WO1999010899A1 - Continuous transverse magnetic field annealing of amorphous material used in an eas marker and amorphous material composition - Google Patents

Continuous transverse magnetic field annealing of amorphous material used in an eas marker and amorphous material composition Download PDF

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Publication number
WO1999010899A1
WO1999010899A1 PCT/US1998/015364 US9815364W WO9910899A1 WO 1999010899 A1 WO1999010899 A1 WO 1999010899A1 US 9815364 W US9815364 W US 9815364W WO 9910899 A1 WO9910899 A1 WO 9910899A1
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Prior art keywords
annealing
continuous strip
ribbon
continuous
magnetic field
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Application number
PCT/US1998/015364
Other languages
French (fr)
Inventor
Nen-Chin Liu
Larry Speciale
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Sensormatic Electronics Corporation
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Publication date
Application filed by Sensormatic Electronics Corporation filed Critical Sensormatic Electronics Corporation
Priority to AU85117/98A priority Critical patent/AU8511798A/en
Publication of WO1999010899A1 publication Critical patent/WO1999010899A1/en

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Classifications

    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B13/00Burglar, theft or intruder alarms
    • G08B13/22Electrical actuation
    • G08B13/24Electrical actuation by interference with electromagnetic field distribution
    • G08B13/2402Electronic Article Surveillance [EAS], i.e. systems using tags for detecting removal of a tagged item from a secure area, e.g. tags for detecting shoplifting
    • G08B13/2405Electronic Article Surveillance [EAS], i.e. systems using tags for detecting removal of a tagged item from a secure area, e.g. tags for detecting shoplifting characterised by the tag technology used
    • G08B13/2408Electronic Article Surveillance [EAS], i.e. systems using tags for detecting removal of a tagged item from a secure area, e.g. tags for detecting shoplifting characterised by the tag technology used using ferromagnetic tags
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/04General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering with simultaneous application of supersonic waves, magnetic or electric fields
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/001Heat treatment of ferrous alloys containing Ni
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/007Heat treatment of ferrous alloys containing Co
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B13/00Burglar, theft or intruder alarms
    • G08B13/22Electrical actuation
    • G08B13/24Electrical actuation by interference with electromagnetic field distribution
    • G08B13/2402Electronic Article Surveillance [EAS], i.e. systems using tags for detecting removal of a tagged item from a secure area, e.g. tags for detecting shoplifting
    • G08B13/2428Tag details
    • G08B13/2437Tag layered structure, processes for making layered tags
    • G08B13/244Tag manufacturing, e.g. continuous manufacturing processes
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B13/00Burglar, theft or intruder alarms
    • G08B13/22Electrical actuation
    • G08B13/24Electrical actuation by interference with electromagnetic field distribution
    • G08B13/2402Electronic Article Surveillance [EAS], i.e. systems using tags for detecting removal of a tagged item from a secure area, e.g. tags for detecting shoplifting
    • G08B13/2428Tag details
    • G08B13/2437Tag layered structure, processes for making layered tags
    • G08B13/2442Tag materials and material properties thereof, e.g. magnetic material details
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B13/00Burglar, theft or intruder alarms
    • G08B13/22Electrical actuation
    • G08B13/24Electrical actuation by interference with electromagnetic field distribution
    • G08B13/2402Electronic Article Surveillance [EAS], i.e. systems using tags for detecting removal of a tagged item from a secure area, e.g. tags for detecting shoplifting
    • G08B13/2465Aspects related to the EAS system, e.g. system components other than tags
    • G08B13/2488Timing issues, e.g. synchronising measures to avoid signal collision, with multiple emitters or a single emitter and receiver
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/147Alloys characterised by their composition
    • H01F1/153Amorphous metallic alloys, e.g. glassy metals
    • H01F1/15341Preparation processes therefor

Definitions

  • This invention relates to a method and apparatus for forming active elements to be used in markers for magnetomechanical electronic article surveillance systems and more particularly to such a method and apparatus in which an amorphous metal alloy material is heat-treated in the presence of a magnetic field.
  • U.S. Patent No. 4,510,489 issued to Anderson et al . , discloses a magnetomechanical electronic article surveillance (EAS) system in which markers incorporating a magnetostrictive active element are secured to articles to be protected from theft. The markers are detected by means of an interrogation signal generating device which generates an alternating magnetic field at a predetermined frequency which induces a mechanical resonance in the active element of the marker. The signal resulting from the mechanical resonance is detected by receiving equipment .
  • EAS magnetomechanical electronic article surveillance
  • the Anderson et . al . patent discloses a number of materials that may be used for the active element, and also describes techniques used for treating the materials.
  • the disclosed techniques include heat-treating (annealing) an amorphous material in a saturating magnetic field.
  • the disclosure of the Anderson et al . patent is incorporated herein by reference.
  • U.S. Patent No. 5,252,144, issued to Martis discloses further materials said to be suitable for use as active elements in magnetomechanical EAS markers as well as annealing processes (without application of a magnetic field) to be applied to the materials.
  • the annealing processes disclosed in the Martis patent are applied to batches of pre-cut strips of magnetic material. The conventional sequence of first cutting strips from a continuous ribbon and then annealing the cut strips is necessary because known annealing techniques cause brittleness in the material which prevents satisfactory cutting after annealing has been carried out.
  • the above-referenced '140 patent discloses a procedure in which batches of pre-cut strips of a cobalt- rich amorphous metal alloy are annealed in the presence of a saturating transverse magnetic field.
  • the resulting annealed strips are suitable for use as the active elements in magnetomechanical markers and have improved ring-down characteristics which enhance performance in pulsed magnetomechanical EAS systems.
  • the hysteresis loop characteristic of the resulting active element is such as to eliminate or reduce false alarms that may result from exposure to harmonic EAS systems.
  • the relatively uniform magnetic characteristics resulting from the transverse- field annealing process make it possible to pre-cut the amorphous strips to a predetermined fixed length, rather than frequently measuring the magnetic characteristics and adjusting the cut-length as is required when using conventional as-cast amorphous materials .
  • a method of forming a magnetostrictive element for use in a magnetomechanical electronic article surveillance marker includes the steps of providing a continuous strip of an amorphous metal alloy, transporting the continuous amorphous alloy strip through an annealing region in which heat and a saturating magnetic field are applied to anneal the strip, and cutting the annealed continuous
  • the alloy has a composition consisting essentially of the formula Fe v Ni w Co x B y Si z , with 30% ⁇ . v ⁇ . 45%; 25% ⁇ . w ⁇ . 35%; 10% ⁇ x ⁇ 20%; 10% ⁇ . y ⁇ . 16%; and 0 ⁇ . z ⁇ . 6%; all of said percentages being atomic percent.
