WO1997010476A1 - Plate-type crossflow air-to-air heat exchanger having dual pass cooling - Google Patents
Plate-type crossflow air-to-air heat exchanger having dual pass cooling Download PDFInfo
- Publication number
- WO1997010476A1 WO1997010476A1 PCT/US1996/014622 US9614622W WO9710476A1 WO 1997010476 A1 WO1997010476 A1 WO 1997010476A1 US 9614622 W US9614622 W US 9614622W WO 9710476 A1 WO9710476 A1 WO 9710476A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- channels
- heat exchanger
- plenum chamber
- intake
- exhaust
- Prior art date
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F12/00—Use of energy recovery systems in air conditioning, ventilation or screening
- F24F12/001—Use of energy recovery systems in air conditioning, ventilation or screening with heat-exchange between supplied and exhausted air
- F24F12/006—Use of energy recovery systems in air conditioning, ventilation or screening with heat-exchange between supplied and exhausted air using an air-to-air heat exchanger
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
- F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
- F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
- F24F3/1405—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification in which the humidity of the air is exclusively affected by contact with the evaporator of a closed-circuit cooling system or heat pump circuit
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
- F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
- F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
- F24F3/153—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification with subsequent heating, i.e. with the air, given the required humidity in the central station, passing a heating element to achieve the required temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0062—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by spaced plates with inserted elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F12/00—Use of energy recovery systems in air conditioning, ventilation or screening
- F24F12/001—Use of energy recovery systems in air conditioning, ventilation or screening with heat-exchange between supplied and exhausted air
- F24F2012/007—Use of energy recovery systems in air conditioning, ventilation or screening with heat-exchange between supplied and exhausted air using a by-pass for bypassing the heat-exchanger
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/56—Heat recovery units
Definitions
- the present invention relates to an improvement in the dehumidification of air through the provision of a plate-type crossflow air-to-air heat exchanger having a series of parallel plates enclosed in a housing which forces flowing air to be redirected for exhaust in a plenum chamber where it is cooled in a two pass flow path over a cooling coil which consists of a plurality of cooling conduits or tubes which are separated by and held as a single unit by a multitude of fins through which the conduits pass.
- the heat exchanger also allows a regenerative heat exchange between the intake and exhaust airstreams of the air-to- air heat exchanger.
- the invention further provides for the cooling coil to be arranged in a manner in which the individual cooling conduits extend in a plane which is parallel to a plane defined by the series of plates, while the fins and the cooling coil unit extends in a plane perpendicular to the plane defined by the series of plates.
- the cooling coil is positioned in the plenum chamber so that the air flowing through the heat exchanger passes over the cooling conduits twice before it exits the housing.
- the invention further includes the provision of arranging a number of the heat exchanger units in series utilizing a common cooling coil and a common plenum chamber to reduce the size of the system and the energy requirements for operating the system to condition a large volume of air.
- 2,128,641 to Folsom which discloses a dehumidifier in which the walls between the channels serve as the heat exchange surface for the air as it passes through the intake channels, over the cooling conduits, and then around the channel walls in a plenum chamber into the exhaust channels and back over the cooling conduits. The air is then exhausted back into the atmosphere through exhaust ports located adjacent to the intake ports at the first end of the unit.
- U.S. Patent No. 4,761,966 to Stark teaches cooling and reheating for dehumidification in a crossflow arrangement, as well as an air temperature and water temperature control system for high humidity locations such as indoor pools.
- prior art heat exchangers required a large area for installation, and also required an excessive amount of energy to force the air through the heat exchanger.
- Efforts to reduce the plenum space, such as that shown in Folsom, require that the cooling conduits be constructed to pass through the plates of the heat exchanger.
- volumetric efficiency quantifies the required equipment volume in per unit of capacity at a given performance level.
- plate- type crossflow air-to-air heat exchangers to increase the volumetric efficiency and economy of the unit the smallest possible plate size should be used.
