WO1996004085A1

WO1996004085A1 - An apparatus for retaining tools

Info

Publication number: WO1996004085A1
Application number: PCT/US1994/008561
Authority: WO
Inventors: Edwin G. Sawdon
Original assignee: Btm Corporation
Priority date: 1994-07-29
Filing date: 1994-07-29
Publication date: 1996-02-15
Also published as: AU7517094A

Abstract

An apparatus for retaining a tool (20) employs a fastener (22) which has a protuberance (122) engageable with a recess (60) of the tool. The fastener (22) is secured to a fixture (24) thereby serving to concurrently retain the tool (20) to the fixture (24).

Description

AN APPARATUS FOR RETAINING TOOLS

BACKGROUND AND SUMMARY OF THE INVENTION

This invention relates generally to an apparatus for retaining a tool to a fixture and specifically to a fastener having a protuberance which engages an aperture within a tool.

Within the equipment, tool and die making industries, it is common to provide various fastening means between machinery components. For example, sheet metal stamping and injection molding dies are typically fastened to their respective die plates by bolts extending through holes within the die. These bolts have a head which engages the die and a threaded shank which enmeshes with a receiving hole within the die plate. Typically, four or more bolts are required to retain each die.

Another conventional system provides a T-bolt and an L-shaped brace to secure a die to a bolster plate. Such a system is shown in U.S. Patent

No. 4,912,961 entitled "Structure for Securing a Die to a Bolster Plate" which issued to Brown on April 3, 1990. A riveting instrument has also employed a pair of fingers fastened to a side plate. The fingers retain a malleable anvil piece. This device is disclosed within U.S. Patent No. 1,211,333 entitled "Riveting Instrument" which issued on January 2, 1917. Yet another device is shown within U.S. Patent No. 1,190,697 entitled "Means for Shaping Spoon

Bowls and the Like" which issued to Wilzin on July 11, 1916. This patent teaches use of four bars which are screwed to a tool holder. These bars act to retain contoured confining dies against the tool holder. However, all of these retention means require extraneous and relatively costly clamps and fasteners.

Yet another conventional construction has employed a set screw to retain a TOG-L-LOC^® joint die within a die shoe.

In accordance with the present invention, the preferred embodiment of an apparatus for retaining a tool is comprised of a fastener which has a protuberance engagable with a recess of a tool. The fastener is secured to a fixture thereby serving to concurrently retain the tool to the fixture.

In one aspect of the present invention, a bore within the fixture has a head of the fastener disposed therein. This bore prevents extreme deformation of the fastener upon securing the tool to the fixture.

The apparatus of the present invention is advantageous over traditional retention devices since the present invention only requires a single fastener for retaining a tool to a fixture. Thus, quick retention and removal can be affected. This leads to low cost and quick tool set-up. The apparatus of the present invention further provides a very secure retention of the tool to the fixture. The present invention apparatus is also advantageous over conventional designs in that the present invention construction can be employed in combination with any number of different tool and fixture types. The present invention is also much more compact than are the prior art devices. The apparatus of the present invention is also stronger and more reliable than traditional set screw systems. It is also self-centering and prevented from rotation. Additional advantages and features of the present invention will become apparent from the following description and appended claims, taken in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

Figure 1 is a side elevational view, partially in section, of a punch assembly and die assembly employing a preferred embodiment of the apparatus of the present invention;

Figure 2 is an exploded perspective view showing a first alternate embodiment of the present invention apparatus in combination with the punch and die assemblies of Figure 1 ;

Figure 3 is a top elevational view showing the preferred embodiment of the present invention apparatus in combination with a die assembly similar to that of Figure 1 ;

Figure 4 is a side elevational view, partially in section as taken along line 4-4 of Figure 3, showing the preferred embodiment of the present invention apparatus in combination with the die assembly; Figure 5 is a side elevational view, similar to that of Figure 4, showing a second alternate embodiment of the present invention apparatus in combination with a die assembly;

