WO1999036495A1 - Homogeneous tenside granulates for producing washing and cleaning products in the form of pieces - Google Patents

Homogeneous tenside granulates for producing washing and cleaning products in the form of pieces Download PDF

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Publication number
WO1999036495A1
WO1999036495A1 PCT/EP1999/000036 EP9900036W WO9936495A1 WO 1999036495 A1 WO1999036495 A1 WO 1999036495A1 EP 9900036 W EP9900036 W EP 9900036W WO 9936495 A1 WO9936495 A1 WO 9936495A1
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Prior art keywords
homogeneous
surfactant
weight
alcohol
surfactant granules
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PCT/EP1999/000036
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German (de)
French (fr)
Inventor
Karl-Heinz Schmid
Olaf Blochwitz
Ditmar Kischkel
Andreas Syldath
Anke Becker
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Cognis Deutschland Gmbh
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Publication of WO1999036495A1 publication Critical patent/WO1999036495A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/046Salts
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0047Detergents in the form of bars or tablets
    • C11D17/0056Lavatory cleansing blocks
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0047Detergents in the form of bars or tablets
    • C11D17/0065Solid detergents containing builders
    • C11D17/0073Tablets
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/06Powder; Flakes; Free-flowing mixtures; Sheets
    • C11D17/065High-density particulate detergent compositions

Definitions

  • the invention relates to homogeneous surfactant granules with a high bulk density for the production of chunky detergents and cleaning agents characterized by a content of alkali halides with a small grain size, a process for the production of such homogeneous surfactant granules and their use for the production of chunky detergents and cleaning agents.
  • Surfactants are commercially available in various forms, mostly as tower powder or as granules. In the manufacture of the tower powders, surfactant slurries are dried in the spray tower, giving homogeneous, free-flowing products.
  • a disadvantage of this known spray drying process is that the surfactant tower powders obtained have a low bulk density, so that unprofitable conditions can occur in the packaging and distribution of these powders.
  • the spray drying processes lead to surfactant tower powders, for example based on fatty alcohol sulfates, which have a maximum active substance content of 20% by weight.
  • the spray drying process also leads to undesirable decomposition phenomena which have to be avoided in the case of surfactants which are sensitive to temperature, for example alkyl oligoglycosides, because of the necessary drying temperatures. If lower drying temperatures are selected due to the temperature-sensitive surfactants, the spray drying process is associated with a considerable loss in drying performance. Finally, during the drying of tenside slurries, which contain a high content of alkali halides such as sodium chloride, corrosion occurs easily at the temperatures prevailing there, which must be minimized.
  • Another type of packaging for surfactants, which has recently become increasingly important, is that of granules. Granules are generally made from aqueous surfactant preparations by granulation and simultaneous drying.
  • German patent application DE-A-41 27 323 a process for the production of surfactant granules with bulk densities of more than 500 g / l is known, which makes it possible to granulate and formulate a surfactant preparation form with admixture of inorganic and organic solids drying at the same time, especially in a fluidized bed.
  • This gentle process can be used to produce temperature-labile surfactants, such as the alkyl polyglycosides, as granules, and the corrosion of the process apparatus can be minimized by the possibility of adding the solid inorganic salts.
  • the granules obtainable by this process can then be classified by sieves into granules with certain grain sizes, so that macroscopically homogeneous surfactant granules are present.
  • problems arise as a result of uncontrolled dissolution in water.
  • chunky detergents and cleaning agents based on surfactant granules with a proportion of alkali halides which are readily soluble in water an untargeted breakup of the chunk is observed with frequent contact with water. This is presumably due to the fact that the inorganic salts are more soluble in water than the surfactant components in the underlying granulate, so that the salt is first dissolved out, as a result of which the lumpy detergent composition breaks apart.
  • the object of the present invention was to provide homogeneous surfactant granules which can be processed further into chunky detergents and cleaning agents without the disadvantages described.
  • the solution to the present problem is based on the knowledge that the surfactant granules must not only be macroscopically homogeneous, but also microscopically homogeneous.
  • the surfactant granules not only have to be homogeneous in the average chemical composition (macroscopic), but the individual surfactant granules must be homogeneous in their chemical composition (microscopic). It has now been found that surfactant granules can be used for the production of chunky detergents and cleaning agents if they contain alkali halides with a very specific grain size.
  • One object of the present invention relates to homogeneous.
  • Surfactant granules containing alkali halides for the production of particulate detergents and cleaning agents characterized in that they contain alkali halides with a grain size in the range from 0.01 to 0.5 mm with a grain size of more than 50%.
  • the surfactant granules contain alkali halides with a grain size in the range from 0.05 to 0.4 mm with a grain size of more than 70%, in particular more than 80%.
  • Suitable alkali halides are the chlorides of lithium, sodium and / or potassium, in particular sodium chloride.
  • the sodium chloride in the sense of the invention is a particularly finely divided sodium chloride, which differs from the commercially available (coarse) sodium chloride by its smaller grain size.
  • the finely divided sodium chloride can be obtained, for example, from the company Akzo Nobel as evaporating fabric salt extra fine R.
  • the surfactant granules according to the invention can contain nonionic, anionic, cationic and amphoteric or zwitterionic surfactants as surfactants.
  • anionic surfactants are alkylbenzene sulfonates, alkane sulfonates, olefin sulfonates, alkyl ether sulfonates, glycerol ether sulfonates, ester sulfonates, sulfo fatty acids, alkyl sulfates, fatty alcohol ether sulfates, glycerin ether sulfates, hydroxymixed ether sulfates, monoglyceride acid (fatty alcohol amide ), fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid,
  • nonionic surfactants are fatty alcohol polyglycol ethers, alkylphenol polyglycol ethers, fatty acid polyglycol esters, fatty acid amide polyglycol ethers, fatty amine polyglycol ethers, alkoxylated triglycerides, mixed ethers or mixed formals, alk (en) yl oligoglycosides, fatty acid N-alkylglucamides.
  • Protein hydrolysates (especially vegetable products based on wheat), polyol fatty acid esters. Sugar esters, sorbitan esters, polysorbates and amine oxides. If the nonionic surfactants contain polyglycol ether chains, they can have a conventional, but preferably a narrow, homolog distribution.
  • cationic surfactants are quaternary ammonium compounds such as quaternized alkylammonium compounds and esterquats, in particular quaternized fatty acid trialkanolamine ester salts.
  • amphoteric or zwitterionic surfactants are alkyl betaines.
  • Preferred surfactant granules for the purposes of the invention contain one or more surfactants from that of fatty alcohol sulfates, fatty alcohol ether sulfates, alkylbenzenesulfonates, ester sulfonates, fatty acid (poly) glycol ether sulfates.
  • surfactant granules which contain one or more surfactants selected from the group consisting of fatty alcohol sulfates, fatty alcohol ether sulfates, alkyl oligoglycosides and alkyl benzene sulfonates.
  • Fatty alcohol sulfates are to be understood as meaning the sulfation products of primary alcohols which follow the formula (I)
  • R for a linear or branched, aliphatic alkyl and / or alkenyl radical having 6 to 22, preferably 12 to 18 carbon atoms and X for an alkali metal and / or Alkaline earth metal, ammonium, alkylammonium, alkanolammonium or glucammonium ion.
  • Typical examples of fatty alcohol sulfates that can be used in the context of the invention are the sulfation products of capron alcohol, caprylic alcohol, capric alcohol, 2-ethylhexyl alcohol, lauryl alcohol, myristyl alcohol, cetyl alcohol, palmoleyl alcohol, stearyl alcohol, isostearyl alcohol, oleyl alcohol, aryl selyl alcohol, elaidyl alcohol, elaidyl alcohol Behenyl alcohol and erucyl alcohol and their technical mixtures, which are obtained by high pressure hydrogenation of technical methyl ester fractions or aldehydes from Roelen's oxosynthesis.
  • the sulfation products can preferably be used in the form of their alkali metal salts and in particular their sodium salts.
  • Particularly preferred are alkyl sulfates based on lauryl alcohol, technical C12 / 1 4- or Ci 2 / ⁇ g coconut fatty alcohol fractions and comparable Ci of g / i o tallow or vegetable fatty alcohols -Kettenverotti C in the form of their sodium salts.
  • ether sulfates are known anionic surfactants which are produced on an industrial scale by SOo or CSA sulfation of fatty alcohol polyglycol ethers and subsequent neutralization.
  • ether sulfates are suitable which follow the formula (II)
  • Carbon atoms, m is a number from 1 to 10 and M is an alkali metal and / or alkaline earth metal, ammonium, alkylammonium, alkanolammonium or glucammonium ion.
  • Typical examples are the sulfates of addition products with an average of 1 to 10 and in particular 2 to 5 mol ethylene oxide onto capron alcohol, caprylic alcohol, 2-ethylhexyl alcohol, capric alcohol, lauryl alcohol, isotridecyl alcohol, myristyl alcohol, cetyl alcohol, palmoleyl alcohol, stearyl alcohol, oleyl alcohol, isostyl alcohol, isostyl alcohol, isostyl alcohol, isostyl alcohol, isostyl alcohol, Petroselinyl alcohol, arachyl alcohol, gadoleyl alcohol, behenyl alcohol and erucyl alcohol as well their technical mixtures, in the form of their sodium and / or magnesium salts.
  • the ether sulfates can have both a conventional and a narrow homolog distribution. Particularly preferred to use ether sulfates based on adducts of on average 2 to 3 moles of ethylene oxide with technical CJ2 / 1 4- and
  • Alkyl and alkenyl oligoglycosides are known substances which can be obtained by the relevant preparative organic chemistry processes and which follow the formula (III),
  • R represents an alkyl and / or alkenyl radical having 4 to 22 carbon atoms
  • G represents a sugar radical having 5 or 6 carbon atoms
  • p represents a number from 1 to 10.
  • the alkyl and / or alkenyl oligoglycosides can be derived from aldoses or ketoses with 5 or 6 carbon atoms, preferably glucose.
  • the preferred alkyl and / or alkenyl oligoglycosides are thus alkyl and / or alkenyl oligoglucosides.
