WO1995009131A1 - Cobalt glass compositions for coatings - Google Patents

Cobalt glass compositions for coatings Download PDF

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Publication number
WO1995009131A1
WO1995009131A1 PCT/GB1994/002105 GB9402105W WO9509131A1 WO 1995009131 A1 WO1995009131 A1 WO 1995009131A1 GB 9402105 W GB9402105 W GB 9402105W WO 9509131 A1 WO9509131 A1 WO 9509131A1
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WO
WIPO (PCT)
Prior art keywords
glass composition
composition
glass
zno
coo
Prior art date
Application number
PCT/GB1994/002105
Other languages
French (fr)
Inventor
Peter John Smith
Harbans Kaur Mangat
Original Assignee
Cookson Matthey Ceramics & Materials Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cookson Matthey Ceramics & Materials Limited filed Critical Cookson Matthey Ceramics & Materials Limited
Priority to AU77036/94A priority Critical patent/AU7703694A/en
Priority to DE69419928T priority patent/DE69419928T2/en
Priority to EP94927732A priority patent/EP0721430B1/en
Priority to US08/619,558 priority patent/US5747395A/en
Priority to TW083109241A priority patent/TW340834B/en
Publication of WO1995009131A1 publication Critical patent/WO1995009131A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/02Frit compositions, i.e. in a powdered or comminuted form
    • C03C8/04Frit compositions, i.e. in a powdered or comminuted form containing zinc
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • C03C10/0054Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing PbO, SnO2, B2O3
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/062Glass compositions containing silica with less than 40% silica by weight
    • C03C3/064Glass compositions containing silica with less than 40% silica by weight containing boron
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • C03C3/093Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium containing zinc or zirconium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties
    • C03C4/02Compositions for glass with special properties for coloured glass

