WO1997006200A1 - Imide oligomers and co-oligomers containing pendent phenylethynyl groups and polymers therefrom - Google Patents

Imide oligomers and co-oligomers containing pendent phenylethynyl groups and polymers therefrom Download PDF

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WO1997006200A1
WO1997006200A1 PCT/US1996/012453 US9612453W WO9706200A1 WO 1997006200 A1 WO1997006200 A1 WO 1997006200A1 US 9612453 W US9612453 W US 9612453W WO 9706200 A1 WO9706200 A1 WO 9706200A1
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group
containing pendent
phenylethynyl groups
molecular weight
pendent phenylethynyl
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PCT/US1996/012453
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French (fr)
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John W. Connell
Paul M. Hergenrother
Joseph G. Smith, Jr.
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National Aeronautics & Space Administration
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Priority to EP96928021A priority Critical patent/EP0842212B1/en
Priority to DE69634359T priority patent/DE69634359T2/en
Priority to CA002230047A priority patent/CA2230047C/en
Priority to JP50848397A priority patent/JP3810800B2/en
Publication of WO1997006200A1 publication Critical patent/WO1997006200A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/02Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
    • C08G69/26Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C217/00Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton
    • C07C217/78Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton having amino groups and etherified hydroxy groups bound to carbon atoms of six-membered aromatic rings of the same carbon skeleton
    • C07C217/80Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton having amino groups and etherified hydroxy groups bound to carbon atoms of six-membered aromatic rings of the same carbon skeleton having amino groups and etherified hydroxy groups bound to carbon atoms of non-condensed six-membered aromatic rings
    • C07C217/82Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton having amino groups and etherified hydroxy groups bound to carbon atoms of six-membered aromatic rings of the same carbon skeleton having amino groups and etherified hydroxy groups bound to carbon atoms of non-condensed six-membered aromatic rings of the same non-condensed six-membered aromatic ring
    • C07C217/90Compounds containing amino and etherified hydroxy groups bound to the same carbon skeleton having amino groups and etherified hydroxy groups bound to carbon atoms of six-membered aromatic rings of the same carbon skeleton having amino groups and etherified hydroxy groups bound to carbon atoms of non-condensed six-membered aromatic rings of the same non-condensed six-membered aromatic ring the oxygen atom of at least one of the etherified hydroxy groups being further bound to a carbon atom of a six-membered aromatic ring, e.g. amino-diphenylethers
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C225/00Compounds containing amino groups and doubly—bound oxygen atoms bound to the same carbon skeleton, at least one of the doubly—bound oxygen atoms not being part of a —CHO group, e.g. amino ketones
    • C07C225/22Compounds containing amino groups and doubly—bound oxygen atoms bound to the same carbon skeleton, at least one of the doubly—bound oxygen atoms not being part of a —CHO group, e.g. amino ketones having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1003Preparatory processes
    • C08G73/1007Preparatory processes from tetracarboxylic acids or derivatives and diamines
    • C08G73/101Preparatory processes from tetracarboxylic acids or derivatives and diamines containing chain terminating or branching agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1042Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1075Partially aromatic polyimides
    • C08G73/1078Partially aromatic polyimides wholly aromatic in the diamino moiety
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J179/00Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09J161/00 - C09J177/00
    • C09J179/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C09J179/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S526/00Synthetic resins or natural rubbers -- part of the class 520 series
    • Y10S526/935Hot melt adhesive
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31721Of polyimide

Definitions

  • Polyimides are heterocyclic polymers commonly prepared by the condensation reaction of an aromatic diamine with an aromatic dianhydride or derivative thereof and having a repeat unit of the general structure
  • Ar is a tetravalent aromatic radical such as 1 ,2,4,5-tetrasubstituted benzene.
  • Ar may also be a bis(o-diphenylene) having the general structure
  • Ar' is a divalent aromatic radical which may be 1 ,3-phenylene, 1 ,4-phenyiene, 4,4'-biphenylene, 4,.4'-oxydiphenylene, 4,4'-sulfonyldiphenylene, or any other appropriate divalent radical.
  • ethynyl and substituted ethynyl containing materials Good processability by either solution casting and/or compression molding have been observed for the ethynyl and substituted ethynyl containing materials.
  • thermally cured ethynyl and substituted ethynyl containing materials exhibit a favorable combination of physical and mechanical properties.
  • Some ethynyl endcapped materials such as the Thermid ® resins are commercially available (National Starch and Chemical Co., Bridgewater, NJ 08807).
  • Phenylethynyl containing amines have been used to terminate imide oligomers [F.W. Harris, A. Pamidimuhkala, R. Gupta, S. Das, T. Wu, and G. Mock, Poly. Prep.. 24 (2), 325. 1983; F.W. Harris, A. Pamidimuhkala, R. Gupta, S. Das, T. Wu, and G. Mock, J. Macromol. Sci.-Chem.. A21 (8 & 9). 1117 (1984); C.W. Paul, R.A. Schultz, and S.P.
  • This present invention constitutes new composition of matter. It concerns novel diamines containing phenylethynyl groups and new imide oligomers and co-oliogmers containing pendent phenylethynyl groups.
  • the polymers and copolymers prepared from these materials exhibit a unique and
  • Another object of the present invention is to provide materials that are useful as adhesives, coatings, films, moldings and composite matrices.
  • Another object of the present invention is the composition of several new diamines containing pendent phenylethynyl groups.
  • the foregoing and additional objects were obtained by synthesizing controlled molecular weight imide oligomers and co-oligomers containing pendent phenylethynyl groups and endcapped with phenylethynyl groups or nonreactive groups by different methods.
  • PEPAAs pendent phenylethynyl groups
  • PEPAAs were prepared by the reaction of diamine(s) and diamine containing pendent phenylethynyl group(s) with an excess of dianhydride(s) and endcapped with a 3-aminophenoxy-4'phenylethynylbenzophenone under a nitrogen atmosphere at room temperature in NMP.
  • the imide oligomers and co-oligomers containing pendent phenylethynyl groups (PEPI) were prepared by cyclodehydration of the precursor PEPAA oligomers in NMP by azeotropic distillation with toluene.
  • the direct preparation of PEPIs has been performed in m-cresol containing isoquinoline at elevated temperature.
  • Amide acid oligomers and co-oligomers containing pendent phenylethynyl groups can be prepared by the reaction of diamine(s) and diamine containing pendent phenylethynyl group(s) with an excess of dianhydride(s) and endcapped with a
  • Imide oligomers and co-oligomers containing pendent phenylethynyl groups can be prepared by the reaction of the half alkyl ester of aromatic tetracarboxylic acids with aromatic diamines and diamine containing pendent phenylethynyl group(s) and endcapped with the half alkyl ester of
  • PEPIs prepared by the alkyl ester route can also be prepared by heating neat or in solvents such as m-cresol.
  • Imide oligomers and co-oligomers containing pendent phenylethynyl groups can be prepared by the polymerization of monomeric reactants (PMR) approach by heating a mixture of a diamine and diamine containing pendent phenylethynyl group(s) and the ethyl ester derivatives of dianhydride(s) and endcapped with phenylethynylphthalic anhydride, monofunctional anhydride, phenylethynyl amine, or
  • the amine terminated PEPAA oligomer or co-oligomer or the anhydride terminated PEPAA oligomer or co-oligomer can be
  • the inherent viscosities ( ⁇ inh ) of the PEPAA oligomers and co-oligomers ranged from 0.21 to 0.65 dL/g and the ⁇ inh of high molecular weight
  • unendcapped PEPAA was 0.85 dL/g.
  • the glass transition temperatures (T g ) of the uncured as-isolated PEPIs ranged from 209-269°C. In some cases, a crystalline melt temperature was observed for the uncured PEPIs.
  • the temperature of onset and peak exotherm due to reaction of the phenylethynyl group was ⁇ 350°C and ⁇ 411 °C, respectively. After curing at 350°C for 1 h in a sealed DSC pan the T g of the cured polymers ranged from 255-313°C.
  • Thermogravimetric analysis (TGA) at a heating rate of 2.5°C/min of the uncured as-isolated PEPI powders showed no weight loss occurring below 300°C in air or nitrogen with a 5% weight loss occurring ⁇ 475°C in air and ⁇ 517°C in nitrogen.
  • TGA at a heating rate of 2.5°C/min of the cured polymers showed no weight loss occurring below 300°C in air or nitrogen with a 5% weight loss occurring ⁇ 495°C in air and ⁇ 510°C in nitrogen.
  • the tensile strength, tensile modulus, and break elongation for unoriented thin films ranged from 18.9-21.8 ksi, 457-600 ksi, and 4-20% at 23°C; and 10.1-14.0 ksi, 290-411 ksi, and 5-34% at 177°C; and 9.2-12.2 ksi, 267-372 ksi, and 6-30% at 200°C, respectively.
  • the polymers prepared from these materials exhibit higher glass transition temperatures with no apparent reduction in melt flow behavior as compared to similar materials.
  • compression molded samples of PEPIs ranged from 2.9 in lb/in 2 to 10.3 in lb/in 2 .
  • the titanium (Ti) to Ti tensile shear properties performed on PASA Jell 107 surface treated adherends were 3900 at 23°C and 4100 at 177°C.
  • the Ti to Ti tensile shear properties performed on chromic acid anodized (5V) surface treated adherends were 4300 at 23°C and 4100 at 177°C.
  • the diamines containing pendent phenylethynyl group(s) were prepared by the palladium catalyzed reaction of phenylacetylene with bromo
  • the polymers and copolymers prepared from these materials exhibit a unique and unexpected combination of properties that includes higher glass transition temperatures after curing, higher tensile moduli and higher retention of neat resin, adhesive and carbon fiber reinforced mechanical properties at temperatures up to 204 °C when wet without sacrificing melt flow behavior and processability as compared to similar materials.
  • FIG. 1 is a schematic of the synthesis of diamines containing pendent phenylethynyl groups according to the present invention
  • FIG. 2 is a schematic of the synthesis of controlled molecular weight amide acid and imide co-oligomers containing pendent phenylethynyl groups chain terminated with nonreactive or reactive phthalic anhydride based encapping agents according to the present invention
  • FIG. 3 is a schematic of the synthesis of controlled molecular weight amide acid and imide co-oligomers containing pendent phenylethynyl groups chain terminated with nonreactive or reactive aniline based encapping agents according to the present invention
  • FIG. 4 is a schematic of the synthesis of controlled molecular weight amide acid and imide oligomers containing pendent phenylethynyl groups chain terminated with nonreactive or reactive phthalic anhydride based encapping agents according to the present invention
  • FIG. 5 is a schematic of the synthesis controlled molecular weight amide acid and imide oligomers containing pendent phenylethynyl groups chain terminated with nonreactive or reactive aniline based encapping agents according to the present invention.
  • FIG. 6 is the reaction sequence for preparation of uncontrolled molecular weight polyimide containing pendent phenylethynyl groups where R is a 4-benzoyl group and Ar is 3,3'4,4'-diphenylether.
  • Novel diamines containing pendent phenylethynyl groups were prepared according to FIG. 1 having the following chemical structure:
  • R is a radical selected from the group consisting of:
  • Controlled molecular weight amide acid and imide co-oligomers containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive phthalic anhydride based endcapping agents were prepared according to FIG. 2.
  • the chemical structures of these oligomers are indicated below:
  • Ar is a member selected from the group consisting of:
  • Y is a bond or Y is a radical selected from the group consisting of: O, CO, SO 2 , C(CF 3 ) 2 , isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy.
  • Ar' is a member selected from the group consisting of:
  • catenation is selected from the group consisting of 2,2'; 2,3'; 2,4'; 3,3'; 3,4'; and 4,4' and X is a bond or X is a radical selected from the group consisting of:
  • W is a radical selected from the group consisting of: H, ,
  • R is a radical selected from the group consisting of: ,
  • Controlled molecular weight amide acid and imide co-oligomers containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive aniline based endcapping agents were prepared according to FIG. 3. The chemical structures of these oligomers are indicated below:
  • Ar is a member selected from the group consisting of:
  • Y is a bond or Y is a radical selected from the group consisting of:
  • Ar' is a member selected from the group consisting of:
  • catenation is selected from the group consisting of 2,2'; 2,3'; 2,4'; 3,3'; 3,4'; and 4,4' and X is a bond or X is a radical selected from the group consisting of:
  • Z is a radical selected from the group consisting of: H,
  • R is a radical selected from the group consisting of:
  • Controlled molecular weight amide acid and imide oligomers containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive phthalic anhydride based endcapping agents were prepared according to FIG. 4.
  • the chemical structures of these oligomers are indicated below: ,
  • Ar is a member selected from the group consisting of: ,
  • Y is a bond or Y is a radical selected from the group consisting of: O, CO, SO 2 , C(CF 3 ) 2 , isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy.
  • W is a radical selected from the group consisting of: H, ,
  • Controlled molecular weight amide acid and imide oligomers containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive aniline based endcapping agents were prepared according to FIG. 5.
  • the chemical structures of these oligomers are indicated below:
  • Ar is a member selected from the group consisting of:
  • Y is a bond or Y is a radical selected from the group consisting of: O, CO, SO 2 , C(CF 3 ) 2 , isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy.
  • Ar' is a member selected from the group consisting of:
  • Z is a radical selected from the group consisting of: H,
  • R is a radical selected from the group consisting of:, ,
  • Ar is a member selected from the group consisting of:
  • Y is a bond or Y is a radical selected from the group consisting of: O, CO, SO 2 , C(CF 3 ) 2 , isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4- diphenoxy.
  • R is a radical selected from the group consisting of: ,
  • the following example illustrates the reaction sequence in FIG. 1 for the preparation of the diamine, 3,5-diamino-4'-phenylethynylbenzophenone.