  • the continuous alloy strip is in the form of a flat continuous ribbon.
  • the continuous amorphous alloy ribbon is fed from a supply reel located on one side of the annealing region and taken up on a take-up reel located on an opposite side of the annealing region from the supply reel.
  • the continuous annealing process described herein when applied to a material having a composition as indicated above, provides relatively low-cost magnetostrictive elements with suitable magnetic properties for use in pulsed-signal magnetomechanical EAS systems .
  • FIG. 1 is a side view of a processing apparatus provided in accordance with the invention.
  • Fig. 2 is a top view of the processing apparatus of Fig. 1.
  • Fig. 3 is a perspective view of a curling fixture employed in the processing apparatus of Figs. 1 and 2.
  • Fig. 3A is a perspective view of a curling fixture that may alternatively be employed in the processing apparatus so as to impart a flat cross-sectional profile to a metal ribbon processed in the processing apparatus.
  • Fig. 4 is a graphical representation of variations over time in the temperature applied to an amorphous metal ribbon as the ribbon is transported through the processing apparatus of Figs. 1 and 2.
  • Fig. 5 is a graphical representation of variations in resonant frequency resulting from changes in annealing time in a first example of the inventive process.
  • Fig. 6 is a graphical representation of variations in output signal amplitude resulting from changes in annealing time in the first example of the inventive process .
  • Fig. 7 is a graphical representation of variations in resonant frequency resulting from changes in annealing time in a second example of the inventive process.
  • Fig. 8 is a graphical representation of variations in output signal amplitude resulting from changes in annealing time in the second example of the inventive process .
  • Fig. 9 is a graphical representation of variations in resonant frequency resulting from changes in annealing time in a third example of the inventive process.
  • Fig. 10 is a graphical representation of variations in output signal amplitude resulting from changes in annealing time in the third example of the inventive process .
  • Fig. 11 is a graphical representation of variations in resonant frequency resulting from changes in annealing temperature in a fourth example of the inventive process.
  • Fig. 12 is a graphical representation of variations in output signal amplitude resulting from changes in annealing temperature in the fourth example of the inventive process.
  • Fig. 13 is a graphical representation of variations in resonant frequency resulting from changes in annealing time in a fifth example of the inventive process.
  • Fig. 14 is a graphical representation of variations in output signal amplitude resulting from changes in annealing time in the fifth example of the inventive process .
  • Fig. 15 is a graphical representation showing comparisons of output signal amplitudes and optimum bias field levels for materials respectively produced in the third and fifth examples of the inventive process.
  • Fig. 16 is a schematic block diagram of an electronic article surveillance system which uses a magnetomechanical marker incorporating an active element formed in accordance with the invention.
  • Fig. 1 is a side view of the apparatus and Fig. 2 is a top view of the apparatus.
  • Reference numeral 20 generally indicates the processing apparatus.
  • the processing apparatus includes an oven 22, and supply and take-up reels 24, 26 provided at opposite sides of the oven 22.
  • a continuous ribbon 28 of amorphous metal is unwound from the supply reel 24 and transported along a path P through the oven 22 and then is taken up on the take-up reel 26.
  • the ribbon 28 is engaged between a capstan 30 and a pinch roller 32 positioned between the oven 22 and the take-up reel 26.
  • the capstan 30, in cooperation with the pinch roller 32 draws the ribbon 28 along its path P through the oven 22.
  • Arrays 33 of permanent magnets are provided alongside the oven 22 so as to generate a magnetic field, within the oven 22, that is transverse to the longitudinal axis of the ribbon 28.
  • the field should be strong enough to be saturating for the material making up the ribbon 28. Depending on the material used, the optimum field may be in excess of 500 Oe, and a field as strong as 800 Oe may be necessary to achieve saturation.
  • the oven 22 may be of a conventional type, and includes two zones (Zone A and Zone B in Fig. 2) in which different temperatures are maintained. As will be seen, a higher temperature is maintained in Zone A than in Zone B. The distance of travel in the two zones along the path of travel of the ribbon 28 is substantially the same.
  • each point of the ribbon 28 spends a substantially equal amount of time in Zone A and Zone B.
  • the entire length of the path of travel through the oven 22 is about 2 meters so that the distance of travel through each of Zones A and B is about 1 meter. It is seen from Fig. 2 that Zone A is upstream from Zone B relative to the path of travel of the ribbon 28.
  • Zone A of the oven 22 The temperature maintained in Zone A of the oven 22 will be referred to as TI and the temperature maintained in Zone B will be referred to as T2.
  • the time required for an arbitrary point on the ribbon 28 to pass through Zone A will be referred to as tl and the time required for that point to pass through Zone B will be referred to as t2.
  • the temperature experienced by each point on the ribbon as the ribbon is transported through the oven 22 is graphically illustrated in Fig. 4. It will be observed that each point is exposed to a temperature Tl for a time period tl and then is exposed to a temperature T2 for a time period t2 which is substantially the same in duration as tl .
  • Zone A T2
  • Tl T2
  • a curling fixture 34 is optionally provided within the oven 22 for the purpose of imparting a transverse curl to the ribbon 28.
  • the fixture 34 has a curl surface 36 which, proceeding in a direction transverse to the longitudinal axis of the ribbon 28, rises and then falls.
  • the fixture 34 if present, is placed in Zone A of the oven 22 and the ribbon 28 is drawn longitudinally through the fixture 34. The heating applied to the ribbon 28 during its passage through the fixture 34 causes the ribbon 28 to conform itself to the curl surface 36, thereby imparting a transverse curve to the ribbon 28.
  • the result of the treatment is that cut strips subsequently produced from the ribbon 28 have a curve transverse to the longitudinal axis of the strips, in correspondence to the curl surface 36.
  • the transversely-curved active elements are provided to reduce or avoid a clamping effect that might otherwise occur when the active element is mounted in the EAS marker in proximity to a magnetic biasing element.
  • the fixture 34 is preferably about as long as Zone A, which is about 1 meter long according to the example mentioned above.
  • the fixture 34 is, of course, wide enough to accommodate the ribbon 28, and the curl surface 36 is contoured so as to impart to the ribbon 28 a curve which has a height at its crown that is about 0.0127 cm to 0.0254 cm above the transverse edges of the ribbon 28.
  • a fixture 34' shown in Fig. 3A
  • a flat guide surface 37 instead of a curved surface in order to produce active elements that are substantially flat sections cut from the ribbon 28.
  • annealing the material on a flat surface tends to eliminate longitudinal curling in the active element and makes it possible to reduce the overall height of the EAS marker.
