WO1994017237A1 - Pre-bleaching treatment method using enzyme for chemical pulp - Google Patents
Pre-bleaching treatment method using enzyme for chemical pulp Download PDFInfo
- Publication number
- WO1994017237A1 WO1994017237A1 PCT/JP1994/000076 JP9400076W WO9417237A1 WO 1994017237 A1 WO1994017237 A1 WO 1994017237A1 JP 9400076 W JP9400076 W JP 9400076W WO 9417237 A1 WO9417237 A1 WO 9417237A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pulp
- treatment
- enzyme
- bleaching
- acid
- Prior art date
Links
- 238000011282 treatment Methods 0.000 title claims abstract description 134
- 238000004061 bleaching Methods 0.000 title claims abstract description 110
- 238000000034 method Methods 0.000 title claims abstract description 88
- 229920001131 Pulp (paper) Polymers 0.000 title claims abstract description 53
- 108090000790 Enzymes Proteins 0.000 title claims description 101
- 102000004190 Enzymes Human genes 0.000 title claims description 101
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000001301 oxygen Substances 0.000 claims abstract description 32
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 32
- 230000002378 acidificating effect Effects 0.000 claims abstract description 24
- 101710121765 Endo-1,4-beta-xylanase Proteins 0.000 claims abstract description 22
- OSVXSBDYLRYLIG-UHFFFAOYSA-N dioxidochlorine(.) Chemical compound O=Cl=O OSVXSBDYLRYLIG-UHFFFAOYSA-N 0.000 claims description 62
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 48
- 239000000460 chlorine Substances 0.000 claims description 48
- 230000008569 process Effects 0.000 claims description 41
- 239000002253 acid Substances 0.000 claims description 34
- 239000004155 Chlorine dioxide Substances 0.000 claims description 31
- 238000010306 acid treatment Methods 0.000 claims description 31
- 235000019398 chlorine dioxide Nutrition 0.000 claims description 31
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 30
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 30
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 26
- 238000012545 processing Methods 0.000 claims description 26
- 239000007788 liquid Substances 0.000 claims description 24
- 239000012736 aqueous medium Substances 0.000 claims description 22
- 238000002203 pretreatment Methods 0.000 claims description 19
- 239000002699 waste material Substances 0.000 claims description 18
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 16
- 238000005406 washing Methods 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 13
- 150000002978 peroxides Chemical class 0.000 claims description 10
- 150000003839 salts Chemical class 0.000 claims description 10
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- 229910001902 chlorine oxide Inorganic materials 0.000 claims description 9
- 150000007513 acids Chemical class 0.000 claims description 8
- RYYXDZDBXNUPOG-UHFFFAOYSA-N 4,5,6,7-tetrahydro-1,3-benzothiazole-2,6-diamine;dihydrochloride Chemical compound Cl.Cl.C1C(N)CCC2=C1SC(N)=N2 RYYXDZDBXNUPOG-UHFFFAOYSA-N 0.000 claims description 6
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 6
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 claims description 4
- QWPPOHNGKGFGJK-UHFFFAOYSA-N hypochlorous acid Chemical compound ClO QWPPOHNGKGFGJK-UHFFFAOYSA-N 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 3
- IOVCWXUNBOPUCH-UHFFFAOYSA-N Nitrous acid Chemical compound ON=O IOVCWXUNBOPUCH-UHFFFAOYSA-N 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 3
- 229910017604 nitric acid Inorganic materials 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- 235000019260 propionic acid Nutrition 0.000 claims description 3
- 238000004076 pulp bleaching Methods 0.000 claims description 3
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 32
- 239000003814 drug Substances 0.000 abstract description 5
- 150000001805 chlorine compounds Chemical class 0.000 abstract description 4
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 150000004045 organic chlorine compounds Chemical class 0.000 abstract 1
- 229940088598 enzyme Drugs 0.000 description 84
- 229910052801 chlorine Inorganic materials 0.000 description 40
- 229920005610 lignin Polymers 0.000 description 26
- 239000000126 substance Substances 0.000 description 17
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 16
- 238000006243 chemical reaction Methods 0.000 description 15
- 238000000605 extraction Methods 0.000 description 14
- 239000000123 paper Substances 0.000 description 14
- 239000011121 hardwood Substances 0.000 description 13
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 12
- 229910052802 copper Inorganic materials 0.000 description 12
- 239000010949 copper Substances 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 11
- 239000002184 metal Substances 0.000 description 11
- 230000001603 reducing effect Effects 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- 230000007423 decrease Effects 0.000 description 10
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 10
- 235000011054 acetic acid Nutrition 0.000 description 9
- 239000007844 bleaching agent Substances 0.000 description 9
- 238000011084 recovery Methods 0.000 description 9
- 239000002351 wastewater Substances 0.000 description 9
- 229920002488 Hemicellulose Polymers 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 8
- 108010059892 Cellulase Proteins 0.000 description 7
- SRBFZHDQGSBBOR-IOVATXLUSA-N D-xylopyranose Chemical compound O[C@@H]1COC(O)[C@H](O)[C@H]1O SRBFZHDQGSBBOR-IOVATXLUSA-N 0.000 description 7
- 229940106157 cellulase Drugs 0.000 description 7
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 6
- 229920002678 cellulose Polymers 0.000 description 5
- 239000001913 cellulose Substances 0.000 description 5
- 238000007796 conventional method Methods 0.000 description 5
- 230000002255 enzymatic effect Effects 0.000 description 5
- 239000007800 oxidant agent Substances 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 238000010998 test method Methods 0.000 description 5
- SRBFZHDQGSBBOR-UHFFFAOYSA-N beta-D-Pyranose-Lyxose Natural products OC1COC(O)C(O)C1O SRBFZHDQGSBBOR-UHFFFAOYSA-N 0.000 description 4
- 238000005660 chlorination reaction Methods 0.000 description 4
- -1 dioxin is inevitable Chemical class 0.000 description 4
- 229940079593 drug Drugs 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 4
- 230000007935 neutral effect Effects 0.000 description 4
- 238000004537 pulping Methods 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
- 239000000523 sample Substances 0.000 description 4
- 229910052723 transition metal Inorganic materials 0.000 description 4
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 3
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 3
- PYMYPHUHKUWMLA-UHFFFAOYSA-N arabinose Natural products OCC(O)C(O)C(O)C=O PYMYPHUHKUWMLA-UHFFFAOYSA-N 0.000 description 3