  • the alkyl or alkenyl radical R can be derived from primary alcohols having 4 to 11, preferably 8 to 10, carbon atoms. Typical examples are butanol, capronic alcohol, caprylic alcohol, capric alcohol and undecyl alcohol and their technical mixtures, such as are obtained, for example, in the hydrogenation of technical fatty acid methyl esters or in the course of the hydrogenation of aldehydes from Roelen's oxosynthesis.
  • the alkyl or alkenyl radical R can also be derived from primary alcohols having 12 to 22, preferably 12 to 14, carbon atoms. Typical examples are lauryl alcohol, myristyl alcohol, cetyl alcohol, palmoleyl alcohol, stearyl alcohol, isostearyl alcohol, oleyl alcohol, elaidyl alcohol, petroselinyl alcohol, arachyl alcohol, gadoleyl alcohol, behenyl alcohol, erucyl alcohol, and their technical mixtures, which can be obtained as described above. Alkyl oligoglucosides based on hardened are preferred
  • alkylbenzenesulfonates are those with C 9 -C 9 3 alkyl residues.
  • Fatty acid polyglycol ether sulfates are commercially available compounds which are produced by sulfating fatty acid polyglycol esters and subsequent neutralization.
  • Fatty acid glycol ether sulfates are produced by sulfation of low alkoxylated fatty acids and subsequent neutralization, preferably at pH values between 5 and 9 in accordance with the as yet unpublished German patent application P 197 36 906.5. Those of the formula (IV) are preferred
  • R 4 CO for an acyl radical with 6 to 22 C atoms, ALK for CH 2 CH 2 , CHCH 3 CH 2 and / or CH 2 CHCH 3 , n for numbers from 0.5 to 5 and
  • the surfactant granules preferably contain surfactant mixtures of 20 to 100% by weight of fatty alcohol sulfates and / or alkylbenzenesulfonates, 0 to 30% by weight Fatty alcohol ether sulfates and 0 to 80% by weight alkyl oligoglycosides.
  • the surfactant granules preferably contain surfactant mixtures of 60 to 90% by weight of fatty alcohol sulfates, 5 to 20% by weight of fatty alcohol ether sulfates and 5 to 20% by weight of alkyl oligoglycosides. Particularly suitable representatives of the surfactants mentioned can be found in the previous description.
  • the surfactant granules according to the invention can also contain fillers, water softeners, complexing agents and builders as auxiliaries and swelling agents.
  • Typical fillers are sodium sulfate and sodium carbonate.
  • Suitable complexing agents are phosphonates such as those based on acetophosphonic acid.
  • Suitable water softeners are phosphates, suitable builders zeolite A, nitrilotriacetate, sodium citrate or ethylenediaminetetraacetate.
  • Suitable swelling agents are hydroxyethyl cellulose, hydroxypropyl cellulose, carboxymethyl cellulose and polyethylene glycols with average molecular weights in the range from 1,000 to 20,000, preferably 2,000 to 8,000.
  • the surfactant granules necessarily contain the surfactants and the alkali halides and optionally auxiliary substances and swelling agents of the type described, preferably 5 to 60% by weight of surfactants or surfactant mixtures, 5 to 40% by weight alkali halides, 0 to 40% by weight auxiliary substances and 0 to 10% by weight .% Swelling agent.
  • Another object of the present invention relates to a process for producing homogeneous alkali metal halide-containing surfactant granules by granulation and simultaneous drying of an aqueous surfactant paste, to which alkali metal halides are admixed, characterized in that alkali metal halides with a grain size in the range from 0.01 to 0.5 mm in with a grain size of over 50%.
  • the surfactant granules according to the invention can be produced in devices in which simultaneous granulation and drying can be carried out. Examples of this are heatable mixers and granulators, in particular granulators of the Turbo dryer® type (device from Vomm, Italy).
  • the invention provides that the surfactant granules are carried out in a batch or continuous fluidized bed. It is preferred to use the process in a continuous Perform fluidized bed.
  • the surfactants or surfactant mixtures in the form of an aqueous paste are introduced into the fluidized bed simultaneously or in succession via one or more nozzles.
  • the aqueous surfactant pastes can additionally contain the auxiliaries and swelling agents of the type already described.
  • the solids content of the aqueous surfactant paste is between 50 to 90% by weight, preferably between 60 and 85% by weight, the remainder being 100% by weight water.
  • the alkali halides with the grain size according to the definition are mixed in simultaneously with the aqueous surfactant pastes, but separately from these, preferably by means of an automatically controlled solids metering.
  • the product streams of aqueous surfactant paste and admixed alkali halide are controlled so that granules with the weight compositions already described result.
  • the water evaporates from the surfactant paste, resulting in dried to dried germs, which are coated with further aqueous surfactant pastes or with the admixed alkali metal halides, granulated and again dried at the same time.
  • the surfactant granules are regarded as dried if the free water content is below 10% by weight, preferably from 0.5 to 5% by weight, based in each case on the finished granules.
  • Fluidized bed apparatuses which are preferably used have base plates with a diameter of between 0.4 and 5 m, for example 1.2 m or 2.5 m.
  • Perforated floor slabs a Conidur slab (commercial product from Hein & Lehmann, Federal Republic of Germany) or perforated floor slabs can be used as the floor slab, the holes (passage openings) of which are covered by a mesh with mesh sizes smaller than 600 ⁇ m.
  • the grid can be arranged inside or above the passage openings. However, the grid preferably lies directly below the passage openings of the inflow floor. This is advantageously realized in such a way that a metal gauze with the appropriate mesh size is sintered on.
  • the metal gauze preferably consists of the same material as the inflow floor, in particular of stainless steel.
  • the mesh size of said grid is preferably between 200 and 400 ⁇ m.
  • the process is preferably carried out at swirl air speeds between 1 and 8 m / s and in particular between 1.5 and 5.5 m / s.
  • the discharge The granules are advantageously sized according to the size of the granules.
  • This classification is preferably carried out by means of an opposed air flow (classifier air) which is regulated in such a way that only particles above a certain particle size are removed from the fluidized bed and smaller particles are retained in the fluidized bed.
  • the inflowing air is composed of the heated or unheated classifier air and the heated soil air.
  • the soil air temperature is preferably between 80 and 400 ° C.
  • the fluidized air cools down through heat losses and through the heat of vaporization and is approximately 60 to 120 ° C., preferably 65 to 90 ° C., when air escapes. Further advantageous refinements of the method according to the invention can be found in the as yet unpublished German patent application P 197 50 424.8.
  • a starting mass is present at the beginning of the process and which serves as an initial carrier for the sprayed-in surfactant paste.
  • Suitable starting materials are solids which are to be contained in the surfactant granules according to the invention and in particular the surfactant granules themselves which have already been obtained in a previous process.
  • surfactant granules with a grain size in the range above 0.2 and below 0.9 mm are used as the starting mass and are preferably fed in via a roller mill.
  • the surfactant granules obtained from the fluidized bed are then preferably cooled in a separate fluidized bed and classified by means of a sieve into granules with particle sizes between 0.9 and 5 mm as good grain fraction, in granules over 5 mm as oversize fraction and in granules under 0.9 mm as undersize fraction .
  • the granules of the undersize fraction are returned to the fluidized bed, since they initially have a higher content of alkali halides.
  • the oversize fraction is ground, preferably in grain sizes below 0.9 mm, and also returned to the fluidized bed.
  • the undersize content which is returned to the fluidized bed, 15 to 20% by weight - based on the total product output - is below steps, it is advisable to inject the ground oversize particles with grain sizes greater than 0.2 and less than 0.9 mm into the fluidized bed, so that advantageously about 15 to 20% by weight - based on the total product output - under germs are available in the fluidized bed stand to prevent excessive grain growth. If work is carried out according to this procedure, the oversize content over 5 mm can be minimized to less than 5% by weight, based on the total product output.
  • the surfactant granules obtained by the process according to the invention have high bulk densities, preferably a bulk density between 550 and 1000 g / l, in particular between 800 and 1,000 g / l.
  • Another object of the present invention relates to the use of the surfactant granules according to the invention as surfactant precursors for the production of particulate detergents and cleaning agents.
  • the surfactant granules according to the invention are preferably suitable for the production of detergent tablets, lumpy wash cubes for the catering trade for washing glasses and for toilet blocks, and in particular for toilet blocks.
  • the surfactant granules according to the invention are further processed water-free by means of extrusion or tableting.
  • water, polyethylene glycols or ether sulfate solutions can be added to them as an auxiliary in an amount of 1 to 10, preferably 2 to 6,% by weight, based on the surfactant granules.
  • dyes and fragrances usually in a total amount of 1 to 7% by weight, based on the end product, can be added during further processing.
  • the lumpy detergents and cleaning agents are characterized by macroscopic and microscopic homogeneity.
  • the solubility of the lumpy products in water can be specifically adjusted so that there is no undesired, uncontrolled breaking apart of the pieces depending on the solubility of the ingredients. Examples
  • AI fatty alcohol sulfate in the form of the sodium salt, made from a
  • the surfactant ingredients AI) to A3) are commercial products from Henkel KGaA, Düsseldorf.
  • Aqueous surfactant pastes from AI) to A4) were produced and injected into the fluidized bed system. Independently of this, fine sodium chloride (according to the invention) or coarse normal sodium chloride (comparison) was fed in as a solid. The solids content of the aqueous surfactant paste was 70% by weight.
  • the granules obtained were classified according to the grain size (information in% by weight how much of the granules is to be assigned to which grain size range) and the sodium chloride content in each classified grain size. The results are summarized in the table below:
  • the table shows that the granules according to the invention have approximately the same sodium chloride content, so that they are microscopically homogeneous.
  • the sodium chloride content of the granules produced according to the comparison fluctuates between 27.0 and 58.0%, so that no microscopic homogeneity is guaranteed.

Abstract

The invention relates to homogeneous tenside granulates with a high apparent density, for producing washing and cleaning agents in the form of pieces. The inventive granulates are characterised in that they contain alkali halides with a small grain size. The invention also relates to a method for producing homogeneous tenside granulates of this type and to their use for producing washing and cleaning products in the form of pieces.