Figure 6 is a perspective view showing the first alternate embodiment of the present invention apparatus of Figure 2;

Figure 7 is a perspective view diagrammatically showing an alternate embodiment recess within a die assembly of the present invention apparatus of Figure 1 ; and

Figure 8 is a sectional view, taken along line 8-8 of Figure 7, showing a bolt and fixture in relation to the alternate embodiment recess.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

An apparatus of the present invention serves to secure a tool to a fixture. The present invention apparatus may be employed with tools such as dies, molds, punches, shearing blades, corner braces or the like. The present invention retaining apparatus may also be used for various fixtures such as die shoes, die plates, presses, building floors, building walls, tables or the like. Referring to Figure 1 , a preferred embodiment of an apparatus of the present invention for retaining tools includes a die 20, a fastener 22 and a die shoe 24. The apparatus of the present invention is also used to retain a punch 26 to a punch holder 28 by way of a fastener 30.

As can best be observed in Figures 3 and 4, die 20 is generally of the type disclosed within U.S. Patent No. 5,150,513 entitled "Apparatus for Joining Sheet Material" which issued to Sawdon on September 29, 1992, and is incorporated by reference herewithin. Die 20 includes an anvil 40, a set of movable blades 42 and an expandable retention spring 44. Die 20 also has a bottom 46 and a cylindrical side 48. A recess 60 is cut by an end mill into side wall 48 of die 20. A circular mill cutter may also be used to cut a recess as is alternately shown in Figures 7 and 8. Returning to Figures 3 and 4, a tapered portion 62 is located along recess 60. Recess 60 is cut within die 20 such that dimension A preferably has a diameter of 0.250 inches as measured 45° from a longitudinal axis 70 of die 20. A dimension B between an apex of recess 60 and axis 70 of die 20 is preferably 0.222 inches. Of course, other sizes can be used depending on the specific tool to be retained. In the alternate embodiment shown in Figures 2 and 6, recess 60 further has a semi-cylindrical channel 80 projecting in a longitudinal manner along side 48 so as to extend between the lowermost portion of tapered surface 62 and bottom 46.

Referring again to Figures 3 and 4, die shoe 24 has a cylindrical cavity 90 cut therein for receiving a lower portion of die 20. A counterbore 92 is also cut within die shoe 24. Counterbore 92 further has a threaded shaft 94 centrally extending therebelow. A ledge 96 is located along the bottom of cavity 90 with a duct 98 projecting downwardly therefrom. Either a threaded dowl 100 (as is shown in Figure 5) or a nonthreaded dowl 102 (as is shown in Figure 4) is engaged with duct 98 while the opposite end of dowl 100 or 102 is secured to die 20.

The preferred embodiment of the fastener 22 of the present invention includes a threaded longitudinal shank 120 with a protuberance or head 122 laterally extending therefrom. Head 122 is defined by an upper surface 124, a lower and substantially parallel surface 126 and a cylindrical peripheral surface 128. A lower peripheral edge 130 is located at the intersection of lower surface 126 and peripheral surface 128. Upper surface 124 of fastener 22 further has a hexagonal shaped wrench receiving depression 132 formed centrally therein.

When die 20 is inserted within cavity 90 of die shoe 24, and dowl 102 is inserted within duct 98, shank 120 of fastener 22 is threadably engaged with shaft 94. Concurrently, lower peripheral edge 130 of head 122 is snugged against tapered surface 62 of recess 60 at contact points 152 and 154. Thus, fastener 22 serves to secure die 20 against die shoe 24. Preferably an M4 X 0.7 X 8mm socket, low head, cap screw is used for fastener 22. Other size screws may also be employed. Counterbore 92 has a larger diameter than does peripheral surface 128 of fastener 22. Accordingly, peripheral surface 128 of fastener 22 contacts against counterbore 92 at contact point 160 when fastener 22 secures die 20 to die shoe 24. Counterbore 92 prevents excessive bending or healing of fastener 22 when secured. The two point contact of fastener 22 to die 20 causes self centering of die 20.

