WO1998047312A1 - Loudspeaker and method of manufacturing the same - Google Patents

Loudspeaker and method of manufacturing the same Download PDF

Info

Publication number
WO1998047312A1
WO1998047312A1 PCT/CN1998/000061 CN9800061W WO9847312A1 WO 1998047312 A1 WO1998047312 A1 WO 1998047312A1 CN 9800061 W CN9800061 W CN 9800061W WO 9847312 A1 WO9847312 A1 WO 9847312A1
Authority
WO
WIPO (PCT)
Prior art keywords
yoke
flat plate
upper yoke
magnetic
pole
Prior art date
Application number
PCT/CN1998/000061
Other languages
French (fr)
Chinese (zh)
Inventor
Fan Zhang
Original Assignee
Fan Zhang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fan Zhang filed Critical Fan Zhang
Priority to AU69171/98A priority Critical patent/AU6917198A/en
Publication of WO1998047312A1 publication Critical patent/WO1998047312A1/en

Links

Classifications

    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/02Details
    • H04R9/025Magnetic circuit
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
    • H04R31/006Interconnection of transducer parts
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/06Loudspeakers
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2209/00Details of transducers of the moving-coil, moving-strip, or moving-wire type covered by H04R9/00 but not provided for in any of its subgroups
    • H04R2209/022Aspects regarding the stray flux internal or external to the magnetic circuit, e.g. shielding, shape of magnetic circuit, flux compensation coils
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2209/00Details of transducers of the moving-coil, moving-strip, or moving-wire type covered by H04R9/00 but not provided for in any of its subgroups
    • H04R2209/024Manufacturing aspects of the magnetic circuit of loudspeaker or microphone transducers

