WO1997046393A2 - Desk-top printer and related method for two-sided printing - Google Patents

Desk-top printer and related method for two-sided printing Download PDF

Info

Publication number
WO1997046393A2
WO1997046393A2 PCT/US1997/010065 US9710065W WO9746393A2 WO 1997046393 A2 WO1997046393 A2 WO 1997046393A2 US 9710065 W US9710065 W US 9710065W WO 9746393 A2 WO9746393 A2 WO 9746393A2
Authority
WO
WIPO (PCT)
Prior art keywords
paper
printing
laser
processor
printer assembly
Prior art date
Application number
PCT/US1997/010065
Other languages
French (fr)
Other versions
WO1997046393A3 (en
Inventor
John Cornell
Original Assignee
John Cornell
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US08/659,143 external-priority patent/US6297886B1/en
Priority claimed from US08/770,322 external-priority patent/US6476923B1/en
Application filed by John Cornell filed Critical John Cornell
Publication of WO1997046393A2 publication Critical patent/WO1997046393A2/en
Publication of WO1997046393A3 publication Critical patent/WO1997046393A3/en

Links

Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K15/00Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers
    • G06K15/02Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers using printers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/54Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K2215/00Arrangements for producing a permanent visual presentation of the output data
    • G06K2215/0082Architecture adapted for a particular function
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K2215/00Arrangements for producing a permanent visual presentation of the output data
    • G06K2215/0082Architecture adapted for a particular function
    • G06K2215/0088Collated printing

