WO1999019448A1 - Hard surface cleaning compositions comprising mid-chain branched surfactants - Google Patents
Hard surface cleaning compositions comprising mid-chain branched surfactants Download PDFInfo
- Publication number
- WO1999019448A1 WO1999019448A1 PCT/US1998/021615 US9821615W WO9919448A1 WO 1999019448 A1 WO1999019448 A1 WO 1999019448A1 US 9821615 W US9821615 W US 9821615W WO 9919448 A1 WO9919448 A1 WO 9919448A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- integer
- chain
- branched
- carbon
- alkyl
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 534
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 56
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- 230000003381 solubilizing effect Effects 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 229940037312 stearamide Drugs 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- DIORMHZUUKOISG-UHFFFAOYSA-N sulfoformic acid Chemical compound OC(=O)S(O)(=O)=O DIORMHZUUKOISG-UHFFFAOYSA-N 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 239000000271 synthetic detergent Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- RYCLIXPGLDDLTM-UHFFFAOYSA-J tetrapotassium;phosphonato phosphate Chemical compound [K+].[K+].[K+].[K+].[O-]P([O-])(=O)OP([O-])([O-])=O RYCLIXPGLDDLTM-UHFFFAOYSA-J 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- 125000005314 unsaturated fatty acid group Chemical group 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 238000003828 vacuum filtration Methods 0.000 description 1
- 125000003774 valeryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000010698 whale oil Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/2068—Ethers
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/04—Carboxylic acids or salts thereof
- C11D1/10—Amino carboxylic acids; Imino carboxylic acids; Fatty acid condensates thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/37—Mixtures of compounds all of which are anionic
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
- C11D1/825—Mixtures of compounds all of which are non-ionic
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
- C11D1/83—Mixtures of non-ionic with anionic compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/88—Ampholytes; Electroneutral compounds
- C11D1/94—Mixtures with anionic, cationic or non-ionic compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/04—Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
- C11D17/041—Compositions releasably affixed on a substrate or incorporated into a dispensing means
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/0005—Other compounding ingredients characterised by their effect
- C11D3/0036—Soil deposition preventing compositions; Antiredeposition agents
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3769—(Co)polymerised monomers containing nitrogen, e.g. carbonamides, nitriles or amines
- C11D3/3776—Heterocyclic compounds, e.g. lactam
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
- C11D1/72—Ethers of polyoxyalkylene glycols
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
- C11D1/72—Ethers of polyoxyalkylene glycols
- C11D1/721—End blocked ethers
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/88—Ampholytes; Electroneutral compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/88—Ampholytes; Electroneutral compounds
- C11D1/90—Betaines
Definitions
- This invention relates to hard surface cleaning products which include mid- chain branched surfactants.
- the developer and formulator of surfactants for hard surface cleaning must consider a wide variety of possibilities with limited (sometimes inconsistent) information, and then strive to provide overall improvements in one or more of a whole array of criteria, including performance in the presence of free calcium in complex mixtures of surfactants and polymers, e.g. cationic polymers, formulation changes, enzymes, various changes in consumer habits and practices, and the need for biodegradability.
- surfactants and polymers e.g. cationic polymers, formulation changes, enzymes, various changes in consumer habits and practices, and the need for biodegradability.
- hard surface cleaning should employ materials that enhance the tolerance of the system to hardness, especially to avoid the precipitation of the calcium salts of anionic surfactants.
- Precipitation of the calcium salts of anionic surfactants is known to cause unsightly deposits on hard surfaces, especially dark hard surfaces.
- precipitation of surfactants can lead to losses in performance as a result of the lower level of available cleaning agent.
- the development of improved alkyl sulfates, alkyl alkoxy sulfates and alkyl alkoxylates for use in hard surface cleaning compositions is clearly a complex challenge.
- the present invention relates to improvements in such surfactant compositions.
- the present invention provides a hard surface cleaning compositions comprising a mid-chain branched surfactants and a conventional surface cleansing adjuvant.
- the present invention comprises a hard surface cleaning detergent composition
- a hard surface cleaning detergent composition comprising: i) from about 0.001% to about 99.9% by weight of a conventional surface cleansing additive; .and ii) from about 0.1% to about 99.999% by weight of a surfactant system comprising a branched surfactant mixture, said branched surfactant mixture comprising mid-chain branched and linear surfactant compounds, said linear compounds comprising greater than 25%and less than about 70% by weight of the branched surfactant mixture; wherein the mid-chain branched surfactant compounds are of the formula:
- a b is a hydrophobic moiety having from about 8 to about 18 total carbons divided between a longest chain and at least one short chain, the longest chain being in the range of from about 7 to about 17 carbon atoms, there being one or more C ⁇ - C3 alkyl moieties branching from the longest chain, provided that at least one of the branching alkyl moieties is attached directly to a carbon of the longest linear carbon chain at a position within the range of position 3 carbon, counting from carbon #1 which is attached to the - B moiety, to position ⁇ - 2 carbon, wherein ⁇ is the terminal carbon;
- B is a hydrophilic moiety selected from the group consisting of OSO3M, (EO/PO)mOH, (EO/PO)mOSO3M and mixtures thereof, wherein EO/PO are alkoxy moieties selected from the group consisting of ethoxy, propoxy, and mixtures thereof, wherein m is at least about 0.01 to about 30 and M is hydrogen or a salt forming c
- the present invention also includes a hard surface cleaning composition
- a hard surface cleaning composition comprising a branched surfactant system, hereinbefore defined; from about 0.001% to about 20% by weight of an antiresoiling agent selected from the group comprising a polyalkoxylene glycol according to the formula: H-O-(CH 2 -CHR 2 O) n -H; a monocapped polyalkoxylene glycol of the formula: Rl -O-(CH 2 -CHR O) n -H; a dicapped polyalkoxylene glycol of the formula: R 1 -O-(CH 2 -CHR 2 O) n -R 3 ; and a mixture thereof, wherein the substituents R ⁇ and R3 each independently are substituted or unsubstituted, saturated or unsaturated, linear or branched hydrocarbon chains having from 1 to 30 carbon atoms, or amino bearing linear or branched, substituted or unsubstituted hydrocarbon chains having from 1 to 30 carbon atoms
- the present invention also includes a hard surface cleaning composition
- a hard surface cleaning composition comprising a branched surfactant system, hereinbefore defined; and from about 0.5% to about 30% by weight of a nonionic surfactant is of the formula
- R'O-(CH 2 CH 2 O) n H wherein R' is a Cg to C 2 alkyl chain or a Cg to C 2 g alkyl benzene chain, and n is an integer of from 10 to 65, or mixtures thereof;
- the present invention also includes a hard surface cleaning composition
- a hard surface cleaning composition comprising a branched surfactant system, hereinbefore defined; .and from about 0.1 % to about 10% by weight of a sulfosuccinamate selected from the group having the formulas:
- Rl and R ⁇ are hydrogen or -SO3M2 provided Rl does not equal R ⁇ ; and M and yfi are independently hydrogen or a salt forming cation.
- the present invention also includes a hard surface cleaning composition
- a hard surface cleaning composition comprising a branched surfactant system, hereinbefore defined; from about 0.001% to about 15% amphocarboxylate co-surfactant having the generic formula :
- R is a Cg-Cjo hydrophobic moiety, including fatty acyl moiety containing from about 6 to about 10 carbon atoms which in combination with the nitrogen atom forms an amido group
- R is hydrogen or a C ⁇ _ 2 alkyl group
- R2 is a C ⁇ . 2 alkyl, carboxymethoxy ethyl, or hydroxy ethyl
- each n is an integer from 1 to 3
- each p is an integer from 1 to 2
- M is a water soluble cation selected from alkali metal, ammonium, alkanolammonium, and mixtures thereof cations;
- each R ⁇ is an alkyl, or alkylene, group containing from about 10 to about 18 carbon atoms
- each (R ⁇ ) and (R6) is selected from the group consisting of hydrogen, methyl, ethyl, propyl, hydroxy substituted ethyl or propyl and mixtures thereof
- each (R*) is selected from the group consisting of hydrogen and hydroxy groups, with no more than about one hydroxy group in any moiety
- m is 0 or 1
- each nl and pi is a number from 1 to about 4
- Y is a carboxylate or sulfonate group
- anionic surfactant having the generic formula:
- Ry is a Cg-C 2 o alkyl chain
- R O is a Cg-C 2 o alkylene chain, a C6H4 phenylene group, or O
- M is the same as before;
- the present invention also includes a hard surface cleaning composition
- a hard surface cleaning composition comprising a branched surfactant system, hereinbefore defined; from about 0.1 to about 10% by weight of a zwitterionic co-surfactant; from about 1% to about 10% by weight of a nonionic co-surfactant; from about 1% to about 20% by weight of a hydrophobic solvent; and from about 2% to about 14% by weight of a poly carboxylate builder; wherein said hard surface cleaning composition has a pH of from about 1 to 5.5.
- the present invention also includes a method of cleaning a hard surface by administering an effective amount of a hard surface cleaning composition as hereinbefore defined.
- the present invention also includes a method for cleaning a hard surface by administering an effective amount of a diluted aqueous solution of the hard surface cleaning compositions as hereinbefore defined.
- the invention also comprises a detergent composition containing the branched surfactant mixture, as disclosed herein, in a container in association with instructions to use it with an absorbent structure comprising an effective amount of a superabsorbent material, and, optionally, in a container in a kit comprising the implement, or, at least, a disposable cleaning pad comprising a superabsorbent material.
- the invention also relates to the use of the composition, containing the branched surfactant mixture and a cleaning pad comprising a suberabsorbent material to effect cleaning of soiled surfaces, i.e., the process of cleaning a surface comprising applying an effective amount of a detergent composition containing no more than about 1% detergent surfactant; a level of hydrophobic materials, including solvent, that is less than about 0.5%; and a pH of more than about 7 and absorbing the composition in an absorbent structure comprising a superabsorbent material.
- the present compositions can be used in combination with an implement for cleaning a surface, the implement preferably comprising: a. a handle; and b. a removable cleaning pad comprising a suberabsorbent material and having a plurality of substantially planar surfaces, wherein each of the substantially planar surfaces contacts the surface being cleaned, and preferably a pad structure which has both a first layer and a second layer, wherein the first layer is located between the scrubbing layer and the second layer and has a smaller width than the second layer.
- the cleaning pad may further comprise a distinct attachment layer.
- the absorbent layer would be positioned between the scrubbing layer and the attachment layer.
- the hard surface cleaning compositions of this invention comprise a surfact.ant-containing, preferably surfactant-structured liquid phase which comprises a branched surfactant mixture comprising linear and mid-chain branched surfactants.
- Preferred mid-chain branched primary alkyl sulfate surfactants for use in the hard surface cleaning compositions defined herein are selected from the group of compounds having the formula:
- Especially preferred mid-chain branched surfactants are those comprising a mixture of compounds having the general formulas from Groups I and II, wherein the molar ratio of compounds according to Group I to Group II is greater than about 4:1, preferably greater than about 9: 1 and most preferably greater than about 20: 1.
- present surfactant systems may comprise a mixture of linear and branched surfactants wherein the branched primary alkyl sulfates have the formula
- surfactant compositions when R is a C1-C3 alkyl, comprising less than about 20%, preferably less than 10%. more preferably less than 5%, most preferably less than 1%, of branched primary alkyl sulfates having the above formula wherein z equals 0.
- Preferred mono methyl branched primary alkyl sulfates selected from the group consisting of: 3-methyl undecanol sulfate, 4-methyl undecanol sulfate, 5- methyl undecanol sulfate, 6-methyl undecanol sulfate, 7-methyl undecanol sulfate, 8-methyl undecanol sulfate, 9-methyl undecanol sulfate, 3-methyl dodecanol sulfate, 4-methyl dodecanol sulfate, 5-methyl dodecanol sulfate, 6-methyl dodecanol sulfate, 7-methyl dodecanol sulfate, 8-methyl dodecanol sulfate, 9-methyl dodecanol sulfate, 10-methyl dodecanol sulfate, 3-methyl tridecanol sulfate, 4-methyl tridecanol sulfate, 5-methyl tridecanol
- Preferred dimethyl br.anched primary alkyl sulfates are selected from the group consisting of: 2,3-dimethyl undecanol sulfate, 2,4-dimethyl undecanol sulfate, 2,5-dimethyl undecanol sulfate, 2,6-dimethyl undecanol sulfate, 2,7- dimethyl undecanol sulfate, 2,8-dimethyl undecanol sulfate, 2,9-dimethyl undecanol sulfate, 2,3-dimethyl dodecanol sulfate, 2,4-dimethyl dodecanol sulfate, 2,5- dimethyl dodecanol sulfate, 2,6-dimethyl dodecanol sulfate, 2,7-dimethyl dodecanol sulfate, 2,8-dimethyl dodecanol sulfate, 2,9-dimethyl dodecanol sulfate
- branched primary alkyl sulfates comprising 13 carbon atoms and having one branching unit are examples of preferred branched surfactants useful in the present invention compositions:
- the mid-chain branched surfactant system for use in the hard surface cleaning compositions of the present invention may comprise one or more (preferably a mixture of two or more) mid-chain branched primary alkyl alkoxylated sulfates having the formula:
- the surfactant mixtures of the present invention comprise molecules having a linear primary alkoxylated sulfate chain backbone (i.e., the longest linear carbon chain which includes the alkoxy-sulfated carbon atom). These alkyl chain backbones comprise from about 7 to about 17 carbon atoms; and further the molecules comprise a branched primary alkyl moiety or moieties having at least about 1, but not more than 3, carbon atoms.