  • a yellow tacky solid separated from solution and was recovered by vacuum filtration.
  • the tacky solid was washed with methanol, recovered by vacuum filtration and dried at 100°C for 2 h in flowing air to afford 107.60 g (71 %) of a yellow solid.
  • Example 1 1.0 3,5-Diamino-4'-phenylethynylbenzophenone and 1.0 4,4'-Oxydiphthalic Anhydride with no Endcapping Agent
  • the inherent viscosity of the poly(amide acid) solution (0.5% in DMAc at 25°C) was 0.85 dL/g. Approximately 7 g of poly(amide acid) solution was used to cast an unoriented thin film. Toluene (30 mL) was added to the remaining poly(amide acid) solution and the temperature increased and maintained at ⁇ 150°C for ⁇ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the polymer precipitated. The polyimide powder was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a tan powder (2.3 g, 43% yield).
  • the T g of the uncured as-isolated polymer (DSC, 20°C/min) was 273°C and the exothermic onset and peak occurred at 340°C and 419°C, respectively.
  • the T g of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was not detectable by DSC.
  • Unoriented thin film cast from the DMAc solution of the poly(amide acid) and cured at 100, 225, and 350°C for 1 h each in flowing air did not exhibit a T g by DSC.
  • the Tg by thermomechanical analysis (TMA) at a heating rate of 5°C/min was 300°C. Polymer characterization is presented in Table 1.
  • Example 2 0.85:0.15 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 0.9093 3,3',4,4'-Biphenyltetracarboxylic
  • the following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI
  • Ar' is 3,4'-diphenylether and R is a 4-benzoyl group and Ar is 3,3'4,4'-biphenyl and W is a hydrogen atom.
  • the ratio of diamines [Ar':R] is 0.85:015.
  • the stoichiometric imbalance is 9.07 mole % and the endcapping reagent is 18.14 mole % of phthalic anhydride.
  • the oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a brown powder (6.9 g, 66% yield).
  • the T g of the uncured as-isolated oligomer (DSC, 20°C/min) was 240°C with a very slight T m at 325°C and the exothermic onset and peak occurred at 340°C and 423°C, respectively.
  • the T g of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was not detected by DSC.
  • Unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 21.8 ksi, 600 ksi, and 4% and at 177°C of 14.0 ksi, 411 ksi, and 5% and at 200°C of 12 ksi, 372 ksi, and 6%, respectively.
  • the T g of the cured film was 279°C.
  • Example 3 0.85:0.15 3, 4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 0.976 3, 3' 4, 4'-Biphenyltetracarboxylic Dianhydride, using 2.4 mole % Stoichiometric offset and 4.8 mole % Phthalic
  • NMP (10.0 mL) was used to wash in the solid to afford a 30.0% (w/w) solution.
  • the reaction was stirred at room temperature for 24 h under nitrogen.
  • the inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.645 dL/g.
  • Approximately 7.1 g of amide acid oligomeric solution was used to cast an unoriented thin film.
  • the reaction vessel was fitted with a moisture trap and toluene (40 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ⁇ 180°C for ⁇ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the oligomer began to precipitate.
  • the oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a brown powder (6.0 g, 75% yield).
  • the T g of the uncured as-isolated oligomer (DSC, 20°C/min) was 265°C and the exothermic onset and peak occurred at 340°C and 423°C, respectively.
  • the T g of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 297°C by DSC.
  • Example 4 0.90:0.10 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 0.9093 3,3',4,4'-Biphenyltetracarboxylic Dianhydride,
  • the oligomer began to precipitate.
  • the oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a yellow powder (8.91 g, 70% yield).
  • the inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.28 dL/g.
  • the T g of the uncured as-isolated oligomer (DSC, 20°C/min) was 217°C with a T m at 276°C.
  • the T g of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 255°C with a T m at 367°C.
  • the T g of the cured film was 259°C with a T m at 367°C.
  • Polymer characterization is presented in Table 1 .
  • Example 5 0.70:0.30 3,4'-Oxydianiline and 3.5-Diamino-4'-phenylethynylbenzophenone, and 0.9093 3,3', 4,4'-Biphenyltetracarboxylic
  • the reaction vessel was fitted with a moisture trap and toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ⁇ 180°C for ⁇ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the oligomer began to precipitate. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a brown powder (8.93 g, 71 % yield). The inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.22 dL/g.
  • the T g of the uncured as-isolated oligomer (DSC, 20°C/min) was 230°C with T m s at 272 and 286°C
  • the T g of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 293°C
  • Unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 23.5 ksi, 563 ksi, and 8%; at 177°C of 12.7 ksi, 370 ksi, and 6% and at 200°C of 12.2 ksi, 370 ksi, and 9%, respectively.
  • T g of the cured film was 289°C Polymer characterization is presented in Table 1 and thin film mechanical properties are presented in Table 2.
  • Example 6 0.85:0.1 5 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 3, 3', 4, 4'-Biphenyltetracarboxylic Dianydride, using 9.07 mole % Stoichiometric offset and 18.14 mole % 3-Aminophenoxy-4'phenylethynylbenzophenone
  • the following example illustrates the reaction sequence in FIG. 3 for the preparation of the controlled molecular weight PEPI
  • Ar is 3,4'diphenylether and R is a 4-benzoyl group and Ar is 3, 3', 4, 4'-biphenyl and Z is a phenoxy-4'-phenylethynylbenzophenone group located in the 3 position.
  • the ratio of diamines [Ar': R] is 0.85:0.1 5.
  • the stoichiometric imbalance is 9.07 mole % and the endcapping reagent is 18.14 mole% of 3-aminophenoxy-4'phenylethynylbenzophenone.
  • Example 7 0.75:0.15:0.10 3,4'-Oxydianiline, 1 ,3-bis(3- aminophenoxy)benzene
  • the following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI
  • Ar'(1 ) is 3,4'-diphenylether and Ar'(2) is 1 ,3-phenoxyphenyl and R is a 4-benzoyl group and Ar is 3, 3', 4, 4'-biphenyl and W is a phenylethynyl group located in the 4 position.
  • the ration of diamines [Ar' (1 ): Ar' (2): R] is 0.75.0.1 5:0.10.
  • the stoichiometric imbalance is 9.22 mole % and the endcapping reagent is 18.44 mole% of 4-phenylethynylphthalic anhydride.
  • the T g of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 286°C Unoriented thin films cast from a m-cresol solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 18.9 ksi, 495 ksi, and 12 %; at 177°C of 10.8 ksi, 301 ksi, and 34 %; and at 200°C of 9.2 ksi, 276 ksi, and 25 %, respectively.
  • the T g of the cured film was 290 °C A sample
  • Example 8 0.85:0.15 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 3,3',4,4'-Biphenyltetracarboxylic Dianhydride, Using 9.07 mole % Stoichiometric offset and
  • the following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI
  • Ar' is 3,4'-diphenylether and R is a 4-benzoyl group and Ar is 3, 3', 4,4'-biphenyl and W is a phenylethynyl group located in the 4 position.
  • the ratio of diamines [Ar' :R] is 0.85:0.15.
  • the stoichiometric imbalance is 9.07 mole % and the endcapping reagent is 18.14 mole % of 4-phenylethynylphthalic anhydride.
  • amide acid oligomeric solution Approximately 10 g was used to cast an unoriented thin film. Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ⁇ 180°C for ⁇ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, a precipitate formed. The mixture was cooled, the oligomer was washed in hot water, warm methanol, and dried under vacuum at 220°C for 1.5 h to provide a tan powder (7.94 g, 74% yield).
  • the T g of the uncured as-isolated oligomer (DSC, 20°C/min) was 226°C with a T m at 283°C and the exothermic onset and peak occurred at 348°C and 406°C, respectively.
  • the inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.28 dL/g.
  • the T g of the cured polymer (cure conditions: 350° C/1 h/sealed pan) was 313°C.
  • Example 9 0.90:0.10 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 3,3',4,4'-Biphenyltetracarboxylic Dianhydride, Using 8.97 mole % Stoichiometric offset and
  • the following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI
  • Ar is 3,4'-diphenylether and R is a 4-benzoyl group and Ar is 3, 3', 4,4'-biphenyl and W is a phenylethynyl group located in the 4 position.
  • the ratio of diamines [Ar' (1 ):Ar' (2)] is 0.90:0.10.
  • the stoichiometric imbalance is 8.97 mole % and the endcapping reagent is 17.94 mole % of 4-phenylethynylphthalic anhydride.
  • Toluene 60 mL was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ⁇ 180°C for ⁇ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, a precipitate formed. The mixture was cooled, the oligomer was washed in hot water, warm methanol, and dried under vacuum at 220°C for 1 .5 h to provide a tan powder (7.00 g, 66% yield). The inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.41 dL/g.
  • the T g of the uncured as-isolated oligomer (DSC, 20°C/min) was 223°C with a T m at 274°C and the exothermic onset and peak occurred at 350°C and 412°C, respectively.
  • the T g of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 310°C.
  • NMP solution of the amide acid oligomer cured at 100, 225, and 350c for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation as 23 °C of 20.5 kst, 495 ksi, and 20%; at 1 17°C of 12.1 ksi, 296 ksi, and 27% and at 200°C of 10.7 ksi, 299 ksi, and 30%, respectively.
  • the T g of the cured film was 306°C Polymer characterization is presented in Table 1 and thin film mechanical properties are presented in Table 2.
  • Example 10 0.90:0.10 3,4'-Oxydianiline and 3,5-Diamino-4'phenylethynylbenzophenone, and 3,3'4,4'-Benzophenonetetracarboxylic
  • the following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar 1 is 3,3',4,4'-benzophenone and W is a phenylethynyl group located in the 4 position.
  • the ratio of diamines [Ar 1 : R] is 0.90:0.10.
  • the stoichiometric imbalance is 9.48 mole % and the endcapping reagent is 18.96 mole % of 4 phenylethynylphthalic anhydride.
  • amide acid oligomeric solution Approximately 10.5 g of amide acid oligomeric solution was used to cast an unoriented thin film. Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ⁇ 180°C for ⁇ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, a precipitate formed. The mixture was cooled, the oligomer was washed in hot water, warm methanol, and dried under vacuum at 220°C for 1.5 h to provide a tan powder (7.43 g, 66% yield).
  • the T g of the uncured as-isolated oligomer (DSC, 20°C/min) was 269°C and the exothermic onset and peak occurred at 352°C and 399°C, respectively.
  • the T g of the cured polymer (cure conditions: 350° C/1 h/sealed pan) was 296° C.
  • An unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350° C for 1 h each in flowing air was brittle and broke on the plate.
  • the T g of the cured film was 296°C Polymer characterization is presented in Table 1.
  • Example 1 1 : 0.90:0.10 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and Pyromellitic Dianhydride, Using 7.57 mole % Stoichiometric offset and 15.14 mole % 4-Phenylethynylphthalic Anhydride
  • the following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI
  • Ar' is 3,4'-diphenylether and R is a 4-benzoyl group and Ar is 1 ,2,4,5-tetrasubstituted benzene
  • W is a phenylethynyl group located in the 4 position.
  • the ration of diamines [Ar':R] is 0.90:0.10.
  • the stoichiometric imbalance is 9.48 mole % and the endcapping reagent is 18.96 mole % of 4-phenylethynylphthalic anhydride.
  • Example 12 0.90:0.10 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 4,4'-Oxydiphthalic Dianhydride,
  • the following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI
  • Ar' is 3,4'-diphenylether and R is a 4-benzoyl group and Ar is 3, 3', 4,4'- diphenylether and W is a phenylethynyl group located in the 4 position.
  • the ratio of diamines [Ar': R] is 0.90:0.10.
  • the stoichiometric imbalance is 9.3 mole % and the endcapping reagent is 18.6 mole % of 4-phenylethynylphthalic anhydride.
  • the oligomer began to precipitate.
  • the oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a brown powder
  • the T g of the uncured as-isolated oligomer (DSC, 20°C/min) was ⁇ 240°C by DSC and the exothermic onset and peak occurred at 340°C and 423°C, respectively.
  • the T g of the cured polymer (cure conditions: 350° C/1 h/sealed pan) was 260°C by DSC. Polymer characterization is presented in
  • Example 1 3: 0.70:0.15:0.1 5 3,4'-Oxydianiline, 1 ,3-bis(3-aminophenoxy)benzene and 3,5-Diamino-4'-phenylethynylbenzophenone, and 3, 3', 4,4'- Biphenyltetracarboxylic Dianhydride Using 9.33 mole % Stoichiometric offset and
  • the following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI
  • Ar'(1 ) is 3,4'-diphenylether and Ar'(2) is 1 ,3-diphenoxyphenyl and R is a 4-benzoyl group and Ar is 3,3',4,4'-biphenyl and W is a phenylethynyl group located in the 4 position.
  • the ration of diamines [Ar'( 1 ): Ar'(2):R] is 0.70:0.1 5:0.1 5.
  • the stoichiometric imbalance is 9.33 mole % and the endcapping reagent is 18.66 mole % of 4-phenylethynylphthalic anhydride.
  • amide acid oligomeric solution Approximately 12.6 g of amide acid oligomeric solution was used to cast an unoriented thin film. Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ⁇ 180°C for ⁇ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the oligomer precipitated in solution. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 2 h to provide a brown powder (8.07 g, 66% yield). The inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.32 dL/g.
  • the T g of the uncured as-isolated oligomer (DSC, 20°C/min) was 224°C with a T m at 284°C and the exothermic onset and peak occurred at 363°C and 416°C, respectively.
  • the T g of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 289°C Unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 20.4 ksi, 492 ksi, and 15 %; at 177°C of 11.2 ksi, 307 ksi, and 24 % and at 200°C of 9.9 ksi, 285 ksi, and 28 %, respectively.