Definitions

  • the present invention relates to glass
  • a coloured glass to be used for on-glaze enamel decoration must simultaneously satisfy a number of key requirements.
  • the softening point of the glass should be such as to allow maturation within the temperature range of from 750° to
  • the coloured glass should be compatible with a wide variety of glazes.
  • the coloured glass should display good resistance to pronounced opacity or mattness during a conventional enamel firing schedule in order to promote good colour development with a glossy finish.
  • the linear coefficient of thermal expansion (CTE) of the coloured glass should be compatible, or made compatible through additions of filler materials, with that of the glaze coated thereon to prevent crazing and/or spalling.
  • the durability of the coloured glass should be such as to enable the fired colours to withstand attack by acidic foodstuffs and alkali detergents. With controls on permissable levels of metal release into acidic and alkali solutions becoming more stringent, more exacting demands are being placed on the durability requirements of decorated pieces.
  • the present invention provides a glass composition which is essentially free from lead and cadmium and which comprises the following
  • TiO 2 0-1 optionally one or more of SnO 2 , WO 3 , MoO 3 or
  • 0-5 optionally one or more of Y 2 O 3 , La 2 O 3 or
  • the glass of the present invention relies on the presence of Co 2+ i.n the glass network to provide a blue colour.
  • the glasses of the present invention may be non-crystallizing or "stable". However, the intensity of the blue colour of the glass may be further increased by altering the glass chemistry to promote precipitation of the (Co,Zn) 2 SiO 4 phase either during enamel firing or by a prior thermal treatment of the glass.
  • a nucleating agent such as ZrO 2 , P 2 O 5 or other agents known to those
  • ZnO is preferably included in an amount of from 1 to 5 wt%, more preferably 1 to 3 wt% , and the preferred range for CoO is 10 to 20 wt%, more preferably 10 to 15 wt%.
  • the preferred range for CoO is 10 to 20 wt%, more preferably 10 to 15 wt%.
  • ZnO is 5 to 15 wt%, more preferably 7 to 12 wt%
  • CoO is 5 to 15 wt%, more preferably 5 to 12 wt%.
  • the presence of Bi 2 O 3 is generally required in order to provide a glossy fired appearance.
  • the preferred range is 5-25 wt%., the more preferred range is 3-15 wt%.
  • composition of the present invention contains ZrO 2 in order to improve the resistance of the composition of the present invention
  • compositions to attack by alkali detergent solutions compositions to attack by alkali detergent solutions.
  • the glasses of the invention can be prepared from natural (benificated) rocks and minerals e.g.
  • inventions are usually in the form of fine powders.
  • Precursors of these oxides can also be useful,
  • Suitable "fine chemical" precursors are the nitrites, nitrates, carbonates, metal organic salts, for example citrates, acetates, etc.
  • the glass of the present invention may be any glass of the present invention.
  • the frit may be ground into a powder by conventional grinding techniques.
  • the glasses of the present invention are identical to The glasses of the present invention.
  • fluxes which are used in combination with one or more pigments as a colour on ceramic substrates or glass.
  • the glass compositions will melt at a temperature of below 1350 C, preferably at a temperature in the range of from 1150°C to 1300°C.
  • the present invention thus includes within its scope a composition for the decoration of ceramic substrates and/or glasses which comprise a blue glass frit as hereinbefore described on its own or in admixture with one or more pigments, or other
  • the compositon for the decoration of ceramic materials and/or glass may additionally contain a plastic binder therein.
  • the glasses of the present invention may be made into decoration printing inks or pastes and applied to ceramic or glass substrates using standard
  • decalomania transfers to the substrates.
  • a dry powder of the glass is dispersed in an oil-, water-, solvent- or wax-based medium with the aid of shear mixers and triple roll mills.
  • oil-based media are generally used, whilst for pad printing, wax-based inks are more commonly used because of their thermoplastic nature.
  • the ink or paste is applied to the substrate by using a sharply-edged rubber squeegee to press the ink through the open areas of a fine mesh stretched on a frame.
  • the mesh is generally no longer made of silk but is more commonly made of either metal or polyester.