- crossflow heat exchangers with smaller plates generally require more length, i.e. more plates, to handle air volumes equal to that of units with larger plates.
- Increasing the plate size will require a larger installation space which may limit the performance of the heat exchanger.
- the length, or number of plates typically exceeds the plate dimension.
- the cooling coil as stated above, consists of a plurality of tubes which are separated by a series of fins serving as a heat transfer surface for the tubes.
- cooling coils have many circuits, each circuit comprising a multitude of cooling tubes connected in series, from entrance to exit, using U- bends. Therefore, for economic and efficient cooling coil selection, the cooling tubes in the prior art tend to run substantially perpendicular to the heat exchanger plates.
- this arrangement requires that each cooling tube or tube circuit be separately balanced due to the temperature gradient across the coil surface, because the temperature leaving a crossflow heat exchanger varies in a direction parallel to the plates. As the coolant fluid passes through the tubes, it absorbs heat sufficient to cool the air which passes over the tubes, typically in the range of 35 °F to 50°F.
- the novel heat exchanger for dehumidification of the present invention obviates the disadvantages associated with the prior art, by providing a plate-type crossflow air-to-air heat exchanger having a plurality of plates and a cooling coil consisting of tubes and fins, in which the cooling tubes are arranged in a plane parallel to a plane defined by the plates of the heat exchanger, while the coil itself, as well as the fins, extends in a plane generally perpendicular to the plane defined by the plates.
- the cooling coil is located adjacent to but spaced from the heat exchanger walls while maintaining a seal between the intake channels and exhaust channels as will be described below, and is located in a plenum chamber which redirects the air back over the cooling coil so that a two pass arrangement is achieved as the air passes from the intake channels to the exhaust channels for return to the ambient atmosphere.
- the heat exchanger of the present invention also facilitates installation in a system which utilizes a number of small units which are operated utilizing a common cooling coil, and may also utilize a common plenum space to reduce the size required for installation, and ultimately provide an efficiently operating and economical system for dehumidifying air in buildings such as homes and offices.
- the apparatus is utilized as a dehumidifier, where the intake air is precooled in a regenerative heat exchanger and then further cooled through the provision of a two pass air cooling arrangement.
- the air cooling process naturally condenses water vapor entrained in the intake air, which along with condensed and condensing water, flows into a condensation collection area which is part of the plenum chamber at the closed end of the apparatus.
- the exhaust airflow travels through the exhaust channels, of which at least one wall of the channel represents the wall separating the intake channel from the exhaust channel. Through this wall occurs the heat exchange process, where the cooled and dehumidified air is then warmed to return to the ambient atmosphere at a comfortable temperature.
- the present invention utilizes sensors to variably and selectively regulate and control the humidity of the air being exhausted from the unit. Other conventional controls may also be provided to operate dampers to control the dehumidification or air cooling processes to provide the option of air conditioning in addition to dehumidification.
- the apparatus of the present invention includes a plurality of heat conducting walls arranged in side-by-side parallel arrangement, and the entire heat exchange plate arrangement has a generally square or diamond shape.
- the number of intake and exhaust channels is determined by the amount of plates provided, which is variable with respect to the installation in which the heat exchanger will be utilized.
- the square shape of the heat exchanger is preferably positioned on a point of the square, such that a diagonal running from one corner of the square to its opposite corner is generally vertical when the unit is installed.
- the heat exchanger plates, or heat conducting walls are preferably provided with means for enhancing the heat conduction process, such as heat conducting spacers, or preferably, a series of corrugations which extend between the walls and are in thermal contact with each of the walls.
- the corrugations serve the dual purpose of enhancing heat transfer between the walls to facilitate the heat exchange process, and also provide flow paths for the airstream to seal the intake channels from the exhaust channels.