- the surfactant mixture has an average total number of carbon atoms for the branched primary alkyl moieties of less than 14.5, preferably within the range of from about 9 to 14.5.
- the present invention mixtures comprise at least one branched primary alkyl sulfate surfactant compound having a longest linear carbon chain of not less than 7 carbon atoms or more than 17 carbon atoms, and the average total number of carbon atoms for the branched primary alkyl chains is within the range of from about 9 to 14.5, preferably greater than about 9 to about 14 and most preferably greater than about 9 to about 13.
- a C14 total carbon primary alkyl sulfate surfactant having 1J carbon atoms in the backbone must have 1, 2, or 3 branching units (i.e.. R. R and/or R ) whereby total number of carbon atoms in the alkyl moiety is 14.
- the C14 total carbon requirement may be satisfied equally by having, for example, one propyl branching unit or three methyl branching units.
- R, Rl. .and R2 are each independently selected from hydrogen and C1-C3 alkyl (preferably hydrogen or Cj-C alkyl, more preferably hydrogen or methyl, and most preferably methyl), provided R, Rl, and R are not all hydrogen. Further, when z is 0, at least R or Rl is not hydrogen.
- this linear non-branched primary alkoxylated sulfate surfactant may be present as the result of the process used to manufacture the surfactant mixture having the requisite mid- chain branched primary alkoxylated sulfates according to the present invention, or for purposes of formulating hard surface cleaning compositions some amount of linear non-branched primary alkoxylated sulfate may be admixed into the final product formulation.
- mid-chain branched alkyl sulfate may be present in the surfactant system. This is typically the result of sulfation of non-alkoxylated alcohol remaining following incomplete alkoxylation of the mid-chain branched alcohol used to prepare the alkoxylated sulfate useful herein. It is to be recognized, however, that separate addition of such mid-chain branched alkyl sulfates is also contemplated by the present hard surface cleaning compositions.
- non-sulfated mid-chain branched alcohol may comprise some amount of the present invention alkoxylated sulfate-containing compositions.
- Such materials may be present as the result of incomplete sulfation of the alcohol (alkoxylated or non- alkoxylated) used to prepare the alkoxylated sulfate surfactant, or these alcohols may be separately added to the present hard surface cleaning compositions along with a mid-chain branched alkoxylated sulfate surfactant according to the present invention.
- M is as described hereinbefore. Further regarding the above formula, w is an integer from 0 to 10; x is an integer from 0 to 10; y is an integer from 0 to 10; z is an integer from 0 to 10; and w + x + y + z is an integer from 2 to 10.
- the preferred surfactant system will be present in the hard surface cleaning composition at preferably at least about 0.5%, more preferably, at least about 1%, even more preferably at least about 2%, even more preferably still at least about 5%, even more preferably still at least about 8%, most preferably at least about 10%, by weight.
- the preferred surfactant mixture will be present in the hard surface cleaning composition at preferably at less than about 45%, more preferably less than about 40%, even more preferably less than about 35%), even more preferably less than about 30%, by weight of the mixture one or more branched primary alkyl alkoxylated sulfates having the formula
- compositions having at least 5% of the mixture comprising one or more mid-chain branched primary alkyl alkoxy sulfates wherein x + y is equal to 6 and z is at least 1.
- the mixtures of surfactant comprise at least 5% of a mid chain branched primary alkyl sulfate having Rl and R2 independently hydrogen, methyl, provided Rl and R2 are not both hydrogen; x + y is equal to 5, 6 or 7 and z is at least 1.
- the mixtures of surfactant comprise at least 20% of a mid chain branched primary alkyl sulfate having Rl and R2 independently hydrogen or methyl, provided Rl and R2 are not both hydrogen; x + y is equal to 5, 6 or 7 and z is at least 1.
- Preferred mixtures of mid-chain branched primary alkyl alkoxylated sulfate and linear alkyl alkoxylated sulfate surfactants comprise at least about 5 % by weight of one or more mid-chain branched alkyl alkoxylated sulfates having the formula:
- d + e l l
- d is an integer from 2 to 10
- e is an integer from 1 to 9.
- the average total number of carbon atoms in the branched primary alkyl moieties having the above formulas is within the range of from about 9 to 14.5 and EO/PO are alkoxy moieties selected from ethoxy, propoxy, and mixed ethoxy/propoxy groups, wherein m is at least about 0.01, preferably within the range of from about 0.1 to about 30, more preferably from about 0.5 to about 10, and most preferably from about 1 to about 5.
- Especially preferred mid-chain branched surfactants are those comprising a mixture of compounds having the general formulas from Groups I and II, wherein the molar ratio of compounds according to Group I to Group II is greater than about 4:1, preferably greater than about 9:1 and most preferably greater than about 20:1
- the present surfactant systems may comprise a mixture of linear and branched surfactants wherein the branched primary alkyl alkoxylated sulfates has the formula:
- surfactant compositions when R2 is a C1-C3 alkyl, comprising less than about 20%>, preferably less than 10%, more preferably less than 5%, most preferably less than 1 %, of branched primary alkyl alkoxylated sulfate having the above formula wherein z equals 0.
- the present branched surfactant system for use in the hard surface cleaning compositions may comprise one or more mid-chain branched primary alkyl polyoxyalkylene surfactants having the formula
- the surfactant mixtures of the present invention comprise molecules having a linear primary polyoxyalkylene chain backbone (i.e., the longest linear carbon chain which includes the alkoxylated carbon atom). These alkyl chain backbones comprise from 7 to 17 carbon atoms; and further the molecules comprise a branched primary alkyl moiety or moieties having at least about 1, but not more than 3, carbon atoms.
- the surfactant mixture has an average total number of carbon atoms for the branched primary alkyl moieties within the range of from greater than about 9 to 14.5.
- a C14 total carbon (in the alkyl chain) primary polyoxyalkylene surfactant having 13 carbon atoms in the backbone must have a methyl branching unit (either R, Rl or R is methyl) whereby the total number of carbon atoms in the alkyl moiety is 14.
- R, Rl, and R2 are each independently selected from hydrogen and C1-C3 alkyl (preferably hydrogen or C ⁇ C 2 alkyl, more preferably hydrogen or methyl, and most preferably methyl), provided R, Rl, and R2 are not all hydrogen. Further, when z is 0, at least R or Rl is not hydrogen.
- the preferred surfactant system will be present in the hard surface cleaning composition at preferably at least about 0.5%, more preferably, at least about 1%, even more preferably at least about 2%, even more preferably still at least about 5%, even more preferably still at least about 8%, most preferably at least about 10%, by weight.
- the preferred surfactant mixture will be present in the hard surface cleaning composition at preferably at less than about 45%, more preferably less than about 40%, even more preferably less than about 35%, even more preferably less than about 30%, by weight of the mixture one or more branched primary alkyl polyoxyalkylenes having the formula
- the mixtures of surfactant comprise at least 0.5%), preferably at least about 1%. of a mid chain branched primary alkyl polyoxyalkylene having Rl and R2 independently hydrogen or methyl, provided Rl and R are not both hydrogen; x + y is equal to 5, 6 or 7 and z is at least 1.
- Preferred hard surface cleaning compositions according to the present invention comprise from about 0.001% to about 99% of a mixture of mid-chain branched primary alkyl polyoxyalkylene surfactants, said mixture comprising at least about 5 % by weight of one or more mid-chain branched alkyl polyoxyalkylenes having the formula:
- the present surfactant system may comprise a mixture of linear and branched surfactants wherein the branched primary alkyl polyoxyalkylene has the formula:
- surfactant compositions when R2 is a C1-C3 alkyl, comprising less than about 20%, preferably less than 10%, more preferably less than 5%, most preferably less than 1 %, of branched primary alkyl polyoxyalkylene having the above formula wherein z equals 0.
- Formulation of the alkyl halide resulting from the first hydrogenation step yields alcohol product, as shown in the scheme.
- This can be alkoxylated using standard techniques .and/or sulfated using any convenient sulfating agent, e.g., chlorosulfonic acid, SO3/air, or oleum, to yield the final branched primary alkyl surfactant.
- sulfating agent e.g., chlorosulfonic acid, SO3/air, or oleum
- Such extension can, for example, be accomplished by reaction with ethylene oxide. See “Grignard Reactions of Nonmetallic Substances", M.S. Kharasch and O. Reinmuth, Prentice-Hall, N.Y., 1954; J. Org.
- PBr3 halogenation of the alcohol from formulation or ethoxylation can be used to accomplish an iterative chain extension.
- the preferred mid-chained branched primary alkyl alkoxylated sulfates (as well as the polyoxyalkylenes and alkyl sulfates, by choosing to only alkoxylate or sulfate the intermediate alcohol produced) of the present invention can also be readily prepared as follows: (Ph)3P + Bi P ⁇ (PhfcR* ( h)3P ⁇
- a conventional bromoalcohol is reacted with triphenylphosphine followed by sodium hydride, suitably in dimethylsulfoxide/tetrahydrofuran, to form a Wittig adduct.
- the Wittig adduct is reacted with an alpha methyl ketone, forming an internally unsaturated methyl-branched alcoholate. Hydrogenation followed by alkoxylation and/or sulfation yields the desired mid-chain branched primary alkyl surfactant.
- the Wittig approach does not allow the practitioner to extend the hydrocarbon chain, as in the Grignard sequence, the Wittig typically affords higher yields. See Agricultural and Biological Chemistry, M. Horiike et al., vol. 42 (1978), pp 1963-1965 included herein by reference.
- the mid-chain branched primary alkyl surfactants may, in addition be synthesized or formulated in the presence of the conventional homologs, for example linear homologues or any of those which may be formed in an industrial process which produces 2-alkyl branching as a result of hydroformylation.
- said surfactant mixtures of the present invention comprise at least 1 mid-chain branched primary alkyl surfactant, preferably at least 2, more preferably at least 5, most preferably at least 8.
- Particularly suitable for preparation of certain surfactant mixtures of the present invention are "oxo" reactions wherein a branched chain olefin is subjected to catalytic isomerization and hydroformylation prior to alkoxylation and/or sulfation.
- the preferred processes resulting in such mixtures utilize fossil fuels as the starting material feedstock.
- Preferred processes utilize Oxo reaction on olefins (alpha or internal) with a limited amount of branching.
- Suitable olefins may be made by dimerization of linear alpha or internal olefins, by controlled oligomerization of low molecular weight linear olefins, by skeletal rearrangement of detergent range olefins, by dehydrogenation/skeletal rearrangement of detergent range paraffins, or by Fischer-Tropsch reaction. These reactions will in general be controlled to:
- the linear olefin content can be controlled in various ways, e.g., by controlling the extent to which skeletal rearrangement is allowed to proceed or by blending of branched and linear olefins.
- the suitable olefins can undergo Oxo reaction to give primary alcohols either directly or indirectly through the corresponding aldehydes. That is, the branched surfactant mixture is made from the oxygenated products comprising aldehydes or alcohols produced by subjecting an olefin-rich feedstock to carbon monoxide and hydrogen in the presence of a catalytically effective quantity of hydroformylation catalyst and under hydroformylation reaction conditions.
- an Oxo catalyst is normally used which is capable of prior pre-isomerization of internal olefins primarily to alpha olefins. While a separately catalyzed (i.e. non-Oxo) internal to alpha isomerization could be effected, this is optional. On the other hand, if the olefm-forming step itself results directly in .an alpha olefin (e.g. with high pressure Fischer-Tropsch olefins of detergent range), then use of a non-isomerizing Oxo catalyst is not only possible, but preferred.
- a preferred embodiment of the surfactant mixtures of the present invention involves those materials derived from commercial processes wherein an olefin-rich feedstock containing branched chain olefins, linear olefins and other olefins, e.g., olefins containing cyclical structures, substituted cyclical olefins, and the like, is subjected to carbon monoxide and hydrogen in the presence of a catalytic amount of a hydroformylation catalyst prior to alkoxylation and or sulfation
- the olefin-rich feedstock is obtained by subjecting a synthesis gas comprising carbon monoxide (CO) and hydrogen (H 2 ) to Fischer-Tropsch reaction conditions in the presence of an iron-based, a cobalt-based, or an iron/cobalt-based Fischer-Tropsch catalyst.
- 6-bromo-l-hexanol 500g, 2.76 mol
- triphenylphosphine 768g, 2.9mol
- acetonitrile 1800 ml
- the reaction mixture is heated to reflux for 72 hrs.
- the reaction mixture is cooled to room temperature and transferred into a 5L beaker.
- the product is recrystallized from anhydrous ethyl ether (1.5L) at 10°C. Vacuum filtration followed by washing with ethyl ether and drying in a vacuum oven at 50°C for 2 hrs. gives 1140g of the desired product as white crystals.
- the vacuum in increased to 25-30 inches Hg and maintained for an additional 45 minutes.
- the acidic reaction mixture is slowly poured into a vigorously stirred beaker of 25% sodium methoxide (190.1 g, 0.88 mol) and methanol (400ml) that is cooled in an ice water bath. After pH >12 is confirmed the solution is allowed to stir about 30 minutes then poured into a stainless pan. Most of the solvent is allowed to evaporate overnight in the fume hood. The next morning the sample is transferred to a glass dish and placed in a vacuum drying oven. The sample is allowed to dry all day and overnight at 40-60°C with 25-30 inches Hg vacuum. After bottling 304 g of yellow tacky solid, the cat SO3 analysis shows the sample is about 95% active. The pH of the sample is about 10.1.