- 239000000872 buffer Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000010411 cooking Methods 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 230000029087 digestion Effects 0.000 description 3
- 238000006911 enzymatic reaction Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000002655 kraft paper Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 150000007524 organic acids Chemical class 0.000 description 3
- 235000005985 organic acids Nutrition 0.000 description 3
- 238000010979 pH adjustment Methods 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000010561 standard procedure Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 229940095064 tartrate Drugs 0.000 description 3
- 150000003624 transition metals Chemical class 0.000 description 3
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 235000014633 carbohydrates Nutrition 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 235000019253 formic acid Nutrition 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 229940059442 hemicellulase Drugs 0.000 description 2
- 108010002430 hemicellulase Proteins 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000000543 intermediate Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 235000010755 mineral Nutrition 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000006864 oxidative decomposition reaction Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 229920001282 polysaccharide Polymers 0.000 description 2
- 239000005017 polysaccharide Substances 0.000 description 2
- 150000004804 polysaccharides Chemical class 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000012488 sample solution Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- AQLJVWUFPCUVLO-UHFFFAOYSA-N urea hydrogen peroxide Chemical compound OO.NC(N)=O AQLJVWUFPCUVLO-UHFFFAOYSA-N 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 229920001221 xylan Polymers 0.000 description 2
- 150000004823 xylans Chemical class 0.000 description 2
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 1
- 241001513093 Aspergillus awamori Species 0.000 description 1
- 235000018185 Betula X alpestris Nutrition 0.000 description 1
- 235000018212 Betula X uliginosa Nutrition 0.000 description 1
- 241000283690 Bos taurus Species 0.000 description 1
- 108010001817 Endo-1,4-beta Xylanases Proteins 0.000 description 1
- 241000588724 Escherichia coli Species 0.000 description 1
- 108090000371 Esterases Proteins 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 229920001706 Glucuronoxylan Polymers 0.000 description 1
- 101001061807 Homo sapiens Rab-like protein 6 Proteins 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- 241001085205 Prenanthella exigua Species 0.000 description 1
- 102100029618 Rab-like protein 6 Human genes 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- 241000187747 Streptomyces Species 0.000 description 1
- 241000187134 Streptomyces olivochromogenes Species 0.000 description 1
- 238000002835 absorbance Methods 0.000 description 1
- 238000005903 acid hydrolysis reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 150000001336 alkenes Chemical group 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 1
- 239000011609 ammonium molybdate Substances 0.000 description 1
- 235000018660 ammonium molybdate Nutrition 0.000 description 1
- 229940010552 ammonium molybdate Drugs 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 238000010420 art technique Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000007853 buffer solution Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 230000006727 cell loss Effects 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000013626 chemical specie Substances 0.000 description 1
- MAYPHUUCLRDEAZ-UHFFFAOYSA-N chlorine peroxide Chemical compound ClOOCl MAYPHUUCLRDEAZ-UHFFFAOYSA-N 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- BERDEBHAJNAUOM-UHFFFAOYSA-N copper(I) oxide Inorganic materials [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 description 1
- KRFJLUBVMFXRPN-UHFFFAOYSA-N cuprous oxide Chemical compound [O-2].[Cu+].[Cu+] KRFJLUBVMFXRPN-UHFFFAOYSA-N 0.000 description 1
- 229940112669 cuprous oxide Drugs 0.000 description 1
- 108060002020 cyanase Proteins 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000415 inactivating effect Effects 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 159000000003 magnesium salts Chemical class 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- UOJMTSCORVQOHS-UHFFFAOYSA-N pachypodol Natural products COc1cc(ccc1O)C2=C(C)C(=O)c3c(O)cc(C)cc3O2 UOJMTSCORVQOHS-UHFFFAOYSA-N 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 150000004965 peroxy acids Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 230000026731 phosphorylation Effects 0.000 description 1
- 238000006366 phosphorylation reaction Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000012898 sample dilution Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000003911 water pollution Methods 0.000 description 1
- 238000013316 zoning Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
- D21C5/005—Treatment of cellulose-containing material with microorganisms or enzymes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
- D21C9/1026—Other features in bleaching processes
- D21C9/1036—Use of compounds accelerating or improving the efficiency of the processes
Definitions
- the present invention provides an enzyme that reduces or uses no molecular chlorine in the bleaching process by introducing a pre-bleaching process for chemical pulp that combines enzyme treatment and acid treatment. Pretreatment method for bleaching chemical pulp by the method. Background art
- the bleaching effluent contains dioxin and has been reported to have potential adverse effects on biological systems and the human body. Based on the results of these studies, methods for bleaching chemical pulp that reduce or do not use molecular chlorine are being considered.
- Chemical pulp in a fibrous form is widely and industrially used as a raw material for manufacturing paper and the like.
- the above-mentioned raw material is usually wood, and its main component is a cell material and a high-molecular substance having a three-dimensional structure, that is, lignin.
- Lignin is considered to be in the matrix of cellulosic polysaccharides and hemicellulose polysaccharides.
- the bond existing between the above-mentioned different components is considered to be via a chemical bond having a different property.
- the lignin block is said to have a portion that is bound to the hemicellulose chain. It is considered that the hermetic mouth is a secondary component of chemical pulp.
- the major hemicellulose in hardwood is glucuronoxylan. This includes D-xylose polymers, hereinafter referred to as xylans and L.
