WO1997005363A1 - Cutting tool holder retention system - Google Patents

Cutting tool holder retention system Download PDF

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Publication number
WO1997005363A1
WO1997005363A1 PCT/US1996/012069 US9612069W WO9705363A1 WO 1997005363 A1 WO1997005363 A1 WO 1997005363A1 US 9612069 W US9612069 W US 9612069W WO 9705363 A1 WO9705363 A1 WO 9705363A1
Authority
WO
WIPO (PCT)
Prior art keywords
tool holder
pin
cutting tool
bore
holder
Prior art date
Application number
PCT/US1996/012069
Other languages
French (fr)
Other versions
WO1997005363A9 (en
Inventor
David R. Siddle
Ted R. Massa
Original Assignee
Kennametal Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US08/510,451 external-priority patent/US5607206A/en
Application filed by Kennametal Inc. filed Critical Kennametal Inc.
Priority to DE0842349T priority Critical patent/DE842349T1/en
Priority to AU65930/96A priority patent/AU708619B2/en
Priority to DE69607006T priority patent/DE69607006T2/en
Priority to EP96925412A priority patent/EP0842349B1/en
Publication of WO1997005363A1 publication Critical patent/WO1997005363A1/en
Publication of WO1997005363A9 publication Critical patent/WO1997005363A9/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/18Mining picks; Holders therefor
    • E21C35/19Means for fixing picks or holders
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/18Mining picks; Holders therefor
    • E21C35/19Means for fixing picks or holders
    • E21C35/191Means for fixing picks or holders for fixing holders
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/18Mining picks; Holders therefor
    • E21C35/19Means for fixing picks or holders
    • E21C35/193Means for fixing picks or holders using bolts as main fixing elements
    • E21C35/1933Means for fixing picks or holders using bolts as main fixing elements the picks having a cylindrical shank

