WO1998039504A1 - Modular machine for spinning and doubling with elements for transmitting individually the spindles with conical or double conical continuous and individual folding system - Google Patents

Modular machine for spinning and doubling with elements for transmitting individually the spindles with conical or double conical continuous and individual folding system Download PDF

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Publication number
WO1998039504A1
WO1998039504A1 PCT/ES1998/000054 ES9800054W WO9839504A1 WO 1998039504 A1 WO1998039504 A1 WO 1998039504A1 ES 9800054 W ES9800054 W ES 9800054W WO 9839504 A1 WO9839504 A1 WO 9839504A1
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WO
WIPO (PCT)
Prior art keywords
conical
individual
spinning
continuous
double
Prior art date
Application number
PCT/ES1998/000054
Other languages
Spanish (es)
French (fr)
Inventor
Jordi Galan I Llongueras
Original Assignee
Jordi Galan I Llongueras
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from ES9700470A external-priority patent/ES2154093B1/en
Application filed by Jordi Galan I Llongueras filed Critical Jordi Galan I Llongueras
Priority to AU61010/98A priority Critical patent/AU6101098A/en
Priority to ES98905425T priority patent/ES2184234T3/en
Priority to EP98905425A priority patent/EP0916755B1/en
Priority to US09/180,212 priority patent/US6260341B1/en
Priority to DE69807626T priority patent/DE69807626T2/en
Priority to DK98905425T priority patent/DK0916755T3/en
Publication of WO1998039504A1 publication Critical patent/WO1998039504A1/en

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H1/00Spinning or twisting machines in which the product is wound-up continuously
    • D01H1/14Details
    • D01H1/36Package-shaping arrangements, e.g. building motions, e.g. control for the traversing stroke of ring rails; Stopping ring rails in a predetermined position
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H1/00Spinning or twisting machines in which the product is wound-up continuously
    • D01H1/14Details
    • D01H1/20Driving or stopping arrangements
    • D01H1/24Driving or stopping arrangements for twisting or spinning arrangements, e.g. spindles
    • D01H1/244Driving or stopping arrangements for twisting or spinning arrangements, e.g. spindles each spindle driven by an electric motor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H1/00Spinning or twisting machines in which the product is wound-up continuously
    • D01H1/14Details
    • D01H1/20Driving or stopping arrangements
    • D01H1/32Driving or stopping arrangements for complete machines

Definitions

  • the object of the present invention patent refers, as its title indicates, a spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system by conventional asynchronous alternating current motors powered by frequency inverters and programmed by a control unit or computer.
  • the modular spinning and twisting machine with individual spindle transmission elements with continuous and single conical double conical folding system consists of a chassis or frame consisting of two metal cabinets, one on the right and one on the left, with Vertical parallelepiped shape, preferably made of sheet steel and which have, on the outer side faces, a revolving door each to give access to its interior.
  • a chassis or frame consisting of two metal cabinets, one on the right and one on the left, with Vertical parallelepiped shape, preferably made of sheet steel and which have, on the outer side faces, a revolving door each to give access to its interior.
  • transverse bars constructed, preferably, of welded steel tube that will support the various mobile elements that we will describe later.
  • the spinning or twisting spindles with the corresponding motor system of each one of said spindles.
  • the spindles are rotating vertical axes on which the different types of reels that are needed to spin or twist are introduced. These spindles are supported by a double bearing system, called balls.
  • the upper bearing is packaged together with a synthetic rubber ring or silencblock with the capacity to absorb the radial vibrations that occur and the lower one is mounted on a support of the so-called oscillators with radial movement capacity.
  • the spindle has a pulley attached to a transmission belt, of the so-called flat ones, which is connected by said belt of transmission with the electric motor of alternating current, of those of the asynchronous type that is fixed on another pair of tubular crossbars located in the back part of the frame.
  • the rocker In the upper part of the spindle and, coaxial with it, is the rocker that is equipped with an alternative vertical movement of ascent and descent on which the cursor rotates, which is the one that generates the twisting of the thread.
  • the thread guide Above the rocker arm, and also with a movement similar to that of the rocker arm, but at a different speed, there is the thread guide, which, as its name indicates, has the function of directing the different threads towards the cursor coming from the corronera or feeding set .
  • each spindle is constituted by a pair of feed rollers, by the thread inlet roller and the pressure cylinder.
  • the feed rollers preferably made of carbon steel and subsequently chrome plated, are moved by two horizontal axes which in turn are driven, through a flat belt transmission system, by alternating current motor that is powered by a drive frequency of those of the conventional type and which is controlled by a potentiometer, all located in the cabinet on the right side.
  • These axes are made of carbon steel and pass through the machine from one side cabinet to the other on which they are supported, and that one axis is located on the other vertically and is connected to each other by a chain of links that gives them the same meaning rotation.
  • the pressure roller that is fixed by means of bearings, of the so-called balls, to the pressure arm which in turn is fixed by means of bearings. to another horizontal axis located above those that support the feed rollers.
  • Said pressure arm is provided with radial displacement capacity when it is driven by a pneumatic cylinder in order to exert more or less pressure on the threads that run through the pressure roller and the feed rollers.
  • the pneumatic cylinders that drive the pressure rollers of the feeding systems of each spindle are driven by the flow of pressurized air from the general network of compressed air of the factory whose pressure is regulated by a control valve located in the cabinet left side.
  • the main elements that are in continuous motion are the spindles, which can rotate each one at a different speed; the rocker, which has an upward and downward vertical reciprocating movement, on which the cursors rotate; the thread guide, that the same as the rocker has an alternative vertical upward and downward movement; the feed rollers; the pressure rollers and the thread entry rollers.
  • Each spindle has a rotating movement on its own axis which is provided by an asynchronous electric motor of alternating current through a belt, preferably those of the flat type with internal teeth.
  • Each motor is individually controlled by a frequency inverter, preferably those of the conventional, vector or other type, which is programmed independently for each spindle by means of a potentiometer on the control panel of each spindle, so that each spindle has capacity of turning at a different speed as well as a different direction of rotation.
  • a frequency inverter preferably those of the conventional, vector or other type, which is programmed independently for each spindle by means of a potentiometer on the control panel of each spindle, so that each spindle has capacity of turning at a different speed as well as a different direction of rotation.
  • the rocker moves vertically along two vertical axes located one in each side cabinet. These axes are cylindrical in shape and are made of carbon steel and are tied, on the underside, to each of the cabinets that constitute the frame. Said rocker has an alternative vertical movement of ascent and descent with a stroke length equivalent to the height of the spindle reel capable of regulating said stroke.
  • the thread guides in a similar way that the rocker moves over these sliding along the same axes mentioned above.
  • the movement, both of the rocker arm and of the wire guides, is generated by an electric motor of alternating current that is equipped with a variable speed drive of those of the type of discs and which is regulated manually. From this variator, the rotation is transmitted to a speed reducer box by means of a belt of the flat toothed type internally and from this box a horizontal axis that rotates two drums of different diameter on which the metal braces or cables are wound those who hang the thread guides and the rocker.
  • the alternating upward and downward movement is generated as a result of the change in the direction of rotation of the motor that moves them controlled by the limit switches located in the drums.
  • the thread guides and the rocker they are moved by the same system and the same gearmotor-variator so they all have the same frequency of travel.
  • the feed rollers which are fixed on two horizontal horizontal axes vertically one above the other, are driven by the same AC motor and governed by a frequency inverter that allows them to vary the speed of rotation through a potentiometer of control. Between one axis and another the rotation is transmitted through a chain of the type of links so that both axes have the same direction of rotation.
  • Both the drive motor and the frequency inverter and the control potentiometer are located in the cabinet on the right of the frame assembly. Finally, the pendular movement of the arm of each pressure roller is driven by a pneumatic cylinder.
  • a reel of the so-called conventional ones consisting of a central body in the form of a cylinder that has a circular disk with a diameter between two and five times the diameter of the lower part.
  • central body on which the processed thread will rest and, on the top also has another circular disk, but with a diameter slightly larger than the central body.
  • said spool through the lower part of the central body, the end of the processed thread is threaded and the spinning and twisting machine is driven by rotating the spool driven by the spindle.
  • the thread or cord is folded according to a simple scheme of a ball in which most of its length is cylindrical and the upper end is conical, with the new system of conical folding or double conical continuous and individually the folding scheme is that of a ball that is constituted by multiple cylinders and multiple concentric cone trunks, superimposed externally on one another called “subcycles" and that each one of said subcycles is formed by a certain number, much smaller that in the conventional system, of layers of thread or cord with the particularity that each subcycle reaches a height slightly smaller than the previous subcycle.
  • the set of a certain number of subcycles is what is called "large repetitive cycle.”
  • the spinning and twisting machine with individual spindle transmission elements as it has a control unit constituted by a computer that gives said machine the ability to program, through the screen, the number of meters that you want to store in each reel, the length of the reel, the height (h) of the conical or height of the cone trunk, and through a screen restricted to the user the number of subcycles (m) and the number of layers thread or cord of each subcycle (n) according to the characteristics of the family of processed products.
  • the difference in height between one layer and another (Ca) and the difference in height between one subcycle and another (Cb) through the calculation algorithm provided by the control computer establishes the corresponding parameters.
  • Said computer also provides said machine with the ability to program different forms of clews: of a single cone, double cone or fully cylindrical, all these forms achieved with the same scheme of subcycles and layers set forth above.
  • the new control unit With the improvement introduced with the new control unit, it provides spinning, twisting machines, spinning textiles, flap lighters, fin twists, etc. Ability to apply the programming possibilities described above to each of the spindles that said machine has individually.
  • Fig. 1 Front elevation view of the spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system.
  • Fig. 2 Plan view of the spinning and twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system.
  • Fig. 4 Section view of the detail of the spindle bearing support system.
  • Fig. 5 Elevation and plan view of the right cabinet.
  • Fig. 6 Elevation and plan view of the left cabinet.
  • Fig. 7 Elevation view of a fully cylindrical reel with the same two circular discs.
  • Fig. 8 Elevation view of a reel folded by the so-called conventional method.
  • Fig. 9 Elevation view of the continuous conical folding scheme.
  • the modular spinning and twisting machine with individual spindle transmission elements with continuous and single conical double conical folding system consists of a chassis or frame consisting of two metal cabinets, one on the right (1) and one on the left (2), in the form of a vertical parallelepiped, preferably constructed of sheet steel and having, on the outer side faces, a revolving door (3) each to give access to its interior.
  • a chassis or frame consisting of two metal cabinets, one on the right (1) and one on the left (2), in the form of a vertical parallelepiped, preferably constructed of sheet steel and having, on the outer side faces, a revolving door (3) each to give access to its interior.
  • transverse bars (4) constructed, preferably, of welded steel tube that will support the various mobile elements that we will describe later.
  • the spindles ( 5) to spin or twist with the corresponding drive system (6) of each of said spindles (5).
  • the spindles (5) are rotating vertical axes on which the different types of reels (7) that are needed to spin or twist are introduced.
  • Said spindles (5) are supported by a double-bearing system, called balls.
  • the upper bearing (8) is packaged together with a ring (9) of synthetic rubber or silencblock with capacity to absorb the radial vibrations that occur and the lower one (10) is mounted on a support (11) of the so-called oscillators with capacity of radial movement.
  • the spindle has a pulley (12) fixed for a transmission belt (13), of the so-called flat ones, which is connected by said transmission belt with the electric motor (14) of alternating current, of those of the type asynchronous that is fixed on another pair of tubular crossbars located at the rear of the frame.
  • the rocker arm (15) which is provided with an alternative vertical movement of ascent and descent on which the cursor (16) rotates, which is what generates the twisted of the thread
  • the thread guide (17) which, as its name implies, has the function of directing the different threads towards the cursor (15) coming from the purse or feed assembly.
  • each spindle is constituted by a pair of feed rollers (19), by the thread inlet roller (18) and the pressure cylinder (21).
  • the feed rollers (19) preferably constructed of carbon steel and subsequently chrome plated, are moved by two horizontal axes (22) which in turn are driven, through a flat belt transmission system (23), by motor (24) of alternating current that is powered by a frequency converter of the conventional type and that is controlled by the control unit or computer (29).
  • Said axes are made of carbon steel and pass through the machine from one side cabinet to the other on which they are supported, and that one axis is located on the other vertically and is connected to each other by a chain (25) of links that gives them in the same direction of rotation.
  • the pressure roller (21) that is fixed by means of bearings, from the so-called balls, to the pressure arm (20) which in turn is fixed by means of bearings, also, to another horizontal axis (27) located above those supported by the feed rollers (19).
  • Said pressure arm (20) is provided with radial displacement capacity when it is driven by a pneumatic cylinder (28) in order to exert more or less pressure on the threads (26) that run through the pressure roller (21) and the feed rollers (19).
  • the pneumatic cylinders (28) that drive the pressure rollers (21) of the feed systems of each spindle are driven by the flow of pressurized air from the factory's general compressed air network.
  • the main elements that are in continuous motion are the spindles (5), which can rotate each one at a time. different speed; the rocker (15), which has an upward and downward vertical reciprocating movement, on which the cursors (16) rotate; the thread guide (17), that the same as the rocker arm (15) has an alternative vertical upward and downward movement; the feed rollers (19); the rollers of pressure (21) and the thread inlet rollers (18).
  • Each spindle (5) has a rotating movement on its own axis which is provided by an asynchronous electric motor (14) of alternating current through a belt (13), preferably those of the flat type with internal teeth.
  • Each motor (14) is individually controlled by a frequency inverter, preferably those of the conventional, vector or other type, which is programmed independently for each spindle (5) by the control unit or computer (29) so that each spindle (5) has the ability to rotate at a different speed as well as a different direction of rotation.
  • the rocker (15) moves vertically along two vertical axes (30) located one in each side cabinet.
  • Said shafts (30) are cylindrical in shape and are made of carbon steel and are tied, on the underside, to each of the cabinets (1) and (2) that constitute the frame.
  • Said rocker (15) has an alternative vertical movement of ascent and descent with a stroke length equivalent to the height of the spool (7) of the spindle (5) with the capacity to regulate said stroke.
  • the thread guides (17) in a similar way that the rocker moves over these slides along the same axes mentioned above.
  • the movement, both of the rocker arm (15) and of the thread guides (17), is generated by an electric motor (31) of alternating current that is provided with a speed variator (32), of the type of discs, which is manually regulated by hand (33). From said variator (32), the rotation is transmitted to a speed reduction box (34) by means of a belt (35) of the internally toothed plane type and from this box a horizontal axis (36) turns which rotates two drums (37 ) of different diameter on which the braces (38) or metal cables of which the thread guide (17) and the rocker arm (15) hang.
  • the alternating upward and downward movement is generated as a result of the change of direction of rotation of the motor (31) that moves them controlled by limit switches (39) located in the drums.
  • the thread guides (17) and the rocker arm (15) are moved by the same system and the same gearmotor-variator, so they all have the same travel frequency.
  • a reel (7) of the so-called conventional Fig. 8 is constituted, constituted by a central body (53) in the form of a cylinder that has a disc at the bottom circular of a diameter between two and five times the diameter of the central body (53) on which the processed wire will rest and, on the top, also has another circular disk, but with a diameter slightly greater than the central body (53) .
  • the set of a certain number of subcycles is what is called “large repetitive cycle” (46).
  • the spinning and twisting machine with individual spindle transmission elements as it has a control unit (29) constituted by a computer that provides said capacity machine to be able to program, via screen , the number of meters to be stored in each reel (7), the length of the reel, the height (h) (49) of the conical or height of the cone trunk, and through a screen restricted to the user the number of Subcycles (m) and the number of thread or cord layers of each subcycle (n) according to the characteristics of the family of processed products.
  • the difference in height between one layer and another (Ca) (48) and the difference in height between one subcycle and another (Cb) (47) through the calculation algorithm provided by the control computer sets the parameters corresponding.
  • said computer (29) gives said machine the ability to program different forms of clews: single cone, double cone or fully cylindrical, all these forms achieved with the same scheme of subcycles and layers set out above.
  • the duty cycle for each of these spindles is programmed through the display (29) of the control unit or computer by entering the following information: the degree of torsion, the shape of the ball (simple cone, cone double or straight), the number of meters to be processed for each spindle, the conical (49) and the reel height (50).
  • the torsion index is provided by the calculation made by the control unit or computer (29) for the frequency converter of each of the motors with the information of the speed of rotation of each of the spindles provided by the encoder or generator of impulses of the motor and for the speed of rotation of the rollers of feeding that also provides the generator of impulses or encoder of the variator of frequency of the motor that moves the axes of the rollers of feeding.
  • the work cycle begins by winding or folding the thread or cord over the central body (53) of the spool from the bottom up once it reaches the maximum height of the spool by the action of the rocker slide, the thread or cord gives I begin to fold the next layer down, in this case of a lower height since it is conditioned by the programmed dimension of the high conic (48), so that we get to configure a complete sub-cycle (45) of n layers (44) that will start the configuration of a new subcycle, with the same number of layers as the previous one, which according to the size of the low conical (47) will be of lower height than the first and so on until, as a result of the number of meters programmed for folding on each reel, it stops while the other spindles continue their process continuously and indefinitely without stopping.
  • the individual start switch (52) of each reel is activated, starting a new folding.

