WO1996001712A1 - Continuous casting process - Google Patents

Continuous casting process Download PDF

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Publication number
WO1996001712A1
WO1996001712A1 PCT/ES1995/000083 ES9500083W WO9601712A1 WO 1996001712 A1 WO1996001712 A1 WO 1996001712A1 ES 9500083 W ES9500083 W ES 9500083W WO 9601712 A1 WO9601712 A1 WO 9601712A1
Authority
WO
WIPO (PCT)
Prior art keywords
billet
continuous casting
continuous
faces
profile
Prior art date
Application number
PCT/ES1995/000083
Other languages
Spanish (es)
French (fr)
Inventor
Jesús María ANTIA GOITIA
Marcial Mugica Berroeta
Original Assignee
Siderurgica Aristrain Madrid, S.L.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siderurgica Aristrain Madrid, S.L. filed Critical Siderurgica Aristrain Madrid, S.L.
Publication of WO1996001712A1 publication Critical patent/WO1996001712A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/009Continuous casting of metals, i.e. casting in indefinite lengths of work of special cross-section, e.g. I-beams, U-profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/12Accessories for subsequent treating or working cast stock in situ
    • B22D11/124Accessories for subsequent treating or working cast stock in situ for cooling
    • B22D11/1248Means for removing cooling agent from the surface of the cast stock

Definitions

  • the present invention refers to a continuous casting process, with which highly advantageous characteristics are achieved in relation to the current casting processes.
  • the billet shape obtained according to the invention has characteristics that differentiate it from the others known to date, since in the traditional system called "beam-blank” it is processed in continuous casting so that the flat faces are at the side and depressions in the upper or lower part, with a shape known as "dog bone”. It is an object of the invention to achieve the desired product with less powerful equipment and therefore:
  • the continuous casting process which constitutes the object of the invention, obtains the billet with its horizontal flat faces and more specifically in the internal and external radius of the continuous arched path casting.
  • the billet has measures more in line with the profile that is laminated, being able to process billets with larger profiles in the same continuous casting.
  • the billet of 420 x 300 x 300 can be processed and therefore of identical dimensions to those previously mentioned in the BACKGROUND OF THE INVENTION.
  • the billet is subsequently laminated to obtain the desired "H" shaped profile.
  • the two flat faces of the processed product in continuous casting are horizontal and facing the operator.
  • the spray water can be perfectly controlled and by not finding grooves or paths where it runs easily, one falls. Once the mission of refrigeration is accomplished. In this way it is possible to obtain the highest quality of the material.
  • the cutting operation of the billet by flame cutting is simplified since being the upper flat face, the distance from the nozzle to the billet is easy to maintain.
  • Figure 1 It is a cross section of the billet obtained by the traditional system called ⁇ beam-blank, with the flat faces at the side.
  • Figure 2. It is a view similar to Figure 1, of the billet obtained in accordance with the invention, with the flat faces in the internal and external radius of the continuous casting.
  • Figure 3. Shows the section of a high-rise billet, which cannot be processed with normal extraction equipment.
  • Figure 4. It is a schematic and perspective view of the billet as it goes out through the nozzle following an arched path in a vertical plane, in the traditional way of processing.
  • Figure 5. It is a schematic sectional view of the billet obtained in accordance with the invention, located between the copper plates of the mold that provides its initial shape before rolling.
  • Figure 6. It is a similar view of the figure
  • billet 2 of Figure 3 With an A (width) measure of 300 mm. and with a height B (high) of 420 mm., it would be necessary to use equipment of larger dimensions than usual and equipped with a greater radius of curvature due to this excessive height B, being also necessary to use more powerful extraction equipment such as We talked about above.
  • Figure 4 shows partially the curved shape of the billet at the outlet of the cochineal. This figure clearly shows the problem referred of the evacuation of the spray water that falls on the upper face 3 in the form of a channel and according to the traditional system called beam-blank. In the continuous casting form that the invention proposes, this problem disappears since the upper face is flat, as indicated in Figure 2.
  • the copper plates of the mold of Figure 5, referenced with numbers 4 and 5 are straight, or slightly concave in clear differentiation with the traditional system.
  • the copper plates referenced with the numbers 6 and 7 are those that have the isosceles trapecial section projection with an "alpha" angle that can vary according to the previous profile to be achieved.
  • Figure 6 shows the guide rollers 8 and 9 at the outlet of the ingot to counteract the ferrostatic pressure.

