WO1998017712A1 - Fluorinated resin films and pressure-sensitive adhesive sheets - Google Patents
Fluorinated resin films and pressure-sensitive adhesive sheets Download PDFInfo
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- WO1998017712A1 WO1998017712A1 PCT/JP1997/003801 JP9703801W WO9817712A1 WO 1998017712 A1 WO1998017712 A1 WO 1998017712A1 JP 9703801 W JP9703801 W JP 9703801W WO 9817712 A1 WO9817712 A1 WO 9817712A1
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- film
- resin
- fluorine
- sensitive adhesive
- pressure
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/12—Spreading-out the material on a substrate, e.g. on the surface of a liquid
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
Definitions
- the present invention relates to a fluorine-containing resin film having excellent weather resistance and stain removal properties.
- Synthetic resins such as vinyl chloride resin, polyester resin, and vinyl acetate resin are widely used in a wide range of fields such as residential building materials, outdoor buildings, signboards, sign boards, and traffic signs due to their excellent workability. . Above all, those obtained by processing these synthetic resins into films and further applying an adhesive to form adhesive sheets are widely used as surface protective films or marking films.
- Such a synthetic resin film is used as a signboard that emphasizes the image of a product when it is used outdoors and if the synthetic resin that composes it has poor weather resistance, it may discolor or fade due to aging.
- There have been problems such as a decrease in function, a deterioration in the aesthetic appearance of the interior of a house, and a decrease in the function as a traffic sign whose color is significant, which may cause a traffic accident.
- the surface is easily contaminated due to bleeding of the plasticizer contained in the synthetic resins.
- a film made of a fluorine-containing resin has been proposed for the purpose of improving weather resistance.
- a fluorine-containing resin generally has high crystallinity and has a high melting point or a high molecular weight, it is difficult for the resin to melt and flow.
- extrusion molding is performed at a high temperature, or casting from a disposable organic solvent is performed.
- Japanese Patent Publication No. Hei 7-62079 discloses a method of forming a film by casting a solvent from an organic solvent solution of a solvent-soluble synthetic resin. Proposed.
- the synthetic resin is limited to a solvent-soluble one, and the resulting film does not sufficiently satisfy the performance required for a marking film or the like that is hard and has elongation.
- a film molded from a fluorine-containing resin may be imparted with decorative properties by printing such as conventionally known offset printing, gravure printing, etc. due to the non-adhesive and non-adhesive properties of fluorine. It was so difficult that it had the disadvantage of poor versatility.
- the present invention does not use an organic solvent in the production stage, has excellent weather resistance and contamination removal properties, has workability capable of forming a thin film, and is capable of surface printing. It is an object of the present invention to provide a certain synthetic resin film and an adhesive sheet using the same.
- the fluorinated resin film of the present invention is a fluorinated resin film produced by a casting method, and has an elastic modulus of 50 kg / mm 2 or more and an elongation of 50% or more.
- the above-mentioned casting method refers to a method of dissolving or dispersing in a liquid medium such as water or an organic solvent, spreading the solution on a substrate, and evaporating the liquid medium at room temperature or in a heated state to obtain a film.
- a liquid medium such as water or an organic solvent
- the above elastic modulus and elongation are measured at around room temperature and at 25 ° C in accordance with JISK6301.
- the solution may show a high elongation due to the plastic effect immediately after the film is prepared, even if it shows high elongation. Since the plasticizing effect is lost due to volatilization of the agent and the like, the film does not elongate and cracks and cracks occur during use. Therefore, the measurement is performed with no organic solvent or the like contained in the film.
- the above elastic modulus is less than 50 kg Zm ni 2 , the contamination resistance and the stain removal property of the film decrease due to the infiltration of contaminants. If the elongation is less than 50%, cracking, whitening, etc. of the film will occur during film processing and after adhesion sheet processing and adhesion to a curved surface. Preferably, the elongation is at least 80%.
- the fluorine-containing resin film of the present invention can be obtained by spreading a fluorine-containing resin aqueous dispersion obtained by dispersing a resin in an aqueous medium on a non-adhesive substrate and drying.
- the solid concentration of the aqueous fluororesin dispersion is generally about 20 to 60% by weight, and the average particle size of the particles is about 50 to 300 nm.
- the pH of the aqueous dispersion is usually 5 to 10.
- the fluororesin film of the present invention is obtained by extending the above fluororesin aqueous dispersion onto a non-adhesive substrate and drying.
- pigment, pigment dispersant, glass beads, resin beads, high boiling organic solvent as a film forming aid, antifreeze agent, viscosity modifier, ultraviolet ray Absorbents, antioxidants, antibacterial agents, antifungal agents, etc. can be added.
- a surfactant type antistatic agent is used to prevent the deterioration of workability due to the generation of static electricity when the film is formed. It is preferable to mix an agent, an antistatic agent such as a conductive filler, and the like.
- the substrate is not particularly limited, and examples thereof include substrates having a smooth surface such as a glass plate, a metal plate, and a synthetic resin sheet.
- the method of extending the fluororesin aqueous dispersion on the base material is not particularly limited, and examples thereof include, for example, Barco overnight, Floco night, Coilco night, Riki Tenco night, Air air. Any method such as spraying can be preferably used.
- the method of drying the fluororesin aqueous dispersion spread on the base material is not particularly limited.
- a method of evaporating volatile components such as water at room temperature after coating on the base material, or a method of preheating in advance
- a method in which the above operations are continuously performed in a continuous line up to coating, drying, cooling and film winding is also preferable.
- the organic solvent having a low boiling point used as a plasticizer is dried so as to be 0.5% by weight or less in the coating film. It is preferable to set conditions.
- the residual organic solvent is not preferred because it causes tackiness of the film, lowers the blocking property, and lowers the handleability and the stain resistance.