  • Reel motors (not shown) are respectively provided for the supply reel 24 and the take-up reel 26.
  • the take-up reel motor is operated so that the ribbon 28 is taken up, upon emerging from the capstan 30 and pinch rollers 32, with little or no slack and only a modest amount of tension, and the motor for the supply reel 24 is also operated so as to minimize both slack and tension in the ribbon 28 while it passes through the oven 22.
  • the speed of operation of the reel motors may be controlled by a human operator, or an automatic control system may be provided.
  • the magnetic properties imparted by continuous annealing in accordance with the invention are sufficiently uniform that the magnetic properties of the material only need to be measured, and the cut-length of the strips accordingly adjusted, at intervals on the order of a thousand strips, rather than for every strip, as is required when cutting as-cast amorphous ribbon.
  • amorphous ribbon of a material sold by Allied Corporation under the designation "Metglas 2726A” (which has the composition Fe 4087 Co 4061 B 13 4 Si 5 12 (by atomic percent) ) was transverse-field annealed according to the technique described above.
  • the ribbon had a width of about 12.7 mm and a thickness of about 0.0254 mm. After annealing, the ribbon was cut into strips having a fixed length of 39.4 mm.
  • the influence of annealing time on resonant frequency and signal output is illustrated in the following Table 1 and in Figs. 5 and 6.
  • Zone A the temperature in Zone A was maintained at 350° C and in Zone B at 200° C.
  • the time spent by an arbitrary point on the ribbon 28 in each of these zones ranged from 0.82 minute up to 4.54 minutes.
  • the operating characteristics of the resulting strips were measured in a longitudinal bias field of 6.6 Oe .
  • the values A0 , Al , and A2 listed in Table 1 are, respectively, the output signal amplitude exhibited immediately at the end of an interrogation pulse, and 1 and 2 milliseconds after the pulse.
  • the resonant frequency of the material is subject to some variation depending on the annealing time.
  • the resonant frequency decreases in a substantially linear fashion as the annealing time decreases and at a rate of about 250 Hz per minute of annealing time. Within this range of annealing times, the output signal amplitude is high and does not vary a great deal .
  • Example 2 The same ribbon material was processed in the same manner as in Example 1 except that a slightly higher temperature (360° C) was maintained in Zone A and the annealing time ranged from 0.74 minute to 2.49 minutes in each zone. The results are shown in the following Table 2 and in Figs. 7 and 8. Again, there is a substantially linear decrease in resonant frequency as annealing time is reduced. Table 2
  • Example 3 The same process was performed again with the same material , except that the temperature in Zone A was maintained at 380° C and the temperature in Zone B at 250° C, with the annealing time in each zone ranging from 0.15 minute to 0.63 minute. Again, a dependence of resonant frequency on annealing time is noted. With the higher annealing temperature provided in Example 3, satisfactory signal output levels can be obtained with a total annealing time (total of tl and t2) as low as about 20 seconds. The results are shown in Table 3 below and in Figs. 9 and 10.
  • the same material was processed m the same manner as in the previous examples, except that the annealing time was held at 2.88 minutes in each of Zones A and B and the temperature was varied within a range from 310° C to 350° C m Zone A.
  • the temperature in Zone B was fixed at 200° C.
  • the results are indicated m Table 4 below and Figs. 11 and 12. It will be seen that the resonant frequency decreases as the annealing temperature decreases at a rate of about 22 Hz per degree Centigrade. In general, the level of the signal output also decreased as the annealing temperature was decreased in the above-mentioned range.
  • the continuous annealing process described in connection with Figs. 1 and 2 was also applied to an amorphous metal ribbon having the composition (Fe 05 Co 05 ) 79 Si 6 B 15 (by atomic percent) .
  • the ribbon used in this example had the same dimensions (12.7 mm wide and 0.0254 mm thick) as the ribbon used in Examples 1-4, but was cut into strips 40 mm long after annealing. Signal output levels and resonant frequency of the cut strips were measured in the presence of a longitudinal bias field of 4.2 Oe. In some cases, the temperature in Zone A during annealing was 380° C, with the time in each of the zones at 0.19 or 0.13 minute.
  • the temperature in Zone A was 400° C with the time in each zone ranging from 0.13 minute to 0.69 minute. In all of these cases, the temperature in Zone B was maintained at 250° C.
  • Table 5 The results obtained in this example are illustrated in Table 5 below and in Figs. 13 and 14. Again, it was found that the resonant frequency generally decreased as the annealing time was decreased. Also, the high annealing temperature generally resulted in high output signal levels.
  • Fig. 15 shows the A0 and Al output levels, as a function of applied longitudinal bias field, for the eighth sample produced in accordance with Example 3 (eighth line of Table 3) and the fifth sample produced in accordance with Example 5 (fifth line of Table 5) .
  • the solid curve in Fig. 15 is the A0 output for the Example 5 sample
  • the dotted line is the Al output for the Example 5 sample
  • the dashed line is the A0 output for the Example 3 sample
  • the dot-dash line is the Al output for the Example 3 sample.
  • the optimum bias field for the material produced according to Example 5 is substantially lower than the optimum bias field for the material produced according to Example 3.
  • markers using the material of Example 5 can be assembled with a bias element formed of a less expensive material, and a smaller quantity of such material, than is required for bias elements in conventional magnetomechanical markers. This results in cost savings with respect to the bias element.
  • the various annealing times described in the above examples can be obtained by varying the constant speed at which the capstan 30 draws the ribbon 28 through the oven 22.
  • the transport speed imparted to the ribbon 28 by the capstan 30 may vary from a maximum of about 11.7 cm per second for the shorter annealing times described above, to about .33 cm per second for the longest annealing time.
  • Example 6 An amorphous ribbon material having the composition Fe 32 91 Ni 3166 Co 17 98 B 12 67 Si 4 88 (by atomic percent) was transverse-field annealed according to the technique described herein, but with annealing parameters as specified below. The ribbon was about 12.7 millimeters wide and 0.025 millimeters thick. After annealing, the ribbon was cut into strips having a fixed length of 37.75 millimeters .
  • the temperature in zone A was varied from 300°C to 400°C and the temperature in zone B was maintained at 200°C in all cases.
  • the annealing time in each of the zones was fixed at 7.5 seconds.
  • Table 6 illustrates how the operating properties of resonant frequency, output signal amplitude, and resonant frequency slope were affected by variations in the annealing temperature.
  • the frequency and output amplitude were measured with a longitudinal bias field of 6.5 Oe.
  • the slope was taken as the difference between the resonant frequencies at bias field levels 6 Oe and 7 Oe, respectively.
