WO1993014053A1

WO1993014053A1 - Process for the preparation of 1,3,5-tris(4'-hydroxyaryl)benzene

Info

Publication number: WO1993014053A1
Application number: PCT/US1992/010077
Authority: WO
Inventors: Mohammad Aslam; William Basinger
Original assignee: Hoechst Celanese Corporation
Priority date: 1992-01-08
Filing date: 1992-11-24
Publication date: 1993-07-22
Also published as: MX9300053A

Abstract

Novel 4-substituted acetophenone anils and methods for preparing 1,3,5-tris(4'-hydroxyphenyl)benzenes from 4-substituted acetophenones such as 4-hydroxyacetophenones or, from substituted 4-hydroxyacetophenone-anils such as 4-hydroxyacetophenone-anil by contacting the 4-substituted acetophenone or corresponding anil with an aniline derivative.

Description

PROCESS FOR THE PREPARATION OF 1,3,5- TRIS (4'-HYDROXYARYL) BENZENE

CROSS REFERENCE TO RELATED APPLICATIONS

Reference is hereby made to the commonly owned and concurrently filed application of Aslam et al. entitled Process for the Preparation of 1,3,5- tris (4'-hydroxyphenyl) benzene and its Derivatives and

Intermediate Compounds Serial No. _____________ (Attorney

Docket Nos. ATC-0029 and CMS 512110-2037), and the application of Hilton entitled Epoxidation Products of 1,3,5-(4'-hydroxyphenyl) benzenes, Serial No. _________

(Attorney Docket Nos. ATC-0034 and CMS 512110-2040), the disclosures of which is incorporated by reference.

FIELD OF THE INVENTION

This invention relates to a process for preparing 1,3,5-tris (4'-hydroxyphenyl) benzene (THPB) and related compounds from 4-hydroxyacetophenones (4- HAP). Condensation of three acetophenone molecules produces an aromatic nucleus to provide 1,3,5- trisphenyl benzenes.

BACKGROUND OF THE INVENTION

1,3,5-tris (4'-hydroxyphenyl) benzene falls into the class of compounds known as trisphenyls.

Trisphenyls have been recognized as useful

intermediates in the preparation of more complex organic structures. For example, resins are readily prepared by a reacting trisphenyls with formaldehyde, acid anhydrides and more importantly with

epichlorohydrin. Epoxide resins prepared from such compounds exhibit low shrinkage, extraordinary

hardness, chemical inertness, outstanding mechanical strength, and a variety of beneficial features. See, for example, U.S. Patent No. 4,394,496; and, the above- referenced application of Hilton.

1,3,5-tris (4'-hydroxyphenyl)benzene (THPB) molecules are particularly useful in their ability to stabilize polycarbonates. This is accomplished via a three site rigid D_3h crosslink. THPB molecules may also be used as crosslinking agents in epoxy resins. See, for example, Chem. Abstracts, 66, 3004C.

THPB was reported in Beilstein, E II 6, 1115

(1921). The treatment of 4-methoxyacetophenone (4-MAP) with sulfuric acid produced 1,3,5-tris (4' - methoxyphenyl) benzene (4-MAP trimer or TMPB) (20% yield). This compound was demethylated with

concentrated hydrochloric acid to yield THPB.

THPB was also reported in Chimia. 12, 143 (1958) and in Chimia, 13, 105 (1959) as formed by the trimerization of 4-haloacetophenone, where the halogen is either bromine or chlorine, in the presence of potassium pyrosulfate and sulfuric acid. This reaction results in 1,3,5-tris (4'-halophenyl)benzenes. These halogen-containing trimers were treated with sodium hydroxide and converted to THPB.

M.H. Karger and Y. Mazur, J. Org. Chem, 36, 540 (1971), reported that anisole and acetyl

methanesulfonate, affords 4-MAP (46% yield) and TMPB (41% yield). Subsequent to anisole acetylation, trimerization is catalyzed by methanesulfonic acid.