- the method for separating the film-like material dried on the substrate from the substrate is not particularly limited, and a usual mechanical method or the like can be appropriately selected and applied.
- the resin film is prepared by drying a fluororesin aqueous dispersion in which the resin is dispersed in an aqueous medium.
- the fluororesin aqueous dispersion has a basic structure in which a resin is dispersed in an aqueous medium.
- the aqueous medium is not particularly limited, and examples thereof include water obtained by adding an additive, a solvent, and the like described in detail below.
- the resin dispersed in the aqueous medium is a fluorinated resin and other resins.
- the above-mentioned fluorine-containing resin and the other resins are collectively referred to as “resin”.
- the resin dispersed in the aqueous medium is roughly classified into (1) a fluorine-containing resin comprising a copolymer of fluorinated olefin and a monomer copolymerizable therewith, and (2) a fluorinated resin. And a fluorine-based composite resin comprising another polymer.
- a fluorine-containing resin comprising a copolymer of fluorinated olefin and a monomer copolymerizable therewith
- a fluorinated resin e.g., a fluorinated resin comprising another polymer.
- One of the resins according to the present invention is (1) a fluorinated resin comprising a copolymer of fluorinated olefin and a monomer copolymerizable therewith.
- the above-mentioned fluorofluorin is not particularly restricted but includes, for example, vinyl fluoride (VF), vinylidene fluoride (Vd F), tetrafluoroethylene (TF E), black-mouthed trifluorethylene (CTFE), and hexane.
- Fluoroolefins having about 2 to 4 carbon atoms such as fluoropropylene (HFP) and trifluoroethylene (TrFE).
- Examples of the monomer copolymerizable with the above-mentioned fluoroolefin include, for example, olefins such as ethylene, propylene, and isobutylene; ethyl vinyl ether (EVE), cyclohexyl vinyl ether (CHVE), and hydroquinyl butyl vinyl ether. (HBVE), vinyl ethers such as butyl vinyl ether, isobutyl vinyl ether, methyl vinyl ether, and polyoxyethylene vinyl ether; polyoxyethylene aryl ether, ethylaryl ether, and hydroquinethylaryl ether.
- olefins such as ethylene, propylene, and isobutylene
- EVE ethyl vinyl ether
- CHVE cyclohexyl vinyl ether
- HBVE hydroquinyl butyl vinyl ether
- vinyl ethers such as butyl vinyl ether, isobutyl vinyl ether, methyl vinyl
- Alkenyls such as vinyl acetate, aryl alcohol and aryl ether; vinyl esters such as vinyl acetate, vinyl lactate, vinyl butyrate, vinyl bivalate, vinyl benzoate, VEOVA 9 (manufactured by Shell), VEOVA 10 (manufactured by Shell). : Itaconic anhydride, succinic anhydride, And ethylenically unsaturated carboxylic acids such as crotonic acid.
- Copolymers of the above-mentioned fluent olefins and monomers copolymerizable therewith are not particularly limited, and examples thereof include CTF EZ vinyl ether copolymer, CTFEZ vinyl ester copolymer, and TFE novinyl ether copolymer.
- Copolymer TFE novinyl ester copolymer, TFE ethylene copolymer, TF EZ propylene copolymer, CTF E / ethylene copolymer, CTFEZ propylene copolymer, CTF EZ ethylene novinyl ether copolymer, CTF EZ ethylene /
- vinyl ester copolymers examples thereof include vinyl ester copolymers, and those obtained by modifying these copolymers with a small amount of copolymerizable monomers.
- the above-mentioned fluorinated resin exists as fluorinated resin particles in an aqueous medium.
- the fluororesin aqueous dispersion is obtained, for example, by polymerizing the resin of the above (1) in a solvent or the like, and then dispersing it in water in the presence of an emulsifier to distill off the solvent.
- Examples of the method include the method of performing the emulsion polymerization of the resin in an aqueous medium.However, in order to reduce the solvent and simplify the process, a method of performing the emulsion polymerization in an aqueous medium is preferable.
- emulsion polymerization for example, in a closed container, in an aqueous medium, a surfactant, a polymerization initiator, a chain transfer agent, and in some cases, a chelating agent and a pH adjusting agent. And the presence of solvents And a monomer such as a monomer copolymerizable with fluorinated olefins at a temperature of 10 to 90 ° C. for 0.5 to 40 hours.
- anionic, nonionic or a combination of anionic and nonionic can be used, and in some cases, an amphoteric surfactant can also be used.
- anionic surfactant examples include higher alcohol sulfates, sodium alkyl sulfonates, sodium alkyl benzene sulfonates, sodium dialkyl succinate sulfonates, alkyl diphenyl ether sulfonates, and the like.
- hydrocarbon-based anionic surfactants such as sodium salts
- fluorinated anionic surfactants such as fluoroalkylcarboxylates, fluoroalkylsulfonates, and fluoroalkylsulfates can be mentioned.
- fluorinated anionic surfactants such as fluoroalkylcarboxylates, fluoroalkylsulfonates, and fluoroalkylsulfates can be mentioned.
- fluoroalkylcarboxylates fluoroalkylsulfonates
- fluoroalkylsulfates can be mentioned. Can be.
- nonionic surfactant examples include polyoxyethylene alkyl ethers, polyoxyethylene ethylene phenyl ethers, polyoxyethylene alkyl esters, polyoxyethylene alkyl phenyl esters, sorbitan alkyl esters, Glycerin esters and derivatives thereof can be mentioned.
- amphoteric surfactant examples include lauryl betaine.
- a so-called reactive emulsifier can be used, and further, such a reactive emulsifier and the above-mentioned emulsifier can be used in combination.