Definitions

  • This invention relates to excavation cutting tools, and more particularly to a retention system for retaining an excavation cutting tool holder in a support block during use.
  • Excavation cutting tool assemblies for such applications as continuous mining or road milling typically comprise a cutting tool, sometimes referred to as a cutting bit, rotatably mounted within a support block.
  • the support block in turn is mounted onto a drum or other body, typically by welding, which in turn is driven by a suitable power means.
  • a suitable power means When a number of such support blocks carrying cutting tools are mounted onto a drum, and the drum is driven, the cutting tools will engage and break up the material which is sought to be mined or removed.
  • the general operation of such a mining machine is well known in the art.
  • a cutting tool holder sometimes referred to as a cutting tool sleeve, bit holder, or bit sleeve
  • the cutting tool is rotatably or otherwise releasably mounted within the bit holder which in turn is mounted within the support block via some mechanical connection. This helps to protect the support block from abuse and wear, thus minimizing or eliminating the down time periods otherwise required for drum repair.
  • the use of such bit holders is well known in the art. For example, U.S. Patent No. 5,067,775 to D'Angelo discloses the use of such a bit holder which i ⁇ referred to as a sleeve in that patent.
  • the cutting tool holder be mounted to the support block in such a manner as to minimize movement of the cutting bit holder in order to maximize the life of the cutting tool. It is also important that the mounting between the cutting tool holder and the support block be resistant to vibratory loosening which could likewise lead to premature cutting tool wear and failure.
  • Various methods have been proposed or used in the past to mount a cutting tool sleeve within a support block in an attempt to minimize cutting tool holder movement or loosening, while maximizing cutting tool life.
  • U.S. Patent No. 3,749,449 to Krekeler discloses a support block having two upstanding members or bifurcations which define therebetween a channel into which fits a tool holder.
  • a pin passes through the support block and the cutting tool holder and releasably secures the tool holder to the support block.
  • the Krekeler patent relies on cooperation between the bottom surface of the cutting tool holder and an upper surface of the support block, at the bottom of the channel, to resist forces tending to pivot the cutting tool holder about the pin.
  • the Krekeler patent relies upon a close tolerance fit to minimize rotational movement of the cutting tool and cutting tool holder about the pin during use. Otherwise, movement of the cutting tool holder in the support block will cause unnecessary wear to the cutting tool, the cutting tool holder, and the support block.
  • U.S. Patent No. 4,650,254 to Wechner discloses the use of two bolts to connect a cutting tool holder to a block.
  • the two bolts pass horizontally through the rear surface of the support block and through the shank portion of the cutting tool holder. Such a connection may be subject to vibratory loosening.
  • An object of the present invention is to provide an improved excavation cutting tool holder retention system which allows a cutting tool holder to be securely fastened to a support block in such a manner as to minimize or eliminate any movement or loosening of the cutting holder within the support block.
  • an improved excavation cutting tool holder retention system comprises a cutting tool holder having a holder engagement surface and a support block having a tool holder bore into which the cutting tool holder is inserted.
  • a pin having a pin engagement surface is movably mounted to the support block such that the pin engagement surface may be moved to engage the holder engagement surface.
  • At least one of the holder and pin engagement surfaces defines an inclined surface such that when the pin engagement surface is moved to engage the holder engagement surface the shank portion of the cutting tool holder will be drawn into the tool holder bore.
  • the excavation cutting tool holder retention system comprises a cutting tool holder having a holder engagement surface and a support block having a tool holder bore into which the cutting tool is inserted and a block pin bore intersecting the tool holder bore.
  • the block pin bore defines a block engagement surface which is inclined downwardly relative to the tool holder bore. A pin engages the block engagement surface and the holder engagement surface such that the pin may be moved to draw the cutting tool holder into the tool holder bore.
  • the support block has block pin bores which define the block engagement surface and are inclined downwardly.
  • the holder engagement surface of the cutting tool holder is a transverse pin bore.
  • the pin runs through and engages the transverse pin bore of the cutting tool holder.
  • the pin has a pin shaft, a first jam member, and a second jam member, the first and second jam members each having a block engagement portion which movably engages the block pin bores. At least one of the first and second jam members is movable along the pin shaft relative to the other of the first and second jam members such that the block engagement portion of the first and second jam members is moved along the block pin bores and the cutting tool holder is drawn into the tool holder bore.
  • the pin shaft has a threaded portion and one of the first and second jam members has a threaded jam bore such that one of the first and second jam members may threadably engage the pin shaft and be moved relative to the other of the first and second jam members.
  • the first jam member may have a first aligned cylindrical portion and a first angled cylindrical portion and the second jam member may have a second aligned cylindrical portion and a second angled cylindrical portion such that the first and second aligned cylindrical portions engage the transverse pin bore of the cutting tool holder and the first and second angled cylindrical portions define the block engagement portion and engage the block pin bores.
  • the cutting tool holder has a holder slot intersecting the transverse pin bore such that the cutting tool holder may be removed from the tool holder bore of the support block by moving the second jam member relative to the first jam member such that the first and second jam members do not interfere with the transverse pin bore and the cutting tool holder may be withdrawn from the tool holder bore while the first and second jam members still movably engage the block pin bores.
  • At least one of the cutting tool holder and tool holder bore is tapered such that the cutting tool holder will be drawn and wedged into the tool holder bore of the support block when the pin engagement surface i ⁇ moved to engage the holder engagement surface.
  • the tool holder has a holder ⁇ houlder and the support block has a ⁇ eating shoulder region adjacent the tool holder bore.
  • the pre ⁇ ent invention also includes an improved cutting tool holder for use with a ⁇ upport block having a cutting tool holder bore into which the cutting tool holder is inserted and a pin having a pin engagement surface, the pin being movably mounted to the support block.
  • the improved cutting tool holder comprises an outer wear region and a shank portion.
  • the shank portion has a holder engagement ⁇ urface which engages the pin engagement surface.
  • At least one of the holder and pin engagement surface ⁇ define ⁇ an inclined surface such that when the pin engagement surface is moved to engage the holder engagement surface the shank portion will be drawn into the tool holder bore of the support block.
  • an improved cutting tool holder for use with a support block and pin, the support block having a tool holder bore into which the cutting tool holder is inserted and block pin bores inclined downwardly, the pin having a pin shaft, a fir ⁇ t jam member, and a ⁇ econd jam member movable along the pin shaft relative to the first jam member, the first and ⁇ econd jam member ⁇ movably engaging the block pin bore ⁇ .
  • the improved cutting tool holder of this embodiment comprises an outer wear region and a shank portion.
  • the shank portion has a tran ⁇ verse pin bore which is substantially aligned with the block pin bores when the shank portion is inserted into the tool holder bore such that the pin can run between the block pin bores through the transver ⁇ e pin bore.
  • the first and second jam members engage the block pin bores and the transverse pin bore such that moving the second jam member relative to the first jam member will draw the shank portion into the tool holder bore of the support block.
  • the shank portion has a holder slot such that the shank portion may be removed from the tool holder bore of the ⁇ upport block by moving the ⁇ econd jam member relative to the first jam member ⁇ uch that the fir ⁇ t and ⁇ econd jam member ⁇ no longer interfere with the transverse pin bore.
  • the block pin bores and the jam members are configured such that the jam members will not rotate within the block pin bores.
  • This feature provides alignment and orientation properties to properly and easily a ⁇ emble the pin in the support block.
  • This mating feature may consist of a pin and groove arrangement.
  • the present invention also includes a pin for use with a support block and a cutting tool holder, the tool holder having a transver ⁇ e pin bore, the support block having a tool holder bore into which the cutting tool holder is inserted and block pin bores inclined downwardly to and intersecting the tran ⁇ verse pin bore, the pin comprising a pin shaft having a first pitch threaded portion and a second pitch threaded portion, a first jam member having a fir ⁇ t aligned cylindrical portion, a fir ⁇ t angled cylindrical portion, and a first threaded jam bore, and a ⁇ econd jam member having a ⁇ econd aligned cylindrical portion, a ⁇ econd angled cylindrical portion, and a ⁇ econd threaded jam bore, the first jam member being threaded onto the first pitch threaded portion of the pin shaft and the second jam member being threaded onto the second pitch threaded portion of the pin shaft such that the fir ⁇ t and ⁇ econd aligned cylindrical portions may engage
  • the cutting tool holder will be drawn into an especially tight relationship with the tool holder bore.
  • This tight fit is especially secure if one or both of the shank portion or tool holder bore is tapered so that the shank portion of the cutting tool is wedged into the tool holder bore when the component ⁇ are engaged by utilizing the pin.
  • the ⁇ ecurity of the fit is also increased if the tool holder has a holder shoulder which abuts a seating shoulder region of the ⁇ upport block when the cutting tool holder is drawn into the tool holder bore.
  • thi ⁇ pre ⁇ ent invention Another advantage of thi ⁇ pre ⁇ ent invention is that the tool holder bore of the support block may have a configuration so as to completely surround and provide multi-directional support to the cutting tool holder. As a further advantage, when the tool holder is worn, it is easily removed and changed by simply loosening the pin. Further objects and advantages of this invention will be apparent from the following description, reference being had to the accompanying drawing ⁇ wherein preferred embodiment ⁇ of the present invention are clearly shown.
  • FIGURE 1 is a side view of a support block, cutting tool sleeve, and cutting tool showing one embodiment of the invention
  • FIGURE 2 is a ⁇ ectional view taken along the plane indicated by line 2-2 in FIGURE 1, the left half ⁇ howing the invention in the loose condition and the right half showing the tightened condition;
  • FIGURE 3 i ⁇ a sectional view showing an alternative pin
  • FIGURE 4 i ⁇ a ⁇ ide view of a support block, cutting tool sleeve, and cutting tool showing an alternative embodiment of the invention
  • FIGURE 5 is a ⁇ ectional view taken along the plane indicated by line 5-5 in Figure 4;
  • FIGURE 7 i ⁇ a side view of a support block, cutting tool holder, and cutting tool showing another alternative embodiment of the invention
  • FIGURE 8 is a ⁇ ectional view taken along the plane indicated by line 8-8 in Figure 7, the left half showing the invention in the loose condition and the right half showing the tightened condition;
  • FIGURE 9 is a side view of the shank portion of the cutting tool holder;
  • FIGURE 10 is a side view of a threaded pin;
  • FIGURE 11 i ⁇ a ⁇ ide view of a first jam member
  • FIGURE 12 is a side view of a second jam member.
  • the cutting tool retention system 10 include ⁇ a support block 12 and a cutting tool holder 14 mated to the support block 12 via pins 16.