Description

"Homogene Tensidgranulate für die Herstellung von stückigen Wasch- und Reinigungsmitteln""Homogeneous surfactant granules for the production of chunky detergents and cleaning agents"
Die Erfindung betrifft homogene Tensidgranulate mit hohem Schüttgewicht für die Herstellung von stückigen Wasch- und Reinigungsmitteln gekennzeichnet durch einen Gehalt an Alkalihalogeniden mit kleiner Körnung, ein Verfahren zur Herstellung derartiger homogener Tensidgranulate sowie deren Verwendung zur Herstellung von stückigen Wasch- und Reinigungsmitteln.The invention relates to homogeneous surfactant granules with a high bulk density for the production of chunky detergents and cleaning agents characterized by a content of alkali halides with a small grain size, a process for the production of such homogeneous surfactant granules and their use for the production of chunky detergents and cleaning agents.
Tenside werden in verschiedenen Konfektionsformen, meist als Turmpulver oder als Granulate im Handel angeboten. Bei der Herstellung der Turmpulver werden tensidische Slurries im Sprühturm getrocknet, wobei homogene, rieselfähige Produkte erhalten werden. Nachteilig an diesem bekannten Sprühtrocknungsverfahren ist jedoch, daß die erhaltenen tensidischen Turmpulver ein geringes Schüttgewicht aufweisen, so daß bei der Verpackung und dem Vertrieb dieser Pulver unrentable Verhältnisse auftreten können. Weiterhin führen die Sprühtrocknungsverfahren aufgrund von sicherheitstechnischen Überlegungen zu tensidischen Turmpulvern, beispielsweise auf Basis von Fettalkoholsulfaten, die höchstens einen Aktivsubstanzgehalt von 20 Gew.% aufweisen. Ebenso führt das Sprühtrocknungsverfahren bei Tensiden, die temperaturempfindlich sind, beispielsweise Alkyloligoglykoside, aufgrund der notwendigen Trocknungstemperaturen zu unerwünschten Zersetzungserscheinungen, die es zu vermeiden gilt. Sofern niedrigere Trocknungstemperaturen aufgrund der temperaturempfindlichen Tenside gewählt werden, sind mit dem Sprühtrocknungsverfahren starke Einbußen in der Trocknungsleistung verbunden. Schließlich treten bei der Trocknung von tensidischen Slurries, die einen hohen Gehalt an Alkalihalogeniden wie Natriumchlorid, enthalten, bei den dort herrschenden Temperaturen leicht Korrosionen auf, die es zu minimieren gilt. Eine andere, in jüngster Zeit zunehmend an Bedeutung gewinnende Konfektionierungsart für Tenside ist die der Granulate. Granulate werden in der Regel aus wäßrigen tensidischen Zubereitungen durch Granulierung und gleichzeitiger Trocknung hergestellt. So ist aus der Deutschen Patentanmeldung DE-A- 41 27 323 ein Verfahren zur Herstellung von Tensid- granulaten mit Schüttgewichten über 500 g/1 bekannt, das es ermöglicht, eine Tensid-Zube- reitungsform unter Zumischung von anorganischen und organischen Feststoffen zu granulieren und gleichzeitig zu trocknen, insbesondere in einer Wirbelschicht. Nach diesem schonenden Verfahren können sowohl temperaturlabile Tenside, wie die Alkylpolyglykoside, als Granulat hergestellt werden als auch durch die Möglichkeit der Zumischung der festen anorganischen Salze die Korrosion der Verfahrensapparate minimiert werden. Die nach diesem Verfahren erhältlichen Granulate können anschließend mittels Siebe in Granulate mit bestimmten Korngrößen klassiert werden, so daß makroskopisch gesehen homogene Tensidgranulate vorliegen. Es hat sich jedoch gezeigt, daß nach der Weiterverarbeitung derartiger Tensidgranulate mittels Extrusion oder Tablettierung zu stückigen Wasch- und Reinigungsmitteln Probleme durch unkontrolliertes Auflösen in Wasser auftreten. So wird insbesondere bei stückigen Wasch- und Reinigungsmitteln auf Basis von Tensidgranulaten mit einem Anteil an in Wasser leicht löslichen Alkalihalogeniden bei häufigem Kontakt mit Wasser ein ungezieltes Auseinanderbrechen des Stückes beobachtet. Dies ist vermutlich darauf zurückzuführen, daß die anorganischen Salze besser in Wasser löslich sind als die tensidischen Komponenten im zugrundeliegenden Granulat, so daß zunächst das Salz herausgelöst wird, wodurch der Verbund des stückigen Wasch- und Reinigungsmittels auseinanderbricht.Surfactants are commercially available in various forms, mostly as tower powder or as granules. In the manufacture of the tower powders, surfactant slurries are dried in the spray tower, giving homogeneous, free-flowing products. A disadvantage of this known spray drying process, however, is that the surfactant tower powders obtained have a low bulk density, so that unprofitable conditions can occur in the packaging and distribution of these powders. Furthermore, due to safety considerations, the spray drying processes lead to surfactant tower powders, for example based on fatty alcohol sulfates, which have a maximum active substance content of 20% by weight. The spray drying process also leads to undesirable decomposition phenomena which have to be avoided in the case of surfactants which are sensitive to temperature, for example alkyl oligoglycosides, because of the necessary drying temperatures. If lower drying temperatures are selected due to the temperature-sensitive surfactants, the spray drying process is associated with a considerable loss in drying performance. Finally, during the drying of tenside slurries, which contain a high content of alkali halides such as sodium chloride, corrosion occurs easily at the temperatures prevailing there, which must be minimized. Another type of packaging for surfactants, which has recently become increasingly important, is that of granules. Granules are generally made from aqueous surfactant preparations by granulation and simultaneous drying. For example, from German patent application DE-A-41 27 323 a process for the production of surfactant granules with bulk densities of more than 500 g / l is known, which makes it possible to granulate and formulate a surfactant preparation form with admixture of inorganic and organic solids drying at the same time, especially in a fluidized bed. This gentle process can be used to produce temperature-labile surfactants, such as the alkyl polyglycosides, as granules, and the corrosion of the process apparatus can be minimized by the possibility of adding the solid inorganic salts. The granules obtainable by this process can then be classified by sieves into granules with certain grain sizes, so that macroscopically homogeneous surfactant granules are present. However, it has been shown that after the further processing of such surfactant granules by means of extrusion or tableting into lumpy detergents and cleaning agents, problems arise as a result of uncontrolled dissolution in water. For example, in the case of chunky detergents and cleaning agents based on surfactant granules with a proportion of alkali halides which are readily soluble in water, an untargeted breakup of the chunk is observed with frequent contact with water. This is presumably due to the fact that the inorganic salts are more soluble in water than the surfactant components in the underlying granulate, so that the salt is first dissolved out, as a result of which the lumpy detergent composition breaks apart.
Die Aufgabe der vorliegenden Erfindung hat nun darin bestanden, homogene Tensidgranulate zur Verfügung zu stellen, die zu stückigen Wasch- und Reinigungsmitteln ohne die geschilderten Nachteile weiterverarbeitet werden können. Die Lösung der vorliegenden Aufgabe basiert auf der Erkenntnis, daß die Tensidgranulate nicht nur makroskopisch homogen, sondern auch mikroskopisch homogen sein müssen. Mit anderen Worten müssen die Tensidgranulate nicht nur in der durchschnittlichen chemischen Zusammensetzung (makroskopisch) homogen sein, sondern das einzelne Tensidgranulat muß in seiner chemischen Zusammensetzung (mikroskopisch) homogen vorliegen. Es wurde nun gefunden, daß Tensidgranulate dann für die Herstellung von stückigen Wasch- und Reinigungsmitteln eingesetzt werden können, wenn sie Alkalihalogenide mit einer ganz bestimmten Körnung enthalten.The object of the present invention was to provide homogeneous surfactant granules which can be processed further into chunky detergents and cleaning agents without the disadvantages described. The solution to the present problem is based on the knowledge that the surfactant granules must not only be macroscopically homogeneous, but also microscopically homogeneous. In other words, the surfactant granules not only have to be homogeneous in the average chemical composition (macroscopic), but the individual surfactant granules must be homogeneous in their chemical composition (microscopic). It has now been found that surfactant granules can be used for the production of chunky detergents and cleaning agents if they contain alkali halides with a very specific grain size.
Ein Gegenstand der vorliegenden Erfindung betrifft homogene. Alkalihalogenide enthaltende Tensidgranulate für die Herstellung stückiger Wasch- und Reinigungsmittel, dadurch gekennzeichnet, daß sie Alkalihalogenide mit einer Körnung im Bereich von 0,01 bis 0,5 mm in einer Körnungshäufigkeit über 50 % enthalten.One object of the present invention relates to homogeneous. Surfactant granules containing alkali halides for the production of particulate detergents and cleaning agents, characterized in that they contain alkali halides with a grain size in the range from 0.01 to 0.5 mm with a grain size of more than 50%.
Besonders gute Ergebnisse werden erzielt, wenn die Tensidgranulate Alkalihalogenide mit einer Körnung im Bereich von 0,05 bis 0,4 mm in einer Körnungshäufigkeit über 70 %, insbesondere über 80 %, enthalten.Particularly good results are achieved if the surfactant granules contain alkali halides with a grain size in the range from 0.05 to 0.4 mm with a grain size of more than 70%, in particular more than 80%.
Geeignete Alkalihalogenide sind die Chloride des Lithiums, Natriums und/oder Kaliums, insbesondere das Natriumchlorid. Das Natriumchlorid im Sinne der Erfindung ist ein besonders feinteiliges Natriumchlorid, welches sich durch das handelsübliche (grobe) Natriumchlorid durch seine kleinere Körnung unterscheidet. Das feinteilige Natriumchlorid ist beispielsweise als Siede-Gewebesalz extra fein R von der Firma Akzo Nobel zu erhalten.Suitable alkali halides are the chlorides of lithium, sodium and / or potassium, in particular sodium chloride. The sodium chloride in the sense of the invention is a particularly finely divided sodium chloride, which differs from the commercially available (coarse) sodium chloride by its smaller grain size. The finely divided sodium chloride can be obtained, for example, from the company Akzo Nobel as evaporating fabric salt extra fine R.
Die erfindungsgemäßen Tensidgranulate können als Tenside nichtionische, anionische, kationische und amphotere bzw. zwitterionische Tenside enthalten.The surfactant granules according to the invention can contain nonionic, anionic, cationic and amphoteric or zwitterionic surfactants as surfactants.
