WO1996025266A1 - Plasma torch - Google Patents

Plasma torch Download PDF

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Publication number
WO1996025266A1
WO1996025266A1 PCT/JP1996/000305 JP9600305W WO9625266A1 WO 1996025266 A1 WO1996025266 A1 WO 1996025266A1 JP 9600305 W JP9600305 W JP 9600305W WO 9625266 A1 WO9625266 A1 WO 9625266A1
Authority
WO
WIPO (PCT)
Prior art keywords
torch
plasma
electrode
cooling water
nozzle
Prior art date
Application number
PCT/JP1996/000305
Other languages
French (fr)
Japanese (ja)
Inventor
Masamitsu Kitahashi
Hiroyuki Tokunaga
Original Assignee
Komatsu Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd. filed Critical Komatsu Ltd.
Priority to JP8524826A priority Critical patent/JP3054875B2/en
Priority to EP96901993A priority patent/EP0810053A4/en
Priority to US08/875,679 priority patent/US5965039A/en
Publication of WO1996025266A1 publication Critical patent/WO1996025266A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/32Plasma torches using an arc
    • H05H1/34Details, e.g. electrodes, nozzles
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/32Plasma torches using an arc
    • H05H1/34Details, e.g. electrodes, nozzles
    • H05H1/3436Hollow cathodes with internal coolant flow
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/32Plasma torches using an arc
    • H05H1/34Details, e.g. electrodes, nozzles
    • H05H1/3468Vortex generators
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/32Plasma torches using an arc
    • H05H1/34Details, e.g. electrodes, nozzles
    • H05H1/3478Geometrical details