Definitions

  • the present invention relates to a speaker, in particular to an electric speaker using a rare earth permanent magnet, and belongs to the field of electrical mechatronic sensors.
  • the first object of the present invention is to overcome the shortcomings of the existing technology, provide several novel and reasonable magnetic circuit structures, and the high magnetic energy product of rare-earth permanent magnets can be exploited to the maximum extent. Therefore, it is suitable for Hi-Fi and professional speakers.
  • the field has comprehensively promoted the implementation of high-sensitivity, high-fidelity, high-performance price ratio external magnetic rare earth permanent magnet speakers.
  • the second object of the present invention is to overcome the technical problem that high internal coercive force permanent magnets in rare earth permanent magnet speakers, especially high-power speakers, are not easily saturated in the overall magnetic circuit, and provide a permanent magnet and magnetic circuit that are similar to conventional speakers.
  • a completely new method of bonding and fixing, a rare earth permanent magnet is pre-saturated on a magnetizer, and then a new method for preparing a speaker through a combination method.
  • a third object of the present invention is to provide a method for manufacturing a speaker magnetic driver sheath.
  • the sheath can protect the rare earth permanent magnet from impact damage and limit the leakage magnetic field gradient to a smaller range.
  • a new method is used to bond the yoke and the permanent magnet into a whole combined magnetic circuit.
  • a fourth object of the present invention is to provide a method for adjusting the magnetic field strength of a ring magnetic gap of a speaker, which effectively controls the dispersion of the main electro-acoustic indicators during the mass production of the speaker, and further reduces the distortion of the speaker.
  • a loudspeaker mainly includes a permanent magnet, a voice coil, a fixed core support, a diaphragm, a basin frame, and a set of magnetic circuits with an annular magnetic gap.
  • the upper yoke of the magnetic circuit is a flat plate made of magnetic material.
  • the central part is provided with a shaft hole, which is usually a circular hole, or a square or regular hexagon hole matching the lower yoke cylindrical pole core; the lower yoke of the magnetic circuit is a piece of the upper yoke
  • a convex pole shoe is provided at the peripheral portion of the flat plate.
  • a central pole of the concave flat plate is provided with a columnar pole core and has a round or square or regular hexagon. Or a hollow cross-sectional shape, the upper end of which extends into the central shaft hole of the upper yoke and is higher than the outer plane of the upper yoke by a height AH necessary to form a fully symmetrical magnetic circuit, the value of which is several millimeters to tens of millimeters ;
  • a ring-shaped or more than one fan-shaped or strip-shaped rare earth permanent magnet sheet of uniform thickness is provided, They are all in thickness Magnetization polarization;
  • the voice coil is matched with the shaft hole and the columnar pole core, and its optimal cross-sectional shape is a regular hexagon, and the inner corner of each hexagon is replaced by Article 26)
  • a short arc-shaped line segment is provided at the top, the line segment is tangent to both sides of the inner angle, and the center of the circle falls on
  • the upper yoke is a circular flat plate, and the lower yoke is a circular indented flat plate.
  • the upper yoke is a regular polygonal flat plate, and the lower yoke is a regular polygonal concave flat plate.
  • the upper yoke is a rectangular flat plate, and the lower yoke is a rectangular inner concave flat plate.
  • a kind of loudspeaker which mainly includes a permanent magnet, a voice coil, a fixed core support, a diaphragm, a basin frame, and a set of magnetic circuits with an annular magnetic gap.
  • the upper yoke of the magnetic circuit is a concave type made of a magnetic material.
  • a raised plate is provided at the peripheral part of the plate, and a shaft hole is provided at the central part of the concave plate. It is usually a round hole or a square or regular six matching the lower yoke cylindrical pole core.
  • the lower yoke of the magnetic circuit is a flat plate made of magnetic material equivalent to the projected area of the upper yoke, and a central pole portion is provided with a cylindrical pole core and has a circular or square or regular hexagonal shape
  • a solid or hollow cross-sectional shape whose upper end projects into the central shaft hole of the upper yoke and is higher than the outer plane of the upper yoke by a height necessary to form a fully symmetrical magnetic circuit ⁇ ⁇ , whose value is several millimeters to several Ten millimeters;
  • a ring-shaped or more than one fan-shaped or strip-shaped rare earth permanent Magnet flakes they are It is magnetically polarized in the thickness direction;
  • the voice coil matches the shaft hole and the columnar pole core, and its optimal cross-sectional shape is a regular hexagon, and a short truncated circle is provided at the top of the inner corner of each hexagon
  • a concave convection air hole when the bottom of the air hole is deepest, is flush with the inner bottom surface of the concave flat plate of the yoke.
  • the upper yoke is a circular indented flat plate, and the lower yoke is a circular flat plate.
  • the upper yoke is a regular polygonal flat plate, and the lower yoke is a regular polygonal plate.
  • the upper yoke is a rectangular indented flat plate, and the lower yoke is a rectangular flat plate.
  • a loudspeaker mainly includes a permanent magnet, a voice coil, a fixed core support, a diaphragm, a basin frame, and a set of magnetic circuits with a ring-shaped magnetic gap.
  • the upper yoke of the magnetic circuit is a recessed flat plate made of magnetic material.
  • a raised pole shoe is provided at the peripheral part of the flat plate, and a central hole of the concave flat plate is provided with a shaft hole. It is usually a round hole or a square or regular hexagon matching the lower yoke cylindrical pole core.
  • the lower yoke of the magnetic circuit is an inner concave flat plate made of magnetic material equivalent to the projected area of the upper yoke, a convex pole shoe is arranged at the peripheral part of the flat plate, and a central part of the concave flat plate
  • a cylindrical pole core is provided with a solid or hollow cross-sectional shape having a circular or square or regular hexagon shape, the upper end of which extends into the central shaft hole of the upper yoke and is higher than the outer plane of the upper yoke
  • a height ⁇ necessary to form a fully symmetrical magnetic circuit, the value of which is several millimeters to tens of millimeters;
  • a ring is provided at a peripheral portion between the upper yoke and the pole piece of the lower yoke Or more than one piece Thick fan-shaped or strip-shaped rare earth permanent magnet sheets, all of which are magnetized and polarized in the thickness direction;
  • the voice coil matches the shaft hole and the columnar pole core, and its optimal cross-
  • the upper yoke and the lower yoke are each a circular indented flat plate.
  • Each of the upper yoke and the lower yoke is a regular concave flat plate.
  • Replacement page mentioned (Article 26) The yoke and the lower yoke are each a rectangular indented flat plate.
  • a hollow frame made of a non-magnetically permeable material with sufficient rigidity is inserted into the recessed space of the upper yoke or the lower yoke, and the outer contour surface of the embedded part is well matched with the inner contour surface of the yoke And it is pre-bonded firmly, the outer horizontal plane of the hollow frame is equal to or slightly lower than the millimeter gap of the pole surface of the pole shoe around the yoke, and the outer vertical surface of the hollow frame forms the permanent magnet sheet.
  • a thin-walled sleeve made of non-magnetic conductive material with sufficient rigidity Having smooth inner and outer wall surfaces, the cross-sectional shape of which is matched with the shaft hole of the upper yoke and the columnar pole core of the lower yoke, and one end of the thin-walled sleeve is sleeved on the On the cylindrical pole core, the other end has a tapered smaller cross-sectional shape, so that the upper yoke can be easily fitted into the thin-walled sleeve; the inner wall surface of the thin-walled sleeve and the Description of the yoke pole
  • a pre-saturated piece of more than one equal-thickness rare earth permanent magnet sheet is inserted into the gap between the pole surfaces of the yoke from the outside and slides to the hollow frame.
  • the fasteners made of non-magnetically conductive material are inserted into three or more uniformly distributed fastening holes on the mounting surface of the upper yoke and the lower yoke. Remove the upper magnet after the magnet is installed in place A clamp and an auxiliary positioning device or a plug gauge block are used to tighten the fastener to apply static pressure to the anastomotic pole surfaces of the yoke and the permanent magnet, and to be pre-coated on the positioning surface or horizontal surface of the hollow frame for bonding.
  • the agent After the agent is cured, the thin-walled sleeve and the lower yoke clamp are removed; the outer joint portion of the upper pole yoke and the lower pole yoke of the anastomosis pole surface of the speaker may also be Applying an adhesive increases its connection strength.
  • a method for manufacturing a speaker magnetic driver jacket in which two or more sections of a sheath made of a non-magnetic material are provided along the vertical outer surface of the upper yoke, the lower yoke, and the permanent magnet to tightly wrap the jacket ;
  • the inner profile of the sheath and the vertical outer profile of the upper yoke, the lower yoke, and the permanent magnet are mutually matched, and a cement is pre-coated before assembly; the two or more segments of the sheath
  • the bonding surface between them is also pre-coated with adhesive; static pressure is applied from the outside to the inside of the shroud in the assembly by a clamp or the fastener is provided by a fastener provided between the adjacent sections of the shroud.
  • the sleeve is tightly pressed against the vertical outer profile of the upper yoke, the lower yoke, and the permanent magnet, and the bonding surface between adjacent sections of the sheath is also squeezed. Remove the clamp after curing.
  • a method for adjusting the magnetic field intensity of a ring magnetic gap of a speaker, along the axis of the cylindrical pole core on the concave flat plate of the lower yoke or on the lower yoke position of the concave air hole of the peripheral pole shoe The center line is evenly provided with two or more adjusting screw holes; a corresponding adjusting screw made of a magnetically permeable material is screwed from the outside to the inside of the adjusting screw hole, and the front end of the adjusting screw has a regular machining outer surface
  • the adjustment screws are all disposed outside the voice coil, and the outer ends of the adjustment screws can also sink into the adjustment screw holes; adjust the depth of entry of the adjustment screws or replace the adjustment screws of different lengths ,
  • the magnetic flux leakage between the end of the adjusting screw and the upper yoke or the permanent magnet can be changed, so as to achieve the purpose of adjusting the magnetic field intensity of the ring magnetic gap of the speaker.
  • FIG. 1 A longitudinal sectional view of a speaker embodiment 1.
  • Fig. 3 Longitudinal sectional view of the magnetic circuit of the third embodiment of the speaker.
  • FIG. 5 Flat sectional view of a magnetic circuit embodiment 5 with a square yoke.
  • FIG. 6 Flat sectional view of a magnetic circuit embodiment 6 having a square yoke.
  • FIG. 7 Flat sectional view of a magnetic circuit embodiment 7 with a rectangular yoke.
  • Figure 9 Planar sectional view of Example 9 of a magnetic circuit with a circular yoke.
  • FIG. 1 Schematic installation of hollow frame structure.
  • Fig. 11 Schematic diagram of loudspeaker magnetic gap plane and longitudinal section view of columnar pole core embodiment.
  • FIG. 12 A plan view of an embodiment of a speaker manufacturing method.
  • FIG. 13 is a schematic longitudinal sectional view of an embodiment of a speaker manufacturing method.
  • FIG. 14 A longitudinal sectional view of a method for manufacturing a speaker and a method for manufacturing a magnetic driver sheath.
  • Figure 15. Schematic diagram of Embodiment 1 of a magnetic drive jacket.
  • FIG. 16 Schematic diagram of Embodiment 2 of a magnetic drive jacket.
  • Figure 17 Vertical sectional view of a speaker reciprocating convection ventilation embodiment (node).
  • Figure 18 Longitudinal section view (node) of an embodiment of a method for adjusting the magnetic field strength of a ring gap.
  • Figure 19 Plan view of an embodiment of a method for adjusting the magnetic field strength of a ring gap.
  • the outer profile of the columnar pole core is 130, 230, 330 ... 430;
  • the columnar pole core cooling holes are 131, 231, 331 ... ⁇ 931;
  • the basin frame is 105, 205, 305 ⁇ ⁇ 905; diaphragms 166, 266,
  • Fig. 1 shows a longitudinal sectional view of the first embodiment of the speaker.
  • the speaker is composed of a lower yoke 111, a permanent magnet 102, an upper yoke 101, a columnar core 103, a dust cover 112, a basin frame 105, a diaphragm 166, a blank holder (not shown), and a fixed core support 1 18 , Voice coil 120, ring magnetic gap 110 and so on.
  • the upper yoke 101 is a flat plate made of a circular, rectangular, or regular polygonal magnetic material.
  • a central hole is provided with a shaft hole 126.
  • the shaft hole 126 is generally a round hole, and may also be a cylindrical pole core 103. Matching square or regular hexagonal holes.
  • the lower yoke 111 is an indented flat plate made of a good magnetically conductive material having a circular or rectangular or regular polygonal area equivalent to the projected area of the upper yoke 101.
  • a convex pole piece 129 is provided at the peripheral portion of the flat plate.
  • a columnar pole core 103 is also provided at the central portion of the concave bottom plate of the lower yoke 111, which has a circular or square or regular hexagonal solid or hollow cross-sectional shape, and its upper end projects into the In the central shaft hole 126 of the upper yoke 101, the inner profile of this hole and the vertical outer profile 130 of the columnar pole core 103 form the annular magnetic gap 110 of the speaker.
  • the columnar shape The pole core 103 may be integrated during the lower yoke 111 casting, tire die forging, and cold heading.
  • two or more concave convection air holes uniformly distributed on the peripheral pole shoes of the lower yoke 111 may be provided.
  • the inner bottom surface of the concave flat plate of the yoke is flat.
  • a ring-shaped or more than one fan-shaped or bar-shaped rare-earth permanent magnet 102 is provided at the peripheral part between the upper yoke 101 and the pole shoe 129 of the lower yoke 111, which are usually made of neodymium iron boron flakes. It is constituted and is magnetically polarized in the thickness direction.
  • the upper yoke, the lower yoke, and the permanent magnets can be bonded into a whole by an adhesive in a conventional manner, thereby forming a magnetic driver of the loudspeaker.
  • Another method of preparation provided by the present invention can also be adopted: Several through holes 106 on the upper yoke plane, several screw holes 107 evenly distributed on the lower yoke plane, and fasteners 0109 made of non-magnetic materials.
  • the magnetic driver is assembled into a whole by a combination method. For details, see FIG. 14 and the like are described below.
  • a platform surface 103 is also provided on the outer plane of the upper yoke 101, and a screw hole 0115 is provided on the upper yoke 101.
  • the speaker bracket is fixed on the upper yoke with screws 0114.
  • screw holes can also be provided on the vertical surface of the outer yoke 101 for mounting the basin frame 105 (not shown in Fig. 1).
  • the speaker can be equipped with a large-diameter fixed core support.
  • Fig. 2 is a longitudinal sectional view of a magnetic circuit according to a second embodiment of the present invention.
  • the upper yoke 201 of the magnetic circuit is a concave or concave flat plate made of a circular or rectangular or regular polygonal magnetic material.
  • a convex pole piece 229 is provided on the periphery of the plate.
  • the concave bottom plates are contracted and transitioned in a fold line or an arc.
  • the central portion of the concave bottom plate is also provided with a shaft hole 226, which is usually a circular hole, or a square or regular polygon hole matching the columnar pole core 203.
  • the lower yoke 211 is a flat plate made of a good magnetically conductive material having a circular or regular polygonal area equivalent to the projected area of the upper yoke 201.
  • a cylindrical pole core 203 is provided in the central part of the lower yoke, and the upper end thereof projects into the shaft hole 226.
  • a ring magnetic gap 210 is formed with the speaker.
  • Fig. 3 is a longitudinal sectional view of a magnetic circuit according to a third embodiment of the present invention.
  • the upper yoke 301 and the lower yoke 311 are each a concave flat plate made of a circular or rectangular or regular polygonal magnetic material, and their projection areas are equivalent. Otherwise, it is exactly the same as the description of the first embodiment in FIG.
  • Fig. 4 is a longitudinal sectional view of a magnetic circuit according to a fourth embodiment of the present invention.
  • the upper yoke 401 is an indented flat plate, and the pole surface 400 and the inner profile surface 424 of the pole shoe and the concave bottom plate of the upper yoke are contracted and transformed in a straight line.
  • the flat plate of the lower yoke protrudes outward from a flat surface at the central axis portion. Except for this, this embodiment is exactly the same as that shown in FIG. 1.
  • Fig. 5 shows a fifth sectional view of a magnetic circuit having a square yoke. Its viewing direction is equivalent to the A-A plane projection of FIG. 1.
  • Four strip-shaped neodymium-iron-boron sheets 502 with equal area, volume, and magnetic properties are uniformly distributed at the peripheral portions between the lower yoke pole piece 529 and the upper yoke 501.
  • the lower yoke 511 is provided with four uniformly distributed convection air holes 517 and the four evenly distributed lower yoke screw holes 507, and the upper yoke is provided with four penetration holes 506, which are equivalent to the screw holes.
  • a copper screw passes through the upper yoke 501, the structural space 563, and the permanent magnet 502, and applies a static pressure to the anastomotic pole surface 500 and couples them into a whole magnetic driver (refer to FIG. 14 and its description). No conventional adhesive is applied between all anastomotic pole faces.
  • four convection air holes 517 distributed on four sides can be formed at the gap at the end of the permanent magnet (refer to FIG. 17 and its description).
  • the cylindrical pole core 503 has a cross-sectional shape of a hollow tube, and a central hole forms a heat dissipation hole 531.
  • the other parts are the same as the description of the embodiment i in FIG.
  • Fig. 6 shows a plan view of a magnetic circuit embodiment 6 having a square yoke.
  • the four strip-shaped neodymium-iron-boron flakes 602 coincide with each other on the sides.