  • the T g of the cured film was 301 °C.
  • Example 14 0.90:0.10 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 0.85:0.1 5 3,3',4,4'-Benzophenonetetracarboxylic Dianhydride and 4,4'-Benzophenonetetracarboxylic
  • endcapping reagent is 18.04 mole % of 4-phenylethynylphthalic anhydride
  • the inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.35 dL/g. Approximately 10.6 g of amide acid oligomeric solution was used to cast an unoriented thin film. Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ⁇ 180°C for ⁇ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the oligomer remained in solution. As the mixture was cooled, a precipitate formed. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 220°C for 1.5 h to provide a brown powder (9.47 g, 76% yield).
  • the inherent viscosity of the imide oligomer (0.5% in m- cresol at 25°C) was 0.26 dL/g.
  • the T g of the uncured as-isolated oligomer (DSC, 20°C/min) was not detected with T m s at 243 and 262°C and the exothermic onset and peak occurred at 320° C and 391°C , respectively.
  • the T g of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 310°C.
  • the T g of the cured film was 294°C.
  • Polymer characterization is presented in Table 1 and thin film mechanical properties are presented in Table 2.
  • Example 1 5: 0.90:0.10 3,4'-Oxydianiline and 3,5 Diamino-4'-phenylethynylbenzophenone, and 0.70:0.30 3, 3', 4,4'- Benzophenonetetracarboxylic Dianhydride and 4,4'-Oxydiphthalic Anhydride, Using
  • the inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.33 dL/g. Approximately 10.9 g of amide acid oligomeric solution was used to cast an unoriented thin film. Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ⁇ 180°C for ⁇ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the oligomer remained in solution. As the mixture was cooled, a precipitate formed. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a brown powder (7.98 g, 63% yield).
  • the inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.31 dL/g.
  • the T g of the uncured as-isolated oligomer (DSC, 20°C/min) was 227°C with a T m at 260°C and the exothermic onset and peak occurred at 340°C and 419°C, respectively.
  • the T g of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 299°C
  • Unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 19.5 ksi, 457 ksi, and 16 %; at 177°C of 10.1 ksi, 291 ksi, and 20 % and at 200°C of 9.2 ksi, 299 ksi, and 12 %, respectively.
  • T g of the cured film was 296°C Polymer characterization is presented in Table 1 and thin film mechanical properties are presented in Table 2.
  • Example 16 3,5-Diamino-4'-phenylethynylbenzopheone and 3, 3', 4,4'- Biphenyltetracarboxylic Dianhydride, Using 10.80 mole % Stoichiometric offset and
  • the following example illustrates the reaction sequence in FIG. 5 for the preparation of the controlled molecular weight PEPI where Ar is 1 ,3-diphenylene, R is a 4-benzoyl group and Ar is 3,3',4,4'-biphenyl and Z is a phenoxy-4'-phenylethynylbenzophenone group located in the 3 position.
  • the stoichiometric imbalance is 10.80 mole % and the endcapping reagent is 21 .60 mole % of 3-aminophenoxy-4'phenylethynylbenzophenone.
  • Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ⁇ 180°C for ⁇ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, a precipitate formed.
  • the mixture was cooled, the Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ⁇ 180°C for ⁇ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, a precipitate formed.
  • the mixture was cooled, the oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a tan powder (2.27 g, 40% yield).
  • the T g of the uncured as- isolated oligomer (DSC, 20°C/min) was not detected by DSC and the exothermic onset and peak was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a tan powder (2.27 g, 40%) yield).
  • the T g of the uncured as-isolated oligomer (DSC,
  • the following example illustrates the reaction sequence in equation 4 for the preparation of the controlled molecular weight PEPI where R is a 4-benzoyl group and Ar is 3,3',4,4'-biphenyl and W is a phenylethynyl group located in the 4 position.
  • the stoichiometric imbalance is 10.80 mole % and the endcapping reagent is 21.60 mole % of 4-phenylethynylphthalic anhydride.
  • NMP N-methyl-2-pyrrolidinone
  • Polymer characterization is presented in Table 1. Oligomer and polymer characterization is presented in Table 1 , unoriented thin film properties are presented in Table 2, preliminary titanium (Ti) to Ti tensile shear adhesive properties are presented in Table 3, and preliminary composite properties are presented in Table 4.

Abstract

Controlled molecular weight imide oligomers and co-oligomers containing pendent phenylethynyl groups (PEPIs) and endcapped with nonreactive or phenylethynyl groups have been prepared by the cyclodehydration of the precursor amide acid oligomers or co-oligomers containing pendent phenylethynyl groups and endcapped with nonreactive or phenylethynyl groups. The amine terminated amide acid oligomers or co-oligomers are prepared from the reaction of dianhydride(s) with an excess of diamine(s) and diamine containing pendent phenylethynyl groups and subsequently endcapped with a phenylethynyl phthalic anhydride or monofunctional anhydride. The anhydride terminated amide acid oligomers and co-oligomers are prepared from the reaction of diamine(s) and diamine containing pendent phenylethynyl group(s) with an excess of dianhydride(s) and subsequently endcapped with a phenylethynyl amine or monofunctional amine. The polymerizations are carried out in polar aprotic solvents such as N-methyl-2-pyrrolidinone and N,N-dimethylacetamide under nitrogen at room temperature. The amide acid oligomers or co-oligomers are subsequently cyclodehydrated either thermally or chemically to the corresponding imide oligomers. The polymers and copolymers prepared from these materials exhibit a unique and unexpected combination of properties that includes higher glass transition temperatures after curing and higher retention of neat resin, adhesive and carbon fiber reinforced mechanical properties at temperatures up to 204 °C under wet conditions without sacrificing melt flow behavior and processability as compared to similar materials. These materials are useful as adhesives, coatings, films, moldings and composite matrices.

Description

IMIDE OLIGOMERS AND CO-OLIGOMERS CONTAINING
PENDENT PHENYLETHYNYL GROUPS AND POLYMERS THEREFROM
Origin of the Invention
This invention described herein was made by employees of the United States Government and may be manufactured and used by or for the Government or government purposes without payment of any royalties therein or thereof.
Background of the Invention
Polyimides (PI) are heterocyclic polymers commonly prepared by the condensation reaction of an aromatic diamine with an aromatic dianhydride or derivative thereof and having a repeat unit of the general structure
Figure imgf000003_0001
where Ar is a tetravalent aromatic radical such as 1 ,2,4,5-tetrasubstituted benzene. Ar may also be a bis(o-diphenylene) having the general structure
Figure imgf000004_0001
where Y = nil, O, S, SO2, CO, C(CH3)2, or any other appropriate divalent radical. Ar' is a divalent aromatic radical which may be 1 ,3-phenylene, 1 ,4-phenyiene, 4,4'-biphenylene, 4,.4'-oxydiphenylene, 4,4'-sulfonyldiphenylene, or any other appropriate divalent radical.
The synthesis and characterization of Pl has been extensively studied and documented. Reviews on Pl are available. [J. W. Verbicky, Jr.,
"Polyimides" in Encyclopedia of Polymer Science and Engineering, 2nd Ed., John Wiley and Sons, New York, Vol. 12, 364 (1988); C.E. Sroog, Prog. Polym. Sci., 16, 591 (1991 )].
A variety of monomers, oligomers and polymers containing ethynyl (acetylenic) and substituted ethynyl (i.e. phenylethynyl) groups have been reported. The ethynyl groups in the polymer is either pendent to the chain, in the chain, or at the chain ends. Many of these materials have been used to prepare coatings, moldings, adhesives and composites [P.M. Hergenrother, "Acetylene Terminated Prepolymers" in Encyclopedia of Polymer Science and Engineering, John Wiley and Sons, New York, Vol. 1 , 61 (1985)]. Good processability by either solution casting and/or compression molding have been observed for the ethynyl and substituted ethynyl containing materials. In general, thermally cured ethynyl and substituted ethynyl containing materials exhibit a favorable combination of physical and mechanical properties. Some ethynyl endcapped materials such as the Thermid® resins are commercially available (National Starch and Chemical Co., Bridgewater, NJ 08807).
Phenylethynyl containing amines have been used to terminate imide oligomers [F.W. Harris, A. Pamidimuhkala, R. Gupta, S. Das, T. Wu, and G. Mock, Poly. Prep.. 24 (2), 325. 1983; F.W. Harris, A. Pamidimuhkala, R. Gupta, S. Das, T. Wu, and G. Mock, J. Macromol. Sci.-Chem.. A21 (8 & 9). 1117 (1984); C.W. Paul, R.A. Schultz, and S.P. Fenelli, "High-Temperature Curing Endcaps For Polyimide Oligomers" in Advances in Polyimide Science and Technology, (Ed. C. Feger, M.M. Khoyasteh, and M.S. Htoo), Technomic Publishing Co., Inc., Lancaster, PA, 1993, p. 220; R.G. Byrant, B.J. Jensen, and P.M. Hergenrother, Poly. Prepr.. 34 (1 ). 566, 1993]. Imide oligomers terminated with ethynyl phthalic anhydride [P.M. Hergenrother, Poly. Prep., 21 (1 ). 81 , 1980], substituted ethynyl phthalic acid derivatives [S. Hino, S. Sato, K. Kora, and O. Suzuki, Jpn. Kokai Tokkyo Koho JP 63, 196, 564. Aug 15, 1988; Chem. Abstr.. 115573w, 1 10, (1989)] and phenylethynyl containing phthalic anhydrides have been reported. Imide oligomers containing pendent substituted ethynyl groups [F.W. Harris, S.M. Padaki, and S. Varaprath, Poly, Prepr.. 21 (1 ). 3, 1980 (abstract only), B.J. Jensen, P.M. Hergenrother, and G. Nwokogu, Polymer, 34 (3), 630, 1993; B.J. Jensen and P.M. Hergenrother, U.S. Patent 5,344,982 (Sept. 6, 1994)] have been reported.
This present invention constitutes new composition of matter. It concerns novel diamines containing phenylethynyl groups and new imide oligomers and co-oliogmers containing pendent phenylethynyl groups. The polymers and copolymers prepared from these materials, exhibit a unique and
unexpected combination of properties that includes higher glass transition temperatures after curing and higher retention of neat resin, adhesive and carbon fiber reinforced mechanical properties at temperatures up to 204°C under wet conditions without sacrificing melt flow behavior and processability as compared to similar materials.
Another object of the present invention is to provide materials that are useful as adhesives, coatings, films, moldings and composite matrices.
Another object of the present invention is the composition of several new diamines containing pendent phenylethynyl groups. Summary of the Invention
According to the present invention the foregoing and additional objects were obtained by synthesizing controlled molecular weight imide oligomers and co-oligomers containing pendent phenylethynyl groups and endcapped with phenylethynyl groups or nonreactive groups by different methods. Amide acid oligomers and co-oligomers containing pendent phenylethynyl groups (PEPAAs) were prepared by the reaction of dianhydride(s) with an excess of diamine(s) and diamine containing pendent phenylethynyl group(s) and endcapped with 4-phenylethynyiphthalic anhydride or phthalic anhydride under a nitrogen atmosphere at room temperature in N-methyl-2-pyrrolidinone (NMP). Additionally, PEPAAs were prepared by the reaction of diamine(s) and diamine containing pendent phenylethynyl group(s) with an excess of dianhydride(s) and endcapped with a 3-aminophenoxy-4'phenylethynylbenzophenone under a nitrogen atmosphere at room temperature in NMP. The imide oligomers and co-oligomers containing pendent phenylethynyl groups (PEPI) were prepared by cyclodehydration of the precursor PEPAA oligomers in NMP by azeotropic distillation with toluene. The direct preparation of PEPIs has been performed in m-cresol containing isoquinoline at elevated temperature. Amide acid oligomers and co-oligomers containing pendent phenylethynyl groups can be prepared by the reaction of diamine(s) and diamine containing pendent phenylethynyl group(s) with an excess of dianhydride(s) and endcapped with a
monofunctional amine under a nitrogen atmosphere at room temperature in NMP. Imide oligomers and co-oligomers containing pendent phenylethynyl groups can be prepared by the reaction of the half alkyl ester of aromatic tetracarboxylic acids with aromatic diamines and diamine containing pendent phenylethynyl group(s) and endcapped with the half alkyl ester of
phenylethynyl substituted phthalic acid, the half alkyl ester of phthalic acid, phenylethynyl amine, or monofunctional amine by heating in NMP. PEPIs prepared by the alkyl ester route can also be prepared by heating neat or in solvents such as m-cresol. Imide oligomers and co-oligomers containing pendent phenylethynyl groups can be prepared by the polymerization of monomeric reactants (PMR) approach by heating a mixture of a diamine and diamine containing pendent phenylethynyl group(s) and the ethyl ester derivatives of dianhydride(s) and endcapped with phenylethynylphthalic anhydride, monofunctional anhydride, phenylethynyl amine, or
monofunctional amine.
In addition, the amine terminated PEPAA oligomer or co-oligomer or the anhydride terminated PEPAA oligomer or co-oligomer can be
cyclodehydrated to the corresponding amine terminated PEPI or the anhydride terminated PEPI oligomer or co-oligomer, respectively, and the appropriate endcapper subsequently reacted with the soluble amine terminated PEPI oligomer or co-oligomer or the soluble anhydride terminated PEPI oligomer or co-oligomer, respectively. The PEPI oligomer or co-oligomer must be soluble in order to perform this endcapping reaction. Upon reaction of the amine terminated PEPI oligomer or co-oligomer or the anhydride terminated PEPI oligomer or co-oligomer with the endcapper, the temperature is increased to effect cyclodehydration to complete imidization.