  • Example 6 The same range of annealing parameters as in Example 6 were applied to amorphous ribbon material having a width of about 6 millimeters, and otherwise the same dimensions as the ribbon of Example 6, but with the composition Fe 37 85 Ni 30 29 Co ls 16 B 15 j ⁇ i- L 39 .
  • the material of this example was annealed with temperatures in the range of 300°C to 420°C in zone A and 200°C in zone B with an annealing time of 7.5 seconds in each of the two zones.
  • the annealing time was varied over a range of 2 seconds to 15 seconds (annealing time spent in each of the two zones) with the temperature maintained at 380°C in zone A and at 200°C in zone B.
  • the frequency slope initially decreases to a minimum and then increases as the temperature in zone A is increased from 300°C to 420°C.
  • the minimum slope occurred with a temperature in zone A of 340°C.
  • the output signal amplitude follows a similar trend.
  • Example 7 An amorphous metal ribbon having the same dimensions as in Example 7 and the composition Fe 42- s2Ni 30 .2o c ⁇ .87B14.i4 S i ⁇ .i7 (by atomic percent ) was annealed according to the technique described in Example 6.
  • the temperature in zone A was varied from 300°C to 440°C.
  • Table 8 The results of this example are shown in Table 8 below.
  • Desirable characteristics for magnetomechanical EAS labels are a maximum signal output level, and adequate resonant frequency stability. The latter requirement is met if the frequency slope is not excessive. A slope of about 650 Hz/Oe or less provides adequate frequency stability.
  • the above examples allow for a marker having a slope of about 650 Hz/Oe and an Al amplitude of about 340 mV for the wider material (Example 6; line 4 of Table 6) and about 180 mV for the narrower material (Example 7; line 13 of Table 7) .
  • Fig. 16 illustrates a pulsed-interrogation EAS system which uses a magnetomechanical marker 100 that incorporates an active element produced in accordance with the invention.
  • the system shown in Fig. 16 includes a synchronizing circuit 200 which controls the operation of an energizing circuit 201 and a receiving circuit 202.
  • the synchronizing circuit 200 sends a synchronizing gate pulse to the energizing circuit 201, and the synchronizing gate pulse activates the energizing circuit 201.
  • the energizing circuit 201 Upon being activated, the energizing circuit 201 generates and sends an interrogation signal to interrogating coil 206 for the duration of the synchronizing pulse.
  • the interrogating coil 206 In response to the interrogation signal, the interrogating coil 206 generates an interrogating magnetic field, which, in turn, excites the marker 100 into mechanical resonance.
  • the synchronizing circuit 200 Upon completion of the interrogation signal pulse, the synchronizing circuit 200 sends a gate pulse to the receiver circuit 202, and the latter gate pulse activates the circuit 202. During the period that the circuit 202 is activated, and if a marker is present in the interrogating magnetic field, such marker will generate in the receiver coil 207 a signal at the frequency of the mechanical resonance of the marker. This signal is sensed by the receiver 202, which responds to the sensed signal by generating a signal to an indicator 203 to generate an alarm or the like. In short, the receiver circuit 202 is synchronized with the energizing circuit 201 so that the receiver circuit 202 is only active during quiet periods between the pulses of the pulsed interrogation field.
  • inventive process and apparatus are preferably in the form of a flat continuous ribbon, as has been indicated in the examples given above.
  • inventive processes and apparatus to annealing continuous wire transported reel-to-reel, for example.
  • continuous strip is to be understood as including a continuous wire (having a substantially round cross-section, for example) as well as a continuous ribbon.

Abstract

A magnetostrictive element for use in a magnetomechanical electronic article surveillance marker is formed by annealing a continuous ribbon of an amorphous metal alloy. The alloy ribbon is transported from reel to reel through an oven in which a transverse saturating magnetic field is applied to the ribbon. The annealed ribbon is cut into discrete strips which are suitable for use as magnetostrictive elements. The metal alloy has a composition defined by the formula: FevNiwCoxByySiz, with 30 % ≤ v ≤ 45 %; 25 % ≤ w ≤ 35 %; 10 % ≤ x ≤ 20 %; 10 % ≤ y ≤ 16 %; and 0 ≤ z ≤ 6 %; all of said percentages being atomic percent.

Description

CONTINUOUS TRANSVERSE MAGNETIC FIELD ANNEALING OF AMORPHOUS MATERIAL USED IN AN EAS MARKER AND AMORPHOUS MATERIAL COMPOSITION
CROSS REFERENCE TO RELATED APPLICATIONS
This application is a continuation- in-part of co- pending prior application Serial No. 08/420,757, filed April 12, 1995, which is a continuation-in-part of prior application Serial No. 08/269,651, filed June 30, 1994 (now U.S. Pat. No. 5,469,140), which prior applications have a common inventor and a common assignee with the present application.
FIELD OF THE INVENTION This invention relates to a method and apparatus for forming active elements to be used in markers for magnetomechanical electronic article surveillance systems and more particularly to such a method and apparatus in which an amorphous metal alloy material is heat-treated in the presence of a magnetic field.
BACKGROUND OF THE INVENTION U.S. Patent No. 4,510,489, issued to Anderson et al . , discloses a magnetomechanical electronic article surveillance (EAS) system in which markers incorporating a magnetostrictive active element are secured to articles to be protected from theft. The markers are detected by means of an interrogation signal generating device which generates an alternating magnetic field at a predetermined frequency which induces a mechanical resonance in the active element of the marker. The signal resulting from the mechanical resonance is detected by receiving equipment .
The Anderson et . al . patent discloses a number of materials that may be used for the active element, and also describes techniques used for treating the materials. The disclosed techniques include heat-treating (annealing) an amorphous material in a saturating magnetic field. The disclosure of the Anderson et al . patent is incorporated herein by reference. U.S. Patent No. 5,252,144, issued to Martis, discloses further materials said to be suitable for use as active elements in magnetomechanical EAS markers as well as annealing processes (without application of a magnetic field) to be applied to the materials. In accordance with conventional practice, the annealing processes disclosed in the Martis patent are applied to batches of pre-cut strips of magnetic material. The conventional sequence of first cutting strips from a continuous ribbon and then annealing the cut strips is necessary because known annealing techniques cause brittleness in the material which prevents satisfactory cutting after annealing has been carried out.
The above-referenced '140 patent discloses a procedure in which batches of pre-cut strips of a cobalt- rich amorphous metal alloy are annealed in the presence of a saturating transverse magnetic field. The resulting annealed strips are suitable for use as the active elements in magnetomechanical markers and have improved ring-down characteristics which enhance performance in pulsed magnetomechanical EAS systems. In addition, the hysteresis loop characteristic of the resulting active element is such as to eliminate or reduce false alarms that may result from exposure to harmonic EAS systems. Further, the relatively uniform magnetic characteristics resulting from the transverse- field annealing process make it possible to pre-cut the amorphous strips to a predetermined fixed length, rather than frequently measuring the magnetic characteristics and adjusting the cut-length as is required when using conventional as-cast amorphous materials .