Abstract

Modular machine for spinning and doubling with elements for the individual transmission of the spindles with conical or doble conical continuous and individual folding system, comprising a frame formed by two metal racks connected to each other by means of a central body; the machine comprises also a series of mobile elements : the spindles with their respective actuation system, the rocker to which the travellers rotate, the yarn-guide, the supply system and the control panels, said machine being capable of producing bobbins wound by the conical or double conical continuous and individual winding system. Said machine can be used for spinning or doubling yarn, cord or similar products in a continuous and endless way.

Description

MAQUINA DE HILAR Y DE RETORCER MODULAR CON ELEMENTOS DE MILLING AND MODULAR RETURNING MACHINE WITH ELEMENTS OF
TRANSMISIÓN INDIVIDUAL DE HUSOS CON SISTEMA DE PLEGADOINDIVIDUAL TRANSMISSION OF BONES WITH FOLDING SYSTEM
CÓNICO O DOBLE CÓNICO CONTINUO E INDIVIDUALCONICAL OR DOUBLE CONTINUOUS AND INDIVIDUAL CONICAL
OBJETO DE LA INVENCIÓNOBJECT OF THE INVENTION
El objeto de la presente patente de invención se refiere, como su título indica, máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual mediante motores asincronos convencionales de corriente alterna alimentados por variadores de frecuencia y programados por una unidad de control o computador.The object of the present invention patent refers, as its title indicates, a spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system by conventional asynchronous alternating current motors powered by frequency inverters and programmed by a control unit or computer.
ANTECEDENTESBACKGROUND
En la industria textil se utilizan dos tipos de máquinas denominadas continuas de hilar o retorcedoras, que entre otros elementos, fundamentalmente disponen de unos elementos, denominados husos en número variable de los mismos comprendidos entre cinco unidades hasta varios cientos de ellos por máquina. Dichos husos están en movimiento giratorio continuo a la misma velocidad todos, movimiento transmitido por un solo motor eléctrico a través de un sistema de transmisión por engranajes o de un sistema de poleas. También existe otro sistema que consiste en que cada huso es accionado por un motor eléctrico individual y a su vez estos motores son controlados por un variador de frecuencia para que todos los husos tengan la misma velocidad de giro.In the textile industry two types of machines called continuous spinning or twisting machines are used, which among other elements, basically have some elements, called spindles in variable number of them comprised between five units up to several hundred of them per machine. These spindles are in continuous rotary movement at the same speed all, movement transmitted by a single electric motor through a gear transmission system or a pulley system. There is also another system that consists in that each spindle is driven by an individual electric motor and in turn these motors are controlled by a frequency inverter so that all spindles have the same turning speed.
Estas máquinas, que son de gran productividad, pero como consecuencia de que todos los husos giran a la misma velocidad, tienen el inconveniente de que tienen que trabajar todos con el mismo tipo de hilo y no pueden combinar distintos tipos para poder simultanear labores de poca tirada por lo que cuando es necesario realizar pequeñas producciones de diversos tipos de hilados o de retorcidos son necesarias muchas horas de preparación de máquina muy repetitivas para unos tiempos de producción muy cortos con el correspondiente encarecimiento del producto.These machines, which are of great productivity, but as a result of all spindles spinning at the same speed, have the disadvantage that they all have to work with the same type of thread and cannot combine different types to be able to combine small tasks pulled so that when it is necessary to make small productions of various types of yarns or twists, many hours of very repetitive machine preparation are necessary for very short production times with the corresponding increase in the product.
De otra parte, en las máquinas de hilar, de retorcer, textiles de hilar, mecheras de aletas, retorcedoras de aletas, etc. el hilo cordoncillo o producto obtenido se va almacenando en unas bobinas que a lo largo de los tiempos ha sufrido diversas transformaciones en las distintas formas de realizar el plegado del producto transformado. Lo habitual era el plegado denominado de "carrete" en el que el producto se plegaba alrededor de un carrete de forma cilindrica que por la parte inferior y superior disponía de dos platillos para evitar que el hilo se desparramara por fuera del cilindro. Este procedimiento tenía varios inconvenientes: que para realizar el posterior desplegado del hilo en el proceso siguiente era necesario realizarlo haciendo girar dicho carrete para que el hilo no se rompiera por la tensión a la que se sometía al tener que arrastrar toda la bobina. Otro de los inconvenientes es que el desplegado siempre se tenía que realizar con el hilo en sentido perpendicular al eje de giro de la bobina para que éste no se rompiera por el enrollamiento con el platillo superior de la bobina.On the other hand, in spinning machines, twisting machines, spinning textiles, flap lighters, fin twists, etc. the string cord or The product obtained is stored in coils that over time have undergone various transformations in the different ways of folding the processed product. The usual thing was the so-called "reel" folding in which the product was folded around a cylindrical reel that had two cymbals at the bottom and top to prevent the thread from spreading outside the cylinder. This procedure had several drawbacks: that in order to carry out the subsequent unfolding of the thread in the following process it was necessary to perform it by rotating said spool so that the thread did not break due to the tension to which it was subjected when the entire bobbin had to be dragged. Another drawback is that the unfolding always had to be done with the thread perpendicular to the axis of rotation of the bobbin so that it would not be broken by winding with the upper saucer of the bobbin.
Posteriormente se ideó un nuevo tipo de carrete, conocido como "cónico convencional", en el que el platillo superior del mismo se había reducido a un diámetro ligeramente superior al eje central de forma que la bobina que se obtiene ya no es de forma cilindrica sino de una forma mixta, siendo de forma cilindrica terminando en la parte superior en un cono. Con este nuevo formato se eliminaron algunos de los inconvenientes que presentaba el modelo anterior en la forma anterior denominada de "carrete". No obstante este procedimiento también presenta diversos problemas ya que para calcular la formato de la bobina es necesario ir tanteando para hacer coincidir el ángulo deseado de conicidad con el número de capas necesarias hasta lograr el formato adecuado. Este proceso es necesario repetirlo con cada uno de los distintos carretes de la máquina de hilar cuando se están procesando hilos de distintos tipos o grosor con la consiguiente pérdida de rendimiento de la máquina, otro inconveniente es que la máquina tiene un inicio y final de ciclo y cada vez que se finaliza un ciclo la máquina se detiene por completo, es decir todos los husos de dicha máquina aunque algunos no hayan completado su correspondiente carrete por lo que la pérdida de tiempo es grande además de que no existe la posibilidad de obtener los mismos formatos de bobinas cuando se están procesando productos distintos en los diversos husos de la máquina de hilar, de retorcer, textiles de hilar, mecheras de aletas, retorcedoras de aletas, etc. DESCRIPCIÓN DE LA INVENCIÓNSubsequently, a new type of reel, known as "conventional conical", was devised, in which the upper plate of the reel had been reduced to a diameter slightly greater than the central axis so that the coil that is obtained is no longer cylindrical but in a mixed form, being cylindrical ending at the top in a cone. With this new format some of the inconveniences presented by the previous model in the previous form called "reel" were eliminated. However, this procedure also presents several problems since in order to calculate the format of the coil it is necessary to try to match the desired angle of conicity with the number of layers needed until the appropriate format is achieved. This process is necessary to repeat it with each of the different spools of the spinning machine when threads of different types or thickness are being processed with the consequent loss of machine performance, another drawback is that the machine has a cycle start and end and every time a cycle is finished the machine stops completely, that is to say all the spindles of said machine although some have not completed their corresponding reel so the loss of time is large in addition to the possibility of obtaining the same coil formats when different products are being processed in the various spindles of the spinning machine, twisting, spinning textiles, flap lighters, fin twists, etc. DESCRIPTION OF THE INVENTION
Con el objeto de subsanar los graves inconveniente expuestos anteriormente, cuando es necesario hilar o retorcer pequeñas cantidades de producto para no tener que invertir grandes cantidades de tiempo en preparación de máquina, se ha desarrollado la máquina de hilar y de retorcer modular con elementos de transmisión individual de husos mejorada así como, con el fin de eliminar los inconvenientes que presentan los distintos tipos de plegado en las máquinas de hilar y de retorcer, igualmente se ha desarrollado un nuevo tipo de plegado de hilos y cordones denominado como sistema de plegado cónico o doble cónico continuo e individual y su correspondiente unidad de programación y control objeto de la presente patente de invención.In order to remedy the serious inconvenience described above, when it is necessary to spin or twist small amounts of product so as not to have to invest large amounts of time in machine preparation, the spinning and modular twisting machine with transmission elements has been developed Improved individual spindles as well as, in order to eliminate the disadvantages of the different types of folding in the spinning and twisting machines, a new type of folding of threads and cords called a conical folding system or continuous and individual double conical and its corresponding programming and control unit object of the present invention patent.
La máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individuales está constituida por un chasis o bastidor formado por dos armarios metálicos, uno a la derecha y otro a la izquierda, con forma de paralelepípedo vertical construidos, preferentemente, en chapa de acero y que disponen, en las caras laterales exteriores, de una puerta giratoria cada uno para dar acceso a su interior. En la parte central de dicho bastidor, uniendo los dos armarios ensamblados mediante tornillos, dispone de unas barras transversales construidas, preferentemente, de tubo de acero soldado que servirán de soporte a los diversos elementos móviles que posteriormente describiremos.The modular spinning and twisting machine with individual spindle transmission elements with continuous and single conical double conical folding system consists of a chassis or frame consisting of two metal cabinets, one on the right and one on the left, with Vertical parallelepiped shape, preferably made of sheet steel and which have, on the outer side faces, a revolving door each to give access to its interior. In the central part of said frame, joining the two cabinets assembled by means of screws, it has transverse bars constructed, preferably, of welded steel tube that will support the various mobile elements that we will describe later.