- the acidic reaction mixture is slowly poured into a vigorously stirred beaker of 25% sodium methoxide (95.0 g, 0.44 mol) and methanol (300ml) that is cooled in an ice water bath. After pH >124s confirmed the solution is allowed to stir about 30 minutes then poured into a stainless pan. Most of the solvent is allowed to evaporate overnight in the fume hood. The next morning the sample is transferred to a glass dish and placed in a vacuum drying oven. The sample is allowed to dry all day and overnight at 40-60°C with 25-30 inches Hg vacuum. After bottling 108g of yellow tacky solid, the cat SO3 analysis shows the sample is about 89% active. The pH of the sample is about 9.8.
- Sasol C14,15 Alcohol (218.0 g, 1.0 mol).
- the alcohol is sparged with nitrogen for about 30 minutes at 60-80°C.
- sodium metal (1.2 g, 0.05 mol) is added as the catalyst and allowed to melt with stirring at 120-140°C.
- ethylene oxide gas (110.0 g, 2.5 mol) is added in 140 minutes while keeping the reaction temperature 120-140°C. After the correct weight of ethylene oxide is added, nitrogen is swept through the apparatus for 20-30 minutes as the sample is allowed to cool.
- the amber liquid product (323.1 g, 0.985 mol) is bottled under nitrogen.
- the acidic reaction mixture is slowly poured into a vigorously stirred beaker of 25% sodium methoxide (51.8 g, 0.24 mol) and methanol (300ml) that is cooled in an ice water bath. After pH >12 is confirmed the solution is allowed to stir about 30 minutes then poured into a stainless pan. Most of the solvent is allowed to evaporate overnight in the fume hood. The next morning the sample is transferred to a glass dish and placed in a vacuum drying oven. The sample is allowed to dry all day and overnight at 40-60° C with 25-30 inches Hg vacuum. After bottling 94 g of yellow tacky solid, the cat SO3 analysis shows the sample is about 91% active. The pH of the sample is about 10.3.
- the average total carbon atoms of the branched primary alkyl surfactants herein can be calculated from the hydroxyl value of the precursor fatty alcohol mix or from the hydroxyl value of the alcohols recovered by extraction after hydrolysis of the alcohol sulfate mix according to common procedures, such as outlined in "Bailey's Industrial Oil and Fat Products", Volume 2, Fourth Edition, edited by Daniel Swern, pp. 440-441.
- the hard surface cleaner composition of the present invention additionally contain a conventional surface cleansing additive.
- the conventional surface cleansing additive are present from about 0.001% to about 99.9% by weight.
- conventional surface cleansing additive will be present from at least about 0.5%, more preferably, at least about 1%, even more preferably at least about 2%, by weight.
- the conventional surface cleansing additives can also be present at least about 5%, at least about 8% and at least about 10%, by weight but it is more preferable that the conventional surface cleansing additive be present in at least about 2% by weight.
- the co-surfactant, (b), useful in the present invention can be further selected from the group comprising i) anionic; ii) nonionic; iii) cationic; iv) ampohteric; v) zwitterionic; and vi) mixtures thereof;
- the polymeric additives, (e), useful in the present invention can be further selected from the group comprising
- the hard surface cleaning compositions according to the present invention may optionally contain co-surfactants, preferably selected from: anionic co-surfactants, cationic co-surfactants; nonionic co-surfactants; amphoteric co-surfactants; and zwiterionic co-surfactants.
- co-surfactants preferably selected from: anionic co-surfactants, cationic co-surfactants; nonionic co-surfactants; amphoteric co-surfactants; and zwiterionic co-surfactants.
- the hard surface cleaning compositions of the present invention will preferably comprise from about 0.001% to about 20%, preferably from about 0.1% to about 10%, by weight of co-surfactants.
- Selected co-surfactants are further identified as follows. i) Anionic Co-surfactant:
- the fatty acids including those used in making the soaps can be obtained from natural sources such as, for instance, plant or animal-derived glycerides (e.g., palm oil, coconut oil, babassu oil, soybean oil, castor oil, tallow, whale oil, fish oil, tallow, grease, lard and mixtures thereof).
- plant or animal-derived glycerides e.g., palm oil, coconut oil, babassu oil, soybean oil, castor oil, tallow, whale oil, fish oil, tallow, grease, lard and mixtures thereof.
- the fatty acids can also be synthetically prepared (e.g., by oxidation of petroleum stocks or by the Fischer-Tropsch process).
- Alkali metal soaps can be made by direct saponification of fats and oils or by the neutralization of the free fatty acids which are prepared in a separate manufacturing process.
- the term "tallow” is used herein in connection with fatty acid mixtures which typically have an approximate carbon chain length distribution of 2.5% C14, 29% C16, 23% C18, 2% palmitoleic, 41.5% oleic and 3% linoleic (the first three fatty acids listed are saturated).
- coconut refers to fatty acid mixtures which typically have an approximate carbon chain length distribution of about 8% C8, 7% CIO, 48% C12, 17% C14, 9% C16, 2% C18, 7% oleic, and 2% linoleic (the first six fatty acids listed being saturated).
- Other sources having similar carbon chain length distribution such as palm kernel oil and babassu oil are included with the term coconut oil.
- Suitable anionic co-surfactants for use herein include water-soluble salts, particularly the alkali metal salts, of organic sulfuric reaction products having in the molecular structure an alkyl radical containing from about 8 to about 22 carbon atoms and a radical selected from the group consisting of sulfonic acid and sulfuric acid ester radicals.
- these synthetic detergents are the sodium, ammonium or potassium alkyl sulfates, especially those obtained by sulfating the higher alcohols produced by reducing the glycerides of tallow or coconut oil; sodium or potassium alkyl benzene sulfonates, in which the alkyl group contains from about 9 to about 15 carbon atoms, especially those of the types described in U.S. Pat.
- alkyl glyceryl ether sulfonates especially those ethers of the higher alcohols derived from tallow and coconut oil; sodium coconut oil fatty acid monoglyceride sulfates and sulfonates; alkyl benzene sulfates and sulfonates, alkyl ether sulfates, paraffin sulfonates, sulfonates of fatty acids and of fatty acid esters, sulpho succinates, sarcosinates, sodium or potassium salts of sulfuric acid esters of the reaction product of one mole of a higher fatty alcohol (e.g., tallow or coconut oil alcohols) and about three moles of ethylene oxide; sodium or potassium salts of alkyl phenol ethylene oxide ether sulfates with about four units of ethylene oxide per molecule .and in which the alkyl radicals contain about
- anionic co-surfactants can also be used in the form of their salts, including sodium, potassium, magnesium, ammonium and alkanol/alkyl ammonium salts.
- the hard surface cleaning compositions of the present invention may additionally contain one of two sulfosuccinamate co-surfactant.
- the two possible sulfosuccinamates are: i) N-2-ethylhexyl sulfosuccinamate:
- Rl and R2 are selected from hydrogen or the moiety -SO3M > provided however that Rland R2 are not the same, that is when Rl is hydrogen, R2 must be - SO3M2 and vice versa.
- M and M2 are independently selected from hydrogen or a salt forming cation.
- Three carbon atoms in the above molecule are chiral centers, that is they individually have the capacity to form optical isomers or enantiomers. In addition, when two or more of these chiral carbons are taken together they may form diasteriomeric pairs or combinations.
- the sulfosuccinamates are drawn such that each chiral center is shown in its racemic form.
- all isomeric forms of the sulfosuccinamate are suitable for use in the compositions of the present invention.
- the monoalkanol ammonium compounds of the present invention have R equal to C1 - Cg alkanol, R ⁇ , R ⁇ and R equal to hydrogen; dialkanol ammonium compounds of the present invention have R4 and R ⁇ equal to C 1 -Cg alkanol, R ⁇ and R ⁇ equal to hydrogen; trialkanol ammonium compounds of the present invention have R4, R5 and R" equal to Cj-Cg alkanol, R' equal to hydrogen.
- Preferred alkanol ammonium salts of the present invention are the mono-, di- and tri- quaternary ammonium compounds having the formulas:
- R9-(R1 ) 0 .J-SO 3 (-)M( + ) wherein R 9 is a Cg-C 2 Q alkyl chain, preferably a Cg-Cjg alkyl chain; RlO, when present, is a Cg-C 2 o alkylene chain, preferably a Cg-Cjg alkylene chain, a CgH4 phenylene group, or O; and M is the same as before.
- alkyl- and alkylethoxylate- (polyethoxylate) sulfates Typical of these are the alkyl- and alkylethoxylate- (polyethoxylate) sulfates, paraffin sulfonates, olefin sulfonates, alkoxylated (especially ethoxylated) alcohols and alkyl phenols, alkyl phenol sulfonates, alpha-sulfonates of fatty acids and of fatty acid esters, and the like, which are well-known from the detergency art.
- co-surfactants that are amphoteric at a lower pH are desirable anionic co-cosurfactants.
- anionic co-surfactants useful herein contain a hydrophobic group, typically containing an alkyl group in the C- ⁇ -Cig r.ange, .and, optionally, one or more linking groups such as ether or amido, preferably amido groups.
- the anionic detergent surfactants can be used in the form of their sodium, potassium or alkanolammonium, e.g., triethanolammonium salts.
- C ⁇ 2 -C ⁇ g paraffin-sulfonates and alkyl sulfates are useful anionic co-surfactants in the compositions of the present type.
- LAS linear Cg-Cjg alkyl benzene sulfonate
- C ⁇ ⁇ -C ⁇ LAS the sodium salt of a coconut alkyl ether sulfate containing 3 moles of ethylene oxide
- the adduct of a random secondary alcohol having a range of alkyl chain lengths of from 11 to 15 carbon atoms and an average of 2 to 10 ethylene oxide moieties, several commercially available examples of which are Tergitol® 15-S-3, Tergitol 15-S-5, Tergitol 15-S-7, and Tergitol 15-S-9, all available from Union Carbide Corporation
- the sodium and potassium salts of coconut fatty acids (coconut soaps) the condensation product of a straight-chain primary alcohol containing from about 8 carbons to about 16 carbon atoms and having an average carbon chain length of from about 10 to about 12 carbon atoms with from about 4 to about 8
- R 7 — C— N(R8) 2 wherein R ⁇ is a straight-chain alkyl group containing from about 7 to about 15 carbon atoms and having an average carbon chain length of from about 9 to about 13 carbon atoms and wherein each R ⁇ is a hydroxy alkyl group containing from 1 to about 3 carbon atoms.
- Another suitable class of surfactants are the fluorocarbon surfactants, examples of which are FC-129®, a potassium fluorinated alkylcarboxylate and FC-170-C®, a mixture of fluorinated alkyl polyoxyethylene ethanols, both available from 3M Corporation, as well as the Zonyl® fluorosurfactants, available from DuPont Corporation. It is understood that mixtures of v-arious .anionic co-surfactants can be used.
- anionic co-surfactants are the alkyl- and alkyl(polyethoxylate) sulfates, paraffin sulfonates, olefin sulfonates, alpha-sulfonates of fatty acids and of fatty acid esters, and the like, which are well known from the detergency art.
- detergent surfactants contain an alkyl group in the 9-22 preferably CJ O-18,more preferably C ⁇ . ⁇ g. range.
- the anionic co-surfactants can be used in the form of their sodium, potassium or alkanolammonium. e.g., triethanolammonium salts.
- R has from about 12 to about 18 carbon atoms in both the alkyl and alkyl ether sulfates.
- the alkyl ether sulfates are typically made as condensation products of ethylene oxide and monohydric alcohols having from about 8 to about 24 carbon atoms.
- the alcohols can be derived from fats, e.g., coconut oil or tallow, or can be synthetic. Lauryl alcohol and straight chain alcohols derived from coconut oil are preferred herein. Such alcohols are reacted with between about 0 and about 10. and especially about 3, molar proportions of ethylene oxide and the resulting mixture of molecule species having, for example, an average of 3 moles of ethylene oxide per mole of alcohol, is sulfated and neutralized.
- alkyl ether sulfates which may be used in the hard surface cleaning compositions of the present invention are sodium .and ammonium salts of coconut alkyl triethylene glycol ether sulfate; tallow alkyl triethylene glycol ether sulfate, and tallow alkyl hexaoxyethylene sulfate.
- Highly preferred alkyl ether sulfates are those comprising a mixture of individual compounds, said mixture having an average alkyl chain length of from about 10 to about 16 carbon atoms and an average degree of ethoxylation of from about 1 to about 4 moles of ethylene oxide.
- sulfonating agent e.g., SO3, H 2 SO4, obtained according to known sulfonation methods, including bleaching and hydrolysis.
- SO3, H 2 SO4 a sulfonating agent
- Preferred are alkali metal and ammonium sulfonated CJ O-18 n-paraffins.
- succinnates examples of which include disodium N-octadecylsulfosuccinnate; disodium lauryl sulfosuccinate; diammonium lauryl sulfosuccinate; tetrasodium N-(l ,2-dicarboxyethyl)-N-octadecylsulfosuccinnate; diamyl ester of sodium sulfosuccinic acid; dihexyl ester of sodium sulfosuccinic acid; dioctyl esters of sodium sulfosuccinic acid.
- the alpha-olefins from which the olefin sulfonates are derived are mono-olefins having about 12 to about 24 carbon atoms, preferably about 14 to about 16 carbon atoms. Preferably, they are straight chain olefins.
- the olefin sulfonates can contain minor amounts of other materials, such as alkene disulfonates depending upon the reaction conditions, proportion of reactants, the nature of the starting olefins and impurities in the olefin stock and side reactions during the sulfonation process.
