WO1993024982A1 - Controller for irrigation apparatus - Google Patents

Controller for irrigation apparatus Download PDF

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Publication number
WO1993024982A1
WO1993024982A1 PCT/AU1993/000241 AU9300241W WO9324982A1 WO 1993024982 A1 WO1993024982 A1 WO 1993024982A1 AU 9300241 W AU9300241 W AU 9300241W WO 9324982 A1 WO9324982 A1 WO 9324982A1
Authority
WO
WIPO (PCT)
Prior art keywords
inverter
power
controller
timing
control apparatus
Prior art date
Application number
PCT/AU1993/000241
Other languages
English (en)
French (fr)
Inventor
Walter John Wilding
Alan Graham Gregory
Original Assignee
Advanced Solar Technologies Pty. Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Advanced Solar Technologies Pty. Ltd. filed Critical Advanced Solar Technologies Pty. Ltd.
Publication of WO1993024982A1 publication Critical patent/WO1993024982A1/en

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Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F1/00Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
    • G06F1/26Power supply means, e.g. regulation thereof
    • G06F1/32Means for saving power
    • G06F1/3203Power management, i.e. event-based initiation of a power-saving mode
    • G06F1/3206Monitoring of events, devices or parameters that trigger a change in power modality
    • G06F1/3228Monitoring task completion, e.g. by use of idle timers, stop commands or wait commands
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G25/00Watering gardens, fields, sports grounds or the like
    • A01G25/16Control of watering
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/22Improving land use; Improving water use or availability; Controlling erosion