En la parte central del bastidor, en el hueco existente entre los dos armarios laterales y soportados por los tubos transversales que los unen, se encuentran, en número comprendido entre uno y treinta, los husos de hilar o retorcer con el correspondiente sistema motriz de cada uno de dichos husos. Los husos son unos ejes verticales giratorios sobre los que se introducen los distintos tipos de carretes que se necesitan para hilar o retorcer. Dichos husos están soportados por un sistema de doble rodamiento, de los denominados de bolas. El rodamiento superior está empaquetado junto con un anillo de goma sintética o silencblock con capacidad para absorber las vibraciones radiales que se produzcan y el inferior está montado sobre un soporte de los denominados oscilantes con capacidad de movimiento radial.In the central part of the frame, in the gap between the two side cabinets and supported by the transverse tubes that join them, there are, in a number between one and thirty, the spinning or twisting spindles with the corresponding motor system of each one of said spindles. The spindles are rotating vertical axes on which the different types of reels that are needed to spin or twist are introduced. These spindles are supported by a double bearing system, called balls. The upper bearing is packaged together with a synthetic rubber ring or silencblock with the capacity to absorb the radial vibrations that occur and the lower one is mounted on a support of the so-called oscillators with radial movement capacity.
En el extremo inferior el huso tiene fijada una polea para una correa de transmisión, de las denominadas planas, que está unida mediante dicha correa de transmisión con el motor eléctrico de corriente alterna, de los del tipo asincrono que está fijado sobre otra pareja de travesanos tubulares situados en la parte posterior del bastidor.At the lower end the spindle has a pulley attached to a transmission belt, of the so-called flat ones, which is connected by said belt of transmission with the electric motor of alternating current, of those of the asynchronous type that is fixed on another pair of tubular crossbars located in the back part of the frame.
En la parte superior del huso y, coaxial con éste, se encuentra el balancín que está dotado de un movimiento alternativo vertical de ascenso y descenso sobre la que gira el cursor que es el que genera el retorcido del hilo. Por encima del balancín y, también con un movimiento similar al del balancín, pero a distinta velocidad, se encuentra el guiahilos, que como su propio nombre indica tiene la función de direccionar los distintos hilos hacia el cursor procedentes de la corronera o conjunto de alimentación.In the upper part of the spindle and, coaxial with it, is the rocker that is equipped with an alternative vertical movement of ascent and descent on which the cursor rotates, which is the one that generates the twisting of the thread. Above the rocker arm, and also with a movement similar to that of the rocker arm, but at a different speed, there is the thread guide, which, as its name indicates, has the function of directing the different threads towards the cursor coming from the corronera or feeding set .
El conjunto de alimentación de cada huso, está constituido por una pareja de rodillos de alimentación, por el rodillo de entrada de hilo y el cilindro de presión. Los rodillos de alimentación, construidos preferentemente de acero al carbono y cromados posteriormente, están movidos por dos ejes horizontales que a su vez son accionados ,a través de un sistema de transmisión por correa plana, por motor de corriente alterna que está alimentado por un variador de frecuencia de los del tipo convencional y que es controlado de por un potenciómetro, todo ello situado en el armario del lado derecho. Dichos ejes están construidos en acero al carbono y atraviesan la máquina de un armario lateral al otro sobre los que están soportados, y que un eje está situado sobre el otro verticalmente y están unidos entre sí mediante una cadena de eslabones que les dota del mismo sentido de giro. Entre los dos rodillos de alimentación, presionando los hilos para proporcionar mejor arrastre, se encuentra el rodillo de presión que se encuentra fijado mediante rodamientos, de los denominados de bolas, al brazo de presión que a su vez se encuentra fijado mediante rodamientos, igualmente, a otro eje horizontal situado por encima de los que soportan los rodillos de alimentación. Dicho brazo de presión está dotado de capacidad de desplazamiento radial cuando es accionado por un cilindro neumático con el fin de ejercer más o menos presión sobre los hilos que discurren a través del rodillo de presión y los rodillos de alimentación. Los cilindros neumáticos que accionan los rodillos de presión de los sistemas de alimentación de cada huso son accionados por el caudal de aire a presión procedente de la red general de aire comprimido de la fábrica cuya presión es regulada por una válvula de control situada en el armario lateral izquierdo. En la máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual los principales elementos que se encuentra en continuo movimiento son los husos, que pueden girar cada uno a una velocidad distinta; el balancín, que tienen un movimiento alternativo vertical ascendente y descendente, sobre los que giran los cursores; los guiahilos, que lo mismo que el balancín tiene un movimiento alternativo vertical ascendente y descendente; los rodillos de alimentación; los rodillos de presión y los rodillos de entrada de hilo. Cada huso tienen un movimiento giratorio sobre su propio eje que es proporcionado por un motor eléctrico asincrono de corriente alterna a través de una correa, preferentemente de las del tipo plano con dentado interior. Cada motor es controlado individualmente por un variador de frecuencia, preferentemente de los del tipo convencional, vectorial u otro, que es programado de forma independiente para cada huso mediante un potenciómetro en el panel de control de cada huso, de forma que cada huso tiene capacidad de girar a velocidad distinta así como de sentido de giro distinto.The feed assembly of each spindle is constituted by a pair of feed rollers, by the thread inlet roller and the pressure cylinder. The feed rollers, preferably made of carbon steel and subsequently chrome plated, are moved by two horizontal axes which in turn are driven, through a flat belt transmission system, by alternating current motor that is powered by a drive frequency of those of the conventional type and which is controlled by a potentiometer, all located in the cabinet on the right side. These axes are made of carbon steel and pass through the machine from one side cabinet to the other on which they are supported, and that one axis is located on the other vertically and is connected to each other by a chain of links that gives them the same meaning rotation. Between the two feed rollers, pressing the threads to provide better drag, is the pressure roller that is fixed by means of bearings, of the so-called balls, to the pressure arm which in turn is fixed by means of bearings. to another horizontal axis located above those that support the feed rollers. Said pressure arm is provided with radial displacement capacity when it is driven by a pneumatic cylinder in order to exert more or less pressure on the threads that run through the pressure roller and the feed rollers. The pneumatic cylinders that drive the pressure rollers of the feeding systems of each spindle are driven by the flow of pressurized air from the general network of compressed air of the factory whose pressure is regulated by a control valve located in the cabinet left side. In the spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system the main elements that are in continuous motion are the spindles, which can rotate each one at a different speed; the rocker, which has an upward and downward vertical reciprocating movement, on which the cursors rotate; the thread guide, that the same as the rocker has an alternative vertical upward and downward movement; the feed rollers; the pressure rollers and the thread entry rollers. Each spindle has a rotating movement on its own axis which is provided by an asynchronous electric motor of alternating current through a belt, preferably those of the flat type with internal teeth. Each motor is individually controlled by a frequency inverter, preferably those of the conventional, vector or other type, which is programmed independently for each spindle by means of a potentiometer on the control panel of each spindle, so that each spindle has capacity of turning at a different speed as well as a different direction of rotation.
El balancín se desplaza verticalmente a lo largo de dos ejes verticales situados uno en cada armario lateral. Dichos ejes son de forma cilindrica y está construido de en acero al carbono y están amarrados, por su parte inferior, a cada uno de los armarios que constituyen el bastidor. Dicho balancín tiene un movimiento alternativo vertical de ascenso y descenso con una longitud de carrera equivalente a la altura del carrete del huso con capacidad de regulación de dicha carrera. Los guíahilos de forma similar que el balancín se desplaza por encima de estos deslizándose por los mismos ejes antes citados.The rocker moves vertically along two vertical axes located one in each side cabinet. These axes are cylindrical in shape and are made of carbon steel and are tied, on the underside, to each of the cabinets that constitute the frame. Said rocker has an alternative vertical movement of ascent and descent with a stroke length equivalent to the height of the spindle reel capable of regulating said stroke. The thread guides in a similar way that the rocker moves over these sliding along the same axes mentioned above.
El movimiento, tanto del balancín como de los guíahilos, es generado por un motor eléctrico de corriente alterna que está dotado de un variador de velocidad de los del tipo de discos y que es regulado de forma manual. De dicho variador se transmite el giro a una caja reductora de velocidad mediante una correa de las del tipo plano dentada interiormente y de esta caja sale un eje horizontal que hace girar dos tambores de distinto diámetro sobre las que se enrollan los tirantes o cables metálicos de los que penden los guiahilos y el balancín. El movimiento alterno ascendente descendente es generado como consecuencia del cambio de sentido de giro del motor que los mueve controlado por unos finales de carrera situados en los tambores. Los guíahilos y el balancín son movidos por el mismo sistema y el mismo motorreductor-variador por lo que todos tienen la misma frecuencia de desplazamiento.The movement, both of the rocker arm and of the wire guides, is generated by an electric motor of alternating current that is equipped with a variable speed drive of those of the type of discs and which is regulated manually. From this variator, the rotation is transmitted to a speed reducer box by means of a belt of the flat toothed type internally and from this box a horizontal axis that rotates two drums of different diameter on which the metal braces or cables are wound those who hang the thread guides and the rocker. The alternating upward and downward movement is generated as a result of the change in the direction of rotation of the motor that moves them controlled by the limit switches located in the drums. The thread guides and the rocker they are moved by the same system and the same gearmotor-variator so they all have the same frequency of travel.
Los rodillos de alimentación, que están fijados sobre dos ejes horizontales transversales de forma vertical uno sobre otro, son accionados por un mismo motor de corriente alterna y gobernados por un variador de frecuencia que les permite variar la velocidad de giro a través de un potenciómetro de control. Entre un eje y otro el giro es transmitido a través de una cadena de las del tipo de eslabones de forma que ambos ejes tengan el mismo sentido de giro.The feed rollers, which are fixed on two horizontal horizontal axes vertically one above the other, are driven by the same AC motor and governed by a frequency inverter that allows them to vary the speed of rotation through a potentiometer of control. Between one axis and another the rotation is transmitted through a chain of the type of links so that both axes have the same direction of rotation.
Tanto el motor de accionamiento como el variador de frecuencia y el potenciómetro de control están situados en el armario de la derecha del conjunto del bastidor. Finalmente el movimiento pendular del brazo de cada rodillo de presión es accionado mediante un cilindro neumático.Both the drive motor and the frequency inverter and the control potentiometer are located in the cabinet on the right of the frame assembly. Finally, the pendular movement of the arm of each pressure roller is driven by a pneumatic cylinder.