The inherent viscosities (ηinh) of the PEPAA oligomers and co-oligomers ranged from 0.21 to 0.65 dL/g and the ηinhof high molecular weight
unendcapped PEPAA was 0.85 dL/g. The glass transition temperatures (Tg) of the uncured as-isolated PEPIs ranged from 209-269°C. In some cases, a crystalline melt temperature was observed for the uncured PEPIs. The temperature of onset and peak exotherm due to reaction of the phenylethynyl group was ~350°C and ~411 °C, respectively. After curing at 350°C for 1 h in a sealed DSC pan the Tg of the cured polymers ranged from 255-313°C. Thermogravimetric analysis (TGA) at a heating rate of 2.5°C/min of the uncured as-isolated PEPI powders showed no weight loss occurring below 300°C in air or nitrogen with a 5% weight loss occurring ~475°C in air and ~517°C in nitrogen. After a thermal cure (350°C/mold/1 h), TGA at a heating rate of 2.5°C/min of the cured polymers showed no weight loss occurring below 300°C in air or nitrogen with a 5% weight loss occurring ~495°C in air and ~510°C in nitrogen. The tensile strength, tensile modulus, and break elongation for unoriented thin films ranged from 18.9-21.8 ksi, 457-600 ksi, and 4-20% at 23°C; and 10.1-14.0 ksi, 290-411 ksi, and 5-34% at 177°C; and 9.2-12.2 ksi, 267-372 ksi, and 6-30% at 200°C, respectively. The polymers prepared from these materials exhibit higher glass transition temperatures with no apparent reduction in melt flow behavior as compared to similar materials. The GlC (critical strain energy release rate) of
compression molded samples of PEPIs ranged from 2.9 in lb/in2 to 10.3 in lb/in2. The titanium (Ti) to Ti tensile shear properties performed on PASA Jell 107 surface treated adherends were 3900 at 23°C and 4100 at 177°C. The Ti to Ti tensile shear properties performed on chromic acid anodized (5V) surface treated adherends were 4300 at 23°C and 4100 at 177°C. The flexural properties of composite panels with a unidirectional lay-up gave flexural strength and flexural modulus which ranged from 233.5-260.3 ksi and 21.08-21.52 Msi at 23°C and 190.3-219.4 ksi and 18.73-20.58 Msi at 177°C, respectively. In general, composite specimens exhibited higher mechanical properties when tested at room temperature and better retention of those properties when tested at 177° C than similar materials.
The diamines containing pendent phenylethynyl group(s) were prepared by the palladium catalyzed reaction of phenylacetylene with bromo
substituted dinitro compounds and subsequently reduced to the
corresponding diamines containing pendent phenylethynyl group(s) as shown in FIG. 1. The catenation of the phenylethynyl group on the phenyl ring may be para or meta and multiple phenyl rings may have mixed connecting positions. In general, this synthethic route to diamines containing pendent phenylethynyl groups is more cost effective than other routes. The general reaction sequence for the synthesis of both uncontrolled and controlled molecular weight polymers and copolymers is represented in FIGS. 2, 3,4,5 and 6.
The polymers and copolymers prepared from these materials exhibit a unique and unexpected combination of properties that includes higher glass transition temperatures after curing, higher tensile moduli and higher retention of neat resin, adhesive and carbon fiber reinforced mechanical properties at temperatures up to 204 °C when wet without sacrificing melt flow behavior and processability as compared to similar materials. Brief Description of the Drawings
FIG. 1 is a schematic of the synthesis of diamines containing pendent phenylethynyl groups according to the present invention;
FIG. 2 is a schematic of the synthesis of controlled molecular weight amide acid and imide co-oligomers containing pendent phenylethynyl groups chain terminated with nonreactive or reactive phthalic anhydride based encapping agents according to the present invention;
FIG. 3 is a schematic of the synthesis of controlled molecular weight amide acid and imide co-oligomers containing pendent phenylethynyl groups chain terminated with nonreactive or reactive aniline based encapping agents according to the present invention;
FIG. 4 is a schematic of the synthesis of controlled molecular weight amide acid and imide oligomers containing pendent phenylethynyl groups chain terminated with nonreactive or reactive phthalic anhydride based encapping agents according to the present invention;
FIG. 5 is a schematic of the synthesis controlled molecular weight amide acid and imide oligomers containing pendent phenylethynyl groups chain terminated with nonreactive or reactive aniline based encapping agents according to the present invention; and
FIG. 6 is the reaction sequence for preparation of uncontrolled molecular weight polyimide containing pendent phenylethynyl groups where R is a 4-benzoyl group and Ar is 3,3'4,4'-diphenylether.
Description of the Preferred Embodiments
Novel diamines containing pendent phenylethynyl groups were prepared according to FIG. 1 having the following chemical structure:
Figure imgf000010_0001
wherein R is a radical selected from the group consisting of:
Figure imgf000010_0002
The best results were obtained with 3,5-diamino-4'-phenylethynylbenzophenone.
Controlled molecular weight amide acid and imide co-oligomers containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive phthalic anhydride based endcapping agents were prepared according to FIG. 2. The chemical structures of these oligomers are indicated below:
Figure imgf000011_0001
Figure imgf000011_0002
,
wherein Ar is a member selected from the group consisting of:
,
Figure imgf000011_0003
wherein Y is a bond or Y is a radical selected from the group consisting of: O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy. wherein Ar' is a member selected from the group consisting of:
Figure imgf000012_0002
wherein the catenation is selected from the group consisting of 2,2'; 2,3'; 2,4'; 3,3'; 3,4'; and 4,4' and X is a bond or X is a radical selected from the group consisting of:
Figure imgf000012_0001
,
wherein W is a radical selected from the group consisting of: H,
Figure imgf000012_0003
,
wherein R is a radical selected from the group consisting of:
Figure imgf000013_0001
,
wherein the amount of diamine containing pendent phenylethynyl groups ranges from 1-99 mole%.
Particularly good results were obtained with examples 2, 8 and 13. Polymer characterization is presented in Table 1 , thin film mechanical properties are presented in Table 2, adhesive properties are presented in Table 3 and carbon fiber reinforced composite properties are presented in Table 4.
Figure imgf000014_0001
.
Figure imgf000015_0001
Figure imgf000016_0001
Figure imgf000017_0001
Controlled molecular weight amide acid and imide co-oligomers containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive aniline based endcapping agents were prepared according to FIG. 3. The chemical structures of these oligomers are indicated below:
,
Figure imgf000018_0001
Figure imgf000018_0002
,
wherein Ar is a member selected from the group consisting of:
,
Figure imgf000019_0001
wherein Y is a bond or Y is a radical selected from the group consisting of:
O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy. wherein Ar' is a member selected from the group consisting of:
Figure imgf000019_0002
,
wherein the catenation is selected from the group consisting of 2,2'; 2,3'; 2,4'; 3,3'; 3,4'; and 4,4' and X is a bond or X is a radical selected from the group consisting of:
Figure imgf000019_0003
, wherein Z is a radical selected from the group consisting of: H,
Figure imgf000020_0001
wherein R is a radical selected from the group consisting of:
Figure imgf000020_0002
wherein the amount of diamine containing pendent phenylethynyl groups ranges from 1-99 mole%.
The best results were obtained from example 6. Polymer characterization is presented in Table 1.
Controlled molecular weight amide acid and imide oligomers containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive phthalic anhydride based endcapping agents were prepared according to FIG. 4. The chemical structures of these oligomers are indicated below:
Figure imgf000021_0001
,
Figure imgf000021_0002
,
wherein Ar is a member selected from the group consisting of: ,
Figure imgf000022_0001
wherein Y is a bond or Y is a radical selected from the group consisting of: O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy. wherein W is a radical selected from the group consisting of: H,
Figure imgf000022_0002
,
wherein R is a radical selected from the group consisting of: , ,
Figure imgf000022_0003
The best results were obtained with example 17. Polymer
characterization is presented in Table 1.
Controlled molecular weight amide acid and imide oligomers containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive aniline based endcapping agents were prepared according to FIG. 5. The chemical structures of these oligomers are indicated below:
Figure imgf000023_0001
,
Figure imgf000023_0002
,
wherein Ar is a member selected from the group consisting of:
Figure imgf000024_0001
wherein Y is a bond or Y is a radical selected from the group consisting of: O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy. wherein Ar' is a member selected from the group consisting of:
Figure imgf000024_0002
wherein Z is a radical selected from the group consisting of: H,
Figure imgf000024_0003
wherein R is a radical selected from the group consisting of:, ,
Figure imgf000025_0001
The best results were obtained with example 16. Polymer characterization is presented in Table 1.
Unendcapped, uncontrolled molecular weight poly(amide acid)s and polyimides containing pendent phenylethynyl groups were prepared according to FIG. 6. The chemical structures of the polymers are indicated below:
Figure imgf000025_0002
,
Figure imgf000026_0002
,
wherein Ar is a member selected from the group consisting of:
Figure imgf000026_0001
wherein Y is a bond or Y is a radical selected from the group consisting of: O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4- diphenoxy. wherein R is a radical selected from the group consisting of: ,
Figure imgf000027_0001
.
The best results were obtained from example 1. Polymer characterization is presented in Table 1.
Having generally described the invention, a more complete understanding thereof can be obtained by reference to the following examples which are provided herein for purposes of illustration only and do not limit the invention.
Diamine Synthesis
The following example illustrates the reaction sequence in FIG. 1 for the preparation of the diamine, 3,5-diamino-4'-phenylethynylbenzophenone.
Figure imgf000027_0002
3.5-Dinitro-4'-bromobenzophenone
To a flame dried 3 necked 3 L round bottom flask equipped with nitrogen inlet, thermometer, mechanical stirrer, condenser and acid trap was charged 3,5-dinitrobenzoyl chloride (99.00 g, 0.429 mol) and bromobenzene (2000 mL). Anhydrous aluminum chloride (73.40 g, 0.550 mol) was added as a powder in several portions over a 40 minute period at ambient temperature. Once the addition of aluminum chloride was complete, the temperature was increased to -65°C and maintained for -24 h. The solution was cooled to ambient temperature and added to a rapidly stirred acidic solution (hydrochloric acid 500 mL and 6600 mL distilled water/ice). A yellow tacky solid separated from solution and was recovered by vacuum filtration. The tacky solid was washed with methanol, recovered by vacuum filtration and dried at 100°C for 2 h in flowing air to afford 107.60 g (71 %) of a yellow solid. The crude solid was recrystallized from toluene to afford 90.1 g (60%) of a yellow crystalline solid, mp (DSC, 10°C/min) = 179°C. Anal, calcd. for C13H7N2O5Br: C, 44.47 %; H, 2.00 %; N, 7.98 %; Br, 22.75 %;
Found: C, 44.26 %; H, 1.75 %; N 8.06 %; Br, 22.98 %.
.
Figure imgf000028_0001
3.5-Dinitro-4'-phenylethynylbenzophenone
To a flame dried 3 necked 2L round bottom flask equipped with nitrogen inlet, thermometer, mechanical stirrer and condenser was charged 3,5-dinitro-4'-bromobenzophenone (101.0 g, 0.288 mol), triethylamine (1 L), cuprous iodide (0.24 g, 1.26 mmol),
triphenylphosphine (1.50 g, 5.72 mmol),
bis(triphenylphosphine)palladium dichloride (0.30 g, 0.4274 mmol) and phenylacetylene (32.32 g, 0.316 mol). The temperature was increased to 85°C and maintained for ~12 h. After ~2 hr, the solid precipitate was very thick making stirring difficult. The mixture was cooled to ambient temperature and the crude solid recovered by vacuum filtration. The solid was washed successively in acidic water, distilled water and dried at 105°C in a forced air oven for ~17 h to afford 104 g (97%) of a dark brown powder, (DSC, 10°C/min) very small peak at 156°C and a broad peak centered at 181 °C The onset of the exothermic peak maximum was 403°C and 423°C, respectively. Recrystallization from toluene (1 L) afforded a first crop of yellow/orange crystals (66 g, 63%) with a sharp melting point centered at 188°C A second crop of crystals (15.0g) was obtained after reducing the volume of the filtrate, mp 188°C. Final yield was 83.5 g (78%). Anal, calcd. for C21H12N2O5: C, 67.73 %; H, 3.25 %; N, 7.52 %; Found: C, 67.64 %; H, 3.55 %;
N 7.67%.
Figure imgf000029_0001
.
3,5-Diamino-4'-phenylethynylbenzophenone
To a 1 L Erlenmeyer flask equipped with a magnetic stirrer was charged 3,5-dinitro-4'-phenylethynylbenzophenone (19.6 g, 0.053 mol) and 1 ,4-dioxane (450 mL). The orange solution was cooled to -10- 15°C by means of an ice bath. A cooled solution (~10°C) of stannous chloride dihydrate (78.4 g. 0.35 mol) in concentrated hydrochloric acid (300 mL) was added dropwise while maintaining the temperature between 10-20°C. After the addition, the ice bath was removed and the reaction mixture allowed to warm to room temperature. The mixture was stirred at room temperature for ~ 16 h. During this time the
product precipitated from solution. The solid was collected, placed in distilled water and neutralized with aqueous ammonium hydroxide.
The crude material was collected by filtration, washed in water and dried at 65°C for 1 h in flowing air to afford 16.0 g (98%) of a crude solid. The crude product was recrystallized form toluene to afford 13.1 g (80 %) of a yellow powder, mp (DSC, 10°C/min) 156°C Anal, calcd. for C21H16N2O: C, 80.74 %; H, 5.16 %; N, 8.97 %; Found: C, 80.73 %;
H, 5.10 %; N 8.98 %.
Example 1 : 1.0 3,5-Diamino-4'-phenylethynylbenzophenone and 1.0 4,4'-Oxydiphthalic Anhydride with no Endcapping Agent
The following example illustrates the reaction sequence in FIG. 6 for the preparation of the uncontrolled high molecular weight PEPI where R is a 4-benzoyl group and Ar is 3,3',4,4'-diphenylether and the monomer stoichiometry is 1.0 to 1.0.