For the alternate embodiment die of Figures 2 and 6, the shank of fastener 22 is partially disposed within channel 80 of die 48 when secured. The retention apparatus construction described heretofore also applies to the punch 26 and punch holder 28 shown in Figures 1 and 2.

Another alternate embodiment of the present invention apparatus is shown in Figure 5. In this embodiment, a #6-32 screw 172 has a head 174 and a longitudinal shank 176. Head 174 is defined by an upper surface 178 and a tapered peripheral surface 180. A longitudinal peripheral edge 182 is defined at an intersection between tapered surface 180 and upper surface 178. Screw 172 serves to secure die 20 to die shoe 24 in a manner similar to that of the preferred embodiment. Figure 5 further shows an interlocking leakproof joint 200 formed between two sheets of material 202 and 204. Such a joint 200 is formed between drawing punch 22 and die 20 of any of the previously disclosed embodiments.

While the preferred embodiment of the apparatus for retaining tools has been disclosed, it will be appreciated that various modifications may be made without departing from the present invention. For example, the recess within the tool may be defined by many other shapes. Similarly, the fastener protuberance may have many alternate shapes and may even be a portion of the fastener other than the head thereof. It will also be appreciated that a plurality of recesses and fasteners may be employed to retain a single tool. Also, a dowl may not be required. Noncircular tools may also use the retention device of the present invention. Various dimensions have been disclosed in an exemplary fashion, however, other dimensions and fastener types may of course be employed. It is intended by the following claims to cover these and any other departures from the disclosed embodiments which fall within the true spirit of this invention.

Claims

The invention claimed is:

1. An apparatus for retaining tools to a fixture comprising: a tool having a recess in a side thereof, said tool having a bottom disposed upon said fixture; and a fastener having a longitudinal shank and a protuberance laterally extending therefrom, said protuberance engagable with said recess of said tool, said shank of said fastener securely attachable to said fixture, said fastener serving to retain said tool to said fixture.

2. The apparatus of Claim 1 wherein said fastener is disengagably attachable to said fixture.

3. The apparatus of Claim 2 wherein: said shank is threaded; and said protuberance is a head mounted to said shank.

4. The apparatus of Claim 3 wherein said head of said fastener has an upper surface and a lower surface joined by a peripheral surface therebetween, said upper surface and said lower surface extend substantially perpendicular to said longitudinal shank.

5. The apparatus of Claim 4 wherein a lower peripheral edge defined at an intersection between said bottom surface and said peripheral surface of said head securely contacts against said recess of said tool.

6. The apparatus of Claim 3 wherein said head of said fastener has a tapered peripheral surface extending from said longitudinal shank to an upper surface and a peripheral edge defined at an intersection between said tapered surface and said upper surface.

7. The apparatus of Claim 6 wherein at least a portion of said tapered surface of said fastener securely contacts against said recess of said tool.

8. The apparatus of Claim 3 wherein said shank is threadably enmeshed with a threaded portion of said fixture.

9. The apparatus of Claim 1 wherein said recess of said tool has a tapered surface thereof.

10. The apparatus of Claim 9 wherein said recess of said tool further has a channel therein extending between said tapered surface and said bottom of said tool.

11. The apparatus of Claim 10 wherein said shank of said fastener is at least partially disposed within said channel of said recess.

12. The apparatus of Claim 9 further comprising: a peripheral edge of said fastener protuberance has a first diameter; and said tapered surface of said tool recess, where contacting with said peripheral edge, has a second diameter less than said first diameter; whereby said fastener protuberance provides downward contact against said tool recess at two contact points.

13. The apparatus of Claim 1 wherein said tool is a die.

14. The apparatus of Claim 13 wherein said die includes an anvil, at least one movable blade and a means for expansion.

15. The apparatus of Claim 1 wherein said fixture has a bore therein within which at least a portion of said fastener is beatable.