  • the substrate is positioned below the screen and as the two contact, the ink adheres in a precise pattern relating to the open area of the design of the screen. Precise control over the thickness of the ink or paste is achieved through adjustment of the ink or paste rheology, the diameter of the mesh filament or pores, the distance of the screen from the substrate and the pressure on the squeegee.
  • Pad printing involves transferring an ink design from a metal or plastic engraved cliche (plate) or from a screen printed image (an image deposited on to a flat silicone plate), to a substrate by means, for example, of a pliable silicone pad.
  • a cliche depending on the machine type the first step in the process involves pouring the ink into or directly on to the etched plate. The cliche is flooded with ink and then cleaned off with a doctor blade, leaving the ink only in the etched impression of the image. Using appropriate pressures and cycle times, the pad is pressed on to the etched portion of the plate, where it picks up the ink. The pad then rises up and travels laterally towards the substrate. It is lowered (with appropriate pressure and cycle time) on to the substrate to deposit the image. Pad printing has the advantage over
  • the decoration or design containing the glass enamel is formed independent of the surface to be decorated, usually on a transfer paper or other carrier. Subsequently, as and when required, the decal is transferred on to the substrate surface.
  • the organic components of the printing inks or pastes either evaporate or burn away during thermal fusion of the decoration to the substrate during the firing cycle.
  • the glasses of the present invention are identical to The glasses of the present invention.
  • the glasses of the present invention give good colour development, i.e. the fired colour is bright and "wet".
  • filler material such as fused silica or /3-spodumene may be added to the glass such that the net thermal expansion of the fired mixture is similar to that of the tableware piece.
  • the softening point (S.P.) of the glass should be in the region glass 450-600 C, while for enamel firing at 950°C, it may be as high as 700°C.
  • the CTE's of the enamels should lie ideally in the range 7.0 - 9.5 X 10 - 6 /oC for use on bone china and in the range 4.5 - 5.6 X 10 - 6 /oC for use on porcelain.
  • the thermal expansion mismatch with the substrate can be greater.
  • the glass compositions of the present invention may also be used in vitreous enamel coating
  • compositions for application to metallic substrates with the particular glass composition being chosen with a thermal expansion which is compatible with that of the metallic substrate.
  • the crystallizing glasses may be thermally treated, for example, at a temperature in the range of from 750° to 950 C, and subsequently ground to the
  • the particulate pigments may be dispersed in paints, polymers, ceramic bodies or glazes to provide colour in a manner analogous to conventional pigments, the particle size of the pigment being chosen having regard to the desired application.
  • glass frits were prepared by fusing together raw materials of the listed oxides in the amounts as stated in parts by weight at 1200 C, and fritting the glasses
  • the coarse frits were ground to give a particle size distribution of 90% less than 16
  • the fired enamels were assessed in terms of colour development and acid and alkaline durability.
  • the developed colour was assessed using an ICS
  • the glasses of Examples 1 to 5 and 29 to 51 are stable glasses, whilst the glasses of Examples 6 to 28 are crystallizing glasses in which the blue colour is intensified by the formation of (Co,Zn) 2 SiO 4 crystallites during the enamel firing cycle.
  • Examples 15 and 17 in powder form having a particle size of 90% less than 14 micrometres were heated separately at 13 C/minute to 850°C, held at this temperature for 10 minutes and cooled down to room temperature at 13°C/min. The resulting fused materials were pulverised and passed through a 100 micrometre sieve. The intensity of the blue colour was increased in each case by the thermal treatment, with X-ray diffraction analysis confirming the presence of (Co,Zn) 2 SiO 4 in each case.

Abstract

A glass composition which is essentially free from lead and cadium comprises SiO2: 30 to 70 wt%, B2O3: 1 to 25 wt%, Al2O3: 0 to 10 wt%, Bi2O3: 0 to 5 wt%, CoO: 0.1 to 30 wt%, ZnO: 0.1 to 20 wt%, at least one of Li2O, Na2O or K2O: 1 to 30 wt% total, ZrO2 up to 10 wt% and other optional ingredients. The glass composition can be used as a blue coloured on-glaze enamel which relies upon the presence of Co2+ in a network-forming position in the glass to produce the blue colour, with oxygen donors such as ZnO¿2?, alkaline earth oxides and alkali oxides increasing the amount of cobalt occupying network-forming positions, and ZrO2 to provide chemical durability.