Definitions

  • This invention relates to an apparatus for two-sided printing. More particularly, this invention relates to a desk-top laser printer responsive to computer generated signals for printing a document on two sides.
  • problems include a warping of the paper which results from the high levels of heat employed. More moisture flees from the side of the paper in contact with the heated elements than from the more remote side of the paper. In addition, the deposition of electrostatic charges causes a warping of the paper which results from the high levels of heat employed. More moisture flees from the side of the paper in contact with the heated elements than from the more remote side of the paper. In addition, the deposition of electrostatic charges causes
  • An object of the present invention is provide a printing system or apparatus for printing two-sided documents in response to computer-generated signals encoding the documents
  • Another object of the present invention is to provide such a system or apparatus which can handle mainframe and other large-scale computer output
  • a further object of the present invention is to provide such a system or apparatus which prints on each side of a sheet of paper in real time
  • Yet another object of the present invention is to provide such a system or apparatus which can utilize laser printer technology and basic or conventional printer driver
  • An additional object of the present invention is to provide such a system or apparatus which is simple to manufacture, assemble and implement
  • a printing system comprises, in accordance with a general embodiment of the present
  • a first printer assembly for printing documents encoded in computer generated signals and a second printer assembly foi printing documents encoded in computer generated
  • the documents generally include alphanumeric characters, charts and graphics
  • a computer for generating a signal encoding a multiple page document is coupled via connection componentry to the p ⁇ nters for transmitting odd pages in encoded form to one of the printers
  • the paper used by the printing assembly may be a series of paper sheet portions
  • a printing system in accordance with the invention can print on a series of
  • the printer assemblies are disposed one above the other, the paper web or single paper sheets being simply inverted along a U or C path between the output port of the
  • the printing substrate is a continuous web
  • a tensioning device may be placed in contact with
  • the tensioning device exemplarily includes a spring loaded, electrically conductive
  • connection componentry includes a page splitting module for detecting
  • connection componentry further includes a synchronizer for timing the operation of the first printer assembly and the second printer assembly so that opposite sides of essentially every
  • connection componentry may additionally include
  • the synchronizer or timing module is operatively connected to the page
  • spitting component and includes a delay for transmitting pages of a given document to one printer assembly only after lapse of a predetermined interval after an initial transmission of
  • the two printer assemblies are
  • off-the-shelf components preferably desk-top type laser printers
  • page document are then transmitted in encoded form from the computer to one of the printer assemblies and even pages of the multiple page document are transmitted from the computer to
  • the printer assemblies then print the respective even and odd
  • the printer assemblies are disposed one above the other Whether a continuous web of paper or a series of separate sheets are used as the printing substrate, the substrate is simply inverted in a U or C shape
  • a guide such as a tensioning roller is placed in contact with the web between the output port of the first printer assembly and the paper feed port of the second printer assembly
  • a guide such as a tensioning roller
  • a guide such as an arcuate or curved surface is provided to direct the paper sheets from the first printer assembly to the second printer assembly
  • a printing apparatus comprises, in accordance with another embodiment of the present
  • a desk-top printer housing having a paper input port, a paper output port and a data
  • a digital processor is disposed in the housing and is operatively connected to the
  • the processor is programmed to detect odd pages and even pages in an
  • a paper moving engine including rollers is disposed in the housing for moving a paper sheet through the printer housing from the paper input port to the paper output port along a predetermined path
  • a first laser printing assembly is disposed in
  • a second laser printing assembly is disposed in the housing along an opposite side of the path for printing an even-numbered page of the document along an opposite side of the paper sheet
  • the processor is operatively connected to the laser
  • printing assemblies for controlling the first laser printing assembly to print the odd-numbered page of the document along the one side of the paper sheet and for controlling the second laser printing assembly to print the even-numbered page of the document along the opposite side of
  • the paper path is essentially linear
  • One of the laser printing assemblies is located above the path while the other laser printing assembly
  • Each laser printing assembly includes, for example, a drum having a photosensitive surface, a toner reservoir, a laser, a toner waste reservoir, an erase lamp, and a corona wire
  • one laser printing assembly is located below the paper path while the other laser printing assembly is located in a more conventional position above the paper path.
  • paper path is essentially identical to existing laser printing assemblies. Moreover, only minor
  • this second laser printing assembly is in an upside down configuration, with alterations in structure necessary to accommodate that inverted arrangement being made.
  • the two laser printing assemblies are mounted to a carriage which is movably disposed in the housing.
  • the laser printing assemblies may be easily removed from the housing for servicing.
  • laser printing assemblies may be mounted to an upper side of the carriage, while the other laser
  • the laser printer apparatus has only one engine for
  • the one engine is coupled to a sufficient number of rollers placed in appropriate locations to move the paper along the linear path past the first print station and
  • the processor is programmed to synchronize operation of the first laser printing
  • the processor is further programmed to generate the document
  • a printing system or assembly in accordance with the present invention is a high- volume printing system which can print customer data, e g., on financial statements, in real time, using black and white laser printing technology and basic or conventional printer driver
  • a printing system or assembly in accordance with the present invention reduces the
  • present invention can handle mainframe and other large-scale computer output.
  • a system or assembly in accordance with the present invention utilizes laser printer technology and basic or conventional printer driver programming
  • a laser printer or printing assembly for two-sided laser printing in accordance with the present invention does not require any memory space over and above that normally present in
  • a laser printer system for two-sided laser printing in accordance with the present invention is not size or speed sensitive and can be used in a wide range of printer powers and sizes
  • the two-sided laser printer system is easy to maintain and repair Paper handling is minimized Accordingly, paper jamming and alignment problems are reduced
  • a laser printer system for two-sided laser printing in accordance with the present invention is useful for myriad applications, not just high-speed high-volume financial
  • Fig 1 is a schematic side elevational view, partly in block diagram form, of a printing
  • Fig 2 is a block diagram of a programmable buffer/interface shown in Fig 1
  • Fig 3 is a block diagram of a control unit shown in Fig 2
  • Fig 4 is a schematic side elevational view, partly in block diagram form, of a modified printing system in accordance with the present invention
  • Fig 5 is a block diagram of a computer unit utilizable to perform the functions of the
  • Fig 6 is a schematic side elevational view of a modified second printer of a pair of
  • Fig 7 is a schematic top plan view of a paper guide at a paper input port of the printer
  • Fig 8 is a schematic partial cross-sectional view taken along line VIII- VIII in Fig 7, on
  • Fig 9 a schematic partial cross-sectional view, on an enlarged scale, of a modified paper supply or stacker, a paper guide, and a paper infeed port of a first printer of the pair of ganged or cascaded printers of Fig 4
  • Fig 10A-10H are interconnected portions of a block diagram illustrating operations of
  • Fig 1 1 is a schematic cross-sectional view of a laser printer for two-sided printing in
  • Fig 12 is a schematic cross-sectional view of an upper laser printing assembly in the
  • Fig 13 is a schematic cross-sectional view of a lower laser printing assembly in the
  • Fig 14 is a block diagram of a programmable processor in the laser printer of Fig 1 1
  • Fig 15 is a schematic isometric view of the laser printer of Fig 1 1 , showing a carriage
  • a printing assembly or system comprises a pair of printers 12 and 14 disposed one above the other, for example, on shelves of a cart or rack (not illustrated)
  • Printers 12 and 14 are preferably laser printers for printing documents (alphanumeric characters, charts and graphics) encoded in computer generated signals More specifically,
  • printers 12 and 14 are off-the-shelf desk-top-type laser printers
  • Printers 12 and 14 are connected in tandem to one another via a multiple-page
  • a micro-switch sensor 29 is provided in printer 12 near paper feed port 28 for detecting whether paper web 18 is properly positioned.
  • web 18 comprises a series of sheet portions (not shown) connected end to
  • the sheet portions of web 18 each bear an end-of-page tab (not shown) at the
  • the end-of-page tabs are magnetically encoded, by means of the ink used to encode banking checks, and are detectible by an end-of-page
  • a rear door 30 of the first printer 12 is unlatched and left in an opened configuration, to facilitate a guiding of paper web 18 along path 20 so that the paper turns from an upside-up to an upside-down orientation Similarly, at a paper output port 32 of
  • a rear door 34 of the second printer is kept opened to facilitate a feeding of
  • Printer 14 is provided with a micro-switch sensor 37 near paper feed port 24 for detecting whether paper web 18 is properly positioned, while an
  • end-of-page sensor 39 is disposed in printer 14 near paper output port 32 thereof for detecting
  • End-of-page sensors 31 and 39 replace the page break sensor (not illustrated) which
  • the printing assembly or system also comprises a
  • mainframe, desk-top, mini, or LAN server computer 38 which, in addition to other normal
  • Computer 38 is coupled to printers 12 and 14 via a
  • Buffer/interface 40 is connected at an input to computer 38 via a cable 42 for receiving, from the computer, the digital signal encoding the multiple page document Buffer/interface 40 detects page breaks in the document and determines which pages are odd and which are even Pursuant to that determination, buffer/interface 40
  • a tensioning device 48 is placed in contact with
  • device 48 includes a spring loaded, electrically conductive roller 50 which is electrically grounded at 51 to remove electrostatic charge deposited on paper web 18 by printer 12
  • Tensioning device 48 may be designed to collapse upon experiencing pressure in excess of a
  • buffer/interface 40 includes a memory 52 which stores decoding
  • control unit 56 accesses memory 52 to
  • control unit to detect different pages of the multiple page document received by buffer/interface 40 from computer 38 over cable 42
  • the incoming multiple page document is temporarily stored in a buffer 58 which, together with cable 42, couples computer 38 to
  • control unit 56 includes a page splitting module 60 which detects
  • Page splitter module 60 feeds the odd pages in sequence to printer 12 via an
  • delay 64 postpones the transmission of the even page sequence to printer 14 by an interval substantially equal to the transit time of paper web 18 from paper output port 22 of printer 12 to paper feed port 24 of
  • control unit 56 includes a programming selector 70 which
  • RAM-resident software 54 senses and communicates to programming selector 70 the type of machine that computer 38 is or the type of operating system used by computer 38, as well as the identity of the database or word processing program which computer 38 uses to generate the multiple page document This information permits control
  • unit 56 and, more specifically, programming selector 70 and page splitter 60 to analyze the
  • RAM-resident software 54 may also be used to inform control unit 56 of the type of
  • control unit 56 enables control unit 56 to modify the timing of the second printer's operation relative to the first printer's operation To that end, programming selector 70 is connected to delay 64, as
  • Fig 4 illustrates another printing assembly or system for two-sided printing on separate paper sheets 71 comprises a pair of printers 72 and 74 disposed one above the other on shelves
  • Printers 72 and 74 are essentially identical to printers 12 and 14 except that printers 72 and 74 are provided at their paper input ports 76 and 78 with
  • the second printer 74 is provided with an arcuate paper guide or surface 84 removably attached to
  • paper stacker 82 for guiding paper sheets 71 from a paper output port 86 of printer 72 to stacker 82 so that the paper sheets are turned over in transit from output port 86 to input or feed port 78.
  • a door 88 at output port 86 is angled downwardly and also serves a paper
  • Fig. 5 depicts a computer unit 102 with a keyboard 104 and a visual display 106
  • Computer unit 102 is an alternative embodiment of the programmable buffer/interface 40 of
  • Computer unit 102 includes an input interface 108 connected to mainframe, desk-top, mini, or LAN server computer 38 (Figs 1 and 4) for receiving therefrom a multiple page document such one or more ganged bank or financial statements The incoming
  • Computer unit 102 more particularly, processor 114, performs several operations on a
  • Processor is additionally programmed to synchronize operation of the odd-page laser printer 12 or 72 and the even-page laser printer 14 or 74 so that opposite
  • unit 102 or processor 1 14 actively generates the ultimate printed pages by combining encoded information from computer 38 peculiar to a particular document with predetermined standard
  • processor 1 14 will combine individual financial statement data such as banking transactions with standard text and graphics including logos, headings, dates and legally
  • required information Processor 1 14 is programmed to delay page transmission to the even-page laser printer
  • the length of the delay depends chiefly on the distance between the paper output port of the first printer and the paper infeed port of the
  • computer unit 102 also includes a first print buffer
  • LPT1 print buffer 120 (with interface), for temporarily storing a document page to be
  • Print buffers 120 and 122 are preferably areas of processor memory dedicated to
  • Print buffers 122 are one greater in number than the number of pages by
  • Figs 6-8 illustrate a modified paper infeed assembly 124 for printer 74 Sheets of paper 126 which drop from paper output port 86 of printer 72 (Fig 4) are caught by a paper
  • Paper guide 128 includes an arcuate back and lower wall 130 and a pair of vertical side walls 132 and 1 4 (Fig 7) Side wall 134 is laterally
  • side wall 134 is angled laterally outwardly to provide a "funnel" effect Along an inner
  • wall 130 is provided with a large step 138 defining the rear end of a stacking zone 140
  • Wall 130 is further provided along its inner surface with a small step 142
  • paper sheets 126 are fed one sheet at a time through paper infeed port 78 (see also Fig 4)
  • Port 78 is just wide enough to accept one sheet only of twenty to twenty-eight pound laser printing paper
  • a g ⁇ pper roller 148 On an inner side of a printer rear wall 146 are disposed a g ⁇ pper roller 148 and a sensor 150 G ⁇ pper roller 148 rises to pull a single paper
  • a trigger or microswitch lever 152 Upon the passage of a paper sheet 126 past roller 148 and
  • sensor 150 trigger 152 falls and sensor 150 transmits a signal to the main electronic module
  • printer 74 (not illustrated) of printer 74
  • the main electronic module in turn signals g ⁇ pper roller 148 to