Typische Beispiele für anionische Tenside sind Alkylbenzolsulfonate, Alkansulfonate, Olefinsulfonate, Alkylethersulfonate, Glycerinethersulfonate, Estersulfonate, Sulfofettsäuren, Alkylsulfate, Fettalkoholethersulfate, Glycerinethersulfate, Hydroxymischethersulfate, Monoglycerid(ether)sulfate, Fettsäurealkanolamide wie C12/18 Fettsäuremonoethanolamid, Fettsäureamid(ether)sulfate, Fettsäurepolyglycolethersulfate, Mono- und Dialkylsulfosucci- nate, Mono- und Dialkylsulfosuccinamate, Sulfotriglyceride, Amidseifen, Ethercarbonsäuren und deren Salze, Fettsäureisethionate, Fettsäuresarcosinate, Fettsäuretauride, Acyllactylate, Acyltartrate, Acylglutamate, Acylaspartate, Alkyloligoglucosidsulfate, Proteinfettsäurekondensate (insbesondere pflanzliche Produkte auf Weizenbasis) und Alkyl(ether)phosphate. Sofern die anionischen Tenside Polyglycoletherketten enthalten, können diese eine konventionelle, vorzugsweise jedoch eine eingeengte Homologenverteilung aufweisen.Typical examples of anionic surfactants are alkylbenzene sulfonates, alkane sulfonates, olefin sulfonates, alkyl ether sulfonates, glycerol ether sulfonates, ester sulfonates, sulfo fatty acids, alkyl sulfates, fatty alcohol ether sulfates, glycerin ether sulfates, hydroxymixed ether sulfates, monoglyceride acid (fatty alcohol amide ), fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, fatty acid sulfate acid, like Mono- and dialkylsulfosuccinates, mono- and dialkylsulfosuccinamates, sulfotriglycerides, amide soaps, ether carboxylic acids and their salts, fatty acid isethionates, fatty acid sarcosinates, fatty acid taurides, acyl lactylates, acyl tartrates, acyl glutamates and alkyl sulfate ethers (acyl aspartate) products, especially acylasoglucate based products, especially phosphates. If the anionic surfactants contain polyglycol ether chains, they can have a conventional, but preferably a narrow, homolog distribution.
Typische Beispiele für nichtionische Tenside sind Fettalkoholpolyglycolether, Alkylphe- nolpolyglycolether, Fettsäurepolyglycolester, Fettsäureamidpolyglycolether, Fettaminpo- lyglycolether, alkoxylierte Triglyceride, Mischether bzw. Mischformale, Alk(en)yloligoglyko- side, Fettsäure-N-alkylglucamide. Proteinhydrolysate (insbesondere pflanzliche Produkte auf Weizenbasis), Polyolfettsäureester. Zuckerester, Sorbitanester, Polysorbate und Aminoxide. Sofern die nichtionischen Tenside Polyglycoletherketten enthalten, können diese eine konventionelle, vorzugsweise jedoch eine eingeengte Homologenverteilung aufweisen.Typical examples of nonionic surfactants are fatty alcohol polyglycol ethers, alkylphenol polyglycol ethers, fatty acid polyglycol esters, fatty acid amide polyglycol ethers, fatty amine polyglycol ethers, alkoxylated triglycerides, mixed ethers or mixed formals, alk (en) yl oligoglycosides, fatty acid N-alkylglucamides. Protein hydrolysates (especially vegetable products based on wheat), polyol fatty acid esters. Sugar esters, sorbitan esters, polysorbates and amine oxides. If the nonionic surfactants contain polyglycol ether chains, they can have a conventional, but preferably a narrow, homolog distribution.
Typische Beispiele für kationische Tenside sind quartäre Ammoniumverbindungen wie quaternierte Alkylammoniumverbindungen und Esterquats, insbesondere quaternierte Fettsäu- retrialkanolaminester-Salze.Typical examples of cationic surfactants are quaternary ammonium compounds such as quaternized alkylammonium compounds and esterquats, in particular quaternized fatty acid trialkanolamine ester salts.
Typische Beispiele für amphotere bzw. zwitterionische Tenside sind Alkylbetaine. Alkyl- amidobetaine, Aminopropionate, Aminoglycinate, Imidazoliniumbetaine und Sulfo-betaine.Typical examples of amphoteric or zwitterionic surfactants are alkyl betaines. Alkyl amidobetaines, aminopropionates, aminoglycinates, imidazolinium betaines and sulfobetaine.
Im Sinne der Erfindung bevorzugte Tensidgranulate enthalten ein oder mehrere Tenside aus der von Fettalkoholsulfaten, Fettalkoholethersulfaten, Alkylbenzolsulfonaten, Estersulfonaten, Fettsäure(poly)glycolethersulfaten. Mono- und Dialkylsulfosuccinaten, Alkyloligoglykosiden, Alkylbetainen, Alkylamidobetainen und Monoethanolamiden gebildeten Gruppe. Insbesondere bevorzugt sind Tensidgranulate, die ein oder mehrere Tenside enthalten, ausgewählt aus der von Fettalkoholsulfaten, Fettalkoholethersulfaten, Alkyloligoglykosiden und Alkylbenzolsulfonaten gebildeten Gruppe.Preferred surfactant granules for the purposes of the invention contain one or more surfactants from that of fatty alcohol sulfates, fatty alcohol ether sulfates, alkylbenzenesulfonates, ester sulfonates, fatty acid (poly) glycol ether sulfates. Mono- and dialkyl sulfosuccinates, alkyl oligoglycosides, alkyl betaines, alkyl amido betaines and monoethanol amides. Particularly preferred are surfactant granules which contain one or more surfactants selected from the group consisting of fatty alcohol sulfates, fatty alcohol ether sulfates, alkyl oligoglycosides and alkyl benzene sulfonates.
Unter Fettalkoholsulfaten sind die Sulfatierungsprodukte primärer Alkohole zu verstehen, die der Formel (I) folgen,Fatty alcohol sulfates are to be understood as meaning the sulfation products of primary alcohols which follow the formula (I)
R1O-SO3X (I)R 1 O-SO 3 X (I)
in der R für einen linearen oder verzweigten, aliphatischen Alkyl- und/oder Alkenylrest mit 6 bis 22, vorzugsweise 12 bis 18 Kohlenstoffatomen und X für ein Alkalimetall- und/oder Erdalkalimetall-, Ammonium-, Alkylammonium-, Alkanolammonium- oder Glucammonium- Ion steht.in the R for a linear or branched, aliphatic alkyl and / or alkenyl radical having 6 to 22, preferably 12 to 18 carbon atoms and X for an alkali metal and / or Alkaline earth metal, ammonium, alkylammonium, alkanolammonium or glucammonium ion.
Typische Beispiele für Fettalkoholsulfate, die im Sinne der Erfindung Anwendung finden können, sind die Sulfatierungsprodukte von Capronalkohol, Caprylalkohol, Caprinalkohol, 2- Ethylhexylalkohol, Laurylalkohol, Myristylalkohol, Cetylalkohol, Palmoleylalkohol, Stearylalkohol, Isostearylalkohol, Oleylalkohol, Elaidylalkohol, Petroselinylalkohol, Arachylalkohol, Gadoleylalkohol, Behenylalkohol und Erucylalkohol sowie deren technischen Gemischen, die durch Hochdruckhydrierung technischer Methylesterfraktionen oder Aldehyden aus der Roelen'schen Oxosynthese erhalten werden. Die Sulfatierungsprodukte können vorzugsweise in Form ihrer Alkalisalze und insbesondere ihrer Natriumsalze eingesetzt werden. Besonders bevorzugt sind Alkylsulfate auf Basis von Laurylalkohol, technischen C12/14- bzw. Ci 2/ι g-Kokosfettalkoholfraktionen und von Ci g/i o-Talgfettalkoholen bzw. pflanzlicher Fettalkohole vergleichbarer C -Kettenverteilung in Form ihrer Natriumsalze.Typical examples of fatty alcohol sulfates that can be used in the context of the invention are the sulfation products of capron alcohol, caprylic alcohol, capric alcohol, 2-ethylhexyl alcohol, lauryl alcohol, myristyl alcohol, cetyl alcohol, palmoleyl alcohol, stearyl alcohol, isostearyl alcohol, oleyl alcohol, aryl selyl alcohol, elaidyl alcohol, elaidyl alcohol Behenyl alcohol and erucyl alcohol and their technical mixtures, which are obtained by high pressure hydrogenation of technical methyl ester fractions or aldehydes from Roelen's oxosynthesis. The sulfation products can preferably be used in the form of their alkali metal salts and in particular their sodium salts. Particularly preferred are alkyl sulfates based on lauryl alcohol, technical C12 / 1 4- or Ci 2 / ι g coconut fatty alcohol fractions and comparable Ci of g / i o tallow or vegetable fatty alcohols -Kettenverteilung C in the form of their sodium salts.
Fettalkoholethersulfate ("Ethersulfate") stellen bekannte anionische Tenside dar, die großtechnisch durch SOo- oder CSA- Sulfatierung von Fettalkoholpolyglycolethern und nachfolgender Neutralisation hergestellt werden. Im Sinne der Erfindung kommen Ethersulfate in Betracht, die der Formel (II) folgen,Fatty alcohol ether sulfates ("ether sulfates") are known anionic surfactants which are produced on an industrial scale by SOo or CSA sulfation of fatty alcohol polyglycol ethers and subsequent neutralization. For the purposes of the invention, ether sulfates are suitable which follow the formula (II)
RzO-(CH2CH2O)mSO3M (II)R z O- (CH 2 CH 2 O) m SO 3 M (II)
2 in der R für einen linearen oder verzweigten Alkyl- und/oder Alkenylrest mit 6 bis 222 in the R for a linear or branched alkyl and / or alkenyl radical with 6 to 22
Kohlenstoffatomen, m für Zahlen von 1 bis 10 und M für ein Alkalimetall- und/oder Erdalkalimetall-, Ammonium-, Alkylammonium-, Alkanolammonium- oder Glucammonium- Ion steht.Carbon atoms, m is a number from 1 to 10 and M is an alkali metal and / or alkaline earth metal, ammonium, alkylammonium, alkanolammonium or glucammonium ion.