Description

COBALT GLASS COMPOSITIONS FOR COATINGS
The present invention relates to glass
compositions and, in particular to glass compositions which are of minimal toxicity and are substantially free of lead and cadmium and which can be used either as blue coloured glasses, for mixing with pigments to provide other colour compositions for the decoration of ceramic materials and/or glass, or as pigments per se.
Occasional episodes of lead poisoning have resulted from the use of improperly formulated and fired lead-containing glazes and/or decoration enamels on ceramic ware. Whilst lead containing glazes and decoration enamels can be prepared which are safe, and meet current reguirements for
permissible lead release to food with which they come into contact, the problem of lead poisoning is avoided if lead itself is avoided. In addition, various pollution controls regarding the use of lead and limits on the content of lead in waste water can be avoided by the use of lead-free glazes and
decoration enamels.
Consequently, glaze and enamel decorating
suppliers have strived to provide lead-free products which meet the necessary technical requirements, particularly the more exacting demands on
durability. However, the development of a durable and intense royal blue colour has proved to be an exception. In the past, royal blue on-glaze enamels were generally produced using high-leaded,
transparent glassy fluxes and pigments based on the crystalline CoO-ZnO-SiO system. For the new
lead-free colours, transparent lead-free borosilicate fluxes have been used in place of the leaded
versions. However, as the CoO-ZnO-SiO phase is soluble in mild acid, replacement of leaded fluxes with lead-free equivalents does not fully address the durability problem. Moreover, the standard practice of increasing colour intensity by increasing the pigment loading serves only to degrade the chemical resistance still further. Thus, the conventional pigmented flux approach is incapable of producing a durable and intense blue enamel without recourse to elaborate coating techniques for the pigment. Hence, an alternative method of producing a durable intense blue enamel for tableware decoration is required.
The use of a durable lead-free intense blue glass in place of a conventional pigmented flux is herein disclosed.
Various attempts have been made to produce blue glasses for enamel decoration of jewellery, glassware and tableware. However, the widespread use of on-glaze blue glass enamels for tableware has been limited by shortcomings in certain key areas.
In addition to being lead-free and cadmium-free, a coloured glass to be used for on-glaze enamel decoration must simultaneously satisfy a number of key requirements. Firstly, the softening point of the glass should be such as to allow maturation within the temperature range of from 750° to
900 C, which are typical on-glaze enamelling
temperatures for decoration on bone china,
earthenware, hotelware or porcelain pieces.
Secondly, the coloured glass should be compatible with a wide variety of glazes.
Thirdly the coloured glass should display good resistance to pronounced opacity or mattness during a conventional enamel firing schedule in order to promote good colour development with a glossy finish.
Fourthly, the linear coefficient of thermal expansion (CTE) of the coloured glass should be compatible, or made compatible through additions of filler materials, with that of the glaze coated thereon to prevent crazing and/or spalling.
Finally, the durability of the coloured glass should be such as to enable the fired colours to withstand attack by acidic foodstuffs and alkali detergents. With controls on permissable levels of metal release into acidic and alkali solutions becoming more stringent, more exacting demands are being placed on the durability requirements of decorated pieces.
In the light of the present invention, it is important to stress that it is the durability of the final product, i.e fired colour, which is of concern, not that of the glassy frit which may change in use.
We have now developed a glass composition which can be used as a blue coloured on-glaze enamel which simultaneously meets, or at least substantially meets, the aforementioned key requirements. It relies upon the presence of Co 2 + in a network- forming position in the glass to produce the blue colour, with oxygen donors such as ZnO2, alkaline earth oxides and alkali oxides increasing the amount of cobalt occupying network-forming positions, and ZrO2 to provide chemical durability.
Accordingly the present invention provides a glass composition which is essentially free from lead and cadmium and which comprises the following
components:- Weight per cent
SiO2 30-70
B2O3 1-25
Al2O3 0-10
Bi2O3 0-50
COO 0.1-25
At least one of
Li2O 0-10
Na2O 0-20 1-30 (in total)
K2O 0-20
Optionally one or more of MgO, CaO, SrO or BaO
0-15
ZnO 0.1-20
ZrO2 up to 10
TiO2 0-1 optionally one or more of SnO2, WO3, MoO3 or
Nb2O5
0-5 optionally one or more of Y2O3, La2O3 or
CeO2
0-5
P2O5 0-5
The glass of the present invention relies on the presence of Co2+ i.n the glass network to provide a blue colour.
The glasses of the present invention may be non-crystallizing or "stable". However, the intensity of the blue colour of the glass may be further increased by altering the glass chemistry to promote precipitation of the (Co,Zn)2SiO4 phase either during enamel firing or by a prior thermal treatment of the glass. Optionally a nucleating agent such as ZrO2, P2O5 or other agents known to those