  • a cutting tool 18 may be rotatably and relea ⁇ ably mounted within the cutting tool holder 14.
  • the scope of this invention would cover cutting tool holder retention system ⁇ in which the cutting tool is non-rotatably mounted.
  • such support blocks 12 can be distributed over and fa ⁇ tened to, ⁇ uch a ⁇ by welding, the circumference and length of a drum or other body (not shown) according to any desired pattern.
  • the drum or other body may be driven by any conventional and ⁇ uitable power mean ⁇ to cause the cutting tools 18 to engage and break up material that they are applied to.
  • Such applications are well known in the art, and will not be described further here.
  • the cutting tool 18 typically has an elongated body.
  • the cutting end 22 of the cutting tool 18 typically comprise ⁇ a hard cutting in ⁇ ert 24 mounted onto a generally conical outer region 26.
  • This hard cutting insert 24 may be made from cemented tungsten carbide or any other suitable material.
  • the hard cutting insert 24 is generally mounted at the end of the conical outer region 26 where the cutting insert 24 may be brazed or otherwise suitably fastened into place.
  • the cutting tool 18 also includes a tool shank 28 adjoining a shoulder 30 of the conical outer region 26. Because such cutting tools are generally known in the art, they need not be described in further detail here.
  • Cutting tool holder ⁇ may have a variety of configurations.
  • the cutting tool holder 14 shown in this embodiment has an outer wear region 32 and a shank portion 34 joined at a holder shoulder 36.
  • the cutting tool holder 14 defines a tool bore 38 in which the cutting tool 18 may be rotatably or otherwise mounted.
  • Such rotatable or non-rotatable mountings are well known in the art, and will not be described in further detail here.
  • shank portion 34 of the cutting tool holder 14 may have a variety of configurations, the shank portion 34 as shown is tapered.
  • the shank portion 34 may be made of solid material, or as shown here, may have a cavity such as a vertical bore 44.
  • the shank portion 34 also has a holder engagement reces ⁇ which in this embodiment comprise ⁇ tran ⁇ ver ⁇ e pin bore ⁇ 46 which are aligned along the axi ⁇ designated "A" and which intersect the center axis "B" of the shank portion 34.
  • the transverse pin bores 46 are tapered.
  • the holder engagement reces ⁇ ha ⁇ a holder engagement ⁇ urface 48 which in the embodiment ⁇ hown is the lower inclined surface of the tapered transverse pin bores 46.
  • the support block 12 typically has a tool holder bore 54 surrounded by a seating shoulder region 56.
  • the tool holder bore 54 in this preferred embodi ⁇ ment i ⁇ tapered ⁇ o as to match the taper of the shank portion 34 of the cutting tool holder 14. It has been found preferable that the maximum total included taper angle be approximately 16°.
  • the support block 12 also has a side surface 58 and a base 60 which may be mounted to a drum or other body (not shown) by way of welding or any other suitable method.
  • the tool holder bore 54, and accordingly the cutting tool holder 14 and the cutting tool 18, is typically pitched in the direction of travel of the cutting tool 18, designated as direction "C" in Figure 1.
  • the support block 12 has block pin bores 62, which are transversely aligned along the axis designated "D" and which intersect the center axis "B" of the tool holder bore 54 in a perpendicular relationship.
  • the block pin bores 62 have a block threaded portion 64 extending from the side surface 58 to the tool holder bore 54. At the end of the threaded portion, an annular groove 66 may optionally be provided in which an O-ring 68 may be housed.
  • the pins 16 are movably mounted to the ⁇ upport block 12. In thi ⁇ embodiment of the invention, the pins 16 are movably mounted via a block engagement portion 70 which i ⁇ threaded.
  • the threaded block engagement portion 70 of the pin 16 is designed to threadably engage the threaded portion 64 of the block pin bores 62 of the support block 12.
  • the pins 16 also have a pin engagement surface 72 which in this embodiment is tapered ⁇ uch as to provide an inclined surface 74 to engage the holder engagement surface 48 of the holder engagement recess 46.
  • the pins 16 also have a tightening end 76.
  • the tightening end 76 preferably ha ⁇ a configuration, such a ⁇ a non-circular ⁇ hape, a protru ⁇ ion, or a receiving aperture, by which a tool may be used to tighten the pins 16 in the block pin bores 62 as will be set forth.
  • the configuration comprise ⁇ a hexagonal receiving aperture 78 de ⁇ igned to receive an alien wrench.
  • the pins 16 may be made of any suitable material, an alloy steel, such as SAE 4140 or SAE 4340, i ⁇ preferred.
  • the axes of the transverse pin bores 46, and correspondingly the block pin bores 62 need not intersect the tool bore 38 in a perpendicular relationship. Instead, the transverse and block pin bores may be inclined at an angle to the tool bore 38, preferably downwardly from the block surface 58 to the center axis "E" of the tool holder 14 at an angle between 70° and 90°. Furthermore, if two or more pins are used, the axes of the tran ⁇ verse pin bores, and correspondingly the block pin bores, need not be transver ⁇ ely aligned, nor i ⁇ it required that they inter ⁇ ect.
  • the pin ⁇ 16 are then in ⁇ erted into the support block pin bores 62.
  • the transver ⁇ e pin bore ⁇ 46 and the block pin bore ⁇ 62 are ⁇ till roughly aligned a ⁇ illu ⁇ trated by the axe ⁇ "A" and "D" ⁇ hown on the left half of Figure 2.
  • the pin ⁇ 16 are then moved such that the inclined surface 74 of the pin engagement ⁇ urface 72 will engage the holder engagement ⁇ urface 48 of the cutting tool . holder 14. This movement of the pins 16 is accomplished via the tightening er/- 76 of the pin 16 which is engaged, with a tool (not ⁇ hown) or other means, so as to threadably engage the threaded block engagement portion 74 of the pin 16 in the threaded portion 64 of
  • Nylok manufactured by Nylok Fastener Corporation, or any other suitable material or adhesive, may be employed to help prevent the pin 16 from backing out of the block pin bore 62 during use.
  • the holder shank 34 of the cutting tool holder 14 will be forcibly wedged downward in the direction marked "E" into a tight fitting relationship with the tool holder bore 54 of the support block 12 until the holder shoulder 36 abuts the seating shoulder region 56.
  • the axis "A" of the transver ⁇ e pin bore ⁇ 46 and the axis "D" of the block pin bores 62 will be substantially coincident as shown on the right half of Figure 2.
  • the holder engagement surface 48 and pin engagement surface 72 each have a maximum total included angle of approximately 16°.
  • the resulting fit as shown on the right side of Figure 2, is e ⁇ pecially secure because the holder shank portion 34 and the tool holder bore 54 are matingly tapered.
  • the pin 100 which in this embodiment comprise ⁇ a ⁇ crew or threaded bolt 102, a jam member 104, and a cone member 106.
  • the jam member 104 has cone end 108, a cylindrical section 110, a tool end 112, and a threaded throughbore 114.
  • the tool end 112 preferably has a configuration, such as a non ⁇ circular shape, a protrusion, or a receiving aperture, by which a tool may be used to retain the jam member 104 in a stationary position while the screw or threaded bolt 102 is being tightened.
  • the tool end 112 has a hexagonal nut configuration designed to be engaged by a wrench.
  • the cone member 106 has a cone end 116, a cylindrical end 118, and a smooth throughbore 120.
  • the exterior surface of the cone ends 108 and 116 define pin engagement surfaces 122 and 124 respectively which, as a result of the taper of the cone ends 108 and 116, provide inclined ⁇ urface ⁇ to engage the holder engagement surfaces 48' of the pin bores 46'. It is preferred that the pin engagement surfaces 122 and 124, and the pin engagement surfaces 48', have a maximum total included angle of approximately 16°.
  • the screw or threaded bolt 102 has a threaded shaft 126 and a head 128 preferably with a configuration, such as a non-circular ⁇ hape, a protrusion, or a receiving aperture, by which a tool may be used to tighten the screw or threaded bolt 102 in relation to the jam member 104.
  • the configuration of the head 128 is hexagonal such as to be engaged by a suitable wrench.
  • This alternative embodiment is al ⁇ o different from the embodiment di ⁇ clo ⁇ ed in Figures 1 and 2 in that the block 12 ' of this embodiment has a block pin bore 130 which is not threaded, but instead is smooth-walled so as to slidably receive the cylindrical section 110 of the jam member 104 and the cylindrical end 118 of the cone member 106.
  • the jam member 104 is then threadably tightened onto the shaft 126 such that the pin engagement surfaces 122 and 124 will engage the holder engagement surface 48' of the cutting tool holder 14'. Because at lea ⁇ t one, in this ca ⁇ e both, of the holder engagement ⁇ urface ⁇ 48' and the pin engagement surfaces 122 and 124 defines an inclined surface, the shank portion 34' of the cutting tool holder 14' will be wedged downward in the direction marked "G" into a tight fitting relationship with the main bore 54 ' of the support block 12' until the holder shoulder 36' abuts the seating shoulder region 56' as ⁇ hown in Figure 3.
  • FIG. 4 Another alternative embodiment of the cutting tool holder retention system 200 is shown in Figures 4, 5 and 6.
  • This cutting tool retention 200 includes a ⁇ upport block 202 having a main bore 204, a cutting tool holder 206 having a holder ⁇ hank portion 208, and pins 210.
  • a cutting tool 212 may be rotatably mounted within the cutting tool holder 206.
  • the cutting tool holder 206 in this embodiment is generally symmetrical about the axi ⁇ "I" and includes an outer wear region 214 and a holder ⁇ houlder 216.
  • the cutting tool holder 206 define ⁇ a tool bore 218 in which the cutting tool 212 may be rotatably and releasably mounted.
  • the tool bore 218 defines an annular keeper groove 220.
  • the cutting tool 212 shown in this embodiment has a tool shank 222 defining an annular shank groove 224 adapted for receiving a split keeper ring 226 having projections 228.
  • the tool shank 222 is rotatably mounted within the tool bore 218 via the projections 228 of the split keeper ring 226 which fit within the annular keeper groove 220 of the tool bore 218.
  • Such a mounting is described in U.S. Patent No. 3,519,309 to Engle et al. and i ⁇ generally known in the art.
  • the cutting tool 212 could be rotatably mounted within the tool bore 218 via the mounting disclosed in a co-pending application entitled "Cutting Tool Retention System,” filed on August 2, 1995, having U.S.S.N. 08/510,160, and naming Ted Richard Massa as the inventor.
  • the shank portion 208 of the cutting tool holder 206 of this embodiment comprises a generally cylindrical portion 230 and an upper tapered portion 232 adjacent the shoulder 216.
  • the shank portion 208 also has a holder engagement rece ⁇ which in this embodiment compri ⁇ e ⁇ inclined holder pin bores 234, the axes of which intersect the center axis "I" of the shank portion 208.
  • the holder engagement reces ⁇ has a holder engagement surface 236 which in the embodiment shown is the lower inclined surface defined by the tapered surface of the inclined holder pin bores 234.
  • the support block 202 has a seating shoulder region 238.
  • the support block 202 defines inclined block pin bores 240 having a center axis "H" which intersects the center axis "I" of the main bore 204 of the support block 202.
  • the inclined block pin bores 240 in this embodiment are threaded.
  • the axes "H" of the two block pin bores 240 intersect at an angle, in this example at 90° relative to each other.
  • the axes of the two block pin bore ⁇ 240 could intersect at any given angle, and in actuality, need not intersect at all.
  • the pins 210 have a ⁇ tructure identical to the pins 16 described with regard to the embodiments shown in Figures 1 and 2. Accordingly, the pins 210 have a pin engagement surface 242 which are tapered to provide an inclined surface to engage the holder engagement surface 236 of the holder engagement recess, i.e., the inclined holder pin bores 234 shown in this embodiment. Similar to the embodiments ⁇ hown in Figures 1 and 2, the pins 210 are inserted into the inclined block pin bores 240 after being roughly aligned with the inclined holder pin bores 234. At this point, there will preferably be a small gap between the holder shoulder 216 and the seating ⁇ houlder region 238 of the ⁇ upport block 202.
  • the pins 210 are then threadably moved such that the pin engagement surface 242 will engage the holder engagement surface 236 of the cutting tool holder 206.
