WO1999029579A1 - Pallet - Google Patents

Pallet Download PDF

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Publication number
WO1999029579A1
WO1999029579A1 PCT/JP1997/004495 JP9704495W WO9929579A1 WO 1999029579 A1 WO1999029579 A1 WO 1999029579A1 JP 9704495 W JP9704495 W JP 9704495W WO 9929579 A1 WO9929579 A1 WO 9929579A1
Authority
WO
WIPO (PCT)
Prior art keywords
pallet
opening
top plate
strength
line
Prior art date
Application number
PCT/JP1997/004495
Other languages
French (fr)
Japanese (ja)
Inventor
Shigeru Arai
Original Assignee
Shigeru Arai
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shigeru Arai filed Critical Shigeru Arai
Priority to PCT/JP1997/004495 priority Critical patent/WO1999029579A1/en
Priority to AU51385/98A priority patent/AU5138598A/en
Priority to EP97946148A priority patent/EP1048578A1/en
Publication of WO1999029579A1 publication Critical patent/WO1999029579A1/en

Links

Classifications

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    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02Rigid pallets with side walls, e.g. box pallets
    • B65D19/06Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
    • B65D19/20Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components made wholly or mainly of paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004Rigid pallets without side walls
    • B65D19/0006Rigid pallets without side walls the load supporting surface being made of a single element
    • B65D19/0008Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface
    • B65D19/001Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element
    • B65D19/0012Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element forming a continuous plane contact surface
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    • B65D2519/00273Overall construction of the pallet made of more than one piece
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    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00552Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • B65D2519/00562Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements chemical connection, e.g. glued, welded, sealed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00552Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • B65D2519/00567Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements mechanical connection, e.g. snap-fitted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00706Connections structures connecting the lid or cover to the side walls or corner posts
    • B65D2519/00711Connections structures connecting the lid or cover to the side walls or corner posts removable lid or covers