skilled in the art of glass ceramics may be employed to assist in the (Co,Zn)2SiO4 precipitation.
Preferred compositions of the present invention are detailed below:
Preferred Range More Preferred Range wt% wt%
SiO2 35-60 35-55
B2O3 1-20 2-10
Al2O3 1-10 2-6
CoO 1-20 see below
R2O 1-20 2-15
ZnO 1-15 see below
ZrO2 1-7 2-5
R2O + ZrO2 1-25 2-20
For non-crystallizing or "stable" glasses ZnO is preferably included in an amount of from 1 to 5 wt%, more preferably 1 to 3 wt% , and the preferred range for CoO is 10 to 20 wt%, more preferably 10 to 15 wt%. For crystallizing glasses which favour the precipitation of (Co,Zn)2SiO4, the preferred
range for ZnO is 5 to 15 wt%, more preferably 7 to 12 wt%, and the preferred range for CoO is 5 to 15 wt%, more preferably 5 to 12 wt%.
For glasses with CTE's below 7.0 X 10-6/°C, the presence of Bi2O3 is generally required in order to provide a glossy fired appearance. The preferred range is 5-25 wt%., the more preferred range is 3-15 wt%.
The composition of the present invention contains ZrO2 in order to improve the resistance of the
compositions to attack by alkali detergent solutions.
The glasses of the invention can be prepared from natural (benificated) rocks and minerals e.g.
limestone, silica sand etc. as well as "fine
chemicals".
The various minerals and/or oxides used in the preparation of the compositions of the present
invention are usually in the form of fine powders. Precursors of these oxides can also be useful,
providing that they decompose to form the required oxides at temperatures below the melting temperature of the glass. Suitable "fine chemical" precursors are the nitrites, nitrates, carbonates, metal organic salts, for example citrates, acetates, etc.
The glass of the present invention may be
prepared by mixing together materials, charging the mixture of materials to a glass melting furnace at a temperature sufficiently high to produce the fluxed glass and then fritting the glass by pouring it into water, or by passing it through water cooled rolls. It may be preferred to carry out the melting and fritting operation in an oxidising atmosphere, or to include a oxygen rich component in the mixture which is melted and fused. The frit may be ground into a powder by conventional grinding techniques.
The glasses of the present invention are
preferably fluxes which are used in combination with one or more pigments as a colour on ceramic substrates or glass.
It will be understood by those skilled in the art that for use as an enamel on tableware the glass compositions must mature or yield a smooth continuous surface at temperatures below the melting
temperatures of the glazes on the ceramic articles on which they are to be used. Generally, the glass compositions will melt at a temperature of below 1350 C, preferably at a temperature in the range of from 1150°C to 1300°C.
The present invention thus includes within its scope a composition for the decoration of ceramic substrates and/or glasses which comprise a blue glass frit as hereinbefore described on its own or in admixture with one or more pigments, or other
colourants, or filler material such as fused silica, β-spodumene or β-eucryptite. The compositon for the decoration of ceramic materials and/or glass may additionally contain a plastic binder therein.
The glasses of the present invention may be made into decoration printing inks or pastes and applied to ceramic or glass substrates using standard
decoration methods. These include silk-screen printing, pad printing, or by application of
decalomania transfers (decals) to the substrates. To make the printing inks or pastes, a dry powder of the glass is dispersed in an oil-, water-, solvent- or wax-based medium with the aid of shear mixers and triple roll mills. For silk-screen printing, oil-based media are generally used, whilst for pad printing, wax-based inks are more commonly used because of their thermoplastic nature.
In silk-screen printing, the ink or paste is applied to the substrate by using a sharply-edged rubber squeegee to press the ink through the open areas of a fine mesh stretched on a frame. The mesh is generally no longer made of silk but is more commonly made of either metal or polyester. The substrate is positioned below the screen and as the two contact, the ink adheres in a precise pattern relating to the open area of the design of the screen. Precise control over the thickness of the ink or paste is achieved through adjustment of the ink or paste rheology, the diameter of the mesh filament or pores, the distance of the screen from the substrate and the pressure on the squeegee.
Pad printing involves transferring an ink design from a metal or plastic engraved cliche (plate) or from a screen printed image (an image deposited on to a flat silicone plate), to a substrate by means, for example, of a pliable silicone pad. For application using a cliche, depending on the machine type the first step in the process involves pouring the ink into or directly on to the etched plate. The cliche is flooded with ink and then cleaned off with a doctor blade, leaving the ink only in the etched impression of the image. Using appropriate pressures and cycle times, the pad is pressed on to the etched portion of the plate, where it picks up the ink. The pad then rises up and travels laterally towards the substrate. It is lowered (with appropriate pressure and cycle time) on to the substrate to deposit the image. Pad printing has the advantage over