16. The apparatus of Claim 14 wherein said portion of said fastener within said bore is defined as said head whereby said bore prevents excessive deformation of said fastener away from said recess of said tool upon securing said tool to said fixture.

17. The apparatus of Claim 16 wherein said bore has a diameter larger than a diameter of a peripheral surface of said fastener protuberance.

18. The apparatus of Claim 1 further comprising: a dowl extending between said tool and said fixture for further preventing independent movement therebetween.

19. The apparatus of Claim 1 wherein said tool is a punch.

20. The apparatus of Claim 1 further comprising: a leakproof joint formed between at least two coplanar sheets of material by said tool.

21. The apparatus of Claim 1 wherein said fixture is defined as a die shoe.

22. The apparatus of Claim 1 wherein said fixture is defined as a table. 23. An apparatus for retaining a die to a fixture comprising: a die having a recess in a side thereof, said die having a bottom disposed upon said fixture, said recess of said die has a tapered surface thereof, said die including an anvil and at least one blade; a fastener having a longitudinal shank and a protuberance laterally extending therefrom, said protuberance engagable with said recess of said die, said shank of said fastener securely attachable to said fixture, said fastener serving to retain said die to said fixture; a peripheral edge of said fastener protuberance having a first diameter, said tapered surface of said die recess, where contacting with said peripheral edge, having a second diameter less than said first diameter, whereby said fastener protuberance provides downward contact against said die recess at two contact points; said shank threadably enmeshed with a threaded portion of said fixture; said fixture having a bore therein within which said protuberance of said fastener is beatable, whereby said bore prevents excessive deformation of said fastener away from said recess of said die upon securing said die to said fixture; a dowl extending between said die and said fixture for further preventing independent movement therebetween; and a leakproof joint formable between at least two coplanar sheets of material by compression of a drawing punch against said die.

24. A method for retaining a tool to a fixture comprising the steps of:

(a) creating a recess within a side of said tool;

(b) engaging a protuberance of a fastener within said recess of said tool; and

(c) securing said fastener to said fixture which acts to secure said tool to said fixture.

25. The method of Claim 24 further comprising the steps of:

(a) inserting said protuberance of said fastener within a bore located in said fixture; and

(b) enmeshing threads of a shaft of said fastener to congruent threads of said fixture.

26. The method of Claim 24 further comprising the steps of: (a) engaging a dowl with said tool; and (b) engaging said dowl with said fixture.

AMENDED CLAIMS

[received by the International Bureau on 09 January 1995 (09.01.95); original claims 1,23-24 and 26 amended; new claims 27-36 added; remaining claims unchanged (11 pages)]

1. An apparatus for retaining tools to a fixture comprising: a tool having a partially conical recess in a side thereof, said tool having a bottom disposed upon said fixture; and a fastener having a longitudinal shank and a protuberance laterally extending therefrom, said protuberance engagable with said recess of said tool, said shank of said fastener securely attachable to said fixture, said fastener serving to retain said tool to said fixture.

2. The apparatus of Claim 1 wherein said fastener is disengagabiy attachable to said fixture.

5. The apparatus of Claim 4 wherein a lower peripheral edge defined at an intersection between said bottom surface and said peripheral surface of said head securely contacts against said recess of said tool. 6. The apparatus of Claim 3 wherein said head of said fastener has a tapered peripheral surface extending from said longitudinal shank to an upper surface and a peripheral edge defined at an intersection

between said tapered surface and said upper surface.

10. The apparatus of Claim 9 wherein said recess of said tool further has a channel therein extending between said tapered surface and said

bottom of said tool.

11. The apparatus of Claim 10 wherein said shank of said fastener is at least partially disposed within said channel of said recess. 12. The apparatus of Claim 9 further comprising: a peripheral edge of said fastener protuberance has a first diameter; and said tapered surface of said tool recess, where contacting with said peripheral edge, has a second diameter less than said first diameter; whereby said fastener protuberance provides downward contact against said tool recess at two contact points.