  • it is preferred that the holder engagement surfaces 236 and the pin engagement surfaces 242 have a maximum total included angle of approximately 16°.
  • the pins 208 be ⁇ et at an angle of approximately 70° to 90° relative to the axi ⁇ "I" of the main bore 204 of the ⁇ upport block 202. As shown in Figure 5, it is also preferred that the pins 208 be inclined downwardly from the surface of the support block 202 to the axis "I" of the tool holder 214. While the axes "H" of the pins 210 and the block pin bore ⁇ 240 preferably intersect at the center axis "I" of the main bore 204, many other arrangements are possible and included in the scope of this invention. Furthermore, while two pin ⁇ 210 are ⁇ hown as being used, one or more pins may be used.
  • This cutting tool holder retention system 300 includes a ⁇ upport block 302 having a tool holder bore 304 and block pin bores 306, a cutting tool holder 308 having a holder shank portion 310, and a pin 312.
  • a cutting tool 314 may be rotatably mounted within the cutting tool holder 308. While the geometrical configurations of the support block 302, cutting tool holder 308, and cutting tool 314 may vary in an infinite number of ways, this embodiment is identical to the embodiment shown in Figures 1 and 2 with the exception that the shank portion 310 of the cutting tool holder 308, the block pin bores 306 of the support block 302 and the pin 312 have been altered. Accordingly, only those components of the holder retention system 300 which have been altered will be de ⁇ cribed in further detail with regard to this embodiment.
  • the cutting tool holder 308 typically has an outer wear region 315 joining the holder ⁇ hank portion 310 at a holder shoulder 316. While the holder shank portion 310 of the cutting tool holder 308 may have a variety of configurations, the holder shank portion 310 as shown in Figures 7, 8, and 9 i ⁇ tapered along a center axi ⁇ "I.”
  • the holder ⁇ hank portion 310 may be made of a solid material, or as shown in Figure 8, may have a cavity such as a vertical bore 317.
  • the shank portion 310 also has a holder engagement recess which in this embodiment comprise ⁇ a tran ⁇ ver ⁇ e pin bore 318.
  • the tran ⁇ verse pin bore 318 in this embodiment is cylindrical and aligned along a center axis designated "J" and which preferably intersects the center axis "I" of the ⁇ hank portion 310.
  • the holder engagement recess has a holder engagement surface 320 which in the embodiment shown, is the surface defined by the transverse pin bore 318, especially the lower ⁇ urface when locking the tool holder 308 and the upper ⁇ urface when relea ⁇ ing the tool holder 308.
  • the pin bores 318 also define pin bore grooves 319 along the lower ⁇ urface of the pin bores 318.
  • the pin bore grooves 319 in this embodiment are semi-cylindrical in shape.
  • Mating pins 321 having a cylindrical configuration reside within the pin bore grooves 319.
  • the mating pins 321 may be press fit into the pin bore grooves 319 in which case the pin bore grooves 319 will have a cros ⁇ section configuration ⁇ lightly greater than a half circle or may be held in po ⁇ ition u ⁇ ing any ⁇ uitable fastening method such as by tack welding or epoxy adhesive ⁇ .
  • the mating pins 321 may be made of any suitable material, such as 52100 steel.
  • the holder shank portion 310 also defines a holder slot 322 defined by two vertical slot sides 324 which intersect the transverse pin bore 318. Additionally, the holder shank 310 defines jam reces ⁇ e ⁇ 326 having vertical rece ⁇ wall ⁇ 327.
  • the tool holder bore 304 of the ⁇ upport block 302 may be partially ⁇ urrounded but i ⁇ more typically fully ⁇ urrounded by a seating shoulder region 328.
  • the tool holder bore 304 of this embodiment has a holder bore center axis »» ⁇ « " which coincides with the axis "I" of the shank portion 310 of the cutting tool holder 308 when the component ⁇ are a ⁇ embled as shown.
  • the support block 302 has block pin bores 330, which are cylindrical and aligned along the block pin bore axes designated "K.
  • the block pin bore axes "K” intersect the axis "J" of the transver ⁇ e pin bore 318 at an angle “L.”
  • the block pin bore ⁇ 330 have a block engagement surface 332, which in the embodiment shown is the surface defined by the block pin bores 330, especially the upper surface when locking the tool holder 308 and the lower surface when releasing the tool holder 308.
  • the block engagement surface 332, and in this embodiment the block pin bores 330 having axes "K,” are inclined downwardly relative to the tool holder bore 304.
  • the pin ⁇ haft 340 in this embodiment has a first pitch threaded portion 346, an unthreaded portion 348, and a second pitch threaded portion 350. While not shown, the pin shaft need not have an unthreaded portion. Furthermore, while the first pitch threaded portion 346 is shown as being a left hand threaded portion and the second pitch threaded portion is shown as being a right hand threaded portion, that need not be the case. In ⁇ tead, the pin shaft, if threaded, could have threaded portions which are both left hand or right hand but which differ in thread pitch.
  • the pin shaft 340 also has an engagement structure 352 which, in the embodiment shown, constitute ⁇ hexagonal recesses centered along the axis "J" of the pin shaft 340.
  • the first jam member 342 has an aligned cylindrical portion 356 aligned along the axis "J," the outer end of which has a chamfer 358, preferably at an angle of 45° to the axis "J".
  • Adjoining the aligned cylindrical portion 356 at a jam shoulder 360 is an angled cylindrical portion 362 having a center axis
  • the fir ⁇ t jam member 342 al ⁇ o define ⁇ a threaded jam bore 364 which, in the embodiment shown, constitutes a left hand threaded bore manufactured to threadably engage the first pitch threaded portion 346 of the pin ⁇ haft 340.
  • the fir ⁇ t jam member 342 also defines a mating groove 365 along the lower ⁇ urface of the angled cylindrical portion 362.
  • the mating groove 365 has a ⁇ emi-cylindrical configuration de ⁇ igned to mate with the mating pin 321 as will be explained in further detail.
  • the pin 312 has a pin engagement surface 366.
  • the pin engagement surface 366 has a holder engagement portion 368 and a block engagement portion 370.
  • the holder engagement portion 368 is the outer ⁇ urface, e ⁇ pecially the lower ⁇ urface when locking and upper ⁇ urface when relea ⁇ ing, of the aligned cylindrical portion 356.
  • the block engagement portion 370 i ⁇ the outer ⁇ urface, e ⁇ pecially the upper ⁇ urface when locking and the lower surface when releasing, of the angled cylindrical portion 362.
  • the second jam member 344 is a mirror image duplicate of the fir ⁇ t jam member 342.
  • the second jam member 344 has an aligned cylindrical portion 356', a chamfer 358', a jam shoulder 360', an angled cylindrical portion 362', a threaded jam bore 364' which in the embodiment shown has a right hand thread manufactured to threadably engage the ⁇ econd pitch threaded portion 350 of the pin ⁇ haft 340, and a pin engagement ⁇ urface 366' including a holder engagement portion 368' and a block engagement portion 370'.
  • the angled cylindrical portion 362' of the second jam member 344 has an axis "K" ⁇ et at an angle "L" to the center axi ⁇ "J" of the aligned cylindrical portion 356' .
  • the threaded jam bore ⁇ of the first and second jam members 342 and 344 need only have pitches which differ.
  • the first or second jam member, 342 or 344 is partially threaded onto the first or ⁇ econd pitch threaded portion re ⁇ pectively, 346 or 350, of the pin shaft 340.
  • the pin shaft 340, together with the one fir ⁇ t or ⁇ econd jam member 342 or 344, is then inserted through the block pin bores 306 such that the mating groove 365 or 365' of the first or second jam member, 342 or 344, is aligned roughly with the mating pin 321 of one of the block pin bores 306.
  • An appropriate tool may then be used to engage the engagement structure 352 of the pin shaft 340 and rotate the pin shaft 340 appropriately such that the first and second jam member ⁇ , 342 and 344, will be drawn towards each other.
  • the first and ⁇ econd jam members 342 and 344 must be maintained in position until the mating grooves 365 and 365' engage the mating pin ⁇ 321.
  • the pin shaft 340 may be rotated until the angled cylindrical portion 362 and 362' of the first and second jam members, 342 and 344, re ⁇ ide partially within the block pin bore ⁇ 306.
  • the holder ⁇ hank portion 310 of the cutting tool holder 308 may then be inserted into the tool holder bore 304 of the support block 302 ⁇ uch that the pin shaft 340 will slide through the holder slot 322 into the transver ⁇ e pin bore 318 of the cutting tool holder ⁇ hank portion 310.
  • the holder shank portion 310 of the cutting tool holder 308 will be loosely fitted within the tool holder bore 304 of the support block 302.
  • An appropriate tool may then again be u ⁇ ed to engage the engagement ⁇ tructure 352 of the pin shaft 340 and rotate the pin shaft 340 appropriately ⁇ uch that the fir ⁇ t and ⁇ econd jam members, 342 and 344, will be drawn toward ⁇ each other.
  • the aligned cylindrical portions 356 and 356' of the jam members, 342 and 344 will be forced into the transver ⁇ e pin bore 318 aided by the chamfer ⁇ 358 and 358' on the ends of the jam members.
  • the holder engagement portions 368 and 368' of the pin engagement surface ⁇ 366 and 366' of the jam members, 342 and 344 will engage the holder engagement surface 320 of the cutting tool holder shank portion 310 thereby forcibly wedging the cutting tool holder ⁇ hank portion 310 of the cutting tool holder 308 in the direction marked "N," a ⁇ ⁇ hown in Figure 8, into a tight fitting relation ⁇ hip with the tool holder bore 304 of the ⁇ upport block 302 until the holder shoulder 316 abuts the seating shoulder region 328 as shown on the right half of Figure 8. As shown on the right half of Figure 8, the jam shoulder 360 may then protrude into the jam recess 326 of the cutting tool holder shank portion 310.
  • the cutting tool holder retention system 300 shown in Figures 7-12 should work satisfactorily when the transver ⁇ e pin bore 318 of the cutting tool holder ⁇ hank portion 310 ha ⁇ a diameter of 1.000" to 1.001", the holder ⁇ lot 322 ha ⁇ a dimen ⁇ ion of .627" to .630" between the vertical recess walls 324, the block pin bores 306 have a diameter of 1.124" to 1.125” set at an angle "L” between 5° ⁇ 10' and 8° ⁇ 10', the aligned cylindrical portion 356 of the jam members 342 and 344 has a diameter of 0.998" to 0.999", the angled cylindrical portion 362 of the jam members has a diameter of 1.122" to 1.123” and is set at an angle between 5° ⁇ 10' and 8° ⁇ 10' so as to match the angle of the block pin bores 306, and the threaded jam bore 364 constitutes a 37/64" through hole, tapped to 5/8" - 24 thread, right or left
  • first and second pitch threaded portions 346 and 350 are 5/8" - 24 thread, left or right handed as required. All of the components may be made from any appropriate grade of steel, such as grade 4140 steel, 38-43 HRC.
  • any other suitable material or adhe ⁇ ive may be employed to help prevent the pin ⁇ haft 340 from rotating during u ⁇ e and allowing the first and second jam members, 342 and 344, from loo ⁇ ening.
  • the pin shaft 340 is ⁇ imply rotated in the opposite direction via the engagement structure 352 until the cutting tool holder shank portion 310 can be removed from the tool holder bore 304 and the pin shaft 340 via the holder slot 322.
  • the first and second jam members, 342 and 344 need not be removed from the pin ⁇ haft 340, and the mating groove ⁇ 365 and 365' need not be disengaged from the mating pins 321, for the cutting tool holder 308 to be removed.
  • the matching cylindrical ⁇ urfaces of the transverse pin bore 318 and the aligned cylindrical portions 356 and 356' of the jam members, 342 and 344, together with the matching cylindrical surfaces of the block pin bores 330, and the corre ⁇ ponding angled cylindrical portion ⁇ 362 and 362' of the jam members, will provide a better contacting relationship between the engagement ⁇ urface ⁇ , thereby lowering contact ⁇ tresses.
  • the pin shaft 340 moves in the direction "M" as the cutting tool holder retention system 300 is tightened, a locking action is provided to restrain the system and help prevent undesired loosening.
  • the pin translates forward in a direction reverse of "N,” providing a "bump off” motion to the cutting tool holder 308 for easier disengagement.
  • the holder slot 322 in the cutting tool holder shank portion 310 allows the cutting tool holder 308 to be changed without the removal of any pins or screws from the ⁇ upport block 302.
  • another advantage of this embodiment is that by not u ⁇ ing conical components, the need for special tooling is eliminated and manufacturing costs are reduced.