Para mejor comprensión del nuevo sistema de plegado cónico o doble cónico continuo e individual, antes, vamos a explicar cual es el proceso para conseguir un plegado convencional de cónico simple como hasta ahora se está consiguiendo. Sobre los husos que disponen las máquinas de hilar y de retorcer se introduce un carrete de los denominados convencionales constituido por un cuerpo central en forma de cilindro que por la parte inferior dispone de un disco circular de un diámetro entre dos y cinco veces el diámetro del cuerpo central sobre el que reposará el hilo procesado y, por la parte superior, igualmente dispone de otro disco circular, pero con un diámetro ligeramente superior al cuerpo central. En dicho carrete, por la parte inferior del cuerpo central, se enhebra el extremo del hilo procesado y se acciona la máquina de hilar y retorcer haciendo girar el carrete arrastrado por el huso. Por la acción ascendente y descendente del cursor, que es arrastrado por el balancín, por el que pasa el hilo o cordoncillo procesado éste se va enrollando o plegando alrededor del carrete de abajo hacia arriba de forma que una vez que se ha cubierto el cuerpo central del carrete por una primera capa, seguidamente se comienza a plegar desde arriba hacia abajo la segunda capa y así sucesivamente hasta llegar a un diámetro ligeramente inferior al del disco inferior del carrete, de forma que cada una de las capas tiene una altura ligeramente inferior a la anterior de manera que se consigue un ovillo que tiene una forma mixta, cilindrica en los dos tercios, aproximadamente, de su altura y troncocónica en la parte superior para conseguir la mejor estabilidad de la materia plegada. Con el nuevo sistema de plegado cónico o doble cónico continuo e individual la forma de obtener el ovillo es completamente distinta a la convencional. Así como en la convencional el hilo o cordón se va plegando de acuerdo a un esquema simple de un ovillo en el que la mayor parte de su longitud tienen forma cilindrica y el extremo superior troncocónica, con el nuevo sistema de plegado cónico o doble cónico continuo e individual el esquema de plegado es el de un ovillo que está constituido por múltiples cilindros y múltiples troncos de cono concéntricos, superpuestos exteriormente unos sobre otros denominados "subciclos" y que cada uno de dichos subciclos está formado por un determinado número, mucho más reducido que en el sistema convencional, de capas de hilo o cordón con la particularidad que cada subciclo alcanza un altura ligeramente menor que el subciclo anterior. El conjunto de un número determinado de subciclos es lo que se denomina "gran ciclo repetitivo".For a better understanding of the new system of conical folding or double conical continuous and individual, before, we will explain what is the process to achieve a conventional folding of simple conical as it is being achieved so far. On the spindles that the spinning and twisting machines have, a reel of the so-called conventional ones is introduced, consisting of a central body in the form of a cylinder that has a circular disk with a diameter between two and five times the diameter of the lower part. central body on which the processed thread will rest and, on the top, also has another circular disk, but with a diameter slightly larger than the central body. In said spool, through the lower part of the central body, the end of the processed thread is threaded and the spinning and twisting machine is driven by rotating the spool driven by the spindle. By the up and down action of the cursor, which is dragged by the rocker, through which the processed thread or cord passes it is wound or folded around the spool from the bottom up so that once the central body has been covered of the reel by a first layer, then the second layer is folded from top to bottom and so on until it reaches a diameter slightly smaller than that of the lower disc of the reel, so that each of the layers is slightly less than the previous one so that a ball is obtained that has a mixed, cylindrical shape in two thirds, approximately, of its height and conical trunk in the upper part to achieve the best stability of the folded matter. With the new system of conical folding or double conical continuous and individual the way to obtain the ball is completely different from the conventional one. As in the conventional way, the thread or cord is folded according to a simple scheme of a ball in which most of its length is cylindrical and the upper end is conical, with the new system of conical folding or double conical continuous and individually the folding scheme is that of a ball that is constituted by multiple cylinders and multiple concentric cone trunks, superimposed externally on one another called "subcycles" and that each one of said subcycles is formed by a certain number, much smaller that in the conventional system, of layers of thread or cord with the particularity that each subcycle reaches a height slightly smaller than the previous subcycle. The set of a certain number of subcycles is what is called "large repetitive cycle."
Con esta mejora que se introduce, la máquina de hilar y retorcer con elementos de transmisión individual de husos como dispone de una unidad de control constituida por un computador que le dota a dicha máquina de capacidad para poder programar, a través de pantalla, el número de metros que se desea almacenar en cada carrete, la longitud del carrete, la altura (h) del cónico o altura del tronco de cono, y a través de una pantalla restringida para el usuario el número de subciclos (m) y el número de capas hilo o cordón de cada subciclo (n) de acuerdo a las características de la familia de productos procesados.With this improvement that is introduced, the spinning and twisting machine with individual spindle transmission elements as it has a control unit constituted by a computer that gives said machine the ability to program, through the screen, the number of meters that you want to store in each reel, the length of the reel, the height (h) of the conical or height of the cone trunk, and through a screen restricted to the user the number of subcycles (m) and the number of layers thread or cord of each subcycle (n) according to the characteristics of the family of processed products.
La diferencia de altura que habrá entre una capa y otra (Ca) y la diferencia de altura que habrá entre un subciclo y otro (Cb) a través del algoritmo de calculo que dispone el computador de control establece los parámetros correspondientes.The difference in height between one layer and another (Ca) and the difference in height between one subcycle and another (Cb) through the calculation algorithm provided by the control computer establishes the corresponding parameters.
También dicho computador le dota a dicha máquina de capacidad para programar distintas formas de ovillos: de un solo cono, de doble cono o totalmente cilindrico, todas estas formas conseguidas con el mismo esquema de subciclos y capas expuesto anteriormente. Con la mejora introducida con la nueva unidad de control, dota a las máquinas de hilar, de retorcer, textiles de hilar, mecheras de aletas, retorcedoras de aletas, etc. de capacidad para aplicar las posibilidades de programación antes descritas a cada uno de los husos que dispone dicha máquina de forma individualizada. DESCRIPCION DETALLADA DE LOS DIBUJOSSaid computer also provides said machine with the ability to program different forms of clews: of a single cone, double cone or fully cylindrical, all these forms achieved with the same scheme of subcycles and layers set forth above. With the improvement introduced with the new control unit, it provides spinning, twisting machines, spinning textiles, flap lighters, fin twists, etc. Ability to apply the programming possibilities described above to each of the spindles that said machine has individually. DETAILED DESCRIPTION OF THE DRAWINGS
Para mejor comprensión del objeto de la presente invención se describe a continuación una realización práctica preferencial de la máquina de hilar y de retorcer modular con elementos de transmisión individual de husos mejorada, objeto de la presente invención, en base a las figuras adjuntas:For a better understanding of the object of the present invention, a preferred practical embodiment of the spinning and modular twisting machine with improved individual spindle transmission elements, object of the present invention, is described below, based on the attached figures:
Fig. 1 Vista de alzado frontal de la máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual .Fig. 1 Front elevation view of the spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system.
Fig. 2 Vista de planta de la máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual .Fig. 2 Plan view of the spinning and twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system.
Fig. 3 Vista de sección de conjunto.Fig. 3 Assembly section view.
Fig. 4 Vista de sección del detalle del sistema de apoyo de los rodamientos de los husos.Fig. 4 Section view of the detail of the spindle bearing support system.
Fig. 5 Vista de alzado y planta del armario derecho.Fig. 5 Elevation and plan view of the right cabinet.
Fig. 6 Vista de alzado y planta del armario izquierdo.Fig. 6 Elevation and plan view of the left cabinet.
Fig. 7 Vista en alzado de un carrete totalmente cilindrico con los dos discos circulares iguales.Fig. 7 Elevation view of a fully cylindrical reel with the same two circular discs.
Fig. 8 Vista en alzado de un carrete plegado por el denominado método convencional.Fig. 8 Elevation view of a reel folded by the so-called conventional method.
Fig. 9 Vista en alzado del esquema del plegado cónico continuo.Fig. 9 Elevation view of the continuous conical folding scheme.
Fig. 10 Vista en alzado del ovillo una vez conformado con el plegado cónico continuo. RELIZACION PREFERENTE DE LA INVENCIÓNFig. 10 Elevation view of the ball once formed with continuous conical folding. PREFERRED RELATIONSHIP OF THE INVENTION
La máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individuales está constituida por un chasis o bastidor formado por dos armarios metálicos, uno a la derecha (1 ) y otro a la izquierda (2), con forma de paralelepípedo vertical construidos, preferentemente, en chapa de acero y que disponen, en las caras laterales exteriores, de una puerta giratoria (3) cada uno para dar acceso a su interior. En la parte central de dicho bastidor, uniendo los dos armarios ensamblados mediante tornillos, dispone de unas barras (4) transversales construidas, preferentemente, de tubo de acero soldado que servirán de soporte a los diversos elementos móviles que posteriormente describiremos. En la parte central del bastidor, en el hueco existente entre los dos armarios laterales (1) Y (2) y soportados por los tubos transversales (4) que los unen, se encuentran, en número comprendido entre uno y treinta, los husos (5) de hilar o retorcer con el correspondiente sistema motriz (6) de cada uno de dichos husos (5). Los husos (5) son unos ejes verticales giratorios sobre los que se introducen los distintos tipos de carretes (7) que se necesitan para hilar o retorcer. Dichos husos (5) están soportados por un sistema de doble rodamiento, de los denominados de bolas. El rodamiento superior (8) está empaquetado junto con un anillo (9) de goma sintética o silencblock con capacidad para absorber las vibraciones radiales que se produzcan y el inferior (10) está montado sobre un soporte (11 ) de los denominados oscilantes con capacidad de movimiento radial.The modular spinning and twisting machine with individual spindle transmission elements with continuous and single conical double conical folding system consists of a chassis or frame consisting of two metal cabinets, one on the right (1) and one on the left (2), in the form of a vertical parallelepiped, preferably constructed of sheet steel and having, on the outer side faces, a revolving door (3) each to give access to its interior. In the central part of said frame, joining the two cabinets assembled by means of screws, it has transverse bars (4) constructed, preferably, of welded steel tube that will support the various mobile elements that we will describe later. In the central part of the frame, in the gap between the two side cabinets (1) and (2) and supported by the transverse tubes (4) that join them, there are, in number between one and thirty, the spindles ( 5) to spin or twist with the corresponding drive system (6) of each of said spindles (5). The spindles (5) are rotating vertical axes on which the different types of reels (7) that are needed to spin or twist are introduced. Said spindles (5) are supported by a double-bearing system, called balls. The upper bearing (8) is packaged together with a ring (9) of synthetic rubber or silencblock with capacity to absorb the radial vibrations that occur and the lower one (10) is mounted on a support (11) of the so-called oscillators with capacity of radial movement.