- the polymerization initiator used in the emulsion polymerization is not particularly limited as long as it generates a radical that can be subjected to a free radical reaction in an aqueous medium at a temperature of 10 to 90 ° C., and in some cases, It is also possible to use in combination with a reducing agent.
- examples of such polymerization initiators include water-soluble polymerization initiators such as persulfate and hydrogen peroxide, and reducing agents such as sodium pyrobisulfite, sodium bisulfite, sodium L-ascorbinate, and Rongalite. Can be mentioned.
- oil-soluble polymerization initiators examples include diisopropyl peroxydiene carbonate (IPP), benzoyl peroxide, dibutyl peroxide, and azobisisobutyronitrile (AIBN). It can.
- the amount of the polymerization initiator to be used is usually 0.05 to 2.0 parts by weight per 100 parts by weight of the radically polymerizable unsaturated monomer.
- Examples of the chain transfer agent used in the emulsion polymerization include halogenated hydrocarbons such as black form and carbon tetrachloride; mercaptans such as n-dodecyl mercaptan, tert-dodecyl mercaptan, and n-octyl mercaptan. And the like.
- the amount of the chain transfer agent to be used is generally 0 to 5.0 parts by weight per 100 parts by weight of the radically polymerizable unsaturated monomer.
- the above solvents are used within a range that does not impair workability, disaster prevention safety, environmental safety, and manufacturing safety, for example, 20% by weight or less.
- methyl ethyl ketone, acetone, and Rifluoretane methyl isobutyl ketone, cyclohexanone, methanol, ethanol, propanol, butanol, ethylcellosolve, butylcellosolve, methyl carbitol, ethyl carbitol, butyl carbitol, dioxane, butyl carbitol acetate, Texanol, ethyl acetate, butyl acetate and the like can be mentioned.
- Another one of the resins according to the present invention is (2) a fluorine-based composite resin composed of a resin composed of a polymer of a fluent olefin and another polymer.
- the above-mentioned other polymer is not particularly limited.
- a polymer composed of a radically polymerizable unsaturated monomer is preferable.
- the fluorofluorin copolymer is dispersed in the form of particles in an aqueous medium, and is polymerized by so-called seed polymerization when forming a fluorine-based composite resin using the radically polymerizable unsaturated monomer.
- seed polymerization means a reaction of polymerizing with another monomer in an aqueous medium in which resin particles are present.
- the fluorine-based composite resin means a seed polymer after the seed polymerization, and the resin particles mean seed particles in the seed polymerization.
- the polymer of the fluororefin is preferably a VdF-based polymer, for example, a VdF homopolymer, a VdFZTFE copolymer, a VdF / HFP copolymer, or a VdF-no-CTFE copolymer.
- VdF-based polymer for example, a VdF homopolymer, a VdFZTFE copolymer, a VdF / HFP copolymer, or a VdF-no-CTFE copolymer.
- Polymer, Vd F / TF EZC TF E Copolymer, V d F / TF EZ HFP copolymers and the like can be mentioned.
- the fluorine-based composite resin is referred to as a VdF-based composite resin in this specification.
- the polymer constituting the seed particles is preferably a VdF copolymer, and more preferably a polymer containing 70 mol% or more of VdF.
- VdF is 70 mol% or more
- the compatibility between the seed particles and the polymer comprising the radical polymerizable unsaturated monomer is improved, and the film (cast) formed by drying the emulsion is formed.
- excellent properties due to compatibility can be obtained.
- the average particle diameter of the seed particles is closely related to the average particle diameter of the fluorine-based composite resin after the seed polymerization, and the average particle diameter of the fluorine-based composite resin after the seed polymerization is 50 to 300. In order to make it nm, it is preferable to be 40 to 290 nm.
- the polymer constituting the seed particles can be obtained by a usual emulsion polymerization method.
- a fluorinated reactive emulsifier having a hydrophilic moiety is present in an amount of from 0.1 to 1.0% by weight of water, and a fluorinated emulsifier is present in an amount of from 0 to 1.0% by weight. It can be prepared by emulsion polymerization of the mixture.
- a fluorine-based surfactant in addition, 1.0% by weight or less, preferably 0.5% by weight or less, more preferably 0.2% by weight or less (the lower limit is usually 0.1% by weight) of a fluorine-based surfactant relative to water is used.
- Monomer containing fluorofluorin in the presence of 0.01 to 0.1% by weight, preferably 0.01 to 0.05% by weight, based on water, of nonionic non-fluorinated surfactant It can be prepared by emulsion polymerization of the mixture.
- the aqueous dispersion obtained by these methods can stably contain side particles having an average particle diameter of not more than 0.m at a high concentration of 30 to 50% by weight.
- CF ⁇ CF—CF 2 —O (CF (CF 3 ) CF z O) n —CF (CF 3 ) COOOH, wherein n is 0 to 2 is used.
- the polymerization temperature is from 20 to 120 ° C, preferably from 30 to 70 ° C.
- the polymerization depends on the type of the polymer, and is usually carried out by heating under a pressure of 1.0 to 50 kgf Zcm 2 (gauge pressure) for 5 to 100 hours.
- Examples of the fluorine-based emulsifier used in the emulsion polymerization of the seed particles include one or a mixture of two or more compounds having a fluorine atom in the structure and having surface activity.
- an acid represented by X (CF 2 ) kauCOOH (n is an integer of 6 to 20, X represents F or a hydrogen atom) and an alkali metal salt, an ammonium salt, and an amide thereof.
- Acid or quaternary ammonium salt an acid represented by Y (CH 2 CF z ) rn C OOH (m is an integer of 6 to 3, Y represents F or a chlorine atom) and an alkali metal salt thereof
- ammonium salts, amine salts or quaternary ammonium salts More specifically, ammonium salts of perfluorooctanoic acid, ammonium salts of perfluorononanoic acid and the like can be mentioned.