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  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
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  • Milling Processes (AREA)
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  • Cutting Tools, Boring Holders, And Turrets (AREA)
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Abstract

An excavation cutting tool holder retention system. The cutting tool holder retention system includes a cutting tool holder having a holder engagement surface and a support block having a tool holder bore into which the cutting tool holder is inserted. A pin having a pin engagement surface is movably mounted to the support block such that the pin engagement surface may be moved to engage the holder engagement surface. At least one of the holder and pin engagement surfaces defines an inclined surface such that when the pin engagement surface is moved to engage the holder engagement surface, the shank portion of the cutting tool holder will be drawn into the tool holder bore. In the preferred embodiment, at least one of the shank portion of the cutting tool holder and tool holder bore is tapered such that the shank portion of the cutting tool holder will be drawn and wedged into the tool holder bore of the support block when the pin engagement surface is moved to engage the holder engagement surface.

Description

CϋTTING TOOL HOLDER RETENTION SYSTEM
CROSS-REFERENCE TO RELATED APPLICATION
This application is a continuation-in-part of co-pending, commonly owned patent application Serial No. 08/510,451, filed August 2, 1995, entitled "Cutting Tool Holder Retention System."
TECHNICAL FIELD
This invention relates to excavation cutting tools, and more particularly to a retention system for retaining an excavation cutting tool holder in a support block during use.
BACKGROUND ART
Excavation cutting tool assemblies for such applications as continuous mining or road milling typically comprise a cutting tool, sometimes referred to as a cutting bit, rotatably mounted within a support block. The support block in turn is mounted onto a drum or other body, typically by welding, which in turn is driven by a suitable power means. When a number of such support blocks carrying cutting tools are mounted onto a drum, and the drum is driven, the cutting tools will engage and break up the material which is sought to be mined or removed. The general operation of such a mining machine is well known in the art.
Because the support block is exposed, it is subject to wear and abuse and must be cut or torched off the drum and replaced when unusable. In order to prolong the life of the support block, a cutting tool holder, sometimes referred to as a cutting tool sleeve, bit holder, or bit sleeve, is sometimes employed. The cutting tool is rotatably or otherwise releasably mounted within the bit holder which in turn is mounted within the support block via some mechanical connection. This helps to protect the support block from abuse and wear, thus minimizing or eliminating the down time periods otherwise required for drum repair. The use of such bit holders is well known in the art. For example, U.S. Patent No. 5,067,775 to D'Angelo discloses the use of such a bit holder which iε referred to as a sleeve in that patent.
It is well known that such cutting tools and cutting tool holders are subjected to considerable stresses during mining or other operations. Accordingly, it is desirable that the cutting tool holder be mounted to the support block in such a manner as to minimize movement of the cutting bit holder in order to maximize the life of the cutting tool. It is also important that the mounting between the cutting tool holder and the support block be resistant to vibratory loosening which could likewise lead to premature cutting tool wear and failure. Various methods have been proposed or used in the past to mount a cutting tool sleeve within a support block in an attempt to minimize cutting tool holder movement or loosening, while maximizing cutting tool life.
For example, U.S. Patent No. 3,749,449 to Krekeler discloses a support block having two upstanding members or bifurcations which define therebetween a channel into which fits a tool holder. A pin passes through the support block and the cutting tool holder and releasably secures the tool holder to the support block. The Krekeler patent relies on cooperation between the bottom surface of the cutting tool holder and an upper surface of the support block, at the bottom of the channel, to resist forces tending to pivot the cutting tool holder about the pin. In other words, the Krekeler patent relies upon a close tolerance fit to minimize rotational movement of the cutting tool and cutting tool holder about the pin during use. Otherwise, movement of the cutting tool holder in the support block will cause unnecessary wear to the cutting tool, the cutting tool holder, and the support block.
Alternatively, U.S. Patent No. 4,650,254 to Wechner discloses the use of two bolts to connect a cutting tool holder to a block. The two bolts pass horizontally through the rear surface of the support block and through the shank portion of the cutting tool holder. Such a connection may be subject to vibratory loosening.
SUMMARY OF THE INVENTION
An object of the present invention is to provide an improved excavation cutting tool holder retention system which allows a cutting tool holder to be securely fastened to a support block in such a manner as to minimize or eliminate any movement or loosening of the cutting holder within the support block.
In carrying out the above objects, and other objects and features of the preεent invention, an improved excavation cutting tool holder retention system is provided. The improved excavation cutting tool holder retention system comprises a cutting tool holder having a holder engagement surface and a support block having a tool holder bore into which the cutting tool holder is inserted. A pin having a pin engagement surface is movably mounted to the support block such that the pin engagement surface may be moved to engage the holder engagement surface. At least one of the holder and pin engagement surfaces defines an inclined surface such that when the pin engagement surface is moved to engage the holder engagement surface the shank portion of the cutting tool holder will be drawn into the tool holder bore.
In an alternative embodiment, the excavation cutting tool holder retention system comprises a cutting tool holder having a holder engagement surface and a support block having a tool holder bore into which the cutting tool is inserted and a block pin bore intersecting the tool holder bore. The block pin bore defines a block engagement surface which is inclined downwardly relative to the tool holder bore. A pin engages the block engagement surface and the holder engagement surface such that the pin may be moved to draw the cutting tool holder into the tool holder bore.
In a preferred embodiment, the support block has block pin bores which define the block engagement surface and are inclined downwardly. The holder engagement surface of the cutting tool holder is a transverse pin bore. The pin runs through and engages the transverse pin bore of the cutting tool holder. The pin has a pin shaft, a first jam member, and a second jam member, the first and second jam members each having a block engagement portion which movably engages the block pin bores. At least one of the first and second jam members is movable along the pin shaft relative to the other of the first and second jam members such that the block engagement portion of the first and second jam members is moved along the block pin bores and the cutting tool holder is drawn into the tool holder bore.
In a more preferred embodiment, the pin shaft has a threaded portion and one of the first and second jam members has a threaded jam bore such that one of the first and second jam members may threadably engage the pin shaft and be moved relative to the other of the first and second jam members. Furthermore, the first jam member may have a first aligned cylindrical portion and a first angled cylindrical portion and the second jam member may have a second aligned cylindrical portion and a second angled cylindrical portion such that the first and second aligned cylindrical portions engage the transverse pin bore of the cutting tool holder and the first and second angled cylindrical portions define the block engagement portion and engage the block pin bores.
In another more preferred embodiment, the cutting tool holder has a holder slot intersecting the transverse pin bore such that the cutting tool holder may be removed from the tool holder bore of the support block by moving the second jam member relative to the first jam member such that the first and second jam members do not interfere with the transverse pin bore and the cutting tool holder may be withdrawn from the tool holder bore while the first and second jam members still movably engage the block pin bores.
In a preferred embodiment applicable to all preceding embodiments, at least one of the cutting tool holder and tool holder bore is tapered such that the cutting tool holder will be drawn and wedged into the tool holder bore of the support block when the pin engagement surface iε moved to engage the holder engagement surface.
In a more preferred embodiment applicable to all preceding embodiments, the tool holder has a holder εhoulder and the support block has a εeating shoulder region adjacent the tool holder bore. When the cutting tool holder is drawn into the tool holder bore as described, the holder shoulder will abut the seating shoulder region. The preεent invention also includes an improved cutting tool holder for use with a εupport block having a cutting tool holder bore into which the cutting tool holder is inserted and a pin having a pin engagement surface, the pin being movably mounted to the support block. The improved cutting tool holder comprises an outer wear region and a shank portion. The shank portion has a holder engagement εurface which engages the pin engagement surface. At least one of the holder and pin engagement surfaceε defineε an inclined surface such that when the pin engagement surface is moved to engage the holder engagement surface the shank portion will be drawn into the tool holder bore of the support block.
In an alternative embodiment, an improved cutting tool holder is provided for use with a support block and pin, the support block having a tool holder bore into which the cutting tool holder is inserted and block pin bores inclined downwardly, the pin having a pin shaft, a firεt jam member, and a εecond jam member movable along the pin shaft relative to the first jam member, the first and εecond jam memberε movably engaging the block pin boreε. The improved cutting tool holder of this embodiment comprises an outer wear region and a shank portion. The shank portion has a tranεverse pin bore which is substantially aligned with the block pin bores when the shank portion is inserted into the tool holder bore such that the pin can run between the block pin bores through the transverεe pin bore. The first and second jam members engage the block pin bores and the transverse pin bore such that moving the second jam member relative to the first jam member will draw the shank portion into the tool holder bore of the support block.
In a preferred embodiment, the shank portion has a holder slot such that the shank portion may be removed from the tool holder bore of the εupport block by moving the εecond jam member relative to the first jam member εuch that the firεt and εecond jam memberε no longer interfere with the transverse pin bore.
In a more preferred embodiment, the block pin bores and the jam members are configured such that the jam members will not rotate within the block pin bores. This feature provides alignment and orientation properties to properly and easily aεεemble the pin in the support block. This mating feature may consist of a pin and groove arrangement.
The present invention also includes a pin for use with a support block and a cutting tool holder, the tool holder having a transverεe pin bore, the support block having a tool holder bore into which the cutting tool holder is inserted and block pin bores inclined downwardly to and intersecting the tranεverse pin bore, the pin comprising a pin shaft having a first pitch threaded portion and a second pitch threaded portion, a first jam member having a firεt aligned cylindrical portion, a firεt angled cylindrical portion, and a first threaded jam bore, and a εecond jam member having a εecond aligned cylindrical portion, a εecond angled cylindrical portion, and a εecond threaded jam bore, the first jam member being threaded onto the first pitch threaded portion of the pin shaft and the second jam member being threaded onto the second pitch threaded portion of the pin shaft such that the firεt and εecond aligned cylindrical portions may engage the transverse pin bore and the first and second angled cylindrical portions may engage the block pin bores.
The advantages resulting from this invention are numerous. For example, by having one of the holder and pin engagement surfaces defining an inclined surface, the cutting tool holder will be drawn into an especially tight relationship with the tool holder bore. This tight fit is especially secure if one or both of the shank portion or tool holder bore is tapered so that the shank portion of the cutting tool is wedged into the tool holder bore when the componentε are engaged by utilizing the pin. The εecurity of the fit is also increased if the tool holder has a holder shoulder which abuts a seating shoulder region of the εupport block when the cutting tool holder is drawn into the tool holder bore. Another advantage of thiε preεent invention is that the tool holder bore of the support block may have a configuration so as to completely surround and provide multi-directional support to the cutting tool holder. As a further advantage, when the tool holder is worn, it is easily removed and changed by simply loosening the pin. Further objects and advantages of this invention will be apparent from the following description, reference being had to the accompanying drawingε wherein preferred embodimentε of the present invention are clearly shown.
BRIEF DESCRIPTION OF THE DRAWINGS
While various embodimentε of the invention are illuεtrated, the particular embodimentε εhown should not be construed to limit the claims. It iε anticipated that variouε changeε and modifications may be made without departing from the εcope of this invention.
FIGURE 1 is a side view of a support block, cutting tool sleeve, and cutting tool showing one embodiment of the invention;
FIGURE 2 is a εectional view taken along the plane indicated by line 2-2 in FIGURE 1, the left half εhowing the invention in the loose condition and the right half showing the tightened condition;
FIGURE 3 iε a sectional view showing an alternative pin; FIGURE 4 iε a εide view of a support block, cutting tool sleeve, and cutting tool showing an alternative embodiment of the invention;
FIGURE 5 is a εectional view taken along the plane indicated by line 5-5 in Figure 4; FIGURE 6 iε a sectional view taken along the plane indicated by line 6-6 in Figure 4;
FIGURE 7 iε a side view of a support block, cutting tool holder, and cutting tool showing another alternative embodiment of the invention; FIGURE 8 is a εectional view taken along the plane indicated by line 8-8 in Figure 7, the left half showing the invention in the loose condition and the right half showing the tightened condition;
FIGURE 9 is a side view of the shank portion of the cutting tool holder; FIGURE 10 is a side view of a threaded pin;
FIGURE 11 iε a εide view of a first jam member; and
FIGURE 12 is a side view of a second jam member.
BEST MODE FOR CARRYING OUT THE INVENTION