- chemical pulp In order to produce tough and bright white paper pulp, chemical pulp must be treated to remove lignin, and usually the first part of the treatment involves chemicals such as chemicals. NaOH, sodium sulfide (used to make kraft pulp), or sulfite, usually sodium or magnesium salt ( (Used to produce sulphite pulp), or in digesters in the presence of NaOH, anthraquinone (Soda-AQ method). Removal of this lignin is called delignification.
- chemicals such as chemicals. NaOH, sodium sulfide (used to make kraft pulp), or sulfite, usually sodium or magnesium salt (Used to produce sulphite pulp), or in digesters in the presence of NaOH, anthraquinone (Soda-AQ method). Removal of this lignin is called delignification.
- the lignin content of wood pulp is determined by the permanganate oxidation test method (TAPPI test method T-236M—76) according to the standard method of the Japan Pulp and Paper Industry Association.
- TAPPI test method T-236M—76 permanganate oxidation test method
- the chemical pulp obtained from the digester still contains significant amounts of residual lignin at this stage, and in some cases Suitable for producing paperboard or double-bag paper without further refining.
- the chemical pulp must be whitened by bleaching because it is too black in color.
- the conventional method of further delignifying and bleaching this unbleached pulp uses about 3 to 6 steps, and sometimes involves a washing step between the steps. This is done in a multi-stage bleaching process (bleaching sequence).
- the purpose of bleaching is to provide pulp with sufficient whiteness to make paper and thin paper products. In this case, pulp with a whiteness of 85 to 90% is produced.
- the subject of the above bleaching process is based on the use of chlorine and chlorine containing compounds.
- the chlorine-containing compound used is chlorine (Hereinafter, the place where chlorine is used is also referred to as C or C process), chlorine dioxide (hereafter, place where chlorine dioxide is used is also referred to as D or D process), and hypochlorite (below)
- hypochlorite When using hypochlorite, it is also indicated as H or HI, usually sodium hypochlorite.
- Chlorine is used, either alone or mixed with chlorine dioxide, to initiate the bleaching of chemical pulp, and then to extract the chlorinated pulp in an alkaline aqueous medium (hereinafter referred to as Alkaline).
- Alkaline alkaline aqueous medium
- the extraction process by ⁇ is referred to as E or E process).
- the chlorine input amount (or the total input amount of chlorine and chlorine dioxide in the above C step, the chlorine dioxide is displayed on the basis of the oxidizable chlorine equivalent) is the lignin amount (copper) of the pulp to be treated. (Displayed at a single value).
- the extraction process is used to dissolve and remove most of the chlorinated and oxidized residual lignin, and also removes some hemicellulose in the extraction process. You.
- oxygen bleaching (hereinafter also referred to as 0 or 0 step).
- oxygen bleaching There are restrictions on the amount of oxygen used in this case. Excessive use of oxygen adversely affects the degree of polymerization of cellulose.
- the degree of polymerization of cellulose is an indicator of pulp strength, and is measured as pulp viscosity according to the TAPPI standard method (TAPPI test method T-230OM-82). It is generally accepted that in this oxygen bleaching process, the limit of delignification to keep the pulp viscosity reduction within an acceptable range is up to about 50%. Oxygen delignification contributes to reducing the use of chlorine-containing compounds in subsequent bleaching. Since the input amount of the chlorine-containing compound in the chlorination step depends on the lignin content in the pulp, the chlorine input amount can be substantially reduced by performing delignification using oxygen. Is reduced.
- lignin-degrading enzymes particularly enzymes obtained from white-rot fungi
- lignin-degrading enzymes are known to degrade lignin.
- Cellulase is also known to degrade cellulose.
- a variety of studies have been reported on the effect of xylanases on wood pulp, focusing on the hemicellulose component of the dani pulp. As a result of these studies, it has been clarified that xylanases selectively react with xylans in hemicellulose.
- FR Patent Application No. 25557898 (published in 1985) states that hardwood bleached chemical pulp or softwood bleached chemical pulp should be used to reduce the beating power required for papermaking. Is treated with a solution containing xylanases.
- V ii kar i Raniyo Tsu is the first time £ S seen Rireta (Proceedings of International Symposium on Wood and Pulping Chemistry. Paris, 1987) 0
- They are strains of Aspergillus awamori (VTT-D-79125) or Streptomyces olivis ⁇ -mogenes (Streptomyces olivochromogenes). , VTT-E-82157), the enzyme groups having xylanase and xylosidase activities obtained from the culture of the strains of camp (birch) and pine (pine).
- the bleached kraft pulp is treated, then treated with hydrogen peroxide, and after this treatment, treated with (D + C)-E, and treated with enzyme rather than the weakened one. Approx. 2 points It has been observed that copper price is reduced.
- the conditions of this enzyme treatment are 45 ° C. and 24 hours at pH 5.0. Under these treatment conditions, almost no metal salts, especially transition metals, in unbleached pulp could be removed from the pulp, and excessive addition was carried out despite the long enzymatic treatment of 24 hours. Otherwise, the increase in whiteness cannot be obtained and the decrease in viscosity is large.
- the lignocellulose material is treated with xylanases that are substantially free of cellulase to reduce the force.
- Luo C, D, E, P, H, ozone, and treated with N 0 2 and one or more additional steps selected from the oxidative a Luke Li extraction, practical whiteness A technique for obtaining pulp is disclosed.
- the conditions of the enzyme treatment are in the range of 20 ° C to 80 ° C, 1 to 48 hr, ⁇ ⁇ 4 to 8, and the measurement of the xylanase activity is performed by ⁇
- the optimum ⁇ ⁇ is also around here, that is, neutral or weakly acidic, since it was implemented in 6.0.
- the bleaching step after the enzyme treatment is carried out in such a manner that the bleaching step is started with C, D or C-NO-D. It indicates that there is. This is In the case of enzyme treatment under neutral or weakly acidic conditions, metal salts are not removed, and bleaching agents are decomposed by residual metal salts, which means that efficient bleaching cannot be performed.