Figure imgf000030_0001
. Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,5-diamino-4'-phenylethynylbenzophenone (2.0069 g, 0.0064 mol) and 6 mL of N,N-dimethylacetamide (DMAc). After dissolution, 4,4'-oxydiphthalic anhydride (1.9931 g, 0.0064 mol) and DMAc (10 mL) were added to give a final concentration of 20.0% (w/w) solution. The reaction was stirred at room temperature for 24 h under nitrogen. The inherent viscosity of the poly(amide acid) solution (0.5% in DMAc at 25°C) was 0.85 dL/g. Approximately 7 g of poly(amide acid) solution was used to cast an unoriented thin film. Toluene (30 mL) was added to the remaining poly(amide acid) solution and the temperature increased and maintained at ~150°C for ~16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the polymer precipitated. The polyimide powder was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a tan powder (2.3 g, 43% yield). The Tg of the uncured as-isolated polymer (DSC, 20°C/min) was 273°C and the exothermic onset and peak occurred at 340°C and 419°C, respectively. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was not detectable by DSC. Unoriented thin film cast from the DMAc solution of the poly(amide acid) and cured at 100, 225, and 350°C for 1 h each in flowing air did not exhibit a Tg by DSC. The Tg by thermomechanical analysis (TMA) at a heating rate of 5°C/min was 300°C. Polymer characterization is presented in Table 1. Example 2: 0.85:0.15 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 0.9093 3,3',4,4'-Biphenyltetracarboxylic
Dianhydride, Using 9.07 mole % Stoichiometric offset and 18.14 mole % Phthalic Anhydride
Figure imgf000032_0003
The following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar' is 3,4'-diphenylether and R is a 4-benzoyl group and Ar is 3,3'4,4'-biphenyl and W is a hydrogen atom. The ratio of diamines [Ar':R] is 0.85:015. The stoichiometric imbalance is 9.07 mole % and the endcapping reagent is 18.14 mole % of phthalic anhydride.
Figure imgf000032_0001
Figure imgf000032_0002
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'oxydianiline (3.7220 g, 0.0186 mol), 3,5-diamino-4'-phenylethynylbenzophenone ( 1 .0246 g, 0.0033 mol) and 9 mL N-methyl-2-pyrrolidinone (NMP). After dissolution, a slurry of 4,4'-biphenyltetracarboxylic dianhydride (5.8502 g, 0.0199 mol), and phthalic
anhydride (0.5924 g, 0.0040 mol) in 10 mL of NMP was added and washed in with an additional 7 mL of NMP to afford a 30.0% (w/w)
solution. The reaction was stirred at room temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.33 dL/g. Approximately 11 g of amide acid oligomeric solution was used to cast an unoriented thin film. The reaction vessel was fitted with a moisture trap and toluene (40 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~180°C for ~16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the oligomer began to precipitate. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a brown powder (6.9 g, 66% yield). The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was 240°C with a very slight Tm at 325°C and the exothermic onset and peak occurred at 340°C and 423°C, respectively. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was not detected by DSC. Unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 21.8 ksi, 600 ksi, and 4% and at 177°C of 14.0 ksi, 411 ksi, and 5% and at 200°C of 12 ksi, 372 ksi, and 6%, respectively. The Tg of the cured film was 279°C. A sample compression molded at 300°C/200 psi/0.5h then 350°C/200 psi/1 h had a G IC (critical strain energy release rate) of 6.2 in lb/in2 and a Tg of 280°C The titanium (Ti) to Ti tensile shear properties bonded at 300°C/200 psi/0.5h then 350°C/200 psi/1 h were 3900 at 23 °C and 4100 at 177°C. Flexural properties of composite panels prepared from prepreg of example 2 on IM-7 fiber processed at 250°C/50 psi/1 h then 371 °C/200 psi/1 h with a unidirectional lay-up gave flexural strength and flexural modulus at 23°C of 260.3 ksi and 21.52 Msi and at 177°C of 219.4 ksi and 20.58 Msi, respectively. Polymer characterization is presented in Table 1 , thin film mechanical properties are presented in Table 2, adhesive properties are presented in Table 3 and carbon fiber reinforced composite properties are presented in Table 4.
Example 3: 0.85:0.15 3, 4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 0.976 3, 3' 4, 4'-Biphenyltetracarboxylic Dianhydride, using 2.4 mole % Stoichiometric offset and 4.8 mole % Phthalic
Anhydride
Figure imgf000035_0001
The following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar' is 3,4'diphenylether and R is a 4-benzoyl group and Ar is 3, 3', 4, 4-biphenyl and W is a hydrogen atom. The ratio of diamines [Ar':R] is 0.85:0.15. The stoichiometric imbalance is
2.4 mole % and the endcapping reagent is 4.8 mole % of phthalic anhydride.
Figure imgf000036_0001
Figure imgf000036_0002
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'-oxydianiline (2.8765 g, 0.12436 mol), 3,5-diamino-4'-phenylethynylbenzophenone (0.7919 g, 0.00253 mol) and 10.1 mL N-methyl-2-pyrrolidinone (NMP). After dissolution, 4,4'- biphenyltetracarboxylic dianhydride,. (4.8530 g, .0165 mol), and phthalic anhydride (0.1201 g, 0.00081 mol). NMP (10.0 mL) was used to wash in the solid to afford a 30.0% (w/w) solution. The reaction was stirred at room temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.645 dL/g. Approximately 7.1 g of amide acid oligomeric solution was used to cast an unoriented thin film. The reaction vessel was fitted with a moisture trap and toluene (40 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~180°C for ~16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the oligomer began to precipitate. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a brown powder (6.0 g, 75% yield). The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was 265°C and the exothermic onset and peak occurred at 340°C and 423°C, respectively. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 297°C by DSC. Unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 16.3 ksi, 473 ksi, and 4%. The Tg of the cured film was not detectable by DSC. Polymer characterization is presented in Table 1.
Example 4: 0.90:0.10 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 0.9093 3,3',4,4'-Biphenyltetracarboxylic Dianhydride,
Using 9.07 mole % Stoichiometric offset and
18.14 mole % Phthalic Anhydride
Figure imgf000037_0001
The following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar' is 3,4'-diphenylether and R is a 4-benzoyl group and Ar is 3,3',4,4'-biphenyl and W is a hydrogen atom. The ratio of diamines [Ar': R] is 0.90:0.10. The stoichoimetric imbalance is 8.97 mole % and the endcapping reagent is 17.94 mole % of phthalic anhydride.
Figure imgf000038_0001
Figure imgf000038_0002
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'-oxydianiline (4.8752 g, 0.0243 mol), 3,5-diamino-4'-phenylethynylbenzophenone (0.8450 g, 0.0027 mol) and 10 mL N-methyl-2-pyrrolidinone (NMP). After dissolution, a slurry of 4,4'-biphenyltetracarboxylic dianhydride (7.2451 g, 0.0246 mol) and phthalic anhydride (0.7188 g, 0.0049 mol) in 10 mL of NMP was added and washed in with an additional 10 mL of NMP to afford a 30.6% (w/w) solution. The reaction was stirred at room temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.32 dL/g.
Approximately 13 g of amide acid oligomeric solution was used to cast an unoriented thin film. The reaction vessel was fitted with a moisture trap and toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~ 180°C for ~ 1 6 h under a nitrogen atmosphere. As cyclodehydration to the imide
occurred, the oligomer began to precipitate. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a yellow powder (8.91 g, 70% yield). The inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.28 dL/g. The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was 217°C with a Tm at 276°C. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 255°C with a Tm at 367°C. The Tg of the cured film was 259°C with a Tm at 367°C. Polymer characterization is presented in Table 1 .
Example 5: 0.70:0.30 3,4'-Oxydianiline and 3.5-Diamino-4'-phenylethynylbenzophenone, and 0.9093 3,3', 4,4'-Biphenyltetracarboxylic
Dianhydride, using 9.07 mole Stoichiometric offset and 18.14 mold Phthalic Anhydride
Figure imgf000040_0001
The following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar' is 3,4'-diphenylether and R is a 4-benzoyl group and Ar is 3,3', 4, 4'-biphenyi and W is a hydrogen atom. The ratio of diamines [Ar': R] is 0.70:0.30. The stoichiometric imbalance is
9.38 mole % and the endcapping reagent is 18.76 mole % of phthalic anhydride.
Figure imgf000041_0001
Figure imgf000041_0002
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'-oxydianiline (3.5721 g, 0.0178 mol), 3,5-diamino-4'-phenylethynylbenzophenone (2.3882 g, 0.0076 mol) and 10 mL N-methyl-2-pyrrolidinone (NMP). After dissolution, a slurry of 4,4'-biphenyltetracarboxylic dianhydride, (6.7947 g, 0.0231 mol), and phthalic anhydride (0.7081 g, 0.0048 mol) in 10 mL of NMP was added and washed in with an additional 10 mL of NMP to afford a 30.3% (w/w) solution. The reaction was stirred at room temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.31 dL/g. Approximately 11 g of amide acid oligomeric solution was used to cast an unoriented thin film. The reaction vessel was fitted with a moisture trap and toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~180°C for ~16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the oligomer began to precipitate. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a brown powder (8.93 g, 71 % yield). The inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.22 dL/g. The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was 230°C with Tms at 272 and 286°C The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 293°C Unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 23.5 ksi, 563 ksi, and 8%; at 177°C of 12.7 ksi, 370 ksi, and 6% and at 200°C of 12.2 ksi, 370 ksi, and 9%, respectively. The Tg of the cured film was 289°C Polymer characterization is presented in Table 1 and thin film mechanical properties are presented in Table 2. Example 6: 0.85:0.1 5 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 3, 3', 4, 4'-Biphenyltetracarboxylic Dianydride, using 9.07 mole % Stoichiometric offset and 18.14 mole % 3-Aminophenoxy-4'phenylethynylbenzophenone
Figure imgf000043_0002
The following example illustrates the reaction sequence in FIG. 3 for the preparation of the controlled molecular weight PEPI where Ar is 3,4'diphenylether and R is a 4-benzoyl group and Ar is 3, 3', 4, 4'-biphenyl and Z is a phenoxy-4'-phenylethynylbenzophenone group located in the 3 position. The ratio of diamines [Ar': R] is 0.85:0.1 5. The stoichiometric imbalance is 9.07 mole % and the endcapping reagent is 18.14 mole% of 3-aminophenoxy-4'phenylethynylbenzophenone.
Figure imgf000043_0001
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'oxydianiline (3.8826 g. 0.0194 mol), 3,5-diamino-4'-phenylethynylbenzophenone (1 .0689g, 0.0034 mol), 3-aminophenoxy-4'phenylethynylbenzophenone ( 1 .7723 g, 0.0046 mol) and 10 mL (39.4% w/w) N-methyl-2-pyrrolidinone (NMP). After dissolution, a slurry of 3,3', 4, 4'-biphenyltetracarboxylic dianhydride (7.3809 g, 0.0251 mol) in 10 mL (41.7% w/w) of NMP was added and washed in with an additional 1 1 mL of NMP to afford a 30.6% (w/w) solution. The reaction was stirred at room temperature for 24 h under nitrogen. The
inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.26 dL/g. Approximately 10.85 g of amide acid oligomeric solution was used to cast an unoriented thin film. Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~180°C for ~16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, a precipitate formed. The mixture was cooled, the oligomer was washed in hot water, warm methanol, and dried under vacuum at 220°C for 1.5 h to provide a tan powder (10.06 g, 76% yield). The inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.24 dL/g. The Tg of the uncured as-isolated oligomer (DSC,
20°C/min) was 209°C with a Tm at 278°C and the exothermic onset and peak occurred at 359°C and 406°C, respectively. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 300°C An unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air was phase separated. The Tg of the cured film was 299°C Polymer characterization is presented in Table 1.
Example 7: 0.75:0.15:0.10 3,4'-Oxydianiline, 1 ,3-bis(3- aminophenoxy)benzene
and 3,5-Diamino-4'-phenylethynylbenzophenone, and 3,3',4,4'-Biphenyltetracarboxylic Dianhydride, Using 9.22 mole % Stoichiometric offset and
18.44 mole % 4-Phenylethynylphthalic Anhydride
Figure imgf000045_0001
The following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar'(1 ) is 3,4'-diphenylether and Ar'(2) is 1 ,3-phenoxyphenyl and R is a 4-benzoyl group and Ar is 3, 3', 4, 4'-biphenyl and W is a phenylethynyl group located in the 4 position. The ration of diamines [Ar' (1 ): Ar' (2): R] is 0.75.0.1 5:0.10. The stoichiometric imbalance is 9.22 mole % and the endcapping reagent is 18.44 mole% of 4-phenylethynylphthalic anhydride.