- the preferred arrangement is a crossflow arrangement, and in this arrangement, the corrugations for the intake channels are substantially arranged at right angles to the corrugations for the exhaust channels, to define the flow path through the heat conducting walls so that the intake airflow is approximately 90° offset from the exhaust airflow.
- the present invention includes a housing, having an intake port at the proximal end which is located adjacent to the intake channels and in fluid communication therewith, and also includes an exhaust port in fluid communication with the exhaust channels also at the proximal end.
- a plenum chamber Located at the distal end of the housing is a plenum chamber, and inside the plenum chamber is a cooling coil having cooling conduits or tubes and thin walled fins extending between and supporting the tubes, which pass through the fins. The coil further cools the air and condenses water vapor entrained in the air to dehumidify the air.
- the cooling coil is located adjacent to but spaced from the heat conducting walls of the heat exchanger, and the conduits or tubes are preferably arranged and extend in a plane which is parallel to a plane defined by the heat conducting walls.
- the cooling coil itself, and in particular the fins, extends in a plane perpendicular to the plane of the plates or walls, while maintaining the conduits in the same plane as the walls.
- a fan forces the airstream into the heat exchanger of the present invention, as is conventional, through the intake ports so that the airstream enters the heat exchanger at the intake channels.
- the airstream passes through the intake channels, it is precooled through the heat exchange process with the heat conducting walls and the corrugations.
- the precooled air then exits the intake channels and passes over the cooling coil to condense water vapor entrained in the airstream which is then collected in a collection chamber which is part of the plenum chamber.
- the plenum chamber redirects the air so that it passes over the cooling coil a second time and enters the exhaust channels, where it is warmed through the heat exchange process with the heat conducting walls and the corrugations, prior to exiting the heat exchanger at the exhaust port.
- the air exiting the heat exchanger of the present invention is thus cooler and drier as it is returned to the ambient atmosphere.
- the present invention also contemplates the use of heat conducting spacers instead of the corrugations in the intake channels and the exhaust channels.
- the spacers are positioned in the channels to facilitate the assembly process of the heat exchanger and to enhance the heat transfer between the walls.
- the exhaust channels must be sealed at the intake port and at the plenum chamber adjacent to the intake channels, and the intake channels must be sealed at the exhaust port and at the plenum chamber adjacent to the exhaust channels. This will ensure the crossflow of the air and the two pass arrangement of the airstream over the cooling conduits of the coil as the air is forced through the heat exchanger for dehumidification.
- a further embodiment of the present invention utilizes a plurality of the heat exchanger units in a system which includes a cooling coil which is common to each of the heat exchangers.
- the cooling conduits or tubes are arranged in a plane parallel to a plane defined by the plates which form the heat conducting walls of each of the individual heat exchangers.
- the plenum chamber may be a common plenum chamber, in a system which is utilized in a large installation.
- the present invention provides a thermally regenerative heat exchange system for dehumidification which is embodied in a novel assembly which increases the efficiency and reduces the physical space formerly required for installation of prior art devices.
- the cooling coil By arranging the cooling coil so that the cooling conduits are parallel to the plane defined by the walls of the heat exchanger, the unit essentially becomes a self balancing system with respect to the coolant fluid passing through the conduits.
- the present invention is less expensive to manufacture and easier to maintain, and the present invention also accommodates larger installations by providing a means for arranging a number of the heat exchangers in series utilizing a common cooling conduit and a common plenum chamber.
- Fig. 1 is a schematic representation of a prior art plate- type crossflow air-to-air heat exchanger showing the flow path of the airstream;
- Fig. 2 illustrates a preferred embodiment of the plate-type crossflow air-to-air heat exchanger of the present invention
- Fig. 2a illustrates a side view of the heat exchanger taken 90° from the view shown in Fig. 2, along lines 2a-2a of Fig. 2;
- Fig. 3 illustrates a perspective view of the heat conducting walls and the corrugations provided between the walls of the plate-type heat exchanger of Fig. 2;
- Fig. 4 illustrates a side plan view of an alternate embodiment of the heat conducting walls showing heat conducting spacers positioned between the walls of the plate-type heat exchanger of Fig. 2;
- Fig. 5 illustrates a perspective view of the heat conducting walls of the embodiment of Fig. 4 showing the flow blocking plates
- Fig. 6 illustrates a system utilizing plate-type crossflow air-to-air heat exchangers positioned in series according to the present invention
- Fig. 7 illustrates the system of Fig. 6 with modified intake and exhaust flow paths.