Abstract

With the continuous casting process it is possible to obtain a continuous billet with a cross-section of known shape like a 'dog bone', formed at the outlet of the arched chill-mold in a vertical plane. The billet is then rolled in order to obtain the desired H-shaped profile. The invention provides that the product processed in continuous casting is formed at the outlet of the chill-mold with its two planar faces arranged according to the horizontal faces corresponding to the internal and external radii of the continuous casting and facing the operator. Since the higher and lower faces are planar faces, the spraying with cooling water and the cutting of the billet by oxicutting are optimized.

Description

PROCESO DE COLADA CONTINUA OBJETO DE LA INVENCIÓN CONTINUOUS COLADA PROCESS OBJECT OF THE INVENTION
La presente invención, según lo expresa el enunciado de esta memoria descriptiva, se refiere a un proceso de colada continua, con el que se consiguen unas caracteristicas altamente ventajosas en relación con los procesos de colada actuales.The present invention, as expressed in the statement of this specification, refers to a continuous casting process, with which highly advantageous characteristics are achieved in relation to the current casting processes.
La forma de palanquilla obtenida acorde con la invención, tiene caracteristicas que la diferencian de las demás conocidas hasta la fecha,puesto que en el sistema tradicional denominado "beam-blank" es procesado en colada continua de forma que las caras planas quedan al costado y las depresiones en la parte superior o inferior, con una forma conocida como de "hueso de perro". Es un objeto de la invención el conseguir el producto deseado con un equipo menos potente y por tanto:The billet shape obtained according to the invention has characteristics that differentiate it from the others known to date, since in the traditional system called "beam-blank" it is processed in continuous casting so that the flat faces are at the side and depressions in the upper or lower part, with a shape known as "dog bone". It is an object of the invention to achieve the desired product with less powerful equipment and therefore:
- Ahorro en inversiones.- Investment savings.
- Ahorro en energia.- Energy savings.
No se necesitan ventiladores para expulsar el agua de rociado, con el consecuente ahorro también en inversiones, energia y en mantenimiento.Fans are not needed to expel the spray water, with the consequent savings also in investments, energy and maintenance.
ANTECEDENTES DE LA INVENCIÓN Actualmente y debido a que la forma de palanquilla obtenida con el sistema tradicional denomina- do "beam-blank" tiene las caras planas en los laterales y las depresiones en la parte superior e inferior, corres¬ pondiendo con la salida de la lingotera, donde sigue un recorrido arqueado en una plano vertical, no se puede conseguir palanquillas de gran altura sin recurrir a un modelo de colada continua de rango superior, precisando por tanto de un equipo de grandes dimensiones y dotado de un mayor radio de curvatura que el actual, asi como equipos de enderezado y extracción más potentes, etc.BACKGROUND OF THE INVENTION Currently and because the billet shape obtained with the traditional system called "beam-blank" has flat faces on the sides and depressions on the top and bottom, corresponding to the output of The ingot mold, where it follows an arched path in a vertical plane, it is not possible to achieve high-rise billets without resorting to a continuous casting model of a higher range, therefore requiring a large equipment and equipped with a greater radius of curvature than the current one, as well as more powerful straightening and extraction equipment, etc.
En una colada continua obtenida en hornos convencionales, no seria posible procesar una palanquilla de 420 mm. de alto por 300 mm. de ancho, sin variar el equipo, aparte de que no se consigue la calidad de mate¬ rial debida, puesto que intervienen además otros factores, entre los que podemos destacar los siguientes: El agua de rociado de la palanquilla para el enfriamiento de la misma, es dificil de evacuar uniforme¬ mente, siendo necesario montar unos ventiladores con importantes chorros de aire y asi evitar que el agua corra por la cara superior de la palanquilla procesada puesto que se convierte en un canal de conducción de agua. A pesar de ello, esta cara superior con funciones de canal, está expuesta a enfriamientos que con frecuencia originan problemas.In a continuous casting obtained in conventional ovens, it would not be possible to process a billet 420 mm high by 300 mm. wide, without varying the equipment, apart from the fact that the quality of material due is not achieved, since other factors also intervene, among which we can highlight the following: The billet spray water for cooling it , it is difficult to evacuate uniformly, being necessary to mount fans with important air jets and thus prevent water from running through the upper face of the processed billet since it becomes a water conduit channel. Despite this, this upper face with channel functions is exposed to cooling that frequently causes problems.
La operación de troceado de la palanquilla, mediante oxicorte, es también problemática al tener que seguir la boquilla una trayectoria próxima y paralela al perfil sinuoso de esta cara superior, dificil de mantener.The operation of chopping the billet, through oxycutting, is also problematic as having to follow the nozzle a path close to and parallel to the sinuous profile of this upper face, difficult to maintain.