- pulp is treated with an enzyme before or after the first oxidation treatment with oxygen, followed by treatment with chlorine, chlorine dioxide or a mixture of chlorine and chlorine dioxide, and further intermediate treatment.
- a method is disclosed in which bleaching is carried out by repeating an oxidation treatment including an extraction of an alkaline solution. This method also describes that the enzyme treatment is carried out within the range of pH 3.0 to 10.0, preferably 4.0 to 9.0, which clearly shows that the optimal pH is obtained.
- This method is based on the premise that a neutral to weakly acidic enzyme is used. Therefore, in continuous bleaching, treatment with chlorine or chlorine dioxide is an essential condition to obtain high brightness pulp.
- a bleaching method that does not use molecular chlorine at all for bleaching
- processing under strong acidic conditions is not performed throughout the entire process, so that metal salts, particularly transition metal salts, remain in the system and bleaching occurs.
- Decomposition of the oxidizing agent used to reduce the bleaching effect, and active oxygen and the like generated during the decomposition process attack the cellulose chain, lowering the weight and reducing the pulp quality was there.
- the efficiency of the oxidizing agent is reduced, so that an excessive amount must be added, which greatly impairs economic efficiency and lowers the quality to an unacceptable level. .
- it provides a means for recovering part or all of the bleaching wastewater in the black liquor combustion process.
- Another object of the present invention is to provide a method for increasing the degree of delignification of chemical pulp and efficiently increasing whiteness without causing a decrease in viscosity.
- an enzyme characterized in that unbleached chemical pulp is subjected to an acid treatment, washed, and then treated with an enzyme containing xinalase. This is a pretreatment method for bleaching chemical pulp.
- bleaching of chemical pulp by an enzyme characterized by treating unbleached chemical pulp with an enzyme containing xinalase, and then subjecting it to acid treatment and then washing. This is a preprocessing method.
- unbleached chemical pulp is treated with an enzyme containing xylanases having an optimum pH of 4.5 or less under conditions of pH 4.5 or less.
- This is a pretreatment method for bleaching chemical pulp with an enzyme, which is characterized by washing afterwards.
- the enzyme to be used is an enzyme containing xylanases having an optimum pH of 4.5 or less. This is a pretreatment method for bleaching pulp.
- the unbleached chemical pulp is unbleached pulp or oxygen bleached pulp, and is characterized by adding hydrogen peroxide or ozone to the acid treatment process.
- This is a pretreatment method for bleaching chemical pulp with enzymes.
- the acid used to bring pH under acidic conditions is acetic acid, formic acid, oxalic acid, propionic acid, sulfuric acid, sulfurous acid, nitric acid,
- This is a pretreatment method for bleaching chemical pulp with an enzyme characterized by being one or more acids selected from nitrous acid.
- any enzyme having a xylanalytic activity can be used. More preferably, the enzyme is used on the acidic side, particularly at pH 4.5 or lower. Hemicellulase, cellulase, actinase, esterase or a mixture thereof having a sylanase activity can be used.
- the chemical pulp is adjusted to a concentration of not less than 2% by weight and less than 12% by weight, and the enzyme is used as a xylanase activity.
- 1 u Z pulp g or more 100 u u / pulp less than g, preferably 1 u / pulp g or more, less than 100 u / pulp g, 0 ° C or more, preferably Alternatively, the treatment is performed at a temperature of 40 ° C or more for a time of 10 minutes or more.
- the enzyme treatment is performed on the unbleached pulp and the oxygen-delignified pulp prior to the conventional chlorine bleaching.
- the effect is more enhanced. Is done. In other words, the enzyme treatment is performed before and after the acid treatment.If the treatment is performed after the acid treatment, the pH is not required to be adjusted.If the treatment is performed prior to the acid treatment, the acid treatment waste liquid is used. To Thus, the pH is adjusted. In these treatments, the sample is adjusted to a pH of less than 4.5, preferably less than 3.0. Of course, the effect can be obtained to some extent even in the pH range higher than this.
- Enzyme treatment has the function of breaking xylosid bonds in lignocellulose substances to elute lignin into wastewater, but there are some limitations to this function.
- the first is that the size of the enzyme molecules hinders the release of hemicellulose and the lignin that is deeply involved in the cellulosic matrix. It cannot act on the side bond, and its delignification degree is limited.
- the degree of delignification by enzymatic treatment was about 2.0 as the monovalent value of copper before and after treatment in hardwood KP, and the delignification degree exceeding this range was higher. Attempting to obtain a high degree of cell loss will result in a significant decrease in the yield of cellulose.
- such lignocellulose substances and enzymatic reactions require an excessive amount of time, reducing their industrial significance.
- the present inventors have considered applying an acidic treatment (hereinafter, also referred to as A or A step) together with the enzymatic reaction.
- a or A step an acidic treatment
- the chemical pulp cooked mainly by the alkaline medium is structurally porous (alkaline swelling), and this structure
- the lignin can be effectively eluted from the pulp using various media effectively.
- Treating with an acid also has another effect.
- the acid dissolves the metal salts in the pulp and is removed in the next washing step. This removes heavy metals, especially transition metals, from the pulp, preventing decomposition of the oxidizing agent in the next hydrogen peroxide stage and the zoning stage, and reducing the amount of hydroxy radical. It can suppress the production of active chemical species that attack fibers. This increases the bleaching effect and prevents a decrease in the degree of polymerization of the pulp.
- the present invention is to improve the bleaching effect without reducing the pulp quality by combining the respective effects of an acid and an enzyme.
- the reaction conditions for the acid treatment are 10 minutes or more, preferably 30 minutes or more and less than 3 hours, the temperature is 20 ° C or more, preferably 40 ° C or more, and 80 ° C or less, and the pulp concentration is Performed at 3% or more and less than 20%.