Definitions

  • the present invention relates to a Yakugawa Pallet I made from a plate-like sheet having a rigid t'l: replaced with a corrugated cardboard sheet and having a Fork Hitokawa DH II section.
  • the gazette of ⁇ - 4-2 1 5 9 4 3 is based on the fact that a narrow girder made by folding a corrugated sheet into a trapezoidal shape is attached to a Pallets with increased rigidity are shown.
  • a large number of bent girders are required to provide sufficient rigidity.
  • Large equipment was required. Therefore, there is a disadvantage that the manufacturing cost is high.
  • Japanese Patent Publication No. 87-175054 discloses a pallet formed by folding a corrugated cardboard sheet into a continuous triangle and using it as a leg member.
  • a pallet of this shape has a strong pressure resistance, but like other corrugated cardboard pallets, the top plate only has a flat corrugated board, and the top plate has the same shape as the top plate. It did not lead to improvement of the stiffness.
  • Japanese Unexamined Patent Publication No. Hei 8-72 2876 describes a pallet made of so-called anglucona, which is obtained by laminating paperboard to any number of IBs and forming an L-shape as a strong material for a top plate sleeve.
  • This pallet has improved the strength of the top plate, but Angugona is a highly pulmonary material. It uses a lot of interleaf paper and is heavy in weight, inferior in workability and strengthens the top plate. In order to do so, a large number of members were required, and it was necessary to join each one of the gluconers to the top plate, so that the resulting pallet had a serious drawback that it was very expensive.
  • the present invention has completed a pallet in which the rigidity, which is the characteristic of a corrugated cardboard sheet, is utilized to the utmost, and the illiard strength and shear strength of the top plate, which are the conventional requirements, have been modified to a human width. .
  • the corrugated cardboard sheet When used in a flat state, the corrugated cardboard sheet has neither a strong lili strength nor a high compressive strength. In particular, when the corrugated cardboard sheet is folded out in parallel with the step, the folding is easily done. For this reason, the conventional method of using a corrugated cardboard sheet as a top plate material in a metaphysical manner cannot significantly improve the strength of the ridge. However, when the corrugated cardboard sheet is set up vertically, both the llll strength and the pressure resistance are dramatically increased.
  • the present invention relates to a corrugated cardboard ⁇ Ichikawa has solved this problem by using this characteristic of the bird.
  • the pallet related to the first demonstration of the tree was a V-shaped slab that had an I section at ⁇ of the Irikawa fork. It is a pallet that is made of a cardboard sheet, and is composed of a cardboard sheet.
  • the W-structure break corresponds to a normal palette with a uniform width of 100 to 150 millimeters of a corrugated sheet. ), And its W-structure rest is passed through the pallet, so that a
  • the following effects can be obtained because the fork insertion river is provided at the W structure holiday.
  • the W structure rest roasts the top plate reinforcing material and the leg member, and the leg member can be substantially omitted. Therefore, the structure of the pallet becomes pure, so that the manufacturing apparatus is simplified and the manufacturing cost is reduced.
  • the members equivalent to the legs of the pallet also substantially function as the top-plate sleeves, so that the I-projection strength became extremely strong. That is, generally, the stiffness of a homogeneous material such as ⁇ is proportional to the square of the thickness of the material.
  • the knives of this sword have one part per W in the W structure, and the corrugated cardboard sheet is a non-homogeneous material including an air layer, so the height of the W structure is squared. 1111 Although not reflected in bending strength, illige strength is dramatically improved because the height of the pallet is reflected in the tangential bending strength by the leg member shaping the strong material of the top plate I do.
  • the number of walls constituting the W-structure rest is reduced, so that a pallet having an arbitrary strength and durability can be obtained. Can be made.
  • a pallet can be made with a strengthened specific location.
  • the bottom of the pallet of the present invention is also formed from the ridgeline of the W structure rest, so the load m added to the upper pallet is Since it hangs evenly on the lower mounted product (for example, a cardboard box) through the ⁇ line, there is no partial concentrated load like a pallet with a paper tube as a leg. There is no lowering.
  • the opening of the Fork River where the W structure is closed can be opened anywhere in the W structure, the width and height of the opening, the spacing between the openings, etc. can be easily designed depending on the transport stage Can be manufactured.
  • the W structure is made of bent side plates of corrugated cardboard sheets, it has high cushioning properties and can protect the mounted products from various types of vibration and impact. Ideal for transporting precision parts and fragile products such as pottery, porcelain, and glassware.
  • the second invention of the present invention relates to a folded wire of a W structure.
  • the w structural member is folded upward ii! I
  • the upper fold line consists of the upper liner and the half-cut line that cuts the core, except for the lower liner that is in contact with the cardboard sheet die-cutting machine.
  • the lower fold line cuts all layers of the corrugated cardboard sheet. It consists of all W breaks and lines. Most of the lower fold line is composed of all cut lines, and the length of the transversal line is about 30 to 100 millimeters at one point, and the two right and left wings of the W structure rest are at one center fi degree It is plastic that it is placed.
  • the following effects can be obtained by providing a cutting line, a cutting line, a whole cutting line, and a partial ⁇ line as shown in I: in the folding line of the structural member. Wear.
  • the above-mentioned bending line makes it easy for the W structural member to fold up and down. Because it can be done simply, a W structure can be easily created manually.
  • the pressure resistance is higher than that of the normal folded wires.
  • the cut surface is formed into an exposed ⁇ shape, so that the mechanism for applying the adhesive to the rectangular cut metal can be simplified.
  • the cut metal has a higher adhesive strength, a larger application volume, and a better penetration and transpiration of water, so that the adhesion to the top plate and the bottom plate is improved.
  • the W structural member can be punched in a single punching stroke.
  • a third invention of the present invention is to insert an auxiliary plate into the fork insertion opening of the W structure rest.
  • the tip of the fork when a fork is inserted into the engagement portion, the tip of the fork is questioned!
  • the structure is susceptible to laceration when it collides with the slab cut of the W structure rest of the part. Therefore, in order to protect this metaphor, the tip of the fork can be directly questioned by inserting a sleeve aid that fits the shape and dimensions of the H mouth into the f] mouth. It can be prevented from contacting.
  • the fork is inserted into the mouth at an angle of ⁇ , the fork is inserted while sliding along the ifii of the sleeve aid, so that the cut surface at the opening is less likely to tear.
  • the auxiliary material is made of a corrugated cardboard sheet of one shape, and the cut surface of the opening is supported by r shapes, so that the strength of the auxiliary material against external pressure is improved. Improves I-strength.
  • the auxiliary material has two or more shape retaining wings toward the upper side or the left and right sides, and the shape retaining wings are connected to a W structure at an interfacing portion. It is to insert into the empty question formed by. The ridge spacing of the W-structure rest is fixed by the shape-retaining wing inserted into the air gap, so that the bending strength, the pressure resistance, and the shear strength are stable against external pressure. That is, the predetermined W structure can be maintained without fixing the W structure to the top plate or the bottom plate with an adhesive.
  • the shape of the three ports is changed from a rectangle to a trapezoidal shape in which triangles protrude from both ends of the opening (hereinafter, referred to as a trapezoidal opening).
  • a trapezoidal opening By setting it as an interrogation part, the strength of the I river and the pressure resistance can be improved.
  • the W structure rest is sandwiched between a top plate and a bottom plate in which side wall flaps having openings corresponding to the openings of the W structure are continuously arranged on four sides.
  • the side flap is folded and the corresponding top flap side wall flap and bottom flap are joined to form a pallet with a box shape (hereinafter referred to as a box-shaped pallet). is there.
  • a seventh aspect of the present invention there is provided a method according to the sixth aspect, wherein, of the side flaps provided on the four sides of the sixth aspect, the side flaps having openings at front and rear of the pallet are removed, and the top plate and the bottom plate are removed. It is said that the side wall flaps are provided only on the left and right sides.
  • the W structure is sandwiched between the top plate and the bottom plate, and the side wall flap of the top plate is folded into r shapes, and the side wall flap of the bottom plate is folded into an L shape, and then protruded.
  • the corresponding side wall flaps are joined together.
  • the flaps on the left and right side walls of the 6th and 7th swords greatly increase the shear strength acting in the fork insertion direction (front-rear direction) of the pallet. : Pallets can be prevented from being damaged due to damage such as vibration during transportation, sudden braking, and impact underneath.
  • the ⁇ sword of Section 8 of this II sword is constructed by connecting the notch member of Part I (hereinafter referred to as the extra notch), which had been discarded as notched waste material, to the ⁇ plate of the W structure rest. It is to bend in the direction of the top plate as it is. If the half-cut line of the extra notch connected to the side plate of the W structure rest is a medium fire on the side plate of the W structure rest, the ⁇ line position of the notch extra part cut in the direction of the top plate is This position coincides with the ridge line position of the W structure on this holiday, and the lill strength and pressure resistance are greatly improved. The use of materials that previously required time-consuming disposal greatly contributes to the strengthening of the pallet.
  • the extra notch which had been discarded as notched waste material
  • a plurality of rows of Yanagawa notches are provided so as to be perpendicular to the ridgeline on the top plate side of the W structure, and the fork is provided from the ridge direction of the W structure rest.
  • a two- or three-strand W structure is arranged in parallel with a space where a string can be inserted, and a beam member made of a corrugated cardboard sheet is inserted into one notch of the Yanagawa.
  • the llll strength in the direction perpendicular to the ridge line of the W structure can be increased, so that a four-sided pallet can be easily formed.
  • the W structure in the pallet comprising the W structure, is a W structure without notching an opening of a fork insertion river, and the W structure having no opening is provided.
  • a pallet consisting of three sets arranged side by side with a space for the fork to be inserted, forming a pallet and a leg member of a software, and joining a top plate and a bottom plate vertically.
  • the W structure rest is used as a leg member of a cardboard pallet, but since the top plate uses the cardboard sheet as it is, the llll strength is reduced through the opening.
  • the ridgeline of the W structure that forms the leg member can be extended to the entire palette, leaving the insertion hole of the fork insertion river, Substantial llll strength is improved.
  • the pressure resistance of the pallet can be arbitrarily controlled by increasing or decreasing the number of sides of the W structure.
  • the first aspect of the present invention of this 3 ⁇ 4 Ming the bottom plate there is no sleeves shaped box of ⁇ , houses one of the pallets Bok out of f t d Ming Paretsu Bok made of W structure holiday, Roh, 'This is to let the let and the box rest. It has the following effects.
  • the top of the pallet can be used as the bottom of the box. Therefore, not only can the bottom of the box be omitted, Simple box! j Can be tied up.
  • the pallets will become less shear and
  • the I-strength I and the shear strength I of the pallet rest to be stored do not need to be ignited, and the amount of material used is small.
  • the ⁇ wall flap is folded outside the upper iid box and joined to ii.
  • the sleeve box and the pallet can be easily integrated.
  • the twelfth invention of the present sword is to make a pallet having the above configuration by using a rigid book material other than a cardboard sheet.
  • the above effect can be achieved by providing an opening in the book board and folding it into a W structure and joining it to the top plate and bottom plate, regardless of the material. Can conduct.
  • the pallet using the W structure according to the present invention has a strong I girder strength, compressive strength, and shear strength, and has an arbitrary strength by increasing or decreasing the number of side plates. It is a pallet that can handle various dimensions. In addition, the pallet is small because of the small amount of raw materials used, and the structure is simple, so the production cost can be reduced.
  • the material of the corrugated cardboard sheet is JM if the kind of liner core (quality, basis weight, etc.) is selected according to the quality characteristics required for the pallet.
  • Fruits can also be selected from the types of breeds available on the market (A, B, C, E, H, etc.). Further, depending on the strength, a cardboard sheet such as a double-duplex or double-duplex can be selected at any time.
  • the pallets of various strengths can also be obtained by binding various types of rigid materials to each other.
  • FIG. 1 is a perspective view of a pallet 1 according to the present study.
  • FIG. 9 Perspective view of auxiliary material with retaining wings protruding upward into the opening
  • FIG. 10 Exploded view of auxiliary material with retaining wings protruding upward into the mouth
  • Fig. Perspective view of auxiliary material with retaining wings protruding left and right.
  • Fig. 12 Perspective view of pallet 2 with trapezoidal opening.
  • FIG. 14 Perspective view of box-shaped pallet 3
  • FIG. 15 Perspective view of lid box of box-shaped pallet 3
  • FIG. 16 Perspective view of body box of box-shaped pallet 3
  • FIG. 20 Perspective view of reinforced W structure
  • FIG. 21 Perspective view of 4-sided pallet 6 with cut-outs in Yokohashi River
  • Figure 4 is a perspective view of a pallet 7 using a W structure without leg I as a leg member
  • Figure 25 is an exploded view of a pallet 8 that integrates a pallet
  • FIG. 1 shows a perspective view of the pallet 1 according to the first invention of the present invention
  • FIG. 2 shows a side view thereof. It has a simple configuration in which the top plate 110, the W structure 120, and the bottom plate 130 are joined from the top of the pallet 1 only with an adhesive.
  • FIG. 3 shows a W structural member 1221, which is an expanded drawing thereof.
  • W structural member 1 2 0 1 has a fork insertion river notch 1 2 0 9 (opening 1 2 0 a) which is ffled at all cut lines 1 2 0 7 and 1 2 0 8, and W structural rest 1 2 0 It consists of an upper fold line 1202 and a lower fold line 1203 for folding, and they are formed adjacent to each other alternately.
  • the bending direction of each bending line may be opposite to each other, and if-, the symbols of the folding line and the cutting line in the subsequent drawings are opposite.
  • W structure rest 120 is constituted by side plates indicated by the symbols ⁇ 1 205 and 1 206. (In order to avoid complexity, the same symbol is used hereafter, 125.)
  • the strength of the pallet 1 is determined almost proportionally by the number of side plates 125, it can be arbitrarily controlled by increasing or decreasing the number of plates 125 of the W structure rest 120.
  • the strength of ( ⁇ ⁇ 125) is determined by the material type of the corrugated cardboard sheet and the type of the flour. It can be easily estimated from the column crush strength of the board and the overall ring crush of the base paper.
  • the strength of the pallet 1 varies depending on its shape. That is, as shown in FIG. 4 which is a front view of the W structure 120, the height H of the W structure 120 (the height H of the W structure 120 is The length L of the side plate 125 is represented by the height H of the W structure in order to avoid complication in the future because the length L is almost the same as the length L of the opening.
  • the bending strength varies depending on the opening width w 1 and the like.
  • the bending strength of the pallet which is the greatest feature of the present invention, increases as the height H of the W structure 120 increases, and decreases as the height h i of the opening increases. That is, as the height h2 of the top plate reinforcing material, which is the difference between the height H of the side plate 125 and the opening h1, the bending strength increases.
  • the pallet made of step poles is made of an inhomogeneous material including an air layer, and cannot be applied unconditionally due to the effect of the two openings formed in the center of the pallet. It is proportional to the square of the height. That is, in the pallet of the configuration of the present invention, since the heights H and h2 of the W structure 120 are high, the bending strength is dramatically increased.
  • the bending strength depends on the height hl of the opening, the opening width w1 of the opening 120a, the distance w2 from one opening 120a to another opening 120a, It depends on the distance w3 from the edge and so on, so it is necessary to experiment to know the detailed bending strength.
  • the corrugated cardboard sheet is used in the vertical direction, but this direction is the width direction of the corrugating machine.
  • the integer of the value obtained by dividing the limited corrugated board sheet width by the height H of the corrugated board is the number of side plates 125 that can be collected from one corrugated board sheet. Therefore, only a limited number of side plates 125 can be obtained from one W structural member 1221, and the pallet strength is limited. However, by using two or more plural W structural members 1201, almost any number of side plates 1205 can be obtained, so that the pallet can have any strength. . Furthermore, the ridgeline of the side plate 1205 adjacent to the W structure 1205 3 ⁇ 4Since the gap w4 between the cuts 1202b is short, the effective strength of the top plate 110 is high. Become.
  • the width of the opening 120a of the W structure 120 depends on the size of the fork and the transport method, and the width w1 of the opening 120a and the distance w2 between the two openings 120a.
  • the height h 1 can be arbitrarily designed.
  • the second sword of the present invention relates to a folded Ifll wire of a W structural member 1221, made of a corrugated cardboard sheet.
  • FIG. 5 is a perspective view of the W structural member, and FIG. Place a perspective view of the body.
  • the folding line of the present invention consists of an upper folding line 1 202 and an upper liner 1 consisting of a half-cut line obtained by cutting the upper liner 11 and the core 12 except for the lower liner 13 of the cardboard sheet. It consists of a lower fold line 1203 consisting of the entire cutting line cut from 11 to the lower liner 13 and a ⁇ line 124.
  • the half cutting line may partially include the entire cutting line.
  • the lower fold line 1 203 that folds the W structural member 1 201 into a V-shape is a complete cut line 120 b
  • the upper liner 1 1, the core 1 2, and the lower liner 1 1 3 Has been cut
  • the bottom line 1203, which does not contain the entire cutting line 120b has a ⁇ line 124, so that it can be folded down easily.
  • the ⁇ line 124 may be any portion on the V-shaped fold line 1203, but it is desirable to have two places at the left and right or one place at the center.
  • the length of the wire 124 differs somewhat depending on the material type of the corrugated cardboard sheet, but it is desirable that the length of one point is about 60 mm.
  • the W structure 120 can be folded into a rectangular column shape in which the wall surfaces of the side plates 120 5 are in close contact with each other, the upper and lower cutting structures 120 B of the W structure 120 can be formed. , 120 c can be easily coated with an adhesive. Cutting surface 1
  • the shape of 220b and 120c is honeycomb, and when the adhesive is applied to the sections 120b and 120c, the adhesive is cut to 120b and 120c. Enter inside As a result, the material near the cuts 120b and 120c is strengthened by the effect of the adhesive, and the ll! -Strength, pressure resistance and water resistance are improved.
  • cut surfaces 120b and 120c of the W structure rest 120 have a larger cutting area than the line ridge line 120e bent by the line 124, and are bonded. ⁇ is easy to ride, and the adhesion to the top plate 110 and bottom plate 130 is improved.
  • the pressure resistance can be increased as compared with the ridge line portion 120e folded by the ⁇ line 1104.
  • the W structural member 1201 can be cut out of the upper fold line 1202, the lower fold line 1203, the ⁇ line 1204, and the opening 120a by one punching.
  • the punched sheet becomes a continuous sheet.
  • an auxiliary plate 340 made of a corrugated ball sheet is inserted into the opening 120a of the W structure 120, and FIG. FIG. 8 is a perspective view of the developed view of FIG.
  • the fork when a fork is inserted into the opening 120 a of the W structure 120 of the pallet 1, the fork is cut out of the opening 120 a in a cut-out section 120 7, 1 208.
  • the auxiliary material 3400 having a one-piece shape matching the shape and dimensions of the opening 120 a is provided.
  • the fork is inserted into the opening 120a to prevent the fork from directly contacting the notched sections 1207 and 1208.
  • the fork is connected to the wall of the auxiliary member 3400. When the fork is inclined at an angle of 401, the fork is inserted while sliding along the ceiling JI: 3401 or the side wall: 3402, so that damage to the W structure rest 120 is greatly reduced.
  • the auxiliary material 340 is supported by the notch 2 1 2 0 f of the mouth 1 2 0 a, interval w 4 is ⁇ [:. for always maintained, llll up strongly ⁇ and resistance to U: the strength is improved.
  • the fourth sword of the present invention is one in which a shape retaining wing 4304 is provided on the auxiliary material 3400 of the third sword.
  • Pallet 1 W structure 120 FIG. 9 shows a perspective view in which the auxiliary material 4304 having the 430 is inserted, and FIG. ⁇ A plurality of shape-retaining wings 4304 are provided above the one-shape auxiliary material 4330, and the shape-retaining wings 4304 are provided from the notched gap of the opening 120a.
  • the opening section 120 f of the W structure 120 is fixed, that is, the W structure 120 is not fixed to the top plate 110 or the bottom plate 130 with an adhesive.
  • the shape retaining wings 4304 can partially cover the ceiling material 4301 with the W structure 120. Cut out along the notch line 4305 in accordance with the shape and dimensions, and bend it along the ⁇ line 4303 to make a protruding shape retaining blade 4304.
  • Fig. 11 shows a perspective view of the W-shaped retaining wing 4304 extending to the left and right and inserted into the opening 120a of the W structure 120. Same as the fruit. At this time, the protruding shape retaining blade is cut out from the side wall 4302 of the auxiliary material 4300.
  • FIG. 12 is a perspective view of the pallet 2 of the embodiment.
  • the shape of the opening 120a is rectangular, but the opening 420a of the present invention has a trapezoidal shape.
  • a rectangular (width 250 mm, height 65 mm) opening 120 a at both ends of an upper side of the upper side 150 a width 15 mm and height 30 mm The pallet 2 having a trapezoidal opening 502 a with a protruding triangle has significantly improved bending strength and pressure resistance compared to the pallet 1 having a rectangular opening 120 a.
  • FIG. 13 is a development view of the W structure 520 of the present invention.
  • the upper folding line 5202 and the lower folding line 5203 are provided so as to be opposite to the folding lines in the developed view of FIG.
  • the trapezoidal notch cutout 502 is cut at the part surrounded by all cut lines 52 07, 52 08 and all diagonal cut lines 52 04, and folded into a W structure.
  • a trapezoidal opening 5200a is formed. Note that an auxiliary material for the trapezoidal opening 5200a and an auxiliary material having a W-shaped retaining blade can also be produced according to the third and fourth inventions of the present invention.
  • the sixth sword is provided on the top plate G101 and has a lid 611, which includes side flaps 6102 and 6103 and a glue allowance 6107. 0, and connected to the bottom plate 6 3 0 1 to form a body 6 3 0 consisting of side wall flaps 6 3 0 2, 6 3 0 3 and glue allowance 6 3 0 7, and a body box 6 3 0 W
  • a pallet 3 which houses the structure 6 20 and covers the lid 6 10.
  • FIG. 14 shows a perspective view of the notebook 3
  • FIG. 15 shows a perspective view of the lid box 61
  • FIG. 16 shows a perspective view of the body box G 30.
  • a height 630 and a lid 610 are made, and a W structure 620 is put in the height 630 and the lid 610 is covered.
  • Palette 3 can be created easily.
  • the seventh aspect 11 of the present invention is that, in the pallet 3, the side wall flap 6103 before and after the lid 61 0, and the 0 W wall flap after the height 63 0. 6 3 0 3 missing, top plate 7 1 0 1 connecting side wall flap 7 1 0 2 and bottom plate 7 3 0 1 fast connecting side wall flap 7 3 0 2, glue to ridge line
  • the side flaps 7102 and 7302 are folded II and the corresponding side flaps are joined together.
  • FIG. 17 shows a perspective view of the knurl 4.
  • the pallet is completed simply by folding and joining the flaps 7102 and 7302 to the top plate 7101 and the bottom plate 7301 Therefore, it is a pallet suitable for a single-movement pallet manufacturing machine.
  • a pallet without side wall flaps, such as the knurl 1 has a much lower strength when the fork insertion force
  • Ij is a tiger lumber that is usually shown as a notched deer wood in the I section 820a of the W structure rest 820 a. Part 8 210) is used as the top plate sleeve material in Icheon.
  • Fig. 18 shows the metaphysical diagram of the LET 5 and part of the perspective view of the W structural member 8 201 strengthened by the notch 8 The 20 perspective view is shown in Figure 20.
  • the remaining notches 8 2 1 0 and 8 2 1 1 (represented by 8 2 1 0 in the future to avoid complexity) will correspond to the side plates 8 2 0 5 and 8 2 0 of the W structure rest 8 2 0 6 (In order to avoid complications, the side plate will be represented by 8205 in the future.)
  • the prayer will be bent on the top plate 8101 while being installed with a broken line 8207.
  • the bending strength and the pressure resistance are reduced by using the notch margin 821 of the opening 820a as described above. Is improved by more than 20% compared to the strength when Icheon was not used.
  • the notch surplus portion 8210 which was conventionally cut off and discarded, is used, the strength is improved by using the W structural member 8201 without leaving it. In addition, the problem of discarding waste materials can be omitted.
  • a two- or three-string W structure 920 is arranged in parallel at an interval where a fork can be inserted, forming a four-sided pallet.
  • FIG. 21 is a perspective view of the pallet 6 in which a pair of W structures 920 are arranged in parallel
  • FIG. 22 is a developed view 920 of the W structure 920.
  • the W structure with the W structure rest 920 is used for the insertion from the direction of the opening 920 a.
  • High beam strength can be obtained by the beam member 990 folded into a W structure made of corrugated cardboard sheet inserted at 920 h. It should be noted that the illi strength of the beam member 990 depends on the number of side plates constituting the beam of the beam member 990, the bending height, and the configuration of the corrugated ball.
  • the fork can be inserted only from the direction of the lateral opening 920y. It becomes a pallet. Pallets of this type can easily be made large pallets up to the size of the corrugated sheet. Compressive strength can be controlled by the number of side walls of the W structure, which is a leg member, and bending strength can be controlled by the number and height of beam members.
  • the beam member 9900 consists of an upper fold line consisting of a half-cut line 9902 and a lower fold line consisting of a full-cut line 9903 and a ⁇ line 9904. Is shown.
  • the 10th development of the present invention was a simple folding of a cardboard sheet without notching the beam opening 920 h in the pallet 6 and using no beam member 990.
  • the leg member 102 is a variable two-way pallet 7 sandwiched between the top plate 101 and the bottom plate 103 and joined.
  • Figure 24 shows the oblique j3 ⁇ 4 diagram of Palette 7 in the process of being accused.
  • the fork insertion height can be increased, and the pallet can be easily loaded and unloaded.
  • the pallet 7 of the present invention [1JJ has low strength against the force applied to the left and right directions of the pallet. Therefore, it is preferable to arrange the side wall flaps 10 13 and 10 33 and join the corresponding side wall flaps.
  • the first investigation of the HJJ of this invention was that the bottom of the box was cut open as a fork opening at a position corresponding to the opening of the fork insertion river at the bottom of the pallet.
  • One of the pallets 1 to 7 according to the embodiment of the present invention is housed in a sub-block B provided with a pallet, and the pallet and the pallet B are integrated. ⁇ B has an open bottom, so various types of pallets can be formed depending on the type of pallets to be stored in the sub-b of the box B.
  • An exploded view of let 8 is shown in Figure 25.
  • Box B in Fig. 25 is also an open box at the top of ⁇ , and the cover Y is shown as a box that covers the box B from above.
  • the pallet 11 stored in B is a W structure rest 1 1 2 between the top plate 1 1 1 1 and the bottom plate 1 1 3 1 with the side wall flaps 1 1 3 2 connected in the left and right direction of the pallet. It is joined by sandwiching 0.
  • Side wall flap 1 1 3 2 With pallet 1 1 2 open, cover box B from above, and then bottom plate of pallet 1 1 attached to the bottom of outer surface B 1 of box B Fold the side wall flap 1 13 2 at the line 1 1 3 4 [The pallet 11 and the box B are integrated by joining the outer surface B 1 of the box B with an adhesive or a gum tape.
  • the following effects can be obtained by integrating the pallet with the box.
  • the top plate 110 of the pallet 11 becomes Kanekawa as the bottom plate of the ⁇ B. ⁇
  • the bottom plate of B can be omitted.
  • the pallet according to the book has an overweight due to the provision of the opening on the W structure rest, the illicit rigidity of the top plate has been dramatically improved, and the pallet mounting surface has been strengthened. It is possible to provide a pallet made of corrugated cardboard, which can deal with products with high fluidity and has a simple structure.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)

Abstract

A pallet made of corrugated boards and constructed by a method where a W-structure body is prepared by folding a W-structure member made up of opening parts for insertion of a fork and folding lines an auxiliary material is inserted into the opening parts of the W-structure body, an adhesive is applied to the ridge-line section of the W-structure body, the W-structure body is interposed between a top plate and a base plate and joined thereto, side-wall flaps provided continuously with the top plate and the base plate are bent and the side-wall flaps of the top plate and the base plate are joined with the adhesive. The pallet constructed of the W-structure body has excellent performances such as pressure resistance strength, bending strength, shear strength and resistance to a biased load which are weakpoints of conventional pallets made of corrugated fiberboards. The strength and the size of the pallet of this invention can be set arbitrarily, and since it is light in weight and has a simple structure, the manufacturing cost thereof is low.