- Rl is a straight chain alkyl group having from about 6 to about 20 carbon atoms
- R2 is a lower alkyl group having from about 1 (preferred) to about 3 carbon atoms
- M is a water-soluble cation as hereinbefore described.
- nonionic co-surfactants for use herein include a class of compounds which may be broadly defined as compounds produced by the condensation of alkylene oxide groups (hydrophilic in nature) with an organic hydrophobic compound, which may be branched or linear aliphatic (e.g. Guerbet or secondary alcohols) or alkyl aromatic in nature.
- the length of the hydrophilic or polyoxyalkylene radical which is condensed with any particular hydrophobic group can be readily adjusted to yield a water-soluble compound having the desired degree of balance between hydrophilic and hydrophobic elements.
- a well-known class of nonionic synthetic is made available on the market under the trade name "Pluronic". These compounds are formed by condensing ethylene oxide with an hydrophobic base formed by the condensation of propylene oxide with propylene glycol. The hydrophobic portion of the molecule which, of course, exhibits water-insolubility has a molecular weight of from about
- Any reducing saccharide containing 5 or 6 carbon atoms can be used, e.g., glucose, galactose, and galactosyl moieties can be substituted for the glucosyl moieties.
- the hydrophobic group is attached at the 2-, 3-, 4-, etc. positions thus giving a glucose or galactose as opposed to a glucoside or galactoside.
- the intersaccharide bonds can be, e.g., between the one position of the additional saccharide units and the 2-, 3-, 4-, and/or 6- positions of the preceding saccharide units.
- a polyalkkyleneoxide chain joining the hydrophobic moiety and the polysaccharide moiety.
- the preferred alkyleneoxide is ethylene oxide.
- Typical hydrophobic groups include alkyl groups, either saturated or unsaturated, branched or unbranched containing from about 8 to about 18, preferably from about 10 to about 16, carbon atoms.
- the alkyl group can contain up to about 3 hydroxy groups and/or the polyalkyleneoxide chain can contain up to about 10, preferably less than 5, alkyleneoxide moieties.
- Suitable alkyl polysaccharides are octyl, nonyldecyl, undecyldodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, and octadecyl, di-, tri-, tetra-, penta-, and hexaglucosides, galactosides, lactosides, glucoses, fructosides, fructoses and/or galactoses.
- Suitable mixtures include coconut alkyl, di-, tri-, tetra-, and pentaglucosides and tallow alkyl tetra-, penta-, and hexaglucosides.
- the preferred alkylpolyglycosides have the formula: R2 ⁇ (C n H 2n O) t (glucosyl) x
- R is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl, and mixtures thereof in which the alkyl groups contain from about 10 to about 18, preferably from about 12 to about 14, carbon atoms; n is 2 or 3, preferably 2; t is from 0 to about 10, preferably 0; and x is from about 1.3 to about 10, preferably from about 1.3 to about 3, most preferably from about 1.3 to about 2.7.
- the glycosyl is preferably derived from glucose. To prepare these compounds, the alcohol or alkylpolyethoxy alcohol is formed first and then reacted with glucose, or a source of glucose, to form the glucoside (attachment at the 1 -position). The additional glycosyl units can then be attached between their 1- position and the preceding glycosyl units 2-, 3-, 4- and/or 6- position, preferably predominately the 2- position.
- the condensation products of ethylene oxide with a hydrophobic base formed by the condensation of propylene oxide with propylene glycol are also suitable for use herein.
- the hydrophobic portion of these compounds will preferably have a molecular weight of from about 1500 to about 1800 and will exhibit water insolubility.
- the addition of polyoxyethylene moieties to this hydrophobic portion tends to increase the water solubility of the molecule as a whole, and the liquid character of the product is retained up to the point where the polyoxyethylene content is about 50% of the total weight of the condensation product, which corresponds to condensation with up to about 40 moles of ethylene oxide.
- Examples of compounds of this type include certain of the commercially available PluronicTM co-surfactants, marketed by BASF.
- nonionic co-surfactants are the condensation products of ethylene oxide with the product resulting from the reaction of propylene oxide and ethylenediamine.
- the hydrophobic moiety of these products consists of the reaction product of ethylenediamine and excess propylene oxide, and generally has a molecular weight of from about 2500 to about 3000.
- This hydrophobic moiety is condensed with ethylene oxide to the extent that the condensation product contains from about 40% to about 80% by weight of polyoxyethylene and has a molecular weight of from about 5000 to about 11000.
- this type of nonionic co-surfactant include certain of the commercially available TetronicTM compounds, marketed by BASF.
- nonionic co-surfactants for use herein include polyhydroxy fatty acid amides of the structural formula :
- Rl is H, C1-C4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxypropyl, or a mixture thereof, preferably C1-C4 alkyl, more preferably C ⁇ or C 2 alkyl, most preferably C ⁇ alkyl (i.e., methyl); and R2 is a C5-C31 hydrocarbyl, preferably straight chain C7-C19 alkyl or alkenyl, more preferably straight chain C9-C17 alkyl or alkenyl, most preferably straight chain C ⁇ ⁇ -C ⁇ alkyl or alkenyl, or mixtures thereof; and Z is a polyhydroxyhydrocarbyl having a linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain, or an alkoxylated derivative (preferably ethoxylated or propoxylated) thereof.
- Z preferably will be derived from a reducing sugar in a reductive amination reaction; more preferably Z is a glycityl.
- Suitable reducing sugars include glucose, fructose, maltose, lactose, galactose, mannose, and xylose.
- high dextrose corn syrup can be utilized as well as the individual sugars listed above. These corn syrups may yield a mix of sugar components for Z. It should be understood that it is by no means intended to exclude other suitable raw materials.
- Z preferably will be selected from the group consisting of -CH 2 -(CHOH) n -CH 2 OH, -CH(CH 2 OH)-(CHOH) n _!-CH 2 OH, -CH 2 - (CHOH) 2 (CHOR')(CHOH)-CH 2 OH, where n is an integer from 3 to 5. inclusive, and R' is H or a cyclic or aliphatic monosaccharide, and alkoxylated derivatives thereof. Most preferred are glycityls wherein n is 4, particularly -CH 2 -(CHOH)4- CH 2 OH.
- Z can be 1-deoxyglucityl, 2-deoxyfructityl, 1-deoxymaltityl, 1-deoxylactityl, 1-deoxygalactityl, 1-deoxymannityl, 1-deoxymaltotriotityl, etc.
- Suitable nonionic co-surfactants which can be used are polyethylene oxide condensates of alkyl phenols, condensation products of primary and secondary aliphatic alcohols with from about 1 to about 25 moles of ethylene oxide, alkylpolysaccharides, and mixtures thereof. Most preferred are Cg-Cj4 alkyl phenol ethoxylates having from 3 to 15 ethoxy groups and Cg-Cj alcohol ethoxylates (preferably CJQ av g-) having from 2 to 10 ethoxy groups, and mixtures thereof.
- Hard surface cleaning compositions according to the invention can also contain a highly ethoxylated nonionic co-surfactant.
- the highly ethoxylated nonionic co-surfactants which can be used in the compositions belong to the group according to the formula RO-(CH 2 CH 2 O) n H, wherein R is a Cg to C 22 alkyl chain or a Cg to C 2 g alkyl benzene chain, and n is an integer of from 10 to 65, or mixtures thereof.
- one of the preferred nonionic co-surfactants for use in the compositions according to the present invention are those according to the above formula where n is from 11 to 35, more preferably 18 to 35, most preferably 21 to 30.
- the preferred R chains for use herein are the Cg to C 22 alkyl chains.
- Suitable chemical processes for preparing the highly ethoxylated nonionic co- surfactants for use herein have been extensively described in the art.
- Suitable highly ethoxylated nonionic co-surfactants for use herein are also commercially available, for instance in the series commercialized under the trade name LUTENSOL R from BASF or DOBANOL R from SHELL.
- a preferred highly ethoxylated alcohol for use herein is LUTENSOL R AO30 (R is a mixture of C13 .and C15 alkyl chains, and n is 30). It is also possible to use mixtures of such highly ethoxylated nonionic co-surfactants, with different R groups and different ethoxylation degrees.
- compositions according to the invention can also contain a nonionic co-surfactant system comprising at least a nonionic co-surfactant with an HLB of at least 12, hereinafter referred to as highly hydrophilic co-surfactant and at least a nonionic co-surfactant with an HLB below 10 and at least 4 less than that of said highly hydrophilic co-surfactant, hereinafter referred to as highly hydrophobic co-surfactant.
- a nonionic co-surfactant system comprising at least a nonionic co-surfactant with an HLB of at least 12, hereinafter referred to as highly hydrophilic co-surfactant and at least a nonionic co-surfactant with an HLB below 10 and at least 4 less than that of said highly hydrophilic co-surfactant, hereinafter referred to as highly hydrophobic co-surfactant.
- Suitable nonionic co-surfactants for the implementation of said co-surfactant system are alkoxylated alcohols or alkoxylated phenylalcohols which are commercially available with a variety of alcohol chain lengths and a variety of alkoxylation degrees. By simply varying the length of the chain of the alcohol and/or the degree of alkoxylation, alkoxylated alcohols or alkoxylated phenylalcohols can be obtained with different HLB values. It is to be understood to those ordinarily skilled in the art that the HLB value of any specific compound is available from the literature.
- the highly hydrophilic nonionic co-surfactants which can be used in the present invention have an HLB of at least 12, preferably above 14 and most preferably above 15. Those highly hydrophilic nonionic co-surfactants have been found to be particularly efficient for a rapid wetting of typical hard surfaces covered with greasy soils and to provide effective soil suspension.
- compositions according to the present invention may contain said highly hydrophilic nonionic co-surfactant in an amount of preferably at least 0.1 %, more preferably of at least 0.5 %, even more preferably of at least 2 %, and said highly hydrophobic nonionic co-surfactant in an amount of preferably at least 0.1%, more preferably of at least 0.5 %, even more preferably of at least 2 %.
- the hard surface cleaning compositions of the present invention may optionally comprise a nonionic co-surfactant having the formula
- the nonionic co-surfactant may be a suds controlling nonionic co-surfactant.
- the formula of these compounds is: C n (PO) x (EO)y(PO) z , in which C n represents a hydrophobic group, preferably -a hydrocarbon group containing n carbon atoms, n is an integer from about 6 to about 12, preferably from about 6 to about 10; x is an integer from about 1 to about 6, preferably from about 2 to about 4; y is an integer from about 4 to 15, preferably from about 5 to about 12; z is an integer from about 4 to about 25, preferably from about 6 to about 20.
- RC(O) is a Cg_i4, preferably Cg_ ⁇ o > hydrophobic fatty acyl moiety containing from about 8 to about 14, preferably from about 8 to about 10, carbon atoms which, in combination with the nitrogen atom, forms an amido group, each n is from 1 to 3, and each R is hydrogen (preferably) or a C ⁇ _ 2 alkyl or hydroxy alkyl group.
- co-surfactants are available, e.g., in the salt form, for example, from Sherex under the trade name Rewoteric AM-V, having the formula:
- Amphoteric co-surfactants suitable for use in the hard surface cleaning compositions include the derivatives of aliphatic secondary and tertiary amines in which the aliphatic radical is straight or branched and one of the aliphatic substituents contains from about 8 to about 18 carbon atoms and one contains an anionic water solubilizing group, e.g., carboxy, sulfonate, sulfate, phosphate, or phosphonate.
- the level of zwitterionic co-surfactant, when present in the composition, is typically from about 0.001% to about 10%, preferably from about 0.01% to about
- Zwitterionic co-surfactants contain both a cationic group and an anionic group and are in substantial electrical neutrality where the number of anionic charges and cationic charges on the co-surfactant molecule are substantially the same.
- Zwitterionics which typically contain both a quaternary ammonium group and an anionic group selected from sulfonate and carboxylate groups are desirable since they maintain their amphoteric character over most of the pH range of interest for cleaning hard surfaces.
- the sulfonate group is the preferred .anionic group.
- Preferred zwitterionic co-surfactants have the generic formula:
- each Y is preferably a carboxylate (COO") or sulfonate (SO3") group, more preferably sulfonate;
- each R ⁇ is a hydrocarbon, e.g., an alkyl, or alkylene, group containing from about 8 to about 20, preferably from about 10 to about 18, more preferably from about 12 to about 16 carbon atoms;
- each (R ) is either hydrogen, or a short chain alkyl, or substituted alkyl, containing from one to about four carbon atoms, preferably groups selected from the group consisting of methyl, ethyl, propyl, hydroxy substituted ethyl or propyl and mixtures thereof, preferably methyl;
- each (R ⁇ ) is selected from the group consisting of hydrogen and hydroxy groups with no
- a specific co-surfactant is a C ⁇ ⁇ -14 fatty acylamidopropylene(hydroxypropylene)sulfobetaine, e.g., the co-surfactant available from the Witco Company as a 40%) active product under the trade name "REWOTERIC AM CAS Sulfobetaine®.”
- R 2 and R 3 are each Ci .4 alkyl, hydroxy alkyl or other substituted alkyl group which can also be joined to form ring structures with
- R is a moiety joining the cationic nitrogen atom to the hydrophilic group and is typically an alkylene, hydroxy alkylene, or polyalkoxy group containing from about one to about four carbon atoms; and X is the hydrophilic group which is preferably a carboxylate or sulfonate group.