  • Fig 9 illustrates a portion of a modified paper supply or stacker 156 provided at an input to printer 72 (see also Fig 4)
  • Stacker 156 is electrically connected to printer 72 via a
  • motor-driven g ⁇ pper roller 168 feeds a single paper sheet 126 through opening or slot 164 Under the control of the main electronics of printer 72, gripper roller 168 is lowered to position the next sheet for feeding and subsequently raised to prevent the next sheet from
  • feed ramp 160 abuts an upper end of a printer paper tray 170 Paper tray extends to a paper input port 76 (see also Fig 4) where, on an inner side of a printer panel
  • Gripper roller 174 and sensor 176 function similarly to roller 148 and sensor 150.
  • Figs. 10A-10H generally illustrate respective subroutines in the operation of processor
  • Fig 10C is directed to steps undertaken at the end of each record in a
  • Fig 10D depicts printing operations using just one printer (for example, during the first several pages of a pint job)
  • Fig 10E involves printing operations utilizing both printers
  • Fig 1 OF relates to procedures for correcting printing errors
  • Fig 10G deals with steps performed at the last record of a print file
  • Fig 10H shows processing operations at the end of
  • processor 1 14 oversees the loading of print files into queues 1 10
  • Each print file includes a
  • Each record includes at least one page of the print file and more frequently
  • processor 1 14 has a record counter 204 (see Fig 10A) in a defined area of internal memory For each page to be printed, processor 1 14 must also track the file
  • processor 1 14 has a file page counter 206 and a record page counter 208 as reserved areas of internal memory.
  • processor 114 Among the operations executed by processor 114 are ( 1 ) merging standard text and
  • Fig 10D The synchronization or timing of printing in the two printers 12, 14 or 72, 74 is accomplished by using LPT2 buffer registers 122 (Fig 5) to delay the feeding of even
  • the delay thus depends in part on the speed of printing in the
  • first printer 12 or 72 but also depends on the distance between the paper output port 22 or 86 of the first printer 12 or 72 and the paper infeed port 24 or 78 of the second printer 14 or 74
  • processor 1 14 Upon beginning print operations for a job loaded into queue 110 or 112, processor 1 14
  • processor 1 14 zeroes the contents in a step 216 Once the contents
  • Processor 1 14 then engages in an inquiry 220 into the contents of record counter
  • processor 114 investigates at 226 the contents of record page counter 208 Non-zero contents are cleared away in a step 228 and the contents of record page counter 208 are then increased by one in a
  • Processor 114 then makes a check 232 into the contents of an active record page
  • processor 1 14 increments the contents by
  • processor clears register 234 in a step 238 and then proceeds to incrementation step 236.
  • processor 114 determines whether the contents of a print buffer register 242 are zero. If so, the contents of register 242 are stepped up by one at 244. If not, register 242 is first reset in a step 246.
  • register 242 The contents of register 242 indicate which print buffer A-E of LPT2 buffer registers
  • active printing operations the contents of active LPT2 print buffer register 242 vary from one
  • registers 234 and 242 are implemented as
  • processor 1 14 Upon the proper initialization of counters 204, 206 and 208 and registers 234 and 242, processor 1 14 proceeds from the initialization subroutine of Fig. 10A to the core page processing subroutine of Fig 10B, as indicated by an encircled letter B in those drawing
  • Processor 114 first determines at a decision junction 248 whether the numeral stored
  • the print job is an odd page, to be reproduced by first printer 12 or 72, or an even page, to be
  • processor 1 14 executes a step 250 in which it accesses active record page register 234 to identify the active record page and transfers that page from the active input queue 110 or 112 (Fig. 5) to a page build buffer 252
  • Processor 1 14 builds the page at 254 and then queries
  • processor 1 14 determines whether the contents of the record page counter are unity. If so, processor 1 14
  • processor 1 14 moves the contents of
  • Processor 1 14 then checks at 264 whether the contents of file page counter 206 are greater than 8. If the file page counter contents are 8 or less, then the second printer has not yet started its printing operations on the current print job. Processor 1 14 then
  • step 270 proceeds to initial print operations depicted in Fig 10D, as indicated by an
  • processor 1 14 determines at check 264 that the number encoded in file page counter
  • the processor enters into the printing subroutine of Fig. 10E, as indicated
  • processor 1 14 determines at investigation 268 that the end of the current record has been reached, the processor executes the subroutine
  • file page counter 206 If the contents of file page counter 206 are even, as determined by processor 1 14 at
  • processor 1 14 executes a step 272 in which it accesses active record
  • page register 234 to identify the active record page and transfers that page from the active
  • Processor 1 14 builds the page in a step 274 and then, in a step 276, checks the contents of internal memory register 242 and
  • processor 1 14 moves the contents of the page build buffer 252 to the active buffer A-D of LPT2 print buffer registers 122 (Fig. 5) to the fifth print buffer (E) of LPT2 print buffer registers 122 In subsequent steps 278 and 280, processor 1 14 moves the contents of the page build buffer 252 to the active buffer A-D of
  • the processor first zeroes the contents of internal memory register 242
  • Processor 1 14 then checks at 288 whether the contents of file page counter 206
  • processor 1 14 determines at check 288 that the number encoded in file page counter
  • processor 1 14 determines
  • processor 114 At the beginning of the end-of-record processing subroutine of Fig 10C, processor 114
  • processor 114 moves text and graphics of a standard final page from internal memory area 212 to page build buffer 252 in a step 298, builds the page in a step 300 and then, in a step 302, accesses register 242 to determine which buffer A-D is active and moves the contents of that
  • step 304 processor 1 14 moves the contents of page build buffer 252 to the active buffer of LPT2 print buffer registers 122 (Fig. 5) and, in a step 306, clears page build buffer 252.
  • processor 1 14 again accesses internal memory register 242 in an inquiry 308 to ascertain
  • register 242 contents of register 242 are incremented in a step 310. If so, the contents of register 242 are incremented in a step 310. If so, the contents of register 242 are incremented in a step 310. If so, the contents of register 242 are incremented in a step 310. If so, the contents of register 242 are incremented in a step 310. If so, the contents of register 242 are incremented in a step 310. If so, the contents of register 242 are
  • file page counter 206 in a step 314, increments record counter 204 in a step 316, clears record
  • Processor 1 14 then checks at 322 whether the contents of file page
  • Processor 1 14 then proceeds to initial print operations depicted in Fig. 10D, as indicated by an encircled letter D in Figs. 10C and 10D. If processor 114 determines at check 322 that the number encoded in file page counter 206 is greater than 8, the processor enters into the printing subroutine of Fig.
  • processor 114 finds at decision junction 296 that the contents of file page counter
  • the processor moves text and graphics of the
  • processor 1 14 the end-of-record processing subroutine sequence starting with step 302
  • processor 1 14 checks
  • Processor 114 then monitors the position of the paper at a query 346 and positions
  • processor 1 14 transmits the contents of LPT1 print buffer 120 (Fig 5) to the first printer 12 (Fig 1 ) or 72 (Fig 4) in a step 350 and
  • processor 1 14 After the transmission of a print command to the first printer 12 or 72 in step 352, processor 1 14 institutes a check 354 as to whether printing was successful If so, LPT1 print buffer 120 is cleared in a step 356 and the
  • processor 1 14 searches for the fault in an investigation
  • processor 1 14 executes the
  • step 374 processor 1 14 sends the contents of LPT1 print buffer 120 (Fig 5) to the first printer
  • Processor 1 14 then detects at 376 whether the second printer 14 (Fig 1) or 74 (Fig 4) is ready and, in the event that the second printer is not ready, corrects the printer's readiness in a step 378 Once the printer is ready, processor 1 14 scans the positioning of the paper at a junction 380 and arranges the paper in a step 382, if called for When the second printer 14 or
  • processor 114 transfers the contents of fifth buffer E of LPT2
  • processor 1 14 determines whether printing has been successful If
  • processor 1 14 makes a check 394 as to whether the last record in the queue 1 10 or 112 has just been printed and that there are further
  • processor 1 14 proceeds to the last-record subroutine of Fig 10G, to switch printing to the
  • processor 1 14 executes end-of-job processing (Fig 10H) If not, processor clears LPT1 print buffer 120 in a step 398 and buffer E of LPT2 print buffers 122 in a step 400
  • processor 1 14 first idles both printers in a step 402 when a
  • Processor 1 14 determines the nature of
  • processor 404 displays an error message in a step 406, and awaits operator intervention in a step 408 Upon rectification of the error by human intervention, processor
  • processor 1 14 first waits in a step 412 for the operator to
  • processor 1 14 waits in a step 414 for the operator to form feed a single print form to the first printer 12 or 72. Again, a message may be displayed at this point to remind the operator of the proper procedure.
  • processor 1 14 waits in a step 414 for the operator to form feed a single print form to the first printer 12 or 72. Again, a message may be displayed at this point to remind the operator of the proper procedure.
  • processor 1 14 investigates the contents of file page counter
  • processor 1 14 decrements record counter 204 in a step 422. If the file page counter contains an even numeral, processor 114 first increments file page counter 206 in a step 424. Subsequently, processor 114 sets the
  • Fig. 10G depicts a subroutine for switching from one input queue 1 10 or 112 to the other during the processing of a single print job.
  • the last-record subroutine of Fig. 10G depicts a subroutine for switching from one input queue 1 10 or 112 to the other during the processing of a single print job.
  • Processor 114 makes a check 442 into the state of a
  • memory or software switch 444 to determine whether the second input queue 112 is active, i.e., has been accessed by the processor during a printing operation. If so, processor 114 switches to the first input queue 1 10 in a step 446, rebuilds or reloads the second input queue
  • processor 1 14 switches to that second queue in a step 452, rebuilds the first input queue 110 in a step 454, and sets memory or software switch 444 to an active state in a step 456.
  • a subroutine executed at the end of a print job begins with processor 1 14 accesses record page counter 208 to determine in an inquiry 458 whether the file page number is greater than 8. If so, processor ] 14 terminates processing operations in a
  • step 460 and displays a message in a step 462 indicating that the job has been finished. If the
  • page number in file page counter 208 is eight or less, processor 1 14 moves a blank page from
  • processor 114 zeroes the active LPT2 print buffer register 242 in a step 476. Processor 1 14 then increments register
  • processor 1 14 executes the printing routine of Fig. 10E.
  • Paper weight should be at least 20 lb. and the printers will accept 24 to 28 lb. Good
  • Cost savings can be realized by eliminating the letter paper tray, rollers for raising paper from the paper tray, and rollers used to push printed documents out the tops of the printers.
  • Antistatic material, laminates or coatings effective at different humidities can be
  • Japanese patent document No. 116807 discloses such
  • one or more photoelectric sensors may be provided for monitoring the paper path. Upon a detecting of light, indicating that the paper form has been interrupted, a signal from the photosensor(s) triggers
  • a desk-top laser printer has a housing 500 provided with a paper input port 502, a paper output port 504 and a data input port 506.
  • Data input port 506 is connected to a digital processor 508 which is disposed in housing 500 and which is
  • a single print engine assembly 510 is provided in housing 500 and includes a motor or
  • roller drive (not separately illustrated) operatively coupled to a plurality of rollers 514, 516, and 518
  • Path 522 includes a linear segment 524 along which two laser printing assemblies 526 and 528 are disposed at respective print stations.
  • the first laser printing assembly 526 is
  • assembly 528 is disposed in housing 500 along a lower side of path segment 524 for printing an
  • the paper sheets may be separate single sheets or sheets connected
  • paper sheet 520 travels along a linear or straight path segment 524 from one laser printing assembly 526 to the other 528, the paper is easily aligned There is less paper
  • laser printing assembly 526 includes a drum 530 having a surface made of an organic photoconductive material, a toner reservoir 532 containing a toner powder 534, a laser source 536 including directional optics (not separately
  • a toner waste reservoir 538 a toner waste reservoir 538, an erase lamp 540, and a corona wire 542.
  • a magnetic developer roller 544 is provided at an outlet of the toner reservoir 532 for drawing toner from the reservoir through a gap defined by a so-called doctor blade 546 and for
  • the toner which is delivered to photoconductive drum 530 by developer roller 544 is
  • Toner particles remaining on drum 530 after toner transfer to paper 520 are removed from drum 530 by a wiper blade 560 and fall into waste reservoir 538 having a separator baffle 564.
  • Erase lamp 540 irradiates drum 530 for purposes of clearing residual charge on the drum.
  • Corona wire 542 then deposits a uniform charge distribution on drum 530 prior to irradiation of drum with laser energy from source 536 in a pattern determined by the content of a
  • Laser printing assembly 528 is substantially similar to laser printing assembly 526. As
  • laser printing assembly 528 includes a photoconductive drum 566,
  • a toner reservoir 568 holding a toner powder 570, a scanning laser source 572, a toner waste
  • the toner particles deposited on drum 566 in a predetermined pattern are transferred
  • the transferred toner is melted and fused to paper sheet 520 by heat and pressure
  • Fuser roller 584 is mounted to a fuser
  • casing 588 is heated by a lamp 590 provided in casing 588.
  • Waste reservoir 574 does not have a baffle (see baffle 564 of laser printing assembly
  • Erase lamp 576 clears residual charge from drum 566, while corona wire 578 deposits a
  • processor 508 includes a memory 594 which stores decoding instructions for different types of computers and different database programs. In response to
  • control unit to enable the control unit to detect different pages of the multiple page document received by a buffer/interface 600 from a mainframe or other document-generating computer via data input
  • the incoming multiple page document is temporarily stored in buffer 600.
  • Control unit 598 has an internal structure and operation similar to that described
  • control unit 598 also includes page splitter module 60 (Fig 3) for detecting and splitting the odd pages from the even pages
  • Page splitter module 60 (Fig. 3)
  • timing signal from a time base 605 in processor 508 controls delay 64 to postpone the
  • Housing 500 is provided with a front panel 606 hinged for
  • carriage 604 is translatably mounted to housing 500, e.g., via roller
  • laser printing assemblies 526 and 528 may be easily removed from housing 500 for servicing.
  • Laser printing assembly 526 is mounted to an upper
  • Processor 508 is programmed, as described above, to generate a printed document from (1) encoded information peculiar to the document and (2) standard textual and graphic
  • pressure rollers 554 and 586 may be implemented as fuser rollers which are disposed in respective fuser casings 608 and 610.
  • fuser rollers on opposite sides of paper sheet 520 at toner fusing stations serves to eliminate paper warping which occurs when one side of a paper sheet is heated. The elimination of heat-
  • the claimed invention For example, it may be possible to print even pages of a document with the first printer 12 or 72 and odd pages with the second printer 14 or 74. Accordingly, it is to