En el extremo inferior el huso tiene fijada una polea (12) para una correa de transmisión (13), de las denominadas planas, que está unida mediante dicha correa de transmisión con el motor eléctrico (14) de corriente alterna, de los del tipo asincrono que está fijado sobre otra pareja de travesanos tubulares situados en la parte posterior del bastidor. En la parte superior del huso (5) y, coaxial con éste, se encuentra el balancín (15) que está dotado de un movimiento alternativo vertical de ascenso y descenso sobre la que gira el cursor (16) que es el que genera el retorcido del hilo. Por encima del balancín (15) y, también con un movimiento similar al del balancín, pero a distinta velocidad, se encuentra el guiahilos (17), que como su propio nombre indica tiene la función de direccionar los distintos hilos hacia el cursor (15) procedentes de la corronera o conjunto de alimentación.In the lower end the spindle has a pulley (12) fixed for a transmission belt (13), of the so-called flat ones, which is connected by said transmission belt with the electric motor (14) of alternating current, of those of the type asynchronous that is fixed on another pair of tubular crossbars located at the rear of the frame. In the upper part of the spindle (5) and, coaxial with it, is the rocker arm (15) which is provided with an alternative vertical movement of ascent and descent on which the cursor (16) rotates, which is what generates the twisted of the thread Above the rocker (15) and, also with a movement similar to that of the rocker, but at a different speed, is the thread guide (17), which, as its name implies, has the function of directing the different threads towards the cursor (15) coming from the purse or feed assembly.
El conjunto de alimentación de cada huso, está constituido por una pareja de rodillos de alimentación (19), por el rodillo de entrada (18) de hilo y el cilindro de presión (21 ). Los rodillos de alimentación (19), construidos preferentemente de acero al carbono y cromados posteriormente, están movidos por dos ejes horizontales (22) que a su vez son accionados ,a través de un sistema de transmisión por correa plana (23), por motor (24) de corriente alterna que está alimentado por un variador de frecuencia de los del tipo convencional y que es controlado de por la unidad de control o computador (29). Dichos ejes están construidos en acero al carbono y atraviesan la máquina de un armario lateral al otro sobre los que están soportados, y que un eje está situado sobre el otro verticalmente y están unidos entre sí mediante una cadena (25) de eslabones que les dota del mismo sentido de giro. Entre los dos rodillos de alimentación (19), presionando los hilos (26) para proporcionar mejor arrastre, se encuentra el rodillo de presión (21 ) que se encuentra fijado mediante rodamientos, de los denominados de bolas, al brazo de presión (20) que a su vez se encuentra fijado mediante rodamientos, igualmente, a otro eje horizontal (27) situado por encima de los que soportan los rodillos de alimentación (19). Dicho brazo de presión (20) está dotado de capacidad de desplazamiento radial cuando es accionado por un cilindro neumático (28) con el fin de ejercer más o menos presión sobre los hilos (26) que discurren a través del rodillo de presión (21 ) y los rodillos de alimentación (19). Los cilindros neumáticos (28) que accionan los rodillos de presión (21 ) de los sistemas de alimentación de cada huso son accionados por el caudal de aire a presión procedente de la red general de aire comprimido de la fábrica.The feed assembly of each spindle is constituted by a pair of feed rollers (19), by the thread inlet roller (18) and the pressure cylinder (21). The feed rollers (19), preferably constructed of carbon steel and subsequently chrome plated, are moved by two horizontal axes (22) which in turn are driven, through a flat belt transmission system (23), by motor (24) of alternating current that is powered by a frequency converter of the conventional type and that is controlled by the control unit or computer (29). Said axes are made of carbon steel and pass through the machine from one side cabinet to the other on which they are supported, and that one axis is located on the other vertically and is connected to each other by a chain (25) of links that gives them in the same direction of rotation. Between the two feed rollers (19), pressing the threads (26) to provide better drag, is the pressure roller (21) that is fixed by means of bearings, from the so-called balls, to the pressure arm (20) which in turn is fixed by means of bearings, also, to another horizontal axis (27) located above those supported by the feed rollers (19). Said pressure arm (20) is provided with radial displacement capacity when it is driven by a pneumatic cylinder (28) in order to exert more or less pressure on the threads (26) that run through the pressure roller (21) and the feed rollers (19). The pneumatic cylinders (28) that drive the pressure rollers (21) of the feed systems of each spindle are driven by the flow of pressurized air from the factory's general compressed air network.
En la máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual los principales elementos que se encuentra en continuo movimiento son los husos (5), que pueden girar cada uno a una velocidad distinta; el balancín (15), que tienen un movimiento alternativo vertical ascendente y descendente, sobre los que giran los cursores (16); los guiahilos (17), que lo mismo que el balancín (15) tiene un movimiento alternativo vertical ascendente y descendente; los rodillos de alimentación (19); los rodillos de presión (21 ) y los rodillos de entrada de hilo (18).In the spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system the main elements that are in continuous motion are the spindles (5), which can rotate each one at a time. different speed; the rocker (15), which has an upward and downward vertical reciprocating movement, on which the cursors (16) rotate; the thread guide (17), that the same as the rocker arm (15) has an alternative vertical upward and downward movement; the feed rollers (19); the rollers of pressure (21) and the thread inlet rollers (18).
Cada huso (5) tienen un movimiento giratorio sobre su propio eje que es proporcionado por un motor eléctrico (14) asincrono de corriente alterna a través de una correa (13), preferentemente de las del tipo plano con dentado interior. Cada motor (14) es controlado individualmente por un variador de frecuencia, preferentemente de los del tipo convencional, vectorial u otro, que es programado de forma independiente para cada huso (5) mediante la unidad de control o computador (29) de forma que cada huso (5) tiene capacidad de girar a velocidad distinta así como de sentido de giro distinto. El balancín (15) se desplaza verticalmente a lo largo de dos ejes verticales (30) situados uno en cada armario lateral. Dichos ejes (30) son de forma cilindrica y está construido de en acero al carbono y están amarrados, por su parte inferior, a cada uno de los armarios (1 ) y (2) que constituyen el bastidor. Dicho balancín (15) tiene un movimiento alternativo vertical de ascenso y descenso con una longitud de carrera equivalente a la altura del carrete (7) del huso (5) con capacidad de regulación de dicha carrera. Los guíahilos (17) de forma similar que el balancín se desplaza por encima de estos deslizándose por los mismos ejes antes citados.Each spindle (5) has a rotating movement on its own axis which is provided by an asynchronous electric motor (14) of alternating current through a belt (13), preferably those of the flat type with internal teeth. Each motor (14) is individually controlled by a frequency inverter, preferably those of the conventional, vector or other type, which is programmed independently for each spindle (5) by the control unit or computer (29) so that each spindle (5) has the ability to rotate at a different speed as well as a different direction of rotation. The rocker (15) moves vertically along two vertical axes (30) located one in each side cabinet. Said shafts (30) are cylindrical in shape and are made of carbon steel and are tied, on the underside, to each of the cabinets (1) and (2) that constitute the frame. Said rocker (15) has an alternative vertical movement of ascent and descent with a stroke length equivalent to the height of the spool (7) of the spindle (5) with the capacity to regulate said stroke. The thread guides (17) in a similar way that the rocker moves over these slides along the same axes mentioned above.
El movimiento, tanto del balancín (15) como de los guíahilos (17), es generado por un motor eléctrico (31 ) de corriente alterna que está dotado de un variador de velocidad (32), de los del tipo de discos, que es regulado de forma manual a través del mano (33). De dicho variador (32) se transmite el giro a una caja reductora de velocidad (34) mediante una correa (35) de las del tipo plano dentada interiormente y de esta caja sale un eje horizontal (36) que hace girar dos tambores (37) de distinto diámetro sobre las que se enrollan los tirantes (38) o cables metálicos de los que penden los guiahilos (17) y el balancín (15). El movimiento alterno ascendente descendente es generado como consecuencia del cambio de sentido de giro del motor (31 ) que los mueve controlado por unos finales de carrera (39) situados en los tambores. Los guíahilos (17) y el balancín (15) son movidos por el mismo sistema y el mismo motorreductor-variador por lo que todos tienen la misma frecuencia de desplazamiento.The movement, both of the rocker arm (15) and of the thread guides (17), is generated by an electric motor (31) of alternating current that is provided with a speed variator (32), of the type of discs, which is manually regulated by hand (33). From said variator (32), the rotation is transmitted to a speed reduction box (34) by means of a belt (35) of the internally toothed plane type and from this box a horizontal axis (36) turns which rotates two drums (37 ) of different diameter on which the braces (38) or metal cables of which the thread guide (17) and the rocker arm (15) hang. The alternating upward and downward movement is generated as a result of the change of direction of rotation of the motor (31) that moves them controlled by limit switches (39) located in the drums. The thread guides (17) and the rocker arm (15) are moved by the same system and the same gearmotor-variator, so they all have the same travel frequency.
Los rodillos de alimentación (19), que están fijados sobre dos ejes horizontales transversales (27) de forma vertical uno sobre otro, son accionados por un mismo motor (24) de corriente alterna y gobernados por un variador de frecuencia programado por la unidad de control ocomputador (29). Entre un eje y otro el giro es transmitido a través de una cadena (25) de las del tipo de eslabones de forma que ambos ejes tengan el mismo sentido de giro.The feed rollers (19), which are fixed on two horizontal transverse axes (27) vertically one above the other, are driven by the same alternating current motor (24) and governed by a frequency inverter programmed by the power unit. computer control (29). Between an axis and another turn is transmitted through a chain (25) of those of the type of links so that both axes have the same direction of rotation.
