WO1998034330A1 - A rotating electric machine and method of manufacturing such a machine - Google Patents
A rotating electric machine and method of manufacturing such a machine Download PDFInfo
- Publication number
- WO1998034330A1 WO1998034330A1 PCT/SE1998/000170 SE9800170W WO9834330A1 WO 1998034330 A1 WO1998034330 A1 WO 1998034330A1 SE 9800170 W SE9800170 W SE 9800170W WO 9834330 A1 WO9834330 A1 WO 9834330A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rotating electric
- electric machine
- cable
- cuff
- stator
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/48—Fastening of windings on the stator or rotor structure in slots
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2203/00—Specific aspects not provided for in the other groups of this subclass relating to the windings
- H02K2203/15—Machines characterised by cable windings, e.g. high-voltage cables, ribbon cables
Definitions
- the present invention relates to a rotating electric machine of the type described in the preamble to claim 1, such as synchronous machines and normal asynchronous machines as well as dual-fed machines, applications in asynchronous static current converter cascades, outer pole machines and synchronous flow machines.
- the invention relates to a method of the type described in the preamble to claim 13.
- the machine is intended primarily as generator in a power station for generating electric power.
- the machine is intended for use at high voltages.
- High vol- tages shall be understood here to mean electric voltages in excess of 10 kV.
- a typical operating range for the machine according to the invention may be 36 to 800 kV.
- a cconductor is known through US-5, 036, 165, in which the insulation is provided with an inner and an outer layer of semiconducting pyrolized glassfiber. It is also known to provide conductors in a dynamo-electric machine with such an insulation, as described in US- 5,066,881 for instance, where a semiconducting pyroli- zed glassfiber layer is in contact with the two parallel rods forming the conductor, and the insulation in the stator slots is surrounded by an outer layer of semiconducting pyrolized glassfiber.
- the pyrolized glassfiber material is described as suitable since it retains its resistivity even after the impregnation treatment .
- Securing the cable in the slot is also a problem - the cable must be inserted into the slot without its outer layer being damaged.
- the cable is subjected to currents having a frequency of 100 Hz which cause a tendency to vibration and, besides manufacturing tolerances with regard to the outer diameter, its dimensions will also vary with variations in temperature (i.e. load variations) .
- the present invention relates to the above-mentioned problems associated with avoiding damage to the exteri- or of the cable during insertion into the stator slots and avoiding wear against the surface caused by vibration during operation.
- There is particular risk of damage at the insertion point where the cable may be damaged against the edge between the slot and the end surface of the stator.
- the cable may also be damaged if it is inserted askew or eccentrically in the slot.
- Even during operation there is risk of damage where the cable passes the end surface of the stator.
- said edge may rub against the outer semiconducting layer of the cable, due to the relative rigidity of the cable, thereby damaging it.
- the object of the present in- vention is to eliminate or at least reduce the risk of damage to the cable where it exits at the end surface of the stator in a rotating electric machine capable of working in the high voltage range.
- this is achieved by providing a rotating electric machine of the type described in the preamble to claim 1 with the special features defined in the characterizing part of this claim.
- Such cuff means reduces the risk of damage when the cable is wound since the cuff prevents the outer semiconducting layer from coming into contact with the edge of the slot wall at its insertion, and also ensures that the cable is guided into the slot centrally and straight. The risk of damage during operation is also reduced since the cuff can be made of a softer material than the stator and therefore acts as pressure equalizer.
- the cuff means extends in radial direction over a plurality of cable lead- throughs, preferably all cable lead-throughs in the slot, and has a profile corresponding to the profile of the slot. This provides stable and reliable securing.
- the cuff means of an elastic material. This should be free from process oil and may suitably be silicon rubber.
- the elasticity of the ma- terial facilitates guiding the cable and to a great ex ⁇ tent exploits the opportunity of achieving pressure equalization at the exit points.
- the cuff means is provided at its inner end with a collar protruding into a recess in the slot. This offers a simple and economical way of applying the cuff and achieves reliable retention of the cuff in the slot.
- the inner profile of the cuff preferably widens somewhat towards the end plane of the stator. This also contributes to a gentle exit of the cable, thereby further reducing the risk of damage during operation.