- This acid treatment provides a unique degree of delignification even after the enzyme treatment, and its effect is comparable to that obtained before the enzyme treatment.
- peroxide hereinafter referred to as Ap or Ap process
- Delignification and bleaching can be advanced remarkably. Acids and hydrogen peroxide form peracids under certain conditions, It is known that it reacts with lignin differently to decompose it.
- the fibers will be violently attacked even if lignin is abundant. This is thought to be because the higher the pH, the greater the amount of hydroxyradical produced by ozone degradation.
- ozone bleaching it is essential to adjust the ⁇ H to the acidic side before the application, but as the pretreatment, the acid treatment described above and the It is reasonable to apply an enzyme treatment that is active on the combined acid side.
- the presence of metals, especially transition metals and their salts, in the system accelerates ozone degradation, increasing carbohydrate attack and impairing pulp quality. To prevent this, removal of metals with an acid or addition of a metal chelate is used.
- hydrosulfite may be used as a reducing bleach.
- This chemical is susceptible to oxidation, and high concentrations of pulp generally bleach at a pulp concentration of about 4% because they are less likely to be exposed to oxygen in the air. At such a low concentration, even if an attempt is made to increase the amount of hydrosulfite added to achieve high whiteness, the concentration in the liquid should be so high due to the large amount of water. The improvement in whiteness is limited, and the color return after bleaching is large.
- Thiourea dioxide is a white powder that is stable at room temperature and has no reducing property. It is decomposed by heat or algal force to generate sulphinic acid and exerts a strong reducing power.
- the conditions are as follows.
- the chemical stability effect of thiourea dioxide on pulp concentration (concentration of pulp in water) is larger than that of hydrosulfite.
- the whiteness improves because the concentration of the drug solution can be increased. If the concentration is further increased to a high concentration of about 30%, the whiteness will decrease again, so the reaction concentration with pulp is preferably 10 to 20%.
- the decrease in whiteness at higher concentrations is due to air oxidation, as is the case with hydrosulfite. For this reason, even at this concentration, there is no decrease in whiteness when the air is replaced with nitrogen.
- the reaction temperature was tested at 40 ° C (: 60 ° C, 80 ° C, and as a result, 80 ° C was the best force.
- the reaction is not practical as this kind of treatment method, and is practically in the range of 50 to 100 ° C.
- the reaction time is 15 minutes. Since the whiteness increases in 60 minutes, the whiteness rises sufficiently in 60 minutes, and the whiteness decreases in 24 hours of treatment, so the range of 10 to 90 minutes is a preferable range.
- the effect of the xylanases used in the present invention is limited by PH. Departures from that pH range will result in loss of activity accordingly. Such characteristics are considered to be various problems due to pH adjustment when considering application to pulp bleaching pretreatment. This is inconvenient in obtaining the desired delignification effect.
- the first stage of the subsequent bleaching is most often chlorine or chlorine dioxide or a mixture or ozone, both of which are acidic to less than pH 5 to strongly acidic. This is the step in which the reaction takes place.
- the immediately preceding enzymatic treatment step is performed with neutral or alkaline
- the wastewater from the subsequent treatment step performed on the acidic side including chlorination is subjected to enzymatic treatment in a countercurrent manner. It cannot be returned to the stage and used effectively.
- the enzyme treatment as a pre-process of the bleaching treatment performed on the acid side, when the conventional xylanases are used, the optimum pH is too high, and the purpose of enzyme application is sufficiently achieved. I can't do this.
- the present inventors have devised to shift the active pH region of the enzymatic reaction to a strongly acidic region, and have reached the present invention.
- the present inventors use a highly acid-resistant xylanases (acid-resistant enzymes) to treat unbleached or oxygen bleached pulp, followed by chlorine or chlorine dioxide or any of these. Post-bleaching was performed under acidic conditions starting with the mixture or ozone to obtain a high whiteness pulp that could be used as a raw material for printing and writing paper. Then, it was confirmed that the waste liquid of the acidic bleaching stage can be used countercurrently in the enzyme treatment stage.
- the acid-resistant xylanases show sufficient xylanolytic activity even at pH 2.0 or lower, and even when pulp is prepared and treated in this pH range, delignification occurs. It was confirmed that it was effective. That is, the enzyme used in the present invention preferably has an optimum pH of 4.5 or less, and includes, for example, xylanases "Amano" P (manufactured by Amano Pharmaceutical Co., Ltd.). .
- the present invention not only is it possible to obtain an easily bleached pulp with a low lignin content in a single treatment, but also it is possible to perform ozone treatment (hereinafter referred to as Z or Z step) in the preceding and subsequent steps.
- Such acid treatment does not require special acidification. Processing can be performed continuously.
- the ozone treatment is preferably carried out at a pH of less than 3.0, and a bovine cyanase having an activity at a pH of 4.5 or less, or preferably less than pH 3.0, is preferred.
- the treatment of the present application using the main enzyme is extremely effective and can reduce the amount of ozone used to damage fibers.
- the extraction with acid can remove the substances that decompose hydrogen peroxide such as heavy metals in the system in advance, so the effect of hydrogen peroxide is maximized. Can be withdrawn.
- the delignification effect of the enzyme can significantly reduce the addition of expensive hydrogen peroxide.
- washing waste liquid can be recovered in the digestion black liquor recovery system and burned.
- Various acids, enzymes, hydrogen peroxide, ozone, and urea dioxide are all combustible chemicals in conventional recovery boilers.
- ozone is used in the first stage of bleaching, it is known that various organic acids are contained in the washing wastewater of this stage, and sulfuric acid is also included for pH adjustment. .
- sulfuric acid is also included for pH adjustment.
- this waste liquid for acid treatment is possible to reduce the supply of fresh water from the outside by using the washing waste liquid in these steps in a countercurrent manner, in addition to adjusting the acidity of the enzyme treatment stage. This makes it possible to reduce the load on the vacuum evaporator when it is recovered as cooked black liquor.