Description

明 細 書 ノ レ ヅ 卜 技術分野  Technical Note
この発明は、 段ボールシー トに代 ¾される剛 t'l:のある^板状のシー ト から作られ、 フ オーク 人川 DH I. I部を持つ 役川パレッ I、に関する。 背景技術  The present invention relates to a Yakugawa Pallet I made from a plate-like sheet having a rigid t'l: replaced with a corrugated cardboard sheet and having a Fork Hitokawa DH II section. Background art
近来、 主に段ボールシー トを素材にしたパレッ トが、 木製パ レ ッ ト の 替わりに使用されるようになってきた。 木製のパレ ッ トは木材屮の害 LU や過剰な水分、 木樹脂等による トラブルが常に心配されるが、 紙製パレ ッ トはそれらの心配が無いばかりでなく、 工場生産による均質な製品で あり、 重量が軽く ίιΙΓι格も安いことから輸出^けなどのパレッ ト として急 速に仲びてきている。 しかし、 段ボール製パレッ トは材質が段ポールシ —トのため、 ノ レツ ト としては強^が弱いという欠点があった。 紙管や 段ボ一ルシー トを積層した脚部材を川いたパレツ トは、 静的な 而荷 III' の耐圧強度は強いが、 偏^ のある製品や剛性の乏しい製品に対しては パレッ ト と しての適性を欠き、 使用できる分 は限られていた。 そのた め、 製品搭载而 (以後天板と称す。 ) の剛性を高め、 よ り広い分野に使 川できるように改虫された段ボール製パレッ 卜が提案されている。  In recent years, pallets made mainly of cardboard sheets have been used in place of wooden pallets. Wooden pallets are always worried about problems such as harmful LU of wood blocks, excessive moisture, and wood resin, but paper pallets are not only free from such concerns, but are also homogeneous products produced at the factory. As it is light and light in weight, it is quickly becoming a pallet for export. However, since the cardboard pallet is made of corrugated pole sheet, it has the disadvantage that the strength is weak as a note. Pallets made of leg members with laminated paper tubes and corrugated ball sheets have strong compressive strength for static meta-load III ', but are pallets for products with unevenness or poor rigidity. And lack of aptitude, the use was limited. For this reason, corrugated cardboard pallets have been proposed that have been modified to increase the rigidity of the product mount (hereinafter referred to as the top plate) and to be used in a wider range of fields.
特 Ι)Η Ψ- 4 - 2 1 5 9 4 3 公報は、 段ボールシ一 トを台形状に折り込 んで作つた細畏ぃ桁を格子状に紐み合わせることによ'つて、 天板の剛性 を高めたパレッ 卜を問示している。 しかし、 十分な剛性を出すためには 折り曲げた多数の桁を必要とし、 また段ボールシー トを折り曲げて桁を 作つたり、 桁を格了-状に糾み台わせるためには顽丈で大 の装置を必耍 とした。 そのため製造コス トが高く なるという欠点があり、 また多数の 桁を格子状に組み合わせるために、 寸法の 4なったパレツ 卜を効率よ く 生産することはできず、 la sも Hiく なり、 コス トも高いものとなった。 特閗^ 8 - 1 7 5 5 4 4号公報は、 段ボールシ一 トを折り I げて連続 した三角形を作り、 それを脚部材と して使用したパレッ トを^示してい る。 この形状のパレ ッ トは^的な耐圧強度は強いが、 他の段ボール製パ レツ 卜 と同様に、 天板は段ボ一ルシ一 卜 を平面状においているだけであ り、 天板の 1川げ剛性の改良までには至らなかった。 The gazette of Ι- 4-2 1 5 9 4 3 is based on the fact that a narrow girder made by folding a corrugated sheet into a trapezoidal shape is attached to a Pallets with increased rigidity are shown. However, a large number of bent girders are required to provide sufficient rigidity. Large equipment was required. Therefore, there is a disadvantage that the manufacturing cost is high.Moreover, since a large number of girders are combined in a grid, it is not possible to efficiently produce a pallet having four dimensions, and the la s becomes high. Also became higher. Japanese Patent Publication No. 87-175054 discloses a pallet formed by folding a corrugated cardboard sheet into a continuous triangle and using it as a leg member. A pallet of this shape has a strong pressure resistance, but like other corrugated cardboard pallets, the top plate only has a flat corrugated board, and the top plate has the same shape as the top plate. It did not lead to improvement of the stiffness.
特開平 8— 7 2 8 7 6 公報は、 板紙を幾 IBにも貼り合わせ、 L状に 成形したいわゆるアングルコーナ一を天板の袖強材として利川したパレ ッ トを閧示している。 このパレッ トは天板の 01]げ強度は改善されたが、 アングルコーナ一は高肺な素材であり、 合紙を多数使用するため重量が ISく、 加工性に劣り、 天板を 強するためには多数の部材が必要であり、 一本一本のアングルコーナ一を天板に接合する必要があるため、 できあ がつたパレッ トは非常に高価になるという重大な欠点があつた。  Japanese Unexamined Patent Publication No. Hei 8-72 2876 describes a pallet made of so-called anglucona, which is obtained by laminating paperboard to any number of IBs and forming an L-shape as a strong material for a top plate sleeve. This pallet has improved the strength of the top plate, but Angugona is a highly pulmonary material. It uses a lot of interleaf paper and is heavy in weight, inferior in workability and strengthens the top plate. In order to do so, a large number of members were required, and it was necessary to join each one of the gluconers to the top plate, so that the resulting pallet had a serious drawback that it was very expensive.
従って、 本発明は、 従来の段ポール製パレッ トの欠点を改善した段ボ ールシー ト製パレ ツ ト を提供することを目的と している。 すなわち、 ( 1 ) 耐圧強度はむろんのこと、 ( 2 ) 曲げ強度やせん断強度が強く、 ( 3 ) 使用する部材数が少なく、 ( 4 ) 軽量で、 ( 5 ) 製造が簡単であ り、 ( 6 ) 安価な段ボールシー ト製パレ ッ トを提供する箏を目的にして いる。 ¾明の開示  Accordingly, it is an object of the present invention to provide a pallet made of corrugated ball sheet which has improved the drawbacks of the conventional pallet made of corrugated pole. (1) Needless to say, the compressive strength, (2) High bending strength and shear strength, (3) Use of few members, (4) Light weight, (5) Simple manufacturing, ( 6) The purpose of the koto is to provide inexpensive cardboard sheet pallets. Disclosure of explanation
本発明は、 段ボールシー トの特性である剛性を最大限に活用して、 従 からの課题である天板の illiげ強度及びせん断強度を人幅に改 IUしたパ レッ トを完成させた。  The present invention has completed a pallet in which the rigidity, which is the characteristic of a corrugated cardboard sheet, is utilized to the utmost, and the illiard strength and shear strength of the top plate, which are the conventional requirements, have been modified to a human width. .
段ボールシー トは、 平而状で使用したときには、 liliげ強度も耐圧強度 もそれほど強くない。 特に段ボールシー 卜を段 に平行して折り I出げた ときは、 簡 に折り I出がつてしまう。 そのため、 段ボールシー トを天板 の素材として平而状に使川する従来の使川方法では、 I山げ強度を大幅に 改善することはできない。 しかし、 段ボールシー トを垂直に立てた状態 では、 llllげ強度も耐圧強度も飛躍的に強く なる。 本発明は、 段ボールシ ― 卜のこの性質を利川し、 従来の課題を解決した。 When used in a flat state, the corrugated cardboard sheet has neither a strong lili strength nor a high compressive strength. In particular, when the corrugated cardboard sheet is folded out in parallel with the step, the folding is easily done. For this reason, the conventional method of using a corrugated cardboard sheet as a top plate material in a metaphysical manner cannot significantly improve the strength of the ridge. However, when the corrugated cardboard sheet is set up vertically, both the llll strength and the pressure resistance are dramatically increased. The present invention relates to a corrugated cardboard ― Ichikawa has solved this problem by using this characteristic of the bird.
木 ¾叨の第 1 の ¾明に関わるパレ ツ トは、 フォーク揷入川の^に I部を 設けた Vが速統した形状から成る w 造休を、 人板と底板の ιπιに ί火み込 み、 接着剤で接合した構成からなり、 部材の全部が段ボールシ一 卜から できているパレッ トである。  The pallet related to the first demonstration of the tree was a V-shaped slab that had an I section at ^^ of the Irikawa fork. It is a pallet that is made of a cardboard sheet, and is composed of a cardboard sheet.
この発 11 によれば、 前記の W構造休は、 段ボールシ一 卜を均等な ι|ι ( 1 0 0 ミ リから 1 5 0 ミ リの巾で通常のパレ ヅ 卜の さに該当する。 ) で 折り畳んだものであ り、 その W構造休をパレッ トに川いているため、 |||| げ強度と耐圧強度が強く、 軽量で安 iilliな段ボール製パレツ 卜が実現でき る。  According to this eleventh aspect, the W-structure break corresponds to a normal palette with a uniform width of 100 to 150 millimeters of a corrugated sheet. ), And its W-structure rest is passed through the pallet, so that a ||||
さらに、 この ¾明によれば、 W構造休にフォーク挿入川の閧ロ部を設 けたために、 次の効果が得られる。  Further, according to this description, the following effects can be obtained because the fork insertion river is provided at the W structure holiday.
第 1に、 W構造休にフォーク忡入口を設けることによって、 W構造休 が天板補強材と脚部材を煎ねることにな り、 実質的に脚部材を省く こと ができる。 そのため、 パレッ トの構成が i 純になるため製造装置も簡^ になり、 製造コス トも安くなる。  First, by providing the fork 忡 entrance in the W structure rest, the W structure rest roasts the top plate reinforcing material and the leg member, and the leg member can be substantially omitted. Therefore, the structure of the pallet becomes pure, so that the manufacturing apparatus is simplified and the manufacturing cost is reduced.
第 2に、 パレッ トの脚に相当する部材も、 実質的に天板袖強材として 働く ため、 I出げ強度が極端に強くなつた。 すなわち、 一般的には、 厲 等の均質な素材の llllげ剛性は素材の厚さの二乗に比例する。 本 ¾ Π刀のノ レツ トは W構造休に Π に 1部があ り、 さらに段ボールシー トは空気層を含 んだ不均質な素材のため、 W構造体の高さのニ乘がそのまま 1111げ強度に 反映される訳ではないが、 脚部材が天板の 強材を ねることによ り、 パレッ 卜の高さが 接曲げ強度に反映されるため、 illiげ強度は飛躍的に 向上する。  Second, the members equivalent to the legs of the pallet also substantially function as the top-plate sleeves, so that the I-projection strength became extremely strong. That is, generally, the stiffness of a homogeneous material such as 厲 is proportional to the square of the thickness of the material. The knives of this sword have one part per W in the W structure, and the corrugated cardboard sheet is a non-homogeneous material including an air layer, so the height of the W structure is squared. 1111 Although not reflected in bending strength, illige strength is dramatically improved because the height of the pallet is reflected in the tangential bending strength by the leg member shaping the strong material of the top plate I do.
3に、 段ボールシー トを W構造休の形態で使川するため、 W構造休 を構成する则壁の枚数を^減することによって、 任意の llllげ強度と耐 Π: 強度を持つパレヅ 卜を作ることができる。  Third, in order to use the corrugated cardboard sheet in the form of a W-structure rest, the number of walls constituting the W-structure rest is reduced, so that a pallet having an arbitrary strength and durability can be obtained. Can be made.
第 4に、 W構造体を強度を必要とする特^の 1 所に ½めることによつ て、 特定箇所を強化したパレツ トを作ることができる。 第 5に、 W構造休にすることによって、 W構造体の稜線からの稜線ま での距離が短く なるため、 天板を支える距離も短く なり、 実質的に天板 の llllげ強度が強く なる。 さらに、 合紙や合板のように、 密度が高く剛性 のある素材を天板に使川すれば、 I山げ強度は格段に強くなる。 Fourth, by arranging the W structure at one of the special locations requiring strength, a pallet can be made with a strengthened specific location. Fifth, when the W structure is suspended, the distance from the ridge line to the ridge line of the W structure is shortened, so that the distance to support the top plate is also shortened, and the llll strength of the top plate is substantially increased. . Furthermore, if a high-density and rigid material such as plywood or plywood is used for the top plate, the I mountain ridge strength will be significantly higher.
第 6に、 製品を搭載したパレッ トを多段に積み上げるとき、 本発明の パレッ トの底而も W構造休の稜線から形成されているため、 上部のパレ ッ トに加わつた荷 mは底部の棱線部を通して均等に下の搭載製品 (例え ば段ボール箱) にかかるため、 紙管を脚にしたパレ ッ トの様に部分的な 集中荷道が無いため、下の搭載製品の耐圧強度を低下させることが無い。 第 7に、 W構造休のフォーク川の開口部は、 W構造体の任意の場所に 開口できるため、 搬送乎段によって、 開口部の幅、 高さ、 及び開口部の 間隔等が簡単に設計し製作できる。  Sixth, when stacking pallets loaded with products in multiple stages, the bottom of the pallet of the present invention is also formed from the ridgeline of the W structure rest, so the load m added to the upper pallet is Since it hangs evenly on the lower mounted product (for example, a cardboard box) through the 棱 line, there is no partial concentrated load like a pallet with a paper tube as a leg. There is no lowering. Seventh, since the opening of the Fork River where the W structure is closed can be opened anywhere in the W structure, the width and height of the opening, the spacing between the openings, etc. can be easily designed depending on the transport stage Can be manufactured.
第 8に、 W構造体は段ボールシ一トを折り曲げた側板でできているた め、 緩衝性が高く、 各種の振動や衝撃から、 搭載製品を守ることができ る。 精密部品や、 陶器、 磁器、 ガラス製品などの壊れやすい製品を搬送 するためのパレツ 卜 として最適である。  Eighth, because the W structure is made of bent side plates of corrugated cardboard sheets, it has high cushioning properties and can protect the mounted products from various types of vibration and impact. Ideal for transporting precision parts and fragile products such as pottery, porcelain, and glassware.
本発明の第 2の発明は、 W構造体の折り llllげ線に関わる。 すなわち、 w構造部材は前記 m載の 口部の他に、 上向きに折り iiiiげる折り ii!iげ線 The second invention of the present invention relates to a folded wire of a W structure. In other words, the w structural member is folded upward ii! I
(以後上折り線と称す。 ) と下向きに折り山1げる折り llllげ線 (以後下折 り線と称す。 ) から成っている。 上折り線は段ボールシー トの型打ち抜 き機に接している下ライナ一を除き、 上ライナ一と中芯を切断する半切 断線からなり、 下折り線は段ボールシー 卜の全層を切断する全 W断線と 線から成っている。 また、 下折り線の大部分は全切断線から成り、 翻 線の長さは 1 力所 3 0から 1 0 0 ミ リ程度で W構造休の左右の 2カ所乂 は中央に一個所 fi度 l i置されているのが塑ま しい。 (Hereinafter referred to as the upper fold line) and the downward fold line (hereinafter referred to as the lower fold line). The upper fold line consists of the upper liner and the half-cut line that cuts the core, except for the lower liner that is in contact with the cardboard sheet die-cutting machine.The lower fold line cuts all layers of the corrugated cardboard sheet. It consists of all W breaks and lines. Most of the lower fold line is composed of all cut lines, and the length of the transversal line is about 30 to 100 millimeters at one point, and the two right and left wings of the W structure rest are at one center fi degree It is plastic that it is placed.