Definitions

  • the present invention relates to a plasma torch that requires particularly close access to a workpiece in welding or cutting.
  • a plasma torch with an elongated tip In plasma welding and cutting, especially when processing a workpiece with a shape that makes it difficult to approach the plasma torch, a plasma torch with an elongated tip must be used.
  • the plasma torch has a flattened shape to improve the accessibility to the work in two directions on both sides, which are thinner in the horizontal section, and at the same time, a cooling water communication passage is provided around the torch nozzle hole to improve the cooling of the torch nozzle. Proposed.
  • the horizontal cross-sectional shape of the tip of this conventional plasma torch is flat and roughly It has a rectangular shape, and the torch nozzle axis is located at the center of the torch.
  • a reciprocating passage for cooling water is provided on both sides of the torch nozzle with respect to the center of the torch, and both passages are communicated at the tip of the torch nozzle. Thereby, both sides and the tip of the torch nozzle are cooled.
  • an electrode of a plasma torch is fitted to a power supply portion of a torch body as shown in Japanese Utility Model Laid-Open Publication No. 168073.
  • a torch nozzle is disposed outside the electrode through a spacer (guide tube) made of insulating material. This is because the shortest gap between the electrode and the torch nozzle is provided near the tip of the electrode, and dielectric breakdown due to high frequency that occurs at the time of ignition of the pilot arc occurs at the shortest gap (around the tip of the electrode). In this way, abnormal discharge is prevented from occurring outside the tip of the electrode inside the torch.
  • a torch body tip is disclosed.
  • a cap is attached to an electrical insulator attached to the outer periphery, and the cap is welded while being pressed against the workpiece, so that the stand-off is kept constant and welding or cutting is performed. There is something.
  • the outer periphery except for the tip of the electrode is provided with a guide formed of an insulating material on the outer periphery.
  • the torch nozzle is placed, and the shortest gap between the electrode and the torch nozzle is provided near the tip of the electrode.
  • the dielectric breakdown due to high frequency that occurs when the pilot arc is ignited causes the shortest gap. It is intended to prevent discharge (abnormal discharge) in the area other than the electrode tip by causing it to occur near the electrode tip.
  • the pilot arc is particularly necessary when the guide is leaking with cooling water.
  • a so-called creeping discharge is generated on the guide surface, causing a discharge (abnormal discharge) between a portion other than the tip of the electrode and the torch nozzle, causing a problem that the torch nozzle is burned out.
  • the cap is attached to an electrical insulator attached to the outer periphery of the tip of the torch body, and the cap is not pressed against the work. Welding or cutting is performed while maintaining a constant stand-off. As a result, the arc length can be kept constant, and the welding quality or cutting quality can be stabilized.
  • the welding point can be covered with a cap attached to the tip, improving the shielding effect and reducing the oxidation of the welding point. Can be prevented.
  • a plasma torch of a plasma gas swirling flow type has a torch body and a cap even if an arc point of a work is shielded depending on a shape of a gas vent hole of the cap.
  • the present invention has been made in view of the above,
  • the first purpose is to make it possible to sufficiently cool the electrode and torch nozzle, especially the tip of the torch nozzle, which receives radiant heat from the arc work, and the arc restraining part or its vicinity by the cooling water. Even in the case of a torch, the dimensions from the torch nozzle axis in up to three directions around the torch nozzle axis are reduced to greatly improve the accessibility to the workpiece in these directions, and the electrodes and torch nozzle are improved. O /
  • a second object of the present invention is to provide a plasma torch capable of preventing abnormal discharge inside the torch by blocking a creeping discharge path on a guide surface in the torch body and preventing burning of the torch. It is in.
  • the third purpose is to make it possible to cool the work contact cap attached to the tip of the plasma torch with cooling water to keep the stand-off constant.
  • the cooled workpiece contact cap should be brought into contact with the periphery of the arc irradiation part of the workpiece.
  • the plasma torch according to the present invention is
  • the torch nozzle axis is eccentric with respect to the center of the torch body.
  • annular cooling water chamber is provided around the arc restraining portion of the torch nozzle or in the vicinity thereof, and the cooling water communicates with the cooling water chamber.
  • the horizontal cross-sectional shape of the electrode and the torch nozzle is symmetric.
  • the axis of the torch nozzle is eccentric in the longitudinal direction of the horizontal cross section with respect to the center of the flat torch body, so that the dimensions of the torch nozzle in the maximum three directions around the axis of the torch nozzle can be obtained. Therefore, work such as welding and cutting can be efficiently performed even on a work having a complicated shape.
  • the electrodes and the torch nozzle are cooled with cooling water.
  • the tip of the torch nozzle which receives the plasma arc and radiant heat from the workpiece, and the arc restraint or its vicinity are sufficiently cooled.
  • the life of consumables such as torch nozzles can be extended even when working with large currents.
  • the torch nozzle which is a consumable part, can be made symmetrical, and at the same time, the torch body itself can secure the accessibility to the work, so that it is not necessary to make it a slender shape. Can be provided at a low cost because it can be reduced. Therefore, the running cost is superior to the conventional plasma torch.
  • the plasma torch according to the present invention comprises:
  • Plasma arc extending from the electrode is squeezed out with a torch nozzle
  • the electrode and the torch nozzle are arranged coaxially with an insulating member interposed therebetween, and all or a part of the space other than the vicinity of the electrode tip existing between the insulating member and the torch body. Are blocked by another insulating member in the axial direction. Further, an elastic body is used for the other insulating member.
  • the electrode and the torch nozzle are coaxially arranged via the insulating member (guide tube), and at the same time, the guide is used. All or part of the space existing between the arm and the torch body is cut off in the axial direction by the insulating member, so the creeping discharge path on the guide surface is cut off and the electrode tip inside the torch is cut off. Discharge outside the vicinity, that is, abnormal discharge is eliminated, and burnout of the torch can be prevented.
  • the plasma torch according to the present invention is
  • a cooling water passage through which cooling water passes is provided in a work contact cap detachably attached to a torch body.
  • the work contact cap attached to the tip of the plasma torch is cooled with the cooling water to keep the stand-off constant, so that the work contact cap melts.
  • the deformation of the arc irradiating part of the work is prevented by being brought into contact with the cooled work abutment cap.
  • the arc irradiation part can be completely shielded from the outside air, and at the same time, formed by the torch body, the workpiece contact cap and the workpiece.
  • the flow of gas in the chamber can be smoothed, and the welding quality and safety can be improved.
  • FIG. 1 is a sectional view of a first embodiment of a plasma torch according to the present invention.
  • FIG. 2 is a view in the direction of arrow A in FIG.
  • FIG. 3 is a view in the direction of arrow B in FIG.
  • FIG. 4 is a perspective view of another example of the cooling water chamber of the torch nozzle of the first embodiment.
  • FIG. 5 is a front view of another example of the work contact cap of the first embodiment.
  • FIG. 6 is a view in the direction of arrow C in FIG.
  • FIG. 7A and FIG. 7B are explanatory views of a gas vent groove formed in a conventional work contact cap.
  • FIGS. 8A and 8B are explanatory views of the gas vent groove formed in the work contact cap of the first embodiment.
  • FIG. 9 is an explanatory diagram of another example of the arrangement of the piping in the torch according to the first embodiment.
  • FIG. 10 is a partially cutaway perspective view of the work contact cap of the second embodiment.
  • FIG. 11 is a longitudinal sectional view of the torch body of the third embodiment.
  • FIG. 12 is a view in the direction of arrow D in FIG. 11. BEST MODE FOR CARRYING OUT THE INVENTION
  • FIG. 1 shows a first embodiment of a plasma torch according to the present invention.
  • reference numeral 1 denotes a torch body, and in this embodiment, only a tip portion thereof is shown.
  • the torch body 1 is made of a synthetic resin to provide electrical insulation from the outside.
  • the torch body 1 has an electrode 2 at the tip and an electrically conductive property at the tip of the electrode 2.
  • the torch nozzle 3 and the torch head cover 4 are arranged concentrically with respect to the nozzle axis.
  • the electrode 2 has an electrode base 6 supported on the torch body 1 via a guide cylinder 5 made of an insulating material, for example, ceramic or resin, and a brazing tip at the tip of the electrode base 6. And electrode pieces 7 attached by press fitting or the like.
  • the torch nozzle 3 is in contact with the electrode via the guide cylinder 5 in an electrically insulated state.
  • the torch cover 4 is made of a material having electrical insulation and heat resistance, for example, a ceramic.
  • a plasma gas chamber 8 is provided outside the guide cylinder 5 supporting the electrode 2, and the plasma gas chamber 8 is provided at a front end side of the electrode piece 7 by a gas nozzle 9 provided in the guide cylinder 5 in a swirl shape. It is connected to the space so that the plasma gas blows out while turning.
  • the plasma gas supply path 10 is connected to the plasma gas chamber 8.
  • an electrode cooling chamber 11 sealed by a seal member 20 attached to the outer periphery of the electrode table 6 is provided in the electrode table 6 of the electrode 2, and a cooling water inflow pipe 1 is provided in the electrode cooling chamber 11. 2 has been inserted.
  • annular cooling chambers 13a and 13b are provided around the arc restraining portion of the torch nozzle 3 so as to be displaced in the axial direction and connected to each other by a part of them.
  • the outlet side of the electrode cooling chamber 11 of the electrode base 6 is connected to the annular cooling chamber 13 a via a torch nozzle cooling water inflow path 14.
  • a cooling water return path 15 is connected to another annular cooling water chamber 13b.
  • the cooling water channel of the torch nozzle is configured such that the cooling water inflow channel 14 and the cooling water return channel 15 are connected to one cooling water chamber 13c so as to be shifted from each other in the horizontal direction.
  • a similar torch nozzle cooling effect can be obtained.
  • a shield gas chamber 16 is provided around the tip of the electrode 2 and the torch nozzle 3, and the shield gas chamber 16 is a torch. Connected to shield gas nozzle 17 provided on head cover 4. The shield gas supply passage 18 is connected to the shield gas chamber 16.
  • the torch body 1 has a substantially horizontal elliptical cross-sectional shape, and the torch nozzle axis is located at a position eccentric to one of the longitudinal directions of the cross-sectional shape of the torch body 1.
  • the passages are arranged and connected laterally to the cooling water chamber and the gas chamber located at the torch nozzle axis, that is, the torch nozzle cooling water inflow path 14, cooling water return path 15 and plasma gas supply path 10
  • the shield gas supply passage 18 is disposed on the other side of the torch nozzle axis.
  • the end of the torch body 1 on the torch nozzle axis side is formed in a semicircular shape centered on the torch nozzle axis.
  • the semicircular portion only needs to be thick enough to hold the electrode 2, the torch nozzle 3, the torch head cover 4, etc., and the radius dimension is the minimum necessary. I'm sorry.
  • the dimensions of the torch nozzle 3 in the maximum three directions around the torch nozzle axis can be significantly reduced as compared with the conventional plasma torch.
  • Work such as welding and cutting can be performed efficiently even for workpieces with complicated shapes due to improved accessibility to the workpieces.
  • the electrode 7 and the torch nozzle 3 are forcibly water-cooled with cooling water, and it is possible to sufficiently cool the tip of the torch nozzle 3 receiving the radiant heat from the arc and the work, and the vicinity of the restraint part. it can.
  • the same cooling effect can be obtained by using alcohol, oil, or a mixture thereof in addition to water as the cooling medium.
  • the electrode 2 and the torch nozzle 3 can be sufficiently cooled even when working with a large current, so that the life of consumables can be prolonged.
  • the torch body 1 as a consumable is reduced in diameter itself, it is not necessary to make the consumables slender, and the amount of processing at the time of manufacturing the consumables can be reduced.
  • running costs can be significantly reduced as compared to conventional plasma torches.
  • the outer periphery of the guide tube 5 fitted to the electrode base 6 axially blocks the space (gap) between the guide tube 5 and the torch body 1. Is installed.
  • the material of the insulating member is preferably a material having elasticity such as a 0-ring as in the first embodiment, and a material having no water absorption is also preferable.
  • the horizontal cross-sectional shape of the work contact cap 22 is also substantially the same as the horizontal cross-sectional shape of the torch body 1, and a plasma discharge port 24 is provided at a position corresponding to the torch nozzle axis. Further, a cooling water passage 25 is provided on the other side eccentric from the plasma discharge port 24, and the cooling water passage 25 has a reciprocating water pipe 26 as shown in FIGS. a and 26 b are connected.
  • Reference numeral 27 denotes a gas vent groove provided on the end face of the work contact cap 22, which may be a hole. Further, these gas vent grooves or holes may be configured so that the exhaust gas is discharged while turning. Next, the operation of the first embodiment will be described.
  • the insulation between the electrode 2 and the torch nozzle 3 is destroyed by the activation of high frequency (high voltage) to secure a discharge path, and then a pilot arc is formed between the electrode 2 and the torch nozzle 3. appear.
  • the pilot arc moves to the work side, and a plasma arc is generated between the electrode piece 7 and the work, and the peak is welded or cut by the plasma arc.
  • the plasma gas is supplied spirally (in a swirling airflow state) from the plasma gas supply path 10 and the shield gas is supplied from the shield gas supply path 18.
  • the dielectric breakdown occurs near the electrode tip especially when the guide cylinder 5 is wet with cooling water. This is not carried out between the electrode 2 and the torch nozzle 3, and the insulation is broken (by creeping discharge) using the surface of the guide tube 5 as a discharge path between the rear of the electrode 2 and the rear of the torch nozzle 3. Pilot arc discharge is started through the discharge path, and the torch may burn out. This phenomenon frequently occurs when a gas that easily causes dielectric breakdown, such as argon gas, is used as the plasma gas as in plasma welding.
  • argon gas a gas that easily causes dielectric breakdown
  • the insulating member 19 causes creeping discharge on the surface of the guide cylinder 5 in the path of the abnormal discharge generated between the electrode 2 and the torch nozzle 3 inside the torch except the tip of the electrode 2. Since this path is blocked, abnormal discharge inside the torch and burnout of the torch can be prevented.
  • the work contact cap 22 is also cooled by the cooling water when used.
  • This work contact cap 2 2 is cold.
  • the portion of the workpiece that contacts the workpiece is cooled by the periphery of the arc discharge port 24.
  • the diameter of the molten metal on the front side of the work can be reduced, the thermal strain of the work can be suppressed, and the appearance quality of the work can be improved. it can.
  • the exhaust gas passing through the vent hole 27 provided at the end face of the work contact cap 22 swings. While being configured to be exhausted (coinciding with the turning direction of the plasma gas), the arc irradiation part can be completely shielded from the outside air, and the torch body 1 and the work contact cap 2 2 In addition, the flow of gas in the chamber composed of the workpiece can be made smooth, and the welding quality and stability can be improved.
  • FIG. 7A shows the shape of the gas vent groove for the exhaust gas of the conventional workpiece contact cap.With such a structure, especially when the plasma gas is swirling, as shown in Fig. 7B
  • a stagnation space 27a is generated in a part of the gas vent groove, and through the stagnation space 27a, a chamber composed of the torch body 1, the workpiece contact cap 22 and the workpiece is formed.
  • the outside air (air) enters and the arc irradiating part is oxidized, or the swirling flow of the plasma gas is irregularly reflected at the gas vent hole and the gas flow in the chamber is disturbed. Cutting quality is not stable.
  • the gas vent groove 27 faces the plasma gas flow.
  • the gas is smoothly discharged as shown in Fig. 8B, so that the above-mentioned stagnation space is not generated and the outside air is prevented from entering the chamber.
  • the arc irradiation part can be completely shielded, and the swirling flow of the plasma gas is not disturbed, so that the cutting quality or welding quality is stabilized.
  • the first embodiment is merely an embodiment of the present invention, and does not restrict the scope of the present invention.
  • the arrangement of the piping in the torch can be integrated (asymmetrically) in a part of the torch or a part of the piping can be arranged in the other. It goes without saying that a torch with improved accessibility to a workpiece in a specific direction (instead of three directions) is also included in the claims of the present invention.
  • FIG. 10 shows a work contact cap according to the second embodiment.
  • a work contact cap 22 attached detachably to the tip of a work contact cap 28 attached to the torch body 1 so as to surround it is attached to the torch body 1.
  • An annular cooling water channel 29 is formed concentrically with the arc discharge hole, and the reciprocating water pipes 26 a and 26 b are connected to the cooling water channel 29.
  • the work contact cap 22 can be more reliably prevented from melting and deforming, and the temperature distribution around the arc ejection hole of the work contact cap 22 is uniform.
  • the diameter of the molten metal can be reduced, so that the appearance quality of the peak can be further improved.
  • FIGS. 11 and 12 show the torch body of the third embodiment. This is the head cover 4 attached to the tip of the torch body 1.
  • An annular cooling water passage 30 is formed concentrically with the arc ejection hole in the work contact cap 22 detachably attached to the tip, and the cooling water passage 30 has a cooling water inflow passage 14 and a cooling water return passage. 15 is connected.
  • the third embodiment also provides the same effects as the second embodiment.
  • the present invention has the following effects.
  • the axis of the torch nozzle 3 is eccentric in the longitudinal direction of the horizontal cross section of the torch body 1 formed to be flat, so that the dimensions in three directions around the axis of the torch nozzle are provided. Since the method becomes smaller, the accessibility to the work is improved, and work such as welding and cutting can be performed efficiently even on a work with a complicated shape.
  • the electrode 2 and the torch nozzle 3 are cooled by cooling water, and in particular, the tip of the torch nozzle 3 receiving the radiant heat from the arc and the work, and the vicinity of the arc restraining portion are sufficiently cooled. Therefore, the life of the consumable torch nozzle 3 can be extended even when working with a large current.
  • the torch body 1 itself is reduced in diameter, it is not necessary to make the torch nozzle 3 which is a consumable product slender, and as a result, the amount of processing required when producing the consumable product can be reduced, so that the cost of the consumable product can be reduced. it can. Therefore, the running cost can be greatly reduced as compared with the conventional plasma torch.
  • the work contact cap 22 attached to the tip of the plasma torch is cooled with cooling water to keep the stand-off constant. Cap 22 can be prevented from being melted and deformed, and the periphery of the arc irradiating section of the work can be protected by this cooled torch contact cap.
  • the contact is cooled by the abutment, and especially when performing lap spot welding, the melt diameter on the front side of the workpiece can be reduced and the thermal strain of the workpiece can be suppressed.
  • the external appearance quality can be improved.
  • the arc irradiation part was completely shielded from the outside air, and the gas flow in the chamber consisting of the torch body 1, the torch contact cap 22, and the workpiece was smoothed. The ability to improve welding or cutting quality and stability.