silk-screen printing of enabling printing on curved and discontinuous surfaces, but traditionally is less suited for printing large surface areas.
For application using decalomania transfers
(decals), the decoration or design containing the glass enamel, is formed independent of the surface to be decorated, usually on a transfer paper or other carrier. Subsequently, as and when required, the decal is transferred on to the substrate surface.
For all printing methods, the organic components of the printing inks or pastes either evaporate or burn away during thermal fusion of the decoration to the substrate during the firing cycle.
The glasses of the present invention are
compatible both with conventional glazes on ceramic materials and with the bismuth based glazes which are described in our European Patent Application No.
91303072.2.
The glasses of the present invention give good colour development, i.e. the fired colour is bright and "wet".
They can be made suitable for either bone china, fine china, hotelware, earthenware and porcelain by altering the thermal expansion of the glass to match that of the substrate. For the low-expansion
hotelware and porcelain ware, the addition of a clear "soft" glassy flux may be required to boost the gloss of the blue glass with appropriately lowered CTE.
Alternatively, filler material such as fused silica or /3-spodumene may be added to the glass such that the net thermal expansion of the fired mixture is similar to that of the tableware piece.
For on-glaze enamel firing at 800-850°C, the softening point (S.P.) of the glass should be in the region glass 450-600 C, while for enamel firing at 950°C, it may be as high as 700°C. To ensure
that the fired enamels do not develop stress-related cracks, the CTE's of the enamels should lie ideally in the range 7.0 - 9.5 X 10- 6/ºC for use on bone china and in the range 4.5 - 5.6 X 10- 6/ºC for use on porcelain. However, for thin enamel coatings (<10μm), the thermal expansion mismatch with the substrate can be greater.
The glass compositions of the present invention, when fired as an on-glaze enamel on tableware preferably develop a blue colour defined by the co-ordinates L(lightness) = 30 to 80, preferably 30 to 60, C(intensity) = 10 to 50, preferably 30 to 50, and H(hue) = 255 to 300, preferably 270 to 300.
The glass compositions of the present invention may also be used in vitreous enamel coating
compositions for application to metallic substrates, with the particular glass composition being chosen with a thermal expansion which is compatible with that of the metallic substrate.
In another embodiment of the present invention the crystallizing glasses may be thermally treated, for example, at a temperature in the range of from 750° to 950 C, and subsequently ground to the
desired particle size range of from 0.5 to 500
micrometres, preferably 0.5 to 50 micrometres. The particulate pigments may be dispersed in paints, polymers, ceramic bodies or glazes to provide colour in a manner analogous to conventional pigments, the particle size of the pigment being chosen having regard to the desired application.
The present invention will be further described with reference to the following non-limiting Examples.
Examples 1 to 55
For the examples provided, glass frits were prepared by fusing together raw materials of the listed oxides in the amounts as stated in parts by weight at 1200 C, and fritting the glasses
so-produced by pouring into water. Following
fritting, the coarse frits were ground to give a particle size distribution of 90% less than 16
micrometres, silk-screen printed and fired onto either bone china (BC) or porcelain (P), at a heating rate of 13°C per minute to 820°C, with a dwell time of 20 minutes. All of the glasses fired to give a glossy appearance. For comparative purposes, a commercially available enamel, 33UL19, taken from Cookson Matthey Ceramics (previously Cookson Ceramics and Minerals) unleaded Pathfinder Range of on-glaze colours for tableware decoration, was chosen. The 33UL19 blue enamel is a conventional pigmented flux based on an unleaded borosilicate flux and a
cobalt-containing oxide pigment.
The fired enamels were assessed in terms of colour development and acid and alkaline durability. The developed colour was assessed using an ICS
Texicon Q.C. Spectrophotometer in the reflectance mode. The colour was defined in terms of the
co-ordinates L(lightness), C(intensity) and H(hue). On bone china the 33UL19 colour was defined as L = 43.48, C = 37.90 and H = 88.68, while on porcelain, 33UL19 developed a colour defined as
L = 47.14, C = 36.16 and H = 285.66.
The glasses of Examples 1 to 5 and 29 to 51 are stable glasses, whilst the glasses of Examples 6 to 28 are crystallizing glasses in which the blue colour is intensified by the formation of (Co,Zn)2SiO4 crystallites during the enamel firing cycle.
For the alkali test, the test conditions were immersion for 7 hours in a concentrated solution of a sodium phosphate - based commercial detergent held at 77ºC, giving a pH = 13. The acid test involved a 100 hour immersion in a 4% acetic acid solution at 25ºC, giving a pH = 4.