- FIG. 1 illustrates a plate-type crossflow air-to-air heat exchanger which is common in the prior art.
- a heat exchanger 10 includes a plurality of plates comprising heat conducting walls 12 through which the airstream passes. Heat conducting walls 12 are connected to a plenum chamber 14 which redirects the airflow as it enters the plenum chamber through the intake channels to be exhausted through the exhaust channels and back into the atmosphere. As the air passes from the intake channels into the plenum chamber 14, the air passes through a cooling coil 16 which includes a plurality of coolant carrying conduits or tubes 18 and a plurality of thin wall fins 19 extending the length of the coil through which the tubes 18 pass.
- Tubes 18 are arranged generally perpendicular to a plane defined by the heat conducting walls 12. As seen in Fig. 1 , the airstream enters in the direction of arrow 20 and passes through the heat conducting walls 12 and into the plenum chamber 14. The airstream then passes over the cooling coil 16 where water entrained in the airstream is condensed out of the airstream and then the airstream is redirected by the plenum chamber and exits through the exhaust channels of the heat conducting walls 12 in the direction of arrow 22.
- Fig. 2 illustrates the plate-type crossflow air-to-air heat exchanger according to the present invention.
- heat exchanger 40 includes plate or wall assembly 41 which includes a plurality of heat conducting walls 42 which are attached to plenum chamber 44.
- the cooling coil 46 is positioned so that coolant carrying tubes 48 are positioned in a plane which is parallel to the plane defined by the heat conducting walls 42.
- the coil 46 itself, including fins 47, extends in a plane generally perpendicular to a plane defined by the walls 42.
- heat conducting walls 42 of heat exchanger 40 extend in a plane generally parallel to a plane in which tubes 48 run. Fins 47 run generally perpendicular to the plane walls 42 are located in.
- wall assembly 41 includes the heat conducting walls 42 which are positioned side-by-side in parallel arrangement, and preferably include a means for enhancing the heat transfer between the heat conducting walls .
- the means for enhancing heat conduction comprises a series of corrugations 54 which are maintained in thermal contact with the parallel plates.
- the intake channels 53 include corrugations which pass in a first direction and the exhaust channels 55 include corrugations which pass in a direction substantially at right angles to the corrugations of intake channels 53.
- This substantially 90° arrangement between the corrugations assures that the flow of air on the intake side in the direction of arrow 50 flows only through intake channels 53, and that the air leaving the heat exchanger through exhaust channels 55 in the direction of arrow 52 exits only through exhaust channels 55. This ensures that the heat exchanger operates with a crossflow airstream to facilitate the heat exchange process at the heat conducting walls 42.
- FIG. 4 illustrates an alternate embodiment of the heat exchanger in which the heat conducting walls 42 are separated by heat conducting spacers 56 which enhance the heat transfer between the walls.
- Blocking members 58 are provided in this embodiment which cover the exhaust channels 55 on the intake side, and further are provided to block the intake channels 53 on the exhaust side. (The blocking members 58 on the exhaust side are not shown in Fig. 4 for clarity.) Turning now to Fig. 5, there is shown the embodiment of Fig. 4 with the blocking members 58 in place.
- Air entering the heat exchanger in the direction of the arrow 50 on the intake side at intake channels 53 is prevented from entering the exhaust channels 55 by the blocking members 58, and after the air passes over the cooling coils (not shown) and is redirected in the plenum chamber, as at arrow 59, to exit the heat exchanger in the direction of arrow 52, the blocking members 58 prevent the air from entering the intake channels 53 as the air flows through exhaust channels 55 in that direction.