この 明によれば、 w 造部材の 折り iiiiげ線に I:記の様な , :切断線 や全切断線及び一部^線を設けることによ り、 次の効 ¾を得ることがで きる。  According to this statement, the following effects can be obtained by providing a cutting line, a cutting line, a whole cutting line, and a partial ^ line as shown in I: in the folding line of the structural member. Wear.
第 1 に、 前記の折り曲げ線によ り、 W構造部材は上折り と下折りが簡 単に行えるために、 人手でも簡 に W構造体を作ることができる。 First, the above-mentioned bending line makes it easy for the W structural member to fold up and down. Because it can be done simply, a W structure can be easily created manually.
第 2に、 大部分の折り llllげ線が ¾断而 (ス リーブ) によって構成され るため、 通常の^線による折り llllげ線と比べて、 耐圧強度が高くなる。 第 3に、 W構造部材を密に折り畳むと、 ¾記切断面が露出した ^形に 成るため、 矩形の切断而に接着剂を塗布する機構が簡素化できる。  Second, since most of the folded wires are composed of “sleeves”, the pressure resistance is higher than that of the normal folded wires. Third, when the W structural member is densely folded, the cut surface is formed into an exposed ^ shape, so that the mechanism for applying the adhesive to the rectangular cut metal can be simplified.
第 4に、 前記切断 iffiに耐水剂を塗布乂は含浸すると、 耐水剂によ り切 断面のライナ一と巾芯が強化されるため、 パレツ 卜の耐水強^および llll げ強度や耐圧強度が改善される。  Fourth, impregnating the cut iffi with water resistant 乂 impregnating the liner and the width core of the cut cross-section by the water resistant 、 will reduce the water resistance of the pallet, the llll shear strength and the pressure resistance. Be improved.
第 5に、 前記切断而は 線によって折り曲げた稜線部と比べ、 接着剤 がのりやすく、 塗布而積も大き く、 水の浸透蒸散が良好となるため、 天 板や底板との接着が良くなる。  Fifth, compared to the ridge line portion bent by a line, the cut metal has a higher adhesive strength, a larger application volume, and a better penetration and transpiration of water, so that the adhesion to the top plate and the bottom plate is improved. .
第 6に、 折り曲げ線を半切断線と全切断線と一部鄞線としたために、 W構造部材の打ち抜きが、 一度の打ち抜き行程でできる。  Sixth, since the bending line is a half-cut line, a full-cut line, and a partial 鄞 line, the W structural member can be punched in a single punching stroke.
第 7に、 一部下折り線に鄞線を設けたことによつて述続したシートの W構造体となるため、 後の作業性が容易になる。  Seventh, since the sheet W structure described above is provided by providing a partial fold line at the bottom folding line, later workability is facilitated.
本 ¾明の第 3の発明は、 W構造休のフオーク挿入用開口部に補助板を 揷入することである。  A third invention of the present invention is to insert an auxiliary plate into the fork insertion opening of the W structure rest.
本発明は、 前記閧口部にフォークを挿入したときに、 フォークの先端 が問に!部の W構造休の侧板切断而に衝突すると、 裂傷を受けやすい構造 となっている。 そこでこの ¾断而を保護するために、 H口部の形状と寸 法に合った袖助材を f]口部に挿入することによって、 フオークの先端が 直接問 1:1部の切断邰分に接触するのを防ぐことができる。 フォークが 口部に斜めに ίΦ人されると、 フオークは袖助材の ifiiに沿って滑りなが ら挿入されるため、 開口部の切断面の裂傷は大幅に减少する。  According to the present invention, when a fork is inserted into the engagement portion, the tip of the fork is questioned! The structure is susceptible to laceration when it collides with the slab cut of the W structure rest of the part. Therefore, in order to protect this metaphor, the tip of the fork can be directly questioned by inserting a sleeve aid that fits the shape and dimensions of the H mouth into the f] mouth. It can be prevented from contacting. When the fork is inserted into the mouth at an angle of ίΦ, the fork is inserted while sliding along the ifii of the sleeve aid, so that the cut surface at the opening is less likely to tear.
さらに、 この ¾ Π刀によれば、 補助材が 「つ の形状の段ボールシー トで できており、 開口部の切断面が rつ の形状で支えられるため、 外圧に対 して llliげ強度や耐 I王強度が改善される。  Furthermore, according to this Π Π sword, the auxiliary material is made of a corrugated cardboard sheet of one shape, and the cut surface of the opening is supported by r shapes, so that the strength of the auxiliary material against external pressure is improved. Improves I-strength.
補助材の材質を段ボールシ一 卜にすると、 完成したパレ ッ トは全て段 ボールシートから作られたパレ ツ ト となる。 本 ½ H刀の第 4の¾明は、 前記の補助材が、 上方、 または左右の方^に 向かって 2以上の複数の形状保持翼を持ち、 この形状保持翼を問口部の W構造で形成された空問に差し込むというものである。 前記空問に ¾し 込まれた形状保持翼によ り、 W構造休の稜線間隔が固定されるため、 曲 げ強度、 耐圧強度及びせん断強度が外圧に対して安定する。 すなわち、 W構造体を天板や底板に接着剤で固定しなくても、 所定の W構造に保つ ことができる。 If the material of the auxiliary material is a corrugated sheet, the completed pallets will all be pallets made from corrugated sheets. According to a fourth description of the present H-sword, the auxiliary material has two or more shape retaining wings toward the upper side or the left and right sides, and the shape retaining wings are connected to a W structure at an interfacing portion. It is to insert into the empty question formed by. The ridge spacing of the W-structure rest is fixed by the shape-retaining wing inserted into the air gap, so that the bending strength, the pressure resistance, and the shear strength are stable against external pressure. That is, the predetermined W structure can be maintained without fixing the W structure to the top plate or the bottom plate with an adhesive.
本発明の第 5の 明は、 3口部の形状を、 長方形から開口部の上部両 端に三角形が突きだした台形の形状 (以後台形開口部と称す。 ) にする というものであり、 台形の問口部にすることで、 I川げ強度と耐圧強度を 改善できる。  According to a fifth aspect of the present invention, the shape of the three ports is changed from a rectangle to a trapezoidal shape in which triangles protrude from both ends of the opening (hereinafter, referred to as a trapezoidal opening). By setting it as an interrogation part, the strength of the I river and the pressure resistance can be improved.
本発明の第 6の発明は、 前記 W構造体の開口部に対応した開口部を持 つ側壁フラ ップを四周に連設した天板と底板の問に前記 W構造休を挾み 込み、 該側 ¾フラ ップを折り llllげて対応する天板側壁フラップと底板侧 壁フラップを接合して、 パレッ トの外観を箱形 (以後箱形パレッ ト と称 す。 ) にしたというものである。  According to a sixth aspect of the present invention, the W structure rest is sandwiched between a top plate and a bottom plate in which side wall flaps having openings corresponding to the openings of the W structure are continuously arranged on four sides. The side flap is folded and the corresponding top flap side wall flap and bottom flap are joined to form a pallet with a box shape (hereinafter referred to as a box-shaped pallet). is there.
本発明の第 7の ¾明は、 第 6の発明の四周に設けた前記側壁フラ ップ の内、 パレ ツ 卜の前後の閗口部を持つ側壁フラ ップを取り除き、 天板と 底板の左右側而にのみ側壁フラ ップを連設したというものである。 前記 W構造体を該天板と底板の問に挟み込み、 該天板の側壁フラ ップを rつ の形状に折り llilげ、 底板の側壁フラ ップを L」 の形状に折り 1出げて、 対 応する側壁フラ ップ同士を接合するという ものである。 According to a seventh aspect of the present invention, there is provided a method according to the sixth aspect, wherein, of the side flaps provided on the four sides of the sixth aspect, the side flaps having openings at front and rear of the pallet are removed, and the top plate and the bottom plate are removed. It is said that the side wall flaps are provided only on the left and right sides. The W structure is sandwiched between the top plate and the bottom plate, and the side wall flap of the top plate is folded into r shapes, and the side wall flap of the bottom plate is folded into an L shape, and then protruded. The corresponding side wall flaps are joined together.
第 6 と第 7の ¾ Π刀の左右側面側壁フラ ップによ り、 パレツ 卜のフォー ク挿入方向 (前後方向) に働く せん断強度が大幅に強化されるため、 卜 ラックゃ貨 ϊ|':等の輸送途上の振動、 急ブレーキ及び ¾下衝撃等のダメ一 ジによってパレツ 卜が破損するのを防ぐことができる。  The flaps on the left and right side walls of the 6th and 7th swords greatly increase the shear strength acting in the fork insertion direction (front-rear direction) of the pallet. : Pallets can be prevented from being damaged due to damage such as vibration during transportation, sudden braking, and impact underneath.
本 II刀の節 8の ¾ Η刀は、 切り欠き廃材と して破棄されていた前記問「I 部の切り欠き部材 (以後切り欠き余部と称す。 ) を W構造休の则板に連 設したまま、 天板方向に折り曲げるというものである。 なお、 W構造休の側板に連設された切り欠き余部の半切断線が W構造 休の側板の中火であれば、 天板方向に llllげられた 記切り欠き余部の棱 線位蹬は本休の W構造体の稜線位置と一致することになり、 lillげ強度と 耐圧強度は大幅に向上する。 従来は廃棄に手間がかかっていた部材を利 用することで、 パレッ トの強化に大き く寄与する。 The Η sword of Section 8 of this II sword is constructed by connecting the notch member of Part I (hereinafter referred to as the extra notch), which had been discarded as notched waste material, to the 则 plate of the W structure rest. It is to bend in the direction of the top plate as it is. If the half-cut line of the extra notch connected to the side plate of the W structure rest is a medium fire on the side plate of the W structure rest, the 線 line position of the notch extra part cut in the direction of the top plate is This position coincides with the ridge line position of the W structure on this holiday, and the lill strength and pressure resistance are greatly improved. The use of materials that previously required time-consuming disposal greatly contributes to the strengthening of the pallet.
本発明の第 9の発明は、 W構造体の天板側の稜線に直行するように複 数列の梁川の切り欠き (以後梁川切り欠きと称す。 ) を設け、 W構造休 の稜線方向からフォークを挿入できる問隔をおいて、 2紐または 3紐の W構造体を並列に配置し、 前記梁川 1¾り欠きに段ボールシ一 卜製の梁部 材を挿入するというものである。  According to a ninth invention of the present invention, a plurality of rows of Yanagawa notches (hereinafter referred to as Yanagawa notches) are provided so as to be perpendicular to the ridgeline on the top plate side of the W structure, and the fork is provided from the ridge direction of the W structure rest. A two- or three-strand W structure is arranged in parallel with a space where a string can be inserted, and a beam member made of a corrugated cardboard sheet is inserted into one notch of the Yanagawa.
本発明によって、 W構造体の稜線に直行した方向の llllげ強度を強く す ることができるため、 容易に四方差しのパレツ トを作ることができる。 本発明の第 1 0の発明は、 前記 W構造体から成るパレッ トにおいて、 W構造体はフオーク挿入川の開口部を切り欠かない W構造体とし、 該開 口部の無い W構造体の 2ないし 3組をフオークが挿入出来る間隔を隔て て並列に配置しパレ 、ソ 卜の脚部材となし、 、 上下に天板と底板を接合し てなるパレツ トである。  According to the present invention, the llll strength in the direction perpendicular to the ridge line of the W structure can be increased, so that a four-sided pallet can be easily formed. According to a tenth aspect of the present invention, in the pallet comprising the W structure, the W structure is a W structure without notching an opening of a fork insertion river, and the W structure having no opening is provided. Or a pallet consisting of three sets arranged side by side with a space for the fork to be inserted, forming a pallet and a leg member of a software, and joining a top plate and a bottom plate vertically.
本発明によるパレッ トは、 W構造休を段ボール製パレ ツ 卜の脚部材と して使用するが、 天板は段ボールシ一卜をそのまま使用するため、 llllげ 強度は開口部をおする W構造体の llllげ強度のように高レ、強度は得られな いが、 フォーク挿入川の挿入口を残し、 脚部材を形成する W構造体の稜 線をパレツ 卜全休に広げることができるため、 実質的な llllげ強度が改善 される。 また、 パレ ッ トの耐圧強度は、 W構造体の側^枚数を増減する ことによつて任意に制御することができる。  In the pallet according to the present invention, the W structure rest is used as a leg member of a cardboard pallet, but since the top plate uses the cardboard sheet as it is, the llll strength is reduced through the opening. Although high strength and strength are not obtained like the body's llll strength, the ridgeline of the W structure that forms the leg member can be extended to the entire palette, leaving the insertion hole of the fork insertion river, Substantial llll strength is improved. The pressure resistance of the pallet can be arbitrarily controlled by increasing or decreasing the number of sides of the W structure.
本 ¾明の第 1 1の発明は、 底板が無いス リーブ状の箱の屮に、 W構造 休から成る f t d 明のパレツ 卜の内いずれかのパレ ッ 卜を収納して、 ノ、' レッ トと箱を一休化するという ものであり、 次の効粜がある。 The first aspect of the present invention of this ¾ Ming, the bottom plate there is no sleeves shaped box of屮, houses one of the pallets Bok out of f t d Ming Paretsu Bok made of W structure holiday, Roh, 'This is to let the let and the box rest. It has the following effects.
第 1 に、 ス リーブ状の箱にパレッ トを収納するため、 パレ ヅ 卜の天板 を箱の底と して利川できる。 そのため、 箱の底が省略できるだけでなく、 箱を簡! j こ紐み立てることができる。 First, in order to store the pallets in a sleeve-shaped box, the top of the pallet can be used as the bottom of the box. Therefore, not only can the bottom of the box be omitted, Simple box! j Can be tied up.
第 2に、 箱とパレッ トを一休化すると、 パレ ッ トのせん断強俊と |出げ 強度が人き く なり、 同時に耐 H強度も改 される。 そのため、 収納する パレッ 卜 休の I出げ強^及びせん断強^は火きな強^を必要としなく な り、 使川する^材料が少なくて済む。 Second, if the boxes and pallets are rested, the pallets will become less shear and | extruded, and at the same time their H-resistance will be improved. As a result, the I-strength I and the shear strength I of the pallet rest to be stored do not need to be ignited, and the amount of material used is small.
\ 3に、 iVi i&扳に迚設された ί則壁フラ ップを持つパレッ 卜では、 侧 壁フラ ップを上 iid箱の外側に折り山1げて接籍することによ り、 i i記ス リ —ブ箱と該パレッ 卜を簡 - -に一体化できる。  \ 3, in the pallet with a regular wall flap installed at iVi i & 扳, the 壁 wall flap is folded outside the upper iid box and joined to ii. The sleeve box and the pallet can be easily integrated.