Abstract

A plasma torch comprising a nozzle (3) through which a narrowed plasma arc extending from an electrode is emitted, wherein the torch nozzle (3) and a torch body (1) are not coaxial.

Description

明細書 プラズマ トーチ  Description Plasma Torch
この発明は、 溶接または切断等において特にワークへの接近性 を要求されるプラズマ トーチに関するものである。 The present invention relates to a plasma torch that requires particularly close access to a workpiece in welding or cutting.
^浦 ^ Ura
プラズマ溶接や切断において、 特にプラズマ トーチの接近が困 難な形状のワークを加工する場合、 先端部が細長いプラズマ トー チを用いなければならない。  In plasma welding and cutting, especially when processing a workpiece with a shape that makes it difficult to approach the plasma torch, a plasma torch with an elongated tip must be used.
ところが、 このような先端部が細長く なつているプラズマ トー チでは、 寸法的な制約からアーク熱やワークからの輻射熱で加熱 されやすい トーチノズルのアーク拘束部や先端部まで十分な冷却 水水路を確保できないため、 大電流で溶接や切断を行う と、 冷却 が不足して トーチノズルの溶損が発生して しまう という問題があ る。  However, in such a plasma torch with a narrow tip, it is difficult to secure a sufficient cooling water channel to the torch nozzle's arc constrained part and the tip due to dimensional restrictions, which are easily heated by arc heat or radiation heat from the work. Therefore, if welding or cutting is performed with a large current, there is a problem that cooling is insufficient and erosion of the torch nozzle occurs.
このような問題を解決するために、 特公昭 6 2 - 4 7 6 3 0号 公報や、 特公昭 6 3 — 3 9 3 4 7号公報等に示されているように、 プラズマ トーチの先端部を偏平にして、 水平断面において薄い方 向の両側 2方向のワーク に対する接近性を向上させる と同時に、 トーチノズル孔の周囲に冷却水連絡通路を設けて トーチノ ズルの 冷却性を向上させたプラズマ トーチが提案されている。  In order to solve such a problem, as shown in Japanese Patent Publication No. 62-47063 and Japanese Patent Publication No. 63-39347, the leading end of a plasma torch is disclosed. The plasma torch has a flattened shape to improve the accessibility to the work in two directions on both sides, which are thinner in the horizontal section, and at the same time, a cooling water communication passage is provided around the torch nozzle hole to improve the cooling of the torch nozzle. Proposed.
この従来のプラズマ トーチの先端部の水平断面形状は偏平で略 矩形状になっていて、 トーチノズル軸心は トーチの中心部に配置 されており、 トーチノズルの トーチ中心に対する両側部に冷却水 の往復通路を設け、 この両通路を トーチノズルの先端部で連通さ せることによ り、 この トーチノ ズルの両側部と先端部とを冷却す るようになっている。 The horizontal cross-sectional shape of the tip of this conventional plasma torch is flat and roughly It has a rectangular shape, and the torch nozzle axis is located at the center of the torch.A reciprocating passage for cooling water is provided on both sides of the torch nozzle with respect to the center of the torch, and both passages are communicated at the tip of the torch nozzle. Thereby, both sides and the tip of the torch nozzle are cooled.
ま た、 他の従来のプラ ズマ ト ーチ と して は、 実開平 1 一 6 0 7 8 3号公報等に示されているように、 プラズマ トーチの電 極が トーチボディ の給電部に嵌合支持されており、 こ の電極の外 側に.絶縁材からなるスぺーサ (ガイ ド筒) を介して トーチノ ズル が配置されているものがある。 そして、 これは、 電極と トーチノ ズルの最短ギャ ップ部を電極先端部付近に設けてパイ ロ ッ トァー ク着火時に実施する高周波による絶縁破壊がこの最短ギャ ッ プ部 (電極先端部付近) で起こるようにして、 トーチ内部の電極先端 部以外で異常放電が発生することを防止している。  As another conventional plasma torch, an electrode of a plasma torch is fitted to a power supply portion of a torch body as shown in Japanese Utility Model Laid-Open Publication No. 168073. In some cases, a torch nozzle is disposed outside the electrode through a spacer (guide tube) made of insulating material. This is because the shortest gap between the electrode and the torch nozzle is provided near the tip of the electrode, and dielectric breakdown due to high frequency that occurs at the time of ignition of the pilot arc occurs at the shortest gap (around the tip of the electrode). In this way, abnormal discharge is prevented from occurring outside the tip of the electrode inside the torch.
また、 さ らに他の従来のプラズマ トーチと して、 特開平 5 — 3 7 9号公報や、 特公昭 5 6 — 4 3 5 1号公報等に示されている よう に、 トーチボディ先端の外周に取り付けた電気的絶縁体に キャ ップを取り付け、 そのキャ ップをワークに押し当てながら溶 接することにより、 スタ ン ドオフを一定に保ちながら溶接、 また は切断をするようになっているものがある。  Further, as another conventional plasma torch, as disclosed in Japanese Patent Application Laid-Open No. Hei 5-379 and Japanese Patent Publication No. Sho 56-4351, a torch body tip is disclosed. A cap is attached to an electrical insulator attached to the outer periphery, and the cap is welded while being pressed against the workpiece, so that the stand-off is kept constant and welding or cutting is performed. There is something.
上記従来の偏平型のプラズマ トーチでは、 水平断面の薄い方向 の両側 2方向の外面がトーチノ ズル軸心から近いこ とによ り、 こ の両面でワークへの接近性がよ く 、 厚板の開先突き合わせ部の ルー トフ ェイ スを溶接する場合、 狭い開先部でもプラズマ トーチ を挿入し、 断面形状の厚い方向へ移動しながら溶接できるという 利点がある。 しかしながら、 この構成では、 断面形状の薄い方向 の両側でしかワークへの接近性が良く ないので、 適用できるヮー クが限定され、 特にロボッ 卜に搭載して線溶接を行う場合、 口 ボッ トの姿勢の中で実現できない特異点が多数発生 して しまい、 その汎用性に問題がある。 さ らに、 これらのプラズマ トーチでは 消耗品となる トーチノズルも偏平形状となるため、 その加工が複 雑になったり、 ロウ付け工程があったり して大変高価になって し ま うので、 ラ ンニングコス 卜が割高になってしま う という問題が あ■© In the conventional flat-type plasma torch described above, since the outer surfaces in two directions on both sides in the thin direction of the horizontal cross section are close to the torch nozzle axis, the approach to the work is good on both sides, and the thick plate When welding the root face of the groove butted part, it is possible to insert a plasma torch even in a narrow groove and move it in the direction of thicker cross section while welding. There are advantages. However, in this configuration, the approach to the work is only good on both sides in the direction of thinner cross-sectional shape, so the applicable peaks are limited, especially when performing wire welding by mounting on a robot. There are many singularities that cannot be realized in the posture, and there is a problem in its versatility. In addition, since the torch nozzles that are consumables in these plasma torches also have a flat shape, the processing becomes complicated and the brazing process becomes very expensive. The problem is that the birds get expensive.
また、 上記従来の、 電極と トーチノ ズルの最短ギャ ップ部を電 極先端部付近に設けたプラズマ トーチでは、 電極先端部を除く 外 周に絶縁材で構成されたガイ ドを介して外側の トーチノ ズルを配 置 し、 さ らに電極の先端部付近に電極と ト ーチノ ズルの最短 ギャ ップ部を設けてパイロ ッ トアーク着火時に実施する高周波に よる絶縁破壊がこの最短ギャ ップ部 (電極先端部付近) で起こる ようにして、 電極先端部以外の部位での放電 (異常放電) を防止 しょう と している。 しかしながら、 このガイ ド (絶縁材) と トー チボディ の間にはどう しても空間 (隙間) が存在して しま うため、 特にガイ ドが冷却水などで漏れている場合等にパイ ロ ッ トアーク 発生時にガイ ド表面にいわゆる沿面放電が発生して、 電極の先端 部以外の部位と トーチノズルとの間で放電 (異常放電) が起こつ てしまい、 トーチノズルが焼損してしまう という問題がある。  In the conventional plasma torch described above, in which the shortest gap between the electrode and the torch nozzle is provided near the tip of the electrode, the outer periphery except for the tip of the electrode is provided with a guide formed of an insulating material on the outer periphery. The torch nozzle is placed, and the shortest gap between the electrode and the torch nozzle is provided near the tip of the electrode. The dielectric breakdown due to high frequency that occurs when the pilot arc is ignited causes the shortest gap. It is intended to prevent discharge (abnormal discharge) in the area other than the electrode tip by causing it to occur near the electrode tip. However, since there is always a space (gap) between the guide (insulating material) and the torch body, the pilot arc is particularly necessary when the guide is leaking with cooling water. When this occurs, a so-called creeping discharge is generated on the guide surface, causing a discharge (abnormal discharge) between a portion other than the tip of the electrode and the torch nozzle, causing a problem that the torch nozzle is burned out.
さらに、 従来の トーチボディ先端にキャ ップを取り付けたブラ ズマ トーチでは、 トーチボディ先端の外周に取り付けた電気的絶 緣体にキャ ップを取り付け、 そのキャ ップをワークに押 し当てな がら溶接することにより、 スタ ン ドオフを一定に保ちながら溶接、 または切断をするようになっている。 これによ り、 アーク長を一 定保つこ とができ、 溶接品質、 または切断品質を安定させるこ と ができる。 また、 溶接に用いる場合には特にアークスポッ ト溶接 において、 溶接ポイ ン トを先端に取り付けたキャ ップで覆ってし まう ことができるのでシール ド効果が向上し、 溶接ポイ ン 卜の酸 化を防止するこ とができる。 しかしながら、 これらのプラズマ トーチでは先端のキャ ップを直接ワークに押し当てるため、 ヮ一 クからの熱伝導によって加熱されたり、 アークからの輻射熱を受 けたり して、 このキャ ップが溶けて変形して しまい、 スタ ン ドォ フを一定に保てな く なったり、 トーチそのものまで溶損 して し ま ったりするという問題がある。 また、 これらのプラズマ トーチ の中でプラズマガス旋回流方式のプラズマ ト トーチにおいては、 キャ ップのガス抜き穴の形状によってはせつかく ワークのアーク ポイ ン トをシールドしていても トーチボディ とキャ ップで構成さ れるチヤ ンバ内にエアが入り込んで溶接ボイ ン 卜が酸化 して し まったり、 チャ ンバ内でのガスの流れが乱されて溶接品質が安定 しないという問題がある。 Furthermore, in a conventional torch body with a cap attached to the tip of the torch body, the cap is attached to an electrical insulator attached to the outer periphery of the tip of the torch body, and the cap is not pressed against the work. Welding or cutting is performed while maintaining a constant stand-off. As a result, the arc length can be kept constant, and the welding quality or cutting quality can be stabilized. In addition, when used for welding, especially in arc spot welding, the welding point can be covered with a cap attached to the tip, improving the shielding effect and reducing the oxidation of the welding point. Can be prevented. However, in these plasma torches, the cap at the tip is directly pressed against the work, so it is heated by heat conduction from the arc or receives radiant heat from the arc, and this cap melts. There is a problem in that the torch is deformed, and the standoff cannot be kept constant, or the torch itself is melted and damaged. Among these plasma torches, a plasma torch of a plasma gas swirling flow type has a torch body and a cap even if an arc point of a work is shielded depending on a shape of a gas vent hole of the cap. There is a problem that air enters into the chamber constituted by the chips and oxidizes the welding point, and that the gas flow in the chamber is disturbed and the welding quality becomes unstable.