- the cuff means is arranged to seal against both cable and slot wall.
- a sealed space is thus formed inside the slot which can be filled with support compound sprayed into the slot and solidified therein. In some cases this may be an expedient manner of supporting the cable in the slot.
- the invention is in the first place intended for use with a high-voltage cable of the type built up of an inner core having a plurality of strand parts, an inner semiconducting layer, an insulating layer surrounding this, and an outer semiconducting layer the latter, and its advantages are particularly marked here.
- the in- vention refers particularly to such a cable having a diameter within the interval 20-200 mm and a conducting area within the interval 80-3000 mm 2 .
- the win- dings are preferably of a type corresponding to cables with solid, extruded insulation, such as those used nowadays for power distribution, e.g. XLPE-cables or cables with EPR-insulation.
- a cable comprises an inner conductor composed of one or more strand parts, an inner semiconducting layer surrounding the conduc- tor, a solid insulating layer surrounding this and an outer semiconducting layer surrounding the insulating layer.
- Such cables are flexible, which is an important property in this context since the technology for the device according to the invention is based primarily on winding systems in which the winding is formed from cable which is bent during assembly.
- the flexibility of a XLPE-cable normally corresponds to a radius of curvature of approximately 20 cm for a cable 30 mm in diameter, and a radius of curvature of approximately 65 cm for a cable 80 mm in diameter.
- the term "flexible" is used to indicate that the winding is flexible down to a radius of curvature in the order of four times the cable diameter, preferably eight to twelve times the cable diameter.
- the winding should preferably be constructed to retain its properties even when it is bent and when it is subjected to thermal stress during operation. It is vital that the layers retain their adhesion to each other in this context.
- the material properties of the layers are decisive here, particularly their elasticity and relative coefficients of thermal expansion.
- the insulating layer consists of cross-linked, low-density polyethylene
- the semi- conducting layers consist of polyethylene with soot and metal particles mixed in.
- the insulating layer may consist, for example, of a solid thermoplastic material such as low-density polyethylene (LDPE) , high-density polyethylene (HDPE) , po- lypropylene (PP) , polybutylene (PB), polymethyl pentene (PMP), cross-linked materials such as cross-linked polyethylene (XLPE) , or rubber such as ethylene propylene rubber (EPR) or silicon rubber.
- LDPE low-density polyethylene
- HDPE high-density polyethylene
- PP po- lypropylene
- PB polybutylene
- PMP polymethyl pentene
- XLPE cross-linked polyethylene
- EPR ethylene propylene rubber
- the inner and outer semiconducting layers may be of the same basic material but with particles of conducting material such as soot or metal powder mixed in.
- the mechanical properties of these materials are affected relatively little by whether soot or metal powder is mixed in or not - at least in the proportions required to achieve the conductivity necessary according to the invention.
- the insulating layer and the semiconducting layers thus have substantially the same coefficients of thermal expansion.
- Ethylene-vinyl-acetate copolymers/nitrile rubber, butyl graft polyethylene, ethylene-butyl-acrylate-copolymers and ethylene-ethyl-acrylate copolymers may also constitute suitable polymers for the semiconducting layers. Even when different types of material are used as base in the various layers, it is desirable for their coefficients of thermal expansion to be substantially the same. This is the case with combination of the materials listed above.
- the materials listed above have relatively good elasticity, with an E-modulus of E ⁇ 500 MPa, preferably ⁇ 200 MPa.
- the elasticity is sufficient for any minor differences between the coefficients of thermal expansion for the materials in the layers to be absorbed in the radial direction of the elasticity so that no cracks appear, or any other damage, and so that the layers are not released from each other.
- the material in the layers is elastic, and the adhesion between the layers is at least of the same magnitude as the weakest of the materials.
- the conductivity of the two semiconducting layers is sufficient to substantially equalize the potential along each layer.
- the conductivity of the outer semiconducting layer is sufficiently great to enclose the electrical field in the cable, but sufficiently small not to give rise to significant losses due to currents induced in the longitudinal direction of the layer.
- each of the two semiconducting layers essentially constitutes one equipotential surface and the winding, with these layers, will substantially enclose the electrical field within it.