DESCRIPCIÓN DE LA INVENCIÓNDESCRIPTION OF THE INVENTION
En lineas general, el proceso de colada continua, que constituye el objeto de la invención, obtiene la palanquilla con sus caras planas horizontales y más concretamente en el radio interno y externo de la colada continua de trayectoria arqueada.In general, the continuous casting process, which constitutes the object of the invention, obtains the billet with its horizontal flat faces and more specifically in the internal and external radius of the continuous arched path casting.
Con esta forma de colar se consigue que la palanquilla tenga unas medidas más acordes con el perfil que se lamina, pudiéndose procesar en una misma colada continua palanquillas con perfiles de mayores dimensiones.With this form of casting it is achieved that the billet has measures more in line with the profile that is laminated, being able to process billets with larger profiles in the same continuous casting.
Con los equipos de colada continua que se dispone normalmente y solamente cambiando de posicionado y efectuando unas reformas en los equipos de proceso, se puede llegar a procesar la palanquilla de 420 x 300 x 300 y por tanto de idénticas dimensiones a las anteriormente comentadas en el apartado ANTECEDENTES DE LA INVENCIÓN.With the continuous casting equipment that is normally available and only changing position and carrying out reforms in the process equipment, the billet of 420 x 300 x 300 can be processed and therefore of identical dimensions to those previously mentioned in the BACKGROUND OF THE INVENTION.
La palanquilla es ulteriormente laminada para obtener el perfil en forma de "H" deseado. Las dos caras planas del producto procesado en la colada continua, quedan horizontales y de frente al operador.The billet is subsequently laminated to obtain the desired "H" shaped profile. The two flat faces of the processed product in continuous casting are horizontal and facing the operator.
Con el nuevo proceso de colada continua, el agua de rociado puede ser perfectamente controlada y al no encontrar acanaladuras o caminos por donde discurrir fácilmente, cae una. vez cumplida la misión de refrigerar. De esta forma se consigue obtener la mayor calidad del material. La operación de troceado de la palanquilla por oxicorte, se simplifica ya que al ser la cara superior plana, la distancia de la boquilla a la palanquilla es fácil de mantener.With the new continuous casting process, the spray water can be perfectly controlled and by not finding grooves or paths where it runs easily, one falls. Once the mission of refrigeration is accomplished. In this way it is possible to obtain the highest quality of the material. The cutting operation of the billet by flame cutting, is simplified since being the upper flat face, the distance from the nozzle to the billet is easy to maintain.
Se cambia por tanto el sistema tradicional beam-blank de colar en sentido vertical, al horizontal.Therefore, the traditional beam-blank system of casting vertically, horizontally, is changed.
Para facilitar la comprensión de las carac¬ teristicas de la invención y formando parte integrante de esta memoria descriptiva, se acompañan unas hojas de planos en cuyas figuras, con carácter ilustrativo y no limitativo se ha representado lo siguiente:To facilitate the understanding of the features of the invention and forming an integral part of this specification, some sheets of drawings are attached in whose figures, for illustrative and non-limiting purposes, the following has been represented:
BREVE DESCRIPCIÓN DE LOS DIBUJOSBRIEF DESCRIPTION OF THE DRAWINGS
Figura 1. Es una sección transversal de la palanquilla obtenida por el sistema tradicional denomina¬ do beam-blank, con las caras planas al costado. Figura 2. Es una vista similar a la figura 1, de la palanquilla obtenida acorde con la invención, con las caras planas en el radio interno y externo de la colada continua.Figure 1. It is a cross section of the billet obtained by the traditional system called ¬ beam-blank, with the flat faces at the side. Figure 2. It is a view similar to Figure 1, of the billet obtained in accordance with the invention, with the flat faces in the internal and external radius of the continuous casting.
Figura 3.- Muestra la sección de una palan- quilla de gran altura, la cual no puede procesarse con los equipos normales de extracción.Figure 3.- Shows the section of a high-rise billet, which cannot be processed with normal extraction equipment.
Figura 4.- Es una vista esquemática y en perspectiva de la palanquilla conforme va saliendo por la boquilla siguiendo un recorrido arqueado en una plano vertical, en la forma tradicional de procesado. Figura 5.- Es una vista esquemática en sección de la palanquilla obtenida acorde con la invención, situada entre las placa de cobre del molde que proporciona su forma inicial antes de la laminación. Figura 6. Es una vista similar de la figuraFigure 4.- It is a schematic and perspective view of the billet as it goes out through the nozzle following an arched path in a vertical plane, in the traditional way of processing. Figure 5.- It is a schematic sectional view of the billet obtained in accordance with the invention, located between the copper plates of the mold that provides its initial shape before rolling. Figure 6. It is a similar view of the figure