- known fluorine-based surfactants can be used.
- a small amount of a nonionic non-fluorinated surfactant can be used in the presence of a fluorine-based surfactant.
- Polyoxyethylene alkyl ethers Polyoxyethylene alkyl ethers, polyoxyethylene alkyl phenyl ethers, polyoxyethylene alkyl esters, sorbitan alkyl esters, polyoxyethylene ethylene sorbitan alkyl esters, glycerin esters and derivatives thereof. it can.
- polyoxyquine ethylene alkyl ethers include polyoxyethylene lauryl ether, polyoxyethylene cetyl ether, polyoxine Examples thereof include ethylene stearyl ether, polyoxyethylene oleyl ether, and polyoxyethylene diphenyl ether.
- polyoxyethylene ethylene phenyl ethers include polyoxyethylene nonyl phenyl ether, polyoxyethylene nonyl phenyl ether, and polyoxyethylene nonyl phenyl ether.
- polyalkylene alkyl esters such as polyethylene glycol monolaurate, polyethylene glycol monooleate, and polyethylene glycol monostearate.
- sorbitan alkyl esters examples include polyoxyquine sorbitan monolaurate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, and monooleic acid. Can be exemplified polyoxyethylene sorbitan, etc.
- glycerol esters include mono-Mi Risuchin glyceryl Monosuteari phosphate glyceryl the Monoo rain glyceryl like.
- Examples of these derivatives include polyoxyethylene ethylene alkylamine, polyoxyethylene alkyl phenyl-formaldehyde condensate, and polyoxyethylene alkyl ether phosphate. Particularly preferred are polyoxetylene alkyl ethers and polyoxetylene alkyl esters having an 11:18 value of 10 to 18, and specifically, polyoxyethylene lauryl. Ether (E ⁇ : 5 to 20; E 0 represents the number of ethylene oxide units) and polyethylene glycol monostearate (EO: 6 to 10).
- the other constituents of the resin according to the present invention in the fluorine-based composite resin consisting of the resin comprising the copolymer of (2) fluorinated olefin and the other polymer include the radical polymerizable as described above.
- the polymer include an unsaturated monomer.
- the radically polymerizable unsaturated monomer is not particularly limited.
- alkyl acrylates having 1 to 18 carbon atoms in an alkyl group and methyl acrylates having 1 to 18 carbon atoms in an alkyl group
- examples thereof include acid alkyl esters and monomers having an ethylenically unsaturated unit copolymerizable therewith.
- alkyl acrylate having 1 to 18 carbon atoms in the alkyl group examples include methyl acrylate, ethyl acrylate, n-propyl acrylate, i-propyl acrylate, n-butyl acrylate, and the like. I-butyl acrylate, acrylic T-butyl acid, 2-ethylhexyl acrylate, lauryl acrylate, and the like.
- alkyl methacrylate having 1 to 18 carbon atoms in the alkyl group examples include methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, i-propyl methacrylate, N-butyl methacrylate, i-butyl methacrylate, t-butyl methacrylate, 2-ethyl methacrylate, cyclohexyl methacrylate, n-hexyl methacrylate And t-butyl cyclohexyl methacrylate, stearyl methacrylate, lauryl methacrylate and the like.
- polyfunctional monomers such as ethylene glycol dimethacrylate and propylene glycol dimethacrylate can be copolymerized.
- Examples of the monomer having an ethylenically unsaturated unit copolymerizable with the above acrylate or methacrylate include the following (I) and the following (II).
- vinyl compounds for example, olefins such as ethylene, propylene and isobutylene; ethyl vinyl ether (EVE), cyclohexyl vinyl ether (CHVE), hydroxybutyl vinyl ether (HBVE), butyl vinyl Vinyl ethers such as phenyl ether, isobutyl vinyl ether, methyl vinyl ether, and polyoxyethylene vinyl ether; polyoxetylene aryl ether, ethyl aryl ether, hydroxyl ethyl ether, aryl alcohol, aryl ether, and the like.
- EVE ethyl vinyl ether
- CHVE cyclohexyl vinyl ether
- HBVE hydroxybutyl vinyl ether
- butyl vinyl Vinyl ethers such as phenyl ether, isobutyl vinyl ether, methyl vinyl ether, and polyoxyethylene vinyl ether
- a low-molecular-weight polymer containing a hydrophilic site or a compound containing a ligoma in its molecule can be used. It can also be used.
- the above-mentioned hydrophilic site means a site having a hydrophilic group or a site having a hydrophilic bond, and a site comprising a combination thereof.
- the hydrophilic group may be any of ionic, nonionic, amphoteric, and a combination thereof, but is preferably a nonionic, anionic hydrophilic group. Further, a known reactive emulsifier may be used.
- Examples of the acrylate, the monomer having an ethylenically unsaturated bond copolymerizable with the methacrylate, and the reactive emulsifier include, for example, polyethylene glycol methacrylate and polypropylene glycol methacrylate.
- Methoxypolyethylene glycol methacrylate polyethylene glycol acrylate, polypropylene glycol acrylate, methoxypolyethylene glycol acrylate, polyethylene glycol acrylyl ether, methoxypolyethylene glycol acrylate , Polyethylene glycol polypropylene glycol monomethacrylate, polyethylene glycol polytetramethylene glycol monomethacrylate, polyoxyethylene alkylaryl Phenyl ether, polyoxyethylene alkylaryl phenyl ether sulfate, styrene sulfonate, arylalkyl sulfonate, polyethylene glycol methacrylate sulfate, alkylaryl sulfosuccinate, bis (polyoxy Ethylene polycyclic phenyl ether) methacrylated sulfate, polyoxyethylene alkyl phenyl ether acrylate, methyl acryloyloxypolyoxyalkylene sulfate
- the radical polymerizable unsaturated monomer when the radical polymerizable unsaturated monomer is subjected to seed polymerization in the presence of the fluororesin particles, first, the radical polymerizable unsaturated monomer swells into the fluororesin, An aqueous dispersion of the fluorinated copolymer in which the radical polymerizable unsaturated monomer is uniformly dissolved is obtained. Thereafter, by adding a polymerization initiator, the radically polymerizable unsaturated monomer is polymerized to form compatible solution particles with entangled molecular chains. When the radically polymerizable unsaturated monomer is polyfunctional, an interpenetrating network (IPN) can be formed. Examples of the polyfunctional radically polymerizable unsaturated monomer include monoglycol dimethacrylate and diglycol dimethacrylate.