13. The apparatus of Claim 1 wherein said tool is a die.

17. The apparatus of Claim 16 wherein said bore has a diameter larger than a diameter of a peripheral surface of said fastener

protuberance. 18. The apparatus of Claim 1 further comprising: a dowl extending between said tool and said fixture for further preventing independent movement therebetween.

19. The apparatus of Claim 1 wherein said tool is a punch.

21. The apparatus of Claim 1 wherein said fixture is defined as a die shoe.

22. The apparatus of Claim 1 wherein said fixture is defined as a table.

23. An apparatus for retaining a die to a fixture comprising: a die having a recess in a side thereof, said die having a bottom disposed upon said fixture, said recess of said die has a tapered surface thereof, said die including an anvil and at least one blade; a fastener having a longitudinal shank and a protuberance laterally extending therefrom, said protuberance engagable with said recess of said die, said shank of said fastener securely attachable to said fixture, said fastener serving to retain said die to said fixture; a peripheral edge of said fastener protuberance having a first diameter, said tapered surface of said die recess, where contacting with said peripheral edge, having a second diameter less than said first diameter, whereby said fastener protuberance provides downward contact against said die recess at only two contact points; said shank threadably enmeshed with a threaded portion of said

fixture; said fixture having a bore therein within which said protuberance of said fastener is beatable, whereby said bore prevents excessive deformation of said fastener away from said recess of said die upon securing said die to said fixture; a dowl extending between said die and said fixture for further preventing independent movement therebetween; and

a leakproof joint formable between at least two coplanar sheets

of material by compression of a drawing punch against said die. ^<•} C

24. A method for retaining a tool to a fixture comprising the steps of:

(a) creating a tapered recess within a side of said tool;

(b) engaging a head of a threaded fastener directly against

said recess of said tool; and

25. The method of Claim 24 further comprising the steps of:

26. The method of Claim 24 further comprising the steps of:

(a) engaging a dowl with said tool; and

(b) engaging said dowl with said fixture.

27. The method of Claim 24 further comprising the step of: (a) positioning a cylindrical portion of said fastener within a channel axially disposed along said side of said tool and connecting with said recess.

28. An apparatus for retaining tools to a fixture comprising: a tool having a recess in a side thereof, said tool having a bottom disposed upon said fixture; a fastener having a longitudinal shank and a protuberance laterally extending therefrom, said protuberance engagable with said recess of said tool, said shank of said fastener securely attachable to said fixture, said fastener serving to retain said tool to said fixture; and a channel axially disposed along said side of said tool and connecting with said recess.

29. An apparatus for retaining tools to a fixture comprising: an externally cylindrical tool having a recess in a side thereof, said tool having a bottom disposed upon said fixture; and a fastener having a longitudinal shank and a protuberance laterally extending therefrom , said protuberance engagable with said recess of said tool , said shank of said fastener securely attachable to said fixture, said fastener serving to retain said tool to said fixture.

30. The apparatus of Claim 29 wherein: said fastener is disengagably attachable to said fixture; said shank is threaded;

said protuberance is a head mounted to said shank; said head of said fastener has an upper surface and a lower surface joined by a peripheral surface therebetween, said upper surface and said lower surface extend substantially perpendicular to said longitudinal shank; and a lower peripheral edge defined at an intersection between said

bottom surface and said peripheral surface of said head securely contacts against said recess of said tool. 1 Q «

31. The apparatus of Claim 30 wherein: said head of said fastener has a tapered peripheral surface extending from said longitudinal shank to an upper surface and a peripheral edge defined at an intersection between said tapered surface and said upper surface; and at least a portion of said tapered surface of said fastener securely contacts against said recess of said tool.

32. The apparatus of Claim 29 wherein: said recess of said tool has a tapered surface thereof; said recess of said tool further has a channel therein extending between said tapered surface and said bottom of said tool; and said shank of said fastener is at least partially disposed within said

channel of said recess.