5, con los rodillos guia dispuestos a la salida de la lingotera para contrarrestar la presión ferrostática. DESCRIPCIÓN DE LA FORMA DE REALIZACIÓN PREFERIDA5, with the guide rollers arranged at the outlet of the ingot mold to counteract the ferrostatic pressure. DESCRIPTION OF THE PREFERRED EMBODIMENT
Haciendo referencia a la numeración adoptada en las figuras, podemos ver como el proceso de colada continua que la invención propone, a diferencia del proce¬ so actual donde se obtienen las palanquillas continuas con una sección tal como la mostrada en la figura 1, permite obtener una palanquilla cuya sección es la del tipo mostrado en la figura 2,con las caras planas en el radio interno y externo de la colada continua. Como dijimos anteriormente, esta forma de colar consigue que la palan¬ quilla referenciada en general con el número 1 pueda tener unas medidas A y B más acorde con el perfil que se quiere laminar.Referring to the numbering adopted in the figures, we can see how the continuous casting process that the invention proposes, unlike the current process where the continuous billets with a section such as that shown in Figure 1 are obtained, allows obtaining a billet whose section is that of the type shown in figure 2, with the flat faces in the internal and external radius of the continuous casting. As we said before, this form of casting ensures that the billet referenced in general with the number 1 can have measures A and B more in line with the profile to be laminated.
Para procesar en colada continua la palan¬ quilla 2 de la figura 3 con una medida A (ancho) de 300 mm. y con una altura B (alto) de 420 mm., seria necesario emplear un equipo de mayores dimensiones de las habituales y dotado de mayor radio de curvatura debido a esta excesiva altura B,siendo necesario también el empleo de equipos de extracción más potentes como hablamos indicado anteriormente.For continuous casting process, billet 2 of Figure 3 with an A (width) measure of 300 mm. and with a height B (high) of 420 mm., it would be necessary to use equipment of larger dimensions than usual and equipped with a greater radius of curvature due to this excessive height B, being also necessary to use more powerful extraction equipment such as We talked about above.
Comparando las figuras 2 y 3 podemos ver que la misma palanquilla 2 puede lograrse acorde con la invención solamente cambiando el posicionado y efectuando unas reformas en los mismos equipos de proceso.Comparing figures 2 and 3 we can see that the same billet 2 can be achieved according to the invention only by changing the positioning and making reforms in the same process equipment.
En la figura 4 se muestra parcialmente la forma curvada de la palanquilla a la salida de la coqui- lia. En esta figura se ve claramente el problema referido de la evacuación del agua de rociado que cae por la cara superior 3 en forma de canal y según el sistema tradicio¬ nal denominado beam-blank. En la forma de colada continua que la invención propone, desaparece este problema puesto que la cara superior es plana, como se indica en la figura 2.Figure 4 shows partially the curved shape of the billet at the outlet of the cochineal. This figure clearly shows the problem referred of the evacuation of the spray water that falls on the upper face 3 in the form of a channel and according to the traditional system called beam-blank. In the continuous casting form that the invention proposes, this problem disappears since the upper face is flat, as indicated in Figure 2.
Haciendo ahora especial referencia a las figuras 5 y 6 podemos ver que el perfil obtenido para la palanquilla acorde con la invención, tiene previamente a la laminación las siguientes caracteristicas:With special reference now to figures 5 and 6, we can see that the profile obtained for the billet according to the invention has the following characteristics prior to lamination:
La placas de cobre del molde de la figura 5, referenciadas con los números 4 y 5 son rectas, o ligera¬ mente cóncavas en clara diferenciación con el sistema tradicional. Las placas de cobre referenciadas con los números 6 y 7 son las que poseen el saliente de sección trapecial isósceles con un ángulo "alfa" que puede variar según el perfil previo a conseguir.The copper plates of the mold of Figure 5, referenced with numbers 4 and 5 are straight, or slightly concave in clear differentiation with the traditional system. The copper plates referenced with the numbers 6 and 7 are those that have the isosceles trapecial section projection with an "alpha" angle that can vary according to the previous profile to be achieved.
La forma del perfil previo para luego apli- cario en la laminación se ha conseguido en una colada con¬ tinua diseñada en su momento para fabricar bloons y que por el sistema tradicional no es posible la adaptación a los nuevos perfiles previos que pueden conseguirse con la invención, por las razones argumentadas cuando hacíamos referencia a la figura 3.The shape of the previous profile for later application in the lamination has been achieved in a continuous casting designed at the time to manufacture bloons and that by the traditional system it is not possible to adapt to the new previous profiles that can be achieved with the invention, for the reasons argued when we referred to figure 3.
La figura 6 muestra los rodillos guia 8 y 9 a la salida de la lingotera para contrarrestar la presión ferrostática. Figure 6 shows the guide rollers 8 and 9 at the outlet of the ingot to counteract the ferrostatic pressure.