- IPN interpenetrating network
- the seed polymerization of the radically polymerizable unsaturated monomer is carried out by a known method, for example, a method in which the entire amount of the radically polymerizable unsaturated monomer is charged into the reaction system in the presence of the fluorine-containing resin particles, It is possible to carry out the reaction by charging the remaining part of the radically polymerizable unsaturated monomer and then charging the remainder continuously or dividedly, or by continuously charging the entire amount of the radically polymerizable unsaturated monomer. it can.
- the polymerization conditions for the seed polymerization are the same as those for ordinary emulsion polymerization.
- a surfactant for example, a surfactant, a polymerization initiator, a chain transfer agent, and, in some cases, a chelate in an aqueous medium containing fluororesin particles.
- the polymerization can be carried out by adding an agent, a pH adjusting agent, a solvent, and the like, and performing a reaction at a temperature of 10 to 90 ° C. for 0.5 to 6 hours.
- anionic, nonionic or a combination of anionic and nonionic can be used, and in some cases, an amphoteric surfactant can also be used.
- anionic surfactant examples include higher alcohol sulfates, sodium alkyl sulfonates, sodium alkyl benzene sulfonates, sodium dialkyl cononates, sodium sulfonates, and alkyl diphenyl ethers.
- hydrocarbon anionic surfactants such as sodium terdisulfonic acid salt, fluoroalkyl carboxylate, fluoroalkyl sulfonate, fluoroalkyl And fluorinated anionic surfactants such as sulfonic acid ester.
- nonionic surfactant examples include polyoxyethylene alkyl ethers, polyoxyethylene alkyl phenyl ethers, polyoxyethylene alkyl esters, polyoxyethylene alkyl phenyl esters, and sorbitan. Alkyl esters, glycerin esters and derivatives thereof.
- amphoteric surfactant examples include lauryl betaine.
- a so-called reactive emulsifier that can be copolymerized with a radical polymerizable unsaturated monomer can be used. Further, such a reactive emulsifier and the above emulsifier can be used in combination. it can.
- the amount of the surfactant to be used is usually 0.05 to 5.0 parts by weight per 10 Q parts by weight of the radically polymerizable unsaturated monomer.
- the polymerization initiator used in the above-mentioned side polymerization is not particularly limited as long as it generates a radical capable of being subjected to a free radical reaction in an aqueous medium at a temperature of 20 to 90 ° C.
- water-soluble polymerization initiators are usually persulfates and hydrogen peroxide, and reducing agents are sodium pyrobisulfite, sodium hydrogen sulfite, sodium laascorbate, Rongalite, etc.
- reducing agents are sodium pyrobisulfite, sodium hydrogen sulfite, sodium laascorbate, Rongalite, etc.
- the oil-soluble polymerization initiator include diisopropyl peroxydicarbonate (IPP), benzoyl peroxide, dibutyl peroxide, azobisisobutyronitrile (AIBN) and the like.
- the amount of the polymerization initiator to be used is usually 0.05 to 2.0 parts by weight per 100 parts by weight of the radically polymerizable unsaturated monomer.
- Examples of the chain transfer agent used in the above seed polymerization include halogenated hydrocarbons such as black form and carbon tetrachloride: mercaptans such as n-dodecylmercaptan, tert-dodecylmercaptan, and n-octylmercaptan; Evenings can be mentioned.
- the amount of the chain transfer agent to be used is usually (! To 5.0 parts by weight) per 100 parts by weight of the radically polymerizable unsaturated monomer. 1
- the above solvents are used within a range that does not impair workability, disaster prevention safety, environmental safety, and manufacturing safety, for example, 20% by weight or less.
- methyl ethyl ketone, acetone, and toluene are used.
- the particle diameter of the fluorine-containing resin particles of the present invention in the aqueous dispersion is preferably from 50 to 300 nm. More preferably, it is 50 to 200 nm.
- the viscosity of the fluororesin aqueous dispersion is remarkably increased at a concentration of 30% or more, which is a practical range, which hinders the work of coating.
- the particle diameter exceeds 300 nm, the sedimentation stability of the obtained fluororesin aqueous dispersion becomes poor, and even if the resin composition has the same composition, the minimum film formation temperature of the fluororesin aqueous dispersion is lowered.
- the film prepared from such an aqueous dispersion of a fluorine-containing resin has insufficient leveling properties, and it is difficult to obtain a high gloss coating film.
- the pressure-sensitive adhesive sheet of the present invention is provided with a pressure-sensitive adhesive layer on at least one surface of the fluorine-containing resin film.
- the pressure-sensitive adhesive sheet may have a pressure-sensitive adhesive layer on only one side, or may have both sides.
- the pressure-sensitive adhesive layer is formed by forming a pressure-sensitive adhesive into a layer, and can be usually provided by applying a pressure-sensitive adhesive to one or both surfaces of the fluorinated resin film.
- the pressure-sensitive adhesive is not particularly limited, and any pressure-sensitive adhesive such as thermoplastic, pressure-sensitive, and curable can be used.
- any pressure-sensitive adhesive such as thermoplastic, pressure-sensitive, and curable can be used.