Although the materials and techniques disclosed in the ' 140 patent provide advantages in terms of performance and convenience of manufacture as compared to conventional materials and techniques, it would be desirable to provide still more convenient manufacturing techniques, particularly in view of difficulties encountered in handling the pre-cut segments of amorphous material. OBJECTS AND SUMMARY OF THE INVENTION
It is accordingly an object of the invention to provide a method and apparatus for forming active elements for EAS markers from continuous magnetic materials with improved processing efficiency. According to an aspect of the invention, a method of forming a magnetostrictive element for use in a magnetomechanical electronic article surveillance marker includes the steps of providing a continuous strip of an amorphous metal alloy, transporting the continuous amorphous alloy strip through an annealing region in which heat and a saturating magnetic field are applied to anneal the strip, and cutting the annealed continuous
strip into discrete strips each having a predetermined length. The alloy has a composition consisting essentially of the formula FevNiwCoxBySiz, with 30% <. v <. 45%; 25% <. w <. 35%; 10% < x < 20%; 10% <. y <. 16%; and 0 <. z <. 6%; all of said percentages being atomic percent. Preferably, the continuous alloy strip is in the form of a flat continuous ribbon.
According to further aspects of the invention, the continuous amorphous alloy ribbon is fed from a supply reel located on one side of the annealing region and taken up on a take-up reel located on an opposite side of the annealing region from the supply reel.
The continuous annealing process described herein, when applied to a material having a composition as indicated above, provides relatively low-cost magnetostrictive elements with suitable magnetic properties for use in pulsed-signal magnetomechanical EAS systems .
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a side view of a processing apparatus provided in accordance with the invention.
Fig. 2 is a top view of the processing apparatus of Fig. 1. Fig. 3 is a perspective view of a curling fixture employed in the processing apparatus of Figs. 1 and 2.
Fig. 3A is a perspective view of a curling fixture that may alternatively be employed in the processing apparatus so as to impart a flat cross-sectional profile to a metal ribbon processed in the processing apparatus.
Fig. 4 is a graphical representation of variations over time in the temperature applied to an amorphous metal ribbon as the ribbon is transported through the processing apparatus of Figs. 1 and 2.
Fig. 5 is a graphical representation of variations in resonant frequency resulting from changes in annealing time in a first example of the inventive process.
Fig. 6 is a graphical representation of variations in output signal amplitude resulting from changes in annealing time in the first example of the inventive process .
Fig. 7 is a graphical representation of variations in resonant frequency resulting from changes in annealing time in a second example of the inventive process.
Fig. 8 is a graphical representation of variations in output signal amplitude resulting from changes in annealing time in the second example of the inventive process . Fig. 9 is a graphical representation of variations in resonant frequency resulting from changes in annealing time in a third example of the inventive process.
Fig. 10 is a graphical representation of variations in output signal amplitude resulting from changes in annealing time in the third example of the inventive process .
Fig. 11 is a graphical representation of variations in resonant frequency resulting from changes in annealing temperature in a fourth example of the inventive process.
Fig. 12 is a graphical representation of variations in output signal amplitude resulting from changes in annealing temperature in the fourth example of the inventive process.
Fig. 13 is a graphical representation of variations in resonant frequency resulting from changes in annealing time in a fifth example of the inventive process.
Fig. 14 is a graphical representation of variations in output signal amplitude resulting from changes in annealing time in the fifth example of the inventive process .
Fig. 15 is a graphical representation showing comparisons of output signal amplitudes and optimum bias field levels for materials respectively produced in the third and fifth examples of the inventive process.
Fig. 16 is a schematic block diagram of an electronic article surveillance system which uses a magnetomechanical marker incorporating an active element formed in accordance with the invention.
DESCRIPTION OF PREFERRED EMBODIMENTS There will now be described, with initial reference to Figs. 1 and 2, a method and processing apparatus provided in accordance with the invention for forming the active elements of magnetomechanical EAS markers from a continuous ribbon of amorphous metal alloy. It is to be noted that Fig. 1 is a side view of the apparatus and Fig. 2 is a top view of the apparatus.
Reference numeral 20 generally indicates the processing apparatus. The processing apparatus includes an oven 22, and supply and take-up reels 24, 26 provided at opposite sides of the oven 22. A continuous ribbon 28 of amorphous metal is unwound from the supply reel 24 and transported along a path P through the oven 22 and then is taken up on the take-up reel 26. The ribbon 28 is engaged between a capstan 30 and a pinch roller 32 positioned between the oven 22 and the take-up reel 26. The capstan 30, in cooperation with the pinch roller 32, draws the ribbon 28 along its path P through the oven 22.
Arrays 33 of permanent magnets are provided alongside the oven 22 so as to generate a magnetic field, within the oven 22, that is transverse to the longitudinal axis of the ribbon 28. The field should be strong enough to be saturating for the material making up the ribbon 28. Depending on the material used, the optimum field may be in excess of 500 Oe, and a field as strong as 800 Oe may be necessary to achieve saturation. The oven 22 may be of a conventional type, and includes two zones (Zone A and Zone B in Fig. 2) in which different temperatures are maintained. As will be seen, a higher temperature is maintained in Zone A than in Zone B. The distance of travel in the two zones along the path of travel of the ribbon 28 is substantially the same. Since the ribbon 28 is moved at a constant speed by the capstan 30, each point of the ribbon 28 spends a substantially equal amount of time in Zone A and Zone B. In a preferred embodiment, the entire length of the path of travel through the oven 22 is about 2 meters so that the distance of travel through each of Zones A and B is about 1 meter. It is seen from Fig. 2 that Zone A is upstream from Zone B relative to the path of travel of the ribbon 28.