本発 Π刀の第 1 2の発明は、 段ボールシー ト以外の剛性のある簿板の素 材によって、 上記の構成のパレッ トを作るというものである。  The twelfth invention of the present sword is to make a pallet having the above configuration by using a rigid book material other than a cardboard sheet.
すなわち、 剛性のある薄板状の素材なら、 いずれの素材でも、 簿板侧 板に開口部を設けて W構造体に折り I川げ、 天板と底板に接合することに よって、 上記の効果が ¾揮できる。  In other words, for any rigid thin plate material, the above effect can be achieved by providing an opening in the book board and folding it into a W structure and joining it to the top plate and bottom plate, regardless of the material. Can conduct.
以上の様に、 本 ¾明による W構造体を使川したパレツ トは、 I山げ強度、 耐圧強度及びせん断強度が強く、 しかも側板枚数を増減することによつ て任意の強度にすることができ、 いろいろな寸法にも対応できるパレ ッ トである。 さらに、 使川原材料が少ないためパレッ トが蛏量で、 構造が 簡単なため製造コス 卜も安 iiliiにできるパレッ 卜である。  As described above, the pallet using the W structure according to the present invention has a strong I girder strength, compressive strength, and shear strength, and has an arbitrary strength by increasing or decreasing the number of side plates. It is a pallet that can handle various dimensions. In addition, the pallet is small because of the small amount of raw materials used, and the structure is simple, so the production cost can be reduced.
なお、 本 ¾ Wは、 段ボールシー トを使川するときの段 向について 0 指定していないが、 ノ レッ トに要求される特性やパレッ ト寸法によって 使川する段 ',jを決めればよい。 すなわち、 耐圧強度が ¾5求されるパ レヅ 1、では、 W構造休の段 I Iは天地に対し I¾ ii'.iカ^に ίϋ!川すれば Aい。 耐 強度はそれほど必要ないが、 llllげ強^を III視するパレッ トゃパレ ツ ト寸法が火きぃパレ ツ 卜については、 段目を稜線と平行にして使川する 5 ヒ、 llllげ強度が強く なり、 また W構造休の折り ||||げ方^がマシン方向に なり、 1枚の段ボールシー トで多数の则板をとることができるため、 製 造コス トを低く仰えることができる。  In addition, although this specification W does not specify 0 for the direction when using corrugated cardboard sheets, the steps' and j to be used can be determined according to the characteristics and pallet dimensions required for the nozzle. . In other words, in Palette 1, where the compressive strength is required, the stage I of the W structure break must be passed A to the top and bottom. Although the strength is not so much needed, the pallet which is viewed from the viewpoint of the llll strength III is a fire. If the pallet is fired, use a step with the step parallel to the ridgeline. , And the folding of the W structure rests in the machine direction, so that one corrugated sheet can take a large number of boards, so the manufacturing cost can be reduced. Can be.
また、 段ボールシ一 卜の材質は、 パレ ッ トに要求される品質特性に応 じてライナーゃ屮芯の種類 (品質、 坪量等) を選べば JMく、 段ボールシ — 卜のフルー トも市場に出回っている 種 (A、 B 、 C、 E 、 H等) の 屮から選択できる。 さらに、 強度に応じて、 両而ゃ複両而、 複複両而な どの段ボールシー トを随時選ぶことができる。 さらに、 耐水性のある板 紙原紙ゃラ ミネ一 卜原紙、 ポリサン ド原紙などを段ボールシー 卜の素材 として使用することによつて湿度や水に強い段ボール製パレツ 卜となる ( さらに、 段ボールシ一 ト とそれ以外の各種の剛性のある素材を紐み合 わせることによつても、 各種の強度のパレッ 卜ができる。 図面の簡単な説明 Also, the material of the corrugated cardboard sheet is JM if the kind of liner core (quality, basis weight, etc.) is selected according to the quality characteristics required for the pallet. — Fruits can also be selected from the types of breeds available on the market (A, B, C, E, H, etc.). Further, depending on the strength, a cardboard sheet such as a double-duplex or double-duplex can be selected at any time. In addition, the leaf base paper Ya La Mine one Bok base paper with a water-resistant, polyacid de base paper, such as a strong cardboard Paretsu me by go-between humidity and water to be used as a cardboard Sea Bok of the material (the further, stage Borushi one The pallets of various strengths can also be obtained by binding various types of rigid materials to each other.
第 1図 本究明によるパレッ 1の斜視図。 FIG. 1 is a perspective view of a pallet 1 according to the present study.
第 2図 パレッ ト 1の側面図 Fig. 2 Side view of pallet 1
第 3図 パレッ ト 1の W構造体の展開図 Fig. 3 Development of W structure on pallet 1
第 4図 パレッ ト 1の W構造体の正面図 Fig. 4 Front view of W structure on pallet 1
第 5図 w構造部材の斜視図 Fig. 5 w Perspective view of structural members
第 6図 W構造体の斜視図 Fig. 6 Perspective view of W structure
第 7図 開口部が長方形の補助材の展 図 Fig. 7 Auxiliary material with rectangular opening
第 8図 同上の斜視図 Fig. 8 Perspective view of the same as above
第 9図 開口部に上方に突き出た保持翼を挿入した補助材の斜視図 第 1 0図 口部に上方に突き出た保持翼を挿入した補助材の展開図 第 1 1図 ΓΛ]口部に左右に突き出た保持翼を挿入した補助材の斜視図 第 1 2図 台形開口部を持つパレッ 卜 2の斜視図 Fig. 9 Perspective view of auxiliary material with retaining wings protruding upward into the opening Fig. 10 Exploded view of auxiliary material with retaining wings protruding upward into the mouth Fig. Perspective view of auxiliary material with retaining wings protruding left and right. Fig. 12 Perspective view of pallet 2 with trapezoidal opening.
m 1 3図 台形 I川 部を持つ W構造休の展 図 m 1 3 Figure W structure rest with trapezoid I river
第 1 4図 箱形のパレ ッ ト 3の斜視図 Fig. 14 Perspective view of box-shaped pallet 3
第 1 5図 箱形パレッ ト 3のふた箱の斜視図 Fig. 15 Perspective view of lid box of box-shaped pallet 3
第 1 6図 箱形パレ ッ 卜 3の身箱の斜視図 Fig. 16 Perspective view of body box of box-shaped pallet 3
第 1 7図 変形筘形のパレッ ト 4の斜視図 Fig. 17 Perspective view of modified pallet 4
第 1 8図 開口部の り欠き余部で強化したパレ ッ ト 5の側面図 第 1 9図 パレ ッ ト 5の W構造休の展開図 Fig. 18 Side view of pallet 5 reinforced with extra notch in opening Fig. 19 Exploded view of pallet 5 with W structure
第 2 0図 強化型 W構造体の斜視図 第 2 1図 横梁川の切り欠きを設け横梁を挿入した四方差しパレ ト 6の 斜視図 Fig. 20 Perspective view of reinforced W structure Fig. 21 Perspective view of 4-sided pallet 6 with cut-outs in Yokohashi River
第 2 2図 パレッ ト 6の W構造休の展開図 Fig. 2 2 Exploded view of W structure rest on pallet 6
第 2 3図 パレッ ト 6の梁部材の展開図 Fig. 23 Exploded view of pallet 6 beam members
2 4図 に I部がない W構造体を脚部材と したパレ ヅ 卜 7の斜¾図 第 2 5図 とパレツ トを一体化したパレッ ト 8の分解組立図  24 Figure 4 is a perspective view of a pallet 7 using a W structure without leg I as a leg member Figure 25 is an exploded view of a pallet 8 that integrates a pallet
¾明を実施するための最良の形態 Best mode for carrying out the explanation
本発明をよ り詳細に説述するために、 添付の図面に従ってこれを説 I する。  In order to describe the present invention in more detail, it will be described with reference to the accompanying drawings.
本発明の第 1の発明によるパレッ ト 1の斜視図を第 1図に、 側面図を 第 2 図に載せる。 パレッ ト 1の上部から天板 1 1 0、 W構造体 1 2 0、 底板 1 3 0の部材を接着剤で接合するだけで完成する簡^な構成ででき ている。  FIG. 1 shows a perspective view of the pallet 1 according to the first invention of the present invention, and FIG. 2 shows a side view thereof. It has a simple configuration in which the top plate 110, the W structure 120, and the bottom plate 130 are joined from the top of the pallet 1 only with an adhesive.
本発明の基本は、 W構造体 1 2 0にあるが、 その展閗図面となる W構 造部材 1 2 0 1 を第 3図に示す。 W構造部材 1 2 0 1 は全切り線 1 2 0 7、 1 2 0 8に fflまれたフォーク挿入川切り欠き 1 2 0 9 (開口部 1 2 0 a ) と、 W構造休 1 2 0に折りたたむための上折り線 1 2 0 2 と下折 り線 1 2 0 3からな り、 交互に隣り合って形成されている。 なお、 各々 の折り曲げ線の曲げ方向は互いに反対方向であつても良く、 それに if-つ て、 その後の図面における折り llllげ線と切断而の記号は反対になる。  The basic structure of the present invention resides in the W structure 120, and FIG. 3 shows a W structural member 1221, which is an expanded drawing thereof. W structural member 1 2 0 1 has a fork insertion river notch 1 2 0 9 (opening 1 2 0 a) which is ffled at all cut lines 1 2 0 7 and 1 2 0 8, and W structural rest 1 2 0 It consists of an upper fold line 1202 and a lower fold line 1203 for folding, and they are formed adjacent to each other alternately. In addition, the bending direction of each bending line may be opposite to each other, and if-, the symbols of the folding line and the cutting line in the subsequent drawings are opposite.
W構造 材 1 2 0 1 を折り ||||げ線 1 2 0 2、 1 2 0 3で折り ' έむと、 W構造体 1 2 0 となる。 なお、 W構造休 1 2 0は記 ^ 1 2 0 5 と 1 2 0 6で示す側板で構成される。 (煩雑さを避けるために、 以後は同じ記号 1 2 0 5で示す。 )  Folding the W structure material 1 201 into |||| fold lines 1 2 0 2 and 1 2 0 3 results in a W structure 1 2 0. Note that the W structure rest 120 is constituted by side plates indicated by the symbols ^ 1 205 and 1 206. (In order to avoid complexity, the same symbol is used hereafter, 125.)
パレ ツ ト 1 の強 は、 側板 1 2 0 5の枚数によってほぼ比例的に決ま るため、 W構造休 1 2 0の侧板 1 2 0 5の枚数を増減することで任意に 制御できる。 また (则扳 1 2 0 5の強度は、 段ボールシー トの材質種類や フルー 卜の種類などによって決まる。 また、 側板 1 2 0 5の強度は、 側 板のコラムクラッシュ強度や原紙の総合リ ングクラッシュから容易に推 定できる。 Since the strength of the pallet 1 is determined almost proportionally by the number of side plates 125, it can be arbitrarily controlled by increasing or decreasing the number of plates 125 of the W structure rest 120. The strength of (则 扳 125) is determined by the material type of the corrugated cardboard sheet and the type of the flour. It can be easily estimated from the column crush strength of the board and the overall ring crush of the base paper.
しかし、 W構造体 1 2 0は側板 1 2 0 5に開口部 1 2 0 aを開口して いるので、 その形状によってパレヅ ト 1の強度が異なってく る。 すなわ ち、 W構造体 1 2 0の正面図である第 4図に示すように、 W構造体 1 2 0の高さ H ( W構造体 1 2 0の高さ Hは側板 1 2 0 5の折り曲げ長さ L とほぼ同じ長さなので、 今後煩雑を避けるために側板 1 2 0 5の折り曲 げ長さ Lを W構造体の高さ Hで代表させる。 ) 及び開口部の高さ h l、 開口幅 w 1 などによって曲げ強度が異なる。  However, since the W structure 120 has an opening 120a in the side plate 125, the strength of the pallet 1 varies depending on its shape. That is, as shown in FIG. 4 which is a front view of the W structure 120, the height H of the W structure 120 (the height H of the W structure 120 is The length L of the side plate 125 is represented by the height H of the W structure in order to avoid complication in the future because the length L is almost the same as the length L of the opening. The bending strength varies depending on the opening width w 1 and the like.
本発明の最大の特徴であるパレッ 卜の曲げ強度は、 W構造体 1 2 0の 高さ Hが高くなると強くなり、開口部の高さ h iが高くなると弱くなる。 すなわち、 側板 1 2 0 5の高さ Hと開口部 h 1の差である天板補強材高 さ h 2が高くなると曲げ強度は高くなる。 段ポール製パレツ 卜は空気層 を含んだ不均質な素材からなり、 またパレッ トの中央に開けられた 2個 所の開口部の影響により一概にあてはまらないが、 一般的には曲げ剛性 は厚さの二乗に比例する。 すなわち、 本発明の構成のパレツ トは W構造 体 1 2 0の高さ H及び h 2が高いため、 曲げ強度が飛躍的に強くなる。  The bending strength of the pallet, which is the greatest feature of the present invention, increases as the height H of the W structure 120 increases, and decreases as the height h i of the opening increases. That is, as the height h2 of the top plate reinforcing material, which is the difference between the height H of the side plate 125 and the opening h1, the bending strength increases. The pallet made of step poles is made of an inhomogeneous material including an air layer, and cannot be applied unconditionally due to the effect of the two openings formed in the center of the pallet. It is proportional to the square of the height. That is, in the pallet of the configuration of the present invention, since the heights H and h2 of the W structure 120 are high, the bending strength is dramatically increased.
さらに、 曲げ強度は、 開口部の高さ h l、 開口部 1 2 0 aの開口巾 w 1、 開口部 1 2 0 aから別の開口部 1 2 0 aまでの距離 w 2、 ノ レッ ト の端からの距離 w 3などによっても変わってく るため、 詳細な曲げ強度 を知るためには実験によらなければならない。  In addition, the bending strength depends on the height hl of the opening, the opening width w1 of the opening 120a, the distance w2 from one opening 120a to another opening 120a, It depends on the distance w3 from the edge and so on, so it is necessary to experiment to know the detailed bending strength.
なお、 耐圧強度の強いパレッ トを作る時には、 段ボールシー トの段目 は垂直方向で使用する'が、 この方向はコルゲートマシンの巾方向である。 限られた段ボールシ一 卜巾を側板の高さ Hで除した値の整数が、 1枚の 段ボールシ一 トから採取できる側板 1 2 0 5の枚数となる。 従って 1枚 の W構造部材 1 2 0 1からは、 限られた枚数の側板 1 2 0 5が得られる のみで、 パレッ トの強度は限られたものとなる。 しかし、 2枚以上の複 数枚の W構造部材 1 2 0 1 を使用することによって、 側板 1 2 0 5はほ ぼ任意の枚数が得られるため、パレッ 卜の強度も任意の強度が得られる。 さらに、 W構造体 1 2 0の隣り合っている側板 1 2 0 5の稜線 ¾断而 1 2 0 bの問隔 w 4が短いため、 天板 1 1 0の実質的な^げ強度は高く なる。 When making a pallet with high pressure resistance, the corrugated cardboard sheet is used in the vertical direction, but this direction is the width direction of the corrugating machine. The integer of the value obtained by dividing the limited corrugated board sheet width by the height H of the corrugated board is the number of side plates 125 that can be collected from one corrugated board sheet. Therefore, only a limited number of side plates 125 can be obtained from one W structural member 1221, and the pallet strength is limited. However, by using two or more plural W structural members 1201, almost any number of side plates 1205 can be obtained, so that the pallet can have any strength. . Furthermore, the ridgeline of the side plate 1205 adjacent to the W structure 1205 ¾Since the gap w4 between the cuts 1202b is short, the effective strength of the top plate 110 is high. Become.