R.E. Lyle, E.J. DeWitt, N.M. Nichols, and W. Cleland, J. Amer. Chem. Soc., 75, 5959 (1953), report the trimerization of substituted acetophenones, i.e., 4-MAP to TMPB (54% yield), by an alcoholic hydrogen chloride solution, after four months at room

temperature.

G.P. Sharnin, I.E. Moisak, E.E. Gryazin,

Zhurnal Prikladnoi Khimii, 43, 1642 (1970), report the trimerization of 4-MAP to TMPB (27% yield) using a mixture of potassium pyrosulfate and sulfuric acid. See also. A.F. Odel et al., J. Amer. Chem. Soc, 36, 81 (1913).

P. Milart and J. Cioslowski, Synthesis, p. 328-29 (1984) relate to the use of 4- alkoxyacetophenones to prepare 4-alkoxyacetophenone anils which are condensed to form 1,3,5-tris (4'- alkoxyphenyl)benzenes. However, the reference does not suggest using 4-hydroxyacetophenone (4-HAP) or

substituted 4-hydroxyacetophenones to produce 4- hydroxyacetophenone-anil (4-HAP-anil) or substituted 4- hydroxyacetophenone-anils, which may be then condensed to form 1,3,5-tris (4'-hydroxyphenyl) benzene or

substituted 1,3,5-tris (4'-hydroxyphenyl) benzenes. In fact, the reference teaches the conversion of 4- hydroxyacetophenone to 4-alkoxyacetophenone before converting to the corresponding anil and thereafter trimerizing the anil. This is consistent with earlier teachings which describe unsuccessful efforts to trimerize hydroxyacetophenone. See, for example, G.P. Sharnin et al., supra, see also R.E. Lyle et al.,

supra. Its is also consistent with prior teachings that 1,3,5-tris (4'-hydroxyphenyl)benzene is produced by hydrolyzing the corresponding 4'-alkoxy substituted compound which is prepared using 4-alkoxyacetophenone. See, for example, Beilstein, E II 6., 1115 (1921). Moreover, P. Milart et al. fail to teach or suggest a one step process for trimerizing 4-HAP.

U.S. Patent No. 3,458,473, issued July 29, 1969 to Starnes et al. is directed to the preparation of various hindered trisphenyls prepared by the

cyclotrimerization of an acetylphenol precursor.

U.S. Patent 3,644,538 issued February 22, 1972 to W.H. Starnes, discloses that both 3'-alkyl- and 3',5'-dialkyl-4'-hydroxyacetophenones can be trimerized to the corresponding triarylbenzenes with anhydrous HCl and triethyl orthoformate and ethanol. Trimerization of unsubstituted 4-HAP is not suggested or disclosed. Starnes also fails to teach or suggest trimerizing substituted or unsubstituted 4-HAP-anil.

German Patent 258,929 to Zimmerman et al., issued August 10, 1988 is directed to methods for the production of 1,3,5-tris (triarylbenzene) compounds.

These compounds are reacted by combining 2,4,6-triaryl pyrylium salts with carboxylic acid anhydride in the presence of a basic condensing agent. The reaction of Zimmerman utilizes triaryl pyrylium carboxylic

anhydride.

Elmorsy et al., "The Direct Production of Tri- and Hexa-Substituted Benzenes from Ketones Under Mild Conditions," Tetrahedron Letters, Vol. 32, No. 33, pp. 4175-4176 (1991) report the treatment of aryl benzenes with tetrachlorosilane in ethanol to yield 1,3,5- triarylbenzenes. However, Elmorsy et al. fail to teach or suggest trimerizing 4-hydroxyacetophenone, a 4- hydroxyacetophenone derivative, or a 4-substituted- oxyacetophenone by contacting such a compound with a halosilane, as in the present invention. Indeed, it is believed that trimerizing a hydroxyacetophenone such as 4-hydroxyacetophenone or a 4-hydroxyacetophenone derivative, is not disclosed or suggested by Elmorsy et al. because of the belief that the hydroxy group would interfere with the reaction, for example, react with the tetrachlorosilane. See, e.g., Sharin et al.,

supra, which illustrate why it was believed, before now, that direct trimerization of hydroxyacetophenone was not feasible. Accordingly, Elmorsy et al. fail to teach or suggest the present invention.