Typische Beispiele sind die Sulfate von Anlagerungsprodukten von durchschnittlich 1 bis 10 und insbesondere 2 bis 5 Mol Ethylenoxid an Capronalkohol, Caprylalkohol, 2-Ethylhexylal- kohol, Caprinalkohol, Laurylalkohol, Isotridecylalkohol, Myristylalkohol, Cetylalkohol, Palmoleylalkohol, Stearylalkohol, Isostearylalkohol, Oleylalkohol, Elaidylalkohol, Petroselinylalkohol, Arachylalkohol, Gadoleylalkohol, Behenylalkohol und Erucylalkohol sowie deren technische Mischungen, in Form ihrer Natrium- und/oder Magnesiumsalze. Die Ethersulfate können dabei sowohl eine konventionelle als auch eine eingeengte Homologenverteilung aufweisen. Besonders bevorzugt ist der Einsatz von Ethersulfaten auf Basis von Addukten von im Mittel 2 bis 3 Mol Ethylenoxid an technische CJ2/14- bzw.Typical examples are the sulfates of addition products with an average of 1 to 10 and in particular 2 to 5 mol ethylene oxide onto capron alcohol, caprylic alcohol, 2-ethylhexyl alcohol, capric alcohol, lauryl alcohol, isotridecyl alcohol, myristyl alcohol, cetyl alcohol, palmoleyl alcohol, stearyl alcohol, oleyl alcohol, isostyl alcohol, isostyl alcohol, isostyl alcohol, isostyl alcohol, Petroselinyl alcohol, arachyl alcohol, gadoleyl alcohol, behenyl alcohol and erucyl alcohol as well their technical mixtures, in the form of their sodium and / or magnesium salts. The ether sulfates can have both a conventional and a narrow homolog distribution. Particularly preferred to use ether sulfates based on adducts of on average 2 to 3 moles of ethylene oxide with technical CJ2 / 1 4- and
C12 1 o-Kokosfettalkoholfraktionen in Form ihrer Natrium- und/ oder Magnesiumsalze.C12 1 o-coconut fatty alcohol fractions in the form of their sodium and / or magnesium salts.
Alkyl- und Alkenyloligoglykoside stellen bekannte Stoffe dar, die nach den einschlägigen Verfahren der präparativen organischen Chemie erhalten werden können und der Formel (III) folgen,Alkyl and alkenyl oligoglycosides are known substances which can be obtained by the relevant preparative organic chemistry processes and which follow the formula (III),
R3O-[G]p (III)R 3 O- [G] p (III)
in der R für einen Alkyl- und/oder Alkenylrest mit 4 bis 22 Kohlenstoffatomen, G für einen Zuckerrest mit 5 oder 6 Kohlenstoffatomen und p für eine Zahl von 1 bis 10 steht. Die Alkyl- und/oder Alkenyloligoglykoside können sich von Aldosen bzw. Ketosen mit 5 oder 6 Kohlenstoffatomen, vorzugsweise der Glucose ableiten. Die bevorzugten Alkyl- und/oder Alkenyloligoglykoside sind somit Alkyl- und/oder Alkenyloligoglucoside.in which R represents an alkyl and / or alkenyl radical having 4 to 22 carbon atoms, G represents a sugar radical having 5 or 6 carbon atoms and p represents a number from 1 to 10. The alkyl and / or alkenyl oligoglycosides can be derived from aldoses or ketoses with 5 or 6 carbon atoms, preferably glucose. The preferred alkyl and / or alkenyl oligoglycosides are thus alkyl and / or alkenyl oligoglucosides.
Die Indexzahl p in der allgemeinen Formel (III) gibt den Oligomerisierungsgrad (DP-Grad), d. h. die Verteilung von Mono- und Oligoglykosiden an und steht für eine Zahl zwischen 1 und 10. Während p in einer gegebenen Verbindung stets ganzzahlig sein muß und hier vor allem die Werte p = 1 bis 6 annehmen kann, ist der Wert p für ein bestimmtes Al- kyloligoglykosid eine analytisch ermittelte rechnerische Größe, die meistens eine gebrochene Zahl darstellt. Vorzugsweise werden Alkyl- und/oder Alkenyloligoglykoside mit einem mittleren Oligomerisierungsgrad p von 1,1 bis 3,0 eingesetzt. Aus anwendungstechnischer Sicht sind solche Alkyl- und/oder Alkenyloligoglykoside bevorzugt, deren Oligomerisierungsgrad kleiner als 1 ,7 ist und insbesondere zwischen 1 ,2 und 1 ,4 liegt.The index number p in the general formula (III) indicates the degree of oligomerization (DP degree), i.e. H. the distribution of mono- and oligoglycosides is present and stands for a number between 1 and 10. While p must always be an integer in a given compound and here can take on the values p = 1 to 6, the value p is for a certain Al - kyloligoglycoside is an analytically calculated quantity, which usually represents a fractional number. Alkyl and / or alkenyl oligoglycosides with an average degree of oligomerization p of 1.1 to 3.0 are preferably used. From an application point of view, preference is given to those alkyl and / or alkenyl oligoglycosides whose degree of oligomerization is less than 1.7 and in particular between 1.2 and 1.4.
Der Alkyl- bzw. Alkenylrest R kann sich von primären Alkoholen mit 4 bis 11, vorzugsweise 8 bis 10 Kohlenstoffatomen ableiten. Typische Beispiele sind Butanol, Capronalkohol, Caprylalkohol, Caprinalkohol und Undecylalkohol sowie deren technische Mischungen, wie sie beispielsweise bei der Hydrierung von technischen Fettsäuremethylestern oder im Verlauf der Hydrierung von Aldehyden aus der Roelen'schen Oxosynthese anfallen. Bevorzugt sind Alkyloligoglucoside der Kettenlänge CO-C JQ (DP = 1 bis 3), die als Vorlauf bei der destillativen Auftrennung von technischem Co-Ci g-Kokosfettalkohol anfallen und mit einem Anteil von weniger als 6 Gew.-% C ^-Alkohol verunreinigt sein können sowie Alkyloligoglucoside auf Basis technischer C^j j -Oxoalkohole (DP = 1 bis 3).The alkyl or alkenyl radical R can be derived from primary alcohols having 4 to 11, preferably 8 to 10, carbon atoms. Typical examples are butanol, capronic alcohol, caprylic alcohol, capric alcohol and undecyl alcohol and their technical mixtures, such as are obtained, for example, in the hydrogenation of technical fatty acid methyl esters or in the course of the hydrogenation of aldehydes from Roelen's oxosynthesis. Are preferred Alkyl oligoglucosides of the chain length CO-C JQ (DP = 1 to 3), which are obtained as a preliminary step in the separation of technical Co-Ci g coconut fatty alcohol by distillation and can be contaminated with a proportion of less than 6% by weight of C 1 -C -alcohol as well as alkyl oligoglucosides based on technical C ^ jj oxo alcohols (DP = 1 to 3).
Der Alkyl- bzw. Alkenylrest R kann sich ferner auch von primären Alkoholen mit 12 bis 22, vorzugsweise 12 bis 14 Kohlenstoffatomen ableiten. Typische Beispiele sind Laurylalkohol, Myristylalkohol, Cetylalkohol, Palmoleylalkohol, Stearylalkohol, Isostearylalkohol, Oleylalkohol, Elaidylalkohol, Petroselinylalkohol, Arachylalkohol, Gadoleylalkohol, Behenylalkohol, Erucylalkohol, sowie deren technische Gemische, die wie oben beschrieben erhalten werden können. Bevorzugt sind Alkyloligoglucoside auf Basis von gehärtetem
Figure imgf000009_0001
The alkyl or alkenyl radical R can also be derived from primary alcohols having 12 to 22, preferably 12 to 14, carbon atoms. Typical examples are lauryl alcohol, myristyl alcohol, cetyl alcohol, palmoleyl alcohol, stearyl alcohol, isostearyl alcohol, oleyl alcohol, elaidyl alcohol, petroselinyl alcohol, arachyl alcohol, gadoleyl alcohol, behenyl alcohol, erucyl alcohol, and their technical mixtures, which can be obtained as described above. Alkyl oligoglucosides based on hardened are preferred
Figure imgf000009_0001
Als Alkylbenzolsulfonate eignen sich insbesondere solche mit C9-C|3-Alkylresten.Particularly suitable alkylbenzenesulfonates are those with C 9 -C 9 3 alkyl residues.
Fettsäurepolyglykolethersulfate sind handelsübliche Verbindungen, die durch Sulfatierung von Fettsäurepolyglykolestern und nachfolgender Neutralisation hergestellt werden.Fatty acid polyglycol ether sulfates are commercially available compounds which are produced by sulfating fatty acid polyglycol esters and subsequent neutralization.
Fettsäureglykolethersulfate werden durch Sulfatierung niedrigalkoxylierter Fettsäuren und anschließender Neutralisation, vorzugsweise bei pH- Werten zwischen 5 und 9 gemäß der noch unveröffentlichten deutschen Patentanmeldung P 197 36 906.5 hergestellt. Bevorzugt werden solche der Formel (IV)Fatty acid glycol ether sulfates are produced by sulfation of low alkoxylated fatty acids and subsequent neutralization, preferably at pH values between 5 and 9 in accordance with the as yet unpublished German patent application P 197 36 906.5. Those of the formula (IV) are preferred
R4 COO(ALKO)n SO3Z (IV), in derR 4 COO (ALKO) n SO 3 Z (IV), in which
R4CO für einen Acylrest mit 6 bis 22 C-Atomen, ALK für CH2CH2, CHCH3CH2 und/oder CH2CHCH3, n für Zahlen von 0,5 bis 5 undR 4 CO for an acyl radical with 6 to 22 C atoms, ALK for CH 2 CH 2 , CHCH 3 CH 2 and / or CH 2 CHCH 3 , n for numbers from 0.5 to 5 and
Z für ein Kation steht.Z stands for a cation.