The temperature maintained in Zone A of the oven 22 will be referred to as TI and the temperature maintained in Zone B will be referred to as T2. The time required for an arbitrary point on the ribbon 28 to pass through Zone A will be referred to as tl and the time required for that point to pass through Zone B will be referred to as t2. The temperature experienced by each point on the ribbon as the ribbon is transported through the oven 22 is graphically illustrated in Fig. 4. It will be observed that each point is exposed to a temperature Tl for a time period tl and then is exposed to a temperature T2 for a time period t2 which is substantially the same in duration as tl . Alternatively, the same temperature may be maintained in both Zone A and Zone B (i.e., Tl = T2) , in which case it will be recognized that a substantially uniform temperature is maintained throughout the oven 22. A curling fixture 34 is optionally provided within the oven 22 for the purpose of imparting a transverse curl to the ribbon 28. As best seen in Fig. 3, the fixture 34 has a curl surface 36 which, proceeding in a direction transverse to the longitudinal axis of the ribbon 28, rises and then falls. The fixture 34, if present, is placed in Zone A of the oven 22 and the ribbon 28 is drawn longitudinally through the fixture 34. The heating applied to the ribbon 28 during its passage through the fixture 34 causes the ribbon 28 to conform itself to the curl surface 36, thereby imparting a transverse curve to the ribbon 28. The result of the treatment is that cut strips subsequently produced from the ribbon 28 have a curve transverse to the longitudinal axis of the strips, in correspondence to the curl surface 36. The transversely-curved active elements are provided to reduce or avoid a clamping effect that might otherwise occur when the active element is mounted in the EAS marker in proximity to a magnetic biasing element. As indicated in Fig. 2, the fixture 34 is preferably about as long as Zone A, which is about 1 meter long according to the example mentioned above. The fixture 34 is, of course, wide enough to accommodate the ribbon 28, and the curl surface 36 is contoured so as to impart to the ribbon 28 a curve which has a height at its crown that is about 0.0127 cm to 0.0254 cm above the transverse edges of the ribbon 28.
As an alternative to the fixture 34 shown in Fig. 3, there can be provided a fixture 34' (shown in Fig. 3A) with a flat guide surface 37 instead of a curved surface in order to produce active elements that are substantially flat sections cut from the ribbon 28. As indicated in the above-referenced '140 patent, annealing the material on a flat surface tends to eliminate longitudinal curling in the active element and makes it possible to reduce the overall height of the EAS marker.
Reel motors (not shown) are respectively provided for the supply reel 24 and the take-up reel 26. The take-up reel motor is operated so that the ribbon 28 is taken up, upon emerging from the capstan 30 and pinch rollers 32, with little or no slack and only a modest amount of tension, and the motor for the supply reel 24 is also operated so as to minimize both slack and tension in the ribbon 28 while it passes through the oven 22. The speed of operation of the reel motors may be controlled by a human operator, or an automatic control system may be provided. Upon completion of the continuous transverse- field annealing process illustrated in Figs. 1 and 2, the annealed continuous ribbon is cut into strips according to a conventional technique. However, the magnetic properties imparted by continuous annealing in accordance with the invention are sufficiently uniform that the magnetic properties of the material only need to be measured, and the cut-length of the strips accordingly adjusted, at intervals on the order of a thousand strips, rather than for every strip, as is required when cutting as-cast amorphous ribbon.
Particular examples of the application of the inventive process will now be described. Example 1
An amorphous ribbon of a material sold by Allied Corporation under the designation "Metglas 2726A" (which has the composition Fe4087Co4061B13 4Si5 12 (by atomic percent) ) was transverse-field annealed according to the technique described above. The ribbon had a width of about 12.7 mm and a thickness of about 0.0254 mm. After annealing, the ribbon was cut into strips having a fixed length of 39.4 mm. The influence of annealing time on resonant frequency and signal output is illustrated in the following Table 1 and in Figs. 5 and 6.
Table 1
Figure imgf000013_0001
In this example, the temperature in Zone A was maintained at 350° C and in Zone B at 200° C. The time spent by an arbitrary point on the ribbon 28 in each of these zones ranged from 0.82 minute up to 4.54 minutes. The operating characteristics of the resulting strips were measured in a longitudinal bias field of 6.6 Oe . The values A0 , Al , and A2 listed in Table 1 are, respectively, the output signal amplitude exhibited immediately at the end of an interrogation pulse, and 1 and 2 milliseconds after the pulse. As indicated in Figs. 3 and 4, the resonant frequency of the material is subject to some variation depending on the annealing time. For example, the resonant frequency decreases in a substantially linear fashion as the annealing time decreases and at a rate of about 250 Hz per minute of annealing time. Within this range of annealing times, the output signal amplitude is high and does not vary a great deal . Example 2 The same ribbon material was processed in the same manner as in Example 1 except that a slightly higher temperature (360° C) was maintained in Zone A and the annealing time ranged from 0.74 minute to 2.49 minutes in each zone. The results are shown in the following Table 2 and in Figs. 7 and 8. Again, there is a substantially linear decrease in resonant frequency as annealing time is reduced. Table 2
Figure imgf000015_0001
Example 3 The same process was performed again with the same material , except that the temperature in Zone A was maintained at 380° C and the temperature in Zone B at 250° C, with the annealing time in each zone ranging from 0.15 minute to 0.63 minute. Again, a dependence of resonant frequency on annealing time is noted. With the higher annealing temperature provided in Example 3, satisfactory signal output levels can be obtained with a total annealing time (total of tl and t2) as low as about 20 seconds. The results are shown in Table 3 below and in Figs. 9 and 10.
Table 3
Figure imgf000015_0002
Figure imgf000016_0001
Example 4
The same material was processed m the same manner as in the previous examples, except that the annealing time was held at 2.88 minutes in each of Zones A and B and the temperature was varied within a range from 310° C to 350° C m Zone A. The temperature in Zone B was fixed at 200° C. The results are indicated m Table 4 below and Figs. 11 and 12. It will be seen that the resonant frequency decreases as the annealing temperature decreases at a rate of about 22 Hz per degree Centigrade. In general, the level of the signal output also decreased as the annealing temperature was decreased in the above-mentioned range.
Table 4
Figure imgf000016_0002
Example 5
The continuous annealing process described in connection with Figs. 1 and 2 was also applied to an amorphous metal ribbon having the composition (Fe05Co05)79Si6B15 (by atomic percent) . The ribbon used in this example had the same dimensions (12.7 mm wide and 0.0254 mm thick) as the ribbon used in Examples 1-4, but was cut into strips 40 mm long after annealing. Signal output levels and resonant frequency of the cut strips were measured in the presence of a longitudinal bias field of 4.2 Oe. In some cases, the temperature in Zone A during annealing was 380° C, with the time in each of the zones at 0.19 or 0.13 minute. In other cases, the temperature in Zone A was 400° C with the time in each zone ranging from 0.13 minute to 0.69 minute. In all of these cases, the temperature in Zone B was maintained at 250° C. The results obtained in this example are illustrated in Table 5 below and in Figs. 13 and 14. Again, it was found that the resonant frequency generally decreased as the annealing time was decreased. Also, the high annealing temperature generally resulted in high output signal levels.