Para mejor comprensión del nuevo sistema de plegado cónico o doble cónico continuo e individual, antes, vamos a explicar cual es el proceso para conseguir un plegado convencional de cónico simple como hasta ahora se está consiguiendo. Sobre los husos (5) que disponen las máquinas de hilar y de retorcer se introduce un carrete (7) de los denominados convencionales Fig. 8 constituido por un cuerpo central (53) en forma de cilindro que por la parte inferior dispone de un disco circular de un diámetro entre dos y cinco veces el diámetro del cuerpo central (53) sobre el que reposará el hilo procesado y, por la parte superior, igualmente dispone de otro disco circular, pero con un diámetro ligeramente superior al cuerpo central (53). En dicho carrete (7), por la parte inferior del cuerpo central (53), se enhebra el extremo del hilo procesado y se acciona la máquina de hilar y retorcer haciendo girar el carrete (7) arrastrado por el huso (5). Por la acción ascendente y descendente del cursor (16), que es arrastrado por el balancín (15), por el que pasa el hilo (26) o cordoncillo procesado éste se va enrollando o plegando alrededor del carrete (7) de abajo hacia arriba de forma que una vez que se ha cubierto el cuerpo central del carrete por una primera capa, seguidamente se comienza a plegar desde arriba hacia abajo la segunda capa y así sucesivamente hasta llegar a un diámetro ligeramente inferior al del disco inferior del carrete, de forma que cada una de las capas tiene una altura ligeramente inferior a la anterior de manera que se consigue un ovillo que tiene una forma mixta, cilindrica en los dos tercios, aproximadamente, de su altura y troncocónica en la parte superior para conseguir la mejor estabilidad de la materia plegada.For a better understanding of the new system of conical folding or double conical continuous and individual, before, we will explain what is the process to achieve a conventional folding of simple conical as it is being achieved so far. On the spindles (5) provided by the spinning and twisting machines, a reel (7) of the so-called conventional Fig. 8 is constituted, constituted by a central body (53) in the form of a cylinder that has a disc at the bottom circular of a diameter between two and five times the diameter of the central body (53) on which the processed wire will rest and, on the top, also has another circular disk, but with a diameter slightly greater than the central body (53) . In said spool (7), through the lower part of the central body (53), the end of the processed thread is threaded and the spinning and twisting machine is driven by rotating the spool (7) dragged by the spindle (5). By the up and down action of the cursor (16), which is dragged by the rocker (15), through which the thread (26) or processed cord passes, it is wound or folded around the spool (7) from the bottom up so that once the central body of the reel has been covered by a first layer, then the second layer is folded from top to bottom and so on until it reaches a diameter slightly smaller than that of the lower disc of the reel, so that each of the layers has a height slightly lower than the previous one so that a ball is obtained that has a mixed shape, cylindrical in approximately two thirds, of its height and conical trunk in the upper part to achieve the best stability of The folded stuff.
Con el nuevo sistema de plegado cónico o doble cónico continuo e individual la forma de obtener el ovillo Fig. 9 es completamente distinta a la convencional . Así como en la convencional Fig. 8 el hilo o cordón se va plegando de acuerdo a un esquema simple de un ovillo en el que la mayor parte de su longitud tienen forma cilindrica y el extremo superior troncocónica, con el nuevo sistema de plegado cónico o doble cónico continuo e individual el esquema de plegado es el de un ovillo que está constituido por múltiples cilindros y múltiples troncos de cono concéntricos, superpuestos exteriormente unos sobre otros denominados "subciclos" (45) y que cada uno de dichos subciclos (45) está formado por un determinado número, mucho más reducido que en el sistema convencional, de capas (44) de hilo o cordón con la particularidad que cada subciclo (45) alcanza un altura ligeramente menor que el subciclo anterior. El conjunto de un número determinado de subciclos es lo que se denomina "gran ciclo repetitivo" (46). Con esta mejora que se introduce, la máquina de hilar y retorcer con elementos de transmisión individual de husos como dispone de una unidad de control (29) constituida por un computador que le dota a dicha máquina de capacidad para poder programar, a través de pantalla, el número de metros que se desea almacenar en cada carrete (7), la longitud del carrete, la altura (h) (49) del cónico o altura del tronco de cono, y a través de una pantalla restringida para el usuario el número de subciclos (m) y el número de capas hilo o cordón de cada subciclo (n) de acuerdo a las características de la familia de productos procesados.With the new system of conical folding or double conical continuous and individual the way to obtain the ball Fig. 9 is completely different from the conventional one. As in the conventional Fig. 8, the thread or cord is folded according to a simple scheme of a ball in which most of its length is cylindrical and the upper end conical, with the new conical folding system or Continuous and individual double conical folding scheme is that of a ball that consists of multiple cylinders and multiple concentric cone trunks, superimposed externally on one another called "subcycles" (45) and that each of said subcycles (45) is formed by a certain number, much smaller that in the conventional system, layers (44) of thread or cord with the particularity that each subcycle (45) reaches a height slightly smaller than the previous subcycle. The set of a certain number of subcycles is what is called "large repetitive cycle" (46). With this improvement that is introduced, the spinning and twisting machine with individual spindle transmission elements as it has a control unit (29) constituted by a computer that provides said capacity machine to be able to program, via screen , the number of meters to be stored in each reel (7), the length of the reel, the height (h) (49) of the conical or height of the cone trunk, and through a screen restricted to the user the number of Subcycles (m) and the number of thread or cord layers of each subcycle (n) according to the characteristics of the family of processed products.
La diferencia de altura que habrá entre una capa y otra (Ca) (48) y la diferencia de altura que habrá entre un subciclo y otro (Cb) (47) a través del algoritmo de calculo que dispone el computador de control establece los parámetros correspondientes.The difference in height between one layer and another (Ca) (48) and the difference in height between one subcycle and another (Cb) (47) through the calculation algorithm provided by the control computer sets the parameters corresponding.
También dicho computador (29) le dota a dicha máquina de capacidad para programar distintas formas de ovillos: de un solo cono, de doble cono o totalmente cilindrico, todas estas formas conseguidas con el mismo esquema de subciclos y capas expuesto anteriormente.Also said computer (29) gives said machine the ability to program different forms of clews: single cone, double cone or fully cylindrical, all these forms achieved with the same scheme of subcycles and layers set out above.
Con la mejora introducida con la nueva unidad de control (29), dota a las máquinas de hilar, de retorcer, textiles de hilar, mecheras de aletas, retorcedoras de aletas, etc. de capacidad para aplicar las posibilidades de programación antes descritas a cada uno de los husos que dispone dicha máquina de forma individualizada.With the improvement introduced with the new control unit (29), it provides spinning machines, twisting machines, spinning textiles, flap lighters, fin twists, etc. Ability to apply the programming possibilities described above to each of the spindles that said machine has individually.
Para iniciar el proceso se programa el ciclo de trabajo para cada uno de dichos husos a través de la pantalla (29) de la unidad de control o computador introduciendo la siguiente información: el grado de torsión, la forma del ovillo (cono simple, cono doble o recto), el número de metros a procesar para cada huso, el cónico (49) y la altura del carrete (50).To start the process, the duty cycle for each of these spindles is programmed through the display (29) of the control unit or computer by entering the following information: the degree of torsion, the shape of the ball (simple cone, cone double or straight), the number of meters to be processed for each spindle, the conical (49) and the reel height (50).
Seguidamente se hacen pasar los distintos cabos (26) que van a componer el hilo final o cordón a través de los rodillos de entrada (18) de hilo, se hacen pasar a través de los rodillos de alimentación (19) y del rodillo de presión (21), a través de los guíahilos (17) y del cursor (16) y se enhebran en los carretes (7).Then the different ends (26) that are going to compose the final thread or cord are passed through the thread inlet rollers (18), they are passed through the feed rollers (19) and the pressure roller (21), through the thread guides (17) and the cursor (16) and are threaded into the reels (7).
Con los brazos de presión elevados (20) y los husos (5) parados, a través del interruptor de marcha de la alimentación (51 ) se ponen en movimiento los rodillos de alimentación (18) , el balancín (15) y el guíahilos (17). A continuación uno a uno se ponen en marcha los motores que mueven los husos mediante los interruptores (52) individuales de cada huso.With the raised pressure arms (20) and the spindles (5) stopped, the feed rollers (18), the rocker arm (15) and the thread guide () are set in motion by means of the feed start switch (51). 17). Then the motors that move the spindles are started one by one by means of the individual switches (52) of each spindle.
El índice de torsión es proporcionado por el cálculo que realiza la unidad de control o computador (29) para el variador de frecuencia de cada uno de los motores con la información de la velocidad de giro de cada uno de los husos proporcionada por el encoder o generador de impulsos del motor y por la velocidad de giro de los rodillos de alimentación que igualmente proporciona el generador de impulsos o encoder del variador de frecuencia del motor que mueve los ejes de los rodillos de alimentación.The torsion index is provided by the calculation made by the control unit or computer (29) for the frequency converter of each of the motors with the information of the speed of rotation of each of the spindles provided by the encoder or generator of impulses of the motor and for the speed of rotation of the rollers of feeding that also provides the generator of impulses or encoder of the variator of frequency of the motor that moves the axes of the rollers of feeding.
Simultáneamente comienza el ciclo de trabajo enrollando o plegando del hilo o cordón sobre el cuerpo central (53) del carrete de abajo hacia arriba una vez que llega a la altura máxima del carrete por la acción de la corredera del balancín, el hilo o cordón da comienzo a plegar la siguiente capa hacia abajo, en este caso de menor altura ya que está condicionada por la dimensión programada del cónico alto (48), así hasta llegar a configurar un subciclo (45) completo de n capas (44) que se iniciará la configuración de un nuevo subciclo, con el mismo número de capas que el anterior, que de acuerdo a la dimensión del cónico bajo (47) será de menor altura que el primero y así sucesivamente hasta que, como consecuencia del número de metros programados para plegar en cada carrete, éste se detiene mientras que los demás husos continúan su proceso continua e indefinidamente sin necesidad de pararse. Una vez sustituido el carrete lleno por otro vacío, se acciona el interruptor individual (52) de puesta en marcha de cada carrete, dando inicio a un nuevo plegado.Simultaneously the work cycle begins by winding or folding the thread or cord over the central body (53) of the spool from the bottom up once it reaches the maximum height of the spool by the action of the rocker slide, the thread or cord gives I begin to fold the next layer down, in this case of a lower height since it is conditioned by the programmed dimension of the high conic (48), so that we get to configure a complete sub-cycle (45) of n layers (44) that will start the configuration of a new subcycle, with the same number of layers as the previous one, which according to the size of the low conical (47) will be of lower height than the first and so on until, as a result of the number of meters programmed for folding on each reel, it stops while the other spindles continue their process continuously and indefinitely without stopping. After replacing the full reel with another vacuum, the individual start switch (52) of each reel is activated, starting a new folding.
Una vez descrita suficientemente la naturaleza de la presente invención, así como una forma de llevarlo a la práctica, solo nos queda por añadir que en su conjunto y partes que los componen es posible introducir cambios de forma y de disposición y orden, siempre y cuando dichas alteraciones no varíen substancialmente las características de la invención que se reivindica a continuación. Once the nature of the present invention has been sufficiently described, as well as a way of putting it into practice, it only remains to be added that as a whole and its component parts it is possible to introduce changes in form and arrangement and order, provided that said alterations do not substantially vary the characteristics of the invention claimed below.