本発明は上記のことに鑑みなされたもので、  The present invention has been made in view of the above,
その第 1 の目的は、 冷却水にて電極や トーチノ ズル、 特にァー クゃワークからの輻射熱を受ける トーチノ ズルの先端部、 及び アーク拘束部またはその近傍を十分に冷却できるように したブラ ズマ トーチにあっても、 トーチノ ズル軸心まわりの最大 3方向の トーチノズル軸心からの寸法を小さ く し、 これらの方向について ワークへの接近性を圧倒的に向上する と共に、 電極や トーチノ ズ O / The first purpose is to make it possible to sufficiently cool the electrode and torch nozzle, especially the tip of the torch nozzle, which receives radiant heat from the arc work, and the arc restraining part or its vicinity by the cooling water. Even in the case of a torch, the dimensions from the torch nozzle axis in up to three directions around the torch nozzle axis are reduced to greatly improve the accessibility to the workpiece in these directions, and the electrodes and torch nozzle are improved. O /
- 5 - ルなどの消耗品形状が対称形で加工が簡単なため、 それらを安価 に提供できるようにしたプラズマ トーチを提供することにある。 また、 第 2の目的は、 トーチボディ 内のガイ ド表面での沿面放 電経路を遮断することにより トーチ内部の異常放電発生を防止し、 トーチの焼損を防止できるようにしたプラズマ トーチを提供する ことにある。 It is an object of the present invention to provide a plasma torch that can be provided at a low cost because consumables such as a tool have a symmetrical shape and are easy to process. A second object of the present invention is to provide a plasma torch capable of preventing abnormal discharge inside the torch by blocking a creeping discharge path on a guide surface in the torch body and preventing burning of the torch. It is in.
さ らに、 第 3の目的は、 スタ ン ドオフを一定に保っためにブラ ズマ トーチの先端に装着するワーク当接用キャ ップを冷却水にて 冷却可能とすることによ り、 このワーク当接用キャ ップが溶けて 変形して しま う こ とを防止する こ とができる と共に、 ワークの アーク照射部周縁部をこの冷却されたワーク当接用キャ ップが当 接されることにより冷却されて、 特に重ねスポッ ト溶接を実施す る場合に表側にワークの溶湯径を小さ く できてワークの外観品質 を向上させることができるができ、 さ らにアーク照射部を完全に 外気からシールドする事ができると同時にプラズマガスの流れを 乱すことがなく、 溶接品質、 及び安定性を向上させるこ とができ るようにしたプラズマ トーチを提供することにある。 発明の開示  In addition, the third purpose is to make it possible to cool the work contact cap attached to the tip of the plasma torch with cooling water to keep the stand-off constant. In addition to preventing the contact cap from melting and deforming, the cooled workpiece contact cap should be brought into contact with the periphery of the arc irradiation part of the workpiece. In particular, when performing lap spot welding, it is possible to reduce the melt diameter of the work on the front side, improve the appearance quality of the work, and completely eliminate the arc irradiation area from outside air. It is an object of the present invention to provide a plasma torch that can shield from gas, and at the same time, does not disturb the flow of plasma gas and can improve welding quality and stability. Disclosure of the invention
上記第 1 の目的を達成するために、 本発明によるプラズマ トー チは、  In order to achieve the first object, the plasma torch according to the present invention is
電極から延びるプラズマアークを トーチノズルにて絞って噴出 させるようにしたプラズマ トーチにおいて、 トーチノ ズル軸心を トーチボディ 中心に対して偏心させている。  In a plasma torch in which a plasma arc extending from an electrode is squeezed and ejected by a torch nozzle, the torch nozzle axis is eccentric with respect to the center of the torch body.
そして、 トーチボディ に設ける媒体通路の全てあるいは一部を トーチボディ 中心に対して片側部に設けている。 Then, all or part of the medium passage provided in the torch body It is provided on one side with respect to the center of the torch body.
また、 トーチノズルのアーク拘束部またはその近傍の周囲に環 状の冷却水室を設け、 この冷却水室に冷却水を連通させている。  Further, an annular cooling water chamber is provided around the arc restraining portion of the torch nozzle or in the vicinity thereof, and the cooling water communicates with the cooling water chamber.
さ らに、 電極及び トーチノ ズルの水平断面形状を対称形と して いる。  Furthermore, the horizontal cross-sectional shape of the electrode and the torch nozzle is symmetric.
上記構成によれば、 トーチノ ズルの軸心は偏平に形成された トーチボディの中心に対して水平断面の長手方向に偏心されてい ることにより、 トーチノ ズル軸心に対する周囲最大 3方向側の寸 法が小さ くなり、 ワークへの接 性が向上して、 複雑な形状をし たワークに対しても溶接や切断などの作業が効率よ く 行なう こと ができる。  According to the above configuration, the axis of the torch nozzle is eccentric in the longitudinal direction of the horizontal cross section with respect to the center of the flat torch body, so that the dimensions of the torch nozzle in the maximum three directions around the axis of the torch nozzle can be obtained. Therefore, work such as welding and cutting can be efficiently performed even on a work having a complicated shape.
また、 これらの作業時には、 電極, トーチノズルは冷却水にて 冷却されており、 特にプラズマアークやワークからの輻射熱を受 ける トーチノズルの先端部及びアーク拘束部またはその近傍が十 分に冷却されるので、 大電流で作業を行っても トーチノズル等の 消耗品の寿命を長くすることができる。  During these operations, the electrodes and the torch nozzle are cooled with cooling water. In particular, the tip of the torch nozzle, which receives the plasma arc and radiant heat from the workpiece, and the arc restraint or its vicinity are sufficiently cooled. The life of consumables such as torch nozzles can be extended even when working with large currents.
そして、 これらの消耗品である トーチノズルは、 対称形にでき ると同時に、 トーチボディ そのものでワークへの接近性が確保で きることから細長い形状にする必要がなく 、 その結果製作時の加 ェ量を減少させることができるこ とから安価に提供するこ とがで きる。 したがって、 ランニングコス トにおいても従来のプラズマ トーチと比較して優位性がある。  The torch nozzle, which is a consumable part, can be made symmetrical, and at the same time, the torch body itself can secure the accessibility to the work, so that it is not necessary to make it a slender shape. Can be provided at a low cost because it can be reduced. Therefore, the running cost is superior to the conventional plasma torch.
また上記第 2の目的を達成するために、 本発明に係るプラズマ トーチは、  Further, in order to achieve the second object, the plasma torch according to the present invention comprises:
電極から延びるプラズマアークを トーチノ ズルにて絞って噴出 させるようにしたプラズマ トーチにおいて、 電極と トーチノズル を絶縁部材を介 して同軸的に配置する と共に、 上記絶縁部材と トーチボディ との間に存在する電極先端部付近以外の空間のすべ てまたは一部を軸方向において別の絶縁部材にて遮断している。 また、 上記別の絶縁部材に弾性体を用いている。 Plasma arc extending from the electrode is squeezed out with a torch nozzle In the plasma torch, the electrode and the torch nozzle are arranged coaxially with an insulating member interposed therebetween, and all or a part of the space other than the vicinity of the electrode tip existing between the insulating member and the torch body. Are blocked by another insulating member in the axial direction. Further, an elastic body is used for the other insulating member.
上記構成によれば、 パイロ ッ トアーク発生時には、 絶縁破壊の ため電極一 トーチノズル間に高電圧がかかるが、 電極と トーチノ ズルを絶縁部材 (ガイ ド筒) を介して同軸的に配置する と同時に ガイ ドと トーチボディ間に存在する空間のすべてまたは一部を絶 縁部材にて軸方向において遮断した構成になっているので、 ガイ ド表面の沿面放電経路が遮断されて、 トーチ内部の電極先端部付 近以外での放電すなわち異常放電がなく なり、 トーチの焼損事故 を防止できる。  According to the above configuration, when a pilot arc is generated, a high voltage is applied between the electrode and the torch nozzle due to dielectric breakdown. However, the electrode and the torch nozzle are coaxially arranged via the insulating member (guide tube), and at the same time, the guide is used. All or part of the space existing between the arm and the torch body is cut off in the axial direction by the insulating member, so the creeping discharge path on the guide surface is cut off and the electrode tip inside the torch is cut off. Discharge outside the vicinity, that is, abnormal discharge is eliminated, and burnout of the torch can be prevented.
さ らに、 上記第 3の目的を達成するために、 本発明に係るブラ ズマ トーチは、  Further, in order to achieve the third object, the plasma torch according to the present invention is
電極から延びるプラズマアークを トーチノ ズルにて絞って噴出 させるようにしたプラズマ トーチにおいて、 トーチボディ に着脱 可能に取り付けられるワーク当接用キャ ップに冷却水が通る冷却 水通路を設けている。  In a plasma torch in which a plasma arc extending from an electrode is squeezed and ejected by a torch nozzle, a cooling water passage through which cooling water passes is provided in a work contact cap detachably attached to a torch body.