Definitions

  • the present invention relates to the field of apparatus used for control of fluid flow.
  • Fluid (gaseous or liquid) control apparatus often provide certain control functions by way of remote electrical devices, such as solenoids.
  • the control apparatus of the present invention has application in the field of irrigation, where actuation of solenoid valves can be used to control water flow.
  • An Electronic Irrigation Controller requires power, an accurate clock and timers to "switch on” and “switch off” its associated solenoids.
  • the vast majority of irrigation controllers on the market today require a 110 - 220/240 volt AC power source. Such a power source is often not available at the point where irrigation is required or the cost of providing this power is often prohibitive.
  • Australian patent application No. 48316/90 relates to an irrigation controller marketed under the brand "LEIT 8000", a trade mark of Solatrol Inc., USA.
  • patent application No. 48316/90 specifies that problems exist in utilizing solar arrays in powering irrigation control systems. It is noted that in order to satisfy the leakage and power consumed by a irrigation control system, a solar array of many square feet, typically at least 6 square feet, would be required to collect adequate solar energy. A solar array this large is relatively expensive, challenging to install and usually unsuitable for commercial and residential irrigation applications.
  • the patent application contemplates the use of high performance or "super" capacitors capable of storing large amounts of energy.
  • the patent application also contemplates the use of power sources other than only solar power sources.
  • the patent application also contemplates the use of DC latching solenoids. This enables the apparatus contemplated by application No.
  • the "LEIT 8000” is a self monitoring device. It monitors its own internal electronics to economize on power. It has been found that the device cannot monitor or power any external DC or AC operated commercial electronic watering system clock and that the device is completely “dead” or inoperative when not awake. This may lead to relatively slow response times, or even failure to acknowledge that irrigation is required. It has also been found that it can only operate DC latching solenoids associated with its on board 8 station watering clock. OBJECTS OF THE INVENTION
  • An object of the present invention is to provide a controller apparatus for remote control of electrical devices.
  • a further object of the present invention is to provide a control apparatus which has reduced demands on power supply.
  • the present invention provides a control apparatus adapted to actuate a remote device, said controller being adapted to receive or provide timing signals which are indicative of periods of time in which the remote device is to be actuated, said apparatus comprising: an inverter for providing an actuation signal to the remote device, and logic means adapted to switch the inverter between active and idle states in response to the timing signals.
  • the present invention provides a control apparatus adapted to provide power to a remote device, said apparatus comprising: timing input means adapted to receive a timing period signal from an external timing source, the timing signal serving to indicate that power is to be provided to the remote device, inverter means adapted to switch to an "on” state and provide said power in response to the timing signal, wherein, upon removal of the timing signal the inverter reverts to an "off" state.
  • the present invention is predicated on the discovery that a controller apparatus may be provided to power to a remote device by utilizing an onboard inverter.
  • the present controller serves to attain significant economy in power consumption over a period of time by switching the inverter between an "on" or active state and an "off" or idle state.
  • the inverter In an active state, the inverter provides power as required, whether the power is 12, 24, 110, 240 or whatever voltage.
  • Power can be provided either DC or AC, as is required by the remote device, for example an irrigation solenoid.
  • the inverter In an "idle state", the inverter is not operational.
  • the controller samples intermittently for a timing interval from an external clock, after receipt of which the inverter can again be switched to an active state.
  • a fluid control apparatus which is cycled or alternated between “active” and “idle” states, can consume substantially less power than prior art controllers and therefore less dependent on power supply reserves, such as batteries.
  • Figure 1 shows in schematic form an automated irrigation system.
  • Figure 2 shows in schematic form the controller, incorporating the inverter, of the present invention in association with a customer supplied irrigation clock.
  • Figures 3, 4 and 5 show, in circuit diagram form, another embodiment of the present invention, being a microprocessor version of the invention.
  • Figure 3 shows the microprocessor drive, figure 4 the inverter and coupling to an external clock and figure 5 the controller electronics.
  • the present invention is disclosed with regard to an irrigation controller, the scope of the invention should not be limited to such application.
  • the inverter and controller of the present invention has general application both commercial and domestic wherever voltage conversion or supply is required. Voltage conversion may be provided from 12vDC to 240 or 110AC; the 12v supply may be provided from solar cells.
  • the present controller can also be used in security systems, for sampling and controlling sensors and alarms, or for garden lighting.
  • the present invention is not a self contained electronic watering clock, its function is to monitor and power any commercial AC actuated electronic clock and its associated electrical devices.
  • the device of the present invention in a preferred form draws its power from a 12v DC battery which is charged by solar cells. This 12v DC power is inverted to provide a low 24v AC voltage or other voltage as required.
  • the present apparatus eliminates the need to reticulate domestic power from the local grid as it supplies power and operates the irrigation controller using readily available solar energy.
  • the present apparatus when used as an irrigation controller regularly or randomly looks for any or all of the preset watering times which have been set into the memory of any commercial multi-station electronic Irrigation Controller.
  • the present apparatus can be fitted as an adjunct to existing control apparatus.
  • the "Timed Sampling" unit of the present invention is an electronic module that regularly looks for any or all of the present watering times that have been set into the memory of any external or connected commercial multi station electronic water controller.
  • the present unit is able to be electrically coupled to a timing output port of any commercial station.