- Preferred hydrophobic groups R are alkyl groups containing from about 8 to about 22, preferably less than about 18, more preferably less than about 16, carbon atoms.
- the hydrophobic group can contain unsaturation and/or substituents and/or linking groups such as aryl groups, amido groups, ester groups, etc.
- the simple alkyl groups are preferred for cost and stability reasons.
- a specific "simple" zwitterionic co-surfactant is 3-(N-dodecyl-N,N- dimethyl)-2-hydroxy-propane-l -sulfonate, available from the Sherex Company under the trade name "Varion HC.”
- each (R ) is either a hydrogen (when attached to the amido nitrogen), short chain alkyl or substituted alkyl containing from one to about four carbon atoms, preferably groups selected from the group consisting of methyl, ethyl, propyl, hydroxy
- zwitterionic co-surfactants useful, and, surprisingly, preferred, herein include hydrocarbyl, e.g., fatty, amidoalkylenebetaines (hereinafter also referred to as "HAB").
- HAB fatty, amidoalkylenebetaines
- each R is a hydrocarbon, e.g., an alkyl group containing from about 8 up to about 20, preferably up to about 18, more preferably up to about 16 carbon atoms,
- each (R ) is either a hydrogen (when attached to the amido nitrogen), short chain alkyl or substituted alkyl containing from one to about four carbon atoms, preferably groups selected from the group consisting of methyl, ethyl, propyl, hydroxy
- R groups can be branched and/or unsaturated, and such structures can provide spotting/filming benefits, even when used as part of a mixture with straight chain alkyl R groups.
- the level of builder can vary widely depending upon the end use of the composition and its desired physical form.
- the compositions will preferably comprise from about 0.001%) to about 10%, more preferably 0.01% to about 7%, even more preferably 0.1 % to about 5%> by weight of the composition of a builder.
- Builders can optionally be included in the compositions herein to assist in controlling mineral hardness. Preferable are builders that have reduced filming/streaking characteristics at the critical levels of the compositions of the present invention.
- Suitable builders for use herein include nitrilotriacetates (NT A), polycarboxylates, citrates, water-soluble phosphates such as tri-polyphosphate and sodium ortho-and pyro-phosphates, silicates, ethylene diamine tetraacetate (EDTA), amino-polyphosphonates (DEQUEST), ether carboxylate builders such as in EP-A- 286 167, phosphates, iminodiacetic acid derivatives such as described in EP-A-317 542, EP-262 112 and EP-A-399 133, and mixtures thereof.
- NT A nitrilotriacetates
- polycarboxylates such as tri-polyphosphate and sodium ortho-and pyro-phosphates
- silicates ethylene diamine tetraacetate (EDTA), amino-polyphosphonates (DEQUEST)
- ether carboxylate builders such as in EP-A- 286 167, phosphates, iminodia
- Suitable optional detergent builders include salts of sodium carboxymethylsuccinic acid, sodium N-(2- hydroxy-propyl)-iminodiacetic acid, and N-diethyleneglycol-N,N-diacetic acid (hereinafter DID A).
- the salts are preferably compatible and include ammonium, sodium, potassium and or alkanolammonium salts.
- the alkanolammonium salt is preferred as described hereinafter.
- a one possible builder are the mixtures citric acid acetate and bicarbonate/carbonate, more preferred bicarbonate/carbonate.
- Suitable builders for use herein include polycarboxylates and polyphosphates, and salts thereof.
- Such suitable and preferred polycarboxylates include citrate and complexes of the formula
- A is H or OH; B is H or -O-CH(COOX)-CH 2 (COOX); and X is H or a salt forming cation.
- a and B are both H, then the compound is oxydissuccinic acid and its water-soluble salts. If A is OH and B is H, then the compound is tartrate monosuccinic acid (TMS) and its water-soluble salts.
- TDS tartrate disuccinic acid
- Still other ether polycarboxylates suitable for use herein include copolymers of maleic anhydride with ethylene or vinyl methyl ether, 1, 3, 5-trihydroxy benzene- 2, 4, 6-trisulfonic acid, and carboxymethyloxysuccinic acid.
- polycarboxylate builders include the ether hydroxypolycarboxylates represented by the structure :
- n H0-[C(R)(COOM)-C(R)(COOM)-O] n -H wherein M is hydrogen or a cation wherein the resultant salt is water-soluble, preferably an alkali metal, ammonium or substituted ammonium cation, n is from about 2 to about 15 (preferably n is from about 2 to about 10, more preferably n averages from about 2 to about 4) and each R is the same or different and selected from hydrogen, C1.4 alkyl or Ci .4 substituted alkyl (preferably R is hydrogen).
- Suitable ether polycarboxylates also include cyclic compounds, particularly alicyclic compounds, such as those described in U.S. Patents 3,923,679; 3,835,163; 4,158,635; 4,120,874 and 4,102,903, all of which are incorporated herein by reference.
- Preferred amongst those cyclic compounds are dipicolinic acid and chelidanic acid.
- polycarboxylates for use herein are mellitic acid, succinic acid, polymaleic acid, benzene 1,3,5-tricarboxylic acid, benzene pentacarboxylic acid, and carboxymethyloxysuccinic acid, and soluble salts thereof.
- carboxylate builders herein include the carboxylated carbohydrates disclosed in U.S. Patent 3,723,322, Diehl, issued March 28, 1973, incorporated herein by reference.
- carboxylates for use herein are alkali metal, ammonium and substituted .ammonium salts of polyacetic acids.
- polyacetic acid builder salts are sodium, potassium, lithium, ammonium and substituted ammonium salts of ethylenediamine, tetraacetic acid and nitrilotriacetic acid.
- Suitable polycarboxylates are those also known as alkyliminoacetic builders such as methyl imino diacetic acid, alanine diacetic acid, methyl glycine diacetic acid, hydroxy propylene imino diacetic acid and other alkyl imino acetic acid builders.
- Polycarboxylate detergent builders useful herein include the builders disclosed in U.S. Pat. No. 4,915,854, Mao et al., issued Apr. 10, 1990, said patent being incorporated herein by reference.
- succinic acid builders include the C5-C20 alkyl succinic acids and salts thereof.
- a particularly preferred compound of this type is dodecenylsuccinic acid.
- Alkyl succinic acids typically are of the general formula R- CH(COOH)CH2(COOH) i.e., derivatives of succinic acid, wherein R is hydrocarbon, e.g., C10-C20 alkyl or alkenyl, preferably C ⁇ -Cjg or wherein R may be substituted with hydroxyl, sulfo, sulfoxy or sulfone substituents, all as described in the above-mentioned patents.
- the succinate builders are preferably used in the form of their water-soluble salts, including the sodium, potassium, ammonium and alkanolammonium salts.
- succinate builders include : laurylsuccinate, myristylsuccinate, palmitylsuccinate, 2-dodecenylsuccinate (preferred), 2-pentadecenylsuccinate, and the like. Laurylsuccinates are the preferred builders of this group, and are described in European Patent Application 86200690.5/0 200 263, published November 5, 1986.
- useful builders also include sodium and potassium carboxymefhyloxymalonate, carboxymethyloxysuccinate, cis-cyclo- hexanehexacarboxylate, cis-cyclopentane-tetracarboxylate, water-soluble polyacrylates and the copolymers of maleic anhydride with vinyl methyl ether or ethylene.
- polyacetal carboxylates are the polyacetal carboxylates disclosed in U.S. Patent 4,144,226, Crutchfield et al., issued March 13, 1979, incorporated herein by reference. These polyacetal carboxylates can be prepared by bringing together, under polymerization conditions, an ester of glyoxylic acid and a polymerization initiator. The resulting polyacetal carboxylate ester is then attached to chemically stable end groups to stabilize the polyacetal carboxylate against rapid depolymerization in alkaline solution, converted to the corresponding salt, and added to a surfactant.
- Polycarboxylate builders are also disclosed in U.S. Patent 3,308,067, Diehl, issued March 7, 1967, incorporated herein by reference. Such materials include the water-soluble salts of homo- and copolymers of aliphatic carboxylic acids such as maleic acid, itaconic acid, mesaconic acid, fumaric acid, aconitic acid, citraconic acid and me hylenemalonic acid.
- Suitable polyphosphonates for use herein are the alkali metal, ammonium and alkanolammonium salts of polyphosphates (exemplified by the tripolyphosphates, pyrophosphates, and glassy polymeric meta-phosphates), phosphonates.
- the most preferred builder for use herein is citrate.
- Suitable carbonate builders for use herein are according to the formula X2CO3 or XHCO3 where X is a suitable counterion, typically K + , Na + NH4P
- polycarboxylate builders encompasses the ether polycarboxylates, including oxydisuccinate, as disclosed in Berg, U.S. Patent 3,128,287, issued April 7, 1964, and Lamberti et al, U.S. Patent 3,635,830, issued January 18, 1972. See also "TMS/TDS" builders of U.S. Patent 4,663,071, issued to Bush et al, on May 5, 1987.
- ether hydroxypolycarboxylates copolymers of maleic anhydride with ethylene or vinyl methyl ether, 1, 3, 5-trihydroxy benzene- 2, 4, 6-trisulphonic acid, and carboxymethyloxysuccinic acid
- various alkali metal, ammonium and substituted ammonium salts of polyacetic acids such as ethylene-diamine tetraacetic acid and nitrilotriacetic acid
- polycarboxylates such as mellitic acid, succinic acid, oxydisuccinic acid, polymaleic acid, benzene 1,3,5-tricarboxylic acid, carboxymethyloxysuccinic acid, and soluble salts thereof.
- Citrate builders e.g., citric acid and soluble salts thereof (particularly sodium salt), are polycarboxylate builders of particular importance due to their availability from renewable resources and their biodegradability. Oxydisuccinates are also especially useful in the compositions and combinations of the present invention.
- a preferred polycarboxylate builder is iminodisuccinate.
- Other suitable polycarboxylates are disclosed in U.S. Patent 4,144,226, Crutchfield et al, issued March 13, 1979 and in U.S. Patent 3,308,067, Diehl, issued March 7, 1967. See also Diehl U.S. Patent 3,723,322.
- Suitable builders include dicarboxylic acids having from about 2 to about 14, preferably from about 2 to about 4, carbon atoms between the carboxyl groups.
- Specific dicarboxylic detergent builders include succinic, glutaric, .and adipic acids, and mixtures thereof. Such acids have a pK] of more than about 3 and have relatively high calcium salt solubilities. Substituted acids having similar properties can also be used.
- dicarboxylic detergent builders provide faster removal of the hard water soils, especially when the pH is between about 2 and about 4.
- citric acid and, especially, builders having the generic formula:
- R 5 -[O-CH(COOH)CH(COOH)] R 5 wherein each R-> is selected from the group consisting of H and OH and n is a number from about 2 to about 3 on the average.
- Other preferred detergent builders include those described in the U.S. Pat. No. 5,051,212, Culshaw and Vos, issued Sept. 24, 1991, for "Hard-Surface Cleaning Compositions," said patent being incorporated herein by reference.
- R-N(CH COOM) 2 wherein R is selected from the group consisting of:
- the hard surface cleaning composition be acidic, i.e. pH ⁇ 7
- acidic builder can be used to provide the desired pH in use.
- the composition can also contain additional buffering materials to give a pH in use of from about 1 to about 5.5, preferably from about 2 to about 4.5, more preferably from about 2 to about 4. pH is usually measured on the product.
- the buffer is selected from the group consisting of: mineral acids such as HCI, HNO3, etc. and organic acids such as acetic, etc., and mixtures thereof.
- the buffering material in the system is important for spotting/filming.
- compositions are substantially, or completely free of materials like oxalic acid that are typically used to provide cleaning, but which are not desirable from a safety standpoint in compositions that are to be used in the home, especially when very young children are present.
- Divalent Metal ions Divalent Metal ions:
- the hard surface cleaning compositions may additionally contain positive divalent ions in amounts so as to saturate the builder present in the composition.
- This "saturation” is preferably used in hard surface cleaning compositions when the hard surface to be cleaned is a delicate surface, namely marble or lacquerd wood. See copending application Serial No. 08/981,315, Attorneys Docket No CM954M to Procter & Gamble, all of which is incorporated herein by reference.
- saturated it is meant herein that there should be enough ions to bind substantially all the builder present in the composition, i.e. at least 75% of the builder, preferably at least 80%, most preferably at least 90% or all of the builder.
- the ions should be present most preferably in a molar ratio of builder ions to builder of at least X:2, where X is the maximum potential number of negative charges carried per mole of builder.
- X is the maximum potential number of negative charges carried per mole of builder.
- said builder is citrate
- said molar ratio should be at least 3:2, because each mole of citrate can carry 3 negative changes.
- the form in which the carboxylate or phosphate groups in the builder are present is not critical. In other words, at certain pH values between 6 to 8 where some of the carboxylate or phosphate groups in the builder are in their protonated form, the preferred X:2 ratio still applies.
- the ions can be introduced in the compositions in any form.
- Mg MgCl 2 has been found to be commercially attractive.
- MgSO4, Mg Phosphates and MgNO3 are also suitable source of Mg ions for the compositions herein.
- the ions herein somehow prevent the builder from binding with the calcium in the marble, without preventing the builder from performing in the cleaning operation.
- Suitable positive divalent ions for use herein include Mg2 + , Ba + , Fe + , Ca2 + , Zn + and Ni2 + . Most Preferred are Mg2 + and Ca2+, or mixtures thereof. d) Co-solvents:
- compositions of the present invention further comprise one or more co-solvents.