上記構成によれば、 スタ ン ドオフを一定に保っためにプラズマ トーチの先端に装着するワーク当接用キャ ップを冷却水にて冷却 しているので、 ワーク当接用キャ ップが溶けて変形して しま う こ とを防止されると共に、 ワーク のアーク照射部周縁部がこ の冷却 されたワーク当接用キャ ップが当接されるこ とによ り冷却される ことにより、 特に重ねスポッ ト溶接を実施する場合にワークの表 側の溶湯径を小さ く でき、 ワークの外観品質を向上させるこ とが できる。 According to the above configuration, the work contact cap attached to the tip of the plasma torch is cooled with the cooling water to keep the stand-off constant, so that the work contact cap melts. In particular, the deformation of the arc irradiating part of the work is prevented by being brought into contact with the cooled work abutment cap. When performing lap spot welding, The diameter of the molten metal on the side can be reduced, and the appearance quality of the workpiece can be improved.
また、 電極から延びるプラズマアークを トーチノ ズルにて絞つ て噴出させるようにしたプラズマ トーチにおいて、 トーチボディ に取付けられるワーク当接用キャ ップに、 該キャ ップからの排出 ガスが旋回しながら排出されるようにしている。  In a plasma torch in which a plasma arc extending from an electrode is squeezed and ejected by a torch nozzle, exhaust gas from the cap is swirled into a work contact cap attached to a torch body. So that it is discharged.
この構成によれば、 特にプラズマガス旋回流方式のプラズマ トーチにおいては、 アーク照射部を完全に外気からシール ドする ことができると同時に、 トーチボディ, ワーク当接用キャ ップ及 びワークで形成されるチヤ ンバ内のガスの流れをスムーズに して 溶接品質及び安全性を向上させることができる。 図面の簡単な説明  According to this configuration, particularly in a plasma torch of a plasma gas swirling flow type, the arc irradiation part can be completely shielded from the outside air, and at the same time, formed by the torch body, the workpiece contact cap and the workpiece. The flow of gas in the chamber can be smoothed, and the welding quality and safety can be improved. BRIEF DESCRIPTION OF THE FIGURES
本発明は、 以下の詳細な説明及び本発明の実施例を示す添付図 面により、 よ り良く理解される ものとなろう。 なお、 添付図面に 示す実施例は、 発明を特定することを意図する ものではな く 、 単 に説明及び理解を容易とするものである。  The invention will be better understood from the following detailed description and the accompanying drawings illustrating an embodiment of the invention. The embodiments shown in the accompanying drawings are not intended to specify the invention, but merely to facilitate explanation and understanding.
図中、  In the figure,
図 1 は、 本発明によるプラズマ トーチの第 1実施例の断面図で ある。  FIG. 1 is a sectional view of a first embodiment of a plasma torch according to the present invention.
図 2は、 図 1の A方向矢視図である。  FIG. 2 is a view in the direction of arrow A in FIG.
図 3は、 図 1の B方向矢視図である。  FIG. 3 is a view in the direction of arrow B in FIG.
図 4は、 上記第 1実施例の トーチノ ズルの冷却水室の他例の斜 視図である。  FIG. 4 is a perspective view of another example of the cooling water chamber of the torch nozzle of the first embodiment.
図 5は、 上記第 1実施例のワーク当接用キャ ップの他例の正面 図である。 FIG. 5 is a front view of another example of the work contact cap of the first embodiment. FIG.
図 6は、 図 5の C方向矢視図である。  FIG. 6 is a view in the direction of arrow C in FIG.
図 7 A及び図 7 Bは、 従来のワーク当接用キャ ップに形成され たガス抜き用溝の説明図である。  FIG. 7A and FIG. 7B are explanatory views of a gas vent groove formed in a conventional work contact cap.
図 8 A及び図 8 Bは、 上記第 1実施例のワーク当接用キャ ップ に形成されたガス抜き用溝の説明図である。  FIGS. 8A and 8B are explanatory views of the gas vent groove formed in the work contact cap of the first embodiment.
図 9は、 上記第 1実施例の トーチ内配管の配設状態の他例の説 明図である。  FIG. 9 is an explanatory diagram of another example of the arrangement of the piping in the torch according to the first embodiment.
図 1 0は、 第 2実施例のワーク当接用キャ ップの一部破断斜視 図である。  FIG. 10 is a partially cutaway perspective view of the work contact cap of the second embodiment.
図 1 1 は、 第 3実施例の トーチボディの縱断面図である。  FIG. 11 is a longitudinal sectional view of the torch body of the third embodiment.
図 1 2は、 図 1 1 の D方向矢視図である。 発明を実施するための好適な態様  FIG. 12 is a view in the direction of arrow D in FIG. 11. BEST MODE FOR CARRYING OUT THE INVENTION
以下に、 本発明の好適実施例によるプラズマ トーチを添付図面 を参照しながら説明する。  Hereinafter, a plasma torch according to a preferred embodiment of the present invention will be described with reference to the accompanying drawings.
図 1 は本発明によるプラズマ トーチの第 1 実施例を示している , 図中、 1 は トーチボディであり、 この実施例ではそれの先端部の みが示されている。 この トーチボディ 1 は外部との電気的絶縁性 を持たせるために合成樹脂にて構成されており、 この トーチボ ディ 1 の先端部には電極 2 と、 この電極 2 の先端側に、 通電性を 有する トーチノズル 3 と トーチへッ ドカバー 4がノズル軸心に対 して同心的に配置されている。 上記電極 2 は、 絶縁性を有する材 料、 例えばセラ ミ ッ ク または樹脂からなるガイ ド筒 5 を介 して トーチボディ 1 に支持される電極台 6 と、 電極台 6の先端にロウ 付け、 または圧入等で取り付けられた電極片 7 とからなっている。 また、 上記 トーチノズル 3 は、 ガイ ド筒 5を介して電極に電気的 絶縁状態で接触されている。 また、 トーチカバー 4 は、 電気的絶 縁性、 及び耐熱性を有する材料、 例えばセラ ミ ッ クなどにて構成 されている。 FIG. 1 shows a first embodiment of a plasma torch according to the present invention. In the drawing, reference numeral 1 denotes a torch body, and in this embodiment, only a tip portion thereof is shown. The torch body 1 is made of a synthetic resin to provide electrical insulation from the outside.The torch body 1 has an electrode 2 at the tip and an electrically conductive property at the tip of the electrode 2. The torch nozzle 3 and the torch head cover 4 are arranged concentrically with respect to the nozzle axis. The electrode 2 has an electrode base 6 supported on the torch body 1 via a guide cylinder 5 made of an insulating material, for example, ceramic or resin, and a brazing tip at the tip of the electrode base 6. And electrode pieces 7 attached by press fitting or the like. The torch nozzle 3 is in contact with the electrode via the guide cylinder 5 in an electrically insulated state. The torch cover 4 is made of a material having electrical insulation and heat resistance, for example, a ceramic.
また、 電極 2を支持するガイ ド筒 5の外側にプラズマガス室 8 が設けてあり、 このプラズマガス室 8はガイ ド筒 5 にスワ ラ状に 設けたガスノズル 9にて電極片 7の前端側空間に連通されていて、 プラズマガスが旋回しながら吹き出すようになつている。 そ して、 プラズマガス室 8にプラズマガス供給路 1 0が接続されている。 また、 電極 2 の電極台 6 内には電極台 6 の外周に装着された シール部材 2 0 によってシールされた電極冷却室 1 1 が設けてあ り、 この電極冷却室 1 1 に冷却水流入管 1 2が挿入されている。 また、 トーチノズル 3のアーク拘束部の周囲には軸方向に位置 をずらせて 2本の環状冷却室 1 3 a , 1 3 bがそれらの一部同志 で互いに接続されて設けてあ り、 これらの環状冷却室 1 3 a に、 上記電極台 6の電極冷却室 1 1 の出口側が トーチノ ズル冷却水流 入路 1 4を介して接続されている。  Further, a plasma gas chamber 8 is provided outside the guide cylinder 5 supporting the electrode 2, and the plasma gas chamber 8 is provided at a front end side of the electrode piece 7 by a gas nozzle 9 provided in the guide cylinder 5 in a swirl shape. It is connected to the space so that the plasma gas blows out while turning. The plasma gas supply path 10 is connected to the plasma gas chamber 8. Further, an electrode cooling chamber 11 sealed by a seal member 20 attached to the outer periphery of the electrode table 6 is provided in the electrode table 6 of the electrode 2, and a cooling water inflow pipe 1 is provided in the electrode cooling chamber 11. 2 has been inserted. In addition, two annular cooling chambers 13a and 13b are provided around the arc restraining portion of the torch nozzle 3 so as to be displaced in the axial direction and connected to each other by a part of them. The outlet side of the electrode cooling chamber 11 of the electrode base 6 is connected to the annular cooling chamber 13 a via a torch nozzle cooling water inflow path 14.
また、 他の環状冷却水室 1 3 bに冷却水戻り路 1 5が接続され ている。 なお、 トーチノズル冷却水水路は図 4 に示すよう に 1 つ の冷却水室 1 3 c に冷却水流入路 1 4 および冷却水戻り路 1 5が 水平方向に互いに位置をずらせて接続されている構成でも同様の トーチノズル冷却効果が得られる。  A cooling water return path 15 is connected to another annular cooling water chamber 13b. As shown in Fig. 4, the cooling water channel of the torch nozzle is configured such that the cooling water inflow channel 14 and the cooling water return channel 15 are connected to one cooling water chamber 13c so as to be shifted from each other in the horizontal direction. However, a similar torch nozzle cooling effect can be obtained.
さ らに、 電極 2の先端部及び トーチノズル 3の周囲にはシール ドガス室 1 6が設けてあ り、 このシール ドガス室 1 6 は トーチ へッ ドカバー 4に設けたシール ドガスノズル 1 7に接続されてい る。 そして上記シールドガス室 1 6 にシール ドガス供給路 1 8が 接続されている。 Further, a shield gas chamber 16 is provided around the tip of the electrode 2 and the torch nozzle 3, and the shield gas chamber 16 is a torch. Connected to shield gas nozzle 17 provided on head cover 4. The shield gas supply passage 18 is connected to the shield gas chamber 16.
上記 トーチボディ 1 は、 図 2 に示すように、 水平断面形状が偏 平の略楕円状になっていて、 上記 トーチノズル軸心はこの トーチ ボディ 1 の断面形状の長手方向の一方へ偏心した位置に配置され ており、 トーチノズル軸心部に位置する冷却水室及びガス室に横 方向から接続される各通路、 すなわち トーチノズル冷却水流入路 1 4、 冷却水戻り路 1 5及びプラズマガス供給路 1 0、 シール ド ガス供給路 1 8は トーチノ ズル軸心に対する他側部に配置されて いる。 そ して、 トーチボディ 1 の トーチノ ズル軸心側の端部は トーチノズル軸心を中心とする半円形状となつている。 この半円 形状になっている部分は電極 2 , トーチノ ズル 3及び トーチへッ ドカバー 4などを保持するに足り るだけの厚さがあればよ く 、 そ の半径寸法は必要最小限の寸法になつている。  As shown in FIG. 2, the torch body 1 has a substantially horizontal elliptical cross-sectional shape, and the torch nozzle axis is located at a position eccentric to one of the longitudinal directions of the cross-sectional shape of the torch body 1. The passages are arranged and connected laterally to the cooling water chamber and the gas chamber located at the torch nozzle axis, that is, the torch nozzle cooling water inflow path 14, cooling water return path 15 and plasma gas supply path 10 The shield gas supply passage 18 is disposed on the other side of the torch nozzle axis. The end of the torch body 1 on the torch nozzle axis side is formed in a semicircular shape centered on the torch nozzle axis. The semicircular portion only needs to be thick enough to hold the electrode 2, the torch nozzle 3, the torch head cover 4, etc., and the radius dimension is the minimum necessary. I'm sorry.