Abstract

A printing system includes a first printer (12) and a second printer (14) for printing documents encoded in computer generated signals. The documents generally include alphanumeric characters, charts and graphics. A computer (38) for generating a signal encoding a multiple page document is coupled to the printers for transmitting odd pages in encoded form to one of the printers and even pages to the other printer. The paper used by the printing system may be a series of individual or separate sheets or a series of paper sheet portions connected to one another in a continuous web of paper. The printer assemblies are disposed one above the other, the paper web or single paper sheets being simply inverted along a U or C path between the output port (22) of the first printer assembly and the paper feed port (24) of the second printer.

Description

DESK-TOP PRINTER AND RELATED METHOD FOR TWO-SIDED PRINTING
Background of the Invention
This invention relates to an apparatus for two-sided printing. More particularly, this invention relates to a desk-top laser printer responsive to computer generated signals for printing a document on two sides.
At the present time, thousands of banks, brokerage houses and other financial institutions are printing millions of weekly, bi-weekly and monthly statements on one side of pre-printed statement forms For the most part, these statements are printed off of mainframe
or large-scale mini-computers. Affordable printers capable of handling mainframe and mini-
computer output are either chain or dot-matrix printers. Consequently, printing both sides of paper having the conventional quality would masticate the paper.
Conventional two-sided photocopying and book printing present problems which have
perhaps inhibited efforts to develop two-sided printing of financial type statements. Such
problems include a warping of the paper which results from the high levels of heat employed. More moisture flees from the side of the paper in contact with the heated elements than from the more remote side of the paper. In addition, the deposition of electrostatic charges causes
the paper sheets to cling to one another and to other surfaces. Both the warping of the paper
sheets and the deposited electrostatic charge cause paper jams in the machinery. Avoiding or
clearing the paper jams requires personnel to be present to monitor and correct problems as
they occur. Sometimes, papers printed on one side are placed aside for flattening prior to
printing on the opposite side. Such efforts increase costs and delay the production of the
desired documents. Summary of the Invention
An object of the present invention is provide a printing system or apparatus for printing two-sided documents in response to computer-generated signals encoding the documents
Another object of the present invention is to provide such a system or apparatus which can handle mainframe and other large-scale computer output
A further object of the present invention is to provide such a system or apparatus which prints on each side of a sheet of paper in real time
Yet another object of the present invention is to provide such a system or apparatus which can utilize laser printer technology and basic or conventional printer driver
programming
An additional object of the present invention is to provide such a system or apparatus which is simple to manufacture, assemble and implement
These and other objects of the present invention will be apparent from the descriptions
and drawings hereof
A printing system comprises, in accordance with a general embodiment of the present
invention, a first printer assembly for printing documents encoded in computer generated signals and a second printer assembly foi printing documents encoded in computer generated
signals The documents generally include alphanumeric characters, charts and graphics A computer for generating a signal encoding a multiple page document is coupled via connection componentry to the pπnters for transmitting odd pages in encoded form to one of the printers
and even pages to the other printer The paper used by the printing assembly may be a series of paper sheet portions
connected to one another in a continuous web of paper In that event, the printer assemblies
are connected in tandem to one another via the multiple-page continuous paper web The web
extends from a paper output port of the first printer assembly to a paper feed port of the
second printer assembly Alternatively, a printing system in accordance with the invention can print on a series of
individual or single sheets.
Preferably, the printer assemblies are disposed one above the other, the paper web or single paper sheets being simply inverted along a U or C path between the output port of the
first printer assembly and the paper feed port of the second printer assembly. In the case that
the printing substrate is a continuous web, a tensioning device may be placed in contact with
the web between the paper output port of the first printer assembly and the paper feed port of the second printer assembly for guiding the web and providing it with a predetermined amount of tension The tensioning device exemplarily includes a spring loaded, electrically conductive
element such as a roller which is electrically grounded to siphon away electrostatic charge deposited on the paper by the first printer assembly
Preferably, the connection componentry includes a page splitting module for detecting
odd pages and even pages in the document and separating odd pages from even pages. The
connection componentry further includes a synchronizer for timing the operation of the first printer assembly and the second printer assembly so that opposite sides of essentially every
sheet portion bear consecutive pages The connection componentry may additionally include
an electronic buffer. The synchronizer or timing module is operatively connected to the page
spitting component and includes a delay for transmitting pages of a given document to one printer assembly only after lapse of a predetermined interval after an initial transmission of
pages of the document to the other printer assembly
In a more specific embodiment of the present invention, the two printer assemblies are
off-the-shelf components, preferably desk-top type laser printers
In a printing method in accordance with the present invention, a first printer assembly
for printing documents encoded in computer generated digital signals is disposed in tandem to a second printer assembly for printing documents encoded in computer generated digital signals A computer for generating a digital signal encoding a multiple page document is operatively connected to data inputs of the two printer assemblies. Odd pages of the multiple
page document are then transmitted in encoded form from the computer to one of the printer assemblies and even pages of the multiple page document are transmitted from the computer to
the other printer assembly. The printer assemblies then print the respective even and odd
pages on opposing sides of paper sheets which are guided from a paper output port of a first
printer assembly to a paper feed port of the other printer assembly.
In accordance with another feature of the present invention, the printer assemblies are disposed one above the other Whether a continuous web of paper or a series of separate sheets are used as the printing substrate, the substrate is simply inverted in a U or C shape
between the output port of the first printer assembly and the paper feed port of the second printer assembly Where the paper or printing substrate is a continuous web, a guide such as a tensioning roller is placed in contact with the web between the output port of the first printer
assembly and the feed port of the second printer assembly Where the paper sheets are
separate, a guide such as an arcuate or curved surface is provided to direct the paper sheets from the first printer assembly to the second printer assembly
A printing apparatus comprises, in accordance with another embodiment of the present
invention, a desk-top printer housing having a paper input port, a paper output port and a data
input port A digital processor is disposed in the housing and is operatively connected to the
data input port. The processor is programmed to detect odd pages and even pages in an
electronically encoded document arriving via the data input port and to separate odd pages of
the document from even pages thereof A paper moving engine including rollers is disposed in the housing for moving a paper sheet through the printer housing from the paper input port to the paper output port along a predetermined path A first laser printing assembly is disposed in
the housing along one side of the path for printing an odd-numbered page of the document
along one side of the paper sheet A second laser printing assembly is disposed in the housing along an opposite side of the path for printing an even-numbered page of the document along an opposite side of the paper sheet The processor is operatively connected to the laser
printing assemblies for controlling the first laser printing assembly to print the odd-numbered page of the document along the one side of the paper sheet and for controlling the second laser printing assembly to print the even-numbered page of the document along the opposite side of
the paper sheet
Preferably, in this embodiment of the invention, the paper path is essentially linear One of the laser printing assemblies is located above the path while the other laser printing assembly
is located below the path Because the paper travels along a linear or straight path from one
laser printing assembly to the other, the paper is easily aligned There is less paper jamming
and less paper warping than there would be in a printer with a curved paper path between the two laser print stations Because the laser print stations can be located essentially right next to one another, there is no need to provide the processor with multiple buffers for temporarily storing several pages At most, a single output buffer is necessary to store one side of a page
while the other side is being printed Conventional RAM is sufficient to implement the output buffer
It is to be noted that the laser printing assemblies in this embodiment of the invention
are essentially identical to laser printing assemblies in conventional desk-top laser printers
Each laser printing assembly includes, for example, a drum having a photosensitive surface, a toner reservoir, a laser, a toner waste reservoir, an erase lamp, and a corona wire
It is preferable in this embodiment of the invention that one laser printing assembly is located below the paper path while the other laser printing assembly is located in a more conventional position above the paper path. The laser printing assembly located above the
paper path is essentially identical to existing laser printing assemblies. Moreover, only minor
modifications are necessary to adapt a conventional laser printing assembly for disposition
below the paper path. Generally, this second laser printing assembly is in an upside down configuration, with alterations in structure necessary to accommodate that inverted arrangement being made.
In accordance with a feature of this embodiment of the present invention, the two laser printing assemblies are mounted to a carriage which is movably disposed in the housing. Thus, the laser printing assemblies may be easily removed from the housing for servicing. One of the
laser printing assemblies may be mounted to an upper side of the carriage, while the other laser
printing assembly is mounted to an underside of the carriage. Accordingly, a toner cartridge of the one laser printing assembly is removed from above the carriage whereas a toner cartridge
of the other laser printing assembly is removed from below the carriage.
Generally, it is contemplated that the laser printer apparatus has only one engine for
moving the paper. The one engine is coupled to a sufficient number of rollers placed in appropriate locations to move the paper along the linear path past the first print station and
subsequently the second print station and out the paper output port.
The processor is programmed to synchronize operation of the first laser printing
assembly and the second laser printing assembly so that opposite sides of essentially every
sheet bear consecutive pages. The processor is further programmed to generate the document
from (1) encoded information peculiar to the document and (2) standard textual and graphic
information incorporated into a plurality of documents.
A printing system or assembly in accordance with the present invention is a high- volume printing system which can print customer data, e g., on financial statements, in real time, using black and white laser printing technology and basic or conventional printer driver
programming
A printing system or assembly in accordance with the present invention reduces the
number of sheets of paper necessary to print financial statements by 50% or more,
concomitantly reducing printing and mailing costs In addition, the system eliminates the need
to use expensive pre-printed paper stock for financial statements Logos may be printed on the
front of each sheet in real time, while legal compliance information is printed only on the last face of a statement The quality of the printed characters may be significantly improved over
conventional methods of statement printing, up to the highest laser standards. Moreover, development costs can be substantially decreased through the utilization of existing (off-the- shelf) laser printer engines (preferably using powerful RISC processors)
A printing system or assembly for printing two-sided documents in accordance with the
present invention can handle mainframe and other large-scale computer output. The printing
occurs without essential delay (in real time) in response to computer generated signals. In contrast, in photocopying and other printing methods, there is a substantial delay between
printing of one side and printing of the opposing side
A system or assembly in accordance with the present invention utilizes laser printer technology and basic or conventional printer driver programming
A laser printer or printing assembly for two-sided laser printing in accordance with the present invention does not require any memory space over and above that normally present in
desk-top printers. The conventional RAM space is sufficient for the storage requirements of the present laser printer
A laser printer system for two-sided laser printing in accordance with the present invention is not size or speed sensitive and can be used in a wide range of printer powers and sizes The two-sided laser printer system is easy to maintain and repair Paper handling is minimized Accordingly, paper jamming and alignment problems are reduced
A laser printer system for two-sided laser printing in accordance with the present invention is useful for myriad applications, not just high-speed high-volume financial
statements Brief Description of the Drawing
Fig 1 is a schematic side elevational view, partly in block diagram form, of a printing
system, showing two laser printers disposed in cascade with respect to one another, in accordance with the present invention
Fig 2 is a block diagram of a programmable buffer/interface shown in Fig 1