  • Four uniformly distributed upper yoke penetration holes (506 and lower yoke screw holes 607 are respectively provided on the concave bottom plates of the upper yoke 601 and the lower yoke 61 1), and the fastener 0109 is 4 copper screws. Tighten the copper screws, and apply static pressure to the anastomotic pole surface 600 and connect the upper yoke, permanent magnet, and lower yoke as a whole magnetic driver (refer to FIG. 14 and its description). The description is exactly the same.
  • Fig. 7 is a plan sectional view showing a magnetic circuit embodiment 7 having a rectangular yoke.
  • Two large strip-shaped neodymium-iron-boron sheets 702 with equal area, volume, and magnetic properties are arranged on the long side of the rectangle, and two small strips with equal area, volume, and magnetic properties are arranged on the short side of the rectangle.
  • the shape permanent magnet 702 as long as the geometry of the permanent magnets in the longitudinal direction is appropriately selected, a uniform magnetic flux density can be obtained in the ring magnetic gap 710 of the magnetic driver after the assembly is completed (refer to FIG. 14 and its description). The remaining parts are exactly the same as the description of the first embodiment in FIG.
  • Fig. 8 is a plan sectional view of Embodiment 8 of a magnetic circuit having a circular yoke.
  • the three through holes 806 and the lower yoke screw holes 807 of the upper yoke are evenly arranged on the concave bottom plates of the upper yoke 801 and the lower yoke 811, respectively.
  • the permanent magnet 802 is a circular ring NdFeB permanent magnet.
  • the ventilation of the voice coil is improved by the heat dissipation hole 831 provided in the central hole of the columnar core 803 (refer to FIG. 14 and its description). The rest is exactly the same as the description of the first embodiment of FIG.
  • Fig. 9 shows a magnetic circuit embodiment 9 with a circular yoke in a plan sectional view.
  • the permanent magnet 902 is composed of 4 Nd-Fe-B fan-shaped sheets with equal area, volume, and magnetic properties. The ends of each magnet are left with a proper gap and form convection air holes 917 distributed on four sides (refer to FIG. 14 and its description). ), And the other parts are exactly the same as the description of Embodiment 1 in FIG. 1.
  • FIGS. 5 to 9 are also applicable to any one of the three combined magnetic circuits of the present invention. They are all drawn in the A-A direction of FIG. 1.
  • FIG. 10 is a structural installation schematic diagram of the hollow frame 104 necessary for the speaker manufacturing method of the present invention.
  • Hollow Box Replacement Page (Article 26)
  • the frame 104 is a sliding guide and positioning device of a rare earth permanent magnet in a combined magnetic circuit with sufficient rigidity made of non-magnetic materials, and is usually made of engineering plastics or non-ferrous metals or phenolic materials.
  • the hollow frame 104 is specially designed to cooperate with the above-mentioned concave-shaped yoke with arc-shaped transition connection (see Fig. 1).
  • the geometric size of the hollow frame is designed according to the inner profile 124 of the pole shoe of the lower yoke and the concave bottom plane size of the lower yoke and the height of the pole shoe and the permanent magnet, for example, it has a degree 3 ⁇ 4.
  • the hollow frame 104 is embedded in the concave part of the concave-shaped magnetic yoke, and the outer contour surface 134 of the hollow frame 104 and the inner contour surface 124 of the pole shoe of the yoke are well matched and are bonded by coating therebetween.
  • the agent 0155 adheres the hollow frame 104 to the yoke.
  • One of its outer horizontal planes 100 ′ is equal to or slightly lower than the millimeter-level gap of the pole surface 100 of the pole shoe, and the other outer vertical plane 122 constitutes the sliding guide and positioning surface of the permanent magnet 102 to control the permanent magnet to extend out of the pole shoe.
  • 129 has a sufficient width ⁇ B so that the yoke can sufficiently absorb the leakage flux of the permanent magnet.
  • the height of the hollow frame 104 should be smaller than the other pole surface 100 of the permanent magnet 2 by a margin of ⁇ 3 ⁇ 4.
  • the positioning surface 122 should be coated with adhesive 0155 in advance, but it must have a sufficiently long curing time so that all permanent magnets can be fixed in place after they are installed in place.
  • FIG. 10b shows a schematic plan view of the structure of a square hollow frame 104
  • FIG. 10c shows a schematic plan view of the structure of a circular hollow frame 104.
  • FIG. 11 shows a schematic plan view of a ring magnetic gap of a speaker and a longitudinal sectional view of an embodiment of a cylindrical pole core.
  • FIG. 11a shows the annular magnetic gap 110 and the columnar pole core 103 having a regular cross-section regular hexagon.
  • the regular hexagonal annular magnetic gap 110 formed by the regular hexagonal columnar pole core 103 and the shaft hole 126 has the longest peripheral length. Therefore, the regular hexagonal sound is embedded therein.
  • the ring 120 will have the longest perimeter and the best heat dissipation effect, so that the electro-acoustic conversion efficiency of the speaker is relatively improved.
  • the regular hexagonal columnar pole core can be made by the "cold drawing" process.
  • the root After cutting at the specified height, the root is turned into a cylinder 130A.
  • the diameter of the cylinder is equivalent to the diameter of the inscribed circle of the regular hexagon.
  • a corresponding circular hole is provided on the lower yoke 111, and the cylindrical body 130A of the columnar pole core is fitted into the circular hole by interference fit.
  • the concave circular hole D 2 of the base portion of the cylinder is inserted. Expansion makes the base of the cylinder concave into the inner circle, and the flange 130B expands tightly and is riveted on the lower yoke 111.
  • the schematic diagram can be seen in Figure lib.
  • the square pole cross-section of the columnar pole core and the annular magnetic gap can also be processed by analogy.
  • 1k shows that when the columnar pole core 103 and the shaft hole 126 are in a regular hexagonal cross section, a short arc-shaped arc segment is provided at the top of the inner corner, and the line segment and the two sides of the inner corner are tangent to each other. Point 010, and the center of the arc segment falls exactly on the angle bisector of the inner corner.
  • the remaining regular polygonal toroidal pole cores, toroidal magnetic gaps, and matching voice coil skeletons can be processed by analogy as described above.
  • FIG. 12 shows a plan view of an embodiment of a speaker manufacturing method provided by the present invention.
  • the speaker has the structure shown in FIG. 1 and FIG. 6.
  • the hollow frame 104 is embedded in a recessed portion of the lower yoke 111.
  • the loudspeaker has 4 neodymium-iron-boron permanent magnet sheets with equal area, volume, thickness, and magnetic properties. As shown in FIG.
  • the lower yoke 111 is first fixed with a fixture 0410 on a suitable height and a suitable operating surface, and a thin-walled sleeve 0108 made of non-magnetic conductive material and having high rigidity is set to On the columnar pole core 103 of the lower yoke 111, the thin-walled sleeve 0108 has smooth inner and outer wall surfaces, and the inner wall surface and the vertical outer surface 130 of the columnar pole core 103 are in a sliding fit.
  • the cross-sectional shapes between the two are mutually Matching, the wall thickness of the thin-walled sleeve 010S is the width of the annular magnetic gap 110, and there is a sliding fit between the two.
  • a value is the replacement page (Article 26 of 7 )
  • the optimum value does not exceed a negative tolerance of ten microns.
  • the other outer end of the thin-walled sleeve 0108 is provided with a tapered, smaller cross-sectional shape, and transitions uniformly to a nominal cross-sectional area defined by the annular magnetic gap 110 within an axial length of approximately t ten millimeters.
  • the shaft hole 126 of the upper yoke 101 is easily inserted into the thin-walled sleeve 0108 from the outer end of the thin-walled sleeve 0108 and slides inward in the direction indicated by the arrow in FIG. 13. After reaching a certain height, it is clamped by 0430.
  • the optimal installation clearance is less than tens of microns.
  • the first neodymium-iron-boron permanent magnet sheet 102a that has been saturated on the magnetizer is inserted into the gap between the pole faces from the outside in the direction of the arrow shown in FIG. 12a and slides to the installation position, as shown in FIG. 12b.
  • the second permanent magnet 102b is also inserted into place in the direction of the arrow shown in FIG. 12b, thereby forming a symmetrical combined transition magnetic circuit.
  • four copper screws 0109 can be inserted into the upper magnetic penetrating hole 106 and screwed into the screw holes 107 of the lower yoke (see FIG. 14).
  • Fig. 12c shows the pushing direction of the three permanent magnets in place and the last permanent magnet 102d.
  • the clamp 0410 and the clamp 0430 can be simple clamps similar to a bench vise or a three-jaw chuck and a four-jaw chuck. It has a flexible device for tightening the inside and relaxing it outwards. Of course, it can also be further designed to be automatic Special fixture on the assembly line. Among them, the fixture 0430 is also provided with a linkage lever system 0431 capable of axial displacement, and the system is further provided with an auxiliary positioning device 0432 (not shown in Fig. 13), such as a vertical positioning mechanism of a bench-type drilling machine or a vertical drilling machine for Limit or fine-tune the pole surface gap 3 ⁇ 4 'between the upper yoke 101 and the pole shoe 129 to a predetermined value.
  • the auxiliary positioning device 0432 may also be one or two movable plug gauge blocks with an axial height ⁇ 2 '.
  • the clamp 0430 moves the upper yoke inwardly under the driving of the linkage lever system 0431, the movable plug gauge block is placed in the pole gap ⁇ 2 ′ in advance and the upper magnetic yoke is thereby used.
  • the yoke is positioned, and the magnetic circuit can be combined after removing the plug gauge block.
  • FIG. 14 shows a longitudinal sectional view of a method for manufacturing a speaker and a method for manufacturing a magnetic driver sheath.
  • the three types of structures provided by the present invention see FIG. 1, FIG. 2, and FIG. 3 and their descriptions
  • the yoke and the magnet can be combined into one with an adhesive in a conventional manner.
  • may also be implemented by using another method for preparing a loudspeaker provided by the present invention, that is, implemented in a manner shown in FIG. 13. Taking the structure of FIG. 1 as an example, FIG. 14 further supplements the description of FIG.
  • the axis of the pole core 103 is used as the axis of symmetry, and more than three uniformly arranged
  • three or more uniformly distributed screw holes 107 corresponding to the through holes 106 are provided on the axis of the cylindrical pole core 103 as the axis of symmetry.
  • a hollow frame 104 is pre-embedded and installed in the concave space of the lower yoke and adhered firmly in advance by an adhesive.
  • the outer vertical surface 122 of the hollow frame is pre-coated with an adhesive 0155, and the entire speaker magnetic circuit is explained in accordance with Figs.
  • fasteners such as copper screws, bolts, rivets, and the like
  • non-magnetic conductive material are inserted into the penetration hole 106, and the fasteners are tightened one by one, and the yoke is aligned.
  • Two anastomotic pole surfaces 100 consisting of a permanent magnet, a lower magnet yoke, and the like apply static pressure.
  • rare earth permanent magnets such as neodymium-iron-boron permanent magnets have high Br values and maximum magnetic energy products
  • the magnetic field gradient of the leakage magnetic flux on the outer vertical plane of the speaker magnetic driver obtained in the manner described above is relatively high, and it is easy to ferromagnetically The substance is attracted to the surface of the driver and the magnetic flux density in the ring gap of the speaker is reduced.
  • rare-earth permanent magnets such as neodymium-iron-boron are very brittle and are easily damaged by mechanical impact when exposed.
  • the present invention uses two or more sections of magnetic driver jackets made of non-magnetically conductive material, along the upper yoke 101, the lower yoke 111, and the permanent magnet 102.
  • the vertical outer profile (taking FIG. 1 as an example) tightly wraps the magnetic circuit inside.
  • the sheath B7 is pressure-molded by plastic in this embodiment.
  • the inner contour surface 138 of the sheath 137 is provided with a groove 139 matching the permanent magnet 102.
  • the inner contour surfaces 138 and 139 or the vertical outer contour surface of the magnetic circuit are pre-coated with an adhesive 0155.
  • the static pressure F in is applied to the sheath 137 from the outside to the inside by the clamp as shown in the arrow direction of FIG. 15.
  • the bonding surface of each section of the sheath is also pre-coated with an adhesive and squeezed with a force F in .
  • the clamp is removed, and a new type of magnetic actuator with higher combined strength is obtained.
  • a magnetic driver jacket with the same effect can also be prepared by providing a penetrating hole or a screw hole in the sheath 137, and using a plurality of fasteners made of non-magnetic conductive material. Since this is a well-known technology in the scope of common sense, the present invention does not draw the drawings and further description thereof.
  • FIG. 15a shows a plan sectional view of Embodiment 1 of a speaker magnetic driver sheath according to the present invention. It has a circular yoke.
  • FIG. 15 a is a plan sectional view with AA direction.
  • the sheath 137 is composed of two semicircular arc-shaped segments.
  • two ventilation openings 140 can also be provided on each section of the sheath 137, as shown in FIG. 15b.
  • Adhesive 0155 is also applied to the bonding surface of the two-stage sheath.
  • the arrow F in indicates the direction in which static pressure is applied to the jig and the magnetic actuator.
  • Fig. 16a shows a plan sectional view of a magnetic actuator sheath embodiment 2. It has a square yoke. It has a magnetic circuit structure type shown in FIG. 5.
  • the sheath 237 of this embodiment is composed of a four-striped sheath. Adhesive is applied to the inner contour surface of the sheath and the joint surface of the adjacent sections of sheaths.
  • the arrow F in indicates the direction in which static pressure is applied to the clamp and the magnetic driver.
  • an air vent 240 can also be provided on each sheath, as shown in Figure 16b.
  • Fig. 17 shows a longitudinal sectional view (node) of an embodiment of a speaker reciprocating convection ventilation.
  • This is a unique ventilation and cooling method provided by the present invention.
  • the lower yoke 111 is a typical concave concave flat plate, and the peripheral pole shoes are provided with two or more concave concave convection air holes 117 evenly distributed.
  • Corresponding vents 164 and vents 140 are also provided on the hollow frame 104 and the magnetic driver jacket 137, respectively.
  • FIG. 18 shows a longitudinal sectional view (node) of an embodiment of a method for adjusting a magnetic field strength of a ring gap.
  • the axis of the columnar pole core 103 is symmetrical
  • the shaft is provided with several uniformly distributed axial screw holes 1003, and the screw holes are screwed into the replacement page (Article 26) Section screw 1002, whose inner front end has a regular machined outer surface, such as a conical or circular truncated shape, and its outer end is provided with a concave operating surface, such as a well-known form such as a flat or cross shape, and a square shape.
  • the adjusting screw 1002 is usually made of a ferromagnetic material, but its projection position should fall into the structural space 163 outside the projection plane of the voice coil.
  • the depth of entry of the adjustment screw 1002 or the replacement of the adjustment screw 1002 of different lengths can be used to control the horizontal profile of the front end of the adjustment screw and the upper yoke 113 or the permanent
  • the leakage magnetic flux between the S poles of the magnet 102 The rotation depth of the adjustment screw 1002 increases the leakage magnetic flux 1001, and the magnetic field strength at the annular magnetic gap 110 adjacent to the adjustment screw is thus (or the magnetic flux density). reduce.
  • the leakage magnetic flux 1001 decreases, and the magnetic field strength (or magnetic flux density) at the annular magnetic gap 110 adjacent to the adjusting screw increases.
  • Adjusting the adjusting screws distributed around the annular magnetic gap one by one can control the uniformity of the magnetic density in the annular magnetic gap or raise and lower the magnetic field strength in the annular magnetic gap as a whole, thereby ensuring that speakers of the same specification have The same magnetic field strength can eliminate the dispersion of different batches of loudspeaker products of the same specification, or improve the distortion of the loudspeaker caused by the uneven magnetic gap magnetic field.
  • FIG. 19 is a plan view showing an embodiment of a method for adjusting the intensity of a magnetic field of a ring gap.
  • a circular yoke is used in this embodiment.
  • Four adjusting screws 1002 are arranged on a concentric circumferential line of the lower yoke 111, and the circumferential angle of any two adjusting screws is 90 °.
  • the number of adjustment screws should be increased as much as possible, but a too close adjustment screw hole 1003 will increase the equivalent magnetic resistance of the lower yoke. Therefore, due consideration should be given to the above two factors.
  • the outer portion of the adjustment screw hole 1003 can be expanded into a countersunk hole, so that the outer end of the adjustment screw 1002 can sink into the lower magnetic field.
  • the outer surface of the yoke 111 is within.
  • the magnetic resistance of the magnetic circuit is reduced, and the magnetic energy product of the rare earth permanent magnet is utilized to the maximum.
  • the voice coil rises at a low temperature, and the work is highly reliable. From improving the sensitivity and reducing the input power, it has fundamentally solved the disadvantages of high temperature rise of the voice coils of Hi-Fi speakers and professional speakers, the "power compression" problem caused by continuous work, and the technical problems of easily burning the voice coils.
  • the sensitivity of the speaker and the magnetic field unevenness of the annular magnetic gap can be adjusted to effectively control the dispersion of the batch product and improve the distortion.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Manufacturing & Machinery (AREA)
  • Audible-Bandwidth Dynamoelectric Transducers Other Than Pickups (AREA)

Abstract

Three different types of loudspeakers are constituted by combining of a plate in form of circular, polygon or rectangle and a plate in form of inter concave corresponding to said plate; a said inter concave plate and a plate corresponding to said inter concave plate; and two said inter concave plates and a thin slice of rare-earth permanent magnetism arranged in periphery of pole piece. A disclosed method for manufacturing the said loudspeakers which inserts the thin slice of pre-polarized rare-earth permanent magnetism into the plate gap between upper magnetic yoke and lower magnetic yoke hollow frame adhered to the space in form of inter concave. The magnetic field density of loudspeaker's magnetic gap can be adjusted manually.