さらに、 W構造体 1 2 0の閲ロ部 1 2 0 aは、 フォークの大きさや 搬送方法によって、 開口部 1 2 0 aの幅 w 1、 二つの開口部 1 2 0 aの 問隔 w 2及び高さ h 1が任意に設計できる。  In addition, the width of the opening 120a of the W structure 120 depends on the size of the fork and the transport method, and the width w1 of the opening 120a and the distance w2 between the two openings 120a. And the height h 1 can be arbitrarily designed.
本発明の第 2の ¾ Π刀は、 段ボールシー 卜製の W構造部材 1 2 0 1の折 り Ifllげ線に関わり、 第 5図に W構造部材の斜視図を、 l 6図に W構造体 の斜視図を載せる。 本¾明の折り曲げ線は、 段ボールシー トの下ライナ- 1 3を除いて上ライナ一 1 1 と屮芯 1 2を切断した半切断線から成る 上折り線 1 2 0 2 と、 上ライナ一 1 1 から下ライナー 1 3まで切断した 全切断線から成る下折り線 1 2 0 3 と鄞線 1 2 0 4から成る。  The second sword of the present invention relates to a folded Ifll wire of a W structural member 1221, made of a corrugated cardboard sheet. FIG. 5 is a perspective view of the W structural member, and FIG. Place a perspective view of the body. The folding line of the present invention consists of an upper folding line 1 202 and an upper liner 1 consisting of a half-cut line obtained by cutting the upper liner 11 and the core 12 except for the lower liner 13 of the cardboard sheet. It consists of a lower fold line 1203 consisting of the entire cutting line cut from 11 to the lower liner 13 and a 鄞 line 124.
この発明によれば、 W構造部材 1 2 0 1 を Λ型に折り曲げる上折り線 According to the present invention, the upper folding line for bending the W structural member 1 201 into a Λ shape
1 2 0 2を半切断線 1 2 0 c としたため、 、 簡単に上方に折り llllげるこ とができる。 なお、 該半切断線中に、 一部全切断線を含んでいてもかま わない。 Since 1202 is a half cut line 120c, it can be easily folded upward. The half cutting line may partially include the entire cutting line.
さらに、 W構造部材 1 2 0 1 を V型に折り llllげる下折り線 1 2 0 3 を 全切断線 1 2 0 b と したため、 上ライナー 1 1 と中芯 1 2、 下ライナ一 1 3が切断されており、 さらに、 全切断線 1 2 0 bが入っていない下折 り線 1 2 0 3には^線 1 2 0 4 を付けたため、 簡』 に下方に折り I出げる ことができる。 鄞線 1 2 0 4は、 V型折り llllげ線 1 2 0 3上であればど の部位でも いが、 左右 2力所または中央一力所が望ましい。 また、 鄞 線 1 2 0 4の長さは段ボールシ一 卜の材質種類等によって多少異なるが 1 力所の長さは 6 0 ミ リ前後が望ましい。  Furthermore, since the lower fold line 1 203 that folds the W structural member 1 201 into a V-shape is a complete cut line 120 b, the upper liner 1 1, the core 1 2, and the lower liner 1 1 3 Has been cut, and the bottom line 1203, which does not contain the entire cutting line 120b, has a ^ line 124, so that it can be folded down easily. Can be. The 鄞 line 124 may be any portion on the V-shaped fold line 1203, but it is desirable to have two places at the left and right or one place at the center. The length of the wire 124 differs somewhat depending on the material type of the corrugated cardboard sheet, but it is desirable that the length of one point is about 60 mm.
さらに、 W構造体 1 2 0は、 側板 1 2 0 5の壁面が互いに密接した矩 形の柱状に折り ' I むことができるため、 W構造体 1 2 0の上下の切断而 1 2 0 b, 1 2 0 cに簡 に接着剤を塗布することができる。 切断面 1 Further, since the W structure 120 can be folded into a rectangular column shape in which the wall surfaces of the side plates 120 5 are in close contact with each other, the upper and lower cutting structures 120 B of the W structure 120 can be formed. , 120 c can be easily coated with an adhesive. Cutting surface 1
2 0 b , 1 2 0 cの形状は蜂の巣状であ り、 ¾断面 1 2 0 b、 1 2 0 c に接着剤を塗布すると、 接着剤は切断而 1 2 0 b、 1 2 0 cの内部に入 り込めるため、 接着剤の効果によ り切断而 1 2 0 b、 1 2 0 c付近の材 質が強化され、 ll!lげ強度、 耐圧強度及び耐水強度が改善される。 The shape of 220b and 120c is honeycomb, and when the adhesive is applied to the sections 120b and 120c, the adhesive is cut to 120b and 120c. Enter inside As a result, the material near the cuts 120b and 120c is strengthened by the effect of the adhesive, and the ll! -Strength, pressure resistance and water resistance are improved.
さらに、 W構造休 1 2 0の切断面 1 2 0 b、 1 2 0 cは、 線 1 2 0 4によって折り曲げられた 1:線稜線部 1 2 0 e と比べ、 切断面積が大き く、 接着剂も乗りやすく、 天板 1 1 0や底板 1 3 0 との接着が良好にな る。  In addition, the cut surfaces 120b and 120c of the W structure rest 120 have a larger cutting area than the line ridge line 120e bent by the line 124, and are bonded.剂 is easy to ride, and the adhesion to the top plate 110 and bottom plate 130 is improved.
さらに、 切断而 1 2 0 b, 1 2 0 cはス リーブ状のため、 ^線 1 1 0 4で折り [illげた稜線部 1 2 0 e と比べ、 耐圧強度を高くできる。  Further, since the cut portions 120b and 120c have a sleeve shape, the pressure resistance can be increased as compared with the ridge line portion 120e folded by the ^ line 1104.
さらに、 W構造部材 1 2 0 1 は、 上折り線 1 2 0 2 と下折り線 1 2 0 3、 鄞線 1 2 0 4および開口部 1 2 0 aの切り欠きが、 一度の打ち抜き ででき、 打ち抜かれたシー トは連続したシー ト となる。  In addition, the W structural member 1201 can be cut out of the upper fold line 1202, the lower fold line 1203, the 鄞 line 1204, and the opening 120a by one punching. The punched sheet becomes a continuous sheet.
本発明の第 3の発明は、 W構造体 1 2 0の開口部 1 2 0 aに、 段ボー ルシー ト製の補助板 3 4 0を挿入するというものであり、 第 7図に補助 板 3 4 0の展閗図を、 第 8図に斜視図を示す。  According to a third aspect of the present invention, an auxiliary plate 340 made of a corrugated ball sheet is inserted into the opening 120a of the W structure 120, and FIG. FIG. 8 is a perspective view of the developed view of FIG.
本発明は、 パレッ ト 1の W構造体 1 2 0の開口部 1 2 0 aにフォーク を差し込んだときに、 フォークが開口部 1 2 0 aの切り欠き断面 1 2 0 7、 1 2 0 8に接触すると、 切り欠き断面 1 2 0 7、 1 2 0 8が裂傷を 受けやすい構造になっている。 そこで、 W構造休 1 2 0の切り欠き断而 1 2 0 7、 1 2 0 8 を保護するために、 開口部 1 2 0 aの形状と寸法に 合わせた 「つ 形状の補助材 3 4 0を開口部 1 2 0 aに挿入することによ つて、 フォークが直接切り欠き断面 1 2 0 7、 1 2 0 8に接触するのを 防ぐ。 また、 フォークが補助材 3 4 0の壁而 3 4 0 1 に斜めにあたると、 フォークは天 J I:而 3 4 0 1又は側壁而 3 4 0 2に沿って滑りながら挿入 されるため、 W構造休 1 2 0の損傷は大幅に減少する。  According to the present invention, when a fork is inserted into the opening 120 a of the W structure 120 of the pallet 1, the fork is cut out of the opening 120 a in a cut-out section 120 7, 1 208. When it comes into contact, the notched sections 1207 and 1208 have a structure susceptible to tearing. Therefore, in order to protect the cutouts 1207 and 1208 of the W structure rest 120, the auxiliary material 3400 having a one-piece shape matching the shape and dimensions of the opening 120 a is provided. The fork is inserted into the opening 120a to prevent the fork from directly contacting the notched sections 1207 and 1208. Also, the fork is connected to the wall of the auxiliary member 3400. When the fork is inclined at an angle of 401, the fork is inserted while sliding along the ceiling JI: 3401 or the side wall: 3402, so that damage to the W structure rest 120 is greatly reduced.
さらに、 この ¾叨によれば、 補助材 3 4 0の天 :而 3 4 0 1 力;'、 }口 部 1 2 0 aの り欠き断而 1 2 0 f を支え、 また棱線『 1隔 w 4が ϊ[:.常に 保持されるため、 llllげ強 ίί や耐 U:強度が改善される。 Furthermore, according to the ¾ ¾, the auxiliary material 340 is supported by the notch 2 1 2 0 f of the mouth 1 2 0 a, interval w 4 is ϊ [:. for always maintained, llll up strongly ίί and resistance to U: the strength is improved.
本¾明の第 4の発 Π刀は、 第 3の ¾叨の 助材 3 4 0に形状保持翼 4 3 0 4を設けたものである。 パレツ 卜 1の W構造体 1 2 0に該形状保持翼 4 3 0 4を持つ補助材 4 3 0を挿入した斜視図を第 9図に、 展開図を第 1 0に載せる。 「1形状の補助材 4 3 0の上方に向かって 2以上の複数 の形状保持翼 4 3 0 4を設け、 開口部 1 2 0 aの切り欠いた空隙から該 形状保持翼 4 3 0 4を差し込むことによって、 W構造体 1 2 0の開口部 断面 1 2 0 f が固定される。 すなわち、 W構造体 1 2 0を天板 1 1 0や 底板 1 3 0に接着剤で固定しなくても、 所定の W構造を保つことができ る。 第 1 0図の展開図に示すように形状保持翼 4 3 0 4は、 天井材 4 3 0 1の一部を W構造体 1 2 0の形状と寸法に合わせて切り欠き線 4 3 0 5によって切り欠いて、 鄞線 4 3 0 3で折り曲げることによって突起状 の形状保持翼 4 3 0 4を作る。 The fourth sword of the present invention is one in which a shape retaining wing 4304 is provided on the auxiliary material 3400 of the third sword. Pallet 1 W structure 120 FIG. 9 shows a perspective view in which the auxiliary material 4304 having the 430 is inserted, and FIG. `` A plurality of shape-retaining wings 4304 are provided above the one-shape auxiliary material 4330, and the shape-retaining wings 4304 are provided from the notched gap of the opening 120a. By inserting it, the opening section 120 f of the W structure 120 is fixed, that is, the W structure 120 is not fixed to the top plate 110 or the bottom plate 130 with an adhesive. As shown in the development of FIG. 10, the shape retaining wings 4304 can partially cover the ceiling material 4301 with the W structure 120. Cut out along the notch line 4305 in accordance with the shape and dimensions, and bend it along the 鄞 line 4303 to make a protruding shape retaining blade 4304.
第 1 1図は、 左右に向かって伸びた W形状保持翼 4 3 0 4 と W構造体 1 2 0の開口部 1 2 0 aに挿入した斜視図を示しているが、 第 9図の効 果と同様である。 この時の突起状の形状保持翼は補助材 4 3 0の側壁 4 3 0 2より切り出す。  Fig. 11 shows a perspective view of the W-shaped retaining wing 4304 extending to the left and right and inserted into the opening 120a of the W structure 120. Same as the fruit. At this time, the protruding shape retaining blade is cut out from the side wall 4302 of the auxiliary material 4300.
本発明の第 5の発明は、 W構造体 5 2 0の開口部 5 2 0 aに関わる。 実施例のパレッ ト 2の斜視図を第 1 2図に示す。 パレッ ト 1では、 開口 部 1 2 0 aの形状は長方形であつたが、 本発明の開口部 4 2 0 aは台形 の形状にするというものである。 本発明者の実験によれば、 長方形 (巾 2 5 0 ミ リ、 高さ 6 5 ミ リ) の開口部 1 2 0 aの上辺両端に、 巾 1 5 ミ リ、 高さ 3 0 ミ リの三角形が突き出た形の台形開口部 5 2 0 aにしたパ レッ ト 2は、 長方形の開口部 1 2 0 aのパレヅ ト 1 と比べ、 曲げ強度及 び耐圧強度が大幅に向上した。  The fifth invention of the present invention relates to the opening 5200a of the W structure 520. FIG. 12 is a perspective view of the pallet 2 of the embodiment. In the pallet 1, the shape of the opening 120a is rectangular, but the opening 420a of the present invention has a trapezoidal shape. According to the experiments of the present inventor, a rectangular (width 250 mm, height 65 mm) opening 120 a at both ends of an upper side of the upper side 150 a width 15 mm and height 30 mm The pallet 2 having a trapezoidal opening 502 a with a protruding triangle has significantly improved bending strength and pressure resistance compared to the pallet 1 having a rectangular opening 120 a.
本発明の W構造体 5 2 0の展開図を第 1 3図に示す。 上折り線 5 2 0 2と下折り線 5 2 0 3は、 第 3図の展開図の折り曲げ線と反対になるよ うに付けられている。 また、 台形の閧口切り欠き 5 2 0 9は全切断線 5 2 0 7、 5 2 0 8及び斜めの全切断線 5 2 0 4に囲まれた部分で切りか かれ、 W構造に折りたたむことによって台形開口部 5 2 0 aを形成する。 なお、 台形開口部 5 2 0 aに対する補助材及び W形状保持翼を持つ補 助材も本発明の第 3の発明と第 4の発明に準じて制作出来る。 本発 Π刀の第 6の¾ 11刀は、 天板 G 1 0 1 に 設して側壁フラ ップ 6 1 0 2、 6 1 0 3 と糊代 6 1 0 7 とから成るふた筘 6 1 0を作り、 底板 6 3 0 1 に連設して側壁フラップ 6 3 0 2、 6 3 0 3 と糊代 6 3 0 7 とから 成る身筘 6 3 0 を作り、 身箱 6 3 0に W構造体 6 2 0を収納し、 ふた箱 6 1 0を被せて成るパ レ ヅ 卜 3である。 ノ レ ヅ ト 3 の斜視図を 1 4図 に、 ふた箱 6 1 0の斜視図を第 1 5図に、 身箱 G 3 0の斜視図を^ 1 6 図に載せる。 FIG. 13 is a development view of the W structure 520 of the present invention. The upper folding line 5202 and the lower folding line 5203 are provided so as to be opposite to the folding lines in the developed view of FIG. In addition, the trapezoidal notch cutout 502 is cut at the part surrounded by all cut lines 52 07, 52 08 and all diagonal cut lines 52 04, and folded into a W structure. A trapezoidal opening 5200a is formed. Note that an auxiliary material for the trapezoidal opening 5200a and an auxiliary material having a W-shaped retaining blade can also be produced according to the third and fourth inventions of the present invention. The sixth sword, the sixth sword of the present invention, is provided on the top plate G101 and has a lid 611, which includes side flaps 6102 and 6103 and a glue allowance 6107. 0, and connected to the bottom plate 6 3 0 1 to form a body 6 3 0 consisting of side wall flaps 6 3 0 2, 6 3 0 3 and glue allowance 6 3 0 7, and a body box 6 3 0 W A pallet 3 which houses the structure 6 20 and covers the lid 6 10. FIG. 14 shows a perspective view of the notebook 3, FIG. 15 shows a perspective view of the lid box 61, and FIG. 16 shows a perspective view of the body box G 30.
本発明によれば、 身筘 6 3 0 とふた筘 6 1 0を作っておき、 身筘 6 3 0の中に W構造体 6 2 0を入れてふた筘 6 1 0を被せることによ り簡便 にパレッ ト 3ができる。  According to the present invention, a height 630 and a lid 610 are made, and a W structure 620 is put in the height 630 and the lid 610 is covered. Palette 3 can be created easily.
本 ¾明の第 7の究 11;]は、 前記パレッ ト 3において、 ふた筘 6 1 0の前 後の側壁フラップ 6 1 0 3、 及び身筘 6 3 0の '後の 0W壁フラ ップ 6 3 0 3が無く、 側壁フラップ 7 1 0 2を連接した天板 7 1 0 1 と側壁フラ ッブ 7 3 0 2を速接した底板 7 3 0 1の問に、 稜線断而に接着剤を逡布 した W構造休 7 2 0を収納した後、 側 ¾ フラップ 7 1 0 2 と 7 3 0 2を 折り II げて、 対応する側 ¾フラ ッブ同士を接合して成るというものであ り、 ノ レ ッ ト 4 として斜視図を第 1 7図に示す。  The seventh aspect 11 of the present invention is that, in the pallet 3, the side wall flap 6103 before and after the lid 61 0, and the 0 W wall flap after the height 63 0. 6 3 0 3 missing, top plate 7 1 0 1 connecting side wall flap 7 1 0 2 and bottom plate 7 3 0 1 fast connecting side wall flap 7 3 0 2, glue to ridge line After storing the W structure rest 720 which hesitated, the side flaps 7102 and 7302 are folded II and the corresponding side flaps are joined together. FIG. 17 shows a perspective view of the knurl 4.
