WO1999025538A1 - Method of ornamenting plastics articles - Google Patents
Method of ornamenting plastics articles Download PDFInfo
- Publication number
- WO1999025538A1 WO1999025538A1 PCT/GB1998/003392 GB9803392W WO9925538A1 WO 1999025538 A1 WO1999025538 A1 WO 1999025538A1 GB 9803392 W GB9803392 W GB 9803392W WO 9925538 A1 WO9925538 A1 WO 9925538A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- article
- roller
- ornamenting
- embossing
- wheel
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/04—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/022—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/001—Profiled members, e.g. beams, sections
- B29L2031/003—Profiled members, e.g. beams, sections having a profiled transverse cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/722—Decorative or ornamental articles
Definitions
- the present invention relates to the ornamentation of plastics articles and is particularly, but not exclusively, concerned with the ornamentation of lengths of extruded plastics material such as polystyrene and PVC.
- the invention is particularly but not exclusively concerned with the manufacture of extruded lengths suitable for use in the picture frame manufacturing industry
- a later European patent application EP723845 describes the use of an alternative technique for providing ornamented profiled members, such as picture frames, where the ornamentation is produced, not by external application of a material such as wood pulp, but, instead, by forming an elongate profiled member with a solid skin on a portion of the surface of the member and a decorative enhancement integrally formed on another portion of the surface of the member.
- the present invention seeks to provide a technique for ornamenting extruded plastics members that does not require the ornamentation step to be carried out at the same time as the extrusion and which is simple and economical and can produce a new and attractive ornamental appearance not readily achievable by other means
- a method of ornamenting a preformed plastics article comprising feeding the article, which is initially at ambient temperature, through an embossing station having an embossing wheel maintained at a temperature of at least 250°C and arranged to provide a pressure gap of from minus 1 to minus 6mm in relation to the thickness of the article
- the temperature, pressure and speed of feed through the embossing station are selected so that an ornamental embossed pattern is cut into the article with formation of a raised beading around the embossed portions, while being nondestructive of the remaining non-embossed surface of the article
- a preferred surface temperature of operation is from 250°C to 550°C, more preferably 350°C to 450°
- a preferred pressure gap is of the order of minus 1 to minus 6mm, more preferably minus 2 to minus 3mm
- the speed of feed through the embossing station is preferably 20 to 40 metres per minute
- the embossing station preferably comprises a top embossing roller which is heated to the elevated temperature and a bottom drive roller which is also heated Heating of the bottom roller has been found to be useful in preventing bowing of the article being ornamented
- the embossing roller is preferably mounted on a water cooled shaft Heating of the surface of the embossing roller is preferably effected by high pressure gas heating
- the embossing roller bears an embossing pattern which may be of many forms but preferably comprises raised portions the cutting edges of which are substantially at right angles with the main surface of the roller In this way, the edges of the pattern are sharply defined and the formation of the raised beading is enhanced
- the pre-formed plastics article is preferably of extruded foamed polystyrene or polyvinyl chloride
- the formation of such extrusions having a rigid outer skin and of sufficient strength to form members such as picture frames is already known in the art and does not form part of this invention It will be recognised that the extrusions can be formed at a time and site which differs from that where the embossing operation is carried out Indeed, the pre-formed extrusions can be prepared months or even years before the ornamentation is applied, provided that the surface prior to embossing is of sufficient hardness
- the invention further includes ornamented plastics articles prepared by the method as described above
- the invention also includes an ornamented article, suitable for use in forming picture frames, of extruded foamed plastics having an ornamental embossed pattern, the embossed portions being bordered by raised beading integral with the extruded plastics
- Figure 1 is a schematic diagram of the method used for ornamenting a plastics article
- Figure 2 is a planned view of an ornamented article
- Figure 3 is an enlarged cross-section on line 2-2 of Figure 2
- a length 2 of pre-formed plastics material such as extruded foamed PVC or polystyrene is passed through an embossing station generally indicated at 4
- the embossing station comprises a support 5 and a lower driving roller 6 which is provided with heating means (not shown) in order to prevent bowing of the plastics article being embossed
- the embossing station further comprises an upper heated embossing roller 7 which is heated via a gas burner shown schematically at 8
- the article 2 is drawn through the embossing station at a speed of 30 metres per minute
- the upper embossing roller is heated to a temperature of about 400°C
- the rollers 6 and 7 operate to provide a pressure gap 9 of minus 1 to 6mm which pressurises the plastics article as it passes through the embossing station
- the embossing roller 7 bears a raised cutting pattern with the raised portions making substantially a right angle with the main surface of the roller In this way, an embossed pattern is produced on the article 2 as illustrated in Figure 2 As can be seen from Figures 2 and 3 the pattern has indentations 10 which are bordered by raised beading 11 to give an attractive 3-dimensional ornamental appearance to the plastics article