SUMMARY OF THE INVENTION

In accordance with this invention, a process is provided for the preparation of 1,3,5-tris (4'- hydroxyphenyl) benzene (THPB) and related compounds from 4-hydroxyacetophenone (4-HAP) and corresponding

substituted 4-hydroxyacetophenones. Until now, the direct trimerization of 4-hydroxyacetophenone (4-HAP) to 1,3,5-tris (4'-hydroxyphenyl) benzene (THPB) was believed to be not feasible.

The inventive reaction provides a novel approach for the large scale synthesis of 1,3,5- tris (4'-hydroxyphenyl) benzene or related compounds. In a broad sense, the present invention provides a process for the production of 1,3,5-tris (4'- hydroxyphenyl) benzene or its related compounds by contacting the corresponding substituted 4- hydroxyacetophenone with aniline or an aniline

derivative such as p-methyl aniline, nitro aniline, chloro aniline and the like to form the 4- hydroxyacetophenone-anil, and, contacting the 4- hydroxyacetophenone-anil with a catalytic amount of an acid, preferably an aniline derivative, such as aniline hydrochloride, aniline hydrobromide, aniline sulfate, aniline tosylate and the like, form 1,3,5-tris (4'- hydroxyphenyl)benzene or its related compounds.

More specifically, the process comprises treating 4-hydroxyacetophenone or other substituted 4- hydroxyacetophenones with aniline, preferably by refluxing, and preferably in the presence of a solvent such as toluene to produce 4-hydroxyacetophenone-anil (4-HAP-anil) or the corresponding substituted 4- hydroxyacetophenone-anil. The 4-hydroxyacetophenone- anil or substituted 4-hydroxyacetophenone-anil is trimerized in the presence of an acid catalyst, e.g., HCl, HBr, H₂SO₄ or the like, preferably an acidic aniline derivative such as aniline hydrochloride, aniline hydrobromide, aniline sulfate or aniline tosylate to produce 1,3,5-tris (4'-hydroxyphenyl)benzene or the corresponding substituted 1,3,5-tris (4'- hydroxyphenyl)benzene. The present invention also provides a process for the production of 1,3,5-tris (4'- hydroxyphenyl) benzene comprising contacting 4- hydroxyacetophenone-anil with aniline hydrochloride, under reaction conditions.

The inventive process is based on the following general reaction in which three acetophenone molecules, e.g., 4-hydroxyacetophenone or substituted 4-hydroxyacetophenone molecules, are condensed to provide a 1,3,5-tris (4'-hydroxyphenyl) benzene or substituted 1,3,5-tris (4'-hydroxyphenyl) benzene.

In one embodiment, the reaction can be carried out in one step, without the isolation of 4- hydroxyacetophenone-anil or a substituted 4- hydroxyacetophenone-anil. In the reaction, the 4- hydroxyacetophenone or a substituted 4- hydroxyacetophenone is treated with the aniline derivative in the presence of an acid catalyst to form the 1 , 3 , 5-tris ( 4 ' -hydroxyphenyl ) benzene or a

substituted 1 , 3 , 5-tris (4 ' -hydroxyphenyl) benzene .