木¾明によれば、 天板 7 1 0 1 と底板 7 3 0 1 に速設した側 ¾ フラ ッ プ 7 1 0 2、 7 3 0 2を折り lillげて接合するだけでパレッ トが完成する ため、 1動パレッ ト製造機に好適なパレッ トである。  According to Kizaki Akira, the pallet is completed simply by folding and joining the flaps 7102 and 7302 to the top plate 7101 and the bottom plate 7301 Therefore, it is a pallet suitable for a single-movement pallet manufacturing machine.
ノ レツ 卜 1のように側壁フラ ップのないパレヅ 卜は、 フォーク挿入力 |t.Jにかかるせん断力がパレツ トの左 x方 Ι·'Ίのせん断力と比べるとそれほ ど髙ぃ強度を たない。 しかし^ 6 と 7の水 ¾ 1リ jのパレッ ト 3および 4のように、 天板及び底板に連設した側 フラ ップ 6 1 0 2、 7 1 0 2 及び 6 3 0 2、 7 3 0 2を接合することによって、 フォーク揷入方向の せん断強 を人 に改 ^することができる。  A pallet without side wall flaps, such as the knurl 1, has a much lower strength when the fork insertion force | tJ is compared with the shear force on the left x side of the pallet. Not. However, as shown in the pallets 3 and 4 of the water of ^ 6 and 7 側, the side flaps 6102, 7102 and 6302, 73 connected to the top plate and bottom plate By joining 02, the shear strength in the fork insertion direction can be changed to human.
木 ¾ HJJの ^ 8の允 l!ijは、 W構造休 8 2 0の I ΙΊ部 8 2 0 aの通常は 切り欠き鹿材として旖¾されている虎材 (水允 njjでは り欠き尕部 8 2 1 0 と称す。 ) を、 天板袖強材と して利川するものであり、 実施例をパ レッ ト 5 と して側而図を第 1 8図に、 切り欠き余部 8 2 1 0で強化した W構造部材 8 2 0 1 の斜視図の一部を fl 1 9 1 に、 W構造休 8 2 0の斜 視図を第 2 0図に載せる。 Wood ¾ HJJ ^ 8 ll! Ij is a tiger lumber that is usually shown as a notched deer wood in the I section 820a of the W structure rest 820 a. Part 8 210) is used as the top plate sleeve material in Icheon. Fig. 18 shows the metaphysical diagram of the LET 5 and part of the perspective view of the W structural member 8 201 strengthened by the notch 8 The 20 perspective view is shown in Figure 20.
第 1 9図の W構造部材の斜視図に示すように、 半切断線 8 2 0 7 と全 切断線 8 2 0 8で fflまれた部分の中央を、 全切断線 8 2 0 9で切断して なる切り欠き余部 8 2 1 0、 8 2 1 1 (煩雑さを避けるために今後 8 2 1 0で代表させる。 ) を W構造休 8 2 0の対応する側板 8 2 0 5、 8 2 0 6 (煩雑さを避けるために今後側板は 8 2 0 5で代表させる。 ) に - 断線 8 2 0 7で迚設したまま天板 8 1 0 1方^に祈り曲げるという も のである。  As shown in the perspective view of the W structural member in Fig. 19, the center of the part that was flfled by the half cutting line 8207 and the entire cutting line 8208 was cut by the full cutting line 8209. The remaining notches 8 2 1 0 and 8 2 1 1 (represented by 8 2 1 0 in the future to avoid complexity) will correspond to the side plates 8 2 0 5 and 8 2 0 of the W structure rest 8 2 0 6 (In order to avoid complications, the side plate will be represented by 8205 in the future.) In addition, the prayer will be bent on the top plate 8101 while being installed with a broken line 8207.
本実施例のパレッ ト 5は、 開口部 8 2 0 aの切り欠き余部 8 2 1 0 を 上記のように利用することによ り、 曲げ強度と耐圧強度は、 切り欠き余 部 8 2 1 0を利川しなかったときの強度に対し、 2 0 %以上改善される。  In the pallet 5 of the present embodiment, the bending strength and the pressure resistance are reduced by using the notch margin 821 of the opening 820a as described above. Is improved by more than 20% compared to the strength when Icheon was not used.
さらに、 本¾明によれば、 従来は切り欠いて廃棄していた切り欠き余 部 8 2 1 0を利用するので、 W構造部材 8 2 0 1 を余すことなく利用し て強度が改善される上に、 廃材を廃棄する手問が省略できる。  Furthermore, according to the present invention, since the notch surplus portion 8210, which was conventionally cut off and discarded, is used, the strength is improved by using the W structural member 8201 without leaving it. In addition, the problem of discarding waste materials can be omitted.
本発明の第 9の発明は、 2 または 3紐の W構造体 9 2 0をフォークが 挿入できる問隔を離して並列に配置し、 四方差しパレ ヅ 卜 とするもので あり、 実施例として 3組の W構造体 9 2 0を並列に配置したパレツ 卜 6 の斜視図を第 2 1図に、 W構造体 9 2 0の展開図 9 2 0 1 を節 2 2図に 載せる。  According to a ninth invention of the present invention, a two- or three-string W structure 920 is arranged in parallel at an interval where a fork can be inserted, forming a four-sided pallet. FIG. 21 is a perspective view of the pallet 6 in which a pair of W structures 920 are arranged in parallel, and FIG. 22 is a developed view 920 of the W structure 920.
前記 W構造休 9 2 0の天板側稜線 9 2 0 bに直行してパレ ッ トの両サ ィ ドに 2列及びほぼ中央に 1列、 合計 3列の梁川 口 9 2 0 h , 9 2 0 i、 9 2 0 h (煩雑さを避けるために今後は 9 2 0 hに代表させる。 ) の切り欠きを設けた 3組の 方盖し川 祸造休 9 2 0 を、 フォークが^ 人できる iiil隔を設けて ¾列に配^し、 3糾の梁部材を梁川リ i l 9 2 0 h に揷人した後、 天板 9 1 0 と底板 9 3 0に接合するというものである。 本究明のパレ ツ 卜 6は、 フォークを挿入する方向が開口部 9 2 0 aの 方からと、 横開口部 9 2 0 yの方からと挿入することができ、 いわゆる 四方差しパレッ トになる。 Directly to the top-side ridgeline 9200b of the W structure rest 920, two rows on both sides of the pallet and one row at almost the center, a total of three rows of Yanagawaguchi 920h, 9 20 i, 9 20 h (In order to avoid complexity, it will be represented by 9 20 h in the future.) 3 sets of notched rivers with cutouts The members are arranged in a row with iiil gaps between them, and the beam members of the three arrested members are joined to Yanagawa Ri 920 h and then joined to the top plate 9 10 and the bottom plate 9 30 . In the pallet 6 of this study, the fork can be inserted in the direction of the opening 920a and in the direction of the lateral opening 920y. It becomes a four-sided pallet.
すなわち、 開口部 9 2 0 a方向からの挿人に対しては、 W構造休 9 2 0の W構造によ り、 橫問ロ部 9 2 0 yからの iifi入に対しては、 梁川 ロ 9 2 0 hに挿入された段ボールシー 卜製の W構造に折り畳まれた梁部材 9 9 0によって高い llllげ強度が得られる。 なお、 梁部材 9 9 0の illiげ強 度は、 梁部材 9 9 0の梁を構成する側板の枚数、 折り曲げ高さ及び段ボ —ルシ一卜の構成種類によって泱まる。  In other words, for the insertion from the direction of the opening 920 a, the W structure with the W structure rest 920 is used. High beam strength can be obtained by the beam member 990 folded into a W structure made of corrugated cardboard sheet inserted at 920 h. It should be noted that the illi strength of the beam member 990 depends on the number of side plates constituting the beam of the beam member 990, the bending height, and the configuration of the corrugated ball.
また、 ノ レツ 卜 6において、 W構造部材の閗口部 9 2 0 aを切り欠か ないで使川すると、 横開口部 9 2 0 yの方向からのみフ ォークが挿入で きる変刖的な 2方差しパレッ ト となる。 このタイ プのパレッ トは、 段ボ ールシー ト巾の寸法までの大型のパレッ トが容易に作ることができる。 耐圧強度は脚部材となる W構造の側壁枚数で ί 御することができ、 曲げ 強度は梁部材の枚数と高さで制御できることは、 パレッ ト 6 と同様であ る ο  In addition, in the case of the nozzle 6, if the opening 920a of the W structural member is used without being cut, the fork can be inserted only from the direction of the lateral opening 920y. It becomes a pallet. Pallets of this type can easily be made large pallets up to the size of the corrugated sheet. Compressive strength can be controlled by the number of side walls of the W structure, which is a leg member, and bending strength can be controlled by the number and height of beam members.
なお、 梁部材 9 9 0は半切断線 9 9 0 2からなる上折り線と全切断線 9 9 0 3 と鄞線 9 9 0 4からなる下折り線からなり、 第 2 3図に展開図 を示す。  The beam member 9900 consists of an upper fold line consisting of a half-cut line 9902 and a lower fold line consisting of a full-cut line 9903 and a 鄞 line 9904. Is shown.
本発 の第 1 0の発叨は、 パレツ 卜 6における梁用開口 9 2 0 hを切 り欠かず、 また梁部材 9 9 0 も使川しないで、 段ボールシー トを折り畳 んだだけの脚部材 1 0 2 0 として、 天板 1 0 1 1 と底板 1 0 3 1の問に 挟み込んで接合した変刖的な二方差しパレッ ト 7 とするものである。 パ レ ヅ 卜 7の糾み立て途中の斜 j¾図を笫 2 4図に示す。  The 10th development of the present invention was a simple folding of a cardboard sheet without notching the beam opening 920 h in the pallet 6 and using no beam member 990. The leg member 102 is a variable two-way pallet 7 sandwiched between the top plate 101 and the bottom plate 103 and joined. Figure 24 shows the oblique j¾ diagram of Palette 7 in the process of being accused.
本発明によれば、 脚部材 1 0 2 0 と天板 1 0 1 1 と底板 1 0 3 1 とか ら成る簡 な構成でありながら、 耐圧強度が強いパレ ッ トができる。 ま た、 脚部材と脚部材の問隔をフオークが差し込める許容範囲まで縮める ことができるため、 突 的な llllげ強j£を強く することができる。  ADVANTAGE OF THE INVENTION According to this invention, although it is a simple structure which consists of a leg member 1020, a top plate 1101, and a bottom plate 1031, a pallet with strong pressure resistance can be obtained. In addition, since the distance between the leg members can be reduced to an allowable range in which the fork can be inserted, the sudden llll strength j £ can be increased.
さらに、 第 4図の天板補強材 h 2が無いため、 フ ォークを揷入する高 さを高くすることができ、 パレ ッ トの荷役作業が楽にできる。 本発 [1JJの パレツ 卜 7は、 パレ ツ 卜の左右の方向にかかる力に対しては強度が弱い ため側壁フラヅプ 1 0 1 3、 1 0 3 3を配置し、 対応する側壁フラップ 同士を接合するのが好ましい。 Furthermore, since there is no top plate reinforcing material h2 shown in FIG. 4, the fork insertion height can be increased, and the pallet can be easily loaded and unloaded. The pallet 7 of the present invention [1JJ has low strength against the force applied to the left and right directions of the pallet. Therefore, it is preferable to arrange the side wall flaps 10 13 and 10 33 and join the corresponding side wall flaps.
本発 HJJの第 1 1の究明は、 底が^放型でパレッ トのフォーク挿入川開 口部 1 1 2 0 aと対応した位置に、 フォーク用開口部として切りかかれ た箱開口部 B aを設けた筘 Bの屮に、 本½明の実施例であるパレッ ト 1 からパレッ ト 7のいずれかのパレッ トを収納して、 該パレツ ト と筘 Bを 一体化するというものである。 筘 Bは底が開放型のために該箱 Bの屮に 収納するパレツ 卜のタイ プによつて種々の一体化パレッ トができるが、 代表的な一休化パレ ッ 卜の実施例として、 ノ レッ ト 8の分解図を第 2 5 図に示す。  The first investigation of the HJJ of this invention was that the bottom of the box was cut open as a fork opening at a position corresponding to the opening of the fork insertion river at the bottom of the pallet. One of the pallets 1 to 7 according to the embodiment of the present invention is housed in a sub-block B provided with a pallet, and the pallet and the pallet B are integrated.筘 B has an open bottom, so various types of pallets can be formed depending on the type of pallets to be stored in the sub-b of the box B. An exploded view of let 8 is shown in Figure 25.
第 2 5図の箱 Bは、 筘の上部も開放型の箱であ り、 被せふた Yを箱 B の上から被せる形式の箱と して示している。 筘 Bに収納するパレッ 卜 1 1は、 天板 1 1 1 0 とパレッ トの左右方向に側壁フラ ップ 1 1 3 2を連 設した底板 1 1 3 1の間に W構造休 1 1 2 0を挟んで接合してなる。 側 壁フラップ 1 1 3 2を広げたままのパレ ヅ ト 1 1の上方から箱 Bを被せ たのち、 箱 Bの外側面 B 1の底に接する位置に付けられたパレツ ト 1 1 の底板鄞線 1 1 3 4で側壁フラ ップ 1 1 3 2を折り [川げ、 箱 Bの外側面 B 1 と接着剤またはガムテープなどで接合することによってパレヅ ト 1 1 と箱 Bを一体化させる。  Box B in Fig. 25 is also an open box at the top of 筘, and the cover Y is shown as a box that covers the box B from above.パ The pallet 11 stored in B is a W structure rest 1 1 2 between the top plate 1 1 1 1 and the bottom plate 1 1 3 1 with the side wall flaps 1 1 3 2 connected in the left and right direction of the pallet. It is joined by sandwiching 0. Side wall flap 1 1 3 2 With pallet 1 1 2 open, cover box B from above, and then bottom plate of pallet 1 1 attached to the bottom of outer surface B 1 of box B Fold the side wall flap 1 13 2 at the line 1 1 3 4 [The pallet 11 and the box B are integrated by joining the outer surface B 1 of the box B with an adhesive or a gum tape.
箱とパレッ トを一体化パレッ トすることによ り、 次の効果がある。 第 1 に、 底が開放型の箱 Bにパレヅ 卜 1 1 を収納しているために、 パ レ ツ 卜 1 1の天板 1 1 0が筘 Bの底板と して兼川となるため、 筘 Bの底 板が省略できる。  The following effects can be obtained by integrating the pallet with the box. First, since the pallet 11 is stored in the box B with an open bottom, the top plate 110 of the pallet 11 becomes Kanekawa as the bottom plate of the 筘 B.筘 The bottom plate of B can be omitted.
第 2に、 箱 Bとパレッ ト 1 1 がー休化しているため、 パレ ッ トのせん 断強度が大幅に改善されるため、 パレツ 卜 1 1のせん断強度はそれほど 考慮する必要が無くなる。 。  Secondly, since the box B and the pallet 11 are closed, the shear strength of the pallet is greatly improved, so that the shear strength of the pallet 11 does not need to be considered so much. .
第 3に、 パレッ ト 1 1の側 ¾フラップと箱 Bの外側而を接合すること によって簡単に一休化することができる。  Third, by joining the side flap of the pallet 11 and the outer side of the box B, the rest can be easily made.
なお、 1図から 2 5図までの図において、 図面上同一パレ ッ トの展開 図や斜視図ならびに正而図等において、 寸法や枚数などが與なっている ものがある力 s、 省略や簡素化などを行ない、 図而上の煩雑さを割けるた めであり、 実際の作業においては、 相互の図面や数値は関連性をもって 設計され、 作成される。 産業上の利用可能性 In addition, in the figures from 1 to 25, the same palette is In the drawings, perspective views, metaphysical diagrams, etc., there are some dimensions, the number of sheets, etc., which are given forces s , omissions and simplifications, etc. In, mutual drawings and figures are designed and created in relation to each other. Industrial applicability
以上のように、 本 にかかるパレッ トは、 W構造休に閲ロ部を設け ることによって、 天板の illiげ剛性が飛躍的に向上し、 パレ ッ ト搭載面が 強化されたため、 偏過重や流動性のある製品に対して対処出来、 しかも 構造が簡 i なため、 製造の機械化が容易で火 S生鹿が可能な段ボールシ ート製のパレッ トを提供出来る。  As described above, the pallet according to the book has an overweight due to the provision of the opening on the W structure rest, the illicit rigidity of the top plate has been dramatically improved, and the pallet mounting surface has been strengthened. It is possible to provide a pallet made of corrugated cardboard, which can deal with products with high fluidity and has a simple structure.