- rosin, modified rosin, polyterpene resin, terpene phenol resin, petroleum resin, alicyclic resin Hydrogenated petroleum resin, acrylic resin, natural rubber, styrene butadiene rubber, silicon rubber and the like are preferably used.
- the method of applying the pressure-sensitive adhesive is not particularly limited, and examples thereof include a bar coater and a flow coat.
- a release paper or the like on the surface of the pressure-sensitive adhesive layer to protect the pressure-sensitive adhesive sheet until the film is attached.
- the release paper is not particularly limited, and for example, coated paper impregnated with a fluorine-based or silicon-based release agent is preferably used.
- the pressure-sensitive adhesive sheet of the present invention can be appropriately colored using a fluororesin film constituting the pressure-sensitive adhesive sheet in which a pigment is dispersed.
- the pigment include known pigments usually used for paints and aqueous dispersion pastes of known pigments which are commercially available as processed pigments.
- white pigments include titanium oxide, extender pigments, clay, calcium sulfate, and the like.
- Coloring pigments include inorganic pigments such as carbon black and metal oxides, and inorganic pigments such as phthalocyanine. Organic pigments; and their water-dispersible pastes.
- a decorative pressure-sensitive adhesive sheet having a pattern formed by printing the surface can be further mentioned.
- the printing method is not particularly limited, and examples thereof include known printing methods such as seal printing, offset printing, and silk printing.
- the decorative adhesive sheet can be applied, for example, as a sheet for interior decoration of a house by utilizing the excellent texture as an interior sheet.
- One of the most remarkable application methods of the adhesive sheet of the present invention is a marking film.
- Marking films are widely used as outdoor signs, outdoor signs, indoor signs, emergency signs, traffic signs, and the like.
- the marking film using the pressure-sensitive adhesive sheet of the present invention is excellent in weather resistance and stain removal properties, and has workability for forming a thin film, and therefore has extremely good use characteristics.
- the use form of the adhesive sheet of the present invention is not limited to the above-mentioned marking film.
- Other forms of use of the pressure-sensitive adhesive sheet of the present invention include, for example, a food packaging film, a pharmaceutical packaging film, an agricultural vinyl house film, a roof waterproofing film, a sales promotion paper sticker, a seal, an outdoor sign sticker, Coating film for signboards, etc.
- Other examples include metal materials, metal products, surface protection films for storage, protection, and damage prevention, and strippable films.
- examples of the use form of the pressure-sensitive adhesive sheet of the present invention include, for example, roughly, a reflective sheet, a surface protection sheet, an exterior sheet, an interior sheet, and the like.
- examples of the above reflective sheet include road signs, road accessories, vehicles such as automobiles, railroad crossings, lower poles, fire hydrants that reflect light toward the light source when night light is applied by inserting microscopic beads into the film. Signs, signs, decorations, artificial flowers, murals, JIS
- Reflective safety signs specified in Z910, mine security signs specified in JISM700, reflective sheets for clothing, helmets, etc. can be mentioned.
- the surface protection sheet is used, for example, for a metal plate such as stainless steel, aluminum, and a single steel plate, a synthetic resin such as glass, special plywood, acrylic, polystyrene, polycarbonate, and polyether sulfone.
- Examples of the interior sheet include an adhesive sheet for a wall and a ceiling.
- a pressure-resistant reaction vessel equipped with a stirrer having an internal capacity of 11 was charged with 500 ml of deionized water, 0.5 g of ammonium perfluorooctanoate, 0.5 g of MYS 40 (Nikko Chemicals), and 0.05 g of nitrogen. After repeated injection and deaeration and removal of dissolved air, the mixture was mixed with a mixture monomer of VdFZTFEZCTFE at a ratio of 74/14/12 mol% to 60. And pressurized to 10 kgf / cm 2 .
- Vd FZTF E / CTF E was mixed at a ratio of 74 / ⁇ 4/12 mol% of Vd FZTF E / CTF E so that the pressure in the tank was constant at 10 kgf / cm 2.
- monomer was continuously fed, after 4 0 hours and the inside of the tank normal temperature, and the end of the return reaction to normal pressure u
- This aqueous dispersion was adjusted to pH 6.5 with 5% sodium hydrogen carbonate.
- Got The aqueous dispersion had a solid content of 40% and an average particle size of 120 nm.
- the solid content was dried in a vacuum dryer at 150 ° C. for 1 hour, and the weight after drying was expressed as a percentage of the weight of the aqueous dispersion before drying.
- the average particle size was measured with a laser light scattering particle size measuring device (ELS-3000 manufactured by Otsuka Electronics Co., Ltd.).
- ELS-3000 laser light scattering particle size measuring device manufactured by Otsuka Electronics Co., Ltd.
- MMA methyl methacrylate
- RMA 450 M methoxypolyethylene glycol methacrylate
- an emulsion prepared by emulsifying 7 g of the mixture with 10 g of a 0.5% by weight aqueous solution of JS2 was added dropwise over 1 hour.
- 1 ml of a 2% by weight aqueous solution of ammonium persulfate was added to start the reaction.
- the temperature in the bath was raised to 85 ° C, kept for one hour, cooled, adjusted to pH 7 with aqueous ammonia, and then filtered through a 300-mesh wire gauze to turn pale white.
- the solid content concentration was 46%, and the average particle size was 160 nm.
- the aqueous dispersion was dried, and the obtained resin was dissolved in THF. The intrinsic viscosity was measured at 30 ° C., but the obtained resin was insoluble in THF. This aqueous dispersion was poured into a 10-cm petri dish so that the thickness of the dried film became 200 ⁇ m, and dried at 50 ° C. for 2 hours. The mechanical properties of the obtained film were measured for elastic modulus and elongation at break in accordance with JISK6301. The resulting film had an elastic modulus of 110 kg / mm 2 at 20 and an elongation of 260%.