Description

扬声器及制备方法  Speaker and preparation method
技术领域 Technical field
本发明涉及扬声器, 特别涉及使用稀土永磁铁的电动扬声器, 属于电学的机电传感 器领域。  The present invention relates to a speaker, in particular to an electric speaker using a rare earth permanent magnet, and belongs to the field of electrical mechatronic sensors.
背景技术 Background technique
己有技术中, 流通的钕铁硼 Hi-Fi扬声器, 其输入功率虽然有了大幅度的提高, 但 扬声器的灵敏度仍然很低, 音圈发热严重, 而且磁路结构继续或变相套用低磁能积的铁 氧体永磁扬声器的设计原理。 因而, 钕铁硼稀土永磁材料高磁能积的技术优势并没有得 到充分的发掘利用。例如 CN93234253.1及 CN93237215.5提供的扬声器, 依然存在上述 基本缺陷, 所以, 产品的灵敏度只有 86~84dB/W/m, 并且, 产品的覆盖率也相当狭窄。 发明内容  In the prior art, although the input power of the circulating NdFeB Hi-Fi speakers has been greatly improved, the sensitivity of the speakers is still low, the voice coil is severely heated, and the magnetic circuit structure continues to apply low magnetic energy products in disguise. Design principle of ferrite permanent magnet speaker. Therefore, the technical advantages of high magnetic energy product of NdFeB rare earth permanent magnet materials have not been fully explored. For example, the speakers provided by CN93234253.1 and CN93237215.5 still have the above-mentioned basic defects, so the sensitivity of the product is only 86 ~ 84dB / W / m, and the coverage of the product is also quite narrow. Summary of the Invention
本发明的第一个目的是克服已有技术的不足之处, 提供若干种磁路结构新颖合理、 稀土永磁铁的高磁能积能够得到最大限度的开发利用, 因而适宜在 Hi-Fi及专业扬声器 领域全面推广实施的、 高灵敏度、 高保真和高性能价格比的外磁式稀土永磁扬声器。  The first object of the present invention is to overcome the shortcomings of the existing technology, provide several novel and reasonable magnetic circuit structures, and the high magnetic energy product of rare-earth permanent magnets can be exploited to the maximum extent. Therefore, it is suitable for Hi-Fi and professional speakers. The field has comprehensively promoted the implementation of high-sensitivity, high-fidelity, high-performance price ratio external magnetic rare earth permanent magnet speakers.
本发明的第二个目的是克服稀土永磁扬声器特别是大功率扬声器中高内禀矫顽力永 磁铁在整体磁路中不易被充饱和的技术难题, 提供一种与传统扬声器永磁铁与磁路粘合 固定的方式完全不同的、 将稀土永磁铁在充磁机上予先充饱和后再通过组合方式制备得 到扬声器的一种新方法。  The second object of the present invention is to overcome the technical problem that high internal coercive force permanent magnets in rare earth permanent magnet speakers, especially high-power speakers, are not easily saturated in the overall magnetic circuit, and provide a permanent magnet and magnetic circuit that are similar to conventional speakers. A completely new method of bonding and fixing, a rare earth permanent magnet is pre-saturated on a magnetizer, and then a new method for preparing a speaker through a combination method.
本发明的第三个目的是提供一种扬声器磁力驱动器护套的制备方法, 护套的设置可 以保护稀土永磁铁免受冲击损伤并将外泄磁场梯度限制在一个较小的范围之内, 同时以 一种新的方法将磁轭及永磁铁粘结成为一个整体组合磁路。  A third object of the present invention is to provide a method for manufacturing a speaker magnetic driver sheath. The sheath can protect the rare earth permanent magnet from impact damage and limit the leakage magnetic field gradient to a smaller range. A new method is used to bond the yoke and the permanent magnet into a whole combined magnetic circuit.
本发明的第四个目的是提供一种调节扬声器环形磁隙磁场强度的方法, 有效控制扬 声器批量生产过程中主要电声指标的离散性, 进一步减小扬声器的失真度。  A fourth object of the present invention is to provide a method for adjusting the magnetic field strength of a ring magnetic gap of a speaker, which effectively controls the dispersion of the main electro-acoustic indicators during the mass production of the speaker, and further reduces the distortion of the speaker.
一种扬声器, 主要包括永磁铁、 音圈、 定芯支片、 振膜、 盆架和一组具有环形磁隙 的磁路, 所述磁路的上磁轭是一块磁性材料制作的平板, 其中央部位设有轴孔, 它通常 是一个圆孔, 也可以是一个与下磁轭柱状极芯匹配的正方形或正六边形孔; 所述磁路的 下磁轭是一块与所述上磁轭投影面积相当的磁性材料制作的内凹型平板, 平板的周边部 位设置凸起的极靴, 所述凹形平板的中央部位设有一个柱状极芯且具有圆形或正方形或 正六边形的实心的或空心的横截面形状, 其上端部伸进所述上磁轭的中央轴孔内且比上 磁轭的外侧平面高出一个构成全对称磁路必需的高度 A H 其值为数毫米至数十毫米; 在所述上磁轭与所述下磁轭的所述极靴之间的周边部位处, 设有一块环状的或一块以上 均布等厚的扇形状或条形状的稀土永磁铁薄片, 它们均在厚度方向充磁极化; 所述音圈 与所述轴孔及所述柱状极芯相匹配, 其最佳横截面形状为正六边形, 每个六边形内角的 替换 细则第 26条) 顶部均设有一短截圆弧形线段, 该线段与该内角的两边分别相切, 而其圆心则落在该内 角的角平分线上; 在所述下磁轭的周边极靴上还可以设置二个以上均布的内凹形对流气 孔, 所述气孔的底部最深时与所述磁轭内凹形平板的内廓底面相平。 所述上磁轭是一 块圆形平板,所述下磁轭是一块圆形的内凹形平板。 所述上磁轭是一块正多边形平板, 所述下磁轭是一块正多边形的内凹形平板。 所述上磁轭是一块矩形平板, 所述下磁轭 是一块矩形内凹形平板。 A loudspeaker mainly includes a permanent magnet, a voice coil, a fixed core support, a diaphragm, a basin frame, and a set of magnetic circuits with an annular magnetic gap. The upper yoke of the magnetic circuit is a flat plate made of magnetic material. The central part is provided with a shaft hole, which is usually a circular hole, or a square or regular hexagon hole matching the lower yoke cylindrical pole core; the lower yoke of the magnetic circuit is a piece of the upper yoke An indented flat plate made of magnetic material with a similar projection area. A convex pole shoe is provided at the peripheral portion of the flat plate. A central pole of the concave flat plate is provided with a columnar pole core and has a round or square or regular hexagon. Or a hollow cross-sectional shape, the upper end of which extends into the central shaft hole of the upper yoke and is higher than the outer plane of the upper yoke by a height AH necessary to form a fully symmetrical magnetic circuit, the value of which is several millimeters to tens of millimeters ; At the peripheral portion between the upper yoke and the pole shoe of the lower yoke, a ring-shaped or more than one fan-shaped or strip-shaped rare earth permanent magnet sheet of uniform thickness is provided, They are all in thickness Magnetization polarization; the voice coil is matched with the shaft hole and the columnar pole core, and its optimal cross-sectional shape is a regular hexagon, and the inner corner of each hexagon is replaced by Article 26) A short arc-shaped line segment is provided at the top, the line segment is tangent to both sides of the inner angle, and the center of the circle falls on the angle bisector of the inner angle; the peripheral pole shoes of the lower yoke can also be provided Two or more concave concave convection air holes are evenly distributed, and the bottom of the air holes is flat to the bottom surface of the inner contour of the concave flat plate of the yoke. The upper yoke is a circular flat plate, and the lower yoke is a circular indented flat plate. The upper yoke is a regular polygonal flat plate, and the lower yoke is a regular polygonal concave flat plate. The upper yoke is a rectangular flat plate, and the lower yoke is a rectangular inner concave flat plate.
—种扬声器, 主要包括永磁铁、 音圈、 定芯支片、 振膜、 盆架和一组具有环形磁隙 的磁路, 所述磁路的上磁轭是一块磁材料制成的内凹型平板, 平板的周边部位设置凸起 的极靴, 所述凹形平板的中央部位处设有轴孔, 它通常是一个圆孔, 也可以是一个与下 磁轭柱状极芯匹配的正方形或正六边形孔; 所述磁路的下磁轭是一块与所述上磁轭投影 面积相当的磁性材料制作的平板, 其中央部位设有一个柱状极芯且具有圆形或正方形或 正六边形的实心或空心的横截面形状, 其上端部伸进所述上磁轭的中央轴孔内且比上磁 轭的外侧平面高出一个构成全对称磁路必需的高度 Δ Η 其值为数毫米至数十毫米; 在 所述上磁轭与所述下磁轭的所述极靴之间的周边部位处, 设有一块环状的或一块以上均 布并等厚的扇形状或条形状的稀土永磁铁薄片, 它们均在厚度方向充磁极化; 所述音圈 与所述轴孔及所述柱状极芯相匹配, 其最佳横截面形状为正六边形, 每个六边形内角的 顶部均设有一短截圆弧形线段, 该线段与该内角的两边分别相切, 而其圆心则落在该内 角的角平分线上; 在所述上磁轭的周边极靴上还可以设置二个以上均布的内凹形对流气 孔, 所述气孔的底部最深时与所述磁轭内凹形平板的内廓底面相平。 所述上磁轭是一 块圆形的内凹形平板, 所述下磁轭是一块圆形平板。 所述上磁轭是一块正多边形的内 凹形平板, 所述下磁轭是一块正多边形平板。 所述上磁轭是一块矩形的内凹形平板, 所述下磁轭是一块矩形平板。  A kind of loudspeaker, which mainly includes a permanent magnet, a voice coil, a fixed core support, a diaphragm, a basin frame, and a set of magnetic circuits with an annular magnetic gap. The upper yoke of the magnetic circuit is a concave type made of a magnetic material. A raised plate is provided at the peripheral part of the plate, and a shaft hole is provided at the central part of the concave plate. It is usually a round hole or a square or regular six matching the lower yoke cylindrical pole core. A rectangular hole; the lower yoke of the magnetic circuit is a flat plate made of magnetic material equivalent to the projected area of the upper yoke, and a central pole portion is provided with a cylindrical pole core and has a circular or square or regular hexagonal shape A solid or hollow cross-sectional shape whose upper end projects into the central shaft hole of the upper yoke and is higher than the outer plane of the upper yoke by a height necessary to form a fully symmetrical magnetic circuit Δ Η, whose value is several millimeters to several Ten millimeters; at the peripheral part between the upper yoke and the pole shoe of the lower yoke, a ring-shaped or more than one fan-shaped or strip-shaped rare earth permanent Magnet flakes, they are It is magnetically polarized in the thickness direction; the voice coil matches the shaft hole and the columnar pole core, and its optimal cross-sectional shape is a regular hexagon, and a short truncated circle is provided at the top of the inner corner of each hexagon An arc-shaped line segment that is tangent to both sides of the inner angle, and the center of the circle falls on the angle bisector of the inner angle; two or more uniformly distributed inner surfaces may be provided on the peripheral pole shoes of the upper yoke. A concave convection air hole, when the bottom of the air hole is deepest, is flush with the inner bottom surface of the concave flat plate of the yoke. The upper yoke is a circular indented flat plate, and the lower yoke is a circular flat plate. The upper yoke is a regular polygonal flat plate, and the lower yoke is a regular polygonal plate. The upper yoke is a rectangular indented flat plate, and the lower yoke is a rectangular flat plate.
一种扬声器, 主要包括永磁铁、 音圈、 定芯支片、 振膜、 盆架和一组具有环形磁隙 的磁路, 所述磁路的上磁轭是一块磁性材料制作的内凹型平板, 平板的周边部位设置凸 起的极靴, 所述凹形平板的中央部位设有轴孔, 它通常是一个圆孔, 也可以是一个与下 磁轭柱状极芯匹配的正方形或正六边形孔; 所述磁路的下磁轭是一块与所述上磁轭投影 面积相当的磁性材料制作的内凹形平板, 平板的周边部位设置凸起的极靴, 所述凹形平 板的中央部位设有一个柱状极芯且具有圆形或正方形或正六边形的实心或空心的横截面 形状, 其上端部伸进所述上磁轭的中央轴孔内且比上磁轭的外侧平面高出一个构成全对 称磁路必需的高度 Δ Η,, 其值为数毫米至数十毫米; 在所述上磁轭与所述下磁轭的所述 极靴之间的周边部位处, 设有一块环状的或一块以上均布并等厚的扇形状或条形状的稀 土永磁铁薄片, 它们均在厚度方向充磁极化; 所述音圈与所述轴孔及所述柱状极芯相匹 配, 其最佳横截面形状为正六边形, 每个六边形内角的顶部均设有一短截圆弧形线段, 该线段与该内角的两边分别相切, 而其圆心则落在该内角的角平分线上; 在所述上磁轭 及下磁轭的周边极靴上还可以设置二个以上均布的内凹形对流气孔, 所述气孔的底部最 深时与所述磁轭内凹形平板的内廓底面相平。 所述上磁轭及所述下磁轭均是一块圆形 的内凹形平板。 所述上磁轭及所述下磁轭均是一块正多边形的内凹型平板。 所述上 替换页(细则第 26条) 磁轭及所述下磁轭均是一块矩形的内凹型平板。 A loudspeaker mainly includes a permanent magnet, a voice coil, a fixed core support, a diaphragm, a basin frame, and a set of magnetic circuits with a ring-shaped magnetic gap. The upper yoke of the magnetic circuit is a recessed flat plate made of magnetic material. A raised pole shoe is provided at the peripheral part of the flat plate, and a central hole of the concave flat plate is provided with a shaft hole. It is usually a round hole or a square or regular hexagon matching the lower yoke cylindrical pole core. A hole; the lower yoke of the magnetic circuit is an inner concave flat plate made of magnetic material equivalent to the projected area of the upper yoke, a convex pole shoe is arranged at the peripheral part of the flat plate, and a central part of the concave flat plate A cylindrical pole core is provided with a solid or hollow cross-sectional shape having a circular or square or regular hexagon shape, the upper end of which extends into the central shaft hole of the upper yoke and is higher than the outer plane of the upper yoke A height ΔΗ necessary to form a fully symmetrical magnetic circuit, the value of which is several millimeters to tens of millimeters; a ring is provided at a peripheral portion between the upper yoke and the pole piece of the lower yoke Or more than one piece Thick fan-shaped or strip-shaped rare earth permanent magnet sheets, all of which are magnetized and polarized in the thickness direction; the voice coil matches the shaft hole and the columnar pole core, and its optimal cross-sectional shape is a regular hexagon A short arc-shaped line segment is provided on the top of each hexagon internal angle, the line segment is tangent to both sides of the internal angle, and the center of the circle falls on the angle bisector of the internal angle; on the upper yoke The peripheral pole shoes of the lower yoke can also be provided with two or more concave concave convection air holes uniformly distributed, and when the bottom of the air hole is deepest, it is flush with the inner bottom surface of the concave flat plate of the yoke. The upper yoke and the lower yoke are each a circular indented flat plate. Each of the upper yoke and the lower yoke is a regular concave flat plate. Replacement page mentioned (Article 26) The yoke and the lower yoke are each a rectangular indented flat plate.
一个具有足够刚度的非导磁材料制成的空心框架嵌入所述上磁轭或所述下磁轭的内 凹型空间, 其嵌入部份的外廓面与所述磁轭的内廓面良好匹配并预先粘结牢固, 所述空 心框架的外侧水平面与所述磁轭周边极靴的极面相平或略低有毫米级的空隙, 所述空心 框架的外侧垂直面由此构成所述永磁铁薄片的滑动导轨和定位面, 此外, 在所述外侧垂 直面的适当高度上还可以设置二个以上沿周边方向均布的通风口; 一根足够刚度的非导 磁材料制成的薄壁套管, 具有光滑的内外壁面, 其横截面形状与所述上磁轭的所述轴孔 及所述下磁轭的所述柱状极芯互相匹配, 将所述薄壁套管的一端套装在所述柱状极芯 上, 其另一端具有一个渐缩的较小的横截面形状, 以便将所述上磁轭很容易地套装进所 述薄壁套管; 所述薄壁套管的内壁面与所述下磁轭柱状极芯的垂直外廓面呈滑动配合, 所述薄壁套管的外壁面与所述上磁轭的所述轴孔的内廓面呈滑动配合, 所述滑配间隙的 最佳值不超过十微米; 利用两付夹具将所述上磁轭及所述下磁轭分别固定在二个平行的 水平面上并操作其中一付夹具使所述上磁轭沿所述薄壁套管由外侧向内侧滑行, 利用一 个辅助定位装置或塞规块终止所述上磁轭的滑行行程并确保所述上磁轭与所述下磁轭的 极面间隙比所述永磁铁薄片的厚度高出一个微小的安装间隙, 其最佳值不超过数十微 米; 将预先充饱和的一块以上等厚的稀土永磁铁薄片按照规定极性由外侧插入所述磁轭 的极面间隙内并滑行到被所述空心框架的定位面所限位; 将非导磁材料制作的紧固件插 入均布在所述上磁轭及所述下磁轭安装平面上的三个以上均布的紧固孔内, 待所有永磁 铁安装到位后撤去所述上磁轭夹具及辅助定位装置或塞规块, 收紧紧固件对所述磁轭及 所述永磁铁的吻合极面施加静压力, 待预先涂布在所述空心框架定位面或水平面上的粘 结剂固化以后, 撤去所述薄壁套管和所述下磁轭夹具; 在所述扬声器的所述上磁轭及所 述下磁轭与所述永磁铁的吻合极面的外侧结合部还可以涂布粘结剂增强其连接强度。  A hollow frame made of a non-magnetically permeable material with sufficient rigidity is inserted into the recessed space of the upper yoke or the lower yoke, and the outer contour surface of the embedded part is well matched with the inner contour surface of the yoke And it is pre-bonded firmly, the outer horizontal plane of the hollow frame is equal to or slightly lower than the millimeter gap of the pole surface of the pole shoe around the yoke, and the outer vertical surface of the hollow frame forms the permanent magnet sheet. In addition, at the appropriate height of the outer vertical surface, more than two vents evenly distributed along the peripheral direction can be provided; a thin-walled sleeve made of non-magnetic conductive material with sufficient rigidity Having smooth inner and outer wall surfaces, the cross-sectional shape of which is matched with the shaft hole of the upper yoke and the columnar pole core of the lower yoke, and one end of the thin-walled sleeve is sleeved on the On the cylindrical pole core, the other end has a tapered smaller cross-sectional shape, so that the upper yoke can be easily fitted into the thin-walled sleeve; the inner wall surface of the thin-walled sleeve and the Description of the yoke pole The vertical outer profile of the slide fits, the outer wall of the thin-walled sleeve and the inner profile of the shaft hole of the upper yoke slide fit, and the optimal value of the slip fit gap does not exceed ten microns ; Using two pairs of clamps to respectively fix the upper yoke and the lower yoke on two parallel horizontal planes and operating one of them to slide the upper yoke along the thin-walled sleeve from the outside to the inside , Using an auxiliary positioning device or plug gauge block to terminate the gliding stroke of the upper yoke and ensure that the gap between the pole surface of the upper yoke and the lower yoke is higher than the thickness of the permanent magnet sheet by a slight installation The optimal value of the gap is not more than several tens of micrometers. A pre-saturated piece of more than one equal-thickness rare earth permanent magnet sheet is inserted into the gap between the pole surfaces of the yoke from the outside and slides to the hollow frame. The fasteners made of non-magnetically conductive material are inserted into three or more uniformly distributed fastening holes on the mounting surface of the upper yoke and the lower yoke. Remove the upper magnet after the magnet is installed in place A clamp and an auxiliary positioning device or a plug gauge block are used to tighten the fastener to apply static pressure to the anastomotic pole surfaces of the yoke and the permanent magnet, and to be pre-coated on the positioning surface or horizontal surface of the hollow frame for bonding. After the agent is cured, the thin-walled sleeve and the lower yoke clamp are removed; the outer joint portion of the upper pole yoke and the lower pole yoke of the anastomosis pole surface of the speaker may also be Applying an adhesive increases its connection strength.