Fig 3 is a block diagram of a control unit shown in Fig 2
Fig 4 is a schematic side elevational view, partly in block diagram form, of a modified printing system in accordance with the present invention
Fig 5 is a block diagram of a computer unit utilizable to perform the functions of the
programmable buffer/interface of Figs 1 and 4
Fig 6 is a schematic side elevational view of a modified second printer of a pair of
ganged or cascaded printers shown in Fig 4
Fig 7 is a schematic top plan view of a paper guide at a paper input port of the printer
of Fig 6
Fig 8 is a schematic partial cross-sectional view taken along line VIII- VIII in Fig 7, on
an enlarged scale, showing the paper guide and paper infeed port of the printer of Fig 6
Fig 9 a schematic partial cross-sectional view, on an enlarged scale, of a modified paper supply or stacker, a paper guide, and a paper infeed port of a first printer of the pair of ganged or cascaded printers of Fig 4
Fig 10A-10H are interconnected portions of a block diagram illustrating operations of
the computer unit of Fig 5, and more particularly a processor component of the computer unit
Fig 1 1 is a schematic cross-sectional view of a laser printer for two-sided printing in
accordance with the present invention
Fig 12 is a schematic cross-sectional view of an upper laser printing assembly in the
laser printer of Fig 1 1
Fig 13 is a schematic cross-sectional view of a lower laser printing assembly in the
laser printer of Fig. 1 1
Fig 14 is a block diagram of a programmable processor in the laser printer of Fig 1 1
Fig 15 is a schematic isometric view of the laser printer of Fig 1 1 , showing a carriage
to which the laser printing assemblies of Figs 12 and 13 are attached
Description of the Preferred Embodiments
As illustrated in Fig 1 , a printing assembly or system comprises a pair of printers 12 and 14 disposed one above the other, for example, on shelves of a cart or rack (not illustrated)
Printers 12 and 14 are preferably laser printers for printing documents (alphanumeric characters, charts and graphics) encoded in computer generated signals More specifically,
printers 12 and 14 are off-the-shelf desk-top-type laser printers
Printers 12 and 14 are connected in tandem to one another via a multiple-page
continuous paper web 18 extending along a U- or C-shaped path 20 from a paper output port 22 of a first printer 12 to a paper feed port 24 of the second printer 14 Paper web 18 is stored
in a Z-fold configuration (not shown) in a paper supply container 26 and is fed from that
container to a paper feed port 28 of the first printer 12 A micro-switch sensor 29 is provided in printer 12 near paper feed port 28 for detecting whether paper web 18 is properly positioned.
Generally, web 18 comprises a series of sheet portions (not shown) connected end to
end. Preferably, the sheet portions of web 18 each bear an end-of-page tab (not shown) at the
trailing edge of the respective sheet portion. The end-of-page tabs are magnetically encoded, by means of the ink used to encode banking checks, and are detectible by an end-of-page
sensor 31 disposed in printer 12 near paper output port 22 thereof.
At paper output port 22, a rear door 30 of the first printer 12 is unlatched and left in an opened configuration, to facilitate a guiding of paper web 18 along path 20 so that the paper turns from an upside-up to an upside-down orientation Similarly, at a paper output port 32 of
second printer 14, a rear door 34 of the second printer is kept opened to facilitate a feeding of
the paper web 18 to a Z-fold stack 36. Printer 14 is provided with a micro-switch sensor 37 near paper feed port 24 for detecting whether paper web 18 is properly positioned, while an
end-of-page sensor 39 is disposed in printer 14 near paper output port 32 thereof for detecting
magnetically encoded end-of-page tabs at the trailing edges of the successive sheet portions of web 18. End-of-page sensors 31 and 39 replace the page break sensor (not illustrated) which
is standard on laser jet printers. Of course, switches or other sensors (not shown) provided in printers 12 and 14 for disabling the printing process when doors 30 and 34 are opened are
themselves disabled, bypassed or otherwise neutralized to enable the execution of printing
operations. As further illustrated in Fig. 1 , the printing assembly or system also comprises a
mainframe, desk-top, mini, or LAN server computer 38 which, in addition to other normal
functions, generates a digital signal encoding a multiple page document such one or more ganged bank or financial statements. Computer 38 is coupled to printers 12 and 14 via a
programmable buffer/interface 40. Buffer/interface 40 is connected at an input to computer 38 via a cable 42 for receiving, from the computer, the digital signal encoding the multiple page document Buffer/interface 40 detects page breaks in the document and determines which pages are odd and which are even Pursuant to that determination, buffer/interface 40
transmits odd pages to a data input of printer 12 over a cable 44 and even pages to a data input
of printer 14 over a cable 46
As additionally illustrated in Fig 1 , a tensioning device 48 is placed in contact with
paper web 18 between paper output port 22 of printer 12 and paper feed port 24 of printer 14, for providing web 18 along path 20 with a predetermined amount of tension Tensioning
device 48 includes a spring loaded, electrically conductive roller 50 which is electrically grounded at 51 to remove electrostatic charge deposited on paper web 18 by printer 12
Tensioning device 48 may be designed to collapse upon experiencing pressure in excess of a
predetermined safety limit In that event, both printers 12 and 14 will be idled and an
appropriate error condition will be displayed (see display 106, Fig 5)
As shown in Fig 2, buffer/interface 40 includes a memory 52 which stores decoding
instructions for different types of computers and different database programs In response to
instructions from RAM resident control software 54, a control unit 56 accesses memory 52 to
enable the control unit to detect different pages of the multiple page document received by buffer/interface 40 from computer 38 over cable 42 The incoming multiple page document is temporarily stored in a buffer 58 which, together with cable 42, couples computer 38 to
control unit 56
As depicted in Fig 3, control unit 56 includes a page splitting module 60 which detects
and splits the odd pages from the even pages in the multiple page document generated by
computer 38 Page splitter module 60 feeds the odd pages in sequence to printer 12 via an
output buffer 62 (Fig 2) and feeds the even pages in sequence to printer 14 via a delay 64 (Fig 3) and an output buffer 66 Buffers 62 and 66, together with cables 44 and 46, couple page splitter module 60 to printers 12 and 14
Under the control of a timing signal from a time base 68, delay 64 postpones the transmission of the even page sequence to printer 14 by an interval substantially equal to the transit time of paper web 18 from paper output port 22 of printer 12 to paper feed port 24 of
printer 14, thereby synchronizing the operation of the two printers so that opposite sides of
essentially every sheet of web 18 bear consecutive pages
As further depicted in Fig 3, control unit 56 includes a programming selector 70 which
selects prestored document decoding instructions from memory 52 in response to a selection
made by RAM-resident software 54 Software 54 senses and communicates to programming selector 70 the type of machine that computer 38 is or the type of operating system used by computer 38, as well as the identity of the database or word processing program which computer 38 uses to generate the multiple page document This information permits control
unit 56 and, more specifically, programming selector 70 and page splitter 60 to analyze the
multiple page document for page breaks
RAM-resident software 54 may also be used to inform control unit 56 of the type of
printers connected to buffer/interface 40 and possibly an approximate distance along path 20
from output port 22 to paper feed port 24 The input of the approximate distance along path
20 enables control unit 56 to modify the timing of the second printer's operation relative to the first printer's operation To that end, programming selector 70 is connected to delay 64, as
depicted in Fig 3
Fig 4 illustrates another printing assembly or system for two-sided printing on separate paper sheets 71 comprises a pair of printers 72 and 74 disposed one above the other on shelves
of a cart or rack (not illustrated) Printers 72 and 74 are essentially identical to printers 12 and 14 except that printers 72 and 74 are provided at their paper input ports 76 and 78 with
respective paper stackers 80 and 82 and at their paper output ports 86 with standard page- break sensors (not shown), rather than end-of-page sensors 31 and 39 (Fig 1). In addition, the second printer 74 is provided with an arcuate paper guide or surface 84 removably attached to
paper stacker 82 for guiding paper sheets 71 from a paper output port 86 of printer 72 to stacker 82 so that the paper sheets are turned over in transit from output port 86 to input or feed port 78. A door 88 at output port 86 is angled downwardly and also serves a paper
guiding function Otherwise, the assembly of Fig. 4 is structurally essentially identical to the
assembly or system of Fig 1 Like reference numerals in Figs 1 and 4 denote identical
structural components
Fig. 5 depicts a computer unit 102 with a keyboard 104 and a visual display 106
Computer unit 102 is an alternative embodiment of the programmable buffer/interface 40 of
Figs. 1 and 4. Computer unit 102 includes an input interface 108 connected to mainframe, desk-top, mini, or LAN server computer 38 (Figs 1 and 4) for receiving therefrom a multiple page document such one or more ganged bank or financial statements The incoming
document is loaded into one of two mass storage components or input queues 1 10 and 112, under the control of a processor component 1 14 of computer unit 102. Processor 1 14
communicates with keyboard 104 and display 106 via respective interface modules 1 16 and 1 18 and with input queues 1 10 and 1 12 via a mass storage interface 1 19 Processor 1 14
includes an internal RAM (not illustrated) with resident control software.
Computer unit 102, more particularly, processor 114, performs several operations on a
multiple page document which has been loaded into input queue 1 10 or 1 12 Processor 1 14
detects odd pages and even pages in the document, separates odd pages from even pages, and
transmits odd pages of the document to laser printer 12 or 72 and even pages of the document to laser printer 14 or 74 Processor is additionally programmed to synchronize operation of the odd-page laser printer 12 or 72 and the even-page laser printer 14 or 74 so that opposite
sides of essentially every sheet bear consecutive pages It is also contemplated that computer
unit 102 or processor 1 14 actively generates the ultimate printed pages by combining encoded information from computer 38 peculiar to a particular document with predetermined standard
textual and graphic information incorporated into a plurality of different documents For
example, processor 1 14 will combine individual financial statement data such as banking transactions with standard text and graphics including logos, headings, dates and legally
required information Processor 1 14 is programmed to delay page transmission to the even-page laser printer
14 or 74 by a predetermined number of pages The length of the delay depends chiefly on the distance between the paper output port of the first printer and the paper infeed port of the
second printer
As further illustrated in Fig 5, computer unit 102 also includes a first print buffer,
LPT1 print buffer 120 (with interface), for temporarily storing a document page to be
transmitted to the first laser printer 12 or 72 Five second print buffers 122 (with interface), individually labeled LPT2 print buffers A-E, are provided for temporarily storing a plurality of
document pages to be transmitted to the second laser printer 14 or 74 Processor 114 has a
signaling module 123 which interfaces with print modules 120 and 122 Print buffers 120 and 122 are preferably areas of processor memory dedicated to
output page storage Print buffers 122 are one greater in number than the number of pages by
which printing in the second printer 14 or 74 is delayed relative to the start of printing in the
first printer 12 or 72
Figs 6-8 illustrate a modified paper infeed assembly 124 for printer 74 Sheets of paper 126 which drop from paper output port 86 of printer 72 (Fig 4) are caught by a paper
stacker or guide 128 attached to printer 74 Paper guide 128 includes an arcuate back and lower wall 130 and a pair of vertical side walls 132 and 1 4 (Fig 7) Side wall 134 is laterally
shiftable to accommodate paper sheets 126 of different widths An upstream end portion 136
of side wall 134 is angled laterally outwardly to provide a "funnel" effect Along an inner
surface (not labeled) wall 130 is provided with a large step 138 defining the rear end of a stacking zone 140 Wall 130 is further provided along its inner surface with a small step 142
which abuts a rear edge of a pre-existing paper tray 144
As shown in Fig 8, paper sheets 126 are fed one sheet at a time through paper infeed port 78 (see also Fig 4) Port 78 is just wide enough to accept one sheet only of twenty to twenty-eight pound laser printing paper On an inner side of a printer rear wall 146 are disposed a gπpper roller 148 and a sensor 150 Gπpper roller 148 rises to pull a single paper
sheet 126 through port 78 The infeed of that sheet is detected by sensor 150 via a pivoting of
a trigger or microswitch lever 152 Upon the passage of a paper sheet 126 past roller 148 and
sensor 150, trigger 152 falls and sensor 150 transmits a signal to the main electronic module
(not illustrated) of printer 74 The main electronic module in turn signals gπpper roller 148 to
shift to a lowered position to enable gravity feed of the next paper sheet
Fig 9 illustrates a portion of a modified paper supply or stacker 156 provided at an input to printer 72 (see also Fig 4) Stacker 156 is electrically connected to printer 72 via a
power cable 155 and a signaling cable 157 A stack 158 of paper sheets 126 is disposed on a
feed ramp or guide plate 160 of a stacker frame 162 The papei sheets 126 are delivered one
at a time through an opening or slot 164 between a front face 166 of stacker frame 162 and
feed ramp 160 In response to a signal from the main electronics (not shown) of printer 72, a
motor-driven gπpper roller 168 feeds a single paper sheet 126 through opening or slot 164 Under the control of the main electronics of printer 72, gripper roller 168 is lowered to position the next sheet for feeding and subsequently raised to prevent the next sheet from
slipping down into the feed path
At a lower end, feed ramp 160 abuts an upper end of a printer paper tray 170 Paper tray extends to a paper input port 76 (see also Fig 4) where, on an inner side of a printer panel
172, are disposed a gripper roller 174 and a sensor 176 with a trigger 178 loaded by a coil