Following completion of the test, acid and alkali durabilities were evaluated by assigning a number according to the following convention:
Durability Rating
1 = No visible loss of colour or gloss.
2 = Some loss of gloss and possible fading of
colour.
3 = Gloss removed or some loss of colour.
4 = Gloss removed and some loss of colour.
5 = Considerable attack causing removal of colour. For the standard 33UL19, the acid durability was rated at 2 and the alkaline durability was judged to have a rating of 3.
Figure imgf000015_0001
Ex 10 11 12 13 14 15 16 17 18 19 20
S iO2 36.28 53.78 49.05 39.02 59.18 45.13 35.02 45.00 56.71 40.00 36.36 B2O3 5.83 6.74 5.55 10.62 7.42 5.66 4.62 6.48 7.11 5.00 6.61 Al2O3 2.84 3.30 2.71 3.90 3.62 2.76 2.23 9.87 3.47 5.00 2.31
CoO 8.55 7.55 8.13 8.29 10.87 8.29 8.67 11.07 2.45 11.00 6.98 Bi2O3 30.17 11.50 18.98 19.35 - 19.35 32.98 11.07 12.14 20.00 34.24
Li2O 0.73 - - 0.71 - 0.71 0.58 - - 1.00 -
Na2O 2.51 4.39 3.62 3.69 4.83 3.69 0.55 4.22 4.63 11.00 -
K2O - - - 3.69 - 3.69 1.71 - - - 1.78
ZnO 10.56 9.88 8.13 8.29 10.87 8.30 8.07 9.50 10.42 3.00 8.38
MgO - - - - - - - - - - 2.07
ZrO2 2.51 2.90 3.83 2.44 3.20 2.44 5.51 2.79 3.06 4.0 2.48
La2O3 - - - - - - - - - - P2O5 - - - - - - - - - - -
TiO 2 - - - - - - - - - - - SrO2 - - - - - - - - - - -
Substrate P BC BC BC BC BC P BC BC P -
Colour: L 39 .49 53 .76 47 .52 43. 13 40.71 49 .44 44 .75 - 76. 42 62 . 94 -
C 33 .95 33 .32 32 .61 35. 85 52.17 37 .88 33 .50 - 10. 98 12 . 59 -
H 269 .13 268 .54 279 .96 276. 55 272.17 278 .04 259 .94 - 259 . 94 276. 0 3 -
Acid
Durability 4 - 4 - 1 3 4 - - - -
Alkaline
Durability 3 2 1 2/3 1 2 2 - - 2 -
Ex 21 22 23 24 25 26 27 28
SiO2 37.27 38.25 51.16 44.26 43.02 46.72 44.69 43.84 B2O3 6.78 5.04 6.82 5.55 5.39 5.86 5.60 5.50Al2O3 2.37 2.43 4.54 2.71 2.63 2.86 2.73 2.68 CoO 7.16 5.22 9.09 8.13 7.90 8.59 8.21 8.06 Bi2O3 35.10 36.03 11.36 18.97 18.44 20.03 19.16 18.79
Li2O 0.62 0.63 2.27 0.70 0.68 - 0.71 0.69
Na2 O - 0.60 - 3.62 3.52 3.82 3.65 3.58
K2O 1.82 1.87 - 3.62 3.52 - 3.65 3.58
ZnO 8.59 8.82 11.36 8.13 7.91 8.59 8.21 8.06 MgO - - - - - - - - ZrO 0.24 0.24 3.41 2.39 2.33 2.53 2.42 2.37
- - - 1.91 - - - -
La2O3
P2O5 - - - - 4.65 - 0.97 2.84 TiO2 - 0.87 - - - - - -
SnO2 - - - - - 1.0 - -
Substrate BC B C BC I 3C BC BC BC BC
Colour: L 46.58 45. 64 51. 05 62. .77 - 44.53 - -
C 40.32 41. 15 23. 77 13. .19 - 29.64 - -
H 278.42 281. 17 266. 06 276.98 - 270.41 - -
Acid
Durability 2 2 - - 5 - -
Alkaline
Durability 2 2 1 - 3 - -
Ex 29 30 31 32 33 34 35 36 37 38
SiO2 51.40 42.44 48.63 53.40 50.79 49.82 49.58 49.58 46.00 49.00 B2O3 8.52 8.00 8.46 8.85 8.42 8.25 8.21 8.21 8.00 8.00Al2O3 2.71 4.00 2.69 2.82 2.68 2.63 2.61 2.61 3.00 3.00
CoO 12.65 12.79 12.56 9.25 10.75 10.54 12.20 12.20 15.00 12.00Bi2O3 - 10.00 5.90 - - - - - - - Li2O - - 0.98 - - - - - - -
Na2O 10.88 6.00 6.77 11.30 10.75 10.54 10.49 10.49 12.00 12.00K2O - 2.00 - - - - - - - - ZnO 2.97 3.00 2.44 3.08 2.93 4.79 2.86 2.86 3.00 3.00
SrO 7.68 7.77 7.63 7.19 9.77 9.59 6.68 6.68 9.00 7.00
ZrO2 3.96 4.00 3.93 4.11 3.91 3.83 3.82 3.82 4.00 4.00
CeO2 - - - - - - - 4.29 - - - - - - - - 4.29 - -
Nb2O5 - - - - - - - - - - 2.00
P2O5
Substrate BC BC BC BC BC BC BC BC BC BC
Colour : L 37.38 35.53 - 42.72 41.98 46.35 58.12 62.14 51.79 -
C 43.28 13.68 - 36.37 39.04 31.90 29.85 18.40 17.54 -
H 289.79 284.50 - 288.45 289.87 286.87 286.39 283.75 282.29 -
Acid
Durability 1 - - - 2 2 - - - -
Alkaline
Durability 2 2 2 1 2 2 - - - -
Ex 39 40 41
SiO2 49.65 49.65 54.70
B2O3 7.61 7.61 8.61
Al2O3 2.74 2.74 2.74
CoO 12.00 12.00 9.00
Li2O - - 3.00
Na2O 12.00 12.00 5.00
ZnO 3.00 3.00 3.00
SrO 7.00 7.00 19.00
ZrO2 4.00 4.00 4.00
P2O5 - - -
WO3 2.0 - -MnO3 - 2.00 - I Substrate BC BC BC
Colour: L 50.20 51.85 55.19
C 27.36 26.78 28.47
H 284.14 284.35 285.15
Acid
Durability - - -
Alkaline
Durability - - -
Ex 42 43 44 45 46 47 48 49 5500 5511
SiO2 53.64 53.71 55.54 39.80 38.07 42.82 45.68 50.75 52.00 52.98
B2O3 8.96 8.16 8.43 17.30 19.03 14.28 11.42 6.35 9.00 8.04
Al2O3 1.68 1.77 1.82 2.69 2.69 2.69 2.69 2.69 - 1.74
CoO 10.69 9.68 10.01 12.57 12.57 12.57 12.57 12.57 13.00 9.54
Bi 2O3 - 0.71 - - - - - -
Li2O 5.11 5.38 5.56 0.98 0.98 0.98 0.98 0.98 - 5.30Mn2O 11.56 8.98 9.28 12.66 12.66 12.66 12.66 12.66 11.00 8.85H2O - 2.10 2.17 - - - 2.07ZnO 2.30 2.43 2.51 2.44 2.44 2.44 2.44 2.44 3.00 2.39CaO - 4.63SrO 4.70 4.94 2.48 7.63 7.63 7.63 7.63 7.63 8.00 2.36 BaO -
ZrO2 1.36 2.14 2.20 3.93 3.93 3.93 3.93 3.93 44..0000 2.10
Substrate BC BC BC BC BC BC BC BC BBCC BC Colour: L 49.76 59.48 66.85 46.63 46.79 41.48 43.66 55.43 - C 39.75 29.09 17.97 33.80 32.86 42.24 40.35 21.04 - H 285.50 283.36 286.26 283.21 283.51 286.89 285.13 288.40 - Acid
Durability 2 - - - - - - - - -
Alkaline
Durability 2 - - 2 2 - - 3 -
The coefficients of thermal expansion of certain of the glass compositions tabulated above are given below:
Example No. CTE X 10-6/°C
21 7.19
23 4.92
15 7.32
29 8.83
10 6.58
22 6.38
Examples 52 and 53
The glasses of the compositions of
Examples 15 and 17, in powder form having a particle size of 90% less than 14 micrometres were heated separately at 13 C/minute to 850°C, held at this temperature for 10 minutes and cooled down to room temperature at 13°C/min. The resulting fused materials were pulverised and passed through a 100 micrometre sieve. The intensity of the blue colour was increased in each case by the thermal treatment, with X-ray diffraction analysis confirming the presence of (Co,Zn)2SiO4 in each case.