One embodiment of the cutting tool holder retention εyεtem 10 is εhown in Figureε 1 and 2. The cutting tool retention system 10 includeε a support block 12 and a cutting tool holder 14 mated to the support block 12 via pins 16. In the embodiment εhown, a cutting tool 18 may be rotatably and releaεably mounted within the cutting tool holder 14. However, the scope of this invention would cover cutting tool holder retention systemε in which the cutting tool is non-rotatably mounted.
In use, such support blocks 12 can be distributed over and faεtened to, εuch aε by welding, the circumference and length of a drum or other body (not shown) according to any desired pattern. The drum or other body may be driven by any conventional and εuitable power meanε to cause the cutting tools 18 to engage and break up material that they are applied to. Such applications are well known in the art, and will not be described further here. The cutting tool 18 typically has an elongated body. The cutting end 22 of the cutting tool 18 typically compriseε a hard cutting inεert 24 mounted onto a generally conical outer region 26. This hard cutting insert 24 may be made from cemented tungsten carbide or any other suitable material. The hard cutting insert 24 is generally mounted at the end of the conical outer region 26 where the cutting insert 24 may be brazed or otherwise suitably fastened into place. The cutting tool 18 also includes a tool shank 28 adjoining a shoulder 30 of the conical outer region 26. Because such cutting tools are generally known in the art, they need not be described in further detail here.
Cutting tool holderε may have a variety of configurations. The cutting tool holder 14 shown in this embodiment has an outer wear region 32 and a shank portion 34 joined at a holder shoulder 36. The cutting tool holder 14 defines a tool bore 38 in which the cutting tool 18 may be rotatably or otherwise mounted. Such rotatable or non-rotatable mountings are well known in the art, and will not be described in further detail here.
While the shank portion 34 of the cutting tool holder 14 may have a variety of configurations, the shank portion 34 as shown is tapered. The shank portion 34 may be made of solid material, or as shown here, may have a cavity such as a vertical bore 44. The shank portion 34 also has a holder engagement recesε which in this embodiment compriseε tranεverεe pin boreε 46 which are aligned along the axiε designated "A" and which intersect the center axis "B" of the shank portion 34. The transverse pin bores 46 are tapered. The holder engagement recesε haε a holder engagement εurface 48 which in the embodiment εhown is the lower inclined surface of the tapered transverse pin bores 46.
The support block 12 typically has a tool holder bore 54 surrounded by a seating shoulder region 56. The tool holder bore 54 in this preferred embodi¬ ment iε tapered εo as to match the taper of the shank portion 34 of the cutting tool holder 14. It has been found preferable that the maximum total included taper angle be approximately 16°. The support block 12 also has a side surface 58 and a base 60 which may be mounted to a drum or other body (not shown) by way of welding or any other suitable method. The tool holder bore 54, and accordingly the cutting tool holder 14 and the cutting tool 18, is typically pitched in the direction of travel of the cutting tool 18, designated as direction "C" in Figure 1. For the purpose of this invention, the support block 12 has block pin bores 62, which are transversely aligned along the axis designated "D" and which intersect the center axis "B" of the tool holder bore 54 in a perpendicular relationship.
In the embodiment shown, the block pin bores 62 have a block threaded portion 64 extending from the side surface 58 to the tool holder bore 54. At the end of the threaded portion, an annular groove 66 may optionally be provided in which an O-ring 68 may be housed. The pins 16 are movably mounted to the εupport block 12. In thiε embodiment of the invention, the pins 16 are movably mounted via a block engagement portion 70 which iε threaded. The threaded block engagement portion 70 of the pin 16 is designed to threadably engage the threaded portion 64 of the block pin bores 62 of the support block 12. The pins 16 also have a pin engagement surface 72 which in this embodiment is tapered εuch as to provide an inclined surface 74 to engage the holder engagement surface 48 of the holder engagement recess 46. The pins 16 also have a tightening end 76.
The tightening end 76 preferably haε a configuration, such aε a non-circular εhape, a protruεion, or a receiving aperture, by which a tool may be used to tighten the pins 16 in the block pin bores 62 as will be set forth. In the embodiment shown, the configuration compriseε a hexagonal receiving aperture 78 deεigned to receive an alien wrench. While the pins 16 may be made of any suitable material, an alloy steel, such as SAE 4140 or SAE 4340, iε preferred.
While two pins 16 are shown as being used in the embodiment depicted, one or more pins may be used. No matter what number of pins are used, the axes of the transverse pin bores 46, and correspondingly the block pin bores 62, need not intersect the tool bore 38 in a perpendicular relationship. Instead, the transverse and block pin bores may be inclined at an angle to the tool bore 38, preferably downwardly from the block surface 58 to the center axis "E" of the tool holder 14 at an angle between 70° and 90°. Furthermore, if two or more pins are used, the axes of the tranεverse pin bores, and correspondingly the block pin bores, need not be transverεely aligned, nor iε it required that they interεect.
To uεe the embodiment of thiε invention shown in Figures 1 and 2, the holder shank portion 34 of the cutting tool holder 14 iε inεerted into the tool holder bore 54 of the εupport block 12 εuch that the transverse pin bores 46 of the cutting tool holder 14 and the block pin bores 62 of the εupport block 12 are roughly aligned.
The pinε 16 are then inεerted into the support block pin bores 62. At this point, the transverεe pin boreε 46 and the block pin boreε 62 are εtill roughly aligned aε illuεtrated by the axeε "A" and "D" εhown on the left half of Figure 2. At thiε point, there will also preferably be a small gap between the holder shoulder 36 and the seating shoulder region 56 of the support block 12, εuch as εhown on the left half of Figure 2.
The pinε 16 are then moved such that the inclined surface 74 of the pin engagement εurface 72 will engage the holder engagement εurface 48 of the cutting tool . holder 14. This movement of the pins 16 is accomplished via the tightening er/- 76 of the pin 16 which is engaged, with a tool (not εhown) or other means, so as to threadably engage the threaded block engagement portion 74 of the pin 16 in the threaded portion 64 of
® the block pin bore 62. Nylok manufactured by Nylok Fastener Corporation, or any other suitable material or adhesive, may be employed to help prevent the pin 16 from backing out of the block pin bore 62 during use.
Because at least one, in this case both, of the holder engagement surface 48 and the pin engagement surface 72 defines an inclined surface, the holder shank 34 of the cutting tool holder 14 will be forcibly wedged downward in the direction marked "E" into a tight fitting relationship with the tool holder bore 54 of the support block 12 until the holder shoulder 36 abuts the seating shoulder region 56. At this point, in the embodiment shown, the axis "A" of the transverεe pin boreε 46 and the axis "D" of the block pin bores 62 will be substantially coincident as shown on the right half of Figure 2. In order to accomplish this result, it is preferred that the holder engagement surface 48 and pin engagement surface 72 each have a maximum total included angle of approximately 16°. The resulting fit, as shown on the right side of Figure 2, is eεpecially secure because the holder shank portion 34 and the tool holder bore 54 are matingly tapered.
Accordingly, the resulting tight fit, and the holder εhoulder 36 abutting the block seating shoulder region 56, advantageously prevents the cutting tool holder from rotating about the axis "D" of the pins 16. The wedging effect between the holder engagement surface 48 and pin engagement εurface 72 in conjunction with the wedging between the holder εhank 34 and the tool holder bore 54 will also minimize loosening due to vibration. As a further advantage, when the tool holder is worn, it is easily removed and changed by simply loosening the pins 16. An alternative embodiment of this invention is shown in Figure 3 which is a sectional view similar to Figure 2. This embodiment is very similar to the cutting tool holder retention system 10 shown in Figures 1 and 2. Accordingly, the same components have been referenced uεing the εame reference characterε followed by an apostrophe. The main difference is the pin 100 which in this embodiment compriseε a εcrew or threaded bolt 102, a jam member 104, and a cone member 106. The jam member 104 has cone end 108, a cylindrical section 110, a tool end 112, and a threaded throughbore 114. The tool end 112 preferably has a configuration, such as a non¬ circular shape, a protrusion, or a receiving aperture, by which a tool may be used to retain the jam member 104 in a stationary position while the screw or threaded bolt 102 is being tightened. In the embodiment shown, the tool end 112 has a hexagonal nut configuration designed to be engaged by a wrench.
The cone member 106 has a cone end 116, a cylindrical end 118, and a smooth throughbore 120. The exterior surface of the cone ends 108 and 116 define pin engagement surfaces 122 and 124 respectively which, as a result of the taper of the cone ends 108 and 116, provide inclined εurfaceε to engage the holder engagement surfaces 48' of the pin bores 46'. It is preferred that the pin engagement surfaces 122 and 124, and the pin engagement surfaces 48', have a maximum total included angle of approximately 16°.
The screw or threaded bolt 102 has a threaded shaft 126 and a head 128 preferably with a configuration, such as a non-circular εhape, a protrusion, or a receiving aperture, by which a tool may be used to tighten the screw or threaded bolt 102 in relation to the jam member 104. In the embodiment shown, the configuration of the head 128 is hexagonal such as to be engaged by a suitable wrench. This alternative embodiment is alεo different from the embodiment diεcloεed in Figures 1 and 2 in that the block 12 ' of this embodiment has a block pin bore 130 which is not threaded, but instead is smooth-walled so as to slidably receive the cylindrical section 110 of the jam member 104 and the cylindrical end 118 of the cone member 106.
The use of this embodiment is similar to the use of the embodiment shown in Figures 1 and 2. First, the holder shank portion 34 ' of the cutting tool holder 14 ' is inserted into the tool holder bore 54 ' of the support block 12' such that the transverse pin bores 46* and the block pin bores 130 are roughly aligned. At this point, there will preferably be a small gap between the holder shoulder 36' and the seating shoulder region 56* of the support block 12 ' . The screw or threaded bolt 102, with the cone member 106 already slid onto the shaft 126 iε then inserted through the support block pin bores 62' and the transverse pin bores 46'. The jam member 104 is then threadably tightened onto the shaft 126 such that the pin engagement surfaces 122 and 124 will engage the holder engagement surface 48' of the cutting tool holder 14'. Because at leaεt one, in this caεe both, of the holder engagement εurfaceε 48' and the pin engagement surfaces 122 and 124 defines an inclined surface, the shank portion 34' of the cutting tool holder 14' will be wedged downward in the direction marked "G" into a tight fitting relationship with the main bore 54 ' of the support block 12' until the holder shoulder 36' abuts the seating shoulder region 56' as εhown in Figure 3. In order to accompliεh thiε result, it is preferred that the holder engagement surface 48' and pin engagement surfaces 122 and 124 have a maximum total included angle of approximately 16°. Another alternative embodiment of the cutting tool holder retention system 200 is shown in Figures 4, 5 and 6. This cutting tool retention 200 includes a εupport block 202 having a main bore 204, a cutting tool holder 206 having a holder εhank portion 208, and pins 210. A cutting tool 212 may be rotatably mounted within the cutting tool holder 206. While the geometrical configuration of the εupport block 202 and the cutting tool holder 206 has been changed, this embodiment is similar to the embodiments εhown in Figureε 1 and 2 with the exception that the two pinε 210 have axeε "H" which need not be aligned and which need not be perpendicular to the axiε "I" of the εhank portion 208 of the cutting tool holder 206. Inεtead, the axeε "H" of the two pins 210 are inclined at an angle as best shown in Figure 5.
The cutting tool holder 206 in this embodiment is generally symmetrical about the axiε "I" and includes an outer wear region 214 and a holder εhoulder 216. The cutting tool holder 206 defineε a tool bore 218 in which the cutting tool 212 may be rotatably and releasably mounted. As εhown in this embodiment, the tool bore 218 defines an annular keeper groove 220. The cutting tool 212 shown in this embodiment has a tool shank 222 defining an annular shank groove 224 adapted for receiving a split keeper ring 226 having projections 228. The tool shank 222 is rotatably mounted within the tool bore 218 via the projections 228 of the split keeper ring 226 which fit within the annular keeper groove 220 of the tool bore 218. Such a mounting is described in U.S. Patent No. 3,519,309 to Engle et al. and iε generally known in the art.
Alternatively, the cutting tool 212 could be rotatably mounted within the tool bore 218 via the mounting disclosed in a co-pending application entitled "Cutting Tool Retention System," filed on August 2, 1995, having U.S.S.N. 08/510,160, and naming Ted Richard Massa as the inventor. The shank portion 208 of the cutting tool holder 206 of this embodiment comprises a generally cylindrical portion 230 and an upper tapered portion 232 adjacent the shoulder 216. The shank portion 208 also has a holder engagement receεε which in this embodiment compriεeε inclined holder pin bores 234, the axes of which intersect the center axis "I" of the shank portion 208. The holder engagement recesε has a holder engagement surface 236 which in the embodiment shown is the lower inclined surface defined by the tapered surface of the inclined holder pin bores 234.
The support block 202 has a seating shoulder region 238. The support block 202 defines inclined block pin bores 240 having a center axis "H" which intersects the center axis "I" of the main bore 204 of the support block 202. The inclined block pin bores 240 in this embodiment are threaded. In order to provide working clearance for the pinε 210, and aε εhown in Figure 6, the axes "H" of the two block pin bores 240 intersect at an angle, in this example at 90° relative to each other. Of course, the axes of the two block pin boreε 240 could intersect at any given angle, and in actuality, need not intersect at all.
The pins 210 have a εtructure identical to the pins 16 described with regard to the embodiments shown in Figures 1 and 2. Accordingly, the pins 210 have a pin engagement surface 242 which are tapered to provide an inclined surface to engage the holder engagement surface 236 of the holder engagement recess, i.e., the inclined holder pin bores 234 shown in this embodiment. Similar to the embodiments εhown in Figures 1 and 2, the pins 210 are inserted into the inclined block pin bores 240 after being roughly aligned with the inclined holder pin bores 234. At this point, there will preferably be a small gap between the holder shoulder 216 and the seating εhoulder region 238 of the εupport block 202.