これにより、 本発明のプラズマ トーチである上記第 1 実施例で は、 トーチノズル 3の トーチノ ズル軸心に対する周囲最大 3方向 側の寸法が従来のプラズマ トーチに比較して大幅に小さ くするこ とができ、 ワークへの接近性が向上して複雑な形状をしたワーク に対しても溶接や切断などの作業が効率よ く 行われる。 これらの 作業時には、 電極 7 , トーチノズル 3 は冷却水にて強制水冷され ており、 特にアークやワークからの輻射熱を受ける トーチノ ズル 3の先端部及び拘束部またはその近傍を十分に冷却するこ とがで きる。 この場合、 上記冷却媒体と しては水の他、 アルコール, 油 またはそれらの混合物を用いても同様の冷却効果が得られる。 かく して、 上記構成であれば大電流で作業を行っても電極 2及 び トーチノズル 3の冷却が十分に行えるので、 消耗品の寿命を長 くするこ とができる。 また、 消耗品である トーチボディ 1 そのも のか小径化されているため、 消耗品を細長くする必要がな く 、 消 耗品製作時の加工量を低減できるので、 消耗品価格を安価に提供 することができ、 長寿命とあわせて、 ラ ンニ ングコス トを従来の プラズマ トーチと比較して大幅に低減することができる。 As a result, in the first embodiment, which is the plasma torch of the present invention, the dimensions of the torch nozzle 3 in the maximum three directions around the torch nozzle axis can be significantly reduced as compared with the conventional plasma torch. Work such as welding and cutting can be performed efficiently even for workpieces with complicated shapes due to improved accessibility to the workpieces. During these operations, the electrode 7 and the torch nozzle 3 are forcibly water-cooled with cooling water, and it is possible to sufficiently cool the tip of the torch nozzle 3 receiving the radiant heat from the arc and the work, and the vicinity of the restraint part. it can. In this case, the same cooling effect can be obtained by using alcohol, oil, or a mixture thereof in addition to water as the cooling medium. Thus, with the above configuration, the electrode 2 and the torch nozzle 3 can be sufficiently cooled even when working with a large current, so that the life of consumables can be prolonged. In addition, since the torch body 1 as a consumable is reduced in diameter itself, it is not necessary to make the consumables slender, and the amount of processing at the time of manufacturing the consumables can be reduced. In addition to the long life, running costs can be significantly reduced as compared to conventional plasma torches.
また、 電極台 6 に嵌合したガイ ド筒 5 の外周には、 このガイ ド 筒 5 と トーチボディ 1 の間の空間 (隙間) を軸方向に遮断する 0— リ ング状の絶縁部材 1 9が装着されている。  In addition, the outer periphery of the guide tube 5 fitted to the electrode base 6 axially blocks the space (gap) between the guide tube 5 and the torch body 1. Is installed.
上記絶縁部材の材質は、 本第 1 実施例のように 0 - リ ングなど 弾性を有しているものが好ま しく 、 また同様に吸水性を有してい ないものがよい。  The material of the insulating member is preferably a material having elasticity such as a 0-ring as in the first embodiment, and a material having no water absorption is also preferable.
2 2は トーチ先端部にはボル ト 2 3 にて着脱可能に装着される ワーク当接用キャ ップであり、 これによ り溶接や切断などにおけ るスタン ドオフが設定されるようになっている。 このワーク当接 用キャ ップ 2 2の水平断面形状も上記 トーチボディ 1 の水平断面 形状と略同一になっていて、 トーチノズル軸心に対応する位置に プラズマ放出口 2 4が設けてある。 そして、 このプラズマ放出口 2 4から偏心した他側部には冷却水通路 2 5が設けてあり、 この 冷却水通路 2 5 には、 図 1 乃至図 3 に示すよ う に、 往復水管 2 6 a , 2 6 bが接続されている。 2 7 はワーク当接用キャ ップ 2 2の端面に設けられたガス抜き用溝であり、 これは穴でも良い。 また、 これらのガス抜き溝または穴は排出ガスが旋回しながら排 出されるように構成しても良い。 次に本第 1実施例の作用について説明する。 22 is a work contact cap detachably attached to the tip of the torch with a bolt 23, so that the stand-off for welding and cutting can be set. ing. The horizontal cross-sectional shape of the work contact cap 22 is also substantially the same as the horizontal cross-sectional shape of the torch body 1, and a plasma discharge port 24 is provided at a position corresponding to the torch nozzle axis. Further, a cooling water passage 25 is provided on the other side eccentric from the plasma discharge port 24, and the cooling water passage 25 has a reciprocating water pipe 26 as shown in FIGS. a and 26 b are connected. Reference numeral 27 denotes a gas vent groove provided on the end face of the work contact cap 22, which may be a hole. Further, these gas vent grooves or holes may be configured so that the exhaust gas is discharged while turning. Next, the operation of the first embodiment will be described.
まず、 アーク発生時には、 まず電極 2 と トーチノ ズル 3 の絶縁 を高周波 (高電圧) が起動することにより破壊して放電経路を確 保した後、 電極 2 と トーチノズル 3の間でパイ ロ ッ トアークが発 生する。 このパイロッ トアークがワーク側に移行して電極片 7 と ワーク間にプラズマアークが生じ、 該プラズマアークによ り ヮー クが溶接または切断される。 このとき、 プラズマガス供給路 1 0 からプラズマガスが渦巻き状に (旋回気流状態で) 供給され、 ま たシールドガス供給路 1 8からシールドガスが供給される。  First, when an arc is generated, the insulation between the electrode 2 and the torch nozzle 3 is destroyed by the activation of high frequency (high voltage) to secure a discharge path, and then a pilot arc is formed between the electrode 2 and the torch nozzle 3. appear. The pilot arc moves to the work side, and a plasma arc is generated between the electrode piece 7 and the work, and the peak is welded or cut by the plasma arc. At this time, the plasma gas is supplied spirally (in a swirling airflow state) from the plasma gas supply path 10 and the shield gas is supplied from the shield gas supply path 18.
上記のアーク発生の絶縁破壊時には電極 2 と トーチノ ズル 3 と の間に高電圧がかかるため、 特にガイ ド筒 5が冷却水などによつ て濡れている場合などに絶縁破壊が電極先端部付近の電極 2 - トーチノズル 3間で実施されず、 電極 2の後部と トーチノ ズル 3 の後部の間でガイ ド筒 5の表面を放電経路と して (沿面放電によ り) 絶縁が破壊され、 この放電経路を通ってパイ ロ ッ トアークの 放電が開始されて しまい、 トーチが焼損して しま う こ とがある。 この現象はプラズマ溶接のようにプラズマガスにアルゴンガスな ど絶縁破壊が起こ りやすいガスを用いるときに多発する。 しかし、 本第 1実施例では、 絶縁部材 1 9によって電極 2 の先端部以外の トーチ内部の電極 2 — トーチノズル 3間に発生する異常放電の経 路の内、 ガイ ド筒 5の表面の沿面放電の経路を遮断しているので、 トーチ内部の異常放電、 そ して トーチ焼損を防止するこ とができ る。  Since high voltage is applied between the electrode 2 and the torch nozzle 3 at the time of the above-mentioned arc-induced dielectric breakdown, the dielectric breakdown occurs near the electrode tip especially when the guide cylinder 5 is wet with cooling water. This is not carried out between the electrode 2 and the torch nozzle 3, and the insulation is broken (by creeping discharge) using the surface of the guide tube 5 as a discharge path between the rear of the electrode 2 and the rear of the torch nozzle 3. Pilot arc discharge is started through the discharge path, and the torch may burn out. This phenomenon frequently occurs when a gas that easily causes dielectric breakdown, such as argon gas, is used as the plasma gas as in plasma welding. However, in the first embodiment, the insulating member 19 causes creeping discharge on the surface of the guide cylinder 5 in the path of the abnormal discharge generated between the electrode 2 and the torch nozzle 3 inside the torch except the tip of the electrode 2. Since this path is blocked, abnormal discharge inside the torch and burnout of the torch can be prevented.
また、 このとき、 ワーク当接用キャ ップ 2 2 もその使用に際し ては冷却水にて冷却される。 このワーク当接用キャ ップ 2 2が冷 却されていることにより、 ワークのワーク当接用キャ ップ 2 2力、' 当接する部分はアーク放出口 2 4 の周縁で冷却される。 これによ り、 特に重ねスポッ ト溶接を実施する場合に、 ワークの表側の溶 湯径を小さ く できると共に、 ワークの熱ひずみを押えるこ とがで き、 ワークの外観品質を向上させることができる。 At this time, the work contact cap 22 is also cooled by the cooling water when used. This work contact cap 2 2 is cold. As a result, the portion of the workpiece that contacts the workpiece is cooled by the periphery of the arc discharge port 24. As a result, especially when performing lap spot welding, the diameter of the molten metal on the front side of the work can be reduced, the thermal strain of the work can be suppressed, and the appearance quality of the work can be improved. it can.
さ らに、 図 5及び図 6 に示した他の例のように、 ワーク当接用 キャ ップ 2 2の端面に設けられたガス抜き用穴 2 7 をそれを通 る排出ガスが旋回 しながら (プラズマガスの旋回方向と一致し て) 排出されるように構成する と、 アーク照射部を完全に外気か らシールドすることができると共に、 トーチボディ 1 , ワーク当 接用キャ ップ 2 2及びワークで構成されるチャ ンバ内のガスの流 れをスムーズにすることができるよう になり、 溶接品質と安定性 を向上させることができる。  Further, as in the other examples shown in FIGS. 5 and 6, the exhaust gas passing through the vent hole 27 provided at the end face of the work contact cap 22 swings. While being configured to be exhausted (coinciding with the turning direction of the plasma gas), the arc irradiation part can be completely shielded from the outside air, and the torch body 1 and the work contact cap 2 2 In addition, the flow of gas in the chamber composed of the workpiece can be made smooth, and the welding quality and stability can be improved.