Claims

CLAIMS :
1. A glass composition which is essentially free from lead and cadmium and which comprises the following components:-
Weight per cent
SiO2 30-70
B2O3 1-25
Al2O3 0-10
Bi2O3 0-50
COO 0.1-30
At least one of
Li2O 0-10
Na2O 0-20 1-30 (in total)
K2O 0-20 optionally one or more of MgO, CaO, SrO or BaO
0-15
ZnO 0.1-20
ZrO2 up to 10
TlO2 0-1 optionally one or more of SnO2, WO3, MoO3 or
Nb2O5
0-5 optionally one or more of Y2O3, La2O3 or
CeO2
0-5
P2O5 0-5
2. A glass composition as claimed in claim 1 which when fired as an on-glaze enamel on tableware develops a blue colour defined by the co-ordinates L = 30-80, preferably 30-60, C = 10-50, preferably 30-50, and H = 255-300, preferably 270-300.
3. A glass composition as claimed in claim 1 or claim 2 which when fired as an on-glaze enamel on tableware shows no visual evidence of attack
following immersion in 4% acetic acid solution at 25°C for 24 hours.
4. A glass composition as claimed in any one of claims 1 to 3 which when fired as an on-glaze enamel on tableware displays resistance to attack during immersion in a solution of sodium phosphate (pH 13) at 77°C for 7 hours.
5. A glass composition as claimed in any one of the preceding claims which contains CoO in an amount of from 1-20 wt%, preferably 2-15 wt%.
6. A glass composition as claimed in any one of the preceding claims which contains ZnO in an amount of from 1-15 wt%, preferably 2-15 wt%.
7. A glass composition as claimed in claim 5 or claim 6 which is a non-crystallizing composition and which comprises from 10 to 20 wt% CoO and from 1 to 5 wt% ZnO.
8. A glass composition as claimed in claim 7 which comprises from 10 to 15 wt% CoO and from 1 to 5 wt% ZnO.
9. A glass composition as claimed in claim 5 or claim 6 which is a crystallizing composition and which comprises from 5 to 15 wt% CoO and from 5 to 15 wt% ZnO.
10. A glass composition as claimed in claim 9 which comprises from 5 to 12 wt% CoO and from 7 to 12 wt% ZnO.
11. A glass composition as claimed in any one of claims 1 to 6 which contains Al2O3 in an amount of from 1 to 10 wt%.
12. A glass composition as claimed in any one of the preceding claims which contains ZrO2 in an amount of from 1-7 wt%, preferably 2-5 wt%.
13. A glass composition as claimed in any one of the preceding claims, optionally in admixture with a filler material, for firing onto bone china which has a coefficient of thermal expansion in the range of from 7.0 to 9.5 X 10-6/°C.
14. A glass composition as claimed in any one of the preceding claims, optionally in admixture with a filler material, for firing onto porcelain which has a coefficient of thermal expansion in the range of from 4.5 to 5.6 X 10-6/°C.
15. A glass composition as claimed in claim 14 which contains Bi2O3 in an amount of from 5-25 wt%, preferably 3-15wt%,
16. A printing ink or printing paste which comprises a powder of a g}.ass composition as claimed in any one of the preceding claims dispersed in an oil-, water-, solvent- or wax-based medium.
17. A decalomania transfer which comprises a carrier material which has formed thereon a
decoration or design which is formed wholly or in part from a glass composition as claimed in any one of claims 1 to 15.
18. A decalomania transfer as claimed in claim 17 wherein the carrier material is a transfer paper.
19. An article which is decorated with a glass composition as claimed in any one of claims 1 to 15, a printing ink or printing paste as claimed in claim 16, or a decalomania transfer as claimed in claim 17 or claim 18.
20. An article as claimed in claim 19 which is an article of bone china, fine china, hotelware, earthenware or porcelain.
21. A vitreous enamel coating composition for application to metallic substrated which comprises a glass composition as claimed in any one of claims 1 to 12, 15 or 16, the said glass composition having a co-efficient of thermal expansion compatible with that the intended metal substrate.
22. A method for preparing a pigment composition which method comprises thermally treating a glass composition as claimed in any one of claims 1 to 6 or 9 to 15 which is a crystallizing glass composition, at a temperature in the range of from 750 to
950 C and comminuting the treated glass composition to a particle size in the range of from 0.5 to 500 micrometres.
23. A method as claimed in claim 22 wherein the treated glass composition has a particle size in the range of from 0.5 to 50 micrometres.
24. A pigment composition which comprises particles of a thermally treated crystallizing glass composition as claimed in any one of claims 1 to 6 or 9 to 15 having a particle size in the range of from 0.5 to 500 micrometres.
25. A pigment composition as claimed in claim 24 which has a particle size in the range of from 0.5 to 50 micrometres.
26. A paint, a polymer material, a ceramic body or a glaze which has a pigment as claimed in claim 24 or claim 25 dispersed therein or therethrough.
PCT/GB1994/002105 1993-09-28 1994-09-28 Cobalt glass compositions for coatings WO1995009131A1 (en)

Priority Applications (5)

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AU77036/94A AU7703694A (en) 1993-09-28 1994-09-28 Cobalt glass compositions for coatings
DE69419928T DE69419928T2 (en) 1993-09-28 1994-09-28 COBALT GLASS COMPOSITIONS FOR COATINGS
EP94927732A EP0721430B1 (en) 1993-09-28 1994-09-28 Cobalt glass compositions for coatings
US08/619,558 US5747395A (en) 1993-09-28 1994-09-28 Cobalt glass compositions for coatings
TW083109241A TW340834B (en) 1994-09-28 1994-10-05 Cobalt glass compositions for coatings

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB939319971A GB9319971D0 (en) 1993-09-28 1993-09-28 Cobalt glass compositions for coatings
GB9319971.9 1993-09-28

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EP (1) EP0721430B1 (en)
AU (1) AU7703694A (en)
DE (1) DE69419928T2 (en)
GB (1) GB9319971D0 (en)
WO (1) WO1995009131A1 (en)

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CN111170637B (en) * 2018-11-09 2022-06-14 Lg电子株式会社 Enamel composition, preparation method thereof and cooking utensil
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EP0721430A1 (en) 1996-07-17
GB9319971D0 (en) 1993-11-17
US5747395A (en) 1998-05-05
DE69419928D1 (en) 1999-09-09
EP0721430B1 (en) 1999-08-04
AU7703694A (en) 1995-04-18
DE69419928T2 (en) 1999-12-23

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