Figure imgf000046_0001
Figure imgf000046_0002
Figure imgf000046_0003
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were place 3,4'-oxydianiline (2.9030 g, 0.0145 mol), 1 ,3-bis(3-aminophenoxy)benzene (0.8476 g., 0.0029 mol), 3,5-diamino-4'-phenylethynylbenzophenone (0.6038 g, 0.0019 mol) and 20 mL (17.4% w/w) of m-cresol. After dissolution, a slurry of 3,3', 4, 4'-biphenyltetracarboxylic dianhydride (5.1627 g. 0.0175 mol) and 4- phenylethynylphthalic anhydride (0.8848 g, 0.0036 mol) in 20 mL (22.6% w/w) of m-cresol was added and washed in with an additional 15 mL of m-cresol to afford a 1 5.5% (w/w) solution. The reaction mixture was stirred at room temperature for ~ 16 h. The tan opaque solution was warmed to ~ 100°C for 0.75 h to effect dissolution of the oligomer. The solution was cooled to ~ 50°C and isoquinoline (9 drops) was added to the mixture. The temperature was increased and maintained at ~ 205°C for ~ 6.5 h under a nitrogen atmosphere. The mixture was cooled, the oligomer precipitated in methanol, washed in warm methanol, and dried at 230°C under vacuum for 1 h to provide a
light yellow powder (9.7 g, ~100% yield). The inherent viscosity of a 0.5% (w/v) solution of the imide oligomer in m-cresol at 25°C was 0.26 dL/g. The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was 226°C with an exothermic onset and peak at 359°C and 425°C, respectively. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 286°C Unoriented thin films cast from a m-cresol solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 18.9 ksi, 495 ksi, and 12 %; at 177°C of 10.8 ksi, 301 ksi, and 34 %; and at 200°C of 9.2 ksi, 276 ksi, and 25 %, respectively. The Tg of the cured film was 290 °C A sample
compression molded at 275°C/200 psi/0.5h then 350°C/200 psi/1 h had a GlC (critical strain energy release rate) of 10.3 in lb/in2. Polymer characterization is presented in Table 1 and thin film mechanical properties are presented in Table 2.
Example 8: 0.85:0.15 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 3,3',4,4'-Biphenyltetracarboxylic Dianhydride, Using 9.07 mole % Stoichiometric offset and
18.14 mole % 4-Phenylethynylphthalic Anhydride
Figure imgf000048_0001
The following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar' is 3,4'-diphenylether and R is a 4-benzoyl group and Ar is 3, 3', 4,4'-biphenyl and W is a phenylethynyl group located in the 4 position. The ratio of diamines [Ar' :R] is 0.85:0.15. The stoichiometric imbalance is 9.07 mole % and the endcapping reagent is 18.14 mole % of 4-phenylethynylphthalic anhydride.
Figure imgf000049_0001
Figure imgf000049_0002
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'-oxydianiline (3.722 g, 0.0186 mol), 3,5-diamino-4'-phenylethynylbenzophenone (1.0246 g, 0.0033 mol) and 8 mL (36.5% w/w) N-methyl-2-pyrrolidinone (NMP). After dissolution, a slurry of 3, 3', 4, 4'-biphenyltetracarbδxylic dianhydride (5.8502 g, 0.0199 mol) and 4-phenylethynylphthalic anhydride (0.9847 g, 0.0040 mol) in 9 mL (42.4% w/w) of NMP to afford a 30.1 % (w/w) solution. The reaction was stirred at room temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.32 dL/g.
Approximately 10 g of amide acid oligomeric solution was used to cast an unoriented thin film. Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~ 180°C for ~ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, a precipitate formed. The mixture was cooled, the oligomer was washed in hot water, warm methanol, and dried under vacuum at 220°C for 1.5 h to provide a tan powder (7.94 g, 74% yield). The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was 226°C with a Tm at 283°C and the exothermic onset and peak occurred at 348°C and 406°C, respectively. The inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.28 dL/g. The Tg of the cured polymer (cure conditions: 350° C/1 h/sealed pan) was 313°C. Unoriented thin films cast from a NMP
solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 20.2 ksi, 497 ksi, and 10 %; at 177°C of 11.4 ksi, 322 ksi, and 9 %, and at 200°C of 9.9 ksi, 267 ksi, and 17 %, respectively. The Tg of the cured film was 318°C. A sample
compression molded at 300°C/200 psi/0.5h then 371°C/200 psi/1 h had a GlC (critical strain energy release rate) of 2.9 in lb/in2 and a Tg of 312°C. Flexural properties of composite panels prepared from prepreg of example 8 on IM-7 fiber processed at 250°C/50 psi/1 h then
371 ºC/200 psi/1 h with a unidirectional lay-up gave flexural strength and flexural modulus at 23°C of 233.5 ksi and 21.08 Msi and at 177°C of 190.3 ksi and 18.73 Msi, respectively. Polymer characterization is presented in Table 1 , thin film mechanical properties are presented in Table 2, adhesive properties are presented in Table 3 and carbon fiber reinforced composite properties are presented in Table 4.
Example 9: 0.90:0.10 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 3,3',4,4'-Biphenyltetracarboxylic Dianhydride, Using 8.97 mole % Stoichiometric offset and
17.94 mole % 4-Phenylethynylphthalic Anhydride
Figure imgf000051_0001
The following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar is 3,4'-diphenylether and R is a 4-benzoyl group and Ar is 3, 3', 4,4'-biphenyl and W is a phenylethynyl group located in the 4 position. The ratio of diamines [Ar' (1 ):Ar' (2)] is 0.90:0.10. The stoichiometric imbalance is 8.97 mole % and the endcapping reagent is 17.94 mole % of 4-phenylethynylphthalic anhydride.
Figure imgf000052_0001
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'-oxydianiline (3.921 1 g. 0.0196 mol), 3,5-diamino-4'-phenylethynylbenzophenone (0.6797 g, 0.0022 mol) and 8 mL (35.8% w/w) N-methyl-2-pyrrolidinone (NMP). After dissolution, a slurry of 3,3',4,4'-biphenyltetracarboxylic dianhydride (5.8275 g, 0.0198 mol) and 4-phenylethynylphthalic anhydride (0.9690 g, 0.0040 mol) in 8 mL (45.1 % w/w) of NMP was added and washed in with an additional 9mL of NMP to afford a 30.6% (w/w) solution. The reaction was stirred at room
temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.21 dL/g. Approximately 10.5 g of amide acid oligomeric solution was used to cast an unoriented thin film.
Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~ 180°C for ~ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, a precipitate formed. The mixture was cooled, the oligomer was washed in hot water, warm methanol, and dried under vacuum at 220°C for 1 .5 h to provide a tan powder (7.00 g, 66% yield). The inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.41 dL/g. The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was 223°C with a Tm at 274°C and the exothermic onset and peak occurred at 350°C and 412°C, respectively. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 310°C. Unoriented thin films cast from a
NMP solution of the amide acid oligomer cured at 100, 225, and 350c for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation as 23 °C of 20.5 kst, 495 ksi, and 20%; at 1 17°C of 12.1 ksi, 296 ksi, and 27% and at 200°C of 10.7 ksi, 299 ksi, and 30%, respectively. The Tg of the cured film was 306°C Polymer characterization is presented in Table 1 and thin film mechanical properties are presented in Table 2.
Example 10: 0.90:0.10 3,4'-Oxydianiline and 3,5-Diamino-4'phenylethynylbenzophenone, and 3,3'4,4'-Benzophenonetetracarboxylic
Dianhydride, using 9.48 mole % Stoichiometric offset and 18.96 mole % 4- Phenylethynylphthalic Anhydride
Figure imgf000054_0001
The following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar1 is 3,3',4,4'-benzophenone and W is a phenylethynyl group located in the 4 position. The ratio of diamines [Ar1 :R] is 0.90:0.10. The stoichiometric imbalance is 9.48 mole % and the endcapping reagent is 18.96 mole % of 4 phenylethynylphthalic anhydride.
Figure imgf000055_0001
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'-oxydianiline (3.9229 g, 0.0196 mol), 3,5-diamino-4'-phenylethynylbenzophenone (0.6800 g, 0.0022 mol) and 10 mL (30.8% w/w) N-methyl-2-pyrrolidinone (NMP). After dissolution, a slurry of 3,3',4,4'-benzophenonetetracarboxylic dianhydride (6.3494 g, 0.0197 mol) and 4-phenylethynylphthalic anhydride (1.0245 g, 0.0041 mol) in 8 mL (47.2% w/w) of NMP was added and washed in with an additional 9 mL of NMP to afford a 30.0% (w/w) solution. The reaction was stirred at room temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.28 dL/g. Approximately 10.5 g of amide acid oligomeric solution was used to cast an unoriented thin film. Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~180°C for ~16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, a precipitate formed. The mixture was cooled, the oligomer was washed in hot water, warm methanol, and dried under vacuum at 220°C for 1.5 h to provide a tan powder (7.43 g, 66% yield). The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was 269°C and the exothermic onset and peak occurred at 352°C and 399°C, respectively. The Tg of the cured polymer (cure conditions: 350° C/1 h/sealed pan) was 296° C. An unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350° C for 1 h each in flowing air was brittle and broke on the plate. The Tg of the cured film was 296°C Polymer characterization is presented in Table 1. Example 1 1 : 0.90:0.10 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and Pyromellitic Dianhydride, Using 7.57 mole % Stoichiometric offset and 15.14 mole % 4-Phenylethynylphthalic Anhydride
Figure imgf000057_0003
The following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar' is 3,4'-diphenylether and R is a 4-benzoyl group and Ar is 1 ,2,4,5-tetrasubstituted benzene, and W is a phenylethynyl group located in the 4 position. The ration of diamines [Ar':R] is 0.90:0.10. The stoichiometric imbalance is 9.48 mole % and the endcapping reagent is 18.96 mole % of 4-phenylethynylphthalic anhydride.
Figure imgf000057_0001
Figure imgf000057_0002
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'-oxydianiline at room temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.36 dL/g. Approximately 7.9 g of amide acid oligomeric solution was used to cast an unoriented thin film. The reaction vessel was fitted with a moisture trap and toluene (40 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and
maintained at ~180°C for ~16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the oligomer began to precipitate. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a brown powder (6.3 g, 76% yield). The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was not detected by DSC and the exothermic onset and peak occurred at 340°C and 423°C, respectively. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was not detectable by DSC. Unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air were brittle and cracked up into tiny pieces. The Tg of the cured film was not detectable by DSC. Polymer characterization is presented in Table 1.
Example 12: 0.90:0.10 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 4,4'-Oxydiphthalic Dianhydride,
Using 9.3 mole % Stoichiometric offset and 18.6 mole % 4-Phenylethynylphthalic Anhydride
Figure imgf000058_0001
The following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar' is 3,4'-diphenylether and R is a 4-benzoyl group and Ar is 3, 3', 4,4'- diphenylether and W is a phenylethynyl group located in the 4 position. The ratio of diamines [Ar': R] is 0.90:0.10. The stoichiometric imbalance is 9.3 mole % and the endcapping reagent is 18.6 mole % of 4-phenylethynylphthalic anhydride.
Figure imgf000059_0001
Figure imgf000059_0002
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'-oxydianiline (3.2439 g, 0.0162 mol), 3,5-diamino-4'-phenylethynylbenzophenone (0.5623 g. 0.0018 mol) and 12.0 mL N-methyl-2-pyrrolidinone (NMP). After dissolution, 4,4'oxydiphthalic dianhydride, (5.0645 g, .0163 mol), and 4-phenylethynylphthalic anhydride (0.831 1 g. 0.00334 moi). NMP (10.0 mL) was used to wash in the solid to afford a 30.0% (w/w) solution. The reaction was stirred at room
temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5 % in NMP at 25°C) was 0.30 dL/g. Approximately 6.4 g of amide acid oligomeric solution was used to cast an unoriented thin film. The reaction vessel was fitted with a moisture trap and toluene (40 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~ 180°C for ~ 16h under a nitrogen atmosphere. As
cyclodehydration to the imide occurred, the oligomer began to precipitate. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a brown powder
(6.6 g, 75% yield). The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was ~ 240°C by DSC and the exothermic onset and peak occurred at 340°C and 423°C, respectively. The Tg of the cured polymer (cure conditions: 350° C/1 h/sealed pan) was 260°C by DSC. Polymer characterization is presented in
Table 1 .
Example 1 3: 0.70:0.15:0.1 5 3,4'-Oxydianiline, 1 ,3-bis(3-aminophenoxy)benzene and 3,5-Diamino-4'-phenylethynylbenzophenone, and 3, 3', 4,4'- Biphenyltetracarboxylic Dianhydride Using 9.33 mole % Stoichiometric offset and
18.66 mole % 4-Phenylethynylphthalic Anhydride
Figure imgf000061_0001
Figure imgf000061_0002
The following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar'(1 ) is 3,4'-diphenylether and Ar'(2) is 1 ,3-diphenoxyphenyl and R is a 4-benzoyl group and Ar is 3,3',4,4'-biphenyl and W is a phenylethynyl group located in the 4 position. The ration of diamines [Ar'( 1 ): Ar'(2):R] is 0.70:0.1 5:0.1 5. The stoichiometric imbalance is 9.33 mole % and the endcapping reagent is 18.66 mole % of 4-phenylethynylphthalic anhydride.
Figure imgf000062_0001
Figure imgf000062_0002
Figure imgf000062_0003
Into a flame dried 100 mL three necked round bottom flask
equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'-oxydianiline (3.3565 g, 0.0168 mol), 1 ,3-bis(3-aminophenoxy)benzene (1.0501 g, 0.0036 mol), 3,5-diamino-4'-phenylethynylbenzophenone (1.1220 g, 0.0036 mol) and 10 mL of N-methyl-2-pyrrolidinone (NMP). After dissolution, a slurry of 3, 3', 4,4'-biphenyltetracarboxylic dianhydride (6.3881 g, 0.0217 mol) and 4-phenylethynyl phthalic anhydride (1.1092 g, 0.0045 mol) in 9 mL (22.6% w/w) of NMP was added and washed in with an additional 10 mL of NMP to afford a 30.28% (w/w) solution. The reaction was stirred at room temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25° C) was 0.29 dL/g. Approximately 12.6 g of amide acid oligomeric solution was used to cast an unoriented thin film. Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~180°C for ~16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the oligomer precipitated in solution. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 2 h to provide a brown powder (8.07 g, 66% yield). The inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.32 dL/g. The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was 224°C with a Tm at 284°C and the exothermic onset and peak occurred at 363°C and 416°C, respectively. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 289°C Unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 20.4 ksi, 492 ksi, and 15 %; at 177°C of 11.2 ksi, 307 ksi, and 24 % and at 200°C of 9.9 ksi, 285 ksi, and 28 %, respectively. The Tg of the cured film was 301 °C. A sample
compression molded at 371°C/200 psi/1 h had a Glc (critical strain energy release rate) of 6.2 in lb/in2. Polymer characterization is presented in Table 1 , thin film mechanical properties are presented in Table 2 and adhesive properties are presented in Table 3.