Claims

REIVINDICACIONES
1.- Máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual constituida por un chasis o bastidor formado por dos armarios metálicos (1 ) y (2), uno a la derecha (1 ) y otro a la izquierda (2), con forma de paralelepípedo vertical construidos, preferentemente, en chapa de acero; por un cuerpo central que ensambla, dichos armarios laterales mediante unas barras transversales (4) atornilladas y construidas, preferentemente, con tubo de acero soldado; por una serie de elementos móviles: los husos (5) con su correspondiente sistema de accionamiento (6), el balancín (15) sobre el que giran los cursores (16), el guiahilos (17), los rodillos de entrada (18) , los rodillos de alimentación (19) y los rodillos de presión (21 ), caracterizada porque tiene capacidad para proporcionar distinto grado de torsión ya que cada uno de los husos (5) que la componen son accionados por un sistema motriz (6) individual compuesto por una polea (12), una correa de transmisión (13), de las denominadas planas accionado por un motor eléctrico (14) de corriente alterna, de los del tipo asincrono, alimentado por un variador de frecuencia que es programado por una unidad de control o computador (29) que le dota a la máquina de hilar y de retorcer, a través de sus pantalla, de capacidad para configurar los distintos parámetros que intervienen en el grado de torsión y en el algoritmo de cálculo del sistema de plegado cónico o doble cónico continuo e individual; husos (5) que están soportados por un sistema de doble rodamiento Fig. 4.1.- Spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system consisting of a chassis or frame consisting of two metal cabinets (1) and (2), one at a time. right (1) and another on the left (2), in the form of a vertical parallelepiped, preferably made of sheet steel; by a central body that assembles, said lateral cabinets by means of transverse bars (4) screwed and constructed, preferably, with welded steel tube; by a series of moving elements: the spindles (5) with their corresponding drive system (6), the rocker arm (15) on which the cursors (16), the thread guide (17), the input rollers (18) rotate , the feed rollers (19) and the pressure rollers (21), characterized in that it has the capacity to provide a different degree of torque since each of the spindles (5) that compose it are driven by an individual drive system (6) composed of a pulley (12), a transmission belt (13), of the so-called flat drives driven by an electric motor (14) of alternating current, of the asynchronous type, powered by a frequency inverter that is programmed by a unit of control or computer (29) that gives the spinning and twisting machine, through its screen, the ability to configure the different parameters involved in the degree of torsion and in the calculation algorithm of the conical folding system or double conical continuous and individual; spindles (5) that are supported by a double bearing system Fig. 4.
2.- Máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual, acorde con la primera reivindicación, caracterizada porque los motores asíncronos(14), según normas IEC, CENELEC, VDE Y DIN de una potencia comprendida entre 0,75 y 3 Kw, que accionan cada huso (5) están dotados de un variador de frecuencia, preferentemente de los de tipo convencional, vectorial o cualquier otro, programados a través de la unidad de control o computador (29) de forma individual, les capacitan para variar el sentido de giro y la velocidad a través de la variación de frecuencia en un rango comprendido entre 0 y 150 Hz una gama de velocidad que oscila entre 0 y 3.500 R. P. M.2.- Spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system, according to the first claim, characterized in that the asynchronous motors (14), according to IEC, CENELEC standards, VDE and DIN of a power between 0.75 and 3 Kw, which drive each spindle (5) are equipped with a frequency inverter, preferably those of conventional, vector or any other type, programmed through the control unit or computer (29) individually, enable them to vary the direction of rotation and speed through the frequency variation in a range between 0 and 150 Hz a speed range that ranges between 0 and 3,500 RPM
3.- Máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual, acorde con la primera reivindicación, caracterizada porque dispone de una unidad de control o computador (29) que le dota a la máquina de hilar y de retorcer, a través de su pantalla, de capacidad para configurar los distintos parámetros que intervienen en el grado de torsión de cada producto procesado y en el algoritmo de cálculo del sistema de plegado.3.- Spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system, according to the first claim, characterized in that it has a control unit or computer (29) that it gives the spinning and twisting machine, through its screen, the ability to configure the different parameters that intervene in the degree of torsion of each processed product and in the calculation algorithm of the folding system.
4.- Máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual, acorde con la primera reivindicación, caracterizada porque los husos (5) están soportados por un sistema de doble rodamiento, de los denominados de bolas; el rodamiento superior (8) está empaquetado junto con un anillo (9) de goma sintética o silencblock con capacidad para absorber las vibraciones radiales que se produzcan y el inferior (10) está montado sobre un soporte (11 ) de los denominados oscilantes con capacidad de movimiento radial, estando comprendida la distancia entre rodamientos entre 150 y 350 mm.4.- Spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system, according to the first claim, characterized in that the spindles (5) are supported by a double bearing system , of the so-called balls; The upper bearing (8) is packaged together with a ring (9) of synthetic rubber or silencblock with capacity to absorb the radial vibrations that occur and the lower one (10) is mounted on a support (11) of the so-called oscillators with capacity of radial movement, the distance between bearings between 150 and 350 mm.
5.- Máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual acorde con la primera reivindicación caracterizada porque en el proceso de enrollado o plegado intervienen los parámetros siguientes: la forma final Fig. 10 que se desea que tenga el ovillo (el carrete más el producto procesado) de simple cono de doble cono o recto; el número de metros que se desea procesar en cada carrete, el número de capas de cada subciclo (44) = n, número de subciclos (45) = m que queremos que integren el gran ciclo repetitivo (46), n y m pueden estar comprendidos entre 1 y 40 unidades; el avance cónico bajo (47) = Cb , el avance cónico alto (48) = Ca la altura del tronco de cono o "cónico" (49) = h, entre 1 y 1.500 mm., y la longitud del carrete (50) que están relacionados de acuerdo a las siguientes fórmulas: Ca = h /m y Cb = h / (m x n).5.- Spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system according to the first claim characterized in that the following parameters are involved in the winding or folding process: the final shape Fig. 10 that it is desired to have the ball (the reel plus the processed product) of a simple double cone or straight cone; the number of meters to be processed in each reel, the number of layers of each subcycle (44) = n, number of subcycles (45) = m that we want to integrate the large repetitive cycle (46), n and m can be comprised between 1 and 40 units; the low conical feed (47) = Cb, the high tapered feed (48) = Ca the height of the cone trunk or "conical" (49) = h, between 1 and 1,500 mm., and the length of the reel (50) which are related according to the following formulas: Ca = h / m and Cb = h / (mxn).
6.- Máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual, acorde con la reivindicación anterior, caracterizada porque en el enrollado o plegado se sigue el proceso de enhebrar los distintos husos (5) de la máquina de hilar y de retorcer se programa el ciclo de trabajo para cada uno de dichos husos (5) a través de la pantalla (29) de la unidad de control o computador introduciendo los datos de la forma del ovillo (cono simple, cono doble o recto), el número de metros a procesar, el cónico (49) y la altura del carrete (50); se pone en marcha con el interruptor general de marcha (51 ) y comienza el ciclo de trabajo enrollando o plegando del hilo o cordón sobre el cuerpo central (53) del carrete de abajo hacia arriba, una vez que llega a la altura máxima del carrete por la acción de la corredera del balancín, el hilo o cordón da comienzo a plegar la siguiente capa hacia abajo, de menor altura ya que está condicionada por la dimensión programada del cónico alto (48), así hasta llegar a configurar un subciclo (45) completo de n capas (44) que se iniciará la configuración de un nuevo subciclo, con el mismo número de capas que el anterior, que de acuerdo a la dimensión del cónico bajo (47) será de menor altura que el primero y así sucesivamente hasta que, como consecuencia del número de metros programados para plegar en cada carrete, éste se detiene mientras que los demás husos continúan su proceso; una vez sustituido dicho carrete lleno por otro vacío, se acciona el interruptor individual (52) de puesta en marcha de cada carrete, dando inicio a un nuevo plegado.6.- Spinning and modular twisting machine with transmission elements individual of spindles with continuous and individual conical or double conical folding system, according to the previous claim, characterized in that in the winding or folding the process of threading the different spindles (5) of the spinning machine and of twisting is programmed the duty cycle for each of said spindles (5) through the screen (29) of the control unit or computer by entering the data of the shape of the ball (single cone, double or straight cone), the number of meters to be processed, the conical (49) and the reel height (50); It is started with the general gear switch (51) and the work cycle begins by winding or folding the thread or cord over the central body (53) of the reel from the bottom up, once it reaches the maximum height of the reel by the action of the slide of the rocker, the thread or cord begins to fold the next layer downwards, of smaller height since it is conditioned by the programmed dimension of the high conical (48), thus until a subcycle is configured (45 ) complete with n layers (44) that will start the configuration of a new subcycle, with the same number of layers as the previous one, which according to the size of the low conical (47) will be smaller than the first and so on until, as a result of the number of meters programmed to fold on each reel, it stops while the other spindles continue their process; once said reel filled by another vacuum is replaced, the individual start switch (52) of each reel is activated, starting a new folding.