扬声器磁力驱动器护套的制备方法, 沿所述上磁轭、 所述下磁轭及所述永磁铁的垂 直外廓面设置二段以上用非导磁材料制作的护套将其紧密包裹在内; 所述护套的内廓面 与所述上磁轭、 所述下磁轭及所述永磁铁的垂直外廓面互相吻合并在装配之前预先涂布 胶结剂; 所述两段以上护套之间的结合面亦预先涂布粘结剂; 通过夹具由外侧向内侧对 组装中的所述护罩套施加静压力或通过设置在相邻段护套之间的紧固件使所述护套紧压 在所述上磁轭、 所述下磁轭及所述永磁铁的垂直外廓面上, 所述护套相邻段之间的结合 面亦受到挤压, 待所述粘结剂固化后撤去夹具。  A method for manufacturing a speaker magnetic driver jacket, in which two or more sections of a sheath made of a non-magnetic material are provided along the vertical outer surface of the upper yoke, the lower yoke, and the permanent magnet to tightly wrap the jacket ; The inner profile of the sheath and the vertical outer profile of the upper yoke, the lower yoke, and the permanent magnet are mutually matched, and a cement is pre-coated before assembly; the two or more segments of the sheath The bonding surface between them is also pre-coated with adhesive; static pressure is applied from the outside to the inside of the shroud in the assembly by a clamp or the fastener is provided by a fastener provided between the adjacent sections of the shroud. The sleeve is tightly pressed against the vertical outer profile of the upper yoke, the lower yoke, and the permanent magnet, and the bonding surface between adjacent sections of the sheath is also squeezed. Remove the clamp after curing.
扬声器环形磁隙磁场强度的一种调节方法, 在所述下磁轭的凹形平板上或在所述周 边极靴的内凹形气孔的下磁轭位置上, 沿所述柱状极芯的轴心线均匀设置二个以上的调 节螺孔; 所述调节螺孔内由外侧向内侧拧入相应的用导磁材料制作的调节螺钉, 所述调 节螺钉的前端部具有规则化的机械加工外表面; 所述调节螺钉均设置在所述音圈的外 侧, 所述调节螺钉的外侧端部还可以沉入所述调节螺孔; 调节所述调节螺钉的进入深度 或更换不同长度的所述调节螺钉, 即可变更所述调节螺钉端部与所述上磁轭或与所述永 磁铁之间的漏磁通量, 从而达到调节扬声器环形磁隙磁场强度之目的。  A method for adjusting the magnetic field intensity of a ring magnetic gap of a speaker, along the axis of the cylindrical pole core on the concave flat plate of the lower yoke or on the lower yoke position of the concave air hole of the peripheral pole shoe The center line is evenly provided with two or more adjusting screw holes; a corresponding adjusting screw made of a magnetically permeable material is screwed from the outside to the inside of the adjusting screw hole, and the front end of the adjusting screw has a regular machining outer surface The adjustment screws are all disposed outside the voice coil, and the outer ends of the adjustment screws can also sink into the adjustment screw holes; adjust the depth of entry of the adjustment screws or replace the adjustment screws of different lengths , The magnetic flux leakage between the end of the adjusting screw and the upper yoke or the permanent magnet can be changed, so as to achieve the purpose of adjusting the magnetic field intensity of the ring magnetic gap of the speaker.
替换页 则第 26条) 附图概述 (Replacement Article 26) Overview of the drawings
附图图面说明:  Drawing description:
图 1. 扬声器实施例 1的纵剖面图。  Fig. 1. A longitudinal sectional view of a speaker embodiment 1.
图 2. 扬声器实施例 2的磁路纵剖面图。  Figure 2. Longitudinal sectional view of the magnetic circuit of the speaker in the second embodiment.
图 3. 扬声器实施例 3的磁路纵剖面图。  Fig. 3. Longitudinal sectional view of the magnetic circuit of the third embodiment of the speaker.
图 4. 扬声器实施例 4的磁路纵剖面图。  Fig. 4. Longitudinal sectional view of the magnetic circuit of the speaker in the fourth embodiment.
图 5. 具有正方形磁轭的磁路实施例 5平剖面图。  Fig. 5. Flat sectional view of a magnetic circuit embodiment 5 with a square yoke.
图 6. 具有正方形磁轭的磁路实施例 6平剖面图。  Fig. 6. Flat sectional view of a magnetic circuit embodiment 6 having a square yoke.
图 7. 具有矩形磁轭的磁路实施例 7平剖面图。  Fig. 7. Flat sectional view of a magnetic circuit embodiment 7 with a rectangular yoke.
图 8. 具有圆形磁轭的磁路实施例 8平剖面图。  Figure 8. Flat sectional view of Example 8 magnetic circuit with a circular yoke.
图 9. 具有圆形磁轭的磁路实施例 9平剖面图。  Figure 9. Planar sectional view of Example 9 of a magnetic circuit with a circular yoke.
图 10.空心框架结构安装示意图。  Figure 10. Schematic installation of hollow frame structure.
图 11.扬声器磁隙平面示意及柱状极芯实施例纵剖面图。  Fig. 11. Schematic diagram of loudspeaker magnetic gap plane and longitudinal section view of columnar pole core embodiment.
图 12.扬声器制备方法实施例平面图。  FIG. 12. A plan view of an embodiment of a speaker manufacturing method.
图 13.扬声器制备方法实施例纵剖面示意图。  FIG. 13 is a schematic longitudinal sectional view of an embodiment of a speaker manufacturing method.
图 14.扬声器制备方法及磁力驱动器护套制备方法实施例纵剖面图。 图 15.磁力驱动器护套实施例 1示意图。  FIG. 14. A longitudinal sectional view of a method for manufacturing a speaker and a method for manufacturing a magnetic driver sheath. Figure 15. Schematic diagram of Embodiment 1 of a magnetic drive jacket.
图 16.磁力驱动器护套实施例 2示意图。  Figure 16. Schematic diagram of Embodiment 2 of a magnetic drive jacket.
图 17.扬声器往复式对流通风实施例纵剖面图 (节点)。  Figure 17. Vertical sectional view of a speaker reciprocating convection ventilation embodiment (node).
图 18.环形磁隙磁场强度调节方法实施例纵剖面图 (节点)。  Figure 18. Longitudinal section view (node) of an embodiment of a method for adjusting the magnetic field strength of a ring gap.
图 19.环形磁隙磁场强度调节方法实施例平面图。  Figure 19. Plan view of an embodiment of a method for adjusting the magnetic field strength of a ring gap.
本发明元件与标号对应关系如下:  The correspondence between the elements and labels of the present invention is as follows:
上磁轭一一 101 、 201 、 301 …… 901 ; 下磁轭—— 111 、 211 、 311 …… 911 ; 磁轭内廓面—— 124、 224、 324 ... ... 924 ; 永磁铁—— 102、 202、 302 ... ... 902; 上磁轭平台面一一 113、 213、 313 ... ... 913; 柱状极芯一一 103、 203、 303 …… Upper yoke 101, 201, 301 ... 901; lower yoke--111, 211, 311 ... 911; inner yoke profile--124, 224, 324 ... 924; permanent magnet —— 102, 202, 302 ... 902; Upper yoke platform surface 113, 213, 313 ... 913; Columnar pole cores 103, 203, 303 ...
903; 柱状极芯外廓面一一 130、 230、 330…… 430; 柱状极芯散热孔一一 131 、 231、 331 .·. ··. 931; 盆架一一 105、 205、 305 ··· ·.· 905; 振膜一一 166、 266、903; The outer profile of the columnar pole core is 130, 230, 330 ... 430; The columnar pole core cooling holes are 131, 231, 331 ... ···· 931; The basin frame is 105, 205, 305 ·· ···· 905; diaphragms 166, 266,
366 .·. .·· 966; 音圈—— 120、 220、 320…… 920 ; 音圈骨架—— 119、 219、 319…… 919 ; 定芯支片一一 1 18、 218、 318…… 918 ; 极靴一一 129、 229、 329…… 929; 极面一一 100、 200、 300 ... ... 900; 中央轴孔一一 126、 226、366 ..... 966; voice coils-120, 220, 320 ... 920; voice coil skeletons-119, 219, 319 ... 919; fixed core pieces 1 1 18, 218, 318 ... 918; pole shoes 129, 229, 329 ... 929; pole faces 100, 200, 300 ... 900; central shaft holes 126, 226,
326…… 926 ; 结构空间一一 163、 263、 363…… 963 ; 环形磁隙一一 110、 210、 310…… 910 ; 磁轭凹形对流气孔一一 117、 217、 317…… 917 ; 磁力驱动器护 套一一 137、 237、 337…… 937; 护套内廓面一一 138、 238、 338…… 938; 护 套通风口—— 140、 240、 340 ... ... 940; 空心框架—— 104、 204、 304 ... ... 904; 空心框架外廓面一一 134 、 234 、 334 …… 934; 空心框架外侧垂直面一一 122 、 222、 322…… 922; 空心框架外侧水平面—— 100 ' 、 200 ' 、 300 ' …… 900 ' ; 空心框架通风口一一 164 、 264 、 364 …… 964; 上磁轭穿透孔一一 106 、 206 、 替换页( 则第 26条) 306…… 906 ; 下磁轭螺孔一一 107、 207、 307…… 907 ; 可调节漏磁通一一 1001; 漏磁通调节螺钉一一 1002; 调节螺钉一一 1003; 磁轭紧固件一一 0109; 薄壁套 管—— 0108 ; 夹具—— 0410; 夹具—— 0430 ; 螺钉—— 0114 ; 螺孔—— 0115 ; 粘结剂—— 0155; 防尘罩—— 112、 212、 312…… 912。 326 …… 926; Structural space—163, 263, 363 …… 963; Toroidal magnetic gap—110, 210, 310… 910; Concave convection air holes of yoke—117, 217, 317 ... 917; Magnetic force Driver jackets 137, 237, 337 ... 937; inner profile of the jackets 138, 238, 338 ... 938; jacket vents-140, 240, 340 ... 940; hollow Frames-104, 204, 304 ... ... 904; the outer contours of the hollow frame-134, 234, 334 ... 934; the outer vertical surfaces of the hollow frame-122, 222, 322 ... 922; hollow frame Outer horizontal plane-100 ', 200', 300 '... 900'; Hollow frame air vents-164, 264, 364 ... 964; Upper yoke penetration holes-106, 206, replacement pages (the 26th article) 306 ... 906; lower yoke screw holes 107, 207, 307 ... 907; adjustable leakage magnetic flux 1001; leakage magnetic flux adjustment screw 1002; adjustment screw 1003; yoke fastener One-to-one 0109; Thin-walled bushing-0108; Fixture-0410; Fixture-0430; Screw-0114; Screw hole-0115; Adhesive-0155; Dust cover-112, 212, 312 ... 912.
本发明的最佳实施方式 Best Mode of the Invention
以下将结合附图对本发明作进一步阐述。  The invention will be further described below with reference to the drawings.
图 1示出了扬声器实施例 1的纵剖面图。 所述扬声器由下磁轭 111、 永磁铁 102、 上磁轭 101、 柱状极芯 103、 防尘罩 112、 盆架 105、 振膜 166、 压边 (省略未绘)、 定 芯支片 1 18、 音圈 120、 环形磁隙 110等组成。 所述上磁轭 101是一块圆形或矩形或正 多边形的磁性材料制作的平板, 其中央部位设有一个轴孔 126 , 它通常是一个圆孔, 也 可以是一个与所述柱状极芯 103匹配的正方形或正六边形孔。 所述下磁轭 111是一块与 上磁轭 101投影面积相当的圆形或矩形或正多边形的良导磁材料制成的内凹型平板, 平 板的周边部位设置凸起的极靴 129, 为了减小下磁轭的等效磁阻和上下磁轭之间的漏磁 并符合稀土永磁铁的技术特性, 所述极靴的吻合极面 100与所述凹底平板之间以折线或 弧线收缩过渡。 在所述下磁轭 111的凹底平板的中央部位处还设有一个柱状极芯 103 , 它具有圆形或正方形或正六边形的实心的或空心的横截面形状, 其上端部伸进所述上磁 轭 101的中央轴孔 126内, 此孔的内廓面与柱状极芯 103的垂直外廓面 130构成扬声器 的环形磁隙 110, 为了简化生产工艺并减小磁阻, 所述柱状极芯 103可以在所述下磁轭 111 铸造、 胎模锻、 冷礅时一体化成型。 为了减小音圈轴向运动时的空气阻尼并提高音 圈的散热效果, 可以在下磁轭 111的周边极靴上设置二个以上均布的内凹形对流气孔, 气孔的底部最深时与下磁轭内凹形平板的内廓底面相平。 在上磁轭 101与下磁轭 111的 极靴 129之间的周边部位处设有一块环状的或一块以上等厚的扇形状或条形状的稀土永 磁铁 102 , 它们通常由钕铁硼薄片构成并在厚度方向充磁极化。 上磁轭、 下磁轭、 永磁 铁可以按照传统方式由粘结剂粘结成为一个整体即由此构成扬声器的磁力驱动器, 伹也 可以采用本发明规定的另一种制备方法: 利用均布在上磁轭平面上的若干个穿透孔 106 及均布在下磁轭平面上的若干个螺孔 107及非磁性材料制作的紧固件 0109,通过组合方 法将磁力驱动器装配成为一个整体,详见图 14等下述说明。上磁轭 101的外侧平面上还 设有平台面 103 , 其上设有螺孔 0115 , 扬声器的盆架用螺钉 0114固定在上磁轭上。 此 外,在上磁轭 101的外廓垂直面上也可以设置螺孔供安装盆架 105之用 (图 1省略未绘), 这时扬声器可以配用特大口径的定芯支片。  Fig. 1 shows a longitudinal sectional view of the first embodiment of the speaker. The speaker is composed of a lower yoke 111, a permanent magnet 102, an upper yoke 101, a columnar core 103, a dust cover 112, a basin frame 105, a diaphragm 166, a blank holder (not shown), and a fixed core support 1 18 , Voice coil 120, ring magnetic gap 110 and so on. The upper yoke 101 is a flat plate made of a circular, rectangular, or regular polygonal magnetic material. A central hole is provided with a shaft hole 126. The shaft hole 126 is generally a round hole, and may also be a cylindrical pole core 103. Matching square or regular hexagonal holes. The lower yoke 111 is an indented flat plate made of a good magnetically conductive material having a circular or rectangular or regular polygonal area equivalent to the projected area of the upper yoke 101. A convex pole piece 129 is provided at the peripheral portion of the flat plate. The equivalent magnetic resistance of the small lower yoke and the magnetic leakage between the upper and lower yokes are in accordance with the technical characteristics of a rare earth permanent magnet. transition. A columnar pole core 103 is also provided at the central portion of the concave bottom plate of the lower yoke 111, which has a circular or square or regular hexagonal solid or hollow cross-sectional shape, and its upper end projects into the In the central shaft hole 126 of the upper yoke 101, the inner profile of this hole and the vertical outer profile 130 of the columnar pole core 103 form the annular magnetic gap 110 of the speaker. In order to simplify the production process and reduce the magnetic resistance, the columnar shape The pole core 103 may be integrated during the lower yoke 111 casting, tire die forging, and cold heading. In order to reduce the air damping during the axial movement of the voice coil and improve the heat dissipation effect of the voice coil, two or more concave convection air holes uniformly distributed on the peripheral pole shoes of the lower yoke 111 may be provided. The inner bottom surface of the concave flat plate of the yoke is flat. A ring-shaped or more than one fan-shaped or bar-shaped rare-earth permanent magnet 102 is provided at the peripheral part between the upper yoke 101 and the pole shoe 129 of the lower yoke 111, which are usually made of neodymium iron boron flakes. It is constituted and is magnetically polarized in the thickness direction. The upper yoke, the lower yoke, and the permanent magnets can be bonded into a whole by an adhesive in a conventional manner, thereby forming a magnetic driver of the loudspeaker. 伹 Another method of preparation provided by the present invention can also be adopted: Several through holes 106 on the upper yoke plane, several screw holes 107 evenly distributed on the lower yoke plane, and fasteners 0109 made of non-magnetic materials. The magnetic driver is assembled into a whole by a combination method. For details, see FIG. 14 and the like are described below. A platform surface 103 is also provided on the outer plane of the upper yoke 101, and a screw hole 0115 is provided on the upper yoke 101. The speaker bracket is fixed on the upper yoke with screws 0114. In addition, screw holes can also be provided on the vertical surface of the outer yoke 101 for mounting the basin frame 105 (not shown in Fig. 1). At this time, the speaker can be equipped with a large-diameter fixed core support.
图 2示出了本发明实施例 2的磁路纵剖面图。 所述磁路的上磁轭 201是一块圆形或 矩形或正多边形的磁性材料制作的内凹形平板, 平板的周边部位设置凸起的极靴 229 , 所述极靴的吻合极面 200与所述凹底平板之间以折线或弧线收缩过渡。 凹底平板的中央 部位还设有轴孔 226 , 它通常是一个圆孔, 也可以是一个与所述柱状极芯 203匹配的正 方形或正多边形孔。 下磁轭 211是一块与上磁轭 201投影面积相当的圆形或正多边形的 良导磁材料制成的平板, 其中央部位设有一个柱状极芯 203 , 其上端部伸进轴孔 226内 且与之构成扬声器的环形磁隙 210。 当所述下磁轭 211由铸造、 胎膜锻、 冷礅制作时, 替换页( 则第 26条) 所述柱状极芯 203可与之一体化成型。 其余部份, 与图 1实施例 1的说明完全相同, 本 图不再予以重复。 Fig. 2 is a longitudinal sectional view of a magnetic circuit according to a second embodiment of the present invention. The upper yoke 201 of the magnetic circuit is a concave or concave flat plate made of a circular or rectangular or regular polygonal magnetic material. A convex pole piece 229 is provided on the periphery of the plate. The concave bottom plates are contracted and transitioned in a fold line or an arc. The central portion of the concave bottom plate is also provided with a shaft hole 226, which is usually a circular hole, or a square or regular polygon hole matching the columnar pole core 203. The lower yoke 211 is a flat plate made of a good magnetically conductive material having a circular or regular polygonal area equivalent to the projected area of the upper yoke 201. A cylindrical pole core 203 is provided in the central part of the lower yoke, and the upper end thereof projects into the shaft hole 226. A ring magnetic gap 210 is formed with the speaker. When the lower yoke 211 is made by casting, membrane forging, or cold heading, the replacement page (the Article 26) The columnar pole core 203 can be integrally formed with it. The remaining parts are exactly the same as the description of the embodiment 1 in FIG. 1, and will not be repeated in this figure.
图 3示出了本发明实施例 3的磁路纵剖面图。 上磁轭 301与下磁轭 311都是一块圆 形或矩形或正多边形的磁性材料制作的内凹形平板, 其投影面积相当。 除此之外, 与图 1实施例 1的说明完全相同。  Fig. 3 is a longitudinal sectional view of a magnetic circuit according to a third embodiment of the present invention. The upper yoke 301 and the lower yoke 311 are each a concave flat plate made of a circular or rectangular or regular polygonal magnetic material, and their projection areas are equivalent. Otherwise, it is exactly the same as the description of the first embodiment in FIG.
图 4示出了本发明实施例 4的磁路纵剖面图。 所述上磁轭 401是一块内凹形平板, 极靴的极面 400和内廓面 424与上磁轭的凹底平板之间以直线收缩过渡。 下磁轭的所述 平板在中央轴线部位向外凸出一个平台面,除此之外,本实施例与图 1的说明完全相同。  Fig. 4 is a longitudinal sectional view of a magnetic circuit according to a fourth embodiment of the present invention. The upper yoke 401 is an indented flat plate, and the pole surface 400 and the inner profile surface 424 of the pole shoe and the concave bottom plate of the upper yoke are contracted and transformed in a straight line. The flat plate of the lower yoke protrudes outward from a flat surface at the central axis portion. Except for this, this embodiment is exactly the same as that shown in FIG. 1.
