BIT ASSEMBLY
This method relates to a drill bit assembly, where a hole is drilled with several drill bits detachable from one another and where, by means of a component transmitting the turning motion, the bit that drills the inner hole portion rotates the ring bit that drills the outer hole portion.
Previously is known from the Finnish publication no. 9330774 a component transmitting the turning motion from the inner bit to the ring bit which is a four-cornered elevation on the ring bit inner surface. The inner bit has a corresponding, slightly loose groove whose one end is closed and which matches the elevation that hits the groove end. The turning motion is transmitted from the gable-end to the elevation and to the ring bit.
In such a solution the strokes used by percussion drilling are transmitted from the inner bit to the ring bit over a separate ring-shaped counter-face. It is difficult to get sufficient surface area for the ring-shaped counter-face and often it is damaged much too soon. It has been established that the major reason for damage is backlash existing between the bits and keeping the ring-shaped counter-face shoulder open at the moment of stroke. It is obvius that when there is backlash between the bits already from the beginning, there is even at the moment of stroke backlash between the counter-faces. The backlash leads to rapid tear and weat of the counter-faces and poor transmit of impact energy into rock.
In order to solve the existing problem a simple improvment has unexpectedly been found that eliminates the backlash in all situations and does not cause any require any additional accuracy in the mutual fit of the bits by bit production. The invention is characterized in what is presented in the patent claims.
Among the most important advantages of the invention is that in utilizing the turning motion of bits at least the backlash can be eliminated in drilling situations. The bits get tightened mutually against their stroke-transmitting counter faces and retain that state all the time during driling. The arrangement locks the mutual rotation of the bits , transmits partly also itself strokes to the ring bit, the arrangement also prevents the ring bit from falling off the inner bit on starting drilling and prevents also in drilling situations the ring bit and/or the protecting tube from moving farther than the inner bit. The wear of the component in the arrangement can be easily noticed and the wear does not have any effect on the functions. The counter faces last longer and the strokes are effectively transmitted even from the ring bit into rock.
If there are in the bit assembly several bits within and detachable from each other, the sequence of their opening can be made to follow as wanted in arranging the coupling that is to be opened at first more easily opened with respect to its oblique angle on rotating the bit in its opening direction.
In the following the invention is disclosed with reference to the enclosed drawing, where
Fig. 1 shows a ring bit.
Fig. 2 shows an inner bit used in combination with the ring bit. Fig. 3 shows another inner bit and ring bit combination. Fig. 4 shows a third inner bit and ring bit combination.
Figure 1 shows extensions 3 and 4 in three rows on the inner ring bit surface and similarly placed on the inner circumference. Most suitably the extensions are arranged with equal spacings on three spots. In the lower part of the ring bit there are special elevations 5, three of them, too, placed at the extensions. The upper surface of elevations 5 has a level portion and a slanting portion 10.
Figure 2 shows a corresponding inner bit with grooves 7 and 8 for ring bit extensions 3 and 4. There are grooves also with equal spacings in three spots on the inner bit outer surface. Further, there are in the bit three axial grooves 9 along which the ring bit extensions can shift over by ring bit assembly onto the inner bit. With the ring bit in proper place, the ring bit is turned so that extensions 3 and 4 enter the corresponding grooves 7 and 8. Also the lower edg elevation 5 enters the matching hollow 6. When turnig is carried out to its end, the ring bit is tightened with respect to the inner bit by the slanting surface of elevation 5 so that the backlash between the extensions is eliminated.
In this solution the function of the grooves and extensions ie transmission of strokes from the inner bit to the ring bit. The rotation of inner bit 2 prevents backlash between the bits. Elevation 5 or groove 6 may be wearing, since as wear- out allowance a distance s has been arranged before the elevation hits the wall of the groove, whereby elimination of bakclash stops.
In figures 1 and 2 the position of the counter faces is marked with references a,a' b,b' and c,c'. Surface a, for instance, is tigthened against surface a', likwise surface b against surface b' a.s.o.
Figure 3 shows another embodiment, where elevation 5 is on the inner surface of ring bit 1'. By means of elevation 5 the counter faces d,d' are tightened so as to be free of backlash. The upper surface of elevation 5 is divided into a level portion 13 and a slanting portion 10. The oblique angle is α and its value most suitably between 4° - 30°. A big angle reduces the tightening effect and facilititates also the falling of ring bit off its locking when the inner ring is not being rotated. The most advantageous oblique angles are between 5° - 10°. Drill waste is conveyed through the inner bit along the channel marked with broken lines.
In figure 4 there is still one version, where the counter- faces are marked with references e,e'. The drill waste is conveyed along the same channel 9 as where the axial motion is carried out by elevation 5 in the detaching and fitting stage of the bits. Level portion 13 of the elevation secures the ring bit in place on the inner bit when the bit assembly is upright on starting drilling, for instance. The elevation 5 itself, by its axial locking effect, prevents the ring bit and then also the protecting tube 12 from moving moving farther than inner but if drilling is done downward into soft ground. The inner bit turning motion in proper direction secures the function of elevation 5 as well as the functions of locking and elimination of backlash.
By mutual production of bits 1 and 2 it must be observed that the stroke transmitting counter-face is dimensioned with respect to the position both of elevation 5 and the hollows so that the counter-faces come into contact within the area where the slanting surface 10 reaches its counter-face in the locking arrangement. In addition, there still must be some wear- out allowance s over (figure 2).
The elevation can be either in the ring bit or in the inner bit and, correspondingly, the hollows 6,9,11 in the ring bit or in the inner bit. There can be between the bits several counter-faces (figures 1,2) and several locking arrangements, i.e. elevations in succession, as shown in figures 1 - 4. There can be elevations 5 and, correspondingly, hollows, also side by side as well as in succession. There must not necessarily be a slanting portion 10 in both counter-faces, but the version in figure 2 works, for instance, if there is in hollow 6 a slanting portion, as shown, whereby elevation 5 can be ring-shaped or four-cornered with rounded corners. As to wearing, slanting surfaces are more advantageous.
If the bit assembly includes several bits, like an inner pilot bit, around it the first ring bit and then around it a second
ring bit and between bits a slanting-surface-locking 10 according to the invention, the bit opening arrangement can be adjusted by means of slanting surface 10 and angle . At first the coupling opens in which a greater angle is used and the last to open is the coupling with a smaller angle. The coupling with the smaller angle gets more effectively tightened and, accordingly, it is the last to open.