The pins 210 are then threadably moved such that the pin engagement surface 242 will engage the holder engagement surface 236 of the cutting tool holder 206. Becauεe at least one, in this case both, of the holder engagement surface 236 and the pin engagement surface 242 defines an inclined surface, the tapered portion 232 of the holder εhank portion 208 of the cutting tool holder 206 will be wedged downward into a tight fitting relationεhip with the main bore 204 of the εupport block 202 until the holder εhoulder 216 abuts the seating shoulder region 238 of the support block 202 as shown in Figure 5. In order to accomplish this result, it is preferred that the holder engagement surfaces 236 and the pin engagement surfaces 242 have a maximum total included angle of approximately 16°. Not only will this result in a tight fit similar to the embodiments shown in Figures 1 and 2, but becauεe the pinε 210 are inclined along the axeε "H", εome of the load carried by the pins 208 will be distributed axially along the pins 208, reεulting in a stronger connection overall.
While any angle could be utilized, it is preferred that the pins 208 be εet at an angle of approximately 70° to 90° relative to the axiε "I" of the main bore 204 of the εupport block 202. As shown in Figure 5, it is also preferred that the pins 208 be inclined downwardly from the surface of the support block 202 to the axis "I" of the tool holder 214. While the axes "H" of the pins 210 and the block pin boreε 240 preferably intersect at the center axis "I" of the main bore 204, many other arrangements are possible and included in the scope of this invention. Furthermore, while two pinε 210 are εhown as being used, one or more pins may be used. Yet another alternative embodiment of the cutting tool holder retention syεtem 300 iε shown in Figures 7-12. This cutting tool holder retention system 300 includes a εupport block 302 having a tool holder bore 304 and block pin bores 306, a cutting tool holder 308 having a holder shank portion 310, and a pin 312. A cutting tool 314 may be rotatably mounted within the cutting tool holder 308. While the geometrical configurations of the support block 302, cutting tool holder 308, and cutting tool 314 may vary in an infinite number of ways, this embodiment is identical to the embodiment shown in Figures 1 and 2 with the exception that the shank portion 310 of the cutting tool holder 308, the block pin bores 306 of the support block 302 and the pin 312 have been altered. Accordingly, only those components of the holder retention system 300 which have been altered will be deεcribed in further detail with regard to this embodiment.
The cutting tool holder 308 typically has an outer wear region 315 joining the holder εhank portion 310 at a holder shoulder 316. While the holder shank portion 310 of the cutting tool holder 308 may have a variety of configurations, the holder shank portion 310 as shown in Figures 7, 8, and 9 iε tapered along a center axiε "I." The holder εhank portion 310 may be made of a solid material, or as shown in Figure 8, may have a cavity such as a vertical bore 317. The shank portion 310 also has a holder engagement recess which in this embodiment compriseε a tranεverεe pin bore 318. The tranεverse pin bore 318 in this embodiment is cylindrical and aligned along a center axis designated "J" and which preferably intersects the center axis "I" of the εhank portion 310. The holder engagement recess has a holder engagement surface 320 which in the embodiment shown, is the surface defined by the transverse pin bore 318, especially the lower εurface when locking the tool holder 308 and the upper εurface when releaεing the tool holder 308.
As best shown in Figures 7 and 8, the pin bores 318 also define pin bore grooves 319 along the lower εurface of the pin bores 318. The pin bore grooves 319 in this embodiment are semi-cylindrical in shape. Mating pins 321 having a cylindrical configuration reside within the pin bore grooves 319. The mating pins 321 may be press fit into the pin bore grooves 319 in which case the pin bore grooves 319 will have a crosε section configuration εlightly greater than a half circle or may be held in poεition uεing any εuitable fastening method such as by tack welding or epoxy adhesiveε. The mating pins 321 may be made of any suitable material, such as 52100 steel.
As best shown in Figure 9, the holder shank portion 310 also defines a holder slot 322 defined by two vertical slot sides 324 which intersect the transverse pin bore 318. Additionally, the holder shank 310 defines jam recesεeε 326 having vertical receεε wallε 327.
Aε εhown in Figureε 7 and 8, the tool holder bore 304 of the εupport block 302 may be partially εurrounded but iε more typically fully εurrounded by a seating shoulder region 328. The tool holder bore 304 of this embodiment has a holder bore center axis »»ι«" which coincides with the axis "I" of the shank portion 310 of the cutting tool holder 308 when the componentε are aεεembled as shown. Furthermore, the support block 302 has block pin bores 330, which are cylindrical and aligned along the block pin bore axes designated "K. " As shown in Figure 8, the block pin bore axes "K" intersect the axis "J" of the transverεe pin bore 318 at an angle "L." The block pin boreε 330 have a block engagement surface 332, which in the embodiment shown is the surface defined by the block pin bores 330, especially the upper surface when locking the tool holder 308 and the lower surface when releasing the tool holder 308. Aε εhown in Figure 8, the block engagement surface 332, and in this embodiment the block pin bores 330 having axes "K," are inclined downwardly relative to the tool holder bore 304.
As shown in Figures 8, 10, 11, and 12, the pin
312 includes a pin εhaft 340, a first jam member 342 and a second jam member 344 which are asεembled along the center axis "J." The pin εhaft 340 in this embodiment has a first pitch threaded portion 346, an unthreaded portion 348, and a second pitch threaded portion 350. While not shown, the pin shaft need not have an unthreaded portion. Furthermore, while the first pitch threaded portion 346 is shown as being a left hand threaded portion and the second pitch threaded portion is shown as being a right hand threaded portion, that need not be the case. Inεtead, the pin shaft, if threaded, could have threaded portions which are both left hand or right hand but which differ in thread pitch. While the threads may be made in any εuitable manner, as shown in Figure 4 the first and second pitch threaded portions 346 and 350 may be cold rolled. The pin shaft 340 also has an engagement structure 352 which, in the embodiment shown, constituteε hexagonal recesses centered along the axis "J" of the pin shaft 340.
Aε shown in Figure 11, the first jam member 342 has an aligned cylindrical portion 356 aligned along the axis "J," the outer end of which has a chamfer 358, preferably at an angle of 45° to the axis "J". Adjoining the aligned cylindrical portion 356 at a jam shoulder 360 is an angled cylindrical portion 362 having a center axis
"K" set at an angle "L" to the axis "J."
The firεt jam member 342 alεo defineε a threaded jam bore 364 which, in the embodiment shown, constitutes a left hand threaded bore manufactured to threadably engage the first pitch threaded portion 346 of the pin εhaft 340.
The firεt jam member 342 also defines a mating groove 365 along the lower εurface of the angled cylindrical portion 362. In this embodiment, the mating groove 365 has a εemi-cylindrical configuration deεigned to mate with the mating pin 321 as will be explained in further detail.
The pin 312 has a pin engagement surface 366. In the embodiment shown, the pin engagement surface 366 has a holder engagement portion 368 and a block engagement portion 370. In this embodiment, the holder engagement portion 368 is the outer εurface, eεpecially the lower εurface when locking and upper εurface when releaεing, of the aligned cylindrical portion 356. The block engagement portion 370 iε the outer εurface, eεpecially the upper εurface when locking and the lower surface when releasing, of the angled cylindrical portion 362.
As shown in Figure 12, the second jam member 344 is a mirror image duplicate of the firεt jam member 342. Like the first jam member 342, the second jam member 344 has an aligned cylindrical portion 356', a chamfer 358', a jam shoulder 360', an angled cylindrical portion 362', a threaded jam bore 364' which in the embodiment shown has a right hand thread manufactured to threadably engage the εecond pitch threaded portion 350 of the pin εhaft 340, and a pin engagement εurface 366' including a holder engagement portion 368' and a block engagement portion 370'. Also similar to the first jam member 342, the angled cylindrical portion 362' of the second jam member 344 has an axis "K" εet at an angle "L" to the center axiε "J" of the aligned cylindrical portion 356' .
Like the threaded εhaft 340, while the first jam member 342 is εhown as having a left hand threaded jam bore 364 and the εecond jam member 344 iε εhown aε having a right hand threaded jam bore 364, that need not be the caεe. Aε long as the threads will engage the first and second pitch portions, 346 and 360, of the threaded shaft 340, the threaded jam boreε of the first and second jam members 342 and 344 need only have pitches which differ.
To use the embodiment of this invention shown in Figures 7-12, the first or second jam member, 342 or 344, is partially threaded onto the first or εecond pitch threaded portion reεpectively, 346 or 350, of the pin shaft 340. The pin shaft 340, together with the one firεt or εecond jam member 342 or 344, is then inserted through the block pin bores 306 such that the mating groove 365 or 365' of the first or second jam member, 342 or 344, is aligned roughly with the mating pin 321 of one of the block pin bores 306. The other of the second or first jam member,
344 or 342, is then threaded onto the other of the second or firεt pitch threaded portion, 350 or 346, of the pin εhaft 340 until the mating groove 365' or 365 of the εecond or first jam member, 344 or 342, is roughly aligned with the mating pin 321 of the other one of the block pin bores 306.
An appropriate tool may then be used to engage the engagement structure 352 of the pin shaft 340 and rotate the pin shaft 340 appropriately such that the first and second jam memberε, 342 and 344, will be drawn towards each other. At the same time, the first and εecond jam members 342 and 344 must be maintained in position until the mating grooves 365 and 365' engage the mating pinε 321. As shown on the left half of Figure 8, the pin shaft 340 may be rotated until the angled cylindrical portion 362 and 362' of the first and second jam members, 342 and 344, reεide partially within the block pin boreε 306.
The holder εhank portion 310 of the cutting tool holder 308 may then be inserted into the tool holder bore 304 of the support block 302 εuch that the pin shaft 340 will slide through the holder slot 322 into the transverεe pin bore 318 of the cutting tool holder εhank portion 310. At this point, and as shown on the left half of Figure 8, the holder shank portion 310 of the cutting tool holder 308 will be loosely fitted within the tool holder bore 304 of the support block 302.
An appropriate tool may then again be uεed to engage the engagement εtructure 352 of the pin shaft 340 and rotate the pin shaft 340 appropriately εuch that the firεt and εecond jam members, 342 and 344, will be drawn towardε each other. As the firεt and second jam members, 342 and 344, are drawn towards each other, the aligned cylindrical portions 356 and 356' of the jam members, 342 and 344, will be forced into the transverεe pin bore 318 aided by the chamferε 358 and 358' on the ends of the jam members. At the same time, the rotation of the pin shaft 340 will cause the block engagement portionε 370 and 370' of the pin engagement surfaces 366 and 366' of the angled cylindrical portions 362 and 362" to travel along and engage the block engagement εurfaceε 332 of the block pin boreε 330 εuch that the jam memberε will move in the direction marked "M," aε εhown in Figure 8. At the same time, the holder engagement portions 368 and 368' of the pin engagement surfaceε 366 and 366' of the jam members, 342 and 344, will engage the holder engagement surface 320 of the cutting tool holder shank portion 310 thereby forcibly wedging the cutting tool holder εhank portion 310 of the cutting tool holder 308 in the direction marked "N," aε εhown in Figure 8, into a tight fitting relationεhip with the tool holder bore 304 of the εupport block 302 until the holder shoulder 316 abuts the seating shoulder region 328 as shown on the right half of Figure 8. As shown on the right half of Figure 8, the jam shoulder 360 may then protrude into the jam recess 326 of the cutting tool holder shank portion 310.
The cutting tool holder retention system 300 shown in Figures 7-12 should work satisfactorily when the transverεe pin bore 318 of the cutting tool holder εhank portion 310 haε a diameter of 1.000" to 1.001", the holder εlot 322 haε a dimenεion of .627" to .630" between the vertical recess walls 324, the block pin bores 306 have a diameter of 1.124" to 1.125" set at an angle "L" between 5° ± 10' and 8° ± 10', the aligned cylindrical portion 356 of the jam members 342 and 344 has a diameter of 0.998" to 0.999", the angled cylindrical portion 362 of the jam members has a diameter of 1.122" to 1.123" and is set at an angle between 5° ± 10' and 8° ± 10' so as to match the angle of the block pin bores 306, and the threaded jam bore 364 constitutes a 37/64" through hole, tapped to 5/8" - 24 thread, right or left handed as required, and the unthreaded portion 348 of the pin shaft
340 has a diameter of 0.54" while the first and second pitch threaded portions 346 and 350 are 5/8" - 24 thread, left or right handed as required. All of the components may be made from any appropriate grade of steel, such as grade 4140 steel, 38-43 HRC.
® Nylok manufactured by Nylok Fastener
Corporation, or any other suitable material or adheεive, may be employed to help prevent the pin εhaft 340 from rotating during uεe and allowing the first and second jam members, 342 and 344, from looεening.
When it iε desired to change the cutting tool holder 308, the pin shaft 340 is εimply rotated in the opposite direction via the engagement structure 352 until the cutting tool holder shank portion 310 can be removed from the tool holder bore 304 and the pin shaft 340 via the holder slot 322. As shown on the left half of Figure 8, the first and second jam members, 342 and 344, need not be removed from the pin εhaft 340, and the mating grooveε 365 and 365' need not be disengaged from the mating pins 321, for the cutting tool holder 308 to be removed.
Advantageε of this embodiment are that the matching cylindrical εurfaces of the transverse pin bore 318 and the aligned cylindrical portions 356 and 356' of the jam members, 342 and 344, together with the matching cylindrical surfaces of the block pin bores 330, and the correεponding angled cylindrical portionε 362 and 362' of the jam members, will provide a better contacting relationship between the engagement εurfaceε, thereby lowering contact εtresses. Furthermore, because the pin shaft 340 moves in the direction "M" as the cutting tool holder retention system 300 is tightened, a locking action is provided to restrain the system and help prevent undesired loosening. Similarly, during unlocking, the pin translates forward in a direction reverse of "N," providing a "bump off" motion to the cutting tool holder 308 for easier disengagement. Yet another advantage, is that the holder slot 322 in the cutting tool holder shank portion 310 allows the cutting tool holder 308 to be changed without the removal of any pins or screws from the εupport block 302. Lastly, another advantage of this embodiment is that by not uεing conical components, the need for special tooling is eliminated and manufacturing costs are reduced.
All patents and patent applications cited herein are hereby incorporated by reference in their entirety.
While particular embodiments of the invention have been illustrated and described, it will be obvious to those skilled in the art that various changes and modifications may be made without departing from this invention. It is intended that the following claims cover all such modifications and all equivalents that fall within the spirit of thiε invention.