- the object striven for is achieved by a method of manufacturing a rotating electric machine of the type described in the preamble to claim 19 including the specific measures defined in the characterizing part of this claim.
- the cuff means are lubricated with an anti-friction agent, thereby facilitating drawing the cable through them and also reducing the risk of it being damaged during this operation.
- Cuff means in accordance with the preferred embodiments of the machine are used in other preferred embodiments of the method according to the invention.
- Figure 1 shows a schematic end view of a sector of the stator in a machine according to the invention
- Figure 2 shows a cross section through a cable used in the machine according to the invention
- Figure 3 shows a part section along the line III-III in Figure 2
- Figure 4 shows a part section along the line IV-IV in Figure 3.
- the stator is conventionally composed of a laminated core of core sheet.
- the figure shows a sec- tor of the machine corresponding to one pole division.
- the cables 6 in the windings are high-voltage cables and may be of substantially the same type of high-voltage cables as those used for power distribution, e.g. XLPE cables.
- the cable thus consists only of a conductor, an inner semiconducting layer, an insulating layer and an outer semiconducting layer. The semiconducting layer sensitive to mechanical damage on the outside of the cable is thus exposed.
- each slot 5 has varying cross section with alternating wide parts 7 and narrow parts 8.
- the wide parts 7 are substantially circular and surround the cable lead-throughs, the waist parts between these thus forming narrow parts 8.
- the waist parts serve to radially position each cable lead-through.
- the cross section of the slot as a whole also becomes narrower radially inwards. This is because the voltage in the cable lead-throughs is lower the closer they are situated to the radially innermost part of the stator. Slim cable lead-throughs can therefore be used here, whereas thicker ones are necessary furt- her out. Cables of three different dimensions are used in the example illustrated, arranged in three sections 9, 10, 11 of the slot 5 dimensioned to fit them.
- FIG. 2 shows a cross section through a high-voltage cable 6 used according to the present invention.
- the high-voltage cable 6 a number of strand parts 31 made of copper (Cu) , for instance, and having circular cross section. These strand parts 31 are arranged in the middle of the cable 6.
- a first semiconducting layer 32 Around the strand parts 31 is a first semiconducting layer 32.
- an insulating layer 33 Around the first semiconducting layer 32 is an insulating layer 33, e.g. XLPE-insulation, and around the insulating layer 33 is a second semiconducting layer 34.
- the concept of "high-voltage cable" in the present application need not therefore include the metal screen and the outer sheath that normally surround such a cable for power distribution.
- Figure 3 shows a cross section through a cuff according to the invention.
- the section is taken along the line III-III in Figure 1 and extends a short way in from one end surface of the stator 1.
- the external shape 15 of the cuff corresponds to that of the slot 5, i.e. similar to a bicycle chain, where the section runs lateral- ly through one of the wide parts of the "bicycle chain", as shown in Figure 4 where the position of the section in Figure 3 is also indicated.
- the cuff is arranged close to one end 19 of the stator 1 and a similar cuff is arranged at the opposite end of the stator.
- the cuff extends radially along the entire slot 5 and each slot is provided with such a cuff.
- the axial extension of the cuff is approximately 4 cm and normally lies within the interval 2-6 cm.
- the laminated core of the stator is designated 18 and an end plate 12 of fi- ber material is arranged at its ends.
- the cuff is incorporated in the end plate 12.
- a recess 17 is provi- ded in the part of the slot 5 extending through the end plate.
- the recess runs in the slot wall along the entire radial length of the slot 5.
- the cuff is provided with a collar 16 fitting into the recess 17. From the collar 16 the lining part 13 of the cuff stretches out towards the end surface 19 of the stator and terminates immediately prior to this.
- the cuff may alternatively terminate on a level with the end surface of the stator, or extend a short way outside this.
- the lining 13 of the cuff tightly abuts the slot wall along its entire length.
- the inside 14 of the cuff widens slightly towards the end surface 19 of the stator, at an angle of a few de- grees.
- the inside of the cuff is thus slightly conical at the areas around the cable lead-throughs.
- its smallest inner diameter close to the collar may correspond approximately to the outer diameter of the cable 6, or may be so- mewhat less to ensure good sealing and efficient support.