Table 5
Figure imgf000017_0001
Figure imgf000018_0001
Comparison of Materials Produced in Examples 3 and 5
Fig. 15 shows the A0 and Al output levels, as a function of applied longitudinal bias field, for the eighth sample produced in accordance with Example 3 (eighth line of Table 3) and the fifth sample produced in accordance with Example 5 (fifth line of Table 5) . In particular, the solid curve in Fig. 15 is the A0 output for the Example 5 sample, the dotted line is the Al output for the Example 5 sample, the dashed line is the A0 output for the Example 3 sample, and the dot-dash line is the Al output for the Example 3 sample. It will be noted that the optimum bias field for the material produced according to Example 5 is substantially lower than the optimum bias field for the material produced according to Example 3. As a result, markers using the material of Example 5 can be assembled with a bias element formed of a less expensive material, and a smaller quantity of such material, than is required for bias elements in conventional magnetomechanical markers. This results in cost savings with respect to the bias element.
It should be noted that the various annealing times described in the above examples can be obtained by varying the constant speed at which the capstan 30 draws the ribbon 28 through the oven 22. For example, the transport speed imparted to the ribbon 28 by the capstan 30 may vary from a maximum of about 11.7 cm per second for the shorter annealing times described above, to about .33 cm per second for the longest annealing time.
Continuous annealing of the ribbon material described herein, according to the parameters set out in the above examples, results in a processed ribbon that is ductile enough to permit mechanical cutting after the heat treatment. The cut strips are suitable for use as active elements in magnetomechanical EAS markers. Thus, the disclosed continuous annealing process can be used to produce magnetomechanical active elements with greater convenience and at a smaller labor cost than conventional annealing processes. Example 6 An amorphous ribbon material having the composition Fe32 91Ni3166Co17 98B12 67Si4 88 (by atomic percent) was transverse-field annealed according to the technique described herein, but with annealing parameters as specified below. The ribbon was about 12.7 millimeters wide and 0.025 millimeters thick. After annealing, the ribbon was cut into strips having a fixed length of 37.75 millimeters .
The temperature in zone A was varied from 300°C to 400°C and the temperature in zone B was maintained at 200°C in all cases. The annealing time in each of the zones was fixed at 7.5 seconds.
Table 6 below illustrates how the operating properties of resonant frequency, output signal amplitude, and resonant frequency slope were affected by variations in the annealing temperature. The frequency and output amplitude were measured with a longitudinal bias field of 6.5 Oe. The slope was taken as the difference between the resonant frequencies at bias field levels 6 Oe and 7 Oe, respectively.
In general, as seen from Table 6, increasing the annealing temperature caused an increase in the output signal amplitude, and also in the slope of the resonant frequency characteristic. Since the desirable properties for the materials are high output and low slope, it is necessary to make a trade-off between lower slope and higher amplitude.
Table_6
Figure imgf000020_0001
*T2=200°C; tl = t2 = 7.5 secon s ** ( (Fr. at 6 Oe -(Fr. at 7 Oe)
Example 7
The same range of annealing parameters as in Example 6 were applied to amorphous ribbon material having a width of about 6 millimeters, and otherwise the same dimensions as the ribbon of Example 6, but with the composition Fe37 85Ni30 29Cols 16B15 j^i-L 39. In addition, the material of this example was annealed with temperatures in the range of 300°C to 420°C in zone A and 200°C in zone B with an annealing time of 7.5 seconds in each of the two zones. Also, the annealing time was varied over a range of 2 seconds to 15 seconds (annealing time spent in each of the two zones) with the temperature maintained at 380°C in zone A and at 200°C in zone B. With this material, the frequency slope initially decreases to a minimum and then increases as the temperature in zone A is increased from 300°C to 420°C. The minimum slope occurred with a temperature in zone A of 340°C. The output signal amplitude follows a similar trend.
When the annealing temperatures were fixed and the annealing time (in all cases the same time in both zones) was increased from 2 seconds to 10 seconds, the frequency slope was decreased monotonically . The results obtained in this example are shown in Table 7 below.
Table 7
Figure imgf000021_0001
*T2 = 200°C **(( Fr. at 6 Oe) (Fr. at 7 Oe) ) It will be noted that the output levels for the material in this example are lower than in the previous examples. However, the materials of this example have a width that is about half that of the other materials so that substantially narrower markers can be made with the material of this example. Example 8
An amorphous metal ribbon having the same dimensions as in Example 7 and the composition Fe42-s2Ni30.2ocθιι.87B14.i4Siι.i7 (by atomic percent) was annealed according to the technique described in Example 6. The temperature in zone A was varied from 300°C to 440°C. The results of this example are shown in Table 8 below.
As in Example 7, increasing the annealing temperature causes a decrease, followed by an increase, in the frequency slope.
Table 8
Figure imgf000022_0001
*T2=200°C; tl = t = .5 secon s **((Fr. at 6 Oe) - (Fr. at 7 Oe) Desirable characteristics for magnetomechanical EAS labels are a maximum signal output level, and adequate resonant frequency stability. The latter requirement is met if the frequency slope is not excessive. A slope of about 650 Hz/Oe or less provides adequate frequency stability. The above examples allow for a marker having a slope of about 650 Hz/Oe and an Al amplitude of about 340 mV for the wider material (Example 6; line 4 of Table 6) and about 180 mV for the narrower material (Example 7; line 13 of Table 7) . In general, for a given set of annealing parameters, increasing the proportion of cobalt in the alloy reduces the resonant frequency slope, but also tends to lower the signal amplitude. Moreover, an excessive proportion of cobalt may result in too small a frequency shift upon removal of the bias field, so that reliable deactivation of the marker is not assured.
Increasing the proportion of boron also tends to lower the resonant frequency slope, but too high a proportion of boron tends to impede the casting process. Further, at least some of the nickel content of the last three examples can be replaced with cobalt without substantially changing the magnetic properties, although the material would tend to be more costly.
It is believed that the following composition range provides suitable magnetic properties at a relativity low cost: FevNiwCoxBySiz, with 30% < v < 45%; 25% <. w <. 35%; 10% <. x < 20%; 10% . y <. 16%; and 0 <. z < 6%; all of said percentages being atomic percent. Fig. 16 illustrates a pulsed-interrogation EAS system which uses a magnetomechanical marker 100 that incorporates an active element produced in accordance with the invention. The system shown in Fig. 16 includes a synchronizing circuit 200 which controls the operation of an energizing circuit 201 and a receiving circuit 202. The synchronizing circuit 200 sends a synchronizing gate pulse to the energizing circuit 201, and the synchronizing gate pulse activates the energizing circuit 201. Upon being activated, the energizing circuit 201 generates and sends an interrogation signal to interrogating coil 206 for the duration of the synchronizing pulse. In response to the interrogation signal, the interrogating coil 206 generates an interrogating magnetic field, which, in turn, excites the marker 100 into mechanical resonance.