spring 180. Gripper roller 174 and sensor 176 function similarly to roller 148 and sensor 150.
Figs. 10A-10H generally illustrate respective subroutines in the operation of processor
1 14 Fig 10 A relates to general initialization procedures Fig 1 OB concerns core page
processing operations. Fig 10C is directed to steps undertaken at the end of each record in a
print file. Fig 10D depicts printing operations using just one printer (for example, during the first several pages of a pint job) Fig 10E involves printing operations utilizing both printers Fig 1 OF relates to procedures for correcting printing errors Fig 10G deals with steps performed at the last record of a print file Fig 10H shows processing operations at the end of
a print job
Upon initialization, processor 1 14 oversees the loading of print files into queues 1 10
and 112 (Fig 5), as indicated at steps 200 and 202 in Fig 10A Each print file includes a
multiplicity of documents or records In the printing of bank financial statements, the records
constitute lists of bank financial transactions which have occurred during a month period (the statement period) Each record includes at least one page of the print file and more frequently
includes more than one page Processor 1 14 must track the succession of records as they are
being printed. To that end, processor 1 14 has a record counter 204 (see Fig 10A) in a defined area of internal memory For each page to be printed, processor 1 14 must also track the file
page number and the record number. Accordingly, processor 1 14 has a file page counter 206 and a record page counter 208 as reserved areas of internal memory.
Among the operations executed by processor 114 are ( 1 ) merging standard text and
graphics, stored in internal memory areas 210 (Fig 10B) and 212 (Fig IOC), with the
individual record data, (2) determining the first and last page of each record in a print file, (3) synchronizing or timing the printing in the two printers 12, 14 or 72, 74, and (4) transmitting print data to the printers to enable printing As mentioned above, the main subroutine for
controlling the printing operations is illustrated in Fig 10E, while print initialization operations
are shown in Fig 10D The synchronization or timing of printing in the two printers 12, 14 or 72, 74 is accomplished by using LPT2 buffer registers 122 (Fig 5) to delay the feeding of even
pages to the second printer 14 or 74 essentially by the time required for a paper sheet to travel
from paper infeed port 28 or 76 of the first printer 12 or 72 to the paper infeed port 24 or 78
of the second printer 14 or 74 The delay thus depends in part on the speed of printing in the
first printer 12 or 72 but also depends on the distance between the paper output port 22 or 86 of the first printer 12 or 72 and the paper infeed port 24 or 78 of the second printer 14 or 74
The steps taken to synchronize or time printing operations in the two printers 12, 14 or 72, 74
are included in the core page processing subroutine of Fig 10B
Upon beginning print operations for a job loaded into queue 110 or 112, processor 1 14
checks on the contents of file page counter 206 at an inquiry 214, as illustrated in Fig 10A If
the contents are non-zero, processor 1 14 zeroes the contents in a step 216 Once the contents
of file page counter 206 are determined to be zero, the contents are then incremented by one in
a step 218 Processor 1 14 then engages in an inquiry 220 into the contents of record counter
204. If the contents are not zero, the processor resets counter 204 in a step 222 The contents
of record counter 204 are then augmented by one in a step 224 Subsequently, processor 114 investigates at 226 the contents of record page counter 208 Non-zero contents are cleared away in a step 228 and the contents of record page counter 208 are then increased by one in a
step 230. Processor 114 then makes a check 232 into the contents of an active record page
register 234. If the contents of that register are zero, processor 1 14 increments the contents by
one in a step 236. If, however, the contents are determined in check 232 to be non-zero,
processor clears register 234 in a step 238 and then proceeds to incrementation step 236. In a
final inquiry 240 of the initialization subroutine of Fig. 10A, processor 114 determines whether the contents of a print buffer register 242 are zero. If so, the contents of register 242 are stepped up by one at 244. If not, register 242 is first reset in a step 246.
The contents of register 242 indicate which print buffer A-E of LPT2 buffer registers
122 is currently active, i.e., ready to receive a built-up even-numbered page for temporary storage to implement the delay between printing operations in the first printer 12 or 72, on the
one hand, and printing operations in the second printer 14 or 74, on the other hand. During
active printing operations, the contents of active LPT2 print buffer register 242 vary from one
to four (A through D), where there is a four page delay between printing operations in the two
printers. Like counters 204, 206, and 208, registers 234 and 242 are implemented as
respective memory cells or locations internal to processor 1 14
Upon the proper initialization of counters 204, 206 and 208 and registers 234 and 242, processor 1 14 proceeds from the initialization subroutine of Fig. 10A to the core page processing subroutine of Fig 10B, as indicated by an encircled letter B in those drawing
figures. Processor 114 first determines at a decision junction 248 whether the numeral stored
in encoded form in file page counter 206 is odd or even, indicating whether the current page in
the print job is an odd page, to be reproduced by first printer 12 or 72, or an even page, to be
reproduced by second printer 14 or 74. If the current page in the print job is odd, as
determined by processor 114 at decision junction 248, processor 1 14 executes a step 250 in which it accesses active record page register 234 to identify the active record page and transfers that page from the active input queue 110 or 112 (Fig. 5) to a page build buffer 252
realized in internal processor memory. Processor 1 14 builds the page at 254 and then queries
at 256 whether the contents of the record page counter are unity. If so, processor 1 14
performs a step 258 in which it accesses internal memory area 210 to obtain standard first page
text and graphics and then merges the active record page data with the standard first page text
and graphics in the build page buffer 252. Subsequently, processor 1 14 moves the contents of
page build buffer 252 to LPT1 print buffer 120 (Fig. 5) in a step 260 and clear the page build buffer in a step 262. Processor 1 14 then checks at 264 whether the contents of file page counter 206 are greater than 8. If the file page counter contents are 8 or less, then the second printer has not yet started its printing operations on the current print job. Processor 1 14 then
increments file page counter 206 in a step 266 and investigates at 268 whether the end of the
current record has been reached. If not, the processor increments record page counter 208 in a
step 270 and proceeds to initial print operations depicted in Fig 10D, as indicated by an
encircled letter D in Figs. 10B and 10D.
If processor 1 14 determines at check 264 that the number encoded in file page counter
206 is greater than 8, the processor enters into the printing subroutine of Fig. 10E, as indicated
by an encircled letter E in Figs. 10B and 10E. If processor 1 14 determines at investigation 268 that the end of the current record has been reached, the processor executes the subroutine
of Fig. 10C, as indicated by an encircled letter C in Figs 10B and 10C
If the contents of file page counter 206 are even, as determined by processor 1 14 at
decision junction 248, processor 1 14 executes a step 272 in which it accesses active record
page register 234 to identify the active record page and transfers that page from the active
input queue 1 10 or 112 (Fig. 5) to page build buffer 252. Processor 1 14 builds the page in a step 274 and then, in a step 276, checks the contents of internal memory register 242 and
moves the contents of the active buffer A-D of LPT2 print buffer registers 122 (Fig. 5) to the fifth print buffer (E) of LPT2 print buffer registers 122 In subsequent steps 278 and 280, processor 1 14 moves the contents of the page build buffer 252 to the active buffer A-D of
LPT2 print buffer registers 122 and clears page build buffer 252 Processor 1 14 then
increments the contents of internal memory register 242 in a step 282 However, if the active LPT2 print buffer register of registers 122 is buffer D (#4), as determined by processor 114 at
a decision junction 284, the processor first zeroes the contents of internal memory register 242
in a step 286 Processor 1 14 then checks at 288 whether the contents of file page counter 206
are greater than 8 If the file page counter contents are 8 or less, then the second printer has not yet started its printing operations on the current print job Processor 1 14 then increments file page counter 206 in a step 290 and investigates at 292 whether the end of the current record has been reached If not, the processor increments record page counter 208 in a step
294 and returns to decision junctions 248 If processor 1 14 determines at check 288 that the number encoded in file page counter
206 is greater than 8, the processor enters into the printing subroutine of Fig 10E, as indicated
by an encircled letter E at an affirmative outcome of check 288 If processor 1 14 determines
at investigation 292 that the end of the current record has been reached, the processor executes
the subroutine of Fig 10C, as indicated by an encircled letter C in Figs 10B and 10C
At the beginning of the end-of-record processing subroutine of Fig 10C, processor 114
decides at a junction 296 whether the current page of the print job, as indicated by the contents of file page counter 206, is an odd page or an even page It is to be understood that current page is a blank page, the last data page of the current record having been processed already If
the contents of file page counter 206 indicate an even page number (a back side of a sheet), processor 114 moves text and graphics of a standard final page from internal memory area 212 to page build buffer 252 in a step 298, builds the page in a step 300 and then, in a step 302, accesses register 242 to determine which buffer A-D is active and moves the contents of that
buffer to print buffer E (#5) of LPT2 print buffer registers 122 (Fig. 5). Subsequently, in a
step 304, processor 1 14 moves the contents of page build buffer 252 to the active buffer of LPT2 print buffer registers 122 (Fig. 5) and, in a step 306, clears page build buffer 252. Processor 1 14 again accesses internal memory register 242 in an inquiry 308 to ascertain
whether the active buffer A-D of LPT2 print buffer registers 12 is the last one (D). If not, the
contents of register 242 are incremented in a step 310. If so, the contents of register 242 are
first cleared in a step 312 prior to incrementation in step 310. Processor 1 14 then increments
file page counter 206 in a step 314, increments record counter 204 in a step 316, clears record
page counter 208 in a step 318, and increases the zeroed contents of record page counter 208
to unity in a step 320. Processor 1 14 then checks at 322 whether the contents of file page
counter 206 are greater than 8. If the file page counter contents are 8 or less, then the second
printer has not yet started its printing operations on the current print job. Processor 1 14 then proceeds to initial print operations depicted in Fig. 10D, as indicated by an encircled letter D in Figs. 10C and 10D. If processor 114 determines at check 322 that the number encoded in file page counter 206 is greater than 8, the processor enters into the printing subroutine of Fig.
10E, as indicated by an encircled letter E in Figs. 10C and 10E.
If processor 114 finds at decision junction 296 that the contents of file page counter
206 are an odd number (a front side of a sheet), the processor moves text and graphics of the
standard final page from internal memory area 212 to page build buffer 252 in a step 324,
builds the page in a step 326, moves the contents of the page build buffer to LPT1 print buffer 120 (Fig. 5) in a step 328, clears the page build buffer in a step 330, and increment file page counter 206 in a step 332 Processor 1 14 then accesses another internal memory area 334 and
moves a blank page from that memory area to page build buffer 252 in a step 336 and builds
the page in a step 338 At that juncture, processor 1 14 the end-of-record processing subroutine sequence starting with step 302
In a first inquiry 340 in the printing subroutine of Fig 10D, processor 1 14 checks
whether the first printer 12 or 72 is ready and makes the printer ready in a step 344, if necessary Processor 114 then monitors the position of the paper at a query 346 and positions
the paper, if required, in a step 348 Subsequently, processor 1 14 transmits the contents of LPT1 print buffer 120 (Fig 5) to the first printer 12 (Fig 1 ) or 72 (Fig 4) in a step 350 and
transmits a print command to that printer in a step 352 After the transmission of a print command to the first printer 12 or 72 in step 352, processor 1 14 institutes a check 354 as to whether printing was successful If so, LPT1 print buffer 120 is cleared in a step 356 and the
processor returns to the core page processing subroutine of Fig 10B If not, the first printer
12 or 72 is idled in a step 358, while processor 1 14 searches for the fault in an investigation
360 and displays an error message regarding the fault in a step 362 After the operator
rectifies the printing error, as confirmed by processor 1 14 in a step 364, the processor returns to the start of printing operations in Fig 10 A, as indicated by an encircled letter A in Figs 10D
and 10A
When utilizing both printers 12 (or 72) and 14 (or 74), processor 1 14 executes the
subroutine of Fig 10E Processor 1 14 first confirms at 366 whether the first printer 12 or 72
is ready and rectifies the situation in a step 368, if necessary Processor 1 14 then verifies the
position of the first printer's paper at 370 and locates the paper, if required, in a step 372 In a
step 374, processor 1 14 sends the contents of LPT1 print buffer 120 (Fig 5) to the first printer
12 or 72 Processor 1 14 then detects at 376 whether the second printer 14 (Fig 1) or 74 (Fig 4) is ready and, in the event that the second printer is not ready, corrects the printer's readiness in a step 378 Once the printer is ready, processor 1 14 scans the positioning of the paper at a junction 380 and arranges the paper in a step 382, if called for When the second printer 14 or
74 and its paper are prepared, processor 114 transfers the contents of fifth buffer E of LPT2
print buffers 122 to the second printer in a step 384 Processor 1 14 then transmits print
commands to the two printers in respective steps 386 and 388 and retards the execution of that
print command by an interval of a predetermined number of milliseconds (step 390)
In an inquiry 392, processor 1 14 determines whether printing has been successful If
