METHOD AND DEVICE FOR REDUCING FORMATION OF SALT DEPOSITS IN FLUID USE SYSTEMS
Background of the Invention
This invention relates to the field of fluids use and particularly water use More
specifically, this invention relates to a method and an associated device for preventing the formation of mineral salts deposits in fluid use systems The method and device also assist in the removal of previously formed deposits
Water which is transferred by pipeline for industrial or residential use frequently
contains anions such as HCO3 1", CO3 2", OH1", SO4 2", PO4 3' , and SiO3 2' and cations such as Ca2+,
Mg2+, Fe +, Fe3+, Al3\ and Zn2+ which lead to the deposition of mineral salts specifically in the
pipelines and more generally in water provisions systems Calcium carbonate, CaCO3, is the
most common salt deposited in water use systems "Scaling" is the term normally used with respect to deposition of a solid whose solubility is decreased
Mineral deposits, particularly salt deposits are undesirable in pipelines and water use systems because of eventual diminution of flow and system capacity, as well as possible
electrolytic damage to the metallic components A known method for the prevention of salt deposits is acidification of the water through the addition of H2SO4 or HCl Other known
methods include recarbonation (CO2 gas) and the addition of polyphosphates (NaPO3)6 and
Na5P3O10
Yet another method for the prevention of salt deposits comprises the passing of water
through a layer of granulated ion exchanger In this process, cation ions are exchanged for
Ca2+ and Mg2+ ions Sodium, hydrogen and ammonium ions are distinguished here
Further methods for preventing the deposition of salt deposits on conduit surfaces include the application of magnetic fields, which retard the deposition process, or passing the
water through various metal input devices on which mineral salts are reduced.
A number of devices have been developed in order to stabilize the flow of water through a pipe by decreasing, to a certain extent, the formation of scale. However, the results
obtained show that the beneficial effect which was achieved is only temporary.
U.S. Patent No. 3,486,999 discloses a device comprising an anodic core of a self
sacrificing metal, which decomposes over a long period of time. As pointed out in this patent, a chemical decomposition reaction is involved between the core and the water which minimizes
scale formation.
According to U.K. Patent No. 2,127,581, a device inserted in a conduit through which water is passed consists of longitudinally extending baffle spans and a plurality of venturi means on opposite surfaces, thus forming a series of flow channels. The water passing through
the device is subjected to a turbulent flow which reduces, to a certain extent, the tendency of
the water to form scale in the respective conduit.
U.S. Patent No. 3,636,983, cited in the above-discussed U.K. patent, describes a
method and device for increasing fluid flow. The device is a venturi type nozzle, provided with
baffles which cause an increase in the rate of flow.
Pursuant to U.S. Patent No. 3,448,034, a device for stabilizing liquids, such as water,
serves to avoid, to a certain extent, the precipitation of undesirable substances, such as calcium
sulfate, sodium salts and other destructive minerals, which are injurious to the flow tubes. The device includes a metallic rod of a particular composition of nonferrous metals, copper being
the main constituent, having a polarizing effect on the water to eliminate any affinity with the
mineral substances therein. The metallic rod is enclosed within a flow tube through which the
water is conveyed.
It is apparent that the formation of scale in a conduit through which water is passed is a serious problem Various solutions have been proposed beginning as early as 1966. However, up to now there is evidently no device which provides a real solution to the critical problem of
scale deposition in the interior of a conduit through which water is passed.
Objects of the Invention
An object of the present invention is to provide a method and/or a device for reducing,
if not preventing, the deposition of mineral salts in fluid use systems.
Another object of the invention is to provide such a method and/or device which is
inexpensive and reliable and does not require human intervention upon installation.
It is a further, specific object of the present invention to provide such a device which,
when inserted in a fluid or water pipeline, provides a substantial or increased duration of liquid
contact with an activating surface.
Yet another object of the present invention is to provide such a device which is flexible in installation and can be connected with virtually any mechanical filter
These and other objects of the present invention will be apparent from the descriptions
and drawings herein.
Summary of the Invention
A method for inhibiting scale formation on the walls of a conduit through which a fluid
is passed, where the fluid includes dissolved constituents, comprises, in accordance with the
present invention, (a) guiding the fluid through a chamber containing a plurality of small
particles made of a composition enabling electron transfer and (b) during the guiding of the fluid through the chamber, inducing generation of an electric field in the fluid by virtue of the
particles, the electric field being sufficient to cause modification of nucleation patterns of the
fluid, thereby causing an inhibition of essential nucleation steps in the fluid which precede and
govern scale formation.
The particles are preferably made of a metal alloy comprising more than 65% copper and possibly containing a small amount of an element taken from the group consisting of
nickel, zinc, and stanium, as well as minor constituents selected from the group consisting of iron, lead, aluminum, manganese and noble metals
Preferably, the particles have a total surface area of at least 150 square centimeters A device for preventing mineral salt deposits in water use systems comprises, in
accordance with the present invention, a capsule body having walls defining a chamber, the
capsule body being insertable in a fluid pipeline so that the chamber communicates on an
upstream side and a downstream side with the pipeline The capsule chamber contains a
multiplicity of particles made of a composition enabling electron transfer
Specifically, the particles are made of an alloy with basic components taken from the group consisting of copper, tin, zinc, nickel, and iron The alloy further includes auxiliary components taken from the group consisting of silver, manganese, silicon, gold, and carbon and attendant components taken from the group consisting of phosphorus, sulfur, magnesium,
aluminum, vanadium, tungsten, molybdenum, and cobalt Preferably, at least 97% of the alloy
by weight is composed of the basic components, with at least 65% of the alloy by weight being
composed of copper Other selected basic components are present in the alloy in an amount by
weight of 5-7 5% Each auxiliary component, if present, occurs in an amount by weight of
0.1-0 2%, while any one attendant component occurs in an amount by weight of 0.01-0 02%
Preferably, the alloy includes selected auxiliary components and selected attendant components
in an aggregate amount by weight of less than approximately 2 5% Other, polluting elements
are present in a total amount of less than about 0.5% by weight.
Preferably, the particles are spherical in order to provide an optimal surface area for
contact with the flowing liquid.
Generally, each of the particles is in contact with at least one other of the particles and
at least some of the particles are in contact with the walls of the capsule body.
To provide additional surface area for electric field generation in the moving fluid and,
concomitantly, electron transfer, the capsule body itself may be provided internally with
formations for increasing the available surface area. In accordance with this feature of the invention, the walls of the capsule body define a first chamber communicating on an upstream
side with the pipeline and a second chamber communicating on a downstream side with the pipeline, and at least one of the walls, disposed between the first chamber and the second
chamber, is provided with a plurality of apertures through which fluid flows from the first
chamber to the second chamber, that perforated wall being made, at least in regions including
the apertures, of a composition enabling electron transfer. In a specific embodiment of the
invention, the first chamber is an inner chamber disposed inside the second chamber and the
apertures in the perforated wall are star shaped.
A device in accordance with the present invention serves to reduce, if not eliminate, the deposition of mineral salts in water use systems, including pipes and other transfer conduits.
The device prevents new salt deposits and also assists in the removal of previously deposited salt layers.
A device in accordance with the present invention is inexpensive and reliable. The
device is easy to use because once it is installed, it operates without human intervention.
A device in accordance with the present invention provides a substantial or increased
duration of liquid contact with an activating surface. The activating surface is mainly the collective surfaces of the spherical particles.
A device in accordance with the present invention is flexible in installation and can be connected with virtually any mechanical filter. An optimal result is obtained when the water
treatment device in accordance with the invention is used in conjunction with and specifically
downstream of a mechanical filter. The filter removes insoluble salts and other mineral
elements by the mechanical filtering process and accordingly these insoluble salts and other
mineral elements do not reach the water treatment device of the invention, which increases the
efficiency of treatment in the capsule.
Brief Description of the Drawings
Fig. 1 is a schematic side elevational view of a water treatment device for preventing mineral salt deposits in water use systems, in accordance with the present invention, showing
the device inserted, together with a conventional filter, in a water conducting pipeline.
Fig. 2 is a schematic axial or longitudinal cross-sectional view, on a larger scale, of the
water treatment device of Fig. 1.
Fig. 3 A is a longitudinal cross-sectional view of another water treatment device for
preventing mineral salt deposits in water use systems, in accordance with the present invention.
Fig. 3B is a transverse cross-sectional view taken along line IIIB-IILB in Fig. 3A.
Fig. 3C is a transverse cross-sectional view taken along line IIIC-IIIC in Fig. 3 A. Fig. 3D is a partial side elevational view of a tubular wall in the water treatment device
of Fig. 3 A, showing in detail a star-shaped aperture in the tubular wall.
Fig. 4 is a perspective view, partially broken away, of the water treatment device of
Fig. 3A.
Fig. 5 is a schematic side elevational view, partially broken away, of a water treatment
device in accordance with the present invention, together with a conventional disk filter.
Fig. 6 is a schematic side elevational view, partially broken away, of a filter with a water treatment device in accordance with the present invention disposed inside the filter. Fig. 7 is a schematic side elevational view, partially broken away, of a filter with a
water treatment device in accordance with the present invention disposed in a liquid outlet of a
mechanical self-cleaning disk filter.
Description of the Preferred Embodiments
As illustrated in Figs. 1 and 2, a water treatment device 10 includes a housing or
capsule body 12 having a water permeable upstream wall 14, a water permeable downstream wall 16 and a cylindrical peripheral wall 18. Walls 14, 16, and 18 define a cylindrical electron
transfer chamber 20 in which a multiplicity of spherical particles 22 are disposed. Generally,
particles 22 are each in contact with at least one other of the particles and at least some particles 22 are in contact with walls 14, 16 and 18. Particles 22 are made of a composition enabling electron transfer during the flow of water through chamber 20. Specifically, particles 22 are made of an alloy with basic
components taken from the group consisting of copper, tin, zinc, nickel, and iron. The alloy
further includes auxiliary components taken from the group consisting of silver, manganese,
silicon, gold, and carbon and attendant components taken from the group consisting of
phosphorus, sulfur, magnesium, aluminum, vanadium, tungsten, molybdenum, and cobalt.
Preferably, at least 97% of the alloy by weight is composed of the basic components, with at
least 65% of the alloy by weight being composed of copper. Other selected basic components are present in the alloy in an amount by weight of 5-7.5%. Each auxiliary component, if
present, occurs in an amount by weight of 0 1-0.2%, while any one attendant component
occurs in an amount by weight of 0 01-0.02% Preferably, the alloy includes selected auxiliary
components and selected attendant components in an aggregate amount by weight of less than
approximately 2 5% Other, polluting elements may be present in a total amount of less than about 0 5% by weight
Generally, the alloy material of spherical particles 22 is made by melting together, in a
chemically inert crucible, raw materials composed of the basic elements The auxiliary and the
attendant elements, as well as any pollutants pass into the composition by virtue of being
present in small amounts in the raw basic components It is to be noted that any alloy composition with components falling within the above
weight ranges is expected to result in salt deposition reduction or elimination in water use
systems
As further illustrated in Fig 1, capsule body 12 is inserted in and connected to a water
pipeline or conduit 24 downstream of a conventional granular or activated carbon filter 26 which has an inlet 28 and an outlet 30 As further illustrated in Fig. 2, upstream wall 14 and downstream wall 16 are provided with respective apertures or throughholes 32 and 34 enabling
water to flow through capsule body 12, as indicated by arrows 36 and 38
In one specific realization of the water treatment device 10, spherical electron transfer
particles 22 had the following composition Cu - 70%, Ni - 8%, Sn - 6 5%, Zn - 8%, Fe -
2 5%, Au - 0.05%, Al - 0 5%, Mn - 0.5%, and Ag, Pt, C, SO4 each less than 0 05%, with the
total content of other minerals at 3.95% The device 10 was placed in a 1 1/4" (32 mm) pipe
24 Water flow through capsule body 12 was 1000 liters (250 gallons) per hour with a water pressure of 2-2 5 kg/cm2 The mineralization level was 350-400 mg/1 The basic impurities in
the water determining the formation of hard salts were Ca2+, Mg2+, and Fe3+. Capsule chamber
20 contained 150-250 particles 22 which had a diameter of 4-10 mm. Capsule body 12 had a
diameter of 32 mm and distance between upstream wall 14 and downstream wall 16 of 17 cm. As illustrated in Figs. 3A and 4, another water treatment device 40 operating according
to electron transfer principles as discussed herein comprises a capsule body 42 including an
inner tubular member 44 coaxially surrounded by a second tubular member 46 in turn coaxially
surrounded by a third tubular member 48. Inner tubular member 44 communicates with a
conduit or pipeline 50, while outer tubular member 48 is connected to a conduit or pipeline 52. Generally, it is contemplated that water containing multiple ions and other constituents flows into capsule body 42 via inner tubular member 44, as indicated by arrows 45, and exits the capsule body via outer tubular member 48, as indicated by arrows 47.
Inner tubular member 44 is closed at one end by a plate or planar wall 54 and is
provided in a cylindrical sidewall 56 with a plurality of perforations or apertures 58 enabling
fluid flow (arrows 59) from inner tubular member 44 into the middle tubular member 46.
Tubular member 46 has solid end plates or planar walls 60 and 62 and a cylindrical sidewall 64 formed with a multitude of perforations or apertures 66 for enabling fluid flow (arrows 61) from the middle tubular member 46 into outer tubular member 48. Apertures 58 in inner tubular member 44 and apertures 66 in middle tubular member 46 are arranged in
longitudinally staggered planes (see Figs. 3 A, 3B, 3C).
Cylindrical sidewalls 56 and 64 of tubular members 44 and 46 are made of a
composition enabling electron transfer, at least in regions about apertures 58 and 66. The
composition is the same as that described above with respect to particles 22.
Apertures 58 and 66 can have any shape, for instance, circular, as illustrated in Figs. 3 A
and 4 However, it is preferred that apertures 58 and 66 are formed to maximize the total surface area through which water flows from one tubular member to another A star shaped
design 41, as illlustrated in Fig 3D, is particularly effective
Apertures 58 and 66 have a diameter of at least 0 5 cm Generally, the diameters of apertures 58 and 66 depend on the thicknesses of cylindrical sidewalls 56 and 64 The
controlling consideration is the surface area available for electron transfer during motion of
water from inner tubular member 44 into chamber 68 and from chamber 68 into outer tubular
member 48 Generally, apertures 58 and 66 must present a total of at least 150 square
centimeters of area to the moving fluid Tubular members 44 and 46 together define a cylindrical chamber 68 To further enhance the electron transfer capabilities of device 40, chamber 68 may contain a multiplicity
of spherical particles 69 Generally, as discussed above with reference to Figs 1 and 2,
particles 69 are each in contact with at least one other of the particles and at least some
particles 69 are in contact with sidewalls 56 and 64 or end walls 54, 60, and 62 Particles 69
are made of a composition as discussed above for enabling electron transfer duπng the flow of
water through chamber 68 Particles 69 and apertures 58 and 66 together implement electron
transfer to inhibit scale formation and together must present a surface area of at least 150
square centimeters to the moving water to effectuate electron transfer
The lengths of tubular members 44, 46, and 48, depends on the required surface area for providing a sufficient electric field as well as on the respective location thereof Of course,
one may also use two or more tubes, located one after the other, depending on the amount of
the dissolved constituents as well as on the available space According to another embodiment, it is also possible to use any combination of the two types of tubes illustrated in
Figs. 1, 2 and 3 A, 4. The preferred embodiment, will depend on the particular type of the fluid
and its dissolved constituents.
Fig. 5 shows a water treatment device 70 as described hereinabove with reference to
Figs. 1 and 2 disposed in a water use system (not shown) downstream of a conventional disk filter 72. Arrows 74 indicate a direction of water flow from an inlet 76 of filter 72, through
filter disks 78 and 80, to a filter outlet 82 connected to device 70.
Fig. 6 shows a water treatment device 84 disposed inside a filter 86. Water flows at 88
into a filter inlet 90 and then through a perforated cylindrical side wall 92 of device 84, as
indicated by arrows 94. Water exits from an internal chamber 96 of device 84 through a
passageway 98 in filter 86. The treated and filtered water leaves filter 86 through an outlet side 100, as indicated by an arrow 102.
Fig. 7 shows a mechanical self-cleaning disk filter 104 with a water treatment device
106 disposed in a liquid outlet 108 of the filter. Water enters an inlet 1 10 of filter 104 and is
guided through a manifold 1 12 to filter disks 1 14. Upon passing through disks 1 14, the water passes into liquid outlet 108 and water treatment device 106. Device 106 has a form described
hereinabove with reference to Figs. 1 and 2.
An optimal result is obtained when a water treatment device as described herein is used
in conjunction with and specifically downstream of a mechanical filter. The filter removes
insoluble salts and other mineral elements by the mechanical filtering process and accordingly
these salts and other mineral elements do not reach the water treatment device of the invention,
which increases the efficiency of treatment in the capsule.
The solutions described hereinabove to the problem of scaling in water use systems are
based on a thorough theoretical investigation of the problem. In that investigation, it was
found that the inhibition of scale is related to an electrical double layer which is formed at the
interface of a moving fluid and the metal surfaces of a conduit or pipeline through which the
fluid moves Thus, the stability of the metals in a fluid depends on the various constituents
which are present in the solution In the simplest case, when no oxygen is present and an inert electrolyte is dissolved in a fluid and therein dissolved constituents, the charge of an electrode
immersed in a fluid is virtually zero In this case, it is practically impossible to measure the
potential of the electrode versus same point in the bulk of the fluid, but such measurement
could be carried out by means of a reference electrode The reference electrode would
introduce an additional and constant potential difference which is not measurable Thus,
assuming the charge on the electrode to be zero, the actual measured potential will be called a
potential zero charge (PZC) Assuming the metal electrode to be charged by some electrical
pump, the electrode will acquire some potential which will differ from the PZC, being either
positive or negative The potential difference which arises from the charge injected and the
counter charge - of the opposite sign - will result from that accumulated near the electrode surface The two layers of opposite charge, constitute the "double layer" which can be simulated by a simple electrical capacitor The distance between the two layers is of the order
of 1/10 of a nanometer The potential across the double layer can be changed by 1 volt in relation to the PZC Therefore, the electric field between the two layers, will be in the order of
1010 Vm"1 This electric field is very strong, which explains why electrons are mobile, being transferred from the electrode to a species in the solution, or vice versa, depending on the
direction of the field The discharging ions, that exchange electrons with the electrode, will
approach the electrode surface causing them to bend and remove their hydration shell This
process does occur instantly when the ions enter the extensive electric field. As mentioned
above, the charging can be carried out by a power supply, such as an electric pump. However,
there are metals such as zinc which can react and release electrons, if the potential is set to the
PZC, as measured in the case of a noble metal such as platinum, gold, etc.
When the electrode is not connected to the same electron sink, the released electrons
will charge the double layer until a negative potential, compared with PZC, is reached. As a
result, the electrode will be negatively charged and as a consequence, an electric field across the double layer is established In this case, several processes might occur.
( a ) An electron transfer to some species as present in the solution A typical example of this case is the dissolved oxygen, which will consume the electrons released by a metal, such
as zinc, and will maintain the potential at positive values. The metal will be spoiled completely, at the rate which will be equivalent to the oxygen supply This process is well-known as
corrosion
( b ) The negatively charged electrode will release electrons as "hydrated electrons".
This process, depends on the type of the metal immersed in the solution It is generally
accepted that a relatively high negative potential (- 2 7 V) will be required for a release of
hydrated electrons. However, there are some publications which mention the existence of
hydrated electrons of a more positive potential According to other reports, these hydrated electrons are trapped within a few microseconds
( c ) The shell of hydrated ions can be significantly changed, while flowing near the
electrode surface These changes are reversible and it is believed that the shell retains its
original shape as soon as the center ions leave the electron field In the last years, evidence has
been presented on the existence of the so called "memory of water". Extensive studies are
currently being carried out to find a reasonable explanation to many phenomena which
otherwise can not be understood, unless some irreversible behavior of water molecule is assumed. The scale inhibition process exhibited by the device according to the present invention, can be explained by assuming that, for example the calcium and bicarbonate ions are
influenced by the strong electric field, causing some inhibition to the nucleation step, required
for the formation of the precipitated scale, such as calcium carbonate in this example.
The above explanation is supported by analytical measurements carried out by the inventors, which showed that there is not any difference in the concentration of all the ions
present in the solution before and after treatment of fluids using the devices described above which inhibits scale formation. It is also believed that the effect is controlled by the surface and
consequently an increase of the surface area will be required for a higher efficiency.
The term "fluid" to which the present invention refers includes generally any liquid such
as water, kerosene, oils, etc.
Although the invention has been described in terms of particular embodiments and
applications, one of ordinary skill in the art, in light of this teaching, can generate additional
embodiments and modifications without departing from the spirit of or exceeding the scope of
the claimed invention. Accordingly, it is to be understood that the drawings and descriptions herein are proffered by way of example to facilitate comprehension of the invention and should
not be construed to limit the scope thereof.