Claims

請 求 の 範 囲 The scope of the claims
1 . フ ォーク挿入川の開口部と折り llllげ線から成る w構造部材を、 折り llllげ線で連続した Vの形状 (以後 W構造体と称す。 ) に折り畳み、 1糾 または複数紐の該 W構造体を天板と底板で挾み込んで接合した構成から なる段ボールシー ト製のパレッ ト。 1. Fold the w-shaped structural member consisting of the opening of the fork insertion river and the folded wire into a V shape (hereinafter referred to as the W structure) that is continuous with the folded wire, and A corrugated cardboard pallet consisting of a W structure sandwiched between a top plate and a bottom plate and joined.
2 . 前記 W構造部材の折り llllげ線において、 Λのように上向きに折り仙 げる折り曲げ線が半切断線からなり、 Vのように下向きに折り III】げる折 り diiげ線が全切断線と^線から成る請求の範 ω第 1 記載のパレッ ト。  2. In the fold line of the W structural member, the fold line that folds upward as shown by Λ is a half-cut line, and the fold line that folds downward as in V is III. The pallet according to claim 1, comprising a cutting line and a ^ line.
3 . 前記 W構造体から成るパレッ 卜において、 前記 W構造休の開口部に 補助材を挿入したことを特徴とする請求の範囲第 1項及び第 2項記載の パレツ 卜。  3. The pallet according to claim 1, wherein an auxiliary member is inserted into an opening of the W structure in the pallet made of the W structure.
4 . 前記 W構造休から成るパレッ トにおいて、 前記補助材の上方または 左右に向かって複数の形状保持翼を設け、 該形状保持翼を前記 w構造休 の対応する空間に挿入したことを特徴とする請求の範囲第 1項ないし第 2項記載のパレッ ト。  4. In the pallet comprising the W-structure rest, a plurality of shape-retaining wings are provided above or to the left and right of the auxiliary member, and the shape-retaining wings are inserted into the corresponding spaces of the w-structure rest. The pallet according to claim 1 or claim 2, wherein
5 . 前記 W構造体から成るパレ ッ トにおいて、 前記 W構造体の開口部を 長方形の形状から、 口部の上部両端から三角形が突きだした台形の形 状にしたことを特徴とする請求の範 01第 1項ないし第 4項いずれかに記 0 載のノ レッ ト。  5. The pallet comprising the W structure, wherein the opening of the W structure is changed from a rectangular shape to a trapezoidal shape in which a triangle protrudes from both upper ends of the mouth. 01Knowledge described in any of Paragraphs 1 to 4.
6 . 前記 W構造体から成るパレ ッ トにおいて、 天板や底板の四周に速続 した侧1 フラップを設けて ffi形状を作り、 身箱に収納した W構造休の上 からふた箱を被せたことを特徴とする請求の範囲 ^ 1頃ないし第 5項記 載のパレッ ト。 6. In the pallet composed of the W structure, a 侧1 flap was provided on the top plate and the bottom plate around the four circumferences to form a ffi shape, and the lid box was placed over the W structure rest stored in the body box. The pallet according to claim 1, characterized in that:
5 7、 前記 W構造体から成るパレッ トにおいて、 側壁フラ ップを左右に設 けた天板と底板の i jに W構造休を挾み込んで接合し、 対応した側壁フラ ヅブ同上を折り llllげて接合したことを特徴とする詰求の範 (211節 1頃ない し第 6項記載のパレッ ト。 57.In the pallet composed of the W structure, the W structure is sandwiched between ij of the top plate and the bottom plate with side wall flaps on the left and right, and the corresponding side wall flaps are folded. Range (see Section 211, paragraph 1 or paragraph 6).
8 . 前記 W構造体から成るパレ ッ トにおいて、 口部の切り欠き余部を 前記 W構造体の側板に連設したまま天板方向に折り山 Iげたことを特徴と する請求の範四第 1項ないし第 7項記載のパレツ 卜。 8. In the pallet made of the W structure, the notch 8. The pallet according to claim 4, wherein the ridge is bent in the direction of the top plate while being connected to the side plate of the W structure.
9 . 前記 W構造体から成るパレ ッ トにおいて、 W構造休の両端と中央の 3列に梁用閧ロを設けた 2ないし 3組の該 W構造体を、 フオークが挿入 できる問隔を隔てて平行に配置し、 前記梁川開口に梁部材を挿入し四力 差しとしたパレッ ト。 9. In the pallet composed of the W structure, two to three pairs of W structures provided with beams for the three rows at both ends and the center of the W structure rest are separated by a space where a fork can be inserted. A pallet that is arranged in parallel with a beam, and a beam member is inserted into the Yanagawa opening to make a four-force insertion.
1 0 . 前記 W構造体から成るパレッ トにおいて、 W構造体はフォーク挿 入 fflの開口部を ¾り欠かない W構造体と し、 2ないし 3組の該 W構造休 をフオークが挿入できる 隔を隔てて平行に配置したパレッ ト。  10. In the pallet composed of the W structure, the W structure is a W structure having an integral opening of the fork insertion ffl, and two or three sets of the W structure rests can be inserted by forks. Pallets placed in parallel and separated from each other.
1 1 . 前記 W構造休から成るパレッ トにおいて、 底が^放型の箱の巾に 請求の範面第 1項ないし第 1 0項記載のパレッ トを収納し、 該パレッ ト と閗放型の箱を紐又は接着剤又は粘着テープで一休化したことを特徴と するノ レツ ト。  11. A pallet comprising the W-structure rest, wherein the pallet described in any one of claims 1 to 10 is housed in a width of a box having a bottom having a bottom, and the pallet and a bottom of the pallet. Characterized in that the box was rested with a string, adhesive or adhesive tape.
1 2 .請求の範 ra第 1項ないし第 1 1項記載のパレッ トの構成において、 プラスチックダンボール、 ブラスチヅクシ一ト、 合紙、 合板、 セラ ミ ツ ク及び金属等の剛性を持つ薄板を構成素材としたパレッ ト。  1 2. Claims ra In the structure of the pallet described in paragraphs 1 to 11, the rigid material such as plastic cardboard, blast paper, plywood, plywood, ceramic and metal is used as the constituent material. The pallet.
PCT/JP1997/004495 1997-12-08 1997-12-08 Pallet WO1999029579A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
PCT/JP1997/004495 WO1999029579A1 (en) 1997-12-08 1997-12-08 Pallet
AU51385/98A AU5138598A (en) 1997-12-08 1997-12-08 Pallet
EP97946148A EP1048578A1 (en) 1997-12-08 1997-12-08 Pallet

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Application Number Priority Date Filing Date Title
PCT/JP1997/004495 WO1999029579A1 (en) 1997-12-08 1997-12-08 Pallet

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WO2015009183A1 (en) * 2013-07-16 2015-01-22 Общество с ограниченной ответственностью "Упаковочные решения" Tray and box for accommodating piece products

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04215943A (en) 1990-05-17 1992-08-06 Gate Pallet Co Pallet assembled body with corrugated structure and manufacture therefor
JPH0665229U (en) * 1993-02-22 1994-09-13 中津川包装工業株式会社 Cardboard pallets
JPH08133287A (en) * 1994-11-11 1996-05-28 Gantan Beauty Kogyo Kk Cardboard structure
JPH08175544A (en) 1994-12-22 1996-07-09 Ekorojii Kaihatsu:Kk Paper pallet for cargo
JPH08282663A (en) * 1995-04-20 1996-10-29 Mita Ind Co Ltd Packing case for heavy object

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04215943A (en) 1990-05-17 1992-08-06 Gate Pallet Co Pallet assembled body with corrugated structure and manufacture therefor
JPH0665229U (en) * 1993-02-22 1994-09-13 中津川包装工業株式会社 Cardboard pallets
JPH08133287A (en) * 1994-11-11 1996-05-28 Gantan Beauty Kogyo Kk Cardboard structure
JPH08175544A (en) 1994-12-22 1996-07-09 Ekorojii Kaihatsu:Kk Paper pallet for cargo
JPH08282663A (en) * 1995-04-20 1996-10-29 Mita Ind Co Ltd Packing case for heavy object

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EP1048578A1 (en) 2000-11-02
AU5138598A (en) 1999-06-28

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