- Fig. 6 illustrates the heat exchanger 40 utilized in a system which permits a plurality of heat exchangers 40, 40a, 40b and 40c to be arranged in series arrangement to handle large volumes of air in an economical and efficient manner.
- air enters each of the intake ports of the heat exchangers in the direction of arrow 50 is precooled as it passes through the intake channels 53 of heat conducting plates 42 and enters the plenum chamber 68 for further cooling and for condensing the water vapor entrained in the airstream as it passes over cooling coil 66.
- Walls 70 and beads 43 ensure that the intake airflow and exhaust airflow are not mixed prior to passing through coil 68.
- Fig. 6 provides a common plenum chamber 68, as well as a common cooling coil 66 as shown.
- Fig. 7 is similar to Fig. 6 except the intake airflow and exhaust airflow are consolidated to eliminate several ports and to enable the elimination of separating walls 70.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Drying Of Gases (AREA)
- Hybrid Cells (AREA)
- Central Air Conditioning (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP96930841A EP0861403B1 (en) | 1995-09-13 | 1996-09-12 | Plate-type crossflow air-to-air heat exchanger having dual pass cooling |
AU69751/96A AU6975196A (en) | 1995-09-13 | 1996-09-12 | Plate-type crossflow air-to-air heat exchanger having dual pass cooling |
DE69626400T DE69626400T2 (en) | 1995-09-13 | 1996-09-12 | AIR-AIR CROSS-FLOW PLATE HEAT EXCHANGER WITH TWO COOLING CHANNELS |
CA002241843A CA2241843C (en) | 1995-09-13 | 1996-09-12 | Plate-type crossflow air-to-air heat exchanger having dual pass cooling |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/527,653 | 1995-09-13 | ||
US08/527,653 US5816315A (en) | 1995-09-13 | 1995-09-13 | Plate-type crossflow air-to-air heat exchanger having dual pass cooling |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1997010476A1 true WO1997010476A1 (en) | 1997-03-20 |
Family
ID=24102367
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1996/014622 WO1997010476A1 (en) | 1995-09-13 | 1996-09-12 | Plate-type crossflow air-to-air heat exchanger having dual pass cooling |
Country Status (7)
Country | Link |
---|---|
US (2) | US5816315A (en) |
EP (1) | EP0861403B1 (en) |
AU (1) | AU6975196A (en) |
CA (1) | CA2241843C (en) |
DE (1) | DE69626400T2 (en) |
ES (1) | ES2193260T3 (en) |
WO (1) | WO1997010476A1 (en) |
Cited By (2)
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JP2010509559A (en) * | 2006-11-09 | 2010-03-25 | オキシコム・ベヘール・ビー.ブイ. | High efficiency heat exchanger and dehumidifier |
US10247483B2 (en) | 2008-09-23 | 2019-04-02 | Oxycom Beheer B.V. | Evaporative cooling device |
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- 1996-09-12 DE DE69626400T patent/DE69626400T2/en not_active Expired - Fee Related
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JP2010509559A (en) * | 2006-11-09 | 2010-03-25 | オキシコム・ベヘール・ビー.ブイ. | High efficiency heat exchanger and dehumidifier |
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Also Published As
Publication number | Publication date |
---|---|
DE69626400T2 (en) | 2003-12-04 |
EP0861403B1 (en) | 2003-02-26 |
AU6975196A (en) | 1997-04-01 |
US5913360A (en) | 1999-06-22 |
DE69626400D1 (en) | 2003-04-03 |
US5816315A (en) | 1998-10-06 |
EP0861403A1 (en) | 1998-09-02 |
ES2193260T3 (en) | 2003-11-01 |
CA2241843A1 (en) | 1997-03-20 |
CA2241843C (en) | 2008-12-02 |
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