33. The apparatus of Claim 29 further comprising: a peripheral edge of said fastener protuberance has a first diameter; and said partially conical surface of said tool recess, where contacting

with said peripheral edge, has a second diameter less than said first diameter; whereby said fastener protuberance provides downward contact

against said tool recess at two contact points. 2 π

34. An apparatus for retaining tools to a fixture comprising: a tool having a substantially diamond-shaped recess in a side thereof, said tool having a bottom disposed upon said fixture; and a fastener having a longitudinal shank and a protuberance laterally extending therefrom, said protuberance engagable with said recess of said tool, said shank of said fastener securely attachable to said fixture, said fastener serving to retain said tool to said fixture.

35. The apparatus of Claim 34 wherein: said fastener is disengagably attachable to said fixture; said shank is threaded; said protuberance is a head mounted to said shank; said head of said fastener has an upper surface and a lower surface joined by a peripheral surface therebetween, said upper surface and said lower surface extend substantially perpendicular to said longitudinal shank;

and a lower peripheral edge defined at an intersection between said

bottom surface and said peripheral surface of said head securely contacts against said recess of said tool.

AMENDED SHEET (ARϊiCLE 19)

36. The apparatus of Claim 35 wherein: said head of said fastener has a tapered peripheral surface extending from said longitudinal shank to an upper surface and a peripheral edge defined at an intersection between said tapered surface and said upper surface; and at least a portion of said tapered surface of said fastener securely contacts against said recess of said tool.

STATEMENT UNDER ARTICLE 19

The Examiner has opined that the independent Claim 1 is not novel in light of U.S. 2,028,354; D. Eary et al., 'Techniques of Press Working Sheet Metal;" JP56-50732; SU161.209; U.S. 3,269,168; and, U.S. 1 ,778,339. This opinion is respectfully traversed. It is believed that the original Claim 1 is patentably distinct from the cited references. Notwithstanding, Claim 1 has been amended to state that the tool has a partially conical recess. Support for this amendment can be found within Applicant's original Figures 2-8. In contrast, none of the references cited teach, suggest or motivate employing a partially conical recess. In fact, the majority of references cited disclose rectangularly slotted or constantly tapered recesses thereby teaching away from Claim 1 as amended.

The Examiner has opined that the independent Claim 23 is not novel in light of D. Eary et al., 'Techniques of Press Working Sheet Metal" and JP56-50732. This opinion is respectfully traversed. It is believed that the original Claim 23 is patentably distinct over these references. Notwithstanding, Claim 23 has been amended to state that the fastener protuberance provides downward contact against the die recess at only two contact points. Support for this amendment can be found within Applicant's original Figures 3 and 8. In contrast, none of the cited references disclose a tapered surface of the die recess, where contacting with the peripheral edge of the fastener protuberance, having a diameter of less than the protuberance diameter such that there are only two contact points. Furthermore, none of the references cited appear to disclose, suggest or motivate employing a recess having

any diameter let alone one different than that of the fastener protuberance so as to

only have two contact points. The Examiner has opined that the independent Claim 24 is not novel over U.S. 2,028,354; D. Eary et al.. 'Techniques of Press Working Sheet Metal;" JP56- 50732; JP4-158,944; SU161.209; U.S. 3,269,168; and, U.S. 1 ,778,339. This opinion is respectfully traversed. It is believed that the original Claim 24 is patentably distinct from these references cited. Notwithstanding, Claim 24 has been amended to state that a head of a threaded fastener directly engages against the recess of the tool. Support for this amendment can be found within Applicant's original Figures 1 -5 and Figure 8. In contrast, none of the references cited disclose a fastener head directly engaging against a tapered recess of a tool. In fact, the cited references teach away from the present invention by employing more expensive and complex intermediate dog clamps, gooseneck clamps, washers, wedge bevels or the like.