- the cuff is made of an elastic material, suitably silicon rubber. It is important that the material does not contain any remnants of process oil since this can diffuse in towards the outer semiconducting layer 34 of the cable, attacking and damaging this. The material should also be thermally stable.
- the cuff has waist portions 20, (see Figure 4) that fill out the slot at these points, ensuring that it is completely sealed.
- the cuffs When the cuffs are fitted, which is performed before the stator is wound, they are squeezed together and pushed axially into the slot 5 until the collar 16 of the cuff snaps into the recess 17 in the slot, and it is thus locked in place.
- the cable can be wound, the cuffs functioning as guides. The cable is thus correctly guided and prevented from coming into contact with the edge between the slot and the end surface of the stator, thereby eliminating risk of damage. It may be advisable to lubricate the inside of the cuff to facilitate insertion of the cable.
- a lubricant should be selected which does not influence the outer semiconducting layer of the cable. Suitable lubricants are talcum or boron nitride.
- the cuff described above extends in radial direction along the entire slot.
- an individual cuff may be arranged for each cable lead-through and is in that case cylindrical.
- the invention does not exclude other alternatives for securing the cuffs than by means of the collar described. They can be glued to the slot, for instance, or retained solely by friction.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR9807118-1A BR9807118A (en) | 1997-02-03 | 1998-02-02 | Electric rotary machine and method for making the aforementioned machine |
JP53281298A JP2001510017A (en) | 1997-02-03 | 1998-02-02 | Rotating electric machine and method of manufacturing such a machine |
AU58921/98A AU725300B2 (en) | 1997-02-03 | 1998-02-02 | A rotating electric machine and method of manufacturing such a machine |
PL98334864A PL334864A1 (en) | 1997-02-03 | 1998-02-02 | Rotary electric machine and method of manufacturing same |
EP98902367A EP1016195A1 (en) | 1997-02-03 | 1998-02-02 | A rotating electric machine and method of manufacturing such a machine |
CA002278657A CA2278657A1 (en) | 1997-02-03 | 1998-02-02 | A rotating electric machine and method of manufacturing such a machine |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE9700360A SE522026C2 (en) | 1997-02-03 | 1997-02-03 | Rotating electric machine such as synchronous or asynchronous type |
SE9700360-2 | 1997-02-03 | ||
SE9704430-9 | 1997-11-28 | ||
SE9704430A SE9704430D0 (en) | 1997-02-03 | 1997-11-28 | Rotary electric machine and method of manufacturing such an I |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998034330A1 true WO1998034330A1 (en) | 1998-08-06 |
Family
ID=26662882
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE1998/000170 WO1998034330A1 (en) | 1997-02-03 | 1998-02-02 | A rotating electric machine and method of manufacturing such a machine |
Country Status (11)
Country | Link |
---|---|
EP (1) | EP1016195A1 (en) |
JP (1) | JP2001510017A (en) |
KR (1) | KR20010049158A (en) |
CN (1) | CN1246982A (en) |
AU (1) | AU725300B2 (en) |
BR (1) | BR9807118A (en) |
CA (1) | CA2278657A1 (en) |
PL (1) | PL334864A1 (en) |
RU (1) | RU2195065C2 (en) |
SE (1) | SE9704430D0 (en) |
WO (1) | WO1998034330A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004003557B4 (en) * | 2003-01-27 | 2015-03-26 | Mitsubishi Denki K.K. | Stator for a dynamoelectric machine |
CN106077989A (en) * | 2016-06-30 | 2016-11-09 | 新界泵业集团股份有限公司 | Package assembly of motor external member and thin-wall sleeve and preparation method thereof |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101293240B1 (en) * | 2011-04-07 | 2013-08-09 | 티에스 주식회사 | Electric Vehicle for Multi Strand Wire Motor |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3130335A (en) * | 1961-04-17 | 1964-04-21 | Epoxylite Corp | Dynamo-electric machine |
