WO1999040292A1 - Nettoyage des debris de forage et dispositif correspondant - Google Patents
Nettoyage des debris de forage et dispositif correspondant Download PDFInfo
- Publication number
- WO1999040292A1 WO1999040292A1 PCT/NO1999/000037 NO9900037W WO9940292A1 WO 1999040292 A1 WO1999040292 A1 WO 1999040292A1 NO 9900037 W NO9900037 W NO 9900037W WO 9940292 A1 WO9940292 A1 WO 9940292A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- drill cuttings
- contaminants
- oil
- nonpolar
- particulate solids
- Prior art date
Links
- 238000005520 cutting process Methods 0.000 title claims description 36
- 238000004140 cleaning Methods 0.000 title description 3
- 238000000034 method Methods 0.000 claims abstract description 30
- 239000007787 solid Substances 0.000 claims abstract description 25
- 239000000356 contaminant Substances 0.000 claims abstract description 20
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 19
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 24
- 238000000605 extraction Methods 0.000 claims description 22
- 238000004519 manufacturing process Methods 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 13
- 239000007789 gas Substances 0.000 claims description 11
- 239000003345 natural gas Substances 0.000 claims description 11
- 239000004576 sand Substances 0.000 claims description 11
- 238000005553 drilling Methods 0.000 description 8
- 239000012530 fluid Substances 0.000 description 8
- 239000011800 void material Substances 0.000 description 7
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000000470 constituent Substances 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000012071 phase Substances 0.000 description 4
- 238000010587 phase diagram Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004338 Dichlorodifluoromethane Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000005011 alkyl ether group Chemical group 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 229960004424 carbon dioxide Drugs 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 1
- 229940042935 dichlorodifluoromethane Drugs 0.000 description 1
- 235000019404 dichlorodifluoromethane Nutrition 0.000 description 1
- 238000003113 dilution method Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000000194 supercritical-fluid extraction Methods 0.000 description 1
- 239000010891 toxic waste Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000010200 validation analysis Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/06—Arrangements for treating drilling fluids outside the borehole
- E21B21/063—Arrangements for treating drilling fluids outside the borehole by separating components
- E21B21/065—Separating solids from drilling fluids
- E21B21/066—Separating solids from drilling fluids with further treatment of the solids, e.g. for disposal
Definitions
- the present invention comprises a process and an apparatus for removing nonpolar organic contaminants including oil from particulate solid wherein said solids is brought in contact with an extracting agent.
- an extracting agent for removing nonpolar organic contaminants including oil from particulate solid wherein said solids is brought in contact with an extracting agent.
- natural gas as an extracting agent is also described in the present invention.
- Oil-based drilling fluids have traditionally been favoured over aqueous based systems because they are more cost-efficient.
- the resent development in directional drilling techniques has further dictated the need for more efficient environmental friendly drilling fluids.
- synthetic drilling fluids Following the complete ban against the discharge of oil-based drill cuttings in the early 9CVs, a new generation of synthetic drilling fluids emerged. These fluids were based on alkyl-ester or- ethers and poly-alfa-olefines. They were classified as «non toxic» and were permitted to be discarded overboard.
- US 4.434.028 relates to a method and apparatus for removing oil and other organic constituents from inorganic-rich mineral solids, particulate drill cuttings.
- the solids to be treated are transferred into pressure vessel means wherein they are contacted with an extracting agent which is normally a gas such as e.g. dichloro- difluoromethane, propan, carbondioxide, ethane and ethylene.
- the gas is under condition of pressure and temperature to provide the extracting in a fluidic solvent state for the constituents to be removed.
- the extracting containing the constituents is withdrawn from the pressure vessel and depressurized and forms a two-phase system.
- the two-phase system can be separated by distillation into a vapour phase containing the extracting and a liquid phase containing oil and organic constituents.
- the method described in US 4.434.028 is a very expensive extraction process comprising the use of pure gas components as an extracting agent followed by compression- and to-steps distillation procedures to fully recover the extracting agent which is pure gas components. In order for the process to be eco- nomic feasible, full recovery of the extracting agent (99.7%) is required.