  • the present unit is activated upon detection of a watering signal from the preset unit to enable watering.
  • the present unit remains activated while the watering signal is present.
  • the present unit is deactivated by cessation of the watering signal.
  • the unit strobically samples for detection of a watering signal.
  • the interval between samples may be varied according to the regularity of watering required by a particular environment.
  • the sampling may also be done on a continuous or random basis, as required.
  • the present unit When the present unit "finds” the start time of one or more watering periods ,it “latches on” and completes the watering period, then it drops back to its sampling or idle state until it finds the next preset period.
  • Timed Sampling units Only during the "latched on” or active state period is the Timed Sampling units' inverter running to power the electronic clock and its solenoids. At all times a crystal clock in the Timed Sampling unit keeps accurate time.
  • the Timed Sampling unit in one form, consists of: (a) Variable Time Sampler
  • the present invention provides a substitute low power or high power AC voltage source replacing the 240v AC power source often used in reticulated electric supply.
  • the 12 volt DC battery used as the power source is kept charged by a solar cell which is regulated to remove the possibility off damaging the battery or the circuitry by overcharging.
  • the electronic circuitry fits inside the body of the host controller so that a minimum number of connections need be made when the system is installed.
  • the irrigation controller is operated from a 12vDC battery which is charged from a solar cell. Even on relatively dull days there is sufficient solar energy captured to allow normal operation on most systems. With unusually large systems where long watering times may be required, it is simple for the controller to handle by increasing the size of the battery and solar cell or increasing the number of batteries and solar cells. Safe Operating Voltage.
  • the use of the extra low voltage 12vDC ensures safety because there is no requirement for dangerous 240vAC power supply. This also means that the system does nol have to be installed by a Licensed Electrician.
  • regular solenoids rather than latching solenoids required by prior art battery powered controllers means that there is no dangerous DC in the ground. Direct Current in the ground is a significant attraction for lightning.
  • the only external connections are those between the solar cell, the battery, the controller, and those to the watering solenoids.
  • the battery life of the system is maximized by reducing the power consumption of the controller. This is achieved by running only the clock memory until the watering cycle commences and then supplying full power to the solenoid control circuits during the watering cycle regardless of whether this occurs during the day or night.
  • the controller includes a crystal locked time base which provides a stable signal to ensure accurate timekeeping by the clock.
  • the controller in an irrigation application has many benefits over a prior art electronic irrigation controller, including:
  • the controller uses low maintenance batteries and solar cells.
  • controller operation is exemplified with the controller operatively coupled to an external irrigation clock.
  • a momentary contact manual over-ride switch is connected in parallel with relay R2.
  • the manual over-ride switch will causes relay R1 to operate.
  • R1 turns the inverter on.
  • the output of the inverter is supplied to the AC input of the external clock. This in turn causes an output voltage at the pump terminals of the external clock causing R2 to operate and hold the inverter power "on" while the external clock is in the watering state.
  • R1 is set for operation at 7 minutes off, 14 second on which functions in a strobic manner.
  • the timing between active and idle states may alternatively be random, i.e. varied in duration.
  • R1 turns the inverter on.
  • the output of the inverter is supplied to the AC input of the external clock. If the external clock has been programmed to turn on at this time, (set by garden staff) there will be an output voltage at the pump terminals of the external clock, causing R2 to operate and hold the inverter power on whilst the external clock is in the watering state.
  • the controller has two modes:
  • the external clock can only be used between nightfall and dawn (an over-ride switch can be used to manually water in 15 daylight).
  • the controller comprises of a dual timer. This timer functions to provide the 7 minutes off, 14 seconds on strobic timing.
  • the timer may be preset or varied according to the particular application to which the present invention is put. 20 Basic Operation of Controller's Inverter
  • the inverter essentially has two transistors which are switched on and off alternatively. That is one is off, the other is on, and vice versa. Operation of Inverters Transformer
  • the power for the inverter is derived from a 12v battery via R1 and the resultant 12v switches on the tristate buffer, which is normally off in the inverters idle mode.
  • the inverters output is connected to the 24 volt AC input of the external clock. While the clock is in the watering mode the inverter will be held in the sampled state by relay R2 which derives its power from the pump output of the external clock. Protection
  • Tri-state strobed hex inverter/buffer insures a high degree of reliability of the inverter in the switch on mode, as well as it's switch off mode.
  • the preferred component is a 4502IC Tri-Start strobed hex inverter/buffer which no other inverter has built into it.
  • Two anti-phase signals from the fixed frequency time base are used to drive a transistor output stage. Other frequencies may be used where the controller is used, for example 60 Hz in USA. These transistors are in turn used to drive a transformer which steps up the output voltage to 12v, 15v, 25v
  • a fixed oscillator is used to divide down the crystal frequency to 50Hz.
  • the 50Hz output is divided into two outputs, one directly into the external clock AC input. Pulse is calculated so as to run the external clock on the minimum amount of current to minimise the drain on the battery in its idle time (external clock watering cycle not in use).
  • the other output of 50Hz oscillator is fed into a phase locked loop (PLL) which has been used to give a 50% duty cycle wave form.
  • PLL phase locked loop
  • the output from the PLL is a genuine square wave and when it is locked in, the output frequency is equal to the input frequency of the oscillator.
  • the output from PLL is buffered by inverter the Tri-state strobe hex inverter/buffer to provide drive to one inverter transistor. Another part of the tri ⁇ state buffer is used to provide a 180 degree out of phase complementary drive signal for the other inverter transistor.