- various waste liquids according to the present invention are substances that can be sufficiently recovered in the recovery system as described above, if they are sent to the recovery system as they are, the combustion solid content will be low, and the entire waste liquid will be recovered.
- the load on collection increases. Specifically, the capacity of the vacuum evaporator may be insufficient.
- the pH of the black liquor may be lowered due to the acid, and the viscosity of the black liquor may increase, which may cause problems such as poor flow.
- washing wastewater such as the above-mentioned acid treatment, ozone treatment, enzyme treatment, hydrogen peroxide treatment, etc. separates and concentrates high molecular substances in the wastewater by membrane separation. May be applied.
- the various acids used in the acid treatment can be used by distilling and reusing the effective acid by distillation, and then the waste liquid residue can be sent to the combustion treatment.
- the treatment with xylanase active on the acidic side and the acidic treatment applied in the present invention may be performed by selecting one of the following groups (1) to (7): One or more additional processing steps are performed. That is,
- FIG. 1 shows the bleaching flow of the present invention.
- the solid line is the tip where pulp is processed.
- (A), (b) and (c) are processing flows corresponding to claim 1, claim 2 and claim 3, respectively.
- the dashed line is a flow in which the treatment liquid desorbed by the solid-liquid separation operation from the washing step is returned countercurrently to the previous step.
- oxygen treatment is 0, acid treatment is ⁇ , enzyme treatment is X, treatment with acid-resistant enzyme is Xa, treatment with hydrogen peroxide is combined with aluminum oxide treatment, Ep is hypochlorite treatment. Is H and chlorine dioxide treatment is D.
- % of pulp concentration is the percentage by weight of oven-dried at 105 ° C, and% of addition of chemicals etc. is the percentage by weight based on the pulp.
- the xylanase activity of the enzyme used in the method of the present invention was determined by the following method. (Operation)
- Xilan manufactured by Seikagaku Corporation
- the time at which a reducing sugar corresponding to 1 mg of xylose is produced per minute is defined as 100 units, and is calculated by the following equation.
- X The amount of xylose produced (mg), determined from the xylose calibration curve from the (A30-AO) value; n: the sample dilution factor; 1Z30, 100: conversion factor.
- Bleaching in the order of 0-A-X-Ep-H-D processing steps 100 parts of hardwood kraft pulp after oxygen delignification was bleached in the process sequence of 0-A-X-Ep-H-D.
- the amount and conditions of drug addition were as follows.
- Process 0 1.8 parts of sodium hydroxide was added, and the pulp adjusted to a concentration of 10% was sealed in a closed autoclave equipped with a high-speed stirring mixer (Toshiba Autoclave). 1.6 parts of oxygen was injected into the mixture, and the mixture was stirred at 105 ° C for 1 minute at first, and then kept under pressure and sealed for 1.5 hours to react. After the reaction, the mixture was diluted with water to 1%, and filtered and washed on a Buchner funnel with 5 A filter paper. The pulp after this treatment had a monovalent copper value of 9.4 and a viscosity of 24.4 cps.
- Step A Pulp prepared by adding 25 parts of acetic acid to a concentration of 10% was reacted at 70 ° C. for 1.5 hours. After the reaction, the mixture was diluted to 1%, and filtered and washed with 5A filter paper on a Buchner funnel.
- the pulp had a monovalent copper value of 8.0 and a viscosity of 22.2 cps.
- Step X Enzyme (Xylanases with an optimal pH of 5.5 [cellulase “Amano” CT-4): Amano Pharmaceutical: Xylanases activity 100,000 u / g (pH 4.5)]) 0.015 parts was added, and the pulp prepared at a concentration of 10% was reacted at 50 ° C for 3 hours. After the reaction, the mixture was diluted to 1%, and filtered and washed with 5 A filter paper on a Buchner port. After washing, the copper monovalent was 6.4 and the viscosity was 20.8 cps.
- Ep process 0.8 part of sodium hydroxide and 0.15 part of hydrogen peroxide were added, and the pulp prepared at a concentration of 12% was reacted at 65 ° C for 1.5 hours. Let me know. After the reaction, the mixture was diluted to 1%, and filtered and washed with 5A filter paper on a Buchner funnel. Step H: 0.8 part of sodium hypochlorite was added, and the pulp prepared at a concentration of 10% was reacted at 65 ° C for 2 hours. After the reaction, the mixture was diluted to 1%, filtered and washed on a Buchner filter with 5 A filter paper.
- Step D Pulp prepared by adding 0.6 parts of chlorine dioxide to a concentration of 10% was reacted at 65 ° C for 2 hours. After the reaction, the mixture was diluted to 1%, and filtered and washed with 5A filter paper on a Buchner funnel.
- the pulp after the final treatment obtained after the final chlorine dioxide treatment (D) step had a whiteness of 86.0% and a viscosity of 16.5 cps.
- the amount of adsorbable chlorinated organic matter (A0X) in the bleaching solution was 0.85 kg per It pulp.
- step X Cellulase for bleaching pretreatment manufactured by Amano Pharmaceutical in step X
- the same operation as in Example 1 was carried out except that 0.15 part was added instead of cellulase 90, xylanase activity 100, and oo uZ enzyme g).
- the pulp obtained after the final treatment obtained after the final chlorine dioxide treatment (D) step had a whiteness of 85.8% and a viscosity of 16.8 cps.
- the amount of A0X in the bleaching solution was 0.87 kg / t of pulp.
- Step C 1.4 parts of chlorine was added, and the pulp prepared at a concentration of 3% was reacted at 50 ° C for 0.5 hours. After the reaction, the mixture was diluted to 1%, filtered and washed with 5 A filter paper on a Buchner port.
- the pulp after the final treatment obtained after the final chlorine dioxide treatment (D) step had a brightness of 84.4% and a viscosity of 16.8 cps.