Im Sinne der Erfindung enthalten die Tensidgranulate vorzugsweise Tensidmischungen aus 20 bis 100 Gew.% Fettalkoholsulfaten und/oder Alkylbenzolsulfonaten, 0 bis 30 Gew.% Fettalkoholethersulfaten und 0 bis 80 Gew.% Alkyloligoglykosiden. Bevorzugt enthalten die Tensidgranulate Tensidmischungen aus 60 bis 90 Gew.% Fettalkoholsulfaten, 5 bis 20 Gew.% Fettalkoholethersulfaten und 5 bis 20 Gew.% Alkyloligoglykosiden. Besonders geeignete Vertreter der genannten Tenside sind dem vorherigen Beschreibungstext zu entnehmen.For the purposes of the invention, the surfactant granules preferably contain surfactant mixtures of 20 to 100% by weight of fatty alcohol sulfates and / or alkylbenzenesulfonates, 0 to 30% by weight Fatty alcohol ether sulfates and 0 to 80% by weight alkyl oligoglycosides. The surfactant granules preferably contain surfactant mixtures of 60 to 90% by weight of fatty alcohol sulfates, 5 to 20% by weight of fatty alcohol ether sulfates and 5 to 20% by weight of alkyl oligoglycosides. Particularly suitable representatives of the surfactants mentioned can be found in the previous description.
Die erfindungsgemäßen Tensidgranulate können neben den Tensiden bzw. Tensidmischungen und den Alkalihalogeniden noch Füllstoffe, Wasserenthärter, Komplexbildner und Builder als Hilfsstoffe sowie Quellmittel enthalten. Typische Füllstoffe sind Natriumsulfat und Natriumcarbonat. Geeignete Komplexbildner sind Phosphonate wie solche auf Basis von Acetophosphonsäure. Geeignete Wasserenthärter sind Phosphate, geeignete Builder Zeolith A, Nitrilotriacetat, Natriumeitrat oder Ethylendiamintetraacetat. Geeignete Quellmittel sind Hydroxyethylcellulose, Hydroxypropylcellulose, Carboxymethylcellulose sowie Polyethylenglykole mit mittleren Molekulargewichten im Bereich von 1.000 bis 20.000, vorzugsweise 2.000 bis 8.000.In addition to the surfactants or surfactant mixtures and the alkali halides, the surfactant granules according to the invention can also contain fillers, water softeners, complexing agents and builders as auxiliaries and swelling agents. Typical fillers are sodium sulfate and sodium carbonate. Suitable complexing agents are phosphonates such as those based on acetophosphonic acid. Suitable water softeners are phosphates, suitable builders zeolite A, nitrilotriacetate, sodium citrate or ethylenediaminetetraacetate. Suitable swelling agents are hydroxyethyl cellulose, hydroxypropyl cellulose, carboxymethyl cellulose and polyethylene glycols with average molecular weights in the range from 1,000 to 20,000, preferably 2,000 to 8,000.
Die Tensidgranulate enthalten zwingend die Tenside sowie die Alkalihalogenide und fakultativ Hilfsstoffe sowie Quellmittel der beschriebenen Art, vorzugsweise 5 bis 60 Gew.% Tenside bzw. Tensidmischungen, 5 bis 40 Gew.% Alkalihalogenide, 0 bis 40 Gew.% Hilfsstoffe sowie 0 bis 10 Gew.% Quellmittel.The surfactant granules necessarily contain the surfactants and the alkali halides and optionally auxiliary substances and swelling agents of the type described, preferably 5 to 60% by weight of surfactants or surfactant mixtures, 5 to 40% by weight alkali halides, 0 to 40% by weight auxiliary substances and 0 to 10% by weight .% Swelling agent.
Ein weiterer Gegenstand der vorliegenden Erfindung betrifft ein Verfahren zur Herstellung von homogenen Alkalihalogeniden enthaltenden Tensidgranulaten durch Granulierung und gleichzeitiger Trocknung einer wäßrigen Tensidpaste, der Alkalihalogenide zugemischt werden, dadurch gekennzeichnet, daß Alkalihalogenide mit einer Körnung im Bereich von 0,01 bis 0,5 mm in einer Körnungshäufigkeit über 50 % zugemischt werden.Another object of the present invention relates to a process for producing homogeneous alkali metal halide-containing surfactant granules by granulation and simultaneous drying of an aqueous surfactant paste, to which alkali metal halides are admixed, characterized in that alkali metal halides with a grain size in the range from 0.01 to 0.5 mm in with a grain size of over 50%.
Die erfindungsgemäßen Tensidgranulate können in solchen Vorrichtungen hergestellt werden, in denen eine gleichzeitige Granulierung und Trocknung durchgeführt werden kann. Beispiele hierfür sind beheizbare Mischer und Granulatoren, insbesondere Granulatoren vom Typ Turbo dryer ® (Vorrichtung der Firma Vomm, Italien). In einer bevorzugten Ausführungsform sieht die Erfindung vor, daß die Tensidgranulate in einer batchweise oder kontinuierlich laufenden Wirbelschicht durchgeführt wird. Es ist bevorzugt, das Verfahren in einer kontinuierlichen Wirbelschicht durchzuführen. Dabei werden die Tenside bzw. Tensidmischungen in Form einer wäßrigen Paste gleichzeitig oder nacheinander über eine oder mehrere Düsen in die Wirbelschicht eingebracht. Die wäßrigen Tensidpasten können zusätzlich die Hilfsstoffe und Quellmittel der schon beschriebenen Art enthalten. In der Regel liegt der Feststoffgehalt der wäßrigen Tensidpaste zwischen 50 bis 90 Gew.%, vorzugsweise zwischen 60 und 85 Gew.%, wobei der zu 100 Gew.% fehlende Rest Wasser ist. Im Sinne des erfindungsgemäßen Verfahrens werden gleichzeitig mit den wäßrigen Tensidpasten, aber separat von diesen, die Alkalihalogenide mit der definitionsgemäßen Körnung zugemischt, vorzugsweise über eine automatisch geregelte Feststoffdosierung. Die Produktströme an wäßriger Tensidpaste und zugemischtem Alkalihalogenid werden dabei so gesteuert, daß sich Granulate mit den schon beschriebenen Gewichtszusammensetzungen ergeben. In der Wirbelschicht verdampft das Wasser aus der Tensidpaste, wodurch angetrocknete bis getrocknete Keime entstehen, die mit weiteren eingebrachten wäßrigen Tensidpasten bzw. mit den zugemischten Alkalihalogeniden umhüllt, granuliert und wiederum gleichzeitig getrocknet werden. Im Sinne der vorliegenden Erfindung werden die Tensidgranulate als getrocknet betrachtet, sofern der Gehalt an freiem Wasser unter 10 Gew.%, vorzugsweise von 0,5 bis 5 Gew.%, jeweils bezogen auf die fertigen Granulate, beträgt.The surfactant granules according to the invention can be produced in devices in which simultaneous granulation and drying can be carried out. Examples of this are heatable mixers and granulators, in particular granulators of the Turbo dryer® type (device from Vomm, Italy). In a preferred embodiment, the invention provides that the surfactant granules are carried out in a batch or continuous fluidized bed. It is preferred to use the process in a continuous Perform fluidized bed. The surfactants or surfactant mixtures in the form of an aqueous paste are introduced into the fluidized bed simultaneously or in succession via one or more nozzles. The aqueous surfactant pastes can additionally contain the auxiliaries and swelling agents of the type already described. As a rule, the solids content of the aqueous surfactant paste is between 50 to 90% by weight, preferably between 60 and 85% by weight, the remainder being 100% by weight water. For the purposes of the process according to the invention, the alkali halides with the grain size according to the definition are mixed in simultaneously with the aqueous surfactant pastes, but separately from these, preferably by means of an automatically controlled solids metering. The product streams of aqueous surfactant paste and admixed alkali halide are controlled so that granules with the weight compositions already described result. In the fluidized bed, the water evaporates from the surfactant paste, resulting in dried to dried germs, which are coated with further aqueous surfactant pastes or with the admixed alkali metal halides, granulated and again dried at the same time. For the purposes of the present invention, the surfactant granules are regarded as dried if the free water content is below 10% by weight, preferably from 0.5 to 5% by weight, based in each case on the finished granules.
Bevorzugt eingesetzte Wirbelschichtapparate besitzen Bodenplatten mit einem Durchmesser zwischen 0,4 und 5 m, beispielsweise 1,2 m oder 2,5 m. Als Bodenplatte können Lochbodenplatten, eine Conidurplatte (Handelsprodukt der Firma Hein& Lehmann, Bundesrepublik Deutschland) oder Lochbodenplatten eingesetzt werden, deren Löcher (Durchtrittsöffnungen) von einem Gitternetz mit Maschenweiten kleiner als 600 μm bedeckt sind. Dabei kann das Gitternetz innerhalb oder oberhalb der Durchtrittsöffnungen angeordnet sein. Vorzugsweise liegt das Gitternetz jedoch unmittelbar unterhalb der Durchtrittsöffnungen des Anströmbodens. Vorteilhafterweise ist dies so realisiert, daß eine Metall-Gaze mit der entsprechenden Maschenweite aufgesintert ist. Vorzugsweise besteht die Metallgaze aus dem gleichen Material wie der Anströmboden, insbesondere aus Edelstahl. Vorzugsweise liegt die Maschenweite des genannten Gitternetzes zwischen 200 und 400 μm.Fluidized bed apparatuses which are preferably used have base plates with a diameter of between 0.4 and 5 m, for example 1.2 m or 2.5 m. Perforated floor slabs, a Conidur slab (commercial product from Hein & Lehmann, Federal Republic of Germany) or perforated floor slabs can be used as the floor slab, the holes (passage openings) of which are covered by a mesh with mesh sizes smaller than 600 μm. The grid can be arranged inside or above the passage openings. However, the grid preferably lies directly below the passage openings of the inflow floor. This is advantageously realized in such a way that a metal gauze with the appropriate mesh size is sintered on. The metal gauze preferably consists of the same material as the inflow floor, in particular of stainless steel. The mesh size of said grid is preferably between 200 and 400 μm.