  • the inverter transistors one for each phase, are connected across the transformer primary. Base drive current is limited and this ensures low saturation voltage at maximum load. Microprocessor version
  • sampling function of 7 minutes off and 14 seconds on can be supplied by a microprocessor or other device which supplies an on/off signal with a significantly high "off time.
  • the sampling rate can/may be varied from the above to give timing in fractions of a second to many hours if required. This would not detract from the scope of the invention.
  • the microprocessor controller control apparatus uses continual sampling where the off time is zero. However, the off time may be variable or preset at a predetermined time, depending upon the application of the control apparatus.
  • 50Hz memory backup is kept in its low power idle state until watering is required.
  • the controller detects a signal from the pump output of the electronic irrigation controller, the microprocessor is interrupted and the inverter is switched from low power mode to high power mode until watering sequences have been completed. The microprocessor then goes back to low power idle mode.
  • This device converts a nominal 12 volts DC battery supply to a 50/60Hz AC supply 12v, 15v, 24v suitable for powering a variety of commercial brand electronic irrigation controllers.
  • the controller's Microprocessor electronic module consists of two drives
  • A1, A2, B1 , B2 are buffer drivers (LM327N) for the bases of Darlington Transistors T1 , T2, T3, T4 (BD649).
  • T1 and T4 are the low power drive to Tran 1 (Inverter Transformer).
  • T2 and T3 are the high power drive to Tran 1.
  • All inverting inputs are common to bias level formed by R1 , R2 and Diode D1.
  • a preferred mode bias is 2.5 volts.
  • Microprocessor outputs drive all non inverting amplifier inputs, A1 , A2, B1 ,
  • Microprocessor outputs go high when the A2 operational amplifiers output (LM327N) are high, turns on Darlington Transistor T1, pulls collector low, applies 12v to half of Tran 1 , a further 12v is induced in the other half of Tran 1
  • Diodes D7 and D8 protect the output transistor T2 and T3 in high power mode from back EMF generated by transformer winding.
  • R16, R17, R18 and R19 are resistors protecting the microprocessor from the operational amplifiers A1, A2, B1 and B2 bias current. OVER CURRENT SHUTDOWN PROTECTION
  • Operational amplifiers A3 and A4 are wired as a latching circuit with a trip level, the voltage on Diode (0.6 volts at A3 and input).
  • D3 also conducts and forces the bias on inverting inputs inputs A1 , A2, B1 and B2 high (approximately 10 volts) Therefore all outputs of A1 , A2, B1 and B2 go low and remove bias to driver transistors irrespective of microprocessors state.
  • Microprocessor is signalled by latched (overload) state, via R4 and diode D4.
  • D4 protects the microprocessor at 5 volts.
  • Microprocessor waits 2 seconds then applies a 50 microsecond reset pulse to the non inverting input of A4 negative pulse.
  • Drive from microprocessors is re-enabled as Diode D3 is not conducting, if short circuit or overload has cleared then circuit resumes normal operation, if present. Then A4 and A3 instantly relatch.
  • POWER SUPPLY Regulator Reg1 reduces 12/14 volt DC battery supply into +5 volts regulated for microprocessor and also +5 volts is fed as a reference bias B3 operational amplifier.
  • a voltage divider from +12 volts, R5, R6 provide a bias to non inverting input of operational amplifier B3 at approximately 6 volts when positive feedback applied via R7. If 12 volt supply drops, the non inverter bias drops, and when it reaches less than 5 volts, B3 operational amplifier output goes low and signals the microprocessor of a low voltage condition via R8 and Diode D5. PUMP OUTPUT
  • a signal is applied to opto coupler OC1 to interrupt the microprocessor, and then changes state from low power to high power.
  • the RC network R10, R11, R25 and capacitor is designed to filter out the high voltage spikes coming from pump output when de-energised.
  • MICROPROCESSOR OPERATION 1 On power up the microprocessor applies alternating assertion pulses to the HP01 and HP02 points to generate high power inversion to initialise the commercial electronic irrigation controller for two seconds.
  • the overload latch is reset to ensure it initialises in the correct state. 2.
  • the micro switches to alternating assertion pulses to LP01 and LP02 to provide power saving low power to electronic the external irrigation controller via A2, B1 and T1 and T4. It will stay in this mode, unless: a) micro overload input to microprocessor goes to +5 volts. It then tries 32 times to reset overload latch (Micro Reset) every 2 seconds (2 minutes maximum).
  • step (2) If successful go to step (2) or else leave overload and wait for manual/auto switch to be cycled (or power re-applied) and then go to (1), b) device is switched from auto to manual, this stops pulses LP01 , LP02 and starts pulses to HP01 , HP02 to supply full power on manual demand to electronic irrigation controller and stays in high power mode until switch goes to auto, or c) pump input from electronic irrigation controller causes interrupt (IRQ) to microprocessor, go to (2)B. 3.
  • IRQ interrupt
  • the assertion enabling pulses are derived from a crystal oscillator on board the microcontroller such that the crystal frequency chosen divides to exactly 10m/sec (50Hz) to provide accurate timing to the electronic irrigation controller.
  • the controller of the present invention is adapted to interface with many external clock apparatus.
  • the embodiments described can interface with electronic controllers such as: a. All RichdelTM electronic water controllers b. All OasisTM electronic water controllers c. Or any other brands with AC input and pump output. d. TOROTM range of electronic clocks.
  • the electronic water controller On connection of the battery and solar cell the display on the electronic water controller will display a time or will be flashing.
  • the electronic water controller will now be able to programmed as per its manufacturers instructions. If there is no display disconnect battery and solar cell and check wiring.
  • the controller via the transformer in one form is configured as a load sensing device. When the device senses a load, the microprocessor switches from low to high power mode.
  • FURTHER EMBODIMENT The embodiment disclosed above operate on a voltage sensing principle, whee the controller senses voltage from an external clock and in response to a change in voltage, the present controller turns itself from an idle state to an active state.
  • a further current sensing embodiment may be implemented with relatively small modification.
  • the modification seeks to sense voltage across the RC resistor, and by using a comparator circuit, at a preset or predetermined voltage it is possible to trigger the interrupt input of the microprocessor directly.
  • the opto-switch, delay and bridge circuits of the present figure 5 are not required.