- the amount of A0X in the bleaching solution is The weight was 2.1 kg per ton of Norep.
- Bleaching of process sequence of 0-X-Ep-H-D by conventional method 100 parts of hardwood pulp after oxygen delignification as in Example 1 were tested. The treatment was performed in the same manner as in Example 1 except that the acid treatment (A) was not performed. The copper monovalent after the enzyme treatment (X) was 7.1 and the viscosity was 23.5 cps.
- the pulp after the final treatment obtained after the final chlorine dioxide treatment (D) step had a whiteness of 82.6% and a viscosity of 16.3 cps.
- Example 3 when chlorine is not used only by the enzyme treatment, a lower whiteness is obtained than in the present invention (Examples 1 and 2) and the method using the conventional chlorine (Reference Example 1). This is clear.
- Example 3 When chlorine is not used only by the enzyme treatment, a lower whiteness is obtained than in the present invention (Examples 1 and 2) and the method using the conventional chlorine (Reference Example 1). This is clear.
- Example 3
- the copper monovalent value was 6.4 and the viscosity was 20.8 cps.
- the pulp obtained after the final treatment obtained after the final treatment with chlorine dioxide (D) had the following properties.
- Bleaching of processing sequence of 0—Ap—X—Ep—H—D The treatment was performed in the same manner as in Example 1 except that in the acid treatment (A), hydrogen peroxide was combined (Ap).
- Example 5 The monovalent copper value after the enzyme treatment was 2.4, and the viscosity was 16.4.
- the pulp after the final treatment obtained after the final chlorine dioxide treatment (D) process had a whiteness of 89.8% and a viscosity of 14.8 cps. As described above, it is clear that significantly higher whiteness can be obtained than in Comparative Example 1.
- Example 5 The pulp after the final treatment obtained after the final chlorine dioxide treatment (D) process had a whiteness of 89.8% and a viscosity of 14.8 cps. As described above, it is clear that significantly higher whiteness can be obtained than in Comparative Example 1.
- step 1 A—X—C—Ep—H—Bleaching of the processing sequence of D: Except for step 0, set the reaction temperature in step A to 40 ° C, and make the copper monovalent after enzyme treatment (X). The procedure was the same as in Example 1 except that step C was introduced accordingly and the amount of chlorine added was adjusted.
- the pulp obtained after the final treatment obtained after the final chlorine dioxide treatment (D) step had a brightness of 86.2% and a viscosity of 16.8 cps.
- Reference example 2 The pulp obtained after the final treatment obtained after the final chlorine dioxide treatment (D) step had a brightness of 86.2% and a viscosity of 16.8 cps.
- Example 5 was repeated except that steps A and X were omitted and the amount of chlorine added in step C was increased.
- This comparative example corresponds to the conventional method without oxygen bleaching.
- the pulp obtained after the final chlorine dioxide step has the following properties:
- Example 6 As compared with the conventional bleaching method using chlorine (Reference Example 2), the whiteness is 85.5% and the viscosity is 13.5 cps or more. In addition, the use of molecular chlorine required to achieve general whiteness can be reduced by about 40%.
- Example 6
- A-X-C_Ep—H—D bleaching process sequence Set the reaction temperature of process A to 2 All operations were performed in the same manner as in Example 5 except that the temperature was changed to 0 ° C.
- the pulp after the final treatment obtained after the final chlorine dioxide treatment (D) step had a whiteness of 85.9% and a viscosity of 15.4 cps.
- reaction temperature in Step A is preferably 40 or more.
- the pulp obtained after the final treatment obtained after the final chlorine dioxide treatment (D) step had a brightness of 86.3% and a viscosity of 16.5 cps.
- the steps A and X of the present invention can be incorporated as compared with the conventional bleaching method using chlorine (Reference Example 2).
- the amount of molecular chlorine used to obtain general-purpose whiteness can be reduced by about 36%.
- the chlorine addition rate was adjusted so that the final whiteness was the same.
- Bleaching of A—X—C—Ep—HD—D processing step sequence The operation was performed in the same manner as in Example 7 except that the reaction time in step A was 3 minutes and the amount of chlorine added was adjusted.
- Example 9 Comparative Example 2
- Example 9 Whiteness 84.1% Viscosity 16.3 cps
- the pulp after the final treatment obtained after the final chlorine dioxide treatment (D) step had a brightness of 86.4% and a viscosity of 16.3 cps.
- Example 1 1 As can be seen from the comparison with Example 9, only a low whiteness pulp can be obtained in Comparative Example 2. From this, the treatment pH in the step A needs to be 4.5 or less, and preferably, 3.0 or less.
- Example 1 1
- the hardwood pulp after oxygen delignification was tested. This pulp was bleached in the bleaching process of 0-Xa-Ep-H-D.
- the amounts and conditions of drug addition were as follows.
- Step 0 Performed in the same manner as in Example 1.
- the pulp strength after this treatment is 9. 4.
- the viscosity was 24.4 cps.
- Step Xa Xylanases “Amano” P [Amano Pharmaceutical Acid-Resistant Enzyme: Xylana-Xase Activity 8,000 u / g (Hl.8)] 0.01 5% was added, and 11 was adjusted to 1.8 with acetic acid at a concentration of 10%. A pulp sample was reacted at 50 ° C for 3 hours. After the reaction, the mixture was diluted to 1% and filtered and washed with 5 A filter paper on a Buchner port. After washing, the monovalent copper value was 6.8, and the viscosity was 20.2 cps.
- Step Ep, Step H, Step D Performed in the same manner as in Example 1.
- the pulp obtained after the last step of chlorine dioxide treatment (D) had a whiteness of 85.5% and a viscosity of 16.5 cps.
- the A0X of the bleaching wastewater was 0.86 kg per rep.
- Step 0 Performed in the same manner as in Example 1. After the treatment, the pulp had a power value of 9.4 and a viscosity of 24.4 cps.