- the process described in US 4.434.028 is based on using liquid gas (i.e.CO 2 , Propane or Freon) to extract the oil and to fully recycle the gas (99.7%). The proposed process has apparently never been scaled up to an industrial plant .
- One object is therefore to provide an inventive and cost-effective process for cleaning of oily-drill cuttings and sand to allow overboard discard of the cuttings.
- the present invention concerning a method of extracting oil from drill cuttings and sand offshore.
- the method is based upon using natural gas liquid (NGL) as a solvent to extract the oil from the sous.
- NNL natural gas liquid
- the present invention reduces the investment and operation costs to a fraction of that which was proposed in US 4.434.028 since NGL is available from the production flw-lines at most oil and gas production facilities. Further, the present process is considerably distinct from other extraction processes in that it is carried out with no «solvent- recovery».
- One further object with the present invention is a significant saving in chemical costs and utility requirement compared to re-injection or on-shore disposal of drill cuttings.
- the present invention comprises a process for removing nonpolar organic contaminants including oil from particulate solids, wherein said solids are brought in contact with an extracting agent in which: a) the particulate solids are conveyed into a pressure vessel to which an extracting agent is added in the form of natural gas liquids (NGL), whereby the organic contaminants from the particulate solids are dissolved in the extraction agent to form a single phase solution; b) whereafter said solution containing the extraction agent and nonpolar organic contaminants without any separation is added to a production flow; c) and the clean particulate solids are discarded.
- NNL natural gas liquids
- the extracting agent is a condensate collected from a production flow in the form of natural gas liquid.
- the cleaned particulate solids contains less than 1 % by weight of organic nonpolar contaminants, more preferably less than 0.5% by weight .
- the particulate solids comprise drill cuttings and sand in the present invention.
- An apparatus for removing nonpolar organic contaminants from drill cuttings is also described in this invention where said contaminated drill cuttings are contacted with an extractant to form a solution of said extractant and said contaminants, comprising: - means for discarding clean drill cuttings after said contacting;
- a scope of the invention is also the use of natural gas liquid as an extracting agent for removing organic nonpolar contaminants including oil from particulate solids.
- the present process comprises the use of condensate (NGL) as a solvent to clean the drill cuttings and sand.
- NGL condensate
- Use of natural gas liquid according obtained from the production flow-line of oil and gas producing facilities is also object of the present invention.
- the NGL is conveyed from one of the production condensate flows at e.g. an oil drilling platform and used as a solvent and subsequently added back to the production mainstream.
- NGL flow for extracting and subsequently adding the extract into the main production flow is a novel and cost-effective process.
- the process is carried out without «solvent-recovery» and with minimum utility requirement.
- Figure 1 shows the experimental set-up for the extraction of drill cuttings with NGL.
- NGL is conveyed from e.g. a NGL container (1) through a valve (2) and a pump (3), and further trough the pipe 4.
- the NGL is conveyed through a valve 5 and further pumped to an extracting cell (6) in which the drill cuttings are cleaned.
- the flow (7) containing NGL and the organic contaminants may optionally be conveyed to a production flow-line.
- the Figure 2 shows a phase diagram of the available NGL, and figure 3 showes the residual oil versus void volumes of NGL.
- Table 1 Drill cuttings overview.
- the two Gullfaks samples look very similar though the one from well 34/10-D4H has bigger particles than the one from 34/10-G-2T2H.
- the 34/10-D4H sample from a Shetland formation is described as interbedded sands and siltstone.
- the drill cuttings from Veslefrikk contain mainly sand particles.
- Figure 1 shows the experimental set-up for the extraction of drill cuttings with NGL.
- the NGL was pumped through the extraction cell and afterwards passed through a sapphire glass window which enabled visual control of the flow.
- the oil was collected in a glass bottle after choke valve and weighted.
- the volume of the whole cell is 737 ml and the volume for the extraction of the drill cuttings 537 ml. All experiments were conducted at 30 bar, 60°C with a NGL with composition corresponding to an average molecular weight of 57.9. Total composition is presented in Table 2 and the corresponding phase-diagram in Figure 2.
- the pressure and temperature conditions for extraction is determined by the phase diagram of the available NGL. The following conditions must be met:
- the NGL has to be in liquid state at the pressure and temperature of extraction.