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  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
PCT/AU1993/000241 1992-05-27 1993-05-25 Controller for irrigation apparatus WO1993024982A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
AUPL2645 1992-05-27
AUPL264592 1992-05-27
AUPL339192 1992-07-08
AUPL3391 1992-07-08

Publications (1)

Publication Number Publication Date
WO1993024982A1 true WO1993024982A1 (en) 1993-12-09

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ID=25644260

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU1993/000241 WO1993024982A1 (en) 1992-05-27 1993-05-25 Controller for irrigation apparatus

Country Status (1)

Country Link
WO (1) WO1993024982A1 (und)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1013164A1 (en) * 1998-12-14 2000-06-28 Claber S.P.A. Electronic control device with automatic protection against the condition of exhausted battery for bistable type solenoid valve, particularly for watering systems

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4342985A (en) * 1980-10-03 1982-08-03 Firecom, Inc. Remote sensing and control system
US4656318A (en) * 1985-05-09 1987-04-07 Hewlett-Packard Company Modem with power-off ring detection
US4663539A (en) * 1984-11-29 1987-05-05 Burroughs Corporation Local power switching control subsystem
DE3600258A1 (de) * 1986-01-08 1987-07-09 Horst Dipl Phys Gehm Elektrische anlage fuer untersee-boote
AU6842887A (en) * 1986-01-14 1987-07-28 Auditel Systems Pty. Ltd. Remote process control apparatus
AU2441788A (en) * 1987-10-26 1989-04-27 Graeme Charles Dodds An irrigation system
US4841440A (en) * 1983-04-26 1989-06-20 Nec Corporation Control processor for controlling a peripheral unit
AU4831690A (en) * 1988-10-04 1990-05-14 Solatrol, Inc. Light-energized electronics energy management system

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4342985A (en) * 1980-10-03 1982-08-03 Firecom, Inc. Remote sensing and control system
US4841440A (en) * 1983-04-26 1989-06-20 Nec Corporation Control processor for controlling a peripheral unit
US4663539A (en) * 1984-11-29 1987-05-05 Burroughs Corporation Local power switching control subsystem
US4656318A (en) * 1985-05-09 1987-04-07 Hewlett-Packard Company Modem with power-off ring detection
DE3600258A1 (de) * 1986-01-08 1987-07-09 Horst Dipl Phys Gehm Elektrische anlage fuer untersee-boote
AU6842887A (en) * 1986-01-14 1987-07-28 Auditel Systems Pty. Ltd. Remote process control apparatus
AU2441788A (en) * 1987-10-26 1989-04-27 Graeme Charles Dodds An irrigation system
AU4831690A (en) * 1988-10-04 1990-05-14 Solatrol, Inc. Light-energized electronics energy management system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1013164A1 (en) * 1998-12-14 2000-06-28 Claber S.P.A. Electronic control device with automatic protection against the condition of exhausted battery for bistable type solenoid valve, particularly for watering systems
US6378838B1 (en) 1998-12-14 2002-04-30 Claber S.P.A. Electronic control device for a bistable solenoid valve with automatic low battery protection

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