weight-bearing to thereby
aid the child in standing and walking, to mold the child's foot into an appropriate
position that does not interfere with the foot's normal ontogenetic development, and
to provide substantially full and complete support between the child's foot and the
underlying supporting surface.
In accordance with the present invention, the arch portion 47 and the body
member 7 of the insole insert 1 are cooperatively dimensioned and configured such
that (i) the perforation-modified portion 89 generally includes the central region of
the user's heel; a lateral region along the user's arch; and the user's forefoot and toe
regions; and (ii) the non-perforation modified portion 93 generally includes a medial
region of the user's arch; and lateral, rear, and medial regions of the user's heel.
The perforation-modified portion 89 of the body member 7 compresses
relatively easily when loaded; however, the non-perforation-modified portion 93 of
the arch portion 47 does not compress as easily when loaded. Therefore, the
perforation-modified portion 89 of the body member 7 is configured to, among other
things, compress more easily to absorb impact forces, whereas the non-perforation-
modified portion 93 of the arch portion 47 is configured to, among other things,
more diligently resist compression and thereby provide firmer support for the
associated regions of the user's foot.
33
Stated another way, the arch portion 47 firmly supports the osseous alignment
of the user's foot when in the neutral position thereby relieving stress in the
ligaments, muscles and tendons which maintain the foot in this position. During the
transition from the neutral position to toe-off, the metatarsal support section 55
provides needed support for the second and third (and perhaps fourth, N4)
metatarsal necks N2, N3, but the depression area 43 of the perforation-modified
portion 89 of the body member 7 permits the first metatarsal head Ml to plantarflex
relative to the second and third metatarsal heads M2, M3.
It is to be understood that the invention described herein is not to be limited
to footwear for children but, in many cases, may be equally applicable to insole
inserts for adult footwear and that, while certain forms of the present invention have
been illustrated and described herein, it is not to be limited to the specific forms or
arrangement of parts described and shown.
34