Bevorzugt im Sinne der Erfindung wird das Verfahren bei Wirbelluftgeschwindigkeiten zwischen 1 und 8 m/s und insbesondere zwischen 1,5 und 5,5 m/s durchgeführt. Der Austrag der Granulate erfolgt vorteilhafterweise über eine Größenklassierung der Granulate. Diese Klassierung erfolgt bevorzugt mittels einem entgegengeführtem Luftstrom (Sichterluft), der so reguliert wird, daß erst Teilchen ab einer bestimmten Teilchengröße aus der Wirbelschicht entfernt und kleinere Teilchen in der Wirbelschicht zurückgehalten werden. In einer bevorzugten Ausführungsform setzt sich die einströmende Luft aus der beheizten oder unbeheizten Sichterluft und der beheizten Bodenluft zusammen. Die Bodenlufttemperatur liegt dabei vorzugsweise zwischen 80 und 400 °C. Die Wirbelluft kühlt sich durch Wärmeverluste und durch die Verdampfungswärme ab und beträgt bei Luftaustritt etwa 60 bis 120 °C, vorzugsweise 65 bis 90 °C. Weitere vorteilhafte Ausgestaltungen des erfindungsgemäßen Verfahrens finden sich in der zur Zeit noch unveröffentlichten deutschen Patentanmeldung P 197 50 424.8.For the purposes of the invention, the process is preferably carried out at swirl air speeds between 1 and 8 m / s and in particular between 1.5 and 5.5 m / s. The discharge The granules are advantageously sized according to the size of the granules. This classification is preferably carried out by means of an opposed air flow (classifier air) which is regulated in such a way that only particles above a certain particle size are removed from the fluidized bed and smaller particles are retained in the fluidized bed. In a preferred embodiment, the inflowing air is composed of the heated or unheated classifier air and the heated soil air. The soil air temperature is preferably between 80 and 400 ° C. The fluidized air cools down through heat losses and through the heat of vaporization and is approximately 60 to 120 ° C., preferably 65 to 90 ° C., when air escapes. Further advantageous refinements of the method according to the invention can be found in the as yet unpublished German patent application P 197 50 424.8.
Bei dem bevorzugt durchgeführten Verfahren in der Wirbelschicht ist es notwendig, daß zu Beginn des Verfahrens eine Startmasse vorhanden ist, die als anfänglicher Träger für die eingesprühte Tensidpaste dient. Als Startmasse eignen sich Feststoffe, die in den erfindungsgemäßen Tensidgranulaten enthalten sein sollen und insbesondere die Tensidgranulate selber, die bereits bei einem vorangegangenen Verfahrensablauf erhalten wurden. Insbesondere werden Tensidgranulate mit einer Korngröße im Bereich über 0,2 und unter 0,9 mm als Startmasse eingesetzt und vorzugsweise über einen Walzenstuhl eingespeist.In the process which is preferably carried out in the fluidized bed, it is necessary for a starting mass to be present at the beginning of the process and which serves as an initial carrier for the sprayed-in surfactant paste. Suitable starting materials are solids which are to be contained in the surfactant granules according to the invention and in particular the surfactant granules themselves which have already been obtained in a previous process. In particular, surfactant granules with a grain size in the range above 0.2 and below 0.9 mm are used as the starting mass and are preferably fed in via a roller mill.
Bevorzugt werden die aus der Wirbelschicht erhaltenen Tensidgranulate anschließend in einem separaten Wirbelbett abgekühlt und mittels eines Siebes klassiert in Granulate mit Korngrößen zwischen 0,9 und 5 mm als Gutkornfraktion, in Granulate über 5 mm als Überkornfraktion und in Granulate unter 0,9 mm als Unterkornfraktion. Die Granulate der Unterkornfraktion werden wieder in die Wirbelschicht zurückgeführt, da sie zunächst einen höheren Gehalt an Alkalihalogeniden aufweisen. Die Überkornfraktion wird gemahlen, vorzugsweise in Korngrößen unter 0,9 mm, und ebenfalls in die Wirbelschicht zurückgeführt.The surfactant granules obtained from the fluidized bed are then preferably cooled in a separate fluidized bed and classified by means of a sieve into granules with particle sizes between 0.9 and 5 mm as good grain fraction, in granules over 5 mm as oversize fraction and in granules under 0.9 mm as undersize fraction . The granules of the undersize fraction are returned to the fluidized bed, since they initially have a higher content of alkali halides. The oversize fraction is ground, preferably in grain sizes below 0.9 mm, and also returned to the fluidized bed.
Aufgrund der permanenten Rückführung des Unterkorns ist im Verlauf einer Fahrstrecke in der Wirbelschicht ein kontinuierliches Kornwachstum und damit eine Abnahme des Unterkorngehaltes zu beobachten. Sofern der Unterkorngehalt, der wieder in die Wirbelschicht zurückgeführt wird, 15 bis 20 Gew.% - bezogen auf den Gesamtproduktausstoß - unter- schreitet, empfiehlt es sich, in die Wirbelschicht zusätzlich die gemahlenen Überkornanteile mit Korngrößen über 0,2 und unter 0,9 mm einzuschleusen, so daß vorteilhafterweise permanent etwa 15 bis 20 Gew.% - bezogen auf den Gesamtproduktausstoß - Unterkeime in der Wirbelschicht zur Verfügung stehen, um ein übermäßiges Kornwachstum zu verhindern. Sofern nach dieser Verfahrensdurchführung gearbeitet wird, gelingt es, den Gehalt an Überkorn über 5 mm auf unter 5 Gew.%, bezogen auf Gesamtproduktausstoß, zu minimieren.Due to the permanent recirculation of the undersize, a continuous grain growth and thus a decrease in the undersize content can be observed in the fluidized bed during a route. If the undersize content, which is returned to the fluidized bed, 15 to 20% by weight - based on the total product output - is below steps, it is advisable to inject the ground oversize particles with grain sizes greater than 0.2 and less than 0.9 mm into the fluidized bed, so that advantageously about 15 to 20% by weight - based on the total product output - under germs are available in the fluidized bed stand to prevent excessive grain growth. If work is carried out according to this procedure, the oversize content over 5 mm can be minimized to less than 5% by weight, based on the total product output.
Die nach dem erfindungsgemäßen Verfahren erhaltenen Tensidgranulate weisen hohe Schüttgewichte auf, vorzugsweise ein Schüttgewicht zwischen 550 und 1000g/l, insbesondere zwischen 800 und 1.000 g/1.The surfactant granules obtained by the process according to the invention have high bulk densities, preferably a bulk density between 550 and 1000 g / l, in particular between 800 and 1,000 g / l.
Ein weiterer Gegenstand der vorliegenden Erfindung betrifft die Verwendung der erfindungsgemäßen Tensidgranulate als tensidische Vorprodukte zur Herstellung stückiger Wasch- und Reinigungsmittel. Vorzugsweise sind die erfindungsgemäßen Tensidgranulate geeignet zur Herstellung von Waschmitteltabletten, stückiger Waschwürfel für die Gastronomie zum Spülen von Gläsern und für Toilettensteine, und insbesondere für Toilettensteine. In der Regel werden die erfindungsgemäßen Tensidgranulate wasserfrei mittels Extrusion oder Tablettierung weiterverarbeitet. Zur leichteren Plastifizierung kann man ihnen jedoch als Hilfsstoff Wasser, Polyethylenglykole oder Ethersulfat-Lösungen in einer Menge von 1 bis 10, vorzugsweise 2 bis 6 Gew.% - bezogen auf Tensidgranulat - zusetzen. Falls, wie insbesondere bei Toilettensteinen, gewünscht, können bei der Weiterverarbeitung noch Farb- und Dufstoffe, üblicherweise in Mengen von insgesamt 1 bis 7 Gew.% - bezogen auf Endprodukt - zugesetzt werden.Another object of the present invention relates to the use of the surfactant granules according to the invention as surfactant precursors for the production of particulate detergents and cleaning agents. The surfactant granules according to the invention are preferably suitable for the production of detergent tablets, lumpy wash cubes for the catering trade for washing glasses and for toilet blocks, and in particular for toilet blocks. As a rule, the surfactant granules according to the invention are further processed water-free by means of extrusion or tableting. For easier plasticization, however, water, polyethylene glycols or ether sulfate solutions can be added to them as an auxiliary in an amount of 1 to 10, preferably 2 to 6,% by weight, based on the surfactant granules. If desired, as is particularly the case with toilet blocks, dyes and fragrances, usually in a total amount of 1 to 7% by weight, based on the end product, can be added during further processing.
Die stückigen Wasch- und Reinigungsmittel zeichnen sich durch eine makroskopische und mikroskopische Homogenität aus. Die Löslichkeit der stückigen Produkte in Wasser kann gezielt eingestellt werden, so daß kein unerwünschtes, unkontrolliertes Auseinanderbrechen der Stücke je nach Löslichkeit der Inhaltsstoffe erfolgt. B e i s p i e l eThe lumpy detergents and cleaning agents are characterized by macroscopic and microscopic homogeneity. The solubility of the lumpy products in water can be specifically adjusted so that there is no undesired, uncontrolled breaking apart of the pieces depending on the solubility of the ingredients. Examples
I. EinsatzstoffeI. Input materials
AI) Fettalkoholsulfat in Form des Natriumsalzes, hergestellt aus einerAI) fatty alcohol sulfate in the form of the sodium salt, made from a
C12/ -Fettalkoholmischung (Texapon LS 65R) A2) Fettalkoholethersulfat in Form des Natriumsalzes, hergestellt aus einer C12/C14-C 12 / fatty alcohol mixture (Texapon LS 65 R ) A2) fatty alcohol ether sulfate in the form of the sodium salt, made from a C 12 / C 14 -
Fettalkoholmischung, ethoxyliert mit 2 Mol Ethylenoxid (Texapon N 70R) A3) C8/C10-Alkyloligoglucosid mit einem DP von 1,5 (Glucopon 225 R) A4) Natriumsulfat mit einer Körnung unter 0,8 mmFatty alcohol mixture, ethoxylated with 2 mol ethylene oxide (Texapon N 70 R ) A3) C 8 / C 10 alkyl oligoglucoside with a DP of 1.5 (Glucopon 225 R ) A4) sodium sulfate with a grain size below 0.8 mm
Die tensidischen Einsatzstoffe AI) bis A3) sind Handelsprodukte der Henkel KGaA, Düsseldorf.The surfactant ingredients AI) to A3) are commercial products from Henkel KGaA, Düsseldorf.