图 5示出了具有正方形磁轭的磁路实施例 5平剖面图。其视向相当于图 1的 A-A平 剖面投影。 4块面积、体积、磁性能相等的条形状钕铁硼薄片 502均布在下磁轭极靴 529 与上磁轭 501之间的周边部位处。 在下磁轭 511上设有 4个均布的凹形对流气孔 517及 4个均布的下磁轭螺孔 507 , 在上磁轭上设有与螺孔相当的 4个穿透孔 506, 4个铜螺 钉穿越上磁轭 501、 结构空间 563、 永磁铁 502对吻合极面 500施加静压力并使之联结 为一个整体的磁力驱动器 (可参照图 14及其说明)。所有吻合极面间不再涂布传统的粘结 剂。 组装完毕后, 永磁铁端部的间隙处可构成 4个分布在四侧的对流气孔 517(可参照图 17及其说明)。 为了进一步改善音圈的散热效果, 柱状极芯 503具有空心管横截面形状, 其中央孔道形成一个散热孔 531。 有关其它部份与图 1实施例 i的说明安全相同。  Fig. 5 shows a fifth sectional view of a magnetic circuit having a square yoke. Its viewing direction is equivalent to the A-A plane projection of FIG. 1. Four strip-shaped neodymium-iron-boron sheets 502 with equal area, volume, and magnetic properties are uniformly distributed at the peripheral portions between the lower yoke pole piece 529 and the upper yoke 501. The lower yoke 511 is provided with four uniformly distributed convection air holes 517 and the four evenly distributed lower yoke screw holes 507, and the upper yoke is provided with four penetration holes 506, which are equivalent to the screw holes. 4 A copper screw passes through the upper yoke 501, the structural space 563, and the permanent magnet 502, and applies a static pressure to the anastomotic pole surface 500 and couples them into a whole magnetic driver (refer to FIG. 14 and its description). No conventional adhesive is applied between all anastomotic pole faces. After the assembly is completed, four convection air holes 517 distributed on four sides can be formed at the gap at the end of the permanent magnet (refer to FIG. 17 and its description). In order to further improve the heat dissipation effect of the voice coil, the cylindrical pole core 503 has a cross-sectional shape of a hollow tube, and a central hole forms a heat dissipation hole 531. The other parts are the same as the description of the embodiment i in FIG.
图 6示出了具有正方形磁轭的磁路实施例 6平剖面图。 4块条形状钕铁硼薄片 602 彼此以侧面吻合。 4个均布的上磁轭穿透孔 (506和下磁轭螺孔 607分别设置在上磁轭 601 及下磁轭 61 1的凹底平板上, 紧固件 0109是 4·个铜螺钉。 拧紧铜螺钉, 吻合极面 600 被施加静压力并将上磁轭、 永磁铁、 下磁轭联结为一个整体的磁力驱动器 (可参照图 14 及其说明)。 其余部份与图 1实施例 ί的说明完全相同。  Fig. 6 shows a plan view of a magnetic circuit embodiment 6 having a square yoke. The four strip-shaped neodymium-iron-boron flakes 602 coincide with each other on the sides. Four uniformly distributed upper yoke penetration holes (506 and lower yoke screw holes 607 are respectively provided on the concave bottom plates of the upper yoke 601 and the lower yoke 61 1), and the fastener 0109 is 4 copper screws. Tighten the copper screws, and apply static pressure to the anastomotic pole surface 600 and connect the upper yoke, permanent magnet, and lower yoke as a whole magnetic driver (refer to FIG. 14 and its description). The description is exactly the same.
图 7示出了具有矩形磁轭的磁路实施例 7平剖面图。 在矩形的长边方向配置 2个面 积、 体积、 磁性能相等的较大的条形状钕铁硼簿片 702 , 在矩形的短边方向配置 2个面 积、 体积、 磁性能相等的较小的条形状永磁铁 702 , 只要适当选择长边方向永磁铁的几 何尺寸,就可以在组装完成后的磁力驱动器环形磁隙 710内获得匀称的磁通密度 (可参照 图 14及其说明)。 其余部份, 与图 1实施例 1的说明完全相同。  Fig. 7 is a plan sectional view showing a magnetic circuit embodiment 7 having a rectangular yoke. Two large strip-shaped neodymium-iron-boron sheets 702 with equal area, volume, and magnetic properties are arranged on the long side of the rectangle, and two small strips with equal area, volume, and magnetic properties are arranged on the short side of the rectangle. For the shape permanent magnet 702, as long as the geometry of the permanent magnets in the longitudinal direction is appropriately selected, a uniform magnetic flux density can be obtained in the ring magnetic gap 710 of the magnetic driver after the assembly is completed (refer to FIG. 14 and its description). The remaining parts are exactly the same as the description of the first embodiment in FIG.
图 8示出了具有圆形磁轭的磁路实施例 8平剖面图。 3 个均布上磁轭的穿透孔 806、下磁轭螺孔 807分别设在上磁轭 801及下磁轭 811的凹底平板上。永磁铁 802是 1 块圆环形钕铁硼永磁铁。 音圈的通风由设置在柱状极芯 803中央孔道的散热孔 831予以 改善 (可参照图 14及其说明)。 其余部份与图 1实施例 1的说明完全相同。  Fig. 8 is a plan sectional view of Embodiment 8 of a magnetic circuit having a circular yoke. The three through holes 806 and the lower yoke screw holes 807 of the upper yoke are evenly arranged on the concave bottom plates of the upper yoke 801 and the lower yoke 811, respectively. The permanent magnet 802 is a circular ring NdFeB permanent magnet. The ventilation of the voice coil is improved by the heat dissipation hole 831 provided in the central hole of the columnar core 803 (refer to FIG. 14 and its description). The rest is exactly the same as the description of the first embodiment of FIG.
. 图 9示出了具有圆形磁轭的磁路实施例 9平剖面图。永磁铁 902由 4块面积、体积、 磁性能相等的钕铁硼扇形状薄片构成, 每块磁铁的端部留有适当间隙并构成分布在四侧 的对流气孔 917(可参照图 14及其说明), 其余部份与图 1实施例 1的说明完全相同。  Fig. 9 shows a magnetic circuit embodiment 9 with a circular yoke in a plan sectional view. The permanent magnet 902 is composed of 4 Nd-Fe-B fan-shaped sheets with equal area, volume, and magnetic properties. The ends of each magnet are left with a proper gap and form convection air holes 917 distributed on four sides (refer to FIG. 14 and its description). ), And the other parts are exactly the same as the description of Embodiment 1 in FIG. 1.
需要指出的是: 图 5至图 9的实施方式同样适用于本发明三种组合磁路的任何一种 结构形式。 它们都以图 1的 Α-Α视向绘制而成。  It should be noted that: the embodiments in FIGS. 5 to 9 are also applicable to any one of the three combined magnetic circuits of the present invention. They are all drawn in the A-A direction of FIG. 1.
图 10示出了本发明扬声器制备方法必需的空心框架 104的结构安装示意图。空心框 替换页( 则第 26条) 架 104是采用非磁性材料制作的具有足够刚度的组合磁路中的一个稀土永磁铁的滑动导 轨和定位装置, 通常由工程塑料或有色金属或酚醛等材料制成。 图 10a所示, 空心框架 104为配合上述具有弧线过渡连接的内凹型磁轭专门设计 (参阅图 1)。根据所述下磁轭的 极靴内廓面 124及所述下磁轭的凹底平面尺寸和极靴及永磁铁的高度设计空心框架的几 何尺寸, 例如, 它具有髙度 ¾。将空心框架 104嵌入所述内凹型磁轭的凹人部位, 空心 框架 104的外廓面 134与所述磁轭的极靴内廓面 124良好匹配并通过涂布在二者之间的 粘结剂 0155将空心框架 104粘牢在所述磁轭上。它的一个外侧水平面 100 ' 与极靴的极 面 100相平或略低有毫米级的空隙, 另一个外侧垂直面 122则构成永磁铁 102的滑动导 轨和定位面, 控制永磁铁伸出极靴 129有一个足够的宽度 Δ Β, 以便磁轭能充分吸收永 磁铁的漏磁通。这时空心框架 104的高度应比永磁铁 2的另一个极面 100减小 Δ ¾的裕 量。 如前所述, 定位面 122上应预先涂布粘结剂 0155 , 但必需具备足够长的固化时间, 以便所有永磁铁安装到位后再将永磁铁粘牢。 图 10b示出了一个正方形的空心框架 104 的结构平面示意图; 图 10c示出了一个圆形的空心框架 104的结构平面示意图。 毫无疑 问, 根据本发明提供的各种磁轭的不同结构型式, 空心框架 104至 904可以制作成各种 相应的几何形状和几何尺寸。 FIG. 10 is a structural installation schematic diagram of the hollow frame 104 necessary for the speaker manufacturing method of the present invention. Hollow Box Replacement Page (Article 26) The frame 104 is a sliding guide and positioning device of a rare earth permanent magnet in a combined magnetic circuit with sufficient rigidity made of non-magnetic materials, and is usually made of engineering plastics or non-ferrous metals or phenolic materials. As shown in Fig. 10a, the hollow frame 104 is specially designed to cooperate with the above-mentioned concave-shaped yoke with arc-shaped transition connection (see Fig. 1). The geometric size of the hollow frame is designed according to the inner profile 124 of the pole shoe of the lower yoke and the concave bottom plane size of the lower yoke and the height of the pole shoe and the permanent magnet, for example, it has a degree ¾. The hollow frame 104 is embedded in the concave part of the concave-shaped magnetic yoke, and the outer contour surface 134 of the hollow frame 104 and the inner contour surface 124 of the pole shoe of the yoke are well matched and are bonded by coating therebetween. The agent 0155 adheres the hollow frame 104 to the yoke. One of its outer horizontal planes 100 ′ is equal to or slightly lower than the millimeter-level gap of the pole surface 100 of the pole shoe, and the other outer vertical plane 122 constitutes the sliding guide and positioning surface of the permanent magnet 102 to control the permanent magnet to extend out of the pole shoe. 129 has a sufficient width ΔB so that the yoke can sufficiently absorb the leakage flux of the permanent magnet. At this time, the height of the hollow frame 104 should be smaller than the other pole surface 100 of the permanent magnet 2 by a margin of Δ¾. As mentioned above, the positioning surface 122 should be coated with adhesive 0155 in advance, but it must have a sufficiently long curing time so that all permanent magnets can be fixed in place after they are installed in place. FIG. 10b shows a schematic plan view of the structure of a square hollow frame 104; FIG. 10c shows a schematic plan view of the structure of a circular hollow frame 104. There is no doubt that according to the different structural types of the various yokes provided by the present invention, the hollow frames 104 to 904 can be made into various corresponding geometric shapes and geometric sizes.
图 11示出了扬声器环形磁隙平面示意及柱状极芯实施例纵剖面图。 结合实施例 1 , 图 11a示出了具有最佳横截面正六边形的所述环形磁隙 110及所述柱状极芯 103。 与圆 形或正方形的横截面形状相比, 正六边形的柱状极芯 103与轴孔 126构成的正六边形环 形磁隙 110具有最长的周边长度, 因而, 嵌人其中的正六边形音圈 120将具有最长的周 长和最佳的散热效果, 从而使所述扬声器的电声转换效率相对提髙。 正六边形柱状极芯 可以采用 "冷拔" 加工工艺制得, 按规定高度切断后, 将其根部车削成圆柱体 130A, 圆柱体的直径与正六边形体的内切圆直径 相当。在下磁轭 111上设置相应的圆孔,通 过过盈加压配合将所述柱状极芯的圆柱体 130A嵌进所述圆孔, 最后将所述圆柱体基底 部位的内凹式圆孔 D2扩张,使圆柱体的基底凹入内圆的凸缘 130B胀紧铆固在下磁轭 111 上。 其示意图可参见图 l ib。 正方形横截面的所述柱状极芯及所述环形磁隙亦可按此类 推处理。 图 I k示出了所述柱状极芯 103与所述轴孔 126为正六边形横截面时, 内角的 顶部均设有一短截圆弧形线段, 该线段与该内角的两边分别相切于点 010 , 而弧形线段 的圆心则正好落在该内角的角平分线上。 其余正多边形的环状极芯、 环状磁隙及配套音 圈骨架均可按照上述方法类推处理。 FIG. 11 shows a schematic plan view of a ring magnetic gap of a speaker and a longitudinal sectional view of an embodiment of a cylindrical pole core. In conjunction with Embodiment 1, FIG. 11a shows the annular magnetic gap 110 and the columnar pole core 103 having a regular cross-section regular hexagon. Compared with the circular or square cross-sectional shape, the regular hexagonal annular magnetic gap 110 formed by the regular hexagonal columnar pole core 103 and the shaft hole 126 has the longest peripheral length. Therefore, the regular hexagonal sound is embedded therein. The ring 120 will have the longest perimeter and the best heat dissipation effect, so that the electro-acoustic conversion efficiency of the speaker is relatively improved. The regular hexagonal columnar pole core can be made by the "cold drawing" process. After cutting at the specified height, the root is turned into a cylinder 130A. The diameter of the cylinder is equivalent to the diameter of the inscribed circle of the regular hexagon. A corresponding circular hole is provided on the lower yoke 111, and the cylindrical body 130A of the columnar pole core is fitted into the circular hole by interference fit. Finally, the concave circular hole D 2 of the base portion of the cylinder is inserted. Expansion makes the base of the cylinder concave into the inner circle, and the flange 130B expands tightly and is riveted on the lower yoke 111. The schematic diagram can be seen in Figure lib. The square pole cross-section of the columnar pole core and the annular magnetic gap can also be processed by analogy. FIG. 1k shows that when the columnar pole core 103 and the shaft hole 126 are in a regular hexagonal cross section, a short arc-shaped arc segment is provided at the top of the inner corner, and the line segment and the two sides of the inner corner are tangent to each other. Point 010, and the center of the arc segment falls exactly on the angle bisector of the inner corner. The remaining regular polygonal toroidal pole cores, toroidal magnetic gaps, and matching voice coil skeletons can be processed by analogy as described above.
图 12示出了本发明提供的一种扬声器制备方法的实施例平面图。该扬声器具有图 1 及图 6所示的结构型式。 空心框架 104嵌人安装在下磁轭 111的凹入部位。 扬声器具有 4块面积、 体积、 厚度、 磁性能相等的钕铁硼永磁铁薄片。 结合图 13所示, 先将下磁轭 111用夹具 0410固定在某一个合适高度和合适的操作面上,将一根用非导磁材料制成且 具有高刚度的薄壁套管 0108套装到下磁轭 111的柱状极芯 103上, 此薄壁套管 0108具 有光滑的内外壁面, 其内壁面与柱状极芯 103的垂直外廓面 130呈滑动配合, 二者之间 的横截面形状彼此匹配,薄壁套管 010S的壁厚即环形磁隙 110的宽度,二者之间呈微小 间隙的滑动配合,一般说来,薄壁套管 0108的壁厚比所述环形磁隙的宽度有一个数值为 替换页(细 7则第 26条) 最佳值不超过十微米的负公差。薄壁套管 0108的另一个外侧端部设有一个渐缩的较小的 横截面形状, 并在轴向长度约 t十毫米内匀称过渡到环形磁隙 110规定的标称横截面 积。将上磁轭 101的轴孔 126由薄壁套管 0108的外侧端部轻易地套进所述薄壁套管 0108 并沿图 13箭头标示方向向内侧方向滑行, 到达某一个高度后被夹具 0430夹紧并被辅助 装置定位 (省略未绘)。 此时, 上磁轭 101的极面 100与下磁轭极靴 129的极面 100之间 具有一个极面间隙 Η2 ' , ¾ ' 比钕铁硼永磁铁薄片的厚度 Η2高出一个微小的安装间 隙, 其最佳值不超过数十微米。 将已在充磁机上充饱和的第一块钕铁硼永磁铁薄片 102a 按图 12a所示箭头方向从外侧插人到所述极面间隙并滑行到安装位, 如图 12b所示。 第 二块永磁铁 102b亦按图 12b所示箭头方向插入推进到位,从而形成一个对称的组合过渡 磁路。 这时, 可以在上磁的穿透孔 106内插入 4个铜螺钉 0109并拧入到下磁轭的螺孔 107内 (参见图 14)。 图 12c示出了 3块就位永磁铁和最后 1块永磁铁 102d的推人方向。 4块永磁铁全部安装到位后 (如图 6所示)即可撤去上磁轭夹具 0430 , 收紧铜螺钉, 最后 撤去薄壁套管 0108及下磁轭夹具 0410,待预先涂布在空心框架 104上的粘结剂固化后, 即获得一个整体的磁力驱动器。 FIG. 12 shows a plan view of an embodiment of a speaker manufacturing method provided by the present invention. The speaker has the structure shown in FIG. 1 and FIG. 6. The hollow frame 104 is embedded in a recessed portion of the lower yoke 111. The loudspeaker has 4 neodymium-iron-boron permanent magnet sheets with equal area, volume, thickness, and magnetic properties. As shown in FIG. 13, the lower yoke 111 is first fixed with a fixture 0410 on a suitable height and a suitable operating surface, and a thin-walled sleeve 0108 made of non-magnetic conductive material and having high rigidity is set to On the columnar pole core 103 of the lower yoke 111, the thin-walled sleeve 0108 has smooth inner and outer wall surfaces, and the inner wall surface and the vertical outer surface 130 of the columnar pole core 103 are in a sliding fit. The cross-sectional shapes between the two are mutually Matching, the wall thickness of the thin-walled sleeve 010S is the width of the annular magnetic gap 110, and there is a sliding fit between the two. A value is the replacement page (Article 26 of 7 ) The optimum value does not exceed a negative tolerance of ten microns. The other outer end of the thin-walled sleeve 0108 is provided with a tapered, smaller cross-sectional shape, and transitions uniformly to a nominal cross-sectional area defined by the annular magnetic gap 110 within an axial length of approximately t ten millimeters. The shaft hole 126 of the upper yoke 101 is easily inserted into the thin-walled sleeve 0108 from the outer end of the thin-walled sleeve 0108 and slides inward in the direction indicated by the arrow in FIG. 13. After reaching a certain height, it is clamped by 0430. It is clamped and positioned by the auxiliary device (not shown). At this time, there is a pole surface gap Η 2 ′ between the pole surface 100 of the upper yoke 101 and the pole surface 100 of the lower yoke pole shoe 129, which is a little higher than the thickness Η 2 of the NdFeB permanent magnet sheet. The optimal installation clearance is less than tens of microns. The first neodymium-iron-boron permanent magnet sheet 102a that has been saturated on the magnetizer is inserted into the gap between the pole faces from the outside in the direction of the arrow shown in FIG. 12a and slides to the installation position, as shown in FIG. 12b. The second permanent magnet 102b is also inserted into place in the direction of the arrow shown in FIG. 12b, thereby forming a symmetrical combined transition magnetic circuit. At this time, four copper screws 0109 can be inserted into the upper magnetic penetrating hole 106 and screwed into the screw holes 107 of the lower yoke (see FIG. 14). Fig. 12c shows the pushing direction of the three permanent magnets in place and the last permanent magnet 102d. After all 4 permanent magnets are installed in place (as shown in Figure 6), you can remove the upper yoke clamp 0430, tighten the copper screws, and finally remove the thin-walled sleeve 0108 and the lower yoke clamp 0410, which are to be pre-coated on the hollow frame After the adhesive on 104 is cured, an integrated magnetic drive is obtained.
所述夹具 0410及夹具 0430可以是与台虎钳或车床三爪卡盘、 四爪卡盘类似的简单 夹具, 它具备向内侧收紧和向外侧放松的活络装置, 当然也可以进一步设计成自动流水 线上的专用夹具。 其中, 夹具 0430还设有能够作轴向位移的连动杠杆系统 0431, 该系 统又设有辅助定位装置 0432(图 13省略未绘), 例如台式钻床或立式钻床的垂直定位机 构,用于限定或微调上磁轭 101与极靴 129之间的极面间隙 ¾ ' 达到规定值。有时, 为 求简单精确起见, 所述辅助定位装置 0432还可以是 1块或 2块具有轴向高度 Η2 ' 值的 活动塞规块。 当夹具 0430在连动杠杆系统 0431 的带动下使所述上磁轭向内侧方向运 动,将所述活动塞规块预先置人所述极面间隙 Η2 ' 内并借此对所述上磁轭定位,取出塞 规块后即可组合磁路。 The clamp 0410 and the clamp 0430 can be simple clamps similar to a bench vise or a three-jaw chuck and a four-jaw chuck. It has a flexible device for tightening the inside and relaxing it outwards. Of course, it can also be further designed to be automatic Special fixture on the assembly line. Among them, the fixture 0430 is also provided with a linkage lever system 0431 capable of axial displacement, and the system is further provided with an auxiliary positioning device 0432 (not shown in Fig. 13), such as a vertical positioning mechanism of a bench-type drilling machine or a vertical drilling machine for Limit or fine-tune the pole surface gap ¾ 'between the upper yoke 101 and the pole shoe 129 to a predetermined value. Sometimes, for simplicity and accuracy, the auxiliary positioning device 0432 may also be one or two movable plug gauge blocks with an axial height Η 2 '. When the clamp 0430 moves the upper yoke inwardly under the driving of the linkage lever system 0431, the movable plug gauge block is placed in the pole gap Η 2 ′ in advance and the upper magnetic yoke is thereby used. The yoke is positioned, and the magnetic circuit can be combined after removing the plug gauge block.