7.- Máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual, acorde con la reivindicación primera, caracterizada porque dicho sistema de plegado dota a la máquina de hilar y de retorcer de capacidad para plegar de forma continua e indefinida sin necesidad de parar la máquina para iniciar o finalizar un ciclo.7.- Modular spinning and twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system, according to the first claim, characterized in that said folding system endows the spinning and twisting machine Ability to fold continuously and indefinitely without stopping the machine to start or end a cycle.
8.- Máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual, acorde con la reivindicación primera y séptima, caracterizada porque dicho sistema dota a la máquina de hilar y de retorcer de capacidad de seguir plegando con todos los carretes de que dispone salvo con el que se detiene porque se ha llenado con los metros programados previamente y ser sustituido por otro vacío. Obteniendo siempre la misma forma externa aunque se procesen hilos distintos.8.- Modular spinning and twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system, according to the first and seventh claims, characterized in that said system provides the spinning and twisting machine Ability to continue folding with all the reels available except for the one that stops because it has been filled with the previously programmed meters and be replaced For another void. Always obtaining the same external form even if different threads are processed.
9.- Máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual, acorde con la reivindicación primera, caracterizada porque dispone de una unidad de control o computador (29) que le dota al la máquina de hilar y de retorcer, a través de sus pantallas, de capacidad para configurar los distintos parámetros que intervienen en el algoritmo de cálculo de dicho sistema.9.- Spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system, according to the first claim, characterized in that it has a control unit or computer (29) which it gives the spinning and twisting machine, through its screens, the ability to configure the different parameters involved in the calculation algorithm of said system.
10.- Máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual, acorde con la reivindicación primera, caracterizada porque cuando m=1 y n está comprendida entre 2 y 50 unidades, la máquina producirá una bobina de un solo subciclo y n capas consiguiéndose una bobina del tipo convencional.10.- Spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system, according to the first claim, characterized in that when m = 1 and n is comprised between 2 and 50 units, The machine will produce a single subcycle coil and n layers, achieving a conventional type coil.
11.- Máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual, acorde con la reivindicación primera, caracterizada porque cuando n=1 y m está comprendida entre 2 y 50 unidades, la máquina producirá una bobina Fig. 10 de m subciclos (45) de una sola capa consiguiéndose una bobina del tipo convencional.11.- Spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system, according to the first claim, characterized in that when n = 1 and m is comprised between 2 and 50 units, the machine will produce a coil Fig. 10 of m sub-cycles (45) of a single layer obtaining a coil of the conventional type.
12.- Máquina de hilar y de retorcer modular con elementos de transmisión individual de husos con sistema de plegado cónico o doble cónico continuo e individual, acorde con la reivindicación primera, caracterizada porque el programa permite alteraciones de orden en el procedimiento de trabajo obteniendo el mismo resultado final, o lo que es lo mismo dentro de un gran ciclo de trabajo se puede alterar el orden de los subciclos de plegado y dentro de dichos subciclos el orden de las capas, obteniédose el mismo resultado final. 12.- Spinning and modular twisting machine with individual spindle transmission elements with continuous and individual conical or double conical folding system, according to the first claim, characterized in that the program allows alterations of order in the work procedure obtaining the same final result, or what is the same within a large work cycle, the order of the folding subcycles can be altered and within these subcycles the order of the layers, obtaining the same final result.
PCT/ES1998/000054 1997-03-04 1998-03-04 Modular machine for spinning and doubling with elements for transmitting individually the spindles with conical or double conical continuous and individual folding system WO1998039504A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
AU61010/98A AU6101098A (en) 1997-03-04 1998-03-04 Modular machine for spinning and doubling with elements for transmitting individually the spindles with conical or double conical continuous and individual folding system
ES98905425T ES2184234T3 (en) 1997-03-04 1998-03-04 MODULAR MACHINE FOR THREADING AND FOLDING WITH ELEMENTS FOR THE INDIVIDUAL TRANSMISSION OF THE BONES WITH A CONICAL, CONTINUOUS AND INDIVIDUAL OR DOUBLE CONICAL FOLDING SYSTEM.
EP98905425A EP0916755B1 (en) 1997-03-04 1998-03-04 Modular machine for spinning and doubling with elements for transmitting individually the spindles with conical or double conical continuous and individual folding system
US09/180,212 US6260341B1 (en) 1997-03-04 1998-03-04 Modular machine for spinning and doubling with elements for transmitting individually the spindles with conical or double conical continuous and individual folding system
DE69807626T DE69807626T2 (en) 1997-03-04 1998-03-04 MODULAR SPINDING AND TWINING MACHINE WITH INDIVIDUAL THREAD LEADERS ON THE SPINDLES WITH WINDING SYSTEM FOR TAPERED OR DOUBLE TAPERED COILS
DK98905425T DK0916755T3 (en) 1997-03-04 1998-03-04 Modular spinning and twisting machine with transmission elements for individual and continuous tapered or double-tapered winding system of the spindles

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
ESP9700470 1997-03-04
ES9700470A ES2154093B1 (en) 1997-03-04 1997-03-04 THREADING AND MODULAR RETURNING MACHINE WITH IMPROVED INDIVIDUAL TRANSMISSION ELEMENTS OF BONES.
ESPCT/ES97/00168 1997-07-03
ESP9800015 1998-01-08
ES9800015A ES2159995B1 (en) 1997-03-04 1998-01-08 AC TO THE P.I. 9700470 "MODULAR THREAD AND REINFORCEMENT MACHINE WITH IMPROVED INDIVIDUAL TRANSMISSION ELEMENTS" INTRODUCING THE NAME IMPROVEMENT "CONTINUOUS AND INDIVIDUAL CONICAL OR DOUBLE CONICAL FOLDING SYSTEM".

Publications (1)

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WO1998039504A1 true WO1998039504A1 (en) 1998-09-11

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PCT/ES1998/000054 WO1998039504A1 (en) 1997-03-04 1998-03-04 Modular machine for spinning and doubling with elements for transmitting individually the spindles with conical or double conical continuous and individual folding system

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EP (1) EP0916755B1 (en)
AU (1) AU6101098A (en)
DE (1) DE69807626T2 (en)
DK (1) DK0916755T3 (en)
ES (1) ES2184234T3 (en)
PT (1) PT916755E (en)
WO (1) WO1998039504A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2187227B1 (en) 1999-12-27 2004-10-16 Galan Textile Machinery, S.L. RETORCEDERA-MEETING RING MACHINE OF RINGS, OF AUTONOMOUS AND INDEPENDENT UNITS OF PRODUCTION MODULES.
ES2600314B2 (en) * 2016-08-22 2018-02-27 Twistperfect, S.L. THREAD ROLLING MACHINE

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GB2029459A (en) * 1978-08-24 1980-03-19 Snia Viscosa Building motions
US4204653A (en) * 1978-05-09 1980-05-27 Teijin Limited Non-uniformly wound yarn package
EP0140801A1 (en) * 1983-10-07 1985-05-08 Société dite: ASA S.A. (société anonyme) Device for lifting and lowering the ring rail of textile machines such as twisting frames
US4562388A (en) * 1983-03-18 1985-12-31 Zinser Textilmaschinen Gmbh Windup-control system for textile machinery
JPS61201028A (en) * 1985-02-27 1986-09-05 Toyoda Autom Loom Works Ltd Device for driving spinning frame
JPH07216664A (en) * 1994-01-27 1995-08-15 Toyota Autom Loom Works Ltd Operating condition setting method and control unit for textile machine

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US2296420A (en) * 1940-05-01 1942-09-22 Foster Machine Co Yarn package
US4204653A (en) * 1978-05-09 1980-05-27 Teijin Limited Non-uniformly wound yarn package
GB2029459A (en) * 1978-08-24 1980-03-19 Snia Viscosa Building motions
US4562388A (en) * 1983-03-18 1985-12-31 Zinser Textilmaschinen Gmbh Windup-control system for textile machinery
EP0140801A1 (en) * 1983-10-07 1985-05-08 Société dite: ASA S.A. (société anonyme) Device for lifting and lowering the ring rail of textile machines such as twisting frames
JPS61201028A (en) * 1985-02-27 1986-09-05 Toyoda Autom Loom Works Ltd Device for driving spinning frame
JPH07216664A (en) * 1994-01-27 1995-08-15 Toyota Autom Loom Works Ltd Operating condition setting method and control unit for textile machine

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Also Published As

Publication number Publication date
DE69807626D1 (en) 2002-10-10
DE69807626T2 (en) 2003-08-07
DK0916755T3 (en) 2002-12-16
ES2184234T3 (en) 2003-04-01
PT916755E (en) 2002-12-31
EP0916755B1 (en) 2002-09-04
EP0916755A1 (en) 1999-05-19
AU6101098A (en) 1998-09-22

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