Als weitere Komponente wurdeAs a further component
A5) Natriumchlorid eingesetzt in feiner Körnung (erfindungsgemäß) bzw. in grober Körnung (Vergleich).A5) Sodium chloride used in fine grain size (according to the invention) or in coarse grain size (comparison).
Es wurden folgende Einsatzmengen gewählt (Angaben in Gew.% und bezogen auf Aktivsubstanzgehalt):The following amounts were selected (data in% by weight and based on the active substance content):
erfindungsgemäß Vergleichcomparison according to the invention
AI) 25,0 25,0 A2) 2,5 2,5 A3) 3,0 3,0 A4) 36,5 36,5 A5) 33,0 33,0 Die verschiedenen Natriumchlorid wiesen folgende Siebanalyse auf:AI) 25.0 25.0 A2) 2.5 2.5 A3) 3.0 3.0 A4) 36.5 36.5 A5) 33.0 33.0 The various sodium chloride showed the following sieve analysis:
Figure imgf000015_0001
Figure imgf000015_0001
II. Herstellung der Granulate in der WirbelschichtII. Production of the granules in the fluidized bed
Es wurden wäßrige Tensidpasten aus AI) bis A4) hergestellt und in die Wirbelschichtanlage eingedüst. Unabhängig davon wurde feines Natriumchlorid (erfindungsgemäß) oder grobes normales Natriumchlorid (Vergleich) als Feststoff zugespeist. Der Feststoffgehalt der wäßrigen Tensidpaste betrug 70 Gew.-%.Aqueous surfactant pastes from AI) to A4) were produced and injected into the fluidized bed system. Independently of this, fine sodium chloride (according to the invention) or coarse normal sodium chloride (comparison) was fed in as a solid. The solids content of the aqueous surfactant paste was 70% by weight.
Kenndaten des Verfahrens:Characteristics of the process:
Wirbelluftgeschwindigkeiten in m s: 3,0 (unter Verfahrensbedingungen) Temperaturen in °CVortex air velocities in m s: 3.0 (under process conditions) temperatures in ° C
Bodenluft 170Soil air 170
Sichterluft 20Classification air 20
Luftaustritt 85Air outlet 85
Durchsatz Tensidzubereitung in t/h 2,5 tThroughput of surfactant preparation in t / h 2.5 t
Durchsatz Feststoff in t/h 0,8 tThroughput of solids in t / h 0.8 t
Startmasse in t 2,0 1Starting mass in t 2.0 1
Pastentemperatur in °C vor Eindüsung 70 °CPaste temperature in ° C before injection 70 ° C
Maschenweite des Gitternetzes in μm 300 μm Siebschnitt in mm ca. 0,9 bis 5 Schüttgewicht in g/1 schwankt zwischen 800 bis 1.000Mesh size of the grid in μm 300 μm Sieve cut in mm approx. 0.9 to 5 bulk density in g / 1 fluctuates between 800 to 1,000
Die erhaltenen Granulate wurden nach der Körnung klassiert (Angaben in Gew.% wieviel der Granulate welchen Korngrößenbereich zuzuordnen ist) und auf den Natriumchloridanteil in jeder klassierten Körnung. Die Ergebnisse sind in der nachfolgenden Tabelle zusammengefaßt:The granules obtained were classified according to the grain size (information in% by weight how much of the granules is to be assigned to which grain size range) and the sodium chloride content in each classified grain size. The results are summarized in the table below:
Figure imgf000016_0001
Figure imgf000016_0001
Die Tabelle zeigt, daß die erfindungsgemäßen Granulate annähernd konstant den gleichen Natriumchlorid-Gehalt aufweisen, so daß sie mikroskopisch homogen sind. Die nach dem Vergleich hergestellten Granulate schwanken in ihrem Natriumchloridgehalt zwischen 27,0 und 58,0 %, so daß keine mikroskopische Homogenität gewährleistet ist. Beim Verpressen solcher Granulate zu stückigen Produkten gäbe es Teilbereiche mit sehr viel höherem Natriumchloridgehalt als gewünscht (bis max. 40 %), was bei Wasserkontakt ein Auseinanderbrechen zur Folge hat. The table shows that the granules according to the invention have approximately the same sodium chloride content, so that they are microscopically homogeneous. The sodium chloride content of the granules produced according to the comparison fluctuates between 27.0 and 58.0%, so that no microscopic homogeneity is guaranteed. When such granules are pressed into lumpy products, there would be sub-areas with a much higher sodium chloride content than desired (up to a maximum of 40%), which would cause them to break apart when in contact with water.

Claims

P a t e n t a n s p r ü c h e Patent claims
1. Homogene, Alkalihalogenide enthaltende Tensidgranulate für die Herstellung stückiger Wasch- und Reinigungsmittel, dadurch gekennzeichnet, daß sie Alkalihalogenide mit einer Körnung im Bereich von 0,01 bis 0,5 mm in einer Körnungshäufigkeit über 50 % enthalten.1. Homogeneous, alkali halide-containing surfactant granules for the production of particulate detergents and cleaning agents, characterized in that they contain alkali halides with a grain size in the range from 0.01 to 0.5 mm with a grain size of more than 50%.
2. Homogene Tensidgranulate nach Anspruch 1, dadurch gekennzeichnet, daß sie Alkalihalogenide mit einer Körnung im Bereich von 0,05 bis 0,4 mm in einer Körnungshäufigkeit über 70 % enthalten.2. Homogeneous surfactant granules according to claim 1, characterized in that they contain alkali halides with a grain size in the range from 0.05 to 0.4 mm with a grain size of over 70%.
3. Homogene Tensidgranulate nach einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, daß als Alkalihalogenid Natriumchlorid enthalten ist.3. Homogeneous surfactant granules according to one of claims 1 or 2, characterized in that sodium chloride is present as the alkali halide.
4. Homogene Tensidgranulate nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß Tenside ausgewählt aus der von Fettalkoholsulfaten, Fettalkoholethersulfaten, Alkylbenzolsulfonaten, Estersulfonaten, Fettsäure(poly)glycolethersulfaten, Mono- und Dialkylsulfosuccinaten, Alkyloligoglykosiden, Alkylbetainen, Alkylamidobetainen und Monoethanolamiden gebildeten Gruppe enthalten sind.4. Homogeneous surfactant granules according to one of claims 1 to 3, characterized in that surfactants selected from the group consisting of fatty alcohol sulfates, fatty alcohol ether sulfates, alkylbenzenesulfonates, ester sulfonates, fatty acid (poly) glycol ether sulfates, mono- and dialkyl sulfosuccinates, alkyl oligoglycosides, alkyl betaines and alkyl amido benzoamides are.
5. Homogene Tensidgranulate nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß die Tensidgranulate5. Homogeneous surfactant granules according to one of claims 1 to 4, characterized in that the surfactant granules
5 bis 60 Gew.% Tenside,5 to 60% by weight of surfactants,
5 bis 40 Gew.%o Alkalihalogenide,5 to 40% by weight of alkali halides,
0 bis 40 Gew.% Hilfsstoffe und0 to 40% by weight of auxiliaries and
0 bis 10 Gew.% Quellmittel enthalten.Contain 0 to 10% by weight of swelling agent.
6. Homogene Tensidgranulate nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß die Tensidgranulate eine Tensidmischung enthalten aus6. Homogeneous surfactant granules according to one of claims 1 to 5, characterized in that the surfactant granules contain a surfactant mixture from
20 bis 100 Gew.% Fettalkoholsulfaten und/oder Alkylbenzolsulfonaten, 0 bis 30 Gew.% Fettalkoholethersulfaten und 0 bis 80 Gew.% Alkyloligoglykosiden.20 to 100% by weight of fatty alcohol sulfates and / or alkylbenzenesulfonates, 0 to 30% by weight of fatty alcohol ether sulfates and 0 to 80% by weight alkyl oligoglycosides.
7. Verfahren zur Herstellung von homogenen Alkalihalogeniden enthaltenden Tensidgranulaten durch Granulierung und gleichzeitiger Trocknung einer wäßrigen Tensidpaste, der Alkalihalogenide zugemischt werden, dadurch gekennzeichnet, daß Alkalihalogenide mit einer Körnung im Bereich von 0,01 bis 0,5 mm in einer Körnungshäufigkeit über 50 %> zugemischt werden.7. A process for the preparation of homogeneous alkali halide-containing surfactant granules by granulation and simultaneous drying of an aqueous surfactant paste to which alkali halides are admixed, characterized in that alkali halides with a grain size in the range from 0.01 to 0.5 mm with a grain size greater than 50% be added.
8. Verfahren nach Anspruch 7, dadurch gekennzeichnet, daß die Granulierung und gleichzeitige Trocknung in einer kontinuierlichen Wirbelschicht durchgeführt wird.8. The method according to claim 7, characterized in that the granulation and simultaneous drying is carried out in a continuous fluidized bed.
9. Verfahren nach Anspruch 8, dadurch gekennzeichnet, daß die erhaltenen Granulate mittels Sieben klassiert werden in eine Überkornfraktion mit Korngrößen über 5 mm, in eine Gutkornfraktion mit Korngrößen zwischen 0,9 mm und 5 mm und in eine Unterkornfraktion mit Korngrößen unterhalb 0,9 mm, wobei die Unterkornfraktion in die Wirbelschicht zurückgeführt wird und die Überkornfraktion gemahlen und ebenfalls in die Wirbelschicht zurückführt wird.9. The method according to claim 8, characterized in that the granules obtained are classified by means of sieving into an oversize fraction with particle sizes above 5 mm, into a good particle fraction with particle sizes between 0.9 mm and 5 mm and into an undersize fraction with particle sizes below 0.9 mm, the undersize fraction being returned to the fluidized bed and the oversize fraction being ground and also being returned to the fluidized bed.
10. Verwendung der homogenen Tensidgranulate nach Anspruch 1 als tensidische Vorprodukte zur Herstellung stückiger Wasch- und Reinigungsmittel, insbesondere zur Herstellung von Toilettensteinen. 10. Use of the homogeneous surfactant granules according to claim 1 as surfactant precursors for the production of particulate detergents and cleaning agents, in particular for the production of toilet blocks.
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