- the aqueous dispersion obtained above was discharged into a drying oven at 120 ° C. by a spray drying method to obtain a dry powder. After washing the powder with methanol and drying, it was dissolved in dimethylformamide (DMF) to a concentration of 10% by weight, but it became a DMF solvent dispersion in which a part of the insoluble fraction remained. This dispersion was spread on a propylene plate, and the solvent was dried at room temperature for 24 hours. Then, the solvent was further dried at 80 ° C. for 24 hours. The thickness of the obtained film is 23 m, The DMF content was less than 0.1% by weight based on the film, as confirmed by gas chromatography after extraction with methanol. When the mechanical properties of this film were measured, the modulus of elasticity of the obtained film was 21 kg / mm 2 at 20 and the elongation was 205%.
- DMF dimethylformamide
- the measurement items and test methods were as follows. Gloss: The obtained composition was spread on a glass plate using an applicator to a coating thickness of 20 mm, dried at room temperature for one week, and then a gloss meter (manufactured by Suga Test Instruments Co., Ltd.) The gloss was measured using.
- Stain removal The obtained white film is adhered on an aluminum plate with double-sided adhesive tape, sprayed with carbon dispersed in water, dried in a dryer at 40 ° C for 2 hours, and then run under running water. The surface was washed with a brush, and the discoloration due to the carbon remaining after drying was measured for color difference with Minolta DP-300, and represented by ⁇ .
- Flex resistance test The obtained white film was subjected to a flex resistance test specified in JIS K540 in a constant temperature room at 5 ° C. Judgment was made based on how many mm in diameter of the mandrel did not crack the film. The results are shown in Table 1. A smaller value indicates that the film can follow a smaller curvature surface when attaching the film.
- CHVE hexyl vinyl ether
- PDA5003 macromonomer having a hydrophilic portion
- EVE ethyl vinyl ester
- ion-exchanged water 66.1 g
- ammonium perfluorooctanoate emulsifier
- potassium carbonate ⁇ ⁇ C
- Na HS sodium hydrogensulfite
- Example 4 A white film was prepared in the same manner as in Example 2, and the physical properties of the white film were measured. The results are shown in Table 1. Example 4
- MMA methyl methacrylate
- RMA 450 M of methoxypolyethylene glycol methacrylate Emulsion prepared by emulsifying 1.7 g of the mixture with 10 g of a 0.5% by weight aqueous solution of JS2 was added dropwise over 1 hour. Immediately thereafter, 1 ml of a 2% by weight aqueous solution of aluminum persulfate was added to start the reaction.
- the temperature in the bath was raised to 85 ° C, kept for 1 hour, cooled, adjusted to pH 7 with aqueous ammonia, and filtered through a 300-mesh wire gauze to turn pale.
- aqueous dispersion of a fluorine-containing resin Solid The form concentration was 5% and the average particle size was 157 nm.
- the obtained resin was insoluble in THF.
- Example 5 The characteristics of the film were measured in the same manner as in Example 2, and the results shown in Table 1 were obtained.
- Example 5 The characteristics of the film were measured in the same manner as in Example 2, and the results shown in Table 1 were obtained.
- a blue-white aqueous dispersion of a fluorine-containing resin was obtained in the same manner as in Example 3 except that the amount of n-laurylmercaptan was changed to 0.5 g.
- the solid concentration was 45%, and the average particle size was 158 nm.
- the intrinsic viscosity of the obtained resin in THF at 30 ° C. was 1.8 d 1.
- a blue-white aqueous dispersion of a fluorinated resin was obtained in the same manner as in Example 1 except that 22 monomer was used.
- the solids concentration was 46% and the average particle size was 163 nm.
- the obtained resin was insoluble in THF.
- Example 6 The characteristics of the film were measured in the same manner as in Example 2, and the results shown in Table 1 were obtained.
- Example 6 The characteristics of the film were measured in the same manner as in Example 2, and the results shown in Table 1 were obtained.
- the obtained fluorine-containing resin film laminate was affixed to an indoor wall surface. After that, graffiti was painted on the surface with oil-based magic ink (red, blue, black) and left for 24 hours. After that, when wiped with ethanol, the magic ink was completely removed. The gloss of the film surface did not change.
- a colored film was obtained in the same manner as in Example 3, except that 8 parts by weight of a commercially available pigment paste was used instead of the white pigment paste.
- Table 2 shows the pigment pastes used and the results.
- ⁇ -13 means A-F color ⁇ -13 (organic red) (Dainichi Seika)
- E-1 means AF color E-1 (organic blue) (Dainichi Seika) and "E-30” means AF color E-30 (inorganic yellow) (Dainichi Seika). , Respectively.
- Table 2 means AF color E-1 (organic blue) (Dainichi Seika) and "E-30” means AF color E-30 (inorganic yellow) (Dainichi Seika).
- the white film obtained in Example 2 was cut into a rectangular shape having a length of 5 cm and a width of 7.5 cm, and the center portion was cut out in a circular shape having a diameter of 4 cm, and the white film obtained in Example 7 was obtained.
- the red film was cut into a circle having a diameter of 4 cm and fitted into the hollowed-out circle of the white film to prepare a marking film representing the Japanese flag.
- Apply ViniBlan 740 manufactured by Nissin Chemical Co., Ltd.
- a 4 mil applicator dry at room temperature for 24 hours, paste on an aluminum plate, and perform SUV weather resistance test.
- the gloss retention of the surface after 1000 hours was 90% or more in any color portion.