Claims

REIVINDICACIONES 1.- PROCESO DE COLADA CONTINUA, obteniendo una palanquilla continua con sección en forma conocida como de "hueso de perro" y que es formada a la salida de la coquilla arqueada en un plano vertical, siendo ulte¬ riormente laminada para obtener el perfil en forma de "H" deseado, caracterizado porque el producto procesado en colada continua presenta en sus dos caras planas dispues¬ tas según las caras horizontales correspondientes a los radios interno y externo de la colada continua y de frente al operador, consiguiéndose con esta forma de colar que la palanquilla (1) tenga unas medidas más acorde con el perfil que ha de laminarse; con la particularidad de que, al ser planas la cara superior y la inferior, se optimiza el rociado con el agua de refrigeración ya que no encuentra acanaladuras por donde evadirse, así como el troceado de la palanquilla (1) por oxicorte al ser constante la distancia de la boquilla a la cara superior plana de corte.  CLAIMS 1.- CONTINUOUS COLADA PROCESS, obtaining a continuous billet with a section in the form known as "dog bone" and which is formed at the exit of the arched shell in a vertical plane, being subsequently laminated to obtain the profile in the form of "H" desired, characterized in that the product processed in continuous casting has on its two flat faces arranged according to the horizontal faces corresponding to the internal and external radii of the continuous casting and facing the operator, thus achieving with this shape strain that the billet (1) has measures more in line with the profile to be laminated; with the particularity that, when the upper and lower faces are flat, spraying with the cooling water is optimized since it does not find grooves to escape from, as well as the cutting of the billet (1) by ignoring the constant being the distance from the nozzle to the upper flat cutting face
PCT/ES1995/000083 1994-07-07 1995-07-04 Continuous casting process WO1996001712A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ESP9401479 1994-07-07
ES9401479A ES2094686B1 (en) 1994-07-07 1994-07-07 CONTINUOUS CASTING PROCESS.

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WO1996001712A1 true WO1996001712A1 (en) 1996-01-25

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2311029A (en) * 1996-03-11 1997-09-17 Davy Distington Ltd Continuous casting of metal slabs with concave faces
LU90751B1 (en) * 2001-04-03 2002-10-04 Profilarbed Sa Method and device for cooling and guiding a beam blank in a curved secondary cooling zone of a beam blank caster
WO2003024647A1 (en) * 2001-09-05 2003-03-27 Sms Demag Aktiengesellschaft Method and device for draining waste water in the inner bend of a beam blank casting machine

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2105229A (en) * 1981-08-18 1983-03-23 Nippon Steel Corp Apparatus for continuous casting of steel in different formats
JPS623852A (en) * 1985-07-01 1987-01-09 Kawasaki Steel Corp Beam blank continuous casting method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2105229A (en) * 1981-08-18 1983-03-23 Nippon Steel Corp Apparatus for continuous casting of steel in different formats
JPS623852A (en) * 1985-07-01 1987-01-09 Kawasaki Steel Corp Beam blank continuous casting method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
PATENT ABSTRACTS OF JAPAN vol. 11, no. 172 (M - 595) 3 June 1987 (1987-06-03) *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2311029A (en) * 1996-03-11 1997-09-17 Davy Distington Ltd Continuous casting of metal slabs with concave faces
GB2311029B (en) * 1996-03-11 1998-04-22 Davy Distington Ltd Continuous casting of metal slabs
LU90751B1 (en) * 2001-04-03 2002-10-04 Profilarbed Sa Method and device for cooling and guiding a beam blank in a curved secondary cooling zone of a beam blank caster
WO2002081124A1 (en) * 2001-04-03 2002-10-17 Profilarbed S.A. Method and device for cooling and guiding a beam blank in a curved secondary cooling zone of a beam blank caster
WO2003024647A1 (en) * 2001-09-05 2003-03-27 Sms Demag Aktiengesellschaft Method and device for draining waste water in the inner bend of a beam blank casting machine

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Publication number Publication date
ES2094686A1 (en) 1997-01-16
ES2094686B1 (en) 1997-12-16

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