Claims

WHAT IS CLAIMED IS;
1. An excavation cutting tool holder retention εyεtem compriεing: a cutting tool holder having a holder engagement εurface; a εupport block having a tool holder bore into which the cutting tool holder is inserted; and a pin having a pin engagement surface, the pin being movably mounted to the support block such that the pin engagement surface may be moved to engage the holder engagement surface, at least one of the holder and pin engagement εurfaces defining an inclined surface such that when the pin engagement surface is moved to engage the holder engagement surface the cutting tool holder will be drawn into the tool holder bore.
2. The excavation cutting tool holder retention syεtem of claim 1 wherein the pin iε threadably mounted to the εupport block εuch that the pin engagement εurface may be threadably moved to engage the holder engagement surface.
3. The excavation cutting tool holder retention system of claim 1 wherein at least one of the holder and pin engagement εurfaces has a generally conical shape.
4. The excavation cutting tool holder retention syεtem of claim 1 wherein the εupport block has a seating shoulder region and the cutting tool holder has a holder shoulder such that the εeating εhoulder region will abut the holder shoulder when the cutting tool holder is drawn into the tool holder bore.
5. The excavation cutting tool holder retention syεtem of claim 1 wherein at leaεt one of the cutting tool holder and tool holder bore iε tapered such that the cutting tool holder will be wedged into the tool holder bore of the εupport block when the pin engagement εurface iε moved to engage the holder engagement surface so as to draw the cutting tool holder into the tool holder bore.
6. The excavation cutting tool holder retention εyεtem of claim 5 wherein the εupport block has a seating shoulder region and the cutting tool holder has a holder shoulder such that the seating shoulder region will abut the holder shoulder when the cutting tool holder is drawn into the tool holder bore.
7. An excavation cutting tool holder retention syεtem comprising: a cutting tool holder having a holder engagement surface and a shank portion; a support block having a tool holder bore into which the εhank portion of the cutting tool holder iε inεerted; and a pin having a pin engagement εurface, the pin being movably mounted to the εupport block such that the pin engagement εurface may be moved to engage the holder engagement εurface, at least one of the holder and pin engagement surfaces defining an inclined surface, and at least one of the shank portion and tool holder bore being tapered, such that when the pin engagement surface is moved to engage the holder engagement εurface, the shank portion of the cutting tool holder will be drawn and wedged into the tool holder bore of the support block.
8. The excavation cutting tool holder retention syεtem of claim 5 wherein the pin is threadably mounted to the support block εuch that the pin engagement εurface may be threadably moved to engage the holder engagement εurface.
9. The excavation cutting tool holder retention εyεtem of claim 5 wherein at leaεt one of the holder and pin engagement εurfaces haε a generally conical εhape.
10. The excavation cutting tool holder retention εyεtem of claim 7 wherein the support block has a seating shoulder region and the cutting tool holder has a holder εhoulder εuch that the εeating shoulder region will abut the holder shoulder when the shank portion of the cutting tool holder iε drawn into the tool holder bore.
11. An excavation cutting tool holder retention system comprising: a cutting tool holder having a shank portion, the shank portion having a holder engagement surface; a support block having a tool holder bore into which the shank portion of the cutting tool holder is inserted; and a pin having a pin engagement εurface, the pin being movably mounted to the support block such that the pin engagement surface may be moved to engage the holder engagement surface, at least one of the holder and pin engagement εurfaceε defining an inclined surface such that when the pin engagement surface is moved to engage the holder engagement surface the shank portion of the cutting tool holder will be drawn into the tool holder bore.
12. The excavation cutting tool holder retention system of claim 11 wherein the pin is threadably mounted to the support block such that the pin engagement εurface may be threadably moved to engage the holder engagement εurface.
13. The excavation cutting tool holder retention εyεtem of claim 11 wherein at leaεt one of the holder and pin engagement surfaceε haε a generally conical shape.
14. The excavation cutting tool holder retention system of claim 11 wherein the support block has a seating shoulder region and the cutting tool holder has a holder shoulder such that the seating shoulder region will abut the holder shoulder when the shank portion of the cutting tool holder is drawn into the tool holder bore.
15. The excavation cutting tool holder retention system of claim 11 wherein at least one of the εhank portion and tool holder bore iε tapered such that the shank portion of the cutting tool holder will be wedged into the tool holder bore of the support block when the pin engagement εurface iε moved to engage the holder engagement εurface εo as to draw the shank portion of the cutting tool holder into the tool holder bore.
16. The excavation cutting tool holder retention system of claim 15 wherein the support block has a seating shoulder region and the cutting tool holder has a holder shoulder such that the seating shoulder region will abut the holder shoulder when the shank portion of the cutting tool holder is drawn into the tool holder bore.
17. The excavation cutting tool holder retention syεtem of claim 15 wherein the pin is threadably mounted to the support block such that the pin engagement surface may be threadably moved to engage the holder engagement surface.
18. The excavation cutting tool holder retention syεtem of claim 15 wherein at least one of the holder and pin engagement surfaces has a generally conical shape.
19. An excavation cutting tool holder retention system comprising: a cutting tool holder having a shank portion, the shank portion having a holder engagement recess, the holder engagement recess having a holder engagement surface; a support block having a threaded block pin bore and a tool holder bore into which the shank portion of the cutting tool holder is inεerted; and a pin having a threaded engagement portion and a pin engagement εurface, the threaded engagement portion of the pin threadably engaging the threaded block pin bore εuch that the pin engagement εurface may be threadably moved to engage the holder engagement εurface, at leaεt one of the holder and pin engagement surfaces defining an inclined surface, and at leaεt one of the εhank portion and tool holder bore being tapered, εuch that when the pin engagement surface is moved to engage the holder engagement εurface, the shank portion of the cutting tool holder will be drawn and wedged into the tool holder bore.
20. The excavation cutting tool holder retention syεtem of claim 19 wherein the support block has a seating shoulder region and the cutting tool holder haε a holder εhoulder εuch that the seating shoulder region will abut the holder shoulder when the shank portion of the cutting tool holder is drawn into the tool holder bore.
21. The excavation cutting tool holder retention system of claim 19 wherein at least one of the holder engagement receεε and pin engagement εurface has a generally conical shape.
22. The excavation cutting tool holder retention system of claim 19 wherein the shank portion of the cutting tool holder has a shank axis and the threaded block pin bore of the support block haε a pin bore axis and the shank axis intersects the pin bore axis in a perpendicular relationship.
23. The excavation cutting tool holder retention εystem of claim 19 wherein the shank portion of the cutting tool holder has a shank axis and the threaded -32 -
block pin bore of the support block has a pin bore axis and the εhank axis intersects the pin bore axis at an acute angle.
24. The excavation cutting tool holder retention εystem of claim 19 wherein the tool holder bore of the support block has a tool holder bore axis, a first pin has a first pin axis and a second pin has a second pin axis, and the first pin axis and the second pin axis are aligned and intersect the tool holder bore axis.
25. The excavation cutting tool holder retention εyεtem of claim 19 wherein the tool holder bore of the εupport block haε a tool holder bore axis, a first pin has a first pin axis and a second pin has a second pin axiε, the firεt pin axis and the second pin axis intersect at an acute angle, and both the first pin axis and the second pin axis intersect the tool holder bore axis.
26. An excavation cutting tool holder for use with a support block having a tool holder bore into which the cutting tool holder is inserted and a pin having a pin engagement surface, the pin being movably mounted to the support block, the cutting tool holder comprising: an outer wear region and a shank portion, the shank portion having a holder engagement surface which engages the pin engagement surface, at least one of the holder and pin engagement surfaceε defining an inclined εurface εuch that when the pin engagement εurface is moved to engage the holder engagement surface the εhank portion will be drawn into the tool holder bore of the support block.
27. The excavation cutting tool holder of claim 26 wherein the holder engagement surface defines an inclined surface.
28. The excavation cutting tool holder of claim 27 wherein the holder engagement εurface has a generally conical shape.
29. The excavation cutting tool holder of claim 27 wherein the outer wear region defines a holder shoulder that abuts the support block when the shank portion is drawn into the tool holder bore of the support block.
30. The excavation cutting tool holder of claim 27 wherein the shank portion is tapered such that the shank portion will be wedged into the tool holder bore of the support block when the pin engagement surface is moved to engage the holder engagement surface so as to draw the shank portion into the tool holder bore of the support block.
31. The excavation cutting tool holder of claim 30 wherein the outer wear region defines a holder shoulder that abuts the support block when the shank portion is drawn into the tool holder bore of the support block.
32. An excavation cutting tool holder retention syεtem comprising: a cutting tool holder having a holder engagement surface; a support block having a tool holder bore into which the cutting tool holder iε inserted and a block pin bore intersecting the tool holder bore, the block pin bore defining a block engagement surface which is inclined downwardly relative to the tool holder bore; and a pin engaging the block engagement surface and the holder engagement εurface such that the pin may be moved to draw the cutting tool holder into the tool holder bore.
33. The excavation cutting tool holder retention system of claim 32 wherein the pin has a holder engagement portion and a block engagement portion, the block engagement portion engaging the block engagement surface and the holder engagement portion engaging the holder engagement surface.
34. The excavation cutting tool holder retention system of claim 32 wherein the pin has an aligned cylindrical portion which engages the holder engagement surface and an angled cylindrical portion which engages the block engagement surface.
35. The excavation cutting tool holder retention εyεtem of claim 34 wherein the holder engagement εurface iε defined by a tranεverεe pin bore.
36. The excavation cutting tool holder retention εyεtem of claim 35 wherein the block pin bore iε cylindrical and the transverse pin bore is cylindrical.
37. The excavation cutting tool holder retention system of claim 34 wherein one of the block pin bore and angled cylindrical portion has a male mating feature and the other of the block pin bore and angled cylindrical portion has a female mating feature such that the angled cylindrical portion will not rotate within the block pin bore.
38. The excavation cutting tool holder retention system of claim 32 wherein the cutting tool holder has a shank portion and at least one of the shank portion and tool holder bore is tapered such that the εhank portion of the cutting tool holder will be wedged into the tool holder bore of the support block when the pin is moved to draw the cutting tool holder into the tool holder bore.
39. The excavation cutting tool holder retention system of claim 38 wherein the support block has a seating shoulder region and the cutting tool holder has a holder shoulder such that the εeating shoulder region will abut the holder shoulder when the pin is moved to draw the cutting tool holder into the tool holder bore.
40. An excavation cutting tool holder retention εyεtem compriεing: a cutting tool holder having a transverse pin bore; a support block having a tool holder bore into which the cutting tool holder is inserted and block pin bores intersecting the tool holder bore, the block pin bores being inclined downwardly relative to the tool holder bore; and a pin running through and engaging the transverεe pin bore of the cutting tool holder, the pin having a pin shaft, a first jam member, and a second jam member, the first and εecond jam members each having a block engagement portion which movably engages the block pin bores, at least one of the first and εecond jam members being movable along the pin εhaft relative to the other of the firεt and εecond jam members such that the block engagement portion of the first and second jam members is moved along the block pin bores and the cutting tool holder is drawn into the tool holder bore.
41. The excavation cutting tool holder retention syεtem of claim 40 wherein the pin shaft has a threaded portion and one of the first and second jam members has a threaded jam bore such that one of the firεt and εeσond jam members may threadably engage the pin shaft and be movable relative to the other of the first and second jam members by rotating the pin shaft.
42. The excavation cutting tool holder retention system of claim 40 wherein the pin- shaft has a first pitch threaded portion and a second pitch threaded portion, the first jam member has a first threaded jam bore such that the first jam member threadably engageε the first pitch threaded portion of the pin shaft and the second jam member has a second threaded jam bore such that the second jam member threadably engages the second pitch threaded portion of the pin shaft such that the first and second jam members may be movable along the pin shaft relative to the other of the first and second jam members by rotating the pin shaft.
43. The excavation cutting tool holder retention system of claim 40 wherein the block pin bores and the firεt and εecond jam memberε are configured such that the first and second jam members will not rotate within the block pin bores.
44. The excavation cutting tool holder retention syεtem of claim 40 wherein the block pin bores and the tranεverεe pin bore are cylindrical.
45. The excavation cutting tool holder retention εyεtem of claim 44 wherein the firεt jam member has a first aligned cylindrical portion and a first angled cylindrical portion and the second jam member has a second aligned cylindrical portion and a εecond angled cylindrical portion, the firεt and εecond aligned cylindrical portions engaging the tranεverεe pin bore of the cutting tool holder and the firεt and εecond angled cylindrical portions defining the block engagement portion and engaging the block pin bores.
46. The excavation cutting tool holder of claim 45 wherein one of the block pin boreε and the first and second angled cylindrical portions define a male mating feature and the other of the block pin bores and the first and second angled cylindrical portions define a female mating feature such that the firεt and second angled cylindrical portions will not rotate within the block pin bores.
47. The excavation cutting tool holder of claim 46 wherein the male mating feature is a semi¬ cylindrical projection and the female mating feature is a semi-cylindrical groove.
48. The excavation cutting tool holder retention εyεtem of claim 45 wherein the cutting tool holder has a holder slot intersecting the transverεe pin bore εuch that the cutting tool holder may be removed from the tool holder bore of the εupport block by moving the εecond jam member relative to the firεt jam member such that the first aligned cylindrical portion and the εecond aligned cylindrical portion no longer interfere with the transverse pin bore and the cutting tool holder may be withdrawn from the tool holder bore while the first and second angled cylindrical portions still engage the block pin bores.
49. The excavation cutting tool holder retention syεtem of claim 40 wherein the cutting tool holder has a holder slot intersecting the transverse pin bore such that the cutting tool holder may be removed from the tool holder bore of the support block by moving the second jam member relative to the firεt jam member such that the firεt and εecond jam members do not interfere with the transverse pin bore and the cutting tool holder may be withdrawn from the tool holder bore while the first and εecond jam memberε will εtill movably engage the block pin boreε.
50. The excavation cutting tool holder retention εyεtem of claim 40 wherein the cutting tool holder has a shank portion and at least one of the shank portion and the tool holder bore is tapered such that the shank portion of the cutting tool holder will be wedged into the tool holder bore of the support block when the cutting tool holder is drawn into the tool holder bore.
51. The excavation cutting tool holder retention εyεtem of claim 50 wherein the support block has a seating εhoulder region and the cutting tool holder haε a holder shoulder such that the εeating shoulder region will abut the holder shoulder when the cutting tool holder is drawn into the tool holder bore.
52. A cutting tool holder for use with a support block and pin, the support block having a tool holder bore into which the cutting tool holder is inserted and block pin bores inclined downwardly, the pin having a pin shaft, a first jam member, and a εecond jam member movable along the pin shaft relative to the first jam member, the first and second jam members movably engaging the block pin bores, the cutting tool holder comprising: an outer wear region and a shank portion, the shank portion having a transverεe pin bore which is εubstantially aligned with the block pin bores when the shank portion iε inserted into the tool holder bore such that the pin can run between the block pin bores through the tranεverεe pin bore, the first and second jam members engaging the block pin bores and the transverse pin bore such that moving the second jam member relative to the firεt jam member will draw the εhank portion into the tool holder bore of the support block.
53. The cutting tool holder of claim 52 wherein the shank portion has a holder slot such that the shank portion may be removed from the tool holder bore of the support block by moving the second jam member relative to the first jam member such that the first and second jam members no longer interfere with the transverse pin bore and the shank portion may be withdrawn from the tool holder bore εuch that the first and εecond jam members still engage the block pin bores.
54. A pin for use with a support block and a cutting tool holder, the tool holder having a transverse pin bore, the εupport block having a tool holder bore into which the cutting tool holder iε inεerted and block pin boreε inclined downwardly to and interεecting the tranεverεe pin bore, the pin compriεing: a pin εhaft having a firεt pitch threaded portion and a εecond pitch threaded portion, a firεt jam member having a firεt aligned cylindrical portion, a first angled cylindrical portion, and a first threaded jam bore, a second jam member having a second aligned cylindrical portion, a second angled cylindrical portion, and a second threaded jam bore, the firεt threaded jam bore threadably engaging the first pitch threaded portion of the pin shaft and the second threaded jam bore threadably engaging the second pitch threaded portion of the pin εhaft εuch that the first and second aligned cylindrical portions may engage the transverse pin bore and the first and second angled cylindrical portions may engage the block pin bores such that rotating the pin shaft will move the first jam member relative to the second jam member and draw the cutting tool holder into the tool holder bore of the support block.
55. The pin of claim 54 wherein the first and εecond angled cylindrical portions have a mating groove.
PCT/US1996/012069 1995-08-02 1996-07-19 Cutting tool holder retention system WO1997005363A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
DE0842349T DE842349T1 (en) 1995-08-02 1996-07-19 FASTENING SYSTEM FOR CUTTING TOOL HOLDERS
AU65930/96A AU708619B2 (en) 1995-08-02 1996-07-19 Cutting tool holder retention system
DE69607006T DE69607006T2 (en) 1995-08-02 1996-07-19 FASTENING SYSTEM FOR CUTTING TOOL HOLDERS
EP96925412A EP0842349B1 (en) 1995-08-02 1996-07-19 Cutting tool holder retention system

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US08/510,451 1995-08-02
US08/510,451 US5607206A (en) 1995-08-02 1995-08-02 Cutting tool holder retention system
US08/639,050 1996-04-24
US08/639,050 US5769505A (en) 1995-08-02 1996-04-24 Cutting tool holder retention system

Publications (2)

Publication Number Publication Date
WO1997005363A1 true WO1997005363A1 (en) 1997-02-13
WO1997005363A9 WO1997005363A9 (en) 1997-03-27

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PCT/US1996/012069 WO1997005363A1 (en) 1995-08-02 1996-07-19 Cutting tool holder retention system

Country Status (7)

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EP (1) EP0842349B1 (en)
CN (1) CN1196771A (en)
AU (1) AU708619B2 (en)
CA (1) CA2228419A1 (en)
DE (3) DE962627T1 (en)
PL (1) PL324866A1 (en)
WO (1) WO1997005363A1 (en)

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Also Published As

Publication number Publication date
EP0842349A1 (en) 1998-05-20
DE69607006T2 (en) 2000-09-28
EP0842349B1 (en) 2000-03-08
AU708619B2 (en) 1999-08-05
DE69607006D1 (en) 2000-04-13
PL324866A1 (en) 1998-06-22
CN1196771A (en) 1998-10-21
DE842349T1 (en) 1999-01-07
CA2228419A1 (en) 1997-02-13
DE962627T1 (en) 2000-06-08
AU6593096A (en) 1997-02-26

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