- Example 6 The film obtained in Example 6 was cut to the size of A4 before attaching the adhesive, and the surface of this film was printed with the mark of Daikin Industries Co., Ltd. using a bubble jet printer (BJC600J manufactured by Canon Inc.). did. After drying at 50 ° C. for 2 hours, the clear coating composition was spread on a printed surface overnight at 4 mi 1 apriquet and dried in a dryer at 50 ° C. for 2 hours. Thereafter, an adhesive was applied to the back surface, and a fluorine-containing resin film laminate was prepared in the same manner as in Example 6.
- the fluorinated resin film of the present invention Since the fluorinated resin film of the present invention has the above-mentioned constitution, it does not use an organic solvent in the production stage, is excellent in weather resistance and stain removal properties, and has workability for forming a thin film. In addition, surface printing is possible. Further, the pressure-sensitive adhesive sheet using the fluorine-containing resin film of the present invention is excellent in weather resistance, stain removal properties and workability, and is extremely suitable for use as a marking film or the like.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Polymers & Plastics (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Paints Or Removers (AREA)
- Laminated Bodies (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP97909569A EP0945480A4 (en) | 1996-10-22 | 1997-10-22 | Fluorinated resin films and pressure-sensitive adhesive sheets |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8299406A JPH10120801A (en) | 1996-10-22 | 1996-10-22 | Fluororesin film and adhesive sheet |
JP8/299406 | 1996-10-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998017712A1 true WO1998017712A1 (en) | 1998-04-30 |
Family
ID=17872156
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1997/003801 WO1998017712A1 (en) | 1996-10-22 | 1997-10-22 | Fluorinated resin films and pressure-sensitive adhesive sheets |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0945480A4 (en) |
JP (1) | JPH10120801A (en) |
KR (1) | KR20000049189A (en) |
CN (1) | CN1095856C (en) |
TW (1) | TW412555B (en) |
WO (1) | WO1998017712A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009185300A (en) * | 2005-08-04 | 2009-08-20 | Daikin Ind Ltd | Method for producing aqueous dispersion of composite fluoropolymer particle, aqueous dispersion, and composite polymer particle |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1026202B1 (en) * | 1997-10-24 | 2004-04-07 | Daikin Industries, Ltd. | Aqueous resin dispersion composition |
JPH11124535A (en) | 1997-10-24 | 1999-05-11 | Daikin Ind Ltd | Aqueous dispersion composition of crosslinkable fluorinated resin |
EP2762538B1 (en) * | 2011-09-27 | 2017-03-15 | Daikin Industries, Ltd. | Aqueous dispersion and method for producing same |
CN104755552B (en) * | 2012-10-30 | 2016-08-24 | 旭硝子株式会社 | Resin molding, the backboard of solar module and solar module |
EP4051748A4 (en) | 2019-10-31 | 2023-08-16 | Dow Silicones Corporation | Silicone pressure sensitive adhesive composition and methods for the preparation and use thereof |
KR102240167B1 (en) | 2020-01-15 | 2021-04-15 | 다우 실리콘즈 코포레이션 | Silicone pressure-sensitive adhesive composition and its preparation and use method |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02145669A (en) * | 1988-11-25 | 1990-06-05 | Kansai Paint Co Ltd | Pasting film and film-forming process |
JPH037784A (en) * | 1988-09-20 | 1991-01-14 | Japan Synthetic Rubber Co Ltd | Aqueous dispersion of fluorine-based polymer and fluorine-based polymer-containing aqueous dispersion |
JPH08120210A (en) * | 1994-10-24 | 1996-05-14 | Daikin Ind Ltd | Aqueous dispersion of fluoropolymer |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4883716A (en) * | 1988-08-01 | 1989-11-28 | Chemical Fabrics Corporation | Method for manufacture of cast fluoropolymer-containing films at high productivity |
EP0748826B1 (en) * | 1993-09-22 | 2001-06-13 | Daikin Industries, Limited | Aqueous fluorocopolymer dispersion |
JP3007784B2 (en) * | 1994-01-28 | 2000-02-07 | 株式会社クボタ | Seedling box transporter in sowing plant house |
-
1996
- 1996-10-22 JP JP8299406A patent/JPH10120801A/en active Pending
-
1997
- 1997-10-20 TW TW086115418A patent/TW412555B/en not_active IP Right Cessation
- 1997-10-22 CN CN97198946A patent/CN1095856C/en not_active Expired - Fee Related
- 1997-10-22 WO PCT/JP1997/003801 patent/WO1998017712A1/en not_active Application Discontinuation
- 1997-10-22 KR KR1019990703287A patent/KR20000049189A/en not_active Application Discontinuation
- 1997-10-22 EP EP97909569A patent/EP0945480A4/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH037784A (en) * | 1988-09-20 | 1991-01-14 | Japan Synthetic Rubber Co Ltd | Aqueous dispersion of fluorine-based polymer and fluorine-based polymer-containing aqueous dispersion |
JPH02145669A (en) * | 1988-11-25 | 1990-06-05 | Kansai Paint Co Ltd | Pasting film and film-forming process |
JPH08120210A (en) * | 1994-10-24 | 1996-05-14 | Daikin Ind Ltd | Aqueous dispersion of fluoropolymer |
Non-Patent Citations (1)
Title |
---|
See also references of EP0945480A4 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009185300A (en) * | 2005-08-04 | 2009-08-20 | Daikin Ind Ltd | Method for producing aqueous dispersion of composite fluoropolymer particle, aqueous dispersion, and composite polymer particle |
Also Published As
Publication number | Publication date |
---|---|
EP0945480A1 (en) | 1999-09-29 |
CN1234045A (en) | 1999-11-03 |
CN1095856C (en) | 2002-12-11 |
EP0945480A4 (en) | 2000-01-19 |
JPH10120801A (en) | 1998-05-12 |
KR20000049189A (en) | 2000-07-25 |
TW412555B (en) | 2000-11-21 |
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