- Step A Performed in the same manner as in Example 1. After this treatment, the pulp had a power value of 8.0 and a viscosity of 22.2 cps.
- Step Xa A pulp sample prepared by adding the same enzyme used in Example 11 (0.015%) and adjusting the pH to 1.8 and 10% with acetic acid at 50 ° C for 3 hours React I let you. After the reaction, the mixture was diluted to 1% and filtered and washed on a Buchner funnel with 5 A filter paper. After washing, the monovalent copper value was 6.1 and the viscosity was 19.8 cps.
- Step Ep, Step H, Step D Performed in the same manner as in Example 1.
- the pulp obtained after the last step of chlorine dioxide treatment (D) had the following characteristics.
- A0X of the bleaching effluent was 0.8 lkg per pulp It.
- the pulp obtained after the final chlorine dioxide step had the following properties:
- Comparative Example 3 used the conventional enzyme having an optimum pH of 5.5 and was treated with the enzyme at a lower condition than the pH of 4.5. When chlorine bleaching is omitted, a lower brightness than the conventional one is obtained.
- Example 13
- the pulp obtained after the final chlorine dioxide step had the following properties:
- step A Xa—C—Ep—H—D bleaching in the order of the processing steps: Example 12 except that the reaction temperature in step A was 40 ° C except for step 0, and step C was added. Same as. The amount of chlorine added in step C was adjusted according to the power value after the enzyme treatment.
- the pulp obtained after the final chlorine dioxide step had the following properties:
- Example 15 As described above, compared to the conventional bleaching method using chlorine without using acid treatment and enzyme treatment (Reference Example 2), the method is more versatile by incorporating the steps A and Xa of the present invention. The use of molecular chlorine required to achieve a high degree of whiteness can be reduced by about 35%.
- Example 15
- Pulp prepared with ozone (ozone concentration 5%) generated from an ozone generator (Ozon Japan) at a concentration of 10% is referred to as “Tohoku Hi-Shiichi” 0.4% of pulp equivalent is filled in an auto crepe equipped with a late stirring device, and then nitrogen gas is introduced into the auto crepe to adjust the total pressure to 5 bar and the temperature is 35 ° C. And stir for 30 seconds. To complete the reaction, the pulp was then removed, diluted to 1%, and filtered and washed with 5A filter paper on a Buchner outlet. After this ozone treatment, the monovalent copper value was 3.9 and the viscosity was 17.8.
- the pulp obtained after the final chlorine dioxide process had the following characteristics.
- a bleached chemical pulp having brightness and viscosity equivalent to those found in pulp bleached by a conventional method. Also, even higher whiteness levels can be practically achieved using the methods described herein. According to the method described herein, bleaching to a level of conventional whiteness is achieved even with the use of further reduced amounts of the chlorine-containing compound and without the use of molecular chlorine. Pulp can be produced, and as a result, pollutants such as dioxin discharged from the pulp step using the method of the present invention are reduced. According to the method of the present invention, an opportunity is provided to recycle the organic substance removed from the bleaching step to the waste liquid collecting step in the pulping step, thereby reducing the degree of contamination.
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Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI944350A FI944350A (en) | 1993-01-22 | 1994-09-20 | Process for enzymatic treatment of chemical pulp before bleaching |
SE9403174A SE9403174L (en) | 1993-01-22 | 1994-09-21 | Method for enzymatic treatment of chemical pulp before bleaching |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP009477U JPH0670208U (en) | 1993-01-22 | 1993-01-22 | coil |
JP5/9477 | 1993-01-22 | ||
JP21296693 | 1993-08-27 | ||
JP5/212966 | 1993-08-27 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1994017237A1 true WO1994017237A1 (en) | 1994-08-04 |
Family
ID=26344222
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1994/000076 WO1994017237A1 (en) | 1993-01-22 | 1994-01-21 | Pre-bleaching treatment method using enzyme for chemical pulp |
Country Status (4)
Country | Link |
---|---|
CA (1) | CA2130906A1 (en) |
FI (1) | FI944350A (en) |
SE (1) | SE9403174L (en) |
WO (1) | WO1994017237A1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4920504B1 (en) * | 1969-06-07 | 1974-05-25 | ||
JPS63145495A (en) * | 1986-09-22 | 1988-06-17 | ラ セルロース デュ パン | Treatment of papermaking pulp by enzyme compound |
JPH02210086A (en) * | 1988-11-23 | 1990-08-21 | Sandoz Ag | Pulp-bleaching method |
JPH02264087A (en) * | 1989-02-10 | 1990-10-26 | Cil Inc | Delignin with oxygen and bleaching of lignocellulose by means of enzyme treatment |
-
1994
- 1994-01-21 WO PCT/JP1994/000076 patent/WO1994017237A1/en active Application Filing
- 1994-01-21 CA CA002130906A patent/CA2130906A1/en not_active Abandoned
- 1994-09-20 FI FI944350A patent/FI944350A/en unknown
- 1994-09-21 SE SE9403174A patent/SE9403174L/en not_active Application Discontinuation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4920504B1 (en) * | 1969-06-07 | 1974-05-25 | ||
JPS63145495A (en) * | 1986-09-22 | 1988-06-17 | ラ セルロース デュ パン | Treatment of papermaking pulp by enzyme compound |
JPH02210086A (en) * | 1988-11-23 | 1990-08-21 | Sandoz Ag | Pulp-bleaching method |
JPH02264087A (en) * | 1989-02-10 | 1990-10-26 | Cil Inc | Delignin with oxygen and bleaching of lignocellulose by means of enzyme treatment |
Also Published As
Publication number | Publication date |
---|---|
CA2130906A1 (en) | 1994-08-04 |
FI944350A0 (en) | 1994-09-20 |
SE9403174D0 (en) | 1994-09-21 |
SE9403174L (en) | 1994-11-16 |
FI944350A (en) | 1994-09-20 |
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