Mixtures of dianhydrides were used to alter properties as illustrated in Examples 14 and 15.
Example 14: 0.90:0.10 3,4'-Oxydianiline and 3,5-Diamino-4'-phenylethynylbenzophenone, and 0.85:0.1 5 3,3',4,4'-Benzophenonetetracarboxylic Dianhydride and 4,4'-Benzophenonetetracarboxylic
Dianhydride and 4,4'-Oxydiphthalic Anhydride, Using 9.02 mole % Stoichiometric offset and 18.04 mole % 4-Phenylethynylphthalic Anhydride
Figure imgf000064_0001
Figure imgf000064_0002
The following example illustrates the reaction sequence in FIG. 2 for the preparation of the controlled molecular weight PEPI where Ar' is 3,4'diphenylether and R is a 4-benzoyl group; Ar (1 ) is 3,3',4,4'-diphenylether and Ar (2) is 3,3',4,4'-benzophenone and W is a phenylethynyl group located in the 4 position. The ratio of diamines [Ar' ( 1 ): Ar' (2)] is 0.90:0.10 and the ratio of dianhydrides [Ar (1 ): Ar
(2)] is 0.1 5:0.85. The stoichiometric imbalance is 9.02 mole % and the
endcapping reagent is 18.04 mole % of 4-phenylethynylphthalic anhydride
Figure imgf000065_0001
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'-oxydianiline (4.6046 g, 0.0230 mol), 3,5-diamino-4'-phenylethynylbenzophenone (0.7981 g, 0.0026 mol) and 9 mL (36.8% w/w) N-methyl-2-pyrrolidinone (NMP). After dissolution, a slurry of 3,3',4,4'-biphenyltetracarboxylic dianhydride (5.8134 g, 0.0198 mol), 4,4'-oxydiphthalic anhydride (1.0817 g, 0.0035 mol) and 4-phenylethynylphthalic anhydride (1.1436 g, 0.0046 mol) in 10 mL (43.4% w/w) of NMP was added and washed in with an additional 11 mL of NMP to afford a 30.3% (w/w) solution. The reaction was stirred at room temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.35 dL/g. Approximately 10.6 g of amide acid oligomeric solution was used to cast an unoriented thin film. Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~180°C for ~16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the oligomer remained in solution. As the mixture was cooled, a precipitate formed. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 220°C for 1.5 h to provide a brown powder (9.47 g, 76% yield). The inherent viscosity of the imide oligomer (0.5% in m- cresol at 25°C) was 0.26 dL/g. The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was not detected with Tms at 243 and 262°C and the exothermic onset and peak occurred at 320° C and 391°C , respectively. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 310°C. Unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 19.8 ksi, 489 ksi, and 12 %; at 177°C of 10.7 ksi, 290 ksi, and 11 % and at 200°C of 10.3 ksi, 329 ksi, and 11 %, respectively. The Tg of the cured film was 294°C. Polymer characterization is presented in Table 1 and thin film mechanical properties are presented in Table 2.
Example 1 5: 0.90:0.10 3,4'-Oxydianiline and 3,5 Diamino-4'-phenylethynylbenzophenone, and 0.70:0.30 3, 3', 4,4'- Benzophenonetetracarboxylic Dianhydride and 4,4'-Oxydiphthalic Anhydride, Using
9.06 mole % Stoichiometric offset and 18.12 mole % 4-Phenylethynylphthalic Anhydride
Figure imgf000067_0001
The following example illustrates the reaction sequence in FIG.2 for the preparation of the controlled molecular weight PEPI where Ar' is 3,4-diphenylether and R is a 4-benzoyl group; Ar(1 ) is 3,3',4,4'-diphenylether and Ar (2) is 3, 3', 4,4'-biphenyl and W is a phenylethynyl group located in the 4 position. The ratio of diamines [Ar' (1 ): Ar' (2)] is 0.90:0.10 and the ratio of dianhydrides [Ar (1 ): Ar (2)] is 0.30:070. The stoichiometric imbalance is 9.06 mole % and the endcapping reagent is 18.12 mole % of 4-phenylethynylphthalic anhydride
Figure imgf000068_0001
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,4'-oxydianiline (4.6301 g, 0.0231 mol), 3,5-diamino-4'-phenylethynylbenzophenone (0.8025 g, 0.0026 mol) and 10 mL (34.5% w/w) N-methyl-2-pyrrolidinone (NMP). After dissolution, a slurry of 3,3',4,4'-biphenyltetracarboxylic dianhydride (4.8118 g, 0.0164 mol), 4,4'-oxydiphthalic anhydride (2.1744 g, 0.0070 mol) and 4-phenylethynylphthalic anhydride (1.1556 g, 0.0047 mol) in 10 mL (44.1 % w/w) of NMP was added and washed in with an additional 10 mL of NMP to afford a 30.5% (w/w) solution. The reaction was stirred at room temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.33 dL/g. Approximately 10.9 g of amide acid oligomeric solution was used to cast an unoriented thin film. Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~180°C for ~16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, the oligomer remained in solution. As the mixture was cooled, a precipitate formed. The oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a brown powder (7.98 g, 63% yield). The inherent viscosity of the imide oligomer (0.5% in m-cresol at 25°C) was 0.31 dL/g. The Tg of the uncured as-isolated oligomer (DSC, 20°C/min) was 227°C with a Tm at 260°C and the exothermic onset and peak occurred at 340°C and 419°C, respectively. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was 299°C Unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air gave tensile strength, tensile modulus, and elongation at 23°C of 19.5 ksi, 457 ksi, and 16 %; at 177°C of 10.1 ksi, 291 ksi, and 20 % and at 200°C of 9.2 ksi, 299 ksi, and 12 %, respectively. The Tg of the cured film was 296°C Polymer characterization is presented in Table 1 and thin film mechanical properties are presented in Table 2. Example 16: 3,5-Diamino-4'-phenylethynylbenzopheone and 3, 3', 4,4'- Biphenyltetracarboxylic Dianhydride, Using 10.80 mole % Stoichiometric offset and
21 .60 mole % 3-Aminophenoxy-4'phenylethynylbenzophenone
Figure imgf000070_0003
Figure imgf000070_0004
The following example illustrates the reaction sequence in FIG. 5 for the preparation of the controlled molecular weight PEPI where Ar is 1 ,3-diphenylene, R is a 4-benzoyl group and Ar is 3,3',4,4'-biphenyl and Z is a phenoxy-4'-phenylethynylbenzophenone group located in the 3 position. The stoichiometric imbalance is 10.80 mole % and the endcapping reagent is 21 .60 mole % of 3-aminophenoxy-4'phenylethynylbenzophenone.
Figure imgf000070_0001
Figure imgf000070_0002
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,5-diamino-4'-phenylethynylbenzophenone (2.5741 g, 0.0082 mol) and 3-aminophenoxy-4'- phenylethynylbenzophenone (0.7771 g, 0.0020 mol) and 6 mL (35.1 % w/w) N-methyl-2-pyrrolidinone (NMP). After dissolution, a slurry of 3, 3', 4,4'-biphenyltetracarboxylic dianhydride (2.7181 g, 0.0092 mol) in 3 mL (46.7% w/w) of NMP was added and washed in with an additional 5 mL of NMP to afford a 29.6% (w/w) solution. The reaction was stirred at room temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.22 dL/g. Approximately 10.84 g of amide acid oligomeric solution was used to cast an unoriented thin film.
Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~ 180°C for ~ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, a precipitate formed. The mixture was cooled, the Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the temperature increased and maintained at ~ 180°C for ~ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, a precipitate formed. The mixture was cooled, the oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a tan powder (2.27 g, 40% yield). The Tg of the uncured as- isolated oligomer (DSC, 20°C/min) was not detected by DSC and the exothermic onset and peak was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a tan powder (2.27 g, 40%) yield). The Tg of the uncured as-isolated oligomer (DSC,
20°C/min) was not detected by DSC and the exothermic onset and peak occurred at 290°C and 368°C, respectively. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was not detected by DSC. The unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air was brittle. The Tg of the cured film was not detected by DSC. Polymer characterization is presented in Table 1.
Example 17: 3,5-Diamino-4'-phenylethynylbenzophenone
and 3,3',4,4'-Biphenyltetracarboxylic Dianhydride, Using 10.80 mole % Stoichiometric offset and
21.60 mole % 4-Phenylethynylphthalic Anhydride
Figure imgf000072_0001
The following example illustrates the reaction sequence in equation 4 for the preparation of the controlled molecular weight PEPI where R is a 4-benzoyl group and Ar is 3,3',4,4'-biphenyl and W is a phenylethynyl group located in the 4 position. The stoichiometric imbalance is 10.80 mole % and the endcapping reagent is 21.60 mole % of 4-phenylethynylphthalic anhydride.
Figure imgf000073_0001
Into a flame dried 100 mL three necked round bottom flask equipped with nitrogen inlet, mechanical stirrer, and drying tube were placed 3,5-diamino-4'-phenylethγnylbenzophenone (2.8499 g, 0.0091 mol) and 4 mL (40.8% w/w) of N-methyl-2-pyrrolidinone (NMP). After dissolution, a slurry of 3,3',4,4'-biphenyltetracarboxylic dianhydride (2.3944 g, 0.0081 mol) and 4-phenylethynylphthalic anhydride (0.4892 g, 0.0020 mol) in 4 mL (41.1 % w/w) of NMP was added and washed in with an additional 5 mL of NMP to afford a 29.9% (w/w) solution. The reaction was stirred at room temperature for 24 h under nitrogen. The inherent viscosity of the amide acid oligomeric solution (0.5% in NMP at 25°C) was 0.21 dL/g. Approximately 9.95 g of amide acid oligomeric solution was used to cast an unoriented thin film. Toluene (60 mL) was added to the remaining amide acid oligomeric solution and the
temperature increased and maintained at ~ 180°C for ~ 16 h under a nitrogen atmosphere. As cyclodehydration to the imide occurred, a precipitate formed. The mixture was cooled, the oligomer was washed in hot water, warm methanol, and dried under vacuum at 230°C for 4 h to provide a brown powder (1.75 g, 32% yield). The Tg of the uncured asisolated oligomer (DSC, 20°C/min) was not detected by DSC and the exothermic onset and-peak occurred at 299°C and 376°C, respectively. The Tg of the cured polymer (cure conditions: 350°C/1 h/sealed pan) was not detected by DSC. The unoriented thin films cast from a NMP solution of the amide acid oligomer cured at 100, 225, and 350°C for 1 h each in flowing air was brittle. The Tg of the cured film was not detected by DSC. Polymer characterization is presented in Table 1. Oligomer and polymer characterization is presented in Table 1 , unoriented thin film properties are presented in Table 2, preliminary titanium (Ti) to Ti tensile shear adhesive properties are presented in Table 3, and preliminary composite properties are presented in Table 4.
What is claimed is:

Claims

1. Controlled molecular weight copolyimides containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive phthalic anhydride based endcapping agents have the following repeat unit:
Figure imgf000075_0001
wherein Ar is a member selected from the group consisting of:
Figure imgf000075_0002
wherein Y is a bond or Y is a radical selected from the group consisting of:
O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy, wherein Ar' is a member selected from the group consisting of:
Figure imgf000076_0001
wherein the catenation is selected from the group consisting of 2,2'; 2,3'; 2,4'; 3,3'; 3,4'; and 4,4' and X is a bond or X is a radical selected from the group consisting of:
,
Figure imgf000076_0004
wherein W is a radical selected from the group consisting of: H,
Figure imgf000076_0003
,
wherein R is a radical selected from the group consisting
of:
Figure imgf000076_0002
wherein the amount of diamine containing pendent phenylethynyl groups ranges from 1-99 mole%.
2. Controlled molecular weight copolyimides containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive phthalic anhydride based endcapping agents of claim 1 wherein Ar is a radical selected from the group consisting of:
Figure imgf000077_0001
, wherein Y is a bond or Y is a radical selected from the group consisting of:
O, and CO.
wherein W is a radical selected from the group consisting of: H, and ,
Figure imgf000077_0002
wherein Ar' is a radical selected from the group consisting of:
Figure imgf000077_0003
, wherein the amount of diamine containing pendent phenylethynyl groups ranges from 10-30 mole%.
3. Controlled molecular weight copolyimides containing pendent phenylethynyl groups of claim 1 wherein Ar is a radical selected from the group consisting of: ,
Figure imgf000078_0002
wherein W is a radical selected from the group consisting of: ,
Figure imgf000078_0001
Wherein Ar' is a radical selected from the group consisting of:
Figure imgf000078_0003
wherein the amount of diamine containing pendent phenylethynyl groups is 10 mole%.
4. Controlled molecular weight copolyimides containing pendent phenylethynyl groups of claim 1 wherein Ar' is
Figure imgf000079_0001
wherein Ar is a radical represented by
Figure imgf000079_0003
,
Figure imgf000079_0002
, wherein the amount of diamine containing pendent phenylethynyl groups is 10 or 15 mole%.