there is a problem with the printing, the processor executes an error handling subroutine shown in Fig 1 OF If the printing proceeds as intended, processor 1 14 makes a check 394 as to whether the last record in the queue 1 10 or 112 has just been printed and that there are further
records in the other print queue 1 12 or 1 10 If the check yields an affirmative determination,
processor 1 14 proceeds to the last-record subroutine of Fig 10G, to switch printing to the
other queue A negative determination at check 394 leads processor 1 14 to inquire at 396 as
to whether the job has been finished, i e , whether both queues 1 10 and 1 12 are empty If so,
processor 1 14 executes end-of-job processing (Fig 10H) If not, processor clears LPT1 print buffer 120 in a step 398 and buffer E of LPT2 print buffers 122 in a step 400
As illustrated in Fig 10F, processor 1 14 first idles both printers in a step 402 when a
printing error or malfunction has been detected Processor 1 14 then determines the nature of
the fault in a step 404, displays an error message in a step 406, and awaits operator intervention in a step 408 Upon rectification of the error by human intervention, processor
1 14 queries at 410 whether the printing is being done on continuous form sheets If
continuous sheets are being used, processor 1 14 first waits in a step 412 for the operator to
form feed to the first printer 12 or 72 the equivalent of four blank print forms (where there is a four page delay between the first printer 12 or 72 and the second printer 14 or 74). A message
may be displayed at this point to remind the operator of the procedure. If printing is being
undertaken on separate sheets, processor 1 14 waits in a step 414 for the operator to form feed a single print form to the first printer 12 or 72. Again, a message may be displayed at this point to remind the operator of the proper procedure. In subsequent steps 416 and 418, the
processor waits while the operator removes and disposes of pages representing records which
will be reprocessed and clears and resets both printers. Again, prompts may be provided to the operator to ensure that proper rectification steps are performed.
At a decision junction 420, processor 1 14 investigates the contents of file page counter
206. If the file page counter contains an odd numeral, processor 1 14 decrements record counter 204 in a step 422. If the file page counter contains an even numeral, processor 114 first increments file page counter 206 in a step 424. Subsequently, processor 114 sets the
contents of record page counter 208 at unity in steps 426 and 428, sets the contents of active
record page register 234 at unity in steps 430 and 432, and sets the contents of register 242 at unity in steps 434 and 436. Processor 1 14 then clears LPTl print buffer 120 and buffers A-E
of LPT2 print buffers 12 in steps 438 and 440 and returns to decision junction 248 at the
beginning of the core page processing subroutine in Fig. 10B.
Fig. 10G depicts a subroutine for switching from one input queue 1 10 or 112 to the other during the processing of a single print job. Thus, the last-record subroutine of Fig. 10G
serves to begin a portion of a print job stored in the other input queue 1 12 or 110 and for
loading further print data from a mainframe, etc., 38 into the queue 110 or 112 holding the job
portion which has just been printed. Processor 114 makes a check 442 into the state of a
memory or software switch 444 to determine whether the second input queue 112 is active, i.e., has been accessed by the processor during a printing operation. If so, processor 114 switches to the first input queue 1 10 in a step 446, rebuilds or reloads the second input queue
1 12 in a step 448 and sets a memory or software switch 444 for the second queue 112 to an
inactive state in a step 450. If the second input queue 1 12 is not active, as established at check 442, processor 1 14 switches to that second queue in a step 452, rebuilds the first input queue 110 in a step 454, and sets memory or software switch 444 to an active state in a step 456.
As illustrated in Fig. 10H, a subroutine executed at the end of a print job begins with processor 1 14 accesses record page counter 208 to determine in an inquiry 458 whether the file page number is greater than 8. If so, processor ] 14 terminates processing operations in a
step 460 and displays a message in a step 462 indicating that the job has been finished. If the
page number in file page counter 208 is eight or less, processor 1 14 moves a blank page from
internal memory area 334 to page build buffer 252 in a step 464, builds a page at 466, moves the contents of the page build buffer to LPTl print buffer 120 (Fig. 5) in a step 468, and clears
page build buffer 252 in a step 470. Processor 1 14 then moves the contents of the active print
buffer B, C, or D of LPT2 print buffers 122 to buffer E of print buffers 122 in a step 472 and subsequently accesses internal memory register 242 in an investigation 474 to determine whether the active LPT2 print buffer is the fourth buffer D. If so, processor 114 zeroes the active LPT2 print buffer register 242 in a step 476. Processor 1 14 then increments register
242 in a step 478, and increments record page counter 208 in a step 480. After incrementing the record page counter, processor 1 14 executes the printing routine of Fig. 10E.
It is recommended that woven or smooth paper be used, rather than "laid" or textured
paper. Paper weight should be at least 20 lb. and the printers will accept 24 to 28 lb. Good
results have been obtained with Hammeril Laser 24 lb. bond single sheets and Hewlett-Packard "Z-fold" continuous form stripped of perforated side strips.
Cost savings can be realized by eliminating the letter paper tray, rollers for raising paper from the paper tray, and rollers used to push printed documents out the tops of the printers. Antistatic material, laminates or coatings effective at different humidities can be
provided for the various guide surfaces. Japanese patent document No. 116807 discloses such
materials with respect to lids and bags.
In the embodiment of Fig. 1 (continuous form sheet feed), one or more photoelectric sensors (not shown) may be provided for monitoring the paper path. Upon a detecting of light, indicating that the paper form has been interrupted, a signal from the photosensor(s) triggers
an error condition.
As illustrated in Figs. 1 1-13, a desk-top laser printer has a housing 500 provided with a paper input port 502, a paper output port 504 and a data input port 506. Data input port 506 is connected to a digital processor 508 which is disposed in housing 500 and which is
programmed to detect odd pages and even pages in an electronically encoded document
arriving via data input port 506 and to separate odd pages of the document from even pages thereof. A single print engine assembly 510 is provided in housing 500 and includes a motor or
drive (not separately illustrated) operatively coupled to a plurality of rollers 514, 516, and 518
for moving a paper sheet 520 through printer housing 500 from paper input port 502 to paper
output port 504 along a predetermined path 522.
Path 522 includes a linear segment 524 along which two laser printing assemblies 526 and 528 are disposed at respective print stations. The first laser printing assembly 526 is
disposed in housing 500 along an upper side of path segment 524 for printing an odd- numbered page of the document on a first side of paper sheet 520. The second laser printing
assembly 528 is disposed in housing 500 along a lower side of path segment 524 for printing an
even-numbered page of the document along an opposite side of paper sheet 520. Processor
508 is operatively connected to the laser printing assemblies 526 and 528 for controlling the printing assemblies to print consecutive odd and even pages of the document on opposite sides of a train of paper sheets The paper sheets may be separate single sheets or sheets connected
to one another in a Z-fold, as described above.
Because paper sheet 520 travels along a linear or straight path segment 524 from one laser printing assembly 526 to the other 528, the paper is easily aligned There is less paper
jamming and less paper warping than there would be in a printer with a curved paper path
between the two laser print stations
As illustrated in Figs 1 1 and 12, laser printing assembly 526 includes a drum 530 having a surface made of an organic photoconductive material, a toner reservoir 532 containing a toner powder 534, a laser source 536 including directional optics (not separately
illustrated), a toner waste reservoir 538, an erase lamp 540, and a corona wire 542. A magnetic developer roller 544 is provided at an outlet of the toner reservoir 532 for drawing toner from the reservoir through a gap defined by a so-called doctor blade 546 and for
enhancing the magnetic properties of the toner
The toner which is delivered to photoconductive drum 530 by developer roller 544 is
magnetically attached to the drum at points which were exposed to radiation 548 from source 536 The toner particles on drum 530 are transferred to an upper surface of paper sheet 520
from the drum, while maintaining the relative distribution pattern of the toner This transfer is
also effectuated via magnetic attraction between the toner particles and the paper which is magnetized by a corona wire 550 Subsequently, the toner is melted and fused to the paper by heat and pressure applied via a fuser roller 552 and a pressure roller 554 The surface
temperature of the fuser roller 550 is raised by a heater lamp 556 provided in a fuser casing 558
Toner particles remaining on drum 530 after toner transfer to paper 520 are removed from drum 530 by a wiper blade 560 and fall into waste reservoir 538 having a separator baffle 564. Erase lamp 540 irradiates drum 530 for purposes of clearing residual charge on the drum. Corona wire 542 then deposits a uniform charge distribution on drum 530 prior to irradiation of drum with laser energy from source 536 in a pattern determined by the content of a
document encoded in a signal transmitted from a mainframe or other computer over data input port 506 to processor 508.
Laser printing assembly 528 is substantially similar to laser printing assembly 526. As
depicted in Figs. 11 and 13, laser printing assembly 528 includes a photoconductive drum 566,
a toner reservoir 568 holding a toner powder 570, a scanning laser source 572, a toner waste
reservoir 574, an erase lamp 576, and a corona wire 578. A magnetic developer roller 580 disposed at an outlet of toner reservoir 568 extracts toner from the reservoir through a gap
between the developer roller and a doctor blade 582 and for enhancing magnetic fields of the
toner particles.
The toner particles deposited on drum 566 in a predetermined pattern are transferred
via magnetic attraction to a lower surface of paper sheet 520, while maintaining the same
pattern. The transferred toner is melted and fused to paper sheet 520 by heat and pressure
applied via a fuser roller 584 and a pressure roller 586. Fuser roller 584 is mounted to a fuser
casing 588 and is heated by a lamp 590 provided in casing 588.
Toner particles remaining on drum 566 after toner transfer to the lower surface of
paper sheet 520 are removed from drum 566 by a wiper blade 592 and fall into waste reservoir 574. Waste reservoir 574 does not have a baffle (see baffle 564 of laser printing assembly
526). Erase lamp 576 clears residual charge from drum 566, while corona wire 578 deposits a
uniform charge distribution on drum 566 prior to irradiation of the drum with laser energy
from source 572. As shown in Fig 14, processor 508 includes a memory 594 which stores decoding instructions for different types of computers and different database programs. In response to
instructions from RAM resident control software 596, a control unit 598 accesses memory 594
to enable the control unit to detect different pages of the multiple page document received by a buffer/interface 600 from a mainframe or other document-generating computer via data input
port 506. The incoming multiple page document is temporarily stored in buffer 600.
Control unit 598 has an internal structure and operation similar to that described
hereinabove with reference to control unit 56 and Fig 3 Thus, control unit 598 also includes page splitter module 60 (Fig 3) for detecting and splitting the odd pages from the even pages
in a multiple page document arriving via data input port 506 Page splitter module 60 (Fig. 3)
feeds the odd pages in sequence to laser source 536 (Figs 1 1 and 12) via an interface module 602 and feeds the even pages in sequence to laser source 572 (Figs 1 1 and 13) via delay or buffer 64 (Fig 3) and an interface module 603 (Fig. 14) In the printer of Figs 11-14, a
timing signal from a time base 605 in processor 508 controls delay 64 to postpone the
transmission of the even page sequence to laser printing assembly 528 by an interval substantially equal to the transit time of paper sheet 520 from one laser printing assembly 526 to the next 528, thereby synchronizing the operation of the two laser printing assemblies so
that opposite sides of essentially every sheet of sheet 520 bear consecutive pages The
operation of programming selector 70 is as discussed above As illustrated in Fig 15, laser printing assemblies 526 and 528 are mounted to a
carriage 604 in housing 500 Housing 500 is provided with a front panel 606 hinged for
swinging sideways, as shown, to enable a moving of carriage 604 at least partially out of the
housing To that end, carriage 604 is translatably mounted to housing 500, e.g., via roller
bearings, (not shown) Accordingly, laser printing assemblies 526 and 528 may be easily removed from housing 500 for servicing. Laser printing assembly 526 is mounted to an upper
side of carriage 604, while laser printing assembly 528 is mounted to an underside of carriage
604. Toner cartridge or reservoir 532 of laser printing assembly 526 is replaced from above
carriage 604 whereas toner cartridge or reservoir 568 of laser printing assembly 528 is
removed from below the carriage.
Processor 508 is programmed, as described above, to generate a printed document from (1) encoded information peculiar to the document and (2) standard textual and graphic
information incorporated into a plurality of documents
As illustrated in Figs. 12 and 13, pressure rollers 554 and 586 may be implemented as fuser rollers which are disposed in respective fuser casings 608 and 610. The provision of fuser rollers on opposite sides of paper sheet 520 at toner fusing stations serves to eliminate paper warping which occurs when one side of a paper sheet is heated. The elimination of heat-
induced paper warping reduces incidents of paper misalignment and jamming.
Although the invention has been described in terms of particular embodiments and
applications, one of ordinary skill in the art, in light of this teaching, can generate additional embodiments and modifications without departing from the spirit of or exceeding the scope of
the claimed invention. For example, it may be possible to print even pages of a document with the first printer 12 or 72 and odd pages with the second printer 14 or 74. Accordingly, it is to
be understood that the drawings and descriptions herein are proffered by way of example to
facilitate comprehension of the invention and should not be construed to limit the scope
thereof.