图 14示出了扬声器的一种制备方法及磁力驱动器护套制备方法实施例的纵剖面 图。 按前述说明, 本发明提供的三种结构型式 (参见图 1、 图 2、 图 3及其说明), 其所 述磁轭与所述磁铁均可以采用传统方式用粘结剂将它们组合成一个整体磁路, 伹也可以 采用本发明提供的另一种扬声器制备方法, 即采用图 13 示知的方式予以实施。 以图 1 的结构型式为例,图 14对图 13的说明作出了进一步补充:在上磁轭 101的安装平面上, 以柱状极芯 103的轴心线为对称轴, 设置三个以上均布的穿透孔 106„ 在下磁轭 111的 安装平面上, 以柱状极芯 103的轴心线为对称轴, 设置三个以上均布的并与穿透孔 106 对应的螺孔 107。 一个空心框架 104预先嵌入安装在下磁轭的内凹形空间并依靠粘结剂 预先粘结牢固。空心框架的外侧垂直面 122上预先涂布粘结剂 0155 ,待整个扬声器磁路 按照图 12、 图 13说明提供的方法安装就位后, 在所述的穿透孔 106内插入非导磁材料 制作的紧固件 (如铜螺钉、 螺栓、 铆钉等 )0109 , 逐个收紧紧固件, 对上磁轭、 永磁铁、 下磁轭构成的二个吻合极面 100施加静压力, 待永磁铁 102的内侧面与空心框架 104的 定位面 122之间涂布的粘结剂 0155固化后,即可获得一种在永磁铁与磁轭吻合极面间不 再涂布粘结剂, 因而使磁路的磁阻更小的新型扬声器磁力驱动器。 替换页(^則第 26条) 由于稀土永磁铁例如钕铁硼永磁铁的 Br值及最大磁能积都很高,按照上述方式实施 得到的扬声器磁力驱动器的外侧垂直面上, 漏磁通的磁场梯度较高, 很容易将铁磁性物 质吸引到驱动器表面从而使扬声器环形磁隙内的磁通密度降低。 此外, 钕铁硼等稀土永 磁铁都很脆, 暴露在外时极易因机械撞击而受损。 为了克服上述二个缺点并进一步加强 扬声器组合磁路的整体组合强度, 本发明采用二段以上用非导磁材料制作的磁力驱动器 护套,沿上磁轭 101、下磁轭 111及永磁铁 102(以图 1为例)的垂直外廓面将所述磁路紧 密包裹在内。 护套 B7在本实施例中以塑料加压铸成。 护套 137的内廓面 138上设有与 永磁铁 102匹配的凹槽 139 , 所述内廓面 138及 139上或在所述磁路的垂直外廓面上均 预先涂布粘结剂 0155,通过夹具由外侧向内侧对护套 137施加静压力 Fin如图 15箭头方 向所示。 而每段护套的结合面之间亦预先涂布粘结剂并受力 Fin挤压, 待固化后撤去夹 具, 即获得一个组合强度更高的新型磁力驱动器。 毫无疑问, 在护套 137上设置穿透孔 或螺孔, 利用若干根非导磁材料制作的紧固件, 也可以制备得到相同效果的磁力驱动器 护套。 由于这是常识范围的公知技术, 本发明对此不再绘制附图并作进一步的说明。 14 shows a longitudinal sectional view of a method for manufacturing a speaker and a method for manufacturing a magnetic driver sheath. According to the foregoing description, the three types of structures provided by the present invention (see FIG. 1, FIG. 2, and FIG. 3 and their descriptions), the yoke and the magnet can be combined into one with an adhesive in a conventional manner. For the overall magnetic circuit, 伹 may also be implemented by using another method for preparing a loudspeaker provided by the present invention, that is, implemented in a manner shown in FIG. 13. Taking the structure of FIG. 1 as an example, FIG. 14 further supplements the description of FIG. 13: On the mounting plane of the upper yoke 101, the axis of the pole core 103 is used as the axis of symmetry, and more than three uniformly arranged On the mounting plane of the lower yoke 111, three or more uniformly distributed screw holes 107 corresponding to the through holes 106 are provided on the axis of the cylindrical pole core 103 as the axis of symmetry. A hollow frame 104 is pre-embedded and installed in the concave space of the lower yoke and adhered firmly in advance by an adhesive. The outer vertical surface 122 of the hollow frame is pre-coated with an adhesive 0155, and the entire speaker magnetic circuit is explained in accordance with Figs. 12 and 13 After the provided method is installed in place, fasteners (such as copper screws, bolts, rivets, and the like) made of non-magnetic conductive material are inserted into the penetration hole 106, and the fasteners are tightened one by one, and the yoke is aligned. Two anastomotic pole surfaces 100 consisting of a permanent magnet, a lower magnet yoke, and the like apply static pressure. After the adhesive 0155 coated between the inner surface of the permanent magnet 102 and the positioning surface 122 of the hollow frame 104 is cured, a No longer painted between the permanent pole and the yoke anastomosis pole surface Binder, thus the reluctance of the magnetic circuit of the speaker less novel magnetic drive. Alternatively pages (^ Section 26) Since rare earth permanent magnets such as neodymium-iron-boron permanent magnets have high Br values and maximum magnetic energy products, the magnetic field gradient of the leakage magnetic flux on the outer vertical plane of the speaker magnetic driver obtained in the manner described above is relatively high, and it is easy to ferromagnetically The substance is attracted to the surface of the driver and the magnetic flux density in the ring gap of the speaker is reduced. In addition, rare-earth permanent magnets such as neodymium-iron-boron are very brittle and are easily damaged by mechanical impact when exposed. In order to overcome the above two shortcomings and further strengthen the overall combined strength of the combined magnetic circuit of the speaker, the present invention uses two or more sections of magnetic driver jackets made of non-magnetically conductive material, along the upper yoke 101, the lower yoke 111, and the permanent magnet 102. The vertical outer profile (taking FIG. 1 as an example) tightly wraps the magnetic circuit inside. The sheath B7 is pressure-molded by plastic in this embodiment. The inner contour surface 138 of the sheath 137 is provided with a groove 139 matching the permanent magnet 102. The inner contour surfaces 138 and 139 or the vertical outer contour surface of the magnetic circuit are pre-coated with an adhesive 0155. The static pressure F in is applied to the sheath 137 from the outside to the inside by the clamp as shown in the arrow direction of FIG. 15. In addition, the bonding surface of each section of the sheath is also pre-coated with an adhesive and squeezed with a force F in . After curing, the clamp is removed, and a new type of magnetic actuator with higher combined strength is obtained. There is no doubt that a magnetic driver jacket with the same effect can also be prepared by providing a penetrating hole or a screw hole in the sheath 137, and using a plurality of fasteners made of non-magnetic conductive material. Since this is a well-known technology in the scope of common sense, the present invention does not draw the drawings and further description thereof.
图 15a示出了本发明扬声器磁力驱动器护套实施例 1的平剖面图。 它具有圆形的磁 轭, 对照图 1、 图 14及其说明, 显示图 15a是一个具有 A-A视向的平剖面图。 在本实 施例中, 护套 137由二个半圆形的弧形段构成。 为了配合图 9所示的磁路结构型式改善 扬声器的通风散热效果, 每段护套 137上还可以设置二个通风口 140 , 如图 15b所示。 二段护套的结合面处亦涂布粘结剂 0155。 箭头 Fin表示对夹具及磁力驱动器施加静压力 的方向。 Fig. 15a shows a plan sectional view of Embodiment 1 of a speaker magnetic driver sheath according to the present invention. It has a circular yoke. Referring to FIG. 1 and FIG. 14 and the description, FIG. 15 a is a plan sectional view with AA direction. In this embodiment, the sheath 137 is composed of two semicircular arc-shaped segments. In order to cooperate with the magnetic circuit structure type shown in FIG. 9 to improve the ventilation and heat dissipation effect of the speaker, two ventilation openings 140 can also be provided on each section of the sheath 137, as shown in FIG. 15b. Adhesive 0155 is also applied to the bonding surface of the two-stage sheath. The arrow F in indicates the direction in which static pressure is applied to the jig and the magnetic actuator.
图 16a示出了磁力驱动器护套实施例 2的平剖面图。 它具有正方形的磁轭。 具有图 5所示的磁路结构型式。 本实施例护套 237由 4段条形状的护套构成。 护套的内廓面及 相邻段护套的结合面处涂布粘结剂, 箭头 Fin表示对夹具及磁力驱动器施加静压力的方 向。 为改善扬声器的通风散热效果, 每段护套上还可以设置一个通风口 240, 如图 16b 所示。 Fig. 16a shows a plan sectional view of a magnetic actuator sheath embodiment 2. It has a square yoke. It has a magnetic circuit structure type shown in FIG. 5. The sheath 237 of this embodiment is composed of a four-striped sheath. Adhesive is applied to the inner contour surface of the sheath and the joint surface of the adjacent sections of sheaths. The arrow F in indicates the direction in which static pressure is applied to the clamp and the magnetic driver. In order to improve the ventilation and heat dissipation effect of the speaker, an air vent 240 can also be provided on each sheath, as shown in Figure 16b.
图 17示出了扬声器往复式对流通风实施例纵剖面图 (节点)。这是本发明提供的一种 独特的通风散热方式。 由图可见, 下磁轭 111是一块典型的内凹型平板, 在其周边极靴 上设有二个以上均布的内凹型对流气孔 117。 空心框架 104及磁力驱动器护套 137上亦 分别设置对应的通风口 164及通风口 140 , 当扬声器的振膜及定芯支片 (本图省略未绘出) 在工作过程中发生往复振动时, 例如当振膜及定芯支片向上 (外侧)运动时, 往复式对流 气道的左侧空气变疏, 冷空气由护套的通风口 140进入气道并经由环形磁隙 110被排出 至磁路之外的空间。 当振膜及定芯支片向下 (内侧)运动时, 对流气道的左侧 (含环形磁隙) 空气变密, 冷空气经由盆架的周边空隙及环形磁隙进入气道并经由通风口 164、 117和 护套通风口 140被排出至磁路之外的空间。 只要扬声器在工作, 音圈的热量将被上述往 复式气流带走, 从而达到良好的通风散热效果。  Fig. 17 shows a longitudinal sectional view (node) of an embodiment of a speaker reciprocating convection ventilation. This is a unique ventilation and cooling method provided by the present invention. It can be seen from the figure that the lower yoke 111 is a typical concave concave flat plate, and the peripheral pole shoes are provided with two or more concave concave convection air holes 117 evenly distributed. Corresponding vents 164 and vents 140 are also provided on the hollow frame 104 and the magnetic driver jacket 137, respectively. When the diaphragm and fixed core support of the speaker (not shown in this figure) are reciprocated during operation, For example, when the diaphragm and the core support are moved upward (outside), the air on the left side of the reciprocating convection airway becomes thinner. Space beyond the road. When the diaphragm and the core support move downward (inside), the air on the left side of the convection airway (including the annular magnetic gap) becomes denser, and the cold air enters the airway through the peripheral gap of the basin frame and the annular magnetic gap and passes through the ventilation. The ports 164, 117 and the sheath vent 140 are exhausted to a space outside the magnetic circuit. As long as the speaker is working, the heat of the voice coil will be taken away by the above-mentioned reciprocating airflow, thereby achieving a good ventilation and cooling effect.
图 18示出了环形磁隙磁场强度调节方法的实施例纵剖面图 (节点)。 在所述下磁轭 111 的凹形平板上或在所述周边极靴 (参见图 1 及其说明)的内凹形气孔的下磁轭位置 上,以柱状极芯 103的轴心线为对称轴设置若干个均布的轴向螺孔 1003 ,螺孔内旋入调 替换页 ^则第 26条) 节螺钉 1002 ,其内侧前端部具有规则化的机械加工外表面,例如呈圆锥形或圆台型,其 外侧端部设有一个凹入的操作表面, 诸如一字形或十字形、 口字形等公知形式。 调节螺 钉 1002通常采用铁磁性材料制作,但它的投影位置应落到音圈投影平面之外的结构空间 163内。 当本发明规定的扬声器磁力驱动器组装完毕后, 操纵调节螺钉 1002的进入深度 或采用更换不同长度的调节螺钉 1002 ,便可以控制发生在调节螺钉前端部与上磁轭 113 水平内廓面或与永磁铁 102的 S极之间的漏磁通量: 所述调节螺钉 1002旋深则上述漏 磁通 1001增加,与所述调节螺钉相邻近的环形磁隙 110处的磁场强度因而 (或磁通密度) 降低。 反之, 当调节螺钉 1002向外旋出时上述漏磁通 1001减少, 与所述调节螺钉相邻 近的环形磁隙 110处的磁场强度 (或磁通密度)就升高。 逐个调节分布在环形磁隙周边位 置上的调节螺钉, 便可以控制所述环形磁隙内磁密的均匀性或从整体上升高、 降低环形 磁隙内的磁场强度, 从而确保相同规格的扬声器具有相同的磁场强度, 消除同规格不同 批号扬声器产品的离散性, 或者改善因磁隙磁场不均匀而引起的扬声器失真度。 FIG. 18 shows a longitudinal sectional view (node) of an embodiment of a method for adjusting a magnetic field strength of a ring gap. On the concave flat plate of the lower yoke 111 or the position of the lower yoke of the concave air hole of the peripheral pole shoe (see FIG. 1 and its description), the axis of the columnar pole core 103 is symmetrical The shaft is provided with several uniformly distributed axial screw holes 1003, and the screw holes are screwed into the replacement page (Article 26) Section screw 1002, whose inner front end has a regular machined outer surface, such as a conical or circular truncated shape, and its outer end is provided with a concave operating surface, such as a well-known form such as a flat or cross shape, and a square shape. . The adjusting screw 1002 is usually made of a ferromagnetic material, but its projection position should fall into the structural space 163 outside the projection plane of the voice coil. After the speaker magnetic driver provided by the present invention is assembled, the depth of entry of the adjustment screw 1002 or the replacement of the adjustment screw 1002 of different lengths can be used to control the horizontal profile of the front end of the adjustment screw and the upper yoke 113 or the permanent The leakage magnetic flux between the S poles of the magnet 102: The rotation depth of the adjustment screw 1002 increases the leakage magnetic flux 1001, and the magnetic field strength at the annular magnetic gap 110 adjacent to the adjustment screw is thus (or the magnetic flux density). reduce. Conversely, when the adjusting screw 1002 is rotated outward, the leakage magnetic flux 1001 decreases, and the magnetic field strength (or magnetic flux density) at the annular magnetic gap 110 adjacent to the adjusting screw increases. Adjusting the adjusting screws distributed around the annular magnetic gap one by one can control the uniformity of the magnetic density in the annular magnetic gap or raise and lower the magnetic field strength in the annular magnetic gap as a whole, thereby ensuring that speakers of the same specification have The same magnetic field strength can eliminate the dispersion of different batches of loudspeaker products of the same specification, or improve the distortion of the loudspeaker caused by the uneven magnetic gap magnetic field.
图 19示出了环形磁隙磁场强度调节方法的实施例平面图。由图可见,本实施例采用 了一个圆形磁轭。 4个调节螺钉 1002设置在下磁轭 111的一个同心圆周线上,任意二个 调节螺钉的圆周角均为 90 ° 。 为了增强调节灵敏度, 调节螺钉的设置数量应尽可能增 加, 但太密的调节螺孔 1003会增加下磁轭的等效磁阻, 因此应对上述两个因素适当兼 顾。 同时, 为了尽量减少调节螺钉操作端部 (外侧)可能引发的漏磁通, 调节螺孔 1003的 外侧部份可以扩展为一个沉头孔,使调节螺钉 1002的外端部得以沉入到下磁轭 111的外 廓面以内。  FIG. 19 is a plan view showing an embodiment of a method for adjusting the intensity of a magnetic field of a ring gap. As can be seen from the figure, a circular yoke is used in this embodiment. Four adjusting screws 1002 are arranged on a concentric circumferential line of the lower yoke 111, and the circumferential angle of any two adjusting screws is 90 °. In order to enhance the adjustment sensitivity, the number of adjustment screws should be increased as much as possible, but a too close adjustment screw hole 1003 will increase the equivalent magnetic resistance of the lower yoke. Therefore, due consideration should be given to the above two factors. At the same time, in order to minimize the leakage magnetic flux that may be caused by the operating screw end (outside) of the adjustment screw, the outer portion of the adjustment screw hole 1003 can be expanded into a countersunk hole, so that the outer end of the adjustment screw 1002 can sink into the lower magnetic field. The outer surface of the yoke 111 is within.
工业应用性 Industrial applicability
按照本发明实施的扬声器具有如下优点:  The speaker implemented according to the present invention has the following advantages:
1、 磁路的磁阻减少, 稀土永磁铁的磁能积得到了最大限度的幵发利用。  1. The magnetic resistance of the magnetic circuit is reduced, and the magnetic energy product of the rare earth permanent magnet is utilized to the maximum.
2 、 高灵敏度。 在扬声器口径、 软件材质、 主要电声指标相当的情况下, 较传统扬 声器提高效率 2~4倍以上。  2. High sensitivity. In the case where the size of the speaker, the software material, and the main electro-acoustic indicators are equivalent, the efficiency is improved by more than 2 to 4 times than that of the conventional speaker.
3、音圈低温升,工作高可靠。从提高灵敏度减少输人功率人手,根本上解决了 Hi-Fi 扬声器及专业扬声器长期存在的音圈高温升、 连续工作时产生 "功率压缩" 的弊端和容 易烧毁音圈的技术难题。  3. The voice coil rises at a low temperature, and the work is highly reliable. From improving the sensitivity and reducing the input power, it has fundamentally solved the disadvantages of high temperature rise of the voice coils of Hi-Fi speakers and professional speakers, the "power compression" problem caused by continuous work, and the technical problems of easily burning the voice coils.
4 、 在扬声器磁力驱动器或扬声器整机组装完毕后, 可以对扬声器的灵敏度和环形 磁隙的磁场不均匀度实施调校, 有效控制了批量产品的离散性和改善了失真度。  4. After the speaker magnetic driver or the entire speaker assembly is completed, the sensitivity of the speaker and the magnetic field unevenness of the annular magnetic gap can be adjusted to effectively control the dispersion of the batch product and improve the distortion.
5 、 是一种髙 ί文节能、 高降耗、 高性价比的绿色产品, 可以对传统扬声器实施全面 的更新换代。  5. It is a green product that saves energy, reduces consumption, and is cost-effective. It can comprehensively replace traditional speakers.
替换页(^则第 26条) Replacement page (^ Article 26)