In each of the above reaction schemes, R¹ is hydrogen, an alkyl group such as an alkyl group having from 1 to about 12 carbon atoms preferably a C₁-C₃ lower alkyl, such as methyl or ethyl, a cycloalkyl of from about 3 to about 6 carbon atoms, phenyl (including mono or poly-substituted phenyl, e.g., with halogen and/or nitro), halogen, such as Br, CI, I or F, NO₂ or sulfonyl (alkyl or aromatic). The alkyl group of the alkyl sulfonyl is preferably an alkyl group having from 1 to about 12 carbon atoms, more preferably a C₁-C₅ lower alkyl, for instance, a C₁-C₅ lower alkyl

substituted by one or more halogen and/or nitro groups. The aromatic of the aromatic sulfonyl is preferably phenyl, or an alkyl substituted aromatic such as an aromatic substituted by one or more lower alkyl groups, for instance, tolyl, xylyl, cumenyl or the like, or an aromatic substituted by one or more halogen and/or nitro groups.

In addition, the acetophenone molecule can have from one to four R¹ substituents on it (e.g., at any or all of the 2, 3, 5 and 6 positions); and, these multiple R¹ substituents can be the same or different. Thus, x can be an integer from 1 to 4, and, when x is greater than 1, the R¹ substituents can be the same or different.

In the inventive process, it has been found, surprisingly, that the 4-hydroxyacetophenone carbonyl group is converted to the aniline imine, which

undergoes cyclotrimerization readily in the presence of the acidic, preferably aniline derivative condensing agent which is regenerated in the process.

A significant advantage of the process of the invention is that the process may be carried out in a single step and provides for the production of THPB and its derivatives, without using a number of reaction steps and reagents which were necessary in the past.

DETAILED DESCRIPTION

The process of this invention follows the following general reaction in which three acetophenone molecules are condensed to provide a 1,3,5-trisaryl benzene:

in which R¹ and x are as defined above.

In the preparation of THPB from 4-HAP:

In a one step process to prepare THPB from 4-HAP:

In

this one step process, the 1,3,5-trisaryl benzene such as THPB is prepared, via a conversion from the

corresponding substituted 4-hydroxyacetophenone such as 4-HAP without the isolation of the 4- hydroxyacetophenone-anil such as 4-HAP-anil.

Generally, three acetophenone molecules, in the

presence of sufficient quantities of aniline and aniline hydrochloride, and optionally in the presence of a solvent, for example, a non-polar solvent such as toluene, are condensed to provide the corresponding 1,3,5-trisaryl benzene. Reaction conditions can be varied but generally are ambient pressure and

temperatures and times which do not significantly decompose the reactants and/or product, and, which provide a satisfactory yield of desired product.

Typical reaction times are about 0.5 to 8 hours, and typical reaction temperatures range from about 150° to about 220°C.

Alternatively, the substituted 4-HAP can be contacted with an aniline derivative to yield the anil; the contacting is preferably in the presence of a solvent. Aniline hydrochloride is thereafter added in a sufficient quantity and the solvent removed by distillation. These reaction mixtures are each heated at a temperature and for a time, again, so as to not result in significant decomposition of reactants and/or product, and, so as to obtain a satisfactory yield of desired product. For contacting the substituted 4-HAP with an aniline derivative to yield the anil, the reaction conditions are typically times of 2 to 24 hours and temperatures of 80° to 160°C; and, for contacting the anil with the acidic aniline derivative (e.g., aniline hydrochloride), the reaction conditions are typically times of 0.25 to 4 hours and temperatures of 180° to 220°C.

The 1, 3, 5-trisaryl benzene, for instance,

THPB, is recovered from the reaction mixture by, for instance, cooling the reaction mixture and

precipitating the product; addition of a suitable solvent, for example, a non-polar solvent such as toluene, in a suitable amount, to separate out oil, decanting the supernatant liquid to leave an oily residue, and adding a suitable solvent, for example, a non-polar solvent such as hexane, to the oily residue to cause the THPB to precipitate is also possible. The 1,3,5-trisaryl benzene such as THPB is preferably recrystallized to increase its purity.

It is within the ambit of the skilled artisan to select appropriate quantities of the reactants, aniline derivatives and solvent and to select

appropriate reaction times and temperatures. The selection of appropriate reaction times and

temperatures depends upon various factors, such as the quantity of reactants.