Claims

CLAIMS:
1. A printing system comprising:
a desktop-type first laser printer assembly;
a desktop-type second laser printer assembly; a digital processor operatively connected to said first laser printer assembly and said
second laser printer assembly, said processor being programmed to detect odd pages and even
pages in an electronically encoded document, to separate odd pages from even pages, and to
transmit odd pages of said document to said first laser printer assembly and even pages of said document to said second laser printer assembly; and a paper guide disposed between said first laser printer assembly and said second laser
printer assembly for guiding paper from a paper output port of said first laser printer assembly to a paper feed port of said second laser printer assembly
2. The printing system set forth in claim 1 wherein said first laser printer assembly and
said second laser printer assembly are disposed one above the other, said paper being simply
inverted by said paper guide in a U or C shape between said output port and said paper feed port.
3. The printing system set forth in claim 2 wherein a multiple-page continuous web of paper extends from said paper output port to said paper feed port, said paper guide including a tensioning device for providing a strip of said web between said paper output port and said paper feed port with a predetermined amount of tension
4. The printing system set forth in claim 3 wherein said tensioning device is spring loaded.
5 The printing system set forth in claim 3 wherein said tensioning device places an electrically grounded element in contact with said web
6 The printing system set forth in claim 1 wherein said paper includes a series of paper sheet portions, said processor including page splitting means for detecting odd pages and even
pages in said document and separating odd pages from even pages, said processor further
including synchronizing means for timing the operation of said first laser printer assembly and
said second laser printer assembly so that opposite sides of essentially every sheet portion bear
consecutive pages
7 The printing system set forth in claim 1 wherein said first laser printer assembly and said second laser printer assembly are off-the-shelf laser printers
8 The printing system set forth in claim 1 wherein said paper includes a series of
separate paper sheets, said guide including an arcuate surface extending up from said paper
feed port at least partially to said paper output port
9 The printing system set forth in claim 8 wherein said paper guide further include an
opened door at said paper output port
10 The printing system set forth in claim 1 wherein said first laser printer assembly and
said second laser printer assembly are disposed in a common housing and on opposite sides of a paper feed path extending through said housing from a main paper input port to a main paper output port, further comprising paper moving means disposed in said housing for moving said
paper through said printer housing from said main paper input port to said main paper output port along said path
1 1 The printing system set forth in claim 10 wherein said path is essentially linear, one
of the laser printing assemblies being located above said path and the other of said laser printing assemblies being located below said path
12 The printing system set forth in claim 11, further comprising a carriage movably
mounted to said housing, said printing assemblies being mounted to said carriage for enabling an extraction of said laser printing assemblies from said housing for servicing
13 The printing system set forth in claim 12 wherein one of said laser printing assemblies is mounted to an upper side of said carriage, the other of said laser printing assemblies being mounted to an underside of said carriage, whereby a toner cartridge of said one of said laser printing assemblies is removed from above said carriage whereas a toner
cartridge of said other of said laser printing assemblies is removed from below said carriage
14 The printing system set forth in claim 13 wherein said paper moving means includes
only one print engine
15 The printing system set forth in claim 10 wherein said first laser printing assembly
and said second laser printing assembly each include a drum having a photosensitive surface, a toner reservoir, a laser, a toner waste reservoir, an erase lamp, and a corona wire.
16. The printing system set forth in claim 10 wherein said paper moving means includes only one print engine.
17. The printing system set forth in claim 1 wherein said processor is programmed to generate said document from (1) encoded information peculiar to said document and (2)
standard textual and graphic information incorporated into a plurality of documents.
18. A printing method comprising:
providing:
a first printer assembly for printing documents encoded in
computer generated digital signals;
a second printer assembly for printing documents encoded in
computer generated digital signals; and
a digital processor for generating a digital signal encoding a multiple page document; transmitting odd pages of said multiple page document in encoded form from said processor to one of said first printer assembly and said second printer assembly and even pages
of said multiple page document from said processor to the other of said first printer assembly and said second printer assembly,
feeding paper sheet portions from a paper output port of said first printer assembly to a
paper feed port of said second printer assembly; and
operating said first printer assembly and said second printer assembly to print on opposite sides of a plurality of said paper sheet portions so that opposite sides of essentially every printed sheet portion bear consecutive pages
19. The printing method set forth in claim 18, further comprising operating said
processor to detect odd pages and even pages in said document and to separate odd pages
from even pages, also comprising operating said processor to time the operation of said first printer assembly and said second printer assembly so thai opposite sides of essentially every
sheet portion bear consecutive pages
20. The printing method set forth in claim 18, further comprising disposing said first printer assembly and said second printer assembly one above the other, the feeding of said
paper sheets portions including simply inverting said paper sheet portions along a U- or C-
shaped path between said output port and said paper feed port
21. The method set forth in claim 18, wherein the laser printer assemblies are disposed
in a single desk-top housing, said processor also being disposed in said housing, said paper sheet portions being moved through said housing from a main paper input port to a main paper
output port along a predetermined path, said laser printing assemblies being disposed along opposite sides of said path, said laser printing assemblies being mounted to a carriage in turn
movably mounted to said housing, further comprising moving said carriage and said laser
printing assemblies at least partially out of said housing for equipment servicing purposes
22 The printing method set forth in claim 21 wherein one of said laser printing
assemblies is mounted to an upper side of said carriage, the other of said laser printing assemblies being mounted to an underside of said carriage, further comprising removing a toner cartridge of said one of said laser printing assemblies from above said carriage and a
toner cartridge of said other of said laser printing assemblies from below said carriage.
23 The printing method set forth in claim 18, further comprising operating said
processor to generate said document from (1) encoded information peculiar to said document
and (2) standard textual and graphic information incorporated into a plurality of documents
PCT/US1997/010065 1996-06-05 1997-06-05 Desk-top printer and related method for two-sided printing WO1997046393A2 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
US08/659,143 1996-06-05
US08/659,143 US6297886B1 (en) 1996-06-05 1996-06-05 Tandem printer printing apparatus
US08/770,322 US6476923B1 (en) 1996-06-05 1996-12-20 Tandem printer printing apparatus
US08/770,322 1996-12-20
US33191097A 1997-04-02 1997-04-02
US08/331,910 1997-04-02

Publications (2)

Publication Number Publication Date
WO1997046393A2 true WO1997046393A2 (en) 1997-12-11
WO1997046393A3 WO1997046393A3 (en) 1998-04-09

Family

ID=27406827

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1997/010065 WO1997046393A2 (en) 1996-06-05 1997-06-05 Desk-top printer and related method for two-sided printing

Country Status (1)

Country Link
WO (1) WO1997046393A2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000010121A1 (en) * 1998-08-13 2000-02-24 OCé PRINTING SYSTEMS GMBH Printing system for printing a recording medium using two printers, and a method for operating such a printing system
EP1202215A2 (en) * 2000-10-26 2002-05-02 Dainippon Screen Mfg. Co., Ltd. System for document printing with a plurality of printers

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4958187A (en) * 1987-02-13 1990-09-18 Canon Kabushiki Kaisha Image forming apparatus for scanning both sides of an original and producing a duplex copy
US4972236A (en) * 1987-04-01 1990-11-20 Minolta Camera Kabushiki Kaisha Compact image forming apparatus for double-sided and composite copying
US5138394A (en) * 1989-02-09 1992-08-11 Canon Kabushiki Kaisha Cleaning apparatus with means to effectively use toner storage space
US5144386A (en) * 1990-03-19 1992-09-01 Mita Industrial Co., Ltd. Image-forming apparatus having a manual paper supply port located above a paper discharging port
US5467179A (en) * 1993-10-18 1995-11-14 Siemens Nixdorf Informationssysteme Ag Turnover device for a web-shaped recording medium
US5548390A (en) * 1994-01-10 1996-08-20 Fujitsu Limited Double-sided printing system for continuous forms

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4958187A (en) * 1987-02-13 1990-09-18 Canon Kabushiki Kaisha Image forming apparatus for scanning both sides of an original and producing a duplex copy
US4972236A (en) * 1987-04-01 1990-11-20 Minolta Camera Kabushiki Kaisha Compact image forming apparatus for double-sided and composite copying
US5138394A (en) * 1989-02-09 1992-08-11 Canon Kabushiki Kaisha Cleaning apparatus with means to effectively use toner storage space
US5144386A (en) * 1990-03-19 1992-09-01 Mita Industrial Co., Ltd. Image-forming apparatus having a manual paper supply port located above a paper discharging port
US5467179A (en) * 1993-10-18 1995-11-14 Siemens Nixdorf Informationssysteme Ag Turnover device for a web-shaped recording medium
US5548390A (en) * 1994-01-10 1996-08-20 Fujitsu Limited Double-sided printing system for continuous forms

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000010121A1 (en) * 1998-08-13 2000-02-24 OCé PRINTING SYSTEMS GMBH Printing system for printing a recording medium using two printers, and a method for operating such a printing system
US6501929B1 (en) 1998-08-13 2002-12-31 OCé PRINTING SYSTEMS GMBH Printing system for printing a recording medium using two printers, and a method for operating such a printing system
EP1202215A2 (en) * 2000-10-26 2002-05-02 Dainippon Screen Mfg. Co., Ltd. System for document printing with a plurality of printers
EP1202215A3 (en) * 2000-10-26 2004-03-17 Dainippon Screen Mfg. Co., Ltd. System for document printing with a plurality of printers
US7079272B2 (en) 2000-10-26 2006-07-18 Dainippon Screen Mfg. Co., Ltd. Printing system, controller used in printing system, and printing apparatus

Also Published As

Publication number Publication date
WO1997046393A3 (en) 1998-04-09

Similar Documents

Publication Publication Date Title
US6493098B1 (en) Desk-top printer and related method for two-sided printing
US6476923B1 (en) Tandem printer printing apparatus
US6297886B1 (en) Tandem printer printing apparatus
US4560293A (en) Document printing method and apparatus
CN101382878B (en) Printing system, controlling method, and printing apparatus
EP0914968B1 (en) Method of sorting printed documents and feeding them to a finishing machine
CN1071200C (en) Paper sheet discharging device
JPH0737304B2 (en) Double-sided recording method and device
US5881352A (en) Image forming apparatus having a finisher
JPH0688732B2 (en) Sheet distributor
JPS63280272A (en) Recorder
EP0392529B1 (en) Electrophotographic recording apparatus
GB2128139A (en) Duplex printing system
CN1215702C (en) Image processing method and apparatus
WO1997046393A2 (en) Desk-top printer and related method for two-sided printing
JPH02181762A (en) Conflict identification for program of copying machine
US20150136855A1 (en) Media processing device
JP3444055B2 (en) Paper feeding mechanism
JPS6337975A (en) Apparatus for treating bankbooks
JPH1087156A (en) Sheet sorter
JPH09315668A (en) Finisher
JP2002265142A (en) Delivery processing device for image forming device
JP3486991B2 (en) Paper ejection device
JP3349713B2 (en) Paper handling equipment
JP3466932B2 (en) Printing apparatus and printing method

Legal Events

Date Code Title Description
AL Designated countries for regional patents

Kind code of ref document: A2

Designated state(s): AT BE CH DE DK ES FI FR GB GR IE IT LU MC NL PT SE

DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
AL Designated countries for regional patents

Kind code of ref document: A3

Designated state(s): AT BE CH DE DK ES FI FR GB GR IE IT LU MC NL PT SE

121 Ep: the epo has been informed by wipo that ep was designated in this application
122 Ep: pct application non-entry in european phase