Claims

权 利 要 求 Rights request
1 、 一种扬声器, 主要包括永磁铁、 音圈、 定芯支片、 振膜、 盆架和一组具有环形 磁隙的磁路, 其特征在于: 1. A loudspeaker, which mainly includes a permanent magnet, a voice coil, a fixed core support, a diaphragm, a basin frame, and a set of magnetic circuits with a ring-shaped magnetic gap, which are characterized by:
a. 所述磁路的上磁轭是一块磁性材料制作的平板, 其中央部位设有轴孔, 它通常是 一个圆孔, 也可以是一个与下磁轭柱状极芯匹配的正方形或正六边形孔;  a. The upper yoke of the magnetic circuit is a flat plate made of magnetic material. The central part is provided with a shaft hole. It is usually a round hole or a square or a regular hexagon that matches the lower yoke cylindrical pole core. Shaped hole
b.所述磁路的下磁轭是一块与所述上磁轭投影面积相当的磁性材料制作的内凹型 平板, 平板的周边部位设置凸起的极靴, 所述凹形平板的中央部位设有一个柱状极芯且 具有圆形或正方形或正六边形的实心的或空心的横截面形状, 其上端部伸进所述上磁轭 的中央轴孔内且比上磁轭的外侧平面高出一个构成全对称磁路必需的高度 Δ ,其值为 数毫米至数十毫米;  b. The lower yoke of the magnetic circuit is an indented flat plate made of magnetic material equivalent to the projected area of the upper yoke. A convex pole shoe is provided at the peripheral part of the flat plate, and a central part of the concave flat plate is provided. A cylindrical pole core with a circular or square or regular hexagonal solid or hollow cross-sectional shape, the upper end of which extends into the central shaft hole of the upper yoke and is higher than the outer plane of the upper yoke A height Δ necessary to form a fully symmetrical magnetic circuit, the value of which is several millimeters to tens of millimeters;
c在所述上磁轭与所述下磁轭的所述极靴之间的周边部位处,设有一块环状的或一 块以上均布等厚的扇形状或条形状的稀土永磁铁薄片, 它们均在厚度方向充磁极化; d.所述音圈与所述轴孔及所述柱状极芯相匹配, 其最佳横截面形状为正六边形, 每 个六边形内角的顶部均设有一短截圆弧形线段, 该线段与该内角的两边分别相切, 而其 圆心则落在该内角的角平分线上;  c At the peripheral portion between the upper yoke and the pole shoe of the lower yoke, there is provided a ring-shaped or more than one fan-shaped or strip-shaped rare earth permanent magnet sheet of uniform thickness, They are all magnetically polarized in the thickness direction; d. The voice coil matches the shaft hole and the columnar pole core, and its optimal cross-sectional shape is a regular hexagon, and the top of the inner corner of each hexagon is set A short arc-shaped line segment is tangent to both sides of the inner angle, and the center of the circle lies on the angle bisector of the inner angle;
e.在所述下磁轭的周边极靴上还可以设置二个以上均布的内凹形对流气孔,所述气 孔的底部最深时与所述磁轭内凹形平板的内廓底面相平。  e. On the peripheral pole shoes of the lower yoke, two or more uniformly-concave convection air holes can also be provided. When the bottom of the air hole is deepest, it is flush with the inner bottom surface of the concave flat plate of the yoke. .
2、 按照权利要求 1规定的扬声器, 其特征在于: 所述上磁轭是一块圆形平板, 所 述下磁轭是一块圆形的内凹形平板。  2. The loudspeaker according to claim 1, characterized in that: the upper yoke is a circular flat plate, and the lower yoke is a circular concave flat plate.
3、 按照权利要求 1规定的扬声器, 其特征在于: 所述上磁轭是一块正多边形平板, 所述下磁轭是一块正多边形的内凹形平板。  3. The loudspeaker according to claim 1, wherein: the upper yoke is a regular polygonal flat plate, and the lower yoke is a regular polygonal concave flat plate.
4、 按照权利要求 1规定的扬声器, 其特征在于: 所述上磁轭是一块矩形平板, 所 述下磁轭是一块矩形内凹形平板。  4. The loudspeaker according to claim 1, wherein: the upper yoke is a rectangular flat plate, and the lower yoke is a rectangular inner concave flat plate.
5 、 一种扬声器, 主要包括永磁铁、 音圈、 定芯支片、 振膜、 盆架和一组具有环形 磁隙的磁路, 其特征在于:  5. A loudspeaker, which mainly includes a permanent magnet, a voice coil, a fixed core support, a diaphragm, a basin frame and a set of magnetic circuits with a ring-shaped magnetic gap, which are characterized by:
a.所述磁路的上磁轭是一块磁材料制成的内凹型平板,平板的周边部位设置凸起的 极靴, 所述凹形平板的中央部位处设有轴孔, 它通常是一个圆孔, 也可以是一个与下磁 轭柱状极芯匹配的正方形或正六边形孔;  a. The upper yoke of the magnetic circuit is an indented flat plate made of magnetic material. A convex pole shoe is provided at the peripheral portion of the flat plate. A shaft hole is provided at the central portion of the concave flat plate. The circular hole may also be a square or regular hexagon hole matching the lower yoke cylindrical pole core;
b.所述磁路的下磁轭是一块与所述上磁轭投影面积相当的磁性材料制作的平板,其 中央部位设有一个柱状极芯且具有圆形或正方形或正六边形的实心或空心的横截面形 状, 其上端部伸进所述上磁轭的中央轴孔内且比上磁轭的外侧平面高出一个构成全对称 磁路必需的高度 其值为数毫米至数十毫米;  b. The lower yoke of the magnetic circuit is a flat plate made of magnetic material that is equivalent to the projected area of the upper yoke. The central part is provided with a columnar pole core and a solid or circular or square or regular hexagon. A hollow cross-sectional shape, the upper end of which extends into the central shaft hole of the upper yoke and is higher than the outer plane of the upper yoke by a height necessary to form a fully symmetrical magnetic circuit; the value is several millimeters to tens of millimeters;
c在所述上磁轭与所述下磁轭的所述极靴之间的周边部位处,设有一块环状的或一 块以上均布并等厚的扇形状或条形状的稀土永磁铁薄片, 它们均在厚度方向充磁极化; 替换页(^则第 26条) d.所述音圈与所述轴孔及所述柱状极芯相匹配, 其最佳横截面形状为正六边形, 每 个六边形内角的顶部均设有一短截圆弧形线段, 该线段与该内角的两边分别相切, 而其 圆心则落在该内角的角平分线上; c At the peripheral portion between the upper yoke and the pole piece of the lower yoke, a ring-shaped or more than one fan-shaped or strip-shaped rare earth permanent magnet sheet uniformly distributed and uniformly provided , They are all magnetically polarized in the thickness direction; replacement page (^ Article 26 ) d. The voice coil is matched with the shaft hole and the cylindrical pole core, and its optimal cross-sectional shape is a regular hexagon, and a short circular arc segment is provided at the top of the inner corner of each hexagon. The line segment is tangent to both sides of the inner angle, and the center of the circle lies on the angle bisector of the inner angle;
e.在所述上磁轭的周边极靴上还可以设置二个以上均布的内凹形对流气孔,所述气 孔的底部最深时与所述磁轭内凹形平板的内廓底面相平。  e. On the peripheral pole shoes of the upper yoke, more than two uniformly-concave convection air holes can be provided. When the bottom of the air hole is the deepest, it is flush with the inner bottom surface of the concave flat plate of the yoke. .
6、 按照权利要求 5规定的扬声器, 其特征在于: 所述上磁轭是一块圆形的内凹形 平板, 所述下磁轭是一块圆形平板。  6. The loudspeaker according to claim 5, wherein: the upper yoke is a circular indented flat plate, and the lower yoke is a circular flat plate.
7、 按照权利要求 5规定的扬声器, 其特征在于: 所述上磁轭是一块正多边形的内 凹形平板, 所述下磁轭是一块正多边形平板。  7. The loudspeaker according to claim 5, wherein: the upper yoke is a regular polygonal flat plate, and the lower yoke is a regular polygonal flat plate.
8、 按照权利要求 5规定的扬声器, 其特征在于: 所述上磁轭是一块矩形的内凹形 平板, 所述下磁轭是一块矩形平板。  8. The loudspeaker according to claim 5, wherein: the upper yoke is a rectangular indented flat plate, and the lower yoke is a rectangular flat plate.
9 、 一种扬声器, 主要包括永磁铁、 音圈、 定芯支片、 振膜、 盆架和一组具有环形 磁隙的磁路, 其特征在于:  9. A loudspeaker, which mainly includes a permanent magnet, a voice coil, a fixed core support, a diaphragm, a basin frame and a set of magnetic circuits with a ring-shaped magnetic gap, which are characterized by:
a. 所述磁路的上磁轭是一块磁性材料制作的内凹型平板,平板的周边部位设置凸起 的极靴, 所述凹形平板的中央部位设有轴孔, 它通常是一个圆孔, 也可以是一个与下磁 轭柱状扱芯匹配的正方形或正六边形孔;  a. The upper yoke of the magnetic circuit is an indented flat plate made of magnetic material. The peripheral part of the flat plate is provided with convex pole shoes. The central part of the concave flat plate is provided with a shaft hole, which is usually a round hole. It can also be a square or regular hexagonal hole that matches the cylindrical core of the lower yoke;
b.所述磁路的下磁轭是一块与所述上磁轭投影面积相当的磁性材料制作的内凹形 平板, 平板的周边部位设置凸起的极靴, 所述凹形平板的中央部位设有一个柱状极芯且 具有圆形或正方形或正六边形的实心或空心的横截面形状, 其上端部伸进所述上磁轭的 中央轴孔内且比上磁轭的外侧平面高出一个构成全对称磁路必需的高度 Δ ,其值为数 毫米至数十毫米;  b. The lower yoke of the magnetic circuit is an inner concave flat plate made of magnetic material equivalent to the projected area of the upper yoke. A convex pole shoe is arranged at the peripheral part of the flat plate, and the central part of the concave flat plate A cylindrical pole core is provided with a solid or hollow cross-sectional shape having a circular or square or regular hexagon shape, the upper end of which extends into the central shaft hole of the upper yoke and is higher than the outer plane of the upper yoke A height Δ necessary to form a fully symmetrical magnetic circuit, the value of which is several millimeters to tens of millimeters;
c在所述上磁轭与所述下磁轭的所述极靴之间的 边部位处,设有一块环状的或一 块以上均布并等厚的扇形状或条形状的稀土永磁铁薄片, 它们均在厚度方向充磁极化; d.所述音圈与所述轴孔及所述柱状极芯相匹配, 其最佳横截面形状为正六边形, 每 个六边形内角的顶部均设有一短截圆弧形线段, 该线段与该内角的两边分别相切, 而其 圆心则落在该内角的角平分线上;  c At the edge portion between the upper yoke and the pole shoe of the lower yoke, a ring-shaped or more than one fan-shaped or strip-shaped rare-earth permanent magnet sheet uniformly distributed and uniform in thickness is provided. , They are both magnetically polarized in the thickness direction; d. The voice coil matches the shaft hole and the cylindrical pole core, and the best cross-sectional shape is a regular hexagon, and the top of the inner corner of each hexagon is A short arc-shaped line segment is provided, the line segment is tangent to the two sides of the inner corner, and the center of the circle falls on the angle bisector of the inner corner;
e.在所述上磁轭及下磁轭的周边极靴上还可以设置二个以上均布的内凹形对流气 孔, 所述气孔的底部最深时与所述磁轭内凹形平板的内廓底面相平。  e. On the peripheral pole shoes of the upper yoke and the lower yoke, two or more uniformly-concave convection air holes can be provided. When the bottom of the air hole is the deepest, it is the same as that of the inner flat plate of the yoke. The bottom surface is flat.
10、 按照权利要求 9规定的扬声器, 其特征在于: 所述上磁轭及所述下磁轭均是一 块圆形的内凹形平板。  10. The loudspeaker according to claim 9, characterized in that each of said upper yoke and said lower yoke is a circular concave flat plate.
1 1、 按照权利要求 9规定的扬声器, 其特征在于: 所述上磁轭及所述下磁轭均是一 块正多边形的内凹型平板。  11. The loudspeaker according to claim 9, characterized in that each of said upper yoke and said lower yoke is a regular polygonal concave flat plate.
12、 按照权利要求 9规定的扬声器, 其特征在于: 所述上磁轭及所述下磁轭均是一 块矩形的内凹型平板。  12. The loudspeaker according to claim 9, wherein: said upper yoke and said lower yoke are each a rectangular indented flat plate.
13、 权利要求 1 、 5 、 9规定的扬声器的一种制备方法, 其特征在于: 替换页(^2则第 26条) a. 一个具有足够刚度的非导磁材料制成的空心框架嵌入所述上磁轭或所述下磁轭 的内凹型空间, 其嵌人部份的外廓面与所述磁轭的内廓面良好匹配并预先粘结牢固, 所 述空心框架的外侧水平面与所述磁轭周边极靴的极面相平或略低有毫米级的空隙, 所述 空心框架的外侧垂直面由此构成所述永磁铁薄片的滑动导轨和定位面, 此外, 在所述外 侧垂直面的适当高度上还可以设置二个以上沿周边方向均布的通风口; 13. A method for preparing a loudspeaker as specified in claims 1, 5, and 9, characterized in that: a replacement page (^ 2 Article 26) a. A hollow frame made of a non-magnetically permeable material with sufficient rigidity is embedded in the concave space of the upper yoke or the lower yoke, and the outer contour surface of the embedded part and the inner contour of the yoke The surfaces are well matched and pre-adhered firmly. The outer horizontal plane of the hollow frame is equal to or slightly lower than the millimeter gap of the pole surface of the pole shoes around the yoke. A sliding guide and a positioning surface of the permanent magnet sheet; in addition, at the appropriate height of the outer vertical surface, two or more vents uniformly distributed in the peripheral direction may be provided;
b.—根足够刚度的非导磁材料制成的薄壁套管, 具有光滑的内外壁面, 其横截面形 状与所述上磁轭的所述轴孔及所述下磁轭的所述柱状极芯互相匹配, 将所述薄壁套管的 一端套装在所述柱状极芯上, 其另一端具有一个渐缩的较小的横截面形状, 以便将所述 上磁轭很容易地套装进所述薄壁套管;  b. A thin-walled sleeve made of a non-magnetically permeable material with sufficient rigidity, has smooth inner and outer wall surfaces, and its cross-sectional shape is the same as the axial hole of the upper yoke and the columnar shape of the lower yoke The pole cores are matched with each other, and one end of the thin-walled sleeve is sleeved on the columnar pole core, and the other end thereof has a tapered smaller cross-sectional shape, so that the upper yoke can be easily fitted into The thin-walled casing;
c所述薄壁套管的内壁面与所述下磁轭柱状极芯的垂直外廓面呈滑动配合,所述薄 壁套管的外壁面与所述上磁轭的所述轴孔的内廓面呈滑动配合, 所述滑配间隙的最佳值 不超过十微米;  c The inner wall surface of the thin-walled sleeve is in a sliding fit with the vertical outer profile of the lower yoke cylindrical pole core, and the outer wall surface of the thin-walled sleeve and the inner surface of the shaft hole of the upper yoke The profile is a sliding fit, and the optimal value of the sliding fit gap does not exceed ten microns;
d.利用两付夹具将所述上磁轭及所述下磁轭分别固定在二个平行的氷平面上并操 作其中一付夹具使所述上磁轭沿所述薄壁套管由外侧向内侧滑行, 利用一个辅助定位装 置或塞规块终止所述上磁轭的滑行行程并确保所述上磁轭与所述下磁轭的极面间隙比所 述永磁铁薄片的厚度髙出一个微小的安装间隙, 其最佳值不超过数十微米;  d. Fix the upper yoke and the lower yoke on two parallel ice planes by using two pairs of clamps and operate one of the clamps to make the upper yoke from the outside to the thin-walled sleeve. Slide inside, use an auxiliary positioning device or plug gauge block to terminate the sliding stroke of the upper yoke and ensure that the gap between the pole surface of the upper yoke and the lower yoke is slightly smaller than the thickness of the permanent magnet sheet Installation gap, its optimal value does not exceed tens of microns;
e.将预先充饱和的一块以上等厚的稀土永磁铁薄片按照规定极性由外侧插人所述 磁轭的极面间隙内并滑行到被所述空心框 的定位面所限位;  e. inserting more than one piece of a rare earth permanent magnet sheet of equal thickness that has been pre-saturated into the polar surface gap of the yoke from the outside according to the prescribed polarity and sliding it to the position limited by the positioning surface of the hollow frame;
f. 将非导磁材料制作的紧固件插人均布在所述上磁轭及所述下磁轭安装平面上的 三个以上均布 ^紧固孔内, 待所有永磁铁安装到位后撤去所述上磁轭夹具及辅助定位装 置或塞规块, 收紧紧固件对所述磁轭及所述永磁铁的吻合极面施加静压力, 待预先涂布 在所述空心框架定位面或水平面上的粘结剂固化以后, 撤去所述薄壁套管和所述下磁轭 夹具;  f. Insert fasteners made of non-magnetically conductive material into three or more uniformly distributed ^ fastening holes on the mounting surface of the upper yoke and the lower yoke, and remove them after all permanent magnets are installed in place. The upper yoke clamp and the auxiliary positioning device or the plug gauge block are tightened to apply static pressure to the anastomotic pole surfaces of the yoke and the permanent magnet, and are to be coated in advance on the positioning surface of the hollow frame or After the adhesive on the horizontal plane is cured, remove the thin-walled sleeve and the lower yoke clamp;
g.在所述扬声器的所述上磁轭及所述下磁轭与所述永磁铁的吻合极面的外侧结合 部还可以涂布粘结剂增强其连接强度。  g. An adhesive may be applied to the outer joints of the upper pole yoke and the outer pole joints of the anastomosis pole surfaces of the permanent magnet and the permanent magnet to increase the connection strength.
14、 权利要求 1 、 5、 9、 13规定的扬声器磁力驱动器护套的制备方法, 其特征 在于:  14. A method for preparing a speaker magnetic driver jacket according to claims 1, 5, 9, and 13, characterized in that:
a.沿所述上磁轭、所述下磁轭及所述永磁铁的垂直外廓面设置二段以上用非导磁材 料制作的护套将其紧密包裹在内;  a. Two or more sections of a sheath made of non-magnetic material are used to tightly wrap the upper yoke, the lower yoke and the vertical outer surface of the permanent magnet;
b.所述护套的内廓面与所述上磁轭、所述下磁轭及所述永磁铁的垂直外廓面互相吻 合并在装配之前预先涂布胶结剂;  b. The inner profile of the sheath and the vertical outer profile of the upper yoke, the lower yoke and the permanent magnet are mutually matched, and a cement is pre-coated before assembly;
c所述两段以上护套之间的结合面亦预先涂布粘结剂;  c. The bonding surface between the two or more sections of the sheath is also pre-coated with adhesive;
d.通过夹具由外侧向内侧对组装中的所述护罩套施加静压力或通过设置在相邻段 护套之间的紧固件使所述护套紧压在所述上磁轭、 所述下磁轭及所述永磁铁的垂直外廓 面上, 所述护套相邻段之间的结合面亦受到挤压, 待所述粘结剂固化后撤去夹具。 替换页( 则第 26条) d. Applying static pressure to the shroud sleeve in the assembly from the outside to the inside by means of a clamp or tightly pressing the sheath against the upper yoke, through a fastener provided between adjacent sections of the sheath. The vertical outer contours of the lower yoke and the permanent magnet are also extruded, and the clamp is removed after the adhesive is cured. Replacement page (Article 26)
15、 权利要求 1 、 5 、 9 、 13规定的扬声器环形磁隙磁场强度的一种调节方法, 其特征在于: 15. A method for adjusting the magnetic field strength of a ring magnetic gap of a loudspeaker according to claims 1, 5, 9, and 13, characterized in that:
a.在所述下磁轭的凹形平板上或在所述周边极靴的内凹形气孔的下磁轭位置上,沿 所述柱状极芯的轴心线均匀设置二个以上的调节螺孔;  a. On the concave flat plate of the lower yoke or at the position of the lower yoke of the concave air hole of the peripheral pole shoe, more than two adjusting screws are uniformly arranged along the axis of the columnar pole core. Hole
b.所述调节螺孔内由外侧向内侧拧入相应的用导磁材料制作的调节螺钉,所述调节 螺钉的前端部具有规则化的机械加工外表面;  b. The corresponding adjusting screw made of magnetically permeable material is screwed into the adjusting screw hole from the outside to the inside, and the front end of the adjusting screw has a regular machined outer surface;
c 所述调节螺钉均设置在所述音圈的外侧,所述调节螺钉的外侧端部还可以沉入所 述调节螺孔;  c The adjusting screws are all arranged on the outside of the voice coil, and the outer ends of the adjusting screws can also sink into the adjusting screw holes;
d.调节所述调节螺钉的进入深度或更换不同长度的所述调节螺钉, 即可变更所述调 节螺钉端部与所述上磁轭或与所述永磁铁之间的漏磁通量, 从而达到调节扬声器环形磁 隙磁场强度之目的。  d. adjusting the penetration depth of the adjusting screw or replacing the adjusting screws of different lengths, the magnetic flux leakage between the end of the adjusting screw and the upper yoke or the permanent magnet can be changed, thereby achieving adjustment Purpose of the magnetic field strength of the ring magnetic gap of the speaker.
替换页 则第 26条) (Replacement Article 26)
PCT/CN1998/000061 1997-04-14 1998-04-14 Loudspeaker and method of manufacturing the same WO1998047312A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU69171/98A AU6917198A (en) 1997-04-14 1998-04-14 Loudspeaker and method of manufacturing the same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN97107439.9 1997-04-14
CN 97107439 CN1207010A (en) 1996-04-15 1997-04-14 Loudspeaker and preparation method

Publications (1)

Publication Number Publication Date
WO1998047312A1 true WO1998047312A1 (en) 1998-10-22

Family

ID=5169558

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN1998/000061 WO1998047312A1 (en) 1997-04-14 1998-04-14 Loudspeaker and method of manufacturing the same

Country Status (3)

Country Link
CN (1) CN1207010A (en)
AU (1) AU6917198A (en)
WO (1) WO1998047312A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009086838A1 (en) * 2008-01-07 2009-07-16 Scan-Speak A/S A magnet assembly for a loudspeaker
WO2012149938A1 (en) 2011-05-04 2012-11-08 Dali A/S Electromagnetic drive unit
CN106412779A (en) * 2016-06-24 2017-02-15 苏州亿欧得电子有限公司 Novel E-iron structure of moving-iron receiver

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102625217A (en) * 2012-04-13 2012-08-01 中山市天键电声有限公司 Moving coil type miniature transmitter and receiver
CN109195078B (en) * 2018-08-09 2021-02-09 瑞声科技(新加坡)有限公司 Sound production device
CN113473337B (en) * 2021-07-14 2023-04-11 斯贝克电子(嘉善)有限公司 A kind of loudspeaker

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2178974Y (en) * 1992-11-25 1994-10-05 林和鼎 New magnetic circuit structure moving coil type loudspeaker
WO1995011579A1 (en) * 1993-10-20 1995-04-27 Aura Systems, Inc. Device and method for assembly of radial magnet voice coil actuators
WO1995026616A1 (en) * 1994-03-29 1995-10-05 Harman International Industries, Incorporated Method of manufacturing a loudspeaker spider

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2178974Y (en) * 1992-11-25 1994-10-05 林和鼎 New magnetic circuit structure moving coil type loudspeaker
WO1995011579A1 (en) * 1993-10-20 1995-04-27 Aura Systems, Inc. Device and method for assembly of radial magnet voice coil actuators
WO1995026616A1 (en) * 1994-03-29 1995-10-05 Harman International Industries, Incorporated Method of manufacturing a loudspeaker spider

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009086838A1 (en) * 2008-01-07 2009-07-16 Scan-Speak A/S A magnet assembly for a loudspeaker
WO2012149938A1 (en) 2011-05-04 2012-11-08 Dali A/S Electromagnetic drive unit
CN106412779A (en) * 2016-06-24 2017-02-15 苏州亿欧得电子有限公司 Novel E-iron structure of moving-iron receiver

Also Published As

Publication number Publication date
CN1207010A (en) 1999-02-03
AU6917198A (en) 1998-11-11

Similar Documents

Publication Publication Date Title
TWI599242B (en) Multi-drive transducer with symmetrical magnetic circuit and symmetrical coil circuit
CN1270488A (en) Loudspeaker
US20060251286A1 (en) Multi-gap air return motor for electromagnetic transducer
CN109950039B (en) Forming device of sintered NdFeB radiation ring and radiation ring preparation method
US10381890B2 (en) Axial-gap rotating electric machine
US7653209B2 (en) Speaker apparatus
US4508941A (en) Voice coil centering and suspension for vented pole piece
WO2009103247A1 (en) Inner magnetic transducer with multiple magnectic gaps and multiple coils and preparation method thereof
JP3161673B2 (en) Magnetic circuit unit for micro speaker and method of manufacturing the same
WO2013013502A1 (en) Driver for transducer with two magnets, two magnetic gaps and two coils
JP2016029880A (en) Magnet unit and method of manufacturing magnet unit
CN1219834A (en) Loudspeaker
WO1998047312A1 (en) Loudspeaker and method of manufacturing the same
WO2001015493A1 (en) Double coils and double magnetic gaps transducer
CN1115943C (en) loudspeaker and preparation method
CN102387450A (en) Dual-magnetic-gap dual-coil external-magnetic transducer and preparation method thereof
CN2822084Y (en) Inner magnet type energy changer driver with resistance negative load property
CN1119918C (en) Double-coil double-magnet gap transducer
US4371799A (en) Permanent magnet field pole for a direct current dynamoelectric machine
CN211174914U (en) Assembling device of cascade magnetic field system
ITMI20012361A1 (en) STATOR STRUCTURE OF ALTERNATIVE MOTOR
CN210193409U (en) Polyimide film fixing mold for producing graphite heat-conducting film
CN2334129Y (en) Loud-speaker
CN2333135Y (en) Loudspeaker
CN2373961Y (en) Loudspeaker

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): AL AM AT AU AZ BA BB BG BR BY CA CH CU CZ DE DK EE ES FI GB GE HU IL IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MD MG MK MN MW MX NO NZ PL PT RO RU SD SE SG SI SK TJ TM TR TT UA UG US UZ VN

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): GH GM KE LS MW SD SZ UG ZW AM AZ BY KG KZ MD RU TJ TM AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE BF BJ CF CG CI CM GA GN ML MR NE SN TD TG

DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
121 Ep: the epo has been informed by wipo that ep was designated in this application
REG Reference to national code

Ref country code: DE

Ref legal event code: 8642

NENP Non-entry into the national phase

Ref country code: CA

122 Ep: pct application non-entry in european phase