- the level of co-solvent, when present in the composition is typically from about 0.001% to about 30%, preferably from about 0.01% to about 10%, more preferably from about 1% to about 5%.
- Co-solvents are broadly defined as compounds that are liquid at temperatures of 20°C-25°C and which are not considered to be surfactants. One of the distinguishing features is that co-solvents tend to exist as discrete entities rather than as broad mixtures of compounds.
- co-solvents which are useful in the hard surface cleaning compositions of the present invention contain from about 1 carbon atom to about 35 carbon atoms, and contain contiguous linear, branched or cyclic hydrocarbon moieties of no more than about 8 carbon atoms.
- suitable co-solvents for the present invention include, methanol, ethanol, propanol, isopropanol, 2-methyl pyrrolidinone, benzyl alcohol and morpholine n-oxide.
- Preferred among these co-solvents are methanol _ and isopropanol.
- compositions herein may additionally contain an alcohol having a hydrocarbon chain comprising 8 to 18 carbon atoms, preferably 12 to 16.
- the hydrocarbon chain can be branched or linear, and can be mono, di or polyalcohols.
- co-solvents which can be used herein include all those known to the those skilled in the art of hard-surfaces cleaner compositions. Suitable co-solvents for use herein include ethers and diethers having from 4 to 14 carbon atoms, preferably from 6 to 12 carbon atoms, and more preferably from 8 to 10 carbon atoms, glycols or alkoxylated glycols, alkoxylated aromatic alcohols, aromatic alcohols, aliphatic branched alcohols, alkoxylated aliphatic branched alcohols, alkoxylated linear C1-C5 alcohols, linear C1-C5 alcohols, C8-C14 alkyl and cycloalkyl hydrocarbons and halohydrocarbons, C6-C16 glycol ethers and mixtures thereof.
- Suitable glycols which can be used herein are according to the formula HO- CR1R2-OH wherein Rl and R2 are independently H or a C2-C10 saturated or unsaturated aliphatic hydrocarbon chain and/or cyclic. Suitable glycols to be used herein are dodecaneglycol and/or propanediol.
- Suitable alkoxylated glycols which can be used herein are according to the formula R-(A)n-Rl-OH wherein R is H, OH, a linear saturated or unsaturated alkyl of from 1 to 20 carbon atoms, preferably from 2 to 15 and more preferably from 2 to 10, wherein Rl is H or a linear saturated or unsaturated alkyl of from 1 to 20 carbon atoms, preferably from 2 to 15 and more preferably from 2 to 10, and A is an alkoxy group preferably ethoxy, methoxy, and/or propoxy and n is from 1 to 5, preferably 1 to 2.
- Suitable alkoxylated glycols to be used herein are methoxy octadecanol and/or ethoxy ethoxy ethanol .
- Suitable alkoxylated aromatic alcohols which can be used herein are according to the formula R (A) n -OH wherein R is an alkyl substituted or non-alkyl substituted aryl group of from 1 to 20 carbon atoms, preferably from 2 to 15 and more preferably from 2 to 10, wherein A is an alkoxy group preferably butoxy, propoxy and/or ethoxy, and n is an integer of from 1 to 5, preferably 1 to 2.
- Suitable alkoxylated aromatic alcohols are benzoxyethanol and/or benzoxypropanol.
- Suitable aromatic alcohols which can be used herein are according to the formula R-OH wherein R is an alkyl substituted or non-alkyl substituted aryl group of from 1 to 20 carbon atoms, preferably from 1 to 15 and more preferably from 1 to 10.
- R is an alkyl substituted or non-alkyl substituted aryl group of from 1 to 20 carbon atoms, preferably from 1 to 15 and more preferably from 1 to 10.
- a suitable aromatic alcohol to be used herein is benzyl alcohol.
- Suitable aliphatic branched alcohols which can be used herein are according to the formula R-OH wherein R is a branched saturated or unsaturated alkyl group of from 1 to 20 carbon atoms, preferably from 2 to 15 and more preferably from 5 to 12.
- Particularly suitable aliphatic branched alcohols to be used herein include 2- ethylbutanol and/or 2-methylbutanol.
- Suitable alkoxylated aliphatic branched alcohols which can be used herein are according to the formula R (A) n -OH wherein R is a branched saturated or unsaturated alkyl group of from 1 to 20 carbon atoms, preferably from 2 to 15 and more preferably from 5 to 12, wherein A is an alkoxy group preferably butoxy, propoxy and/or ethoxy, and n is an integer of from 1 to 5, preferably 1 to 2.
- Suitable alkoxylated aliphatic branched alcohols include 1 -methylpropoxyethanol and/or 2- methylbutoxy ethanol . Hydrophobic Co-solvent
- Hydrophobic co-solvents are preferably used, when present in the composition, at a level of from about 0.5% to about 30%, more preferably from about 1% to about 15%, even more preferably from about 2%o to about 5%.
- hydrophobic co-solvent that has cleaning activity.
- the hydrophobic co-solvents which may be employed in the hard surface cleaning compositions herein can be any of the well-known "degreasing" co-solvents commonly used in, for example, the dry cleaning industry, in the hard surface cleaner industry and the metalworking industry.
- ⁇ H is the hydrogen bonding parameter
- a is the aggregation number
- ⁇ H 2 5 is the heat of vaporization at 25°C
- R is the gas constant (1.987 cal/mole/deg)
- T is the absolute temperature in °K
- T ⁇ is the boiling point in °K
- T c is the critical temperature in °K
- d is the density in g/ml
- M is the molecular weight.
- hydrogen bonding parameters are preferably less than about 7.7, more preferably from about 2 to about 7, or 7.7, and even more preferably from about 3 to about 6.
- Co-solvents with lower numbers become increasingly difficult to solubilize in the compositions and have a greater tendency to cause a haze on glass. Higher numbers require more co-solvent to provide good greasy/oily soil cleaning.
- co-solvents comprise hydrocarbon or halogenated hydrocarbon moieties of the alkyl or cycloalkyl type, and have a boiling point well above room temperature, i.e., above about 20°C.
- compositions of the present type will be guided in the selection of cosolvent partly by the need to provide good grease-cutting properties, and partly by aesthetic considerations.
- kerosene hydrocarbons function quite well for grease cutting in the present compositions, but can be malodorous. Kerosene must be exceptionally clean before it can be used, even in commercial situations. For home use, where malodors would not be tolerated, the formulator would be more likely to select co-solvents which have a relatively pleasant odor, or odors which can be reasonably modified by perfuming.
- the Cg-C ⁇ . alkyl aromatic co-solvents especially the Cg-Co, alkyl benzenes, preferably octyl benzene, exhibit excellent grease removal properties and have a low, pleasant odor.
- glycol ethers useful herein have the formula Rl 1 O-(Rl2 ⁇ -) m lH wherein each Rl 1 is an alkyl group which contains from about 3 to about 8 carbon atoms, each Rl is either ethylene, propylene or butylene, and ml is a number from 1 to about 3.
- glycol ethers are selected from the group consisting of monopropyleneglycolmonopropyl ether, dipropyleneglycolmonobutyl ether, monopropyleneglycolmonobutyl ether, ethyleneglycolmonohexyl ether, ethyleneglycolmonobutyl ether, diethyleneglycolmonohexyl ether, monoethyleneglycolmonohexyl ether, monoethyleneglycolmonobutyl ether, and mixtures thereof.
- Some other suitable examples include, Ethylene glycol and propylene glycol ethers are commercially available from the Dow Chemical Company under the tradename "Dowanol" and from the Arco Chemical Company under the tradename "Arcosolv”.
- Other suitable co-solvents including mono- and di- ethylene glycol w-hexyl ether .are available from the Union Carbide company.
- a particularly preferred type of co-solvent for these hard surface cleaner compositions comprises diols having from 6 to about 16 carbon atoms in their molecular structure.
- Preferred diol co-solvents have a solubility in water of from about 0.1 to about 20 g/100 g of water at 20°C.
- the diol co-solvents in addition to good grease cutting ability, impart to the compositions an enhanced ability to remove calcium soap soils from surfaces such as bathtub and shower stall walls. These soils are particularly difficult to remove, especially for compositions which do not contain an abrasive.
- Other co-solvents such as benzyl alcohol, n-hexanol, and phthalic acid esters of C 1.4 alcohols can also be used.
- Co-solvents such as pine oil, orange terpene, benzyl alcohol, n-hexanol, phthalic acid esters of C 1.4 alcohols, butoxy propanol, Butyl Carbitol® and l-(2-n- butoxy-l-methylethoxy)prop.ane-2-ol (also called butoxy propoxy propanol or dipropylene glycol monobutyl ether), hexyl diglycol (Hexyl Carbitol®), butyl triglycol, diols such as 2,2,4-trimethyl-l,3-pentanediol, and mixtures thereof, can be used.
- the butoxy-propanol co-solvent should have no more than about 20%, preferably no more than about 10%>, more preferably no more than about 7%, of the secondary isomer in which the butoxy group is attached to the secondary atom of the propanol for improved odor.
- the hard surface cleaning compositions of the present invention may comprise from about 0.001% to about 20%, preferably from about 0.01% to about 10%), more preferably from about 0.1 %> to about 5%, and even more preferably from about 0.1% to about 3% of a polymeric additive.
- Suitable polymeric additives include:
- the hard surface cleaning compositions according to the present invention may contain an antiresoiling agent selected from the group consisting of polyalkoxylene glycol, mono- and dicapped polyalkoxylene glycol and a mixture thereof, as defined herein after.
- the compositions of the present invention may comprise from 0.001% to 20% by weight of the total composition of said antiresoiling agent or a mixture thereof, preferably from 0.01% to 10%, more preferably from 0.1% to 5% and most preferably from 0.2% to 2% by weight, when such an agent is present in the hard surface cleaning composition.
- Suitable polyalkoxylene glycols which can be used herein have the following formula H-O-(CH 2 -CHR 2 O) n -H.
- Suitable monocapped polyalkoxylene glycols which can be used herein have the following formula R!-O-(CH 2 -CHR 2 O) n -H.
- Suitable dicapped polyalkoxylene glycols which can be used herein are according to the formula Rj-O-(CH 2 -CHR 2 O) n -R3
- the substituents Rj and R3 each independently are substituted or unsubstituted, saturated or unsaturated, linear or branched hydrocarbon chains having from 1 to 30 carbon atoms, or amino bearing linear or branched, substituted or unsubstituted hydrocarbon chains having from 1 to 30 carbon atoms, R 2 is hydrogen or a linear or branched hydrocarbon chain having from 1 to 30 carbon atoms, and n is an integer greater than 0.
- R1 .and R3 each independently are substituted or unsubstituted, saturated or unsaturated, linear or branched alkyl groups, alkenyl groups or aryl groups having from 1 to 30 carbon atoms, preferably from 1 to 16, more preferably from 1 to 8 and most preferably from 1 to 4, or amino bearing linear or branched, substituted or unsubstituted alkyl groups, alkenyl groups or aryl groups having from 1 to 30 carbon atoms, more preferably from 1 to 16, even more preferably from 1 to 8 and most preferably from 1 to 4.
- R 2 is hydrogen, or a linear or branched alkyl group, alkenyl group or aryl group having from 1 to 30 carbon atoms, more preferably from 1 to 16, even more preferably from 1 to 8, and most preferably R 2 is methyl, or hydrogen.
- n is an integer from 5 to 1000, more preferably from 10 to 100, even more preferably from 20 to 60 and most preferably from 30 to 50.
- the preferred polyalkoxylene glycols, mono and dicapped polyalkoxylene glycols which can be used in the present hard surface cleaning compositions have a molecular weight of at least 200, more preferably from 400 to 5000 and most preferably from 800 to 3000.
- Suitable monocapped polyalkoxylene glycols which can be used herein include 2-aminopropyl polyethylene glycol (MW 2000). methyl polyethylene glycol (MW 1800) and the like.
- Such monocapped polyalkoxylene glycols may be commercially available from Hoescht under the polyglycol series or Hunstman under the tradename XTJ®.
- Preferred polyalkoxylene glycols are polyethylene glycols like polyethylene glycol (MW 2000).
- the antiresoiling agent is a dicapped polyalkoxylene glycol as defined herein or a mixture thereof.
- Suitable dicapped polyalkoxylene glycols which can be used herein include O,O'-bis(2-aminopropyl)polyethylene glycol (MW 2000), O,O'-bis(2-aminopropyl)polyethylene glycol (MW 400), O.O'-dimethyl polyethylene glycol (MW 2000), dimethyl polyethylene glycol (MW 2000) or mixtures thereof.
- Preferred dicapped polyalkoxylene glycol for use herein is dimethyl polyethylene glycol (MW 2000).
- dimethyl polyethylene glycol may be commercially available from Hoescht as the polyglycol series, e.g. PEG DME-2000®, or from Huntsman under the tradename Jeffamine® .and XTJ®.
- the dicapped polyalkoxylene glycol is an amino dicapped polyalkoxylene glycol
- non-amino dicapped polyalkoxylene glycols as defined herein are pH independent, i.e., the pH of the composition has no influence on the next-time cleaning performance delivered by a composition comprising such a non-amino dicapped polyalkoxylene glycol, as the dicapped polyalkoxylene glycol.
- amino dicapped polyalkoxylene glycol it is meant herein a dicapped polyalkoxylene glycol according to the formula R ⁇ -O-(CH 2 -CHR 2 O) n -R3, wherein substituents Ri , R 2 , R3 and n are as defined herein before, and wherein at least substituent R ⁇ or R3 is an amino bearing linear or branched, substituted or unsubstituted hydrocarbon chain of from 1 to 30 carbon atoms.