この原理を以下で図 7 A及び図 7 Bを基に説明する。 図 7 Aは 従来のワーク当接用キャ ップの排出ガス用のガス抜き溝の形状で を示しており、 このような構造では特にプラズマガスが旋回して いる場合、 図 7 Bに示すように、 ガス抜き溝の一部によどみ空間 2 7 aが発生してしまい、 このよどみ空間 2 7 aを通じて トーチ ボディ 1 , ワーク当接用キャ ッ プ 2 2及びワークで構成される チャ ンバ内に外気 (エア) が入り込んでアーク照射部が酸化して しまったり、 プラズマガスの旋回流がガス抜き穴の部分で乱反射 してチャ ンバ内のガスの流れが乱れて しま うので、 溶接品質また は切断品質が安定しない。  This principle will be described below with reference to FIGS. 7A and 7B. Fig. 7A shows the shape of the gas vent groove for the exhaust gas of the conventional workpiece contact cap.With such a structure, especially when the plasma gas is swirling, as shown in Fig. 7B At the same time, a stagnation space 27a is generated in a part of the gas vent groove, and through the stagnation space 27a, a chamber composed of the torch body 1, the workpiece contact cap 22 and the workpiece is formed. The outside air (air) enters and the arc irradiating part is oxidized, or the swirling flow of the plasma gas is irregularly reflected at the gas vent hole and the gas flow in the chamber is disturbed. Cutting quality is not stable.
これに対して、 本第 1 実施例のワーク当接用 2 2では、 図 8 A に示すように、 ガス抜き溝 2 7 がプラズマガスの流れに向かい 合った形で設けられていて、 図 8 Bに示すよ うに、 ガスがスムー ズに排出されるので、 上記のよどみ空間が発生する こ とがな く 、 外気のチャ ンバ内への進入を防止してアーク照射部を完全にシー ル ドする事ができ、 プラズマガスの旋回流が乱されるこ とがない ので、 切断品質または溶接品質が安定する。 On the other hand, in the workpiece abutment 22 of the first embodiment, as shown in FIG. 8A, the gas vent groove 27 faces the plasma gas flow. The gas is smoothly discharged as shown in Fig. 8B, so that the above-mentioned stagnation space is not generated and the outside air is prevented from entering the chamber. As a result, the arc irradiation part can be completely shielded, and the swirling flow of the plasma gas is not disturbed, so that the cutting quality or welding quality is stabilized.
本第 1実施例は本発明の一実施例にすぎず、 本発明の請求範囲 をなんら拘束するものではない。 例えば、 図 9 に示すように、 本 第 1実施例と同様に トーチ内配管の配設構造を トーチ内部の一部 に (非対称に) 集約するこ とや配管の一部を他方に配置するこ と により ( 3方向ではなく ) 特定方向についてのワークへの接近性 を向上させた トーチも本発明の請求範囲に含まれるこ とはいう ま でもない。  The first embodiment is merely an embodiment of the present invention, and does not restrict the scope of the present invention. For example, as shown in Fig. 9, as in the first embodiment, the arrangement of the piping in the torch can be integrated (asymmetrically) in a part of the torch or a part of the piping can be arranged in the other. It goes without saying that a torch with improved accessibility to a workpiece in a specific direction (instead of three directions) is also included in the claims of the present invention.
図 1 0は、 第 2実施例のワーク当接用キヤ ップを示している。 本第 2実施例では、 トーチボディ 1 にそれを囲繞するよう にし て取り付けたワーク当接キャ ップ取付キャ ップ 2 8 のの先端に着 脱可能に取り付けるワーク当接キャ ップ 2 2 にアーク噴出孔と同 心的に環状の冷却水路 2 9が形成され、 この冷却水路 2 9に往復 水管 2 6 a , 2 6 bが接続されている。  FIG. 10 shows a work contact cap according to the second embodiment. In the second embodiment, a work contact cap 22 attached detachably to the tip of a work contact cap 28 attached to the torch body 1 so as to surround it is attached to the torch body 1. An annular cooling water channel 29 is formed concentrically with the arc discharge hole, and the reciprocating water pipes 26 a and 26 b are connected to the cooling water channel 29.
本第 2実施例によれば、 ワーク当接キャ ップ 2 2が溶けて変形 するのを一層確実に防止できると共に、 ワーク当接キャ ップ 2 2 のアーク噴出孔の周囲の温度分布が均一になり、 重ねスポッ ト溶 接に使用する場合に溶湯径を小さ くすることができるので、 ヮー クの外観品質を一層向上させることができる。  According to the second embodiment, the work contact cap 22 can be more reliably prevented from melting and deforming, and the temperature distribution around the arc ejection hole of the work contact cap 22 is uniform. When used in lap spot welding, the diameter of the molten metal can be reduced, so that the appearance quality of the peak can be further improved.
図 1 1及び図 1 2は、 第 3実施例の トーチボディを示している。 これは、 トーチボディ 1 の先端に取り付けたヘッ ドカバー 4 の 先端に着脱可能に取り付けるワーク当接キャ ップ 2 2 にアーク噴 出孔と同心的に環状の冷却水路 3 0 が形成され、 この冷却水路 3 0に冷却水流入路 1 4及び冷却水戻り路 1 5が接続されている。 本第 3実施例も第 2実施例と同じ効果が得られる。 FIGS. 11 and 12 show the torch body of the third embodiment. This is the head cover 4 attached to the tip of the torch body 1. An annular cooling water passage 30 is formed concentrically with the arc ejection hole in the work contact cap 22 detachably attached to the tip, and the cooling water passage 30 has a cooling water inflow passage 14 and a cooling water return passage. 15 is connected. The third embodiment also provides the same effects as the second embodiment.
上述のように、 本発明によれば次のように効果がある。  As described above, the present invention has the following effects.
( 1 ) 本発明のプラズマ トーチは、 トーチノズル 3の軸心は偏 平に形成された トーチボディ 1 の水平断面の長手方向に偏心され ているこ とにより、 トーチノズル軸心に対する周囲 3方向側の寸 法が小さ く なるので、 ワークへの接近性が向上して複雑な形状を したワークに対しても溶接や切断などの作業が効率よ く 行なわれ る。  (1) In the plasma torch of the present invention, the axis of the torch nozzle 3 is eccentric in the longitudinal direction of the horizontal cross section of the torch body 1 formed to be flat, so that the dimensions in three directions around the axis of the torch nozzle are provided. Since the method becomes smaller, the accessibility to the work is improved, and work such as welding and cutting can be performed efficiently even on a work with a complicated shape.
これらの作業時には、 電極 2 , トーチノ ズル 3 は冷却水にて冷 却されており、 特にアークやワークからの輻射熱を受ける トーチ ノズル 3の先端部及びアーク拘束部またはその近傍が十分に冷却 されるので大電流で作業を行っても消耗品である トーチノ ズル 3 の寿命を長くすることができる。 また、 トーチボディ 1 そのもの が小径化されているため、 消耗品である トーチノズル 3を細長く する必要がなく、 その結果消耗品製作時の加工量を低減できるの で消耗品価格を安価にすることができる。 従って、 ラ ンニ ングコ ス トを従来のプラズマ トーチと比較して大幅にダウンするこ とが できる。  During these operations, the electrode 2 and the torch nozzle 3 are cooled by cooling water, and in particular, the tip of the torch nozzle 3 receiving the radiant heat from the arc and the work, and the vicinity of the arc restraining portion are sufficiently cooled. Therefore, the life of the consumable torch nozzle 3 can be extended even when working with a large current. In addition, since the torch body 1 itself is reduced in diameter, it is not necessary to make the torch nozzle 3 which is a consumable product slender, and as a result, the amount of processing required when producing the consumable product can be reduced, so that the cost of the consumable product can be reduced. it can. Therefore, the running cost can be greatly reduced as compared with the conventional plasma torch.
( 2 ) 本発明のプラズマ トーチは、 パイ ロ ッ トアーク発生時に は、 絶縁破壊のため電極 2 — トーチノズル 3間に高電圧がかかる が、 電極 2 と トーチノズル 3を絶縁部材 (ガイ ド筒 5 ) を介して 同軸に配置すると同時に、 ガイ ド筒 5 と トーチボディ 1 との間に 存在する空間のすべてまたは一部を絶縁部材にて遮断した構成に なっているので、 ガイ ド筒 5 の表面の沿面放電経路を遮断して、 トーチ内部の異常放電を防止できる。 (2) In the plasma torch of the present invention, when a pilot arc is generated, a high voltage is applied between the electrode 2 and the torch nozzle 3 due to dielectric breakdown. However, the electrode 2 and the torch nozzle 3 are connected by an insulating member (guide tube 5). And at the same time, between guide tube 5 and torch body 1 Since all or part of the existing space is cut off by the insulating member, the creeping discharge path on the surface of the guide cylinder 5 can be cut off to prevent abnormal discharge inside the torch.
( 3 ) 本発明のプラズマ トーチは、 スタ ン ドオフを一定に保つ ためにプラズマ トーチの先端に装着する ワーク 当接用キャ ッ プ 2 2を冷却水にて冷却しているので、 トーチ当接用キャ ップ 2 2 が溶けて変形 して しま う こ とを防止する こ とができ る と共に、 ワ ー ク のアー ク照射部周縁部がこ の冷却された ト ーチ当接用 キャ ップが当接されることによ り冷却されて、 特に重ねスポッ ト 溶接を実施する場合にヮークの表側の溶湯径を小さ く できると共 に、 ワークの熱ひずみを押さえるこ とができて、 ワークの外観品 質を向上させることができる。  (3) In the plasma torch of the present invention, the work contact cap 22 attached to the tip of the plasma torch is cooled with cooling water to keep the stand-off constant. Cap 22 can be prevented from being melted and deformed, and the periphery of the arc irradiating section of the work can be protected by this cooled torch contact cap. The contact is cooled by the abutment, and especially when performing lap spot welding, the melt diameter on the front side of the workpiece can be reduced and the thermal strain of the workpiece can be suppressed. The external appearance quality can be improved.
さ らに、 アーク照射部を完全に外気からシール ドできたこ とと、 トーチボディ 1 , トーチ当接用キャ ップ 2 2及びワークで構成さ れるチャ ンバ内のガスの流れをスムーズにするこ とができるよう になったことにより、 溶接品質または切断品質と安定性を向上さ せることができる。  In addition, the arc irradiation part was completely shielded from the outside air, and the gas flow in the chamber consisting of the torch body 1, the torch contact cap 22, and the workpiece was smoothed. The ability to improve welding or cutting quality and stability.
なお、 本発明は例示的な実施例について説明 したが、 開示した 実施例に関 して、 本発明の要旨及び範囲を逸脱する こ とな く 、 種々の変更、 省略、 追加が可能であるこ とは、 当業者において自 明である。 従って、 本発明は、 上記の実施例に限定されるもので はなく、 請求の範囲に記載された要素によって規定される範囲及 びその均等範囲を包含するものとして理解されなければならない。  Although the present invention has been described with reference to exemplary embodiments, various modifications, omissions, and additions can be made to the disclosed embodiments without departing from the spirit and scope of the present invention. Is obvious to those skilled in the art. Therefore, the present invention is not limited to the above embodiments, but should be understood to include the scope defined by the elements recited in the claims and the equivalents thereof.