- the plastics article has been pre-formed to be suitable for use in the formation of picture frames
- the method described is equally applicable to the formation of articles of other cross-sections, for example to apply decorative finishes to other items of furniture or to building products
- the article 2 can be supplied from a stack of previously prepared articles which have been formed by any suitable and well known technique for the extrusion of plastics foam to provide an article with sufficient rigidity and surface hardness for a purpose such as picture framing
- the articles are at ambient temperature when they pass to the embossing station 4
- Paint or lacquer finishes can be applied to the article 2 before or after it passes through the embossing station 4 Furthermore, if desired, a flexible material such as a thin layer of paper may be applied to the article 2 before and during its passage through the embossing station 4 This enables the production of alternative decorative effects on the surface of the article
- the embossing temperature is very high (about 400°C, thus requiring high pressure gas heating to achieve such temperatures Damage to the machinery is prevented by employing a high through put speed and/or the provision of water cooling for the shaft of the embossing roller 7
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU10466/99A AU1046699A (en) | 1997-11-13 | 1998-11-11 | Method of ornamenting plastics articles |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9723881A GB2331731A (en) | 1997-11-13 | 1997-11-13 | Ornamenting extruded plastic for use as picture frames using heated embossing roller |
GB9723881.0 | 1997-11-13 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999025538A1 true WO1999025538A1 (en) | 1999-05-27 |
Family
ID=10821948
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB1998/003392 WO1999025538A1 (en) | 1997-11-13 | 1998-11-11 | Method of ornamenting plastics articles |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU1046699A (en) |
GB (1) | GB2331731A (en) |
WO (1) | WO1999025538A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7445736B2 (en) | 2002-12-23 | 2008-11-04 | Eastman Kodak Company | Embossed indicia on foam core imaging media |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3900544A (en) * | 1973-11-28 | 1975-08-19 | Arco Polymers Inc | Method for the continuous extrusion of multiple small cross-section thermoplastic polymeric resinous foam profiles |
US4054701A (en) * | 1976-03-01 | 1977-10-18 | R. R. Donnelley & Sons Company | Plastic sheet with a surface treated to enhance adhesion and method of making such sheets |
JPS6290223A (en) * | 1985-10-16 | 1987-04-24 | Sekisui Plastics Co Ltd | Manufacture of polystyrene resin foam sheet |
DE3640345A1 (en) * | 1986-11-26 | 1988-06-09 | Doellken & Co Gmbh W | Process for producing a wood grain-like surface profiling on a plastic profile made of integral foam |
JPH0462138A (en) * | 1990-06-26 | 1992-02-27 | Chiyuuo:Kk | Method for embossing processing of plastic plate |
WO1995018006A1 (en) * | 1993-12-30 | 1995-07-06 | Keith Technology Pty. Ltd. | Reverse relief engraving in cast acrylic |
JPH10180837A (en) * | 1996-12-24 | 1998-07-07 | Asahi Chem Ind Co Ltd | Method for forming of embossed sheet |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2613411C2 (en) * | 1976-03-29 | 1983-04-21 | Gebrüder Kömmerling Kunststoffwerke GmbH, 6780 Pirmasens | Method for producing a rod, in particular a flat rod |
JPS56157331A (en) * | 1980-05-08 | 1981-12-04 | Sumitomo Bakelite Co Ltd | Production of foamed article having crepe pattern |
JPS60255416A (en) * | 1984-06-01 | 1985-12-17 | Mitsui Toatsu Chem Inc | Preparation of thermoplastic resin sheet with embossed pattern having large unevenness |
JPS61290032A (en) * | 1985-06-18 | 1986-12-20 | Tokai Gosei Mokuzai Kk | Manufacture of plastic colored molded article |
JPS6260630A (en) * | 1985-09-11 | 1987-03-17 | Shin Etsu Polymer Co Ltd | Manufacture of embossed sheet |
-
1997
- 1997-11-13 GB GB9723881A patent/GB2331731A/en not_active Withdrawn
-
1998
- 1998-11-11 WO PCT/GB1998/003392 patent/WO1999025538A1/en active Application Filing
- 1998-11-11 AU AU10466/99A patent/AU1046699A/en not_active Abandoned
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3900544A (en) * | 1973-11-28 | 1975-08-19 | Arco Polymers Inc | Method for the continuous extrusion of multiple small cross-section thermoplastic polymeric resinous foam profiles |
US4054701A (en) * | 1976-03-01 | 1977-10-18 | R. R. Donnelley & Sons Company | Plastic sheet with a surface treated to enhance adhesion and method of making such sheets |
JPS6290223A (en) * | 1985-10-16 | 1987-04-24 | Sekisui Plastics Co Ltd | Manufacture of polystyrene resin foam sheet |
DE3640345A1 (en) * | 1986-11-26 | 1988-06-09 | Doellken & Co Gmbh W | Process for producing a wood grain-like surface profiling on a plastic profile made of integral foam |
JPH0462138A (en) * | 1990-06-26 | 1992-02-27 | Chiyuuo:Kk | Method for embossing processing of plastic plate |
WO1995018006A1 (en) * | 1993-12-30 | 1995-07-06 | Keith Technology Pty. Ltd. | Reverse relief engraving in cast acrylic |
JPH10180837A (en) * | 1996-12-24 | 1998-07-07 | Asahi Chem Ind Co Ltd | Method for forming of embossed sheet |
Non-Patent Citations (3)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 011, no. 296 (M - 627) 25 September 1987 (1987-09-25) * |
PATENT ABSTRACTS OF JAPAN vol. 016, no. 253 (M - 1263) 9 June 1992 (1992-06-09) * |
PATENT ABSTRACTS OF JAPAN vol. 098, no. 012 31 October 1998 (1998-10-31) * |
Also Published As
Publication number | Publication date |
---|---|
AU1046699A (en) | 1999-06-07 |
GB9723881D0 (en) | 1998-01-07 |
GB2331731A (en) | 1999-06-02 |
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