- non-amino dicapped polyalkoxylene glycol it is meant herein a dicapped polyalkoxylene glycol according to the formula Rj-O-(CH 2 -CHR 2 O) n - R3, wherein substituents R1 , R 2 , R3 and n are as defined herein before, and wherein none of the substituents R ⁇ or R3 is an amino bearing linear or branched, substituted or unsubstituted hydrocarbon chain of from 1 to 30 carbon atoms.
- the polyalkoxylene glycols and monocapped polyalkoxylene glycols contribute to the next-time cleaning performance delivered by the compositions herein, the dicapped polyalkoxylene glycols are preferred herein as the next-time cleaning performance associated thereto is further improved. Indeed, it has surprisingly been found that dicapping a polyalkoxylene glycol imparts outstanding improved antiresoiling properties to such a compound, as compared to the corresponding non-capped polyalkoxylene glycol, or non-capped polyalkoxylene glycol of equal molecular weight. 2) PVP homopolymers or copolymers thereof:
- the hard surface cleaning compositions according to the present invention may contain a vinylpyrrolidone homopolymer or copolymer or a mixture thereof.
- the compositions of the present invention comprise from 0.001% to 20%o by weight of the total composition of a vinylpyrrolidone homopolymer or copolymer or a mixture thereof, preferably from 0.01%> to 10%, more preferably from 0.1% to 5% and most preferably from 0.2% to 2%, when PVP homopolymers or copolymers are present.
- Suitable vinylpyrrolidone homopolymers which can be used herein is an homopolymer of N-vinylpyrrolidone having the following repeating monomer:
- n degree of polymerization
- suitable vinylpyrrolidone homopolymers which can be used herein have an average molecular weight of from 1,000 to 100,000,000, preferably from 2,000 to 10,000,000, more preferably from 5,000 to 1,000,000, and most preferably from 50,000 to 500,000.
- Suitable vinylpyrrolidone homopolymers are commercially available from ISP Corporation, New York, NY and Montreal, Canada under the product names PVP K-15® (viscosity molecular weight of 10,000), PVP K-30® (average molecular weight of 40,000), PVP K-60® (average molecular weight of 160,000), and PVP K- 90® (average molecular weight of 360,000).
- Other suitable vinylpyrrolidone homopolymers which are commercially available from BASF Cooperation include Sokalan HP 165® and Sokalan HP 12®; vinylpyrrolidone homopolymers known to persons skilled in the detergent field (see for example EP-A-262,897 and EP-A_- 256.696).
- Suitable copolymers of vinylpyrrolidone which can be used herein include copolymers of N-vinylpyrrolidone and alkylenically unsaturated monomers or mixtures thereof.
- the alkylenically unsaturated monomers of the copolymers herein include unsaturated dicarboxylic acids such as maleic acid, chloromaleic acid, fumaric acid, itaconic acid, citraconic acid, phenylmaleic acid, aconitic acid, acrylic acid, N- vinylimidazole and vinyl acetate. Any of the anhydrides of the unsaturated acids may be employed, for example acrylate, me hacrylate. Aromatic monomers like styrene, sulphonated styrene, alpha-methyl styrene, vinyl toluene, t-butyl styrene and similar well known monomers may be used.
- the molecular weight of the copolymer of vinylpyrrolidone is not especially critical so long as the copolymer is water-soluble, has some surface activity and is adsorbed to the hard-surface from the liquid composition or solution (i.e. under dilute usage conditions) comprising it in such a manner as to increase the hydrophilicity of the surface.
- the preferred copolymers of N- vinylpyrrolidone .and alkylenically unsaturated monomers or mixtures thereof have a molecular weight of between 1 ,000 and 1 ,000,000, preferably between 10,000 and 500,000 and more preferably between 10,000 and 200,000.
- N-vinylimidazole N-vinylpyrrolidone polymers for use herein have an average molecular weight range from 5,000-1,000,000, preferably from 5,000 to 500,000, and more preferably from 10,000 to 200,000.
- the average molecular weight range was determined by light scattering as described in Barth H.G. and Mays J.W. Chemical Analysis Vol. 113, "Modem Methods of Polymer Characterization".
- Such copolymers of N-vinylpyrrolidone and alkylenically unsaturated monomers like PVP/vinyl acetate copolymers are commercially available under the trade name Luviskol® series from BASF.
- Particular preferred copolymers of vinylpyrrolidone for use in the compositions of the present invention are quaternized or unquaternized vinylpyrrolidone/dialkylaminoalkyl acrylate or methacrylate copolymers.
- the polymers can be prepared
- the preferred quatemized or unquaternized vinylpyrrolidone/dialkylaminoalkyl acrylate or methacrylate copolymers suitable for use herein have a molecular weight of between 1,000 and 1,000,000, preferably between 10,000 and 500,000 and more preferably between 10,000 and 100,000.
- Such vinylpyrrolidone/dialkylaminoalkyl acrylate or methacrylate copolymers are commercially available under the name copolymer 845®.
- copolymer 845® Such vinylpyrrolidone/dialkylaminoalkyl acrylate or methacrylate copolymers are commercially available under the name copolymer 845®.
- Gafquat 734®, or Gafquat 755® from ISP Corporation, New York, NY and Montreal, Canada or from BASF under the tradename Luviquat®.
- the hard surface cleaning composition of the present invention may optionally contain a polycarboxylate polymer.
- the polycarboxylate polymer will be preferably from about 0.001% to about 10% . more preferably from about 0.01% to about 5%, even more preferably about 0.1% to 2.5%, by weight of composition.
- Polycarboxylate polymers can be those formed by polymerization of monomers, at least some of which contain carboxylic functionality. Common monomers include acrylic acid, maleic acid, ethylene, vinyl pyrrollidone, methacrylic acid, methacryloylethylbetaine, etc. In general, the polymers should have molecular weights of more than 10,000, preferably more than about 20,000, more preferably more than about 300,000, and even more preferably more than about 400,000. It has also been found that higher molecular weight polymers, e.g., those having molecular weights of more than about 3,000,000, are extremely_ difficult to formulate and are less effective in providing anti-spotting benefits than lower molecular weight polymers.
- the molecular weight should normally be, especially for polyacrylates, from about 20,000 to about 3,000,000; preferably from about 20,000 to about 2,500,000; more preferably from about 300,000 to about 2,000,000; and even more preferably from about 400,000 to about 1.500,000.
- polycarboxylate polymers An advantage for some polycarboxylate polymers is the detergent builder effectiveness of such polymers. Surprisingly, such polymers do not hurt filming/streaking and like other detergent builders, they provide increased cleaning effectiveness on typical, common "hard-to-remove" soils that contain particulate matter.
- compositions that are aqueous liquids. This can be desirable. However, when the compositions are placed in containers with trigger spray devices, the compositions are desirably not so thick as to require excessive trigger pressure. Typically, the viscosity under shear should be less than about 200 cp, preferably less than about 100 cp, more preferably less than about 50 cp. It can be desirable, however, to have thick compositions to inhibit the flow of the composition off the surface, especially vertical surfaces. 4) Sulfonated Polystyrene Polymer:
- Suitable materials which can be included in to the hard surface cleaning composition of the invention are high molecular weight sulfonated polymers such as sulfonated polystyrene.
- a typical formula is as follows.
- n is a number to give the appropriate molecular weight as disclosed below.
- Typical molecular weights are from about 10,000 to about 1,000,000, preferably from about 200,000 to about 700,00.
- suitable materials for use herein include poly(vinyl pyrrolidone/acrylic acid) sold under the name "Acrylidone”® by ISP and poly (aery lie acid) sold under the name “Accumer”® by Rohm & Haas.
- suitable materials include sulfonated polystyrene polymers sold under the name Versaflex® sold by National Starch and Chemical Company, especially Versaflex 7000.
- the level of polymer should normally be, when polymer is present in the hard surface cleaning composition, from about 0.01% to about 10%, preferably from about 0.05% to about 0.5%, more preferably from about 0.1% to about 0.3%.
- the hard surface cleaning compositions of the present invention can be formulated at any pH. That is, the hard surface cleaning compositions of the present invention can have a pH from 0 to 14. Typically, the pH range is selected depending upon the end use of the composition, that is what surface the composition is intended to be used on. Altematively, the pH can be dependent upon the components present in the composition. That is, glass cleaners will typically have an alkaline pH, i.e. pH greater than 7, preferably a pH from about 8 to about 12, more preferably from about 9 to about 12. All purpose cleaners also typically have an alkaline pH, preferably a pH from about 8 to about 12, more preferably from about 9 to about 12. Bath cleaners or acidic cleaners will have an acidic pH, i.e.
- the pH of the composition depends upon the bleaching agent used, for example, if hydrogenperoxide is the bleach then the composition is acidic, but if the bleach is a chlorine bleach then the pH will be alkaline.
- Compositions for use on delicate surfaces, such as marble and lacqured wood, will have a mildly acidic to mildly alkaline pH, preferably the pH is from about 6 to 9, more preferably from about 6.5 to 8 and even more preferably from about 7 to about 7.5.
- the pH adjusting material if required, can be then selected with the end use and components present in the composition, to give the composition a pH in the desired range.
- compositions herein may be optionally formulated in a mildly acidic to mildly alkaline range when the composition is designed to clean delicate surfaces. Accordingly, the compositions for use on delicate surfaces preferably have a pH between 6 and 9, more preferably between 6.5 and 8, and most preferably between 7 and 7.5. At lower pH, the composition would damage marble while, at higher pH, it would damage lacquers. Interestingly, even in neutral pH in which the compositions herein can be formulated, damage to marble would be observed in the absence of the saturated citrate.
- the pH of the compositions herein can be adjusted by any of the means well known to the man skilled in the art, such as addition of NaOH, KOH, MEA,TEA, MDEA, K2CO3, Na2CO3 and the like, or citric acid, sulphuric acid, nitric acid, hydrochloric acid , maleic acid, acetic acid and the like.
- compositions herein comprise an effective amount of a carbonate of the formula XHCO3 or, if the builder used is not a phosphate-type builder, a phosphate of the formula X a H
- the compounds react with the calcium on the surface of marble, to form an insoluble calcium carbonate salt at the marble/solution interface, creating a protective layer.
- Using these compounds in addition to the saturation technology described hereinabove provides a synergetic effect on delicate surface safety.
- the amount of these compounds needed in the compositions for use on delicate surfaces can be determined by trial and error, but appears to lie in the range of from 0.05% to 0.4% by weight of the total composition, preferably from 0.05% to 0.1%. Caution needs to be exercised however in that we have observed that too high an amount of XHCO3 may raise be detrimental to surface safety on lacquered wood.
- the liquid compositions herein may be formulated in the full pH range of 0 to 14, preferably 1 to 13. Some of the compositions herein are formulated in a neutral to highly alkaline pH range from 7 to 13, preferably from 9 to 11 and more preferably from 9.5 to 11, dependent upon their use and the components present in the composition.
- the pH of the compositions herein can be adjusted by any of the means well-known to those skilled in the art such as acidifying agents like organic or inorganic acids, or alkalinizing agents like NaOH, KOH, K2CO3, Na2CO3 and the like.
- Preferred organic acids for use herein have a pK of less than 6.
- Suitable organic acids are selected from the group consisting of citric acid, lactic acid, glycolic acid, succinic acid, glutaric acid and adipic acid and mixtures thereof.
- a mixture of said acids may be commercially available from BASF under the trade name Sokalan® DCS.
- beta-aminoalkanols have a primary hydroxy group.
- Suitable beta- aminoalkanols have the formula:
- the most preferred beta-aminoalkanol is 2-amino,2- methylpropanol since it has the lowest molecular weight of any beta-aminoalkanol which has the .amine group attached to a tertiary carbon atom.
- the beta- aminoalkanols preferably have boiling points below about 175 C. Preferably, the boiling point is within about 5 C of 165 C.
- Beta-aminoalkanols and especially the preferred 2-amino-2-methylpropanol, are surprisingly volatile from cleaned surfaces considering their relatively high molecular weights.
- Suitable chlorine releasing component for use herein is an alkali metal hypochlorite.
- the composition of the invention are stable in presence of this bleaching component.
- alkali metal hypochlorites are preferred, other hypochlorite compounds may also be used herein and can be selected from calcium and magnesium hypochlorite.
- a preferred alkali metal hypochlorite for use herein is sodium hypochlorite.
- Suitable spray-type dispensers to be used according to the present invention include manually operated foam trigger-type dispensers sold for example by Specialty Packaging Products, Inc. or Continental Sprayers, Inc. These types of dispensers are disclosed, for instance, in US-4,701,311 to Dunnining et al. and US- 4,646,973 and US-4,538,745 both to Focarracci. Particularly preferred to be used herein are spray-type dispensers such as T 8500® commercially available from Continental Spray International or T 8100® commercially available from Canyon, Northern Ireland. In such a dispenser the liquid composition is divided in fine liquid droplets resulting in a spray that is directed onto the surface to be treated.
- the present invention also comprises a detergent composition containing the branched surfactant mixture, as disclosed herein, in a container in association with instructions to use it with an absorbent structure comprising an effective amount of a superabsorbent material, and, optionally, in a container in a kit comprising the implement, or, at least, a disposable cleaning pad comprising a superabsorbent material.
- the container is based on providing the convenience of a cleaning pad, preferably removable and/or disposable, that contains a superabsorbent material and which preferably also provides significant cleaning benefits.