- the NGL has to be in gaseous state at atmospheric pressure at the extraction temperature.
- Figure 3 shows the residual oil content (related to the wet sample) on the drill cuttings versus the void volume of NGL injected. It is apparent from Figure 3 that the initial oil concentration of 7.2 wt % remains in the cell until it is flooded with the first void volume of NGL. Upon additional injection of NGL, a reduction of the oil content is evident. It is apparent that each time one void-volume is injected, the concentration is reduced by approximately 50%. The experimental data were consequently compared with the relationship expected from a pure dilution process. The following general equation were used for the dilution-model:
- Drill cuttings 34/10-D4H 34/10-G-2T2H 30/3-A9A (Gullfaks) (Gullfaks) (Veslefrikk)
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Extraction Or Liquid Replacement (AREA)
Abstract
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP99903955A EP1053384A1 (fr) | 1998-02-03 | 1999-02-03 | Nettoyage des debris de forage et dispositif correspondant |
AU24427/99A AU2442799A (en) | 1998-02-03 | 1999-02-03 | Cleaning of drill cuttings and apparatus therfor |
CA002319016A CA2319016A1 (fr) | 1998-02-03 | 1999-02-03 | Nettoyage des debris de forage et dispositif correspondant |
NO20003921A NO20003921L (no) | 1998-02-03 | 2000-08-02 | Rensing av borkaks og apparat for dette |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US7354698P | 1998-02-03 | 1998-02-03 | |
US60/073,546 | 1998-02-03 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999040292A1 true WO1999040292A1 (fr) | 1999-08-12 |
Family
ID=22114348
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NO1999/000037 WO1999040292A1 (fr) | 1998-02-03 | 1999-02-03 | Nettoyage des debris de forage et dispositif correspondant |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1053384A1 (fr) |
AU (1) | AU2442799A (fr) |
CA (1) | CA2319016A1 (fr) |
WO (1) | WO1999040292A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005103439A1 (fr) * | 2004-04-26 | 2005-11-03 | Halliburton Energy Services, Inc. | Deshuilage de deblais de forage |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4434028A (en) * | 1981-04-17 | 1984-02-28 | Critical Fluid Systems, Inc. | Apparatus for removing organic contaminants from inorganic-rich mineral solids |
US4885079A (en) * | 1986-09-12 | 1989-12-05 | The Standard Oil Company | Process for separating organic material from particulate solids |
WO1991008375A1 (fr) * | 1989-11-28 | 1991-06-13 | Rig Technology Limited | Methode et appareil pour le nettoyage des debris de forage |
GB2239470A (en) * | 1989-11-28 | 1991-07-03 | Rig Technology Ltd | Cleaning of cuttings from drilling operations |
-
1999
- 1999-02-03 EP EP99903955A patent/EP1053384A1/fr not_active Withdrawn
- 1999-02-03 AU AU24427/99A patent/AU2442799A/en not_active Abandoned
- 1999-02-03 CA CA002319016A patent/CA2319016A1/fr not_active Abandoned
- 1999-02-03 WO PCT/NO1999/000037 patent/WO1999040292A1/fr not_active Application Discontinuation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4434028A (en) * | 1981-04-17 | 1984-02-28 | Critical Fluid Systems, Inc. | Apparatus for removing organic contaminants from inorganic-rich mineral solids |
US4885079A (en) * | 1986-09-12 | 1989-12-05 | The Standard Oil Company | Process for separating organic material from particulate solids |
WO1991008375A1 (fr) * | 1989-11-28 | 1991-06-13 | Rig Technology Limited | Methode et appareil pour le nettoyage des debris de forage |
GB2239470A (en) * | 1989-11-28 | 1991-07-03 | Rig Technology Ltd | Cleaning of cuttings from drilling operations |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005103439A1 (fr) * | 2004-04-26 | 2005-11-03 | Halliburton Energy Services, Inc. | Deshuilage de deblais de forage |
Also Published As
Publication number | Publication date |
---|---|
AU2442799A (en) | 1999-08-23 |
EP1053384A1 (fr) | 2000-11-22 |
CA2319016A1 (fr) | 1999-08-12 |
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