For instance, when the aniline derivatives are aniline and aniline hydrochloride, it is preferred that the number of moles of aniline present during the reaction be at least equal to or more than the number of moles of the substituted 4-hydroxyacetophenone present. The ratio of the number of moles of aniline to the number of moles of the substituted 4- hydroxyacetophenone (e.g., aniline: 4- hydroxyacetophenone) is about 1.0:1.0 to about 10:1. The aniline: substituted 4-hydroxyacetophenone mole ratio is most preferably about 2:1.

Aniline hydrochloride is present in sufficient quantities to catalyze the

cyclotrimerization and the regeneration of aniline. In the reaction mixture, the ratio of the number of moles of aniline hydrochloride to the number of moles of the 4-hydroxyacetophenone such as 4-HAP is preferably about 0.01:1 to about 0.25:1 (or about 1:4 to about 1:100). When the aniline: 4-hydroxyacetophenone mole ratio is about 2:1, the ratio of the number of moles of aniline hydrochloride to the number of moles of 4- hydroxyacetophenone is about 0.02:1 to about 0.1:1, preferably about 0.04:1.0 (or, about 1.0:10 to about 1.0:50, preferably about 1.0:25). Likewise, a

preferred ratio of the number of moles of aniline initially added to the number of moles of aniline hydrochloride is about 1:0.02, when the aniline: 4- hydroxyacetophenone mole ratio is about 2:1.

As to the solvents used in the reaction, the substituted 4-hydroxyacetophenone and aniline are preferably contacted in the presence of a solvent such as toluene. A preferred solvent to add to the cooled reaction mixture is also toluene, and, it is preferably added in about the same amount used during the initial contacting. To precipitate the 1,3,5-tris (4'- hydroxyaryl) benzene from the oily residue, hexane is a preferred non-polar solvent, and, it is preferably present in excess.

Other suitable solvents used during the reaction of the 4-hydroxyacetophenone in the presence of the aniline include xylene; during the oil

separation include pentane; and, during the

precipitation of the 1,3,5-tris (4-hydroxyaryl)benzene may be pentane, cyclohexane, and the like.

The aniline derivatives utilized to promote the formation of the 4-hydroxyacetophenone-anil are aniline, p-methyl aniline, nitro aniline, chloro aniline, and the like. Acids such as HCl, HBr, H₂SO₄ and the like may be used to catalyze the condensation to the 1,3,5-tris (4'-hydroxyaryl) benzene; however, acids derived from aniline, especially from the aniline derivative used to form the anil, are preferred.

Suitable acidic aniline derivatives include aniline HCl, aniline HBr, aniline sulfate, aniline tosylate, or the like.

In another embodiment, the 4- hydroxyacetophenone-anil is prepared, isolated and then utilized to form the corresponding 1,3,5-trisaryl benzene. According to this process, in an initial reaction, a suitable quantity of the 4- hydroxyacetophenone such as 4-HAP is contacted with aniline, optionally in the presence of a solvent, e.g., a non-polar solvent such as toluene, under reaction conditions, to form the corresponding anil compound. The reaction conditions are temperature, time and pressure conditions which do not cause significant decomposition of reactants and/or product, and, which obtain a satisfactory yield of desired product.

Typical reaction conditions include temperatures of about 150° to about 180° times of about 2 to about 24 hours and pressures of about 50mm to about 760mm Hg. For example, the reaction may be carried out under reflux for up to 17 hours at a pressure achieved using a condenser and Dean Stark trap. Conditions may vary depending upon the scale of the reaction (quantities of reactants) and other factors usually considered by the skilled artisan.

The number of moles of aniline present is an amount at least equal to or preferably exceeding the number of moles of the 4-hydroxyacetophenone present. The mole ratio of aniline: 4-hydroxyacetophenone ranges from about 1:1 to about 10:1, