说 明 书 Explanation book
一种带有自动润滑及 With automatic lubrication and
调隙装置的活塞組件 技术领域 TECHNICAL FIELD
本发明关于内燃发动机、空气压缩机上的活塞組件部分,特別 是涉及一种带有自动润滑及调隙装置的活塞组件。 背景技术 The invention relates to a piston assembly part on an internal combustion engine and an air compressor, and more particularly to a piston assembly with an automatic lubrication and clearance adjustment device. Background technique
本发明是本人于 1992年 1月 19日申请的"内燃机活塞上自动 调隙气环"(申请号 91200733. 8)及本人于 1995年 9月 27 日申请的 "自动润滑调隙活塞环"(申请号:95222416. x)的改进再申请,在本 人第一个申请中虽然解决了活塞环与气缸壁之间及活塞体与活塞 环之间存在的颤动潙气、开口漏气、侧隙漏气等问题,但润滑性能欠 佳,摩擦阻力大,自身劝率消耗大。在本人的第二个申请中虽然解决 7第一个申请中存在的润滑问题,使活塞、活塞环的使用寿命大幅 度延长,但仍没有突破传统概念,仍然是每个活塞組件上还是二至 三道气环和一道油环(共三至四道环),由于每个活塞組件上有二至 三道气环和一道油环,这实际上在活塞环与气缸壁之间存在着三至 四个摩擦付(每一道环为一摩擦付),这样势必要增加活塞做劝时的 运动摩擦阻力,由于活塞环多,活塞組件的重量也增大,活塞在气缸 中运动的惯性阻力 I增大,从而导致发动机自身功耗大,降低了发 动机的总输出功率。 发明内容 The present invention is an "automatic air gap adjusting ring on an internal combustion engine piston" (application number 91200733. 8), which I applied on January 19, 1992, and an "automatic lubricating gap adjusting piston ring", which I applied on September 27, 1995 ( Application number: 95222416.x) for re-application, although in my first application, the chattering breech, open air leakage and backlash leakage between the piston ring and the cylinder wall and between the piston body and the piston ring were solved Gas, etc., but the lubrication performance is not good, the friction resistance is large, and the persuasion rate is large. In my second application, although the lubrication problem in the first application was solved, the service life of the piston and piston ring was greatly extended, but it still did not break through the traditional concept. It is still two to two on each piston component. Three air rings and one oil ring (a total of three to four rings). Since there are two to three air rings and one oil ring on each piston assembly, there are actually three to three between the piston ring and the cylinder wall. Four friction pairs (each ring is a friction pair). This will inevitably increase the frictional resistance of the piston during persuasion. Because there are many piston rings, the weight of the piston assembly also increases, and the inertial resistance I of the piston in the cylinder increases. Large, resulting in large engine power consumption, reducing the total output of the engine. Summary of the Invention
本发明的目的是要解决现有活塞组件中存在的摩擦阻力大、惯 性阻力大的问题,提供一种在活塞組件中只有一道气环、一道油环
的具有自动润滑调隙装置的活塞組件,以减少其活塞的摩檫阻力和 惯性阻力所导致的自身劝耗,提高发动机劝率输出,减少排气污染 及噪音。 The purpose of the present invention is to solve the problems of large friction resistance and large inertia resistance existing in the existing piston assembly, and to provide a piston assembly with only one air ring and one oil ring. The piston assembly with an automatic lubrication clearance adjustment device can reduce the persuasion caused by the frictional resistance and inertial resistance of the piston, improve the output of the engine, and reduce exhaust pollution and noise.
本发明的技术解决方案是由活塞本体(1)、气环(3)、(4)、(5) 及油环(2)所組成,其特征是在活塞本体(1)上只有两道活塞环槽, 在活塞项部的活塞环槽内配置有由正环(4)与付环(5)相配合的組 合气环,在活塞下部的活塞槽内配置有由辅助气环(3)与主油环(2) 相配合的組合油环,在活塞的气环槽中的正环 U)与付环(5)以及在 活塞的油环槽中的辅助气环(3)与主油环(2)之间均为光滑的斜面 配合而且可以相对滑动,装配在活塞本体(1)上的各个活塞环的橫 截面形状可为缺角梯形、长方形或多边形,在相互配合的两个活塞 环的缺角边缘部分构成 f&存润滑油的 油环槽(6)。 The technical solution of the present invention is composed of a piston body (1), an air ring (3), (4), (5) and an oil ring (2), which is characterized in that there are only two pistons on the piston body (1) A ring groove is provided in the piston ring groove of the piston neck portion with a combined air ring composed of a positive ring (4) and an auxiliary ring (5), and a piston groove in the lower portion of the piston is provided with an auxiliary air ring (3) and The combined oil ring of the main oil ring (2), the positive ring U) and the auxiliary ring (5) in the air ring groove of the piston, and the auxiliary air ring (3) and the main oil ring in the oil ring groove of the piston (2) The smooth bevels are matched with each other and can slide relative to each other. The cross-sectional shape of each piston ring assembled on the piston body (1) can be a trapezoidal, rectangular or polygonal shape. The notched edge portion of the ring constitutes an oil ring groove (6) for storing f & lubricating oil.
本发明的活塞组件,由于只有两道活塞环,即一道組合气环、一 道組合油环,这就比现有的发动机活塞组件中至少减少了一至二道 活塞环,从而减少了两个摩擦付,大大减少了摩檫劝耗,同样由于减 少了活塞环,使活塞組件的重量減轻, 减小了活塞往复运动的惯 性阻力,提高了发动机的劝效,降低了排放污染及噪音。由于采用了 自动润滑及调涞的組合气环及組合油环,虽然整个活塞組件上只有 两道环,但经检验缸压和进行发动机运行台架试验,其活塞的气密 性要比现有四道环的气密性提高一倍,并使发动机油耗降低,活塞 环的使用寿命大大延长。 Since the piston assembly of the present invention has only two piston rings, that is, a combined air ring and a combined oil ring, this reduces at least one to two piston rings compared with the existing engine piston assembly, thereby reducing two frictional charges. This greatly reduces the amount of friction percussion, and also reduces the piston ring, which reduces the weight of the piston assembly, reduces the inertial resistance of the piston's reciprocating motion, improves the efficiency of the engine, and reduces emissions and noise. Due to the use of automatic lubrication and adjustment of the combined gas ring and combined oil ring, although there are only two rings on the entire piston assembly, but after testing the cylinder pressure and performing the engine running bench test, the air tightness of the piston is greater than the existing The airtightness of the four-way ring is doubled, and the fuel consumption of the engine is reduced, and the service life of the piston ring is greatly extended.
以下是对附图的簡要说明 附图概述 The following is a brief description of the drawings
图 1为本发明带有自动润滑及调隙装置的活塞組件的结枸图。 图 2为本发明活塞組件上的組合气环结枸图。 FIG. 1 is a block diagram of a piston assembly with an automatic lubrication and clearance adjustment device according to the present invention. FIG. 2 is a diagram of a combined air ring knot on a piston assembly of the present invention.
图 3为图 2中 A—A剖面图。 Fig. 3 is a cross-sectional view taken along A-A in Fig. 2.
图 4为本发明活塞組件中的組合油环结枸图。 FIG. 4 is a diagram of a combined oil ring in a piston assembly according to the present invention.
图 5为图 4中 B— B剖面图。 Fig. 5 is a sectional view taken along the line B-B in Fig. 4.
困 6a、b、c为組合气环的截面形状分别为 U形、 V形及 γ形的
贮存润滑油油槽的截面图。 6a, b, and c are sectional shapes of the combined air ring, which are U-shaped, V-shaped, and γ-shaped, respectively. A cross-sectional view of a storage oil reservoir.
图 7a、b、c为組合气环的截面形状为长方形和多边形、且外轮 廓为曲线的截面图。 Figures 7a, b, and c are cross-sectional views of the sectional shape of the combined gas ring, which is rectangular and polygonal, and the outer contour is curved.
图 8a、b、c分别为梯形、多边形、外轮廓为曲线形的組合油环的 截面图。 本发明的最佳实施方式 Figures 8a, b, and c are sectional views of a combined oil ring with trapezoidal, polygonal, and curved outer contours, respectively. Best Mode of the Invention
以下结合附图详细描述本发明的实施例。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
在图 1中为我国 1105型糸列内燃机上采用本发明所设计的活 塞組件是由活塞本体(1)、气环(3)、(4)、(5)及油环(2)所組成,本发 明的活塞組件只有两道环。第一,在活塞上部的为組合气环,是由正 环(4)和付环(5)组合而成,正环(4)与付环(5)采用光滑斜面配合起 到自动调隙作用,增加该組合气环的气密性,在正环(4)与付环(5) 与缸套接触部分设有缺角环槽,从而形成贮存润滑油的环槽(6),起 到自涧滑作用。 第二,在活塞下部为組合油环,是由辅助气环(3)及 主油环(2)枸成,辅助气环与主油环之间也采用光滑斜面配合并有 缺角环槽(6)而形成自动调隙和润滑的作用。 在上述組合气环及組 合油环中起贮存润滑油的环槽(6)的形状可以是 U形、 V形、丫形 (如图 6、7、8中所示),可根据不同的发动机任选。 同样各个环的橫 截面形状可以设计成缺角的梯形、长方形或多边形,其外轮廓可设 计成曲线形。 In FIG. 1, a piston assembly designed by using the present invention on a 1105 type internal combustion engine in China is composed of a piston body (1), an air ring (3), (4), (5), and an oil ring (2). The piston assembly of the present invention has only two rings. First, the upper part of the piston is a combined air ring, which is composed of a positive ring (4) and an auxiliary ring (5). The positive ring (4) and the auxiliary ring (5) use a smooth inclined surface to automatically adjust the clearance. To increase the air-tightness of the combined air ring, a notch ring groove is provided at the contact portion of the main ring (4) and the auxiliary ring (5) with the cylinder liner, thereby forming a ring groove (6) for storing the lubricant, which acts as a self-lubricating ring. Slippery effect. Second, the lower part of the piston is a combined oil ring, which is formed by the auxiliary air ring (3) and the main oil ring (2). The auxiliary air ring and the main oil ring also use a smooth inclined surface and have a notched ring groove ( 6) The function of automatic clearance adjustment and lubrication is formed. The shape of the ring groove (6) for storing the lubricating oil in the combined air ring and combined oil ring can be U-shaped, V-shaped, or Y-shaped (as shown in Figures 6, 7, and 8), and can be based on different engines. Optional. Similarly, the cross-sectional shape of each ring can be designed as a trapezoid, rectangle or polygon with a lack of angle, and its outer contour can be designed as a curve.
采用本发明所设计的活塞組件,因该活塞組件装配有能达到自 动调隙及润滑劝能的組合气、油环,所以整个活塞組件只有两道环 即可达到比现有活塞組件气密性更好的效果,由于活塞环减少,整 体重量减轻,其摩擦阻力及惯性阻力都减小,使整个发动机在动力 性及经济性油耗方面均比现有产品好,同时也降低了发动机的排放 污染及工作噪音。 By adopting the piston assembly designed by the present invention, since the piston assembly is equipped with a combined gas and oil ring capable of achieving automatic clearance adjustment and lubrication, the entire piston assembly can achieve air tightness than the existing piston assembly with only two rings. Better results. As the piston ring is reduced, the overall weight is reduced, and its frictional resistance and inertial resistance are reduced, which makes the entire engine better than existing products in terms of power and economic fuel consumption, and also reduces engine emissions pollution. And working noise.
综上所述,在不超出本说明书和权利要求的保护范围,本领域 的技术人员可以做出多种改进是完全可能的。
In summary, it is entirely possible for those skilled in the art to make various improvements without departing from the scope of protection of the present specification and claims.