Claims

請求の範囲 The scope of the claims
1 . 電極から延びるプラズマアークを トーチノズルにて絞って噴 出させるようにしたプラズマ トーチにおいて、 トーチノ ズル軸心 を トーチボディ 中心に対して偏心させたことを特徴とするプラズ マ トーチ。  1. A plasma torch in which a plasma arc extending from an electrode is squeezed and ejected by a torch nozzle, wherein a torch nozzle axis is decentered with respect to the center of the torch body.
2 . トーチボディ に設ける媒体通路の全てあるいは一部を トーチ ボディ 中心に対して片側部に設けたこ とを特徴とする請求項 1 に 記載のプラズマ トーチ。 2. The plasma torch according to claim 1, wherein all or a part of the medium passage provided in the torch body is provided on one side with respect to the center of the torch body.
3 . トーチノズルのアーク拘束部またはその近傍の周囲に環状の 冷却水室を設け、 この冷却水室に冷却水を連通させたこ とを特徴 とする、 請求項 1 に記載のプラズマ トーチ。 3. The plasma torch according to claim 1, wherein an annular cooling water chamber is provided around the arc restraining portion of the torch nozzle or in the vicinity thereof, and the cooling water communicates with the cooling water chamber.
4 . トーチノズルのアーク拘束部またはその近傍の周囲に環状の 冷却水室を設け、 この冷却水室に冷却水を連通させたこ とを特徴 とする、 請求項 2に記載のプラズマ トーチ。 4. The plasma torch according to claim 2, wherein an annular cooling water chamber is provided around the arc restraining portion of the torch nozzle or in the vicinity thereof, and cooling water is communicated with the cooling water chamber.
5 . 電極及び トーチノズルの水平断面形状を対称形と したこ とを 特徴とする請求項 1乃至 4のいずれかにに記載のプラズマ トーチ。 5. The plasma torch according to any one of claims 1 to 4, wherein the horizontal cross-sectional shapes of the electrode and the torch nozzle are symmetrical.
6 . 電極から延びるプラズマアークを トーチノズルにて絞って噴 出させるようにしたプラズマ トーチにおいて、 電極と トーチノ ズ ルを絶縁部材を介して同軸的に配置すると共に、 上記絶縁部材と トーチボディ との間に存在する電極先端部付近以外の空間のすべ てまたは一部を軸方向において別の絶縁部材にて遮断したこ とを 特徵とするプラズマ トーチ。 6. In a plasma torch in which a plasma arc extending from an electrode is squeezed and ejected by a torch nozzle, the electrode and the torch nozzle are coaxially arranged via an insulating member, and a gap between the insulating member and the torch body is provided. Of the space other than near the electrode tip A plasma torch characterized in that all or a part of it is cut off in the axial direction by another insulating member.
7 . 上記別の絶縁部材に弾性体を用いたこ とを特徴とする、 請求 項 6に記載のプラズマ トーチ。 7. The plasma torch according to claim 6, wherein an elastic body is used for the another insulating member.
8 . 電極から延びるプラズマアークを トーチノ ズルにて絞って噴 出させるようにしたプラズマ トーチにおいて、 トーチボディ に着 脱可能に取り付けられるワーク当接用キャ ップに冷却水が通る冷 却水通路を設けたことを特徴とするプラズマ トーチ。 8. In a plasma torch in which a plasma arc extending from the electrode is squeezed and ejected by a torch nozzle, a cooling water passage through which cooling water passes through a work contact cap removably attached to the torch body. A plasma torch characterized by being provided.
9 . 電極から延びるプラズマアークを トーチノ ズルにて絞って噴 出させるようにしたプラズマ トーチにおいて、 トーチボディ に取 付けられるワーク当接用キャ ップに、 該キャ ップからの排出ガス が旋回しながら排出されるよう にしたガス抜き穴を設けたこ とを 特徴とするプラズマ トーチ。 9. In a plasma torch in which the plasma arc extending from the electrode is squeezed and ejected by a torch nozzle, the exhaust gas from the cap swirls to the work contact cap attached to the torch body. A plasma torch characterized by having gas vent holes that allow the gas to be exhausted.
PCT/JP1996/000305 1995-02-13 1996-02-13 Plasma torch WO1996025266A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP8524826A JP3054875B2 (en) 1995-02-13 1996-02-13 Plasma torch
EP96901993A EP0810053A4 (en) 1995-02-13 1996-02-13 Plasma torch
US08/875,679 US5965039A (en) 1995-02-13 1996-02-13 Plasma torch

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JP7/24234 1995-02-13
JP2423495 1995-02-13

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WO1996025266A1 true WO1996025266A1 (en) 1996-08-22

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JP2016140874A (en) * 2015-01-30 2016-08-08 株式会社小松製作所 Replacement component unit for plasma torch, electrode, insulation guide, and nozzle
KR20170016333A (en) * 2014-05-07 2017-02-13 크엘베르크-스티프텅 Plasma cutting torch assembly and use of wear parts for a plasma cutting torch assembly

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JPH02108575U (en) * 1989-02-16 1990-08-29

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Publication number Priority date Publication date Assignee Title
KR20170016333A (en) * 2014-05-07 2017-02-13 크엘베르크-스티프텅 Plasma cutting torch assembly and use of wear parts for a plasma cutting torch assembly
JP2017520409A (en) * 2014-05-07 2017-07-27 クイェルベルク−シュティフトゥング Application of plasma cutting torch assembly and its wear parts
KR102481925B1 (en) * 2014-05-07 2022-12-28 크엘베르크-스티프텅 Plasma cutting torch assembly and use of wear parts for a plasma cutting torch assembly
JP2016140874A (en) * 2015-01-30 2016-08-08 株式会社小松製作所 Replacement component unit for plasma torch, electrode, insulation guide, and nozzle
CN106660157A (en) * 2015-01-30 2017-05-10 小松产机株式会社 Exchange member unit for plasma torch, electrode, insulating guide, and nozzle
US10986721B2 (en) 2015-01-30 2021-04-20 Komatsu Industries Corporation Replacement part unit for plasma torch, electrode, insulating guide, and nozzle

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