5. Controlled molecular weight copolyimides containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive aniline based endcapping agents have the following repeat unit:
Figure imgf000080_0002
,
wherein Ar is a member selected from the group consisting of:
,
Figure imgf000080_0001
wherein Y is a bond or Y is a radical selected from the group
consisting of:
O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy,
wherein Ar' is a member selected from the group consisting of:
Figure imgf000081_0001
wherein the catenation is selected from
the group consisting of 2,2', 2,4', 3,3'; 3,4'; and 4,4' and X is a bond or X is a radical selected from the group consisting of:
Figure imgf000081_0002
wherein Z is a radical selected from the group consisting of: H,
Figure imgf000081_0003
Figure imgf000081_0004
wherein R is a radical selected from the group consisting of:
Figure imgf000082_0001
wherein the amount of diamine containing pendent phenylethynyl groups ranges from 1 -99 mole%.
6. Controlled molecular weight copolyimides containing pendent phenylethynyl groups of claim 5 wherein Ar is a radical represented by: ,
Figure imgf000083_0003
wherein Ar' is a radical represented by:
Figure imgf000083_0001
wherein W is is a radical represented by:
,
Figure imgf000083_0002
wherein the amount of diamine containing pendent phenylethynyl is 15 mole%.
7. Controlled molecular weight copolyimides containing pendent phenylethynyl groups of claim 5 wherein Ar' is
Figure imgf000084_0001
wherein Ar is a radical represented by
Figure imgf000084_0002
Z is a radicalZ represented by:
Figure imgf000084_0003
wherein the amount of diamine containing pendent phenylethynyl groups is 10 or 15 mole%.
8. Controlled molecular weight polyimides containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive phthalic anhydride based endcapping agents have the following repeat unit:
Figure imgf000085_0001
wherein Ar is a member selected from the group consisting of:
Figure imgf000085_0002
wherein Y is a bond or Y is a radical selected from the group consisting of:
O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy, wherein W is a radical selected from the group consisting of: H,
Figure imgf000086_0001
wherein R is a radical selected from the group consisting of:
Figure imgf000086_0002
9. Controlled molecular weight polyimides containing pendent
phenylethynyl groups and chain terminated with either nonreactive or reactive aniline based endcapping agents have the following repeat unit:
Figure imgf000087_0001
wherein Ar is a member selected from the group consisting of:
Figure imgf000087_0002
wherein Y is a bond or Y is a radical selected from the group consisting of:
O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy,
wherein Ar' is a member selected from the group consisting of:
Figure imgf000088_0001
wherein Z is a radical selecte from the group consisting of: H,
Figure imgf000088_0002
wherein R is a radical selected from the group consisting of:
Figure imgf000088_0003
10. A diamine containing pendent phenylethynyl groups having the following general structure:
,
Figure imgf000089_0001
wherein R is a radical selected from the group consisting of: ,
Figure imgf000089_0002
.
11. The diamine containing pendent phenylethynyl groups of claim
10 wherein R is equal to:
Figure imgf000089_0003
.
12. High molecular weight unendcapped polyimides
containing pendent phenylethynyl groups having the following general structure:
,
Figure imgf000090_0001
wherein Ar is a member selected from the group consisting of:
Figure imgf000090_0002
wherein Y is a bond or Y is a radical selected from the group consisting of: O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy,
wherein R is a radical selected from the group consisting of:
13. The high molecular weight unendcapped polyimide containing pendent phenylethynyl groups of claim 12 wherein Ar is equal to: ,
Figure imgf000091_0002
ana R is equal to:
Figure imgf000091_0003
.
14. Controlled molecular weight amic acid co-oligomers containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive phthalic anhydride based endcapping agents have the following repeat unit:
Figure imgf000092_0001
wherein Ar is a member selected from the group consisting of: ,
Figure imgf000092_0002
wherein Y is a bond or Y is a radical selected from the group consisting of:
O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and
1 ,4-diphenoxy,
wherein Ar' is a member selected from the group consisting of:
Figure imgf000093_0001
wherein the catenation is selected from the group consisting of 2,2'; 2,3'; 2,4'; 3,3'; 3,4'; and 4,4' and X is a bond or X is a radical selected from the group consisting of:
Figure imgf000093_0002
wherein W is a radical selected from the group consisting of: H, ,
Figure imgf000093_0003
wherein R is a radical selected from the group consisting of:
Figure imgf000093_0004
wherein the amount of diamine containing pendent phenylethynyl
groups ranges from 1-99 mole%.
15. Controlled molecular weight amic acid co-oligomers containing pendent phenylethynyl groups of claim 14 wherein Ar is a radical selected from the group consisting of:
Figure imgf000094_0001
wherein Y is a bond or Y is a radical selected from the group
consisting of:
O, and CO,
wherein W is a radical selected from the group consisting of: H, and ,
Figure imgf000094_0003
wherein Ar' is a radical selected from the group consisting of:
Figure imgf000094_0002
wherein the amount of diamine containing pendent phenylethynyl groups ranges from 10-30 mole%.
16. Controlled molecular weight amic acid co-oligomers containing pendent phenylethynyl groups of claims 14 wherein Ar is a radical selected from the group consisting of:
Figure imgf000095_0002
wherein W is a radical selected from the group consisting of:
Figure imgf000095_0001
wherein Ar' is a radical selected from the group consisting of:
Figure imgf000095_0003
75 mole %
Figure imgf000095_0004
and 1 5 mole %
wherein the amount of diamine containing pendent phenylethynyl groups is 10 mole %.
17. Controlled molecular weight amic acid co-oligomers containing pendent phenylethynyl groups of claim 14 wherein Ar' is a radical selected from the group consisting of:
Figure imgf000096_0003
wherein Ar is a radical represented by
Figure imgf000096_0001
wherein the amount of diamine containing pendent phenylethynyl groups is 10 or
1 5 mole %.
18. Controlled molecular weight amic acid co-oligomers containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive aniline based endcapping agents have the following repeat unit:
Figure imgf000096_0005
,
Figure imgf000096_0002
wherein Ar is a member selected from the group consisting of:
Figure imgf000096_0004
Figure imgf000097_0001
wherein Y is a bond or Y is a radical selected from the group consisting of:
O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy,
wherein Ar' is a member selected from the group consisting of:
Figure imgf000097_0002
wherein the catenation is selected from the group consisting of 2,2'; 2,3'; 2,4'; 3,3'; 3,4'; and 4,4' and X is a bond or X is a radical selected from the group consisting of:
Figure imgf000097_0003
wherein Z is a radical» selected from the group consisting of: H,
Figure imgf000098_0001
wherein R is a radical selected from the group consisting of :
Figure imgf000098_0002
wherein the amount of diamine containing pendent phenylethynyl groups ranges from 1 -99 mole%.
19. Controlled molecular weight amic acid co-oligomers containing pendent phenylethynyl groups of claim 18 wherein Ar is a radical represented by:
Figure imgf000099_0001
wherein Ar' is a radical represented by:
Figure imgf000099_0002
wherein W is is a radical represented by:
Figure imgf000099_0003
wherein the amount of diamine containing pendent phenylethynyl is 15 mole%.
20. Controlled molecular weight amic acid co-oligomers containing pendent phenylethynyl groups of claim 18 wherein Ar' is a radical represented by:
Figure imgf000100_0001
wherein Ar is a radical represented by
Figure imgf000100_0002
Z is a radical represented by: ,
Figure imgf000100_0003
wherein twe amount of diamine containing pendent phenylethynyl groups is 10 or 15 mole%.
21. Controlled molecular weight amic acid oligomers containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive phthalic anhydride based endcapping agents have the following repeat unit:
Figure imgf000101_0001
wherein Ar is a member selected from the group consisting of:
Figure imgf000101_0002
wherein Y is a bond or Y is a radical selected from the group consisting of:
O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and
1 ,4-diphenoxy, wherein W is a radical selected from the group consisting of: H,
Figure imgf000102_0001
wherein R is a radical selected from the group consisting of:
Figure imgf000102_0002
22. Controlled molecular weight amic acid oligomers containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive aniline based endcapping agents have the following repeat unit:
Figure imgf000103_0001
wherein Ar is a member selected from the group consisting of:
x !
Figure imgf000103_0002
wherein Y is a bond or Y is a radical selected from the group consisting of:
O, CO, SO2, C(CF3)2, isophthalpyl, terephthaloyl, 1 ,3-diphenoxy and 1 ,4-diphenoxy,
wherein Ar' is a member selected from the group consisting of:
Figure imgf000104_0001
wherein Z is a radical selected from the group consisting of: H,
Figure imgf000104_0002
wherein R is a radical selected from the group consisting of:
Figure imgf000104_0003
23. A process for synthesizing controlled molecular weight copolyimides containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive phthalic anhydride based endcapping agents of claim 1 in which:
the process comprises cyclodehydrating precursor amic acid co-oligomers containing pendent phenylethynyl groups having the general structural formula:
Figure imgf000105_0001
wherein thew cyclodehydrating reaction is carried out in a polar solvent such as N,N-dimethylacetamide, N-methyl-2-pyrrolidinone, N-cyclohexyl-2-pyrrolidinone, m-cresol, dimethylsulfoxide, sulfolane, or γ-butrolactone;
wherein the cyclodehydrating reaction is carried out with the application of heat and in the presence of a dehydrating agent such as toluene, xylenes, acetic acid, acetic anhydride, isoquinoline or chlorobenzene.
24. A process for synthesizing controlled molecular weight copolyimides containing pendent phenylethynyl groups and chain terminated with either nonreactive or reactive phthalic anhydride based endcapping agents of claim 5 in which:
the process comprises cyclodehydrating precursor amic acid co-oligomers containing pendent phenylethynyl groups having the general structural formula:
Figure imgf000106_0001
,
Figure imgf000106_0002
wherein the cyclodehydrating reaction is carried out in a polar solvent such as N,N-dimethylacetamide, N-methyl-2-pyrrolidinone, N-cyclohexyl-2-pyrrolidinone, m-cresol, dimethylsulfoxide, sulfolane, or y-butrolactone; wherein the
cyclohydrating reaction is carried out with the application of heat and in the presence of a dehydrating agent such as toluene, xylenes, acetic acid, acetic anhydride, isoquinoline or chlorobenzene.
25. A cured film prepared from a controlled molecular weight imide co-oligomer containing pendent phenylethynyl groups of claim 1 .
26. A cured film prepared from a controlled molecular weight imide co-oligomer containing pendent phenylethynyl groups of claim 5.
27. A cured film prepared from a controlled molecular weight imide oligomer containing pendent phenylethynyl groups of claim 8.
28. A cured film prepared from a controlled molecular weight imide oligomer containing pendent phenylethynyl groups of claim 9.
29. A cured film prepared from a high molecular weight imide oligomer containing pendent phenylethynyl groups of claim 13.
30. A cured film cast from a solution of an amic acid co-oligomer containing pendent phenylethynyl groups of claim 13 wherein the solution comprises a polar solvent selected from the group consisting of: as N,N-dimethylacetamide, N-methyl-2-pyrrolidinone, N-cyclohexyl-2-pyrrolidinone, m-cresol, dimethylsulfoxide, sulfolane, or γ-butrolactone; and wherein the reaction is carried out with the application of heat; and wherein the reaction is carried out in the presence of dehydrating agents selected from the group consisting of: toluene, xylenes, isoquinoline, chlorobenzene or acetic anhydride.
31. A cured film cast from a solution of an amic acid co-oligomer containing pendent phenylethynyl groups of claim 13, wherein the solution comprises a polar solvent selected from the group consisting of: N,N-dimethylacetamide, N-methyl-2-pyrrolidinone, N-cyclohexyl-2-pyrrolidinone, m-cresol, dimethylsulfoxide, sulfolane, or γ-butrolactone.
32. A cured film cast from a solution of an amic acid co-oligomer containing pendent phenylethynyl groups of claim 17, wherein the solution comprises a polar solvent selected from the group consisting of: N,N-dimethylacetamide, N-methyl-2-pyrrolidinone, N-cyclohexyl-2-pyrrolidinone, m-cresol, dimethylsulfoxide, sulfolane, or γ-butrolactone.
33. A cured film according to claim 25 which is prepared by molding imide powder by the application of heat and pressure.
34. A cured film according to claim 26 which is prepared by molding imide powder by the application of heat and pressure.
35. An uncured film according to claim 27 where the cyclodehydration and solvent removal is carried out by the application of heat such that the reaction of the phenylethynyl groups does not occur.
36. An uncured film according to claim 31 where the cyclodehydration and solvent removal is carried out by the application of heat such that the reaction of the phenylethynyl groups does not occur.
37. A neat resin molding prepared from a controlled molecular weight imide co-oligomer containing pendent
phenylethynyl groups of claim 1.
38. A neat resin molding prepared from a controlled molecular weight imide co-oligomer containing pendent
phenylethynyl groups of claim 5.
39. A cured neat resin molding according to claim 37 which is prepared by the application of heat and pressure.
40. A cured neat resin molding according to claim 38 which is prepared by the application of heat and pressure.
41. A cured adhesive prepared from a controlled molecular weight imide co-oligomer containing pendent
phenylethynyl groups according to claim 1.
42. A cured adhesive prepared from a controlled molecular weight imide co-oligomer containing pendent
phenylethynyl groups according to claim 5.
43. A cured adhesive according to claim 41 , which is prepared by the application of heat and pressure.
44. A cured adhesive according to claim 42, which is prepared by the application of heat and pressure.
45. A composite prepared from a controlled molecular weight imide co-oligomer containing pendent phenylethynyl groups according to claim 1 .
46. A composite prepared from a controlled molecular weight imide co-oligomer containing pendent phenylethynyl groups according to claim 5.
PCT/US1996/012453 1995-08-04 1996-08-02 Imide oligomers and co-oligomers containing pendent phenylethynyl groups and polymers therefrom WO1997006200A1 (en)

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