Upon completion of the interrogation signal pulse, the synchronizing circuit 200 sends a gate pulse to the receiver circuit 202, and the latter gate pulse activates the circuit 202. During the period that the circuit 202 is activated, and if a marker is present in the interrogating magnetic field, such marker will generate in the receiver coil 207 a signal at the frequency of the mechanical resonance of the marker. This signal is sensed by the receiver 202, which responds to the sensed signal by generating a signal to an indicator 203 to generate an alarm or the like. In short, the receiver circuit 202 is synchronized with the energizing circuit 201 so that the receiver circuit 202 is only active during quiet periods between the pulses of the pulsed interrogation field.
The materials to which the inventive process and apparatus are applied are preferably in the form of a flat continuous ribbon, as has been indicated in the examples given above. However, it is also contemplated to apply the inventive processes and apparatus to annealing continuous wire transported reel-to-reel, for example.
Accordingly, in the appended claims the term "continuous strip" is to be understood as including a continuous wire (having a substantially round cross-section, for example) as well as a continuous ribbon.
Various changes in the foregoing EAS markers and systems and modifications in the described practices may be introduced without departing from the invention. The particularly preferred embodiments of the invention are thus intended in an illustrative and not limiting sense.
The true spirit and scope of the invention is set forth in the following claims.

Claims

What is claimed is;
1. A method of forming a magnetostrictive element for use in a magnetomechanical electronic article surveillance marker, comprising the steps of: providing a continuous strip of an amorphous metal alloy; transporting the continuous amorphous alloy strip through an annealing region in which heat and a saturating magnetic field are applied to anneal the ribbon; and cutting the annealed strip into discrete strips each having a predetermined length; wherein said metal alloy has a composition consisting essentially of the formula FevNiwCoxBySiz, with 30% <. v <_45%; 25% <. w <. 35%; 10% <. X < 20%; 10% < y <
16%; and 0 < z <. 6%; all of said percentages being atomic percent .
2. A method according to claim 1, wherein said transporting step includes feeding the continuous strip from a supply reel located on one side of the annealing region while taking up the continuous strip on a take-up reel located on an opposite side of the annealing region from the supply reel .
3. A method according to claim 1, wherein said saturating magnetic field is applied transversely to a longitudinal axis of the continuous strip.
4. A method according to claim 1, wherein the continuous strip essentially has a composition selected from the group consisting of Fe32 91Ni31.66Co17 88B12 67Si4 88.
F╬▓ 37.85Nl30 - 29C╬╕15.16B15.31S l 1 _ 39. and Fe 42.62" 1 30.20^-O 11.87Bl4.142 ;1-1.17
(atomic percent) .
5. A method according to claim 1, wherein the continuous strip is heated to at least about 300┬░ in said annealing region.
6. A method according to claim 1, wherein the continuous amorphous alloy strip is in the form of a continuous ribbon.
7. A magnetostrictive element for use in a magnetomechanical electronic article surveillance marker, formed by annealing a continuous strip of an amorphous metal alloy in the presence of a saturating magnetic field and then cutting the annealed continuous strip into discrete strips; the metal alloy having a composition which consists essentially of the formula FevNiwCoxBySiz, with 30% < v < 45%; 25% <. w <. 35%; 10% < X < 20%; 10% <. y <. 16%; and 0 .< z <. 6%; all of said percentages being atomic percent .
8. A magnetostrictive element according to claim 7, wherein the magnetic field was applied transversely to a longitudinal axis of the continuous strip.
9. A magnetostrictive element according to claim 7, essentially having a composition selected from the group consisting of Fe32.91Ni31.66Co17.╬▓8B12 67Si4,88. Fs37 85N╬╣30 29Co15
Figure imgf000027_0002
39; and.
Figure imgf000027_0001
87B14 14s╬╣x 17 (atomic percent) .
10. A magnetostrictive element according to claim 7, wherein the continuous strip was in the form of a continuous ribbon.
11. A marker for use in a magnetomechanical electronic article surveillance system, comprising a discrete amorphous magnetostrictive strip formed by annealing a continuous strip of an amorphous metal alloy in the presence of a saturating magnetic field and then cutting the annealed continuous strip into discrete strips; the metal alloy having a composition which consists essentially of the formula FevN╬╣wCoxByS╬╣2, with 30% <. v <. 45%; 25% <. w <. 35%; 10% < x < 20%; 10% < y < 16%; and 0 <. z <. 6%; all of said percentages being atomic percent .
12. A marker according to claim 11, wherein the magnetic field was applied transversely to a longitudinal axis of the continuous strip.
13. A marker according to claim 11, wherein said discrete magnetostrictive strip essentially has a composition selected from the group consisting of Fe32 91N╬╣31 66Co17 88B12 67S╬╣4 88 Fe37 85N╬╣30 29Co15 16B1S 3╬╣S╬╣- 39 and Fe42 62N╬╣30 2oCo╬╣╬╣ 87 Bi4 i4 S l╬╣ I? ( atomic percent ) .
14. A magnetomechanical electronic article surveillance system comprising:
(a) generating means for generating an electromagnetic field alternating at a selected frequency in an interrogation zone, said generating means including an interrogation coil;
(b) a marker secured to an article appointed for passage through said interrogation zone, said marker including an amorphous magnetostrictive element formed by annealing a continuous strip of an amorphous metal alloy in the presence of a saturating magnetic field and then cutting the annealed continuous strip into discrete strips, said marker also including a biasing element located adjacent to said magnetostrictive element, said biasing element being magnetically biased to cause said magnetostrictive element to be mechanically resonant when exposed to said alternating field; and
(c) detecting means for detecting said mechanical resonance of said magnetostrictive element; wherein the metal alloy has a composition which consists essentially of the formula
Figure imgf000029_0001
with 30% < v <. 45%; 25% < w <. 35%; 10% <. x < 20%; 10% y < 16%; and 0 <. z < 6%; all of said percentages being atomic percent .
15. A magnetomechanical electronic article surveillance system according to claim 14, wherein the magnetic field was applied transversely to a longitudinal axis of the continuous strip during annealing.
16. A magnetomechanical electronic article surveillance system according to claim 14, wherein said magnetostrictive element essentially has a composition selected from the group consisting of F╬▓329iN╬╣3166Co1788B1267 i488> te3785N╬╣3029^--o1516B15 ^S^ 39, and Fe4262Ni3020Co╬╣;L 87B14 14Six 17 (atomic percent) .
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