US3943392A (en) * | 1974-11-27 | 1976-03-09 | Allis-Chalmers Corporation | Combination slot liner and retainer for dynamoelectric machine conductor bars |
SU955369A1 (en) * | 1981-03-26 | 1982-08-30 | Научно-Исследовательский Сектор Всесоюзного Ордена Ленина Проектно-Изыскательского И Научно-Исследовательского Института "Гидропроект" Им.С.Я.Жука | Electric machine stator |
US4510077A (en) * | 1983-11-03 | 1985-04-09 | General Electric Company | Semiconductive glass fibers and method |
US4853565A (en) * | 1984-08-23 | 1989-08-01 | General Electric Company | Semi-conducting layer for insulated electrical conductors |
US5036165A (en) * | 1984-08-23 | 1991-07-30 | General Electric Co. | Semi-conducting layer for insulated electrical conductors |
DE4023903C1 (en) * | 1990-07-27 | 1991-11-07 | Micafil Ag, Zuerich, Ch | Planar insulator for electrical machine or appts. - is laminated construction withstanding high mechanical loading and with curved edges for fitting into grooves |
-
1997
- 1997-11-28 SE SE9704430A patent/SE9704430D0/en unknown
-
1998
- 1998-02-02 CA CA002278657A patent/CA2278657A1/en not_active Abandoned
- 1998-02-02 BR BR9807118-1A patent/BR9807118A/en not_active IP Right Cessation
- 1998-02-02 JP JP53281298A patent/JP2001510017A/en active Pending
- 1998-02-02 CN CN98802263A patent/CN1246982A/en active Pending
- 1998-02-02 EP EP98902367A patent/EP1016195A1/en not_active Withdrawn
- 1998-02-02 WO PCT/SE1998/000170 patent/WO1998034330A1/en not_active Application Discontinuation
- 1998-02-02 AU AU58921/98A patent/AU725300B2/en not_active Ceased
- 1998-02-02 KR KR1019997006990A patent/KR20010049158A/en not_active Application Discontinuation
- 1998-02-02 RU RU99119316/09A patent/RU2195065C2/en not_active IP Right Cessation
- 1998-02-02 PL PL98334864A patent/PL334864A1/en unknown
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3130335A (en) * | 1961-04-17 | 1964-04-21 | Epoxylite Corp | Dynamo-electric machine |
US3943392A (en) * | 1974-11-27 | 1976-03-09 | Allis-Chalmers Corporation | Combination slot liner and retainer for dynamoelectric machine conductor bars |
SU955369A1 (en) * | 1981-03-26 | 1982-08-30 | Научно-Исследовательский Сектор Всесоюзного Ордена Ленина Проектно-Изыскательского И Научно-Исследовательского Института "Гидропроект" Им.С.Я.Жука | Electric machine stator |
US4510077A (en) * | 1983-11-03 | 1985-04-09 | General Electric Company | Semiconductive glass fibers and method |
US4853565A (en) * | 1984-08-23 | 1989-08-01 | General Electric Company | Semi-conducting layer for insulated electrical conductors |
US5036165A (en) * | 1984-08-23 | 1991-07-30 | General Electric Co. | Semi-conducting layer for insulated electrical conductors |
DE4023903C1 (en) * | 1990-07-27 | 1991-11-07 | Micafil Ag, Zuerich, Ch | Planar insulator for electrical machine or appts. - is laminated construction withstanding high mechanical loading and with curved edges for fitting into grooves |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004003557B4 (en) * | 2003-01-27 | 2015-03-26 | Mitsubishi Denki K.K. | Stator for a dynamoelectric machine |
CN106077989A (en) * | 2016-06-30 | 2016-11-09 | 新界泵业集团股份有限公司 | Package assembly of motor external member and thin-wall sleeve and preparation method thereof |
Also Published As
Publication number | Publication date |
---|---|
RU2195065C2 (en) | 2002-12-20 |
PL334864A1 (en) | 2000-03-27 |
CA2278657A1 (en) | 1998-08-06 |
SE9704430D0 (en) | 1997-11-28 |
AU5892198A (en) | 1998-08-25 |
JP2001510017A (en) | 2001-07-24 |
EP1016195A1 (en) | 2000-07-05 |
BR9807118A (en) | 2000-04-25 |
KR20010049158A (en) | 2001-06-15 |
CN1246982A (en) | 2000-03-08 |
AU725300B2 (en) | 2000-10-12 |
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