- the preferred cleaning performance benefits are related to the preferred structural characteristics described below, combined with the ability of the pad to remove solubilized soils.
- the cleaning pad, as described herein requires the use of the detergent composition containing the branched surfactant mixture to provide optimum performance.
- the cleaning pads will preferably have an absorbent capacity when measured under a confining pressure of 0.09 psi after 20 minutes (1200 seconds) (hereafter refered to as "ti200 absorbent capacity") of at least about 10 g deionized water per g of the cleaning pad.
- the cleaning pads will also preferably, but not necessarily, have a total fluid capacity (of deionized water) of at least about 100 g.
- the absorbent layer is the essential component which serves to retain any fluid and soil absorbed by the cleaning pad during use. While the preferred scrubbing layer, described hereinafter, has some affect on the pad's ability to absorb fluid, the absorbent layer plays the major role in achieving the desired overall absorbency.
- the absorbent layer will be capable of removing fluid and soil from any "scrubbing layer" so that the scrubbing layer will have capacity to continually remove soil from the surface.
- the absorbent layer will comprise any material that is capable of absorbing and retaining fluid during use. To achieve desired total fluid capacities, it will be preferred to include in the absorbent layer a material having a relatively high capacity (in terms of grams of fluid per gram of absorbent material).
- a material having a relatively high capacity in terms of grams of fluid per gram of absorbent material.
- superabsorbent material means any absorbent material having a g/g capacity for water of at least about 15 g/g, when measured under a confining pressure of 0.3 psi.
- the superabsorbent gelling polymers useful in the present invention can have a size, shape and/or morphology varying over a wide range. These polymers can be in the form of particles that do not have a large ratio of greatest dimension to smallest dimension (e.g., granules, flakes, pulverulents, interparticle aggregates, interparticle crosslinked aggregates, and the like) or they can be in the form of fibers, sheets, films, foams, laminates, and the like.
- the use of superabsorbent gelling polymers in fibrous form provides the benefit of providing enhanced retention of the superabsorbent material, relative to particles, during the cleaning process.
- Most preferred polymer materials for use in making the superabsorbent gelling polymers are slightly network crosslinked polymers of partially neutralized polyacrylic acids and starch derivatives thereof.
- the hydrogel- forming absorbent polymers comprise from about 50 to about 95%, preferably about 75%, neutralized, slightly network crosslinked, polyacrylic acid (i.e. poly (sodium acrylate/acrylic acid)).
- Network crosslinking renders the polymer substantially water-insoluble and, in part, determines the absorptive capacity and extractable polymer content characteristics of the superabsorbent gelling polymers. Processes for network crosslinking these polymers and typical network crosslinking agents are described in greater detail in U.S. Patent 4,076,663.
- the absorbent layer may also consist of or comprise fibrous material.
- Fibers useful in the present invention include those that are naturally occurring (modified or unmodified), as well as synthetically made fibers.
- the scrubbing layer when the cleaning pad is used in combination with a solution, the scrubbing layer must be capable of absorbing liquids and soils, and relinquishing those liquids and soils to the absorbent layer. This will ensure that the scrubbing layer will continually be able to remove additional material from the surface being cleaned.
- the attachment layer may also function as a means to prevent fluid flow through the top surface (i.e., the handle-contacting surface) of the cleaning pad, and may further provide enhanced integrity of the pad.
- the attachment layer may consist of a mono-layer or a multi-layer structure, so long as it meets the above requirements.
- the attachment layer will comprise a surface which is capable of being mechanically attached to the handle's support head by use of known hook and loop technology.
- the attachment layer will comprise at least one surface which is mechanically attachable to hooks that are permanently affixed to the bottom surface of the handle's support head.
- Detergent Compositions containing the branched surfactant mixture which are to be used with an implement containing a superabsorbent material require sufficient detergent to enable the solution to provide cleaning without overloading the superabsorbent material with solution, but cannot have more than about 0.5% detergent surfactant without the performance suffering. Therefore, the level of detergent surfactant should be from about 0.01% to about 0.5%, preferably from about 0.1 % to about 0.45%, more preferably from about 0.2% to about 0.45%; the level of hydrophobic materials, including solvent, should be less than about 0.5%, preferably less than about 0.2%, more preferably less than about 0/1%; and the pH should be more than about 9.3.
- compositions containing the branched surfactant mixture which are to be used in combination with the cleaning implement contain a solvent.
- suitable solvents include short chain (e.g., C1-C6) derivatives of oxyethylene glygol and oxypropylene glycol, such as mono- and di-ethylene glycol n-hexyl ether, mono-, di- and tri-propylene glycol n-butyl ether, and the like.
- the level of hydrophobic solvents e.g., those having solubilities in water of less than about 3%, more preferably less than about 2%.
- each R is selected from the group consisting of hydrogen and alkyl groups containing from one to four carbon atoms and the total of carbon atoms in the compound is from three to six, preferably, 2-amino,2-methylpropanol.
- compositions containing the branched surfactant mixture which are to be used in combination with the cleaning implement preferably contain a polymer.
- the level of polymer should be low, e.g., that is from about 0.0001% to about 0.2 %, preferably from about 0.0001% to about 0.1% more preferably from about 0.0005% to about 0.08%, by weight of the composition. This very low level is all that is required to produce a better end result cleaning and higher levels can cause streaking/filming, build up, and/or stickiness.
- the polymer hydrophilicity is important to ensure strippability in-between cleanings to avoid build-up.
- the shear-thinning characteristic is important in aiding to spread solution out evenly during use and combined with hydrophilic characteristic helps provide leveling effect.
- leveling effect we mean minimizing solution de-wetting and molecular aggregation which typically occurs during dry down.. Molecular aggregation leads to visual streaking/filming which is a signal of poor end result cleaning.
- suitable materials for use herein include polymers preferably selected from the group consisting of xanthan gums, guar gums, gum arabic, pectin poly(styrene sulfonate), and mixtures thereof of monomers and/or polymers. These polymers can also be used in combination with polymers that do not provide the benefit or provide the benefit to lesser extent to achieve an improved end result cleaning. The most preferred is xanthan gum.
- the Handle of the above cleaning implement can be any material that will facilitate gripping of the cleaning implement.
- the handle of the cleaning implement will preferably comprise any elongated, durable material that will provide practical cleaning. The length of the handle will be dictated by the end-use of the implement.
- the handle will preferably comprise at one end a support head to which the cleaning pad can be releasably attached.
- the support head can be pivotably attached to the handle using known joint assemblies. Any suitable means for attaching the cleaning pad to the support head may be utilized, so long as the cleaning pad remains affixed during the cleaning process. Examples of suitable fastening means include clamps, hooks & loops (e.g., Velcro®), and the like.
- the support head will comprise hooks on its lower surface that will mechanically attach to the upper layer (preferably a distinct attachment layer) of the absorbent cleaning pad.
- the Cleaning Pad can be used without attachment to a handle, or as part of the above cleaning implement. They may therefore be constructed without the need to be attachable to a handle, i.e., such that they may be used either in combination with the handle or as a stand-alone product. As such, it may be preferred to prepare the pads with an optional attachment layer as described hereinbefore. With the exception of an attachment layer, the pads themselves are as described above.
- Dobanol ® 23-3 1.0 1.0 1.5 1.3 1.3 1.5 3.0 3.5
- -MBAE stands for the mid-chain br.anched alkyl polyoxyalkylene surfactant according to example II -NaPS stands for Na paraffin sulphonate
- -Dobanol® 23-3 is a C12-13 alcohol ethoxylated with an average ethoxylation degree of 3.
- -Empilan KBE21 is a C12-14 alcohol ethoxylated with an average ethoxylation degree of 21.
- ***MBAES stands for the mid-chain branched alkyl alkoxylate sulfate surfactant according to example I
- compositions were made by mixing the listed ingredients in the listed proportions. All proportions are % by weight of the total composition.
- compositions Excellent first and next-time cleaning performance and good gloss were delivered to the hard-surfaces cleaned with these compositions both under neat and diluted conditions, e.g. at a dilution level of 50:1 to 200:1 (wate ⁇ composition).
- Compositions weight%):
- PVP K60® is a vinylpyrrolidone homopolymer (average molecular weight of
- Polyquat 11® is a quatemized copolymers of vinyl pyrrolidone and dimethyl aminoethylmethacrylate commercially available from BASF.
- PEG DME-2000® is dimethyl polyethylene glycol (MW 2000) commercially available from Hoescht.
- Jeffamine® ED-2001 is a capped polyethylene glycol commercially available from
- PEG (2000) is polyethylene glycol (MW 2000).
- MME PEG (2000) is monomethyl ether polyethylene glycol (MW 2000) which was obtained from Fluka Chemie AG.
- Isofol 12® is 2-butyl octroi
- Dobanol® 23-3 is a C12-C13 EO 3 nonionic surfactant commercially available from
- C8-AS is octyl sulphate available from Albright and Wilson, under the tradename
- AO21 is a C 12- 14 EO21 alcohol ethoxylate.
- Isalchem® AS is a branched alcohol alkyl sulphate commercially available from
- MBAE stands for the mid-chain branched alkyl polyoxyalkylene surfactant according to example II
- MBAS stands for the mid-chain branched alkyl sulfate surfactant according to example II
- compositions were made by mixing the listed ingredients in the listed proportions:
- Alcohol ethoxylate 30EO (1) 2 2 1.0 1.0
- ***MBAES stands for the mid-chain branched alkyl alkoxylate sulfate surfactant according to example II
- (1) is a highly ethoxylated nonionic surfactant wherein R is a mixture of C13 and C ⁇ alkyl chains and n is 30.
- (2) is a highly ethoxylated nonionic surfactant wherein R is a mixture of C13 and C15 alkyl chains and n is 12.
- (3) is a lower ethoxylated nonionic surfactant wherein n is 7.
- (4) is a highly ethoxylated nonionic surfactant wherein R is a mixture of C ⁇ g .and C ? ⁇ alkyl benzene chains and n is 10.
- compositions FF-MM described hereinabove can be used neat or diluted. In a method according to the present invention, these compositions are diluted in 65 times their weight of water and applied to a hard surface.
- compositions were tested for their cleaning performance when used diluted on greasy soil.
- compositions were made by mixing the listed ingredients in the listed proportions:
- *MBAE stands for the mid-chain branched alkyl polyoxyalkylene surfactant according to example II ** SOKALAN CP-9.
- MBAS 3 0.3 0.3 0.2 0.2 0.2
- 3MBAS is the mid chain branched alkyl sulfate of example II.
- Soft Water to Balance Versaflex 2004 and 7000 are sodium sulfonated polystyrenes from National Starch and Chemical Company.
- MBAE stands for the mid-chain branched alkyl polyoxyalkylene surfactant according to example I
- MBAE stands for the mid-chain branched alkyl polyoxyalkylene surfactant according to example II
- MBAE stands for the mid-chain branched alkyl polyoxyalkylene surfactant according to example II
- Neodol 91-6 Sulfonic LI 0-6
- Neodol 91-6 Peaked cut Cg. ⁇ Eg as described hereinbefore.
- MBAE the mid-chain branched alkyl polyoxyalkylene surfactant according to example II
- the surfactant system can be used in cleaning articles such as those of WO 98/24871, published 6/11/98.
- a detergent composition/solution containing about 0.5% of detergent surfactant comprising an alcohol ethoxylate detergent surfactant (Neodol 1-5®, available from Shell Chemical Co.) according to example II above; about 0.1%, potassium carbonate; and about 0.5% 2-amino,2-methylpropanol; adjuvents including dyes and perfumes; and the balance deionized water, was applied to a floor surface and removed by an implement as disclosed above (containing an effective amount of sodium polyacrylate, preferably cross-linked sodium polyacrylate, a superabsorbent material) and as exemplified in the drawings. The result is a clean floor.
- detergent surfactant comprising an alcohol ethoxylate detergent surfactant (Neodol 1-5®, available from Shell Chemical Co.) according to example II above; about 0.1%, potassium carbonate; and about 0.5% 2-amino,2-methylpropanol; adjuvents including dyes and perfumes; and the balance deionized water
- the suds suppressor contains: Polyethylene glycol stearate, Methylated silica Octamethyl cyclotetrasiloxane.
- the suds suppressor at an effective level typically from about 0.0005 to about 0.02, preferably from about 0.001 to about 0.01, more preferably from about 0.002 to about 0.003, provides a technical improvement in spotting and filming, particularly on ceramic surfaces.
- the reason for this is the grout lines on ceramic create low spots as the mop moves across, generating suds. If too high a level of suds is generated, it can dry down into streaks.
- consumer research shows that suds seen on floor during mopping is perceived by some consumers as leading to film/streaking.
- Lowering suds on floor during mopping can provide varying degrees of technical and perceptual benefits for not leaving film/streaks.
- the degree of benefit depends on the level of suds created and to what degree the level of suds is controlled, particularly during mopping.
- Known suds suppressors can be used, but it is highly desirable to use a silicone suds suppressor since they are effective at very low levels and therefore can minimize the total water insoluble material needed while having at least an effective amount of suds suppressor present.
Landscapes
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Abstract
Description
Claims
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JP2000516002A JP2001520268A (en) | 1997-10-14 | 1998-10-14 | Hard surface cleaning compositions including medium chain branched surfactants |
EP98953461A EP1047761A1 (en) | 1997-10-14 | 1998-10-14 | Hard surface cleaning compositions comprising mid-chain branched surfactants |
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US6197097P | 1997-10-14 | 1997-10-14 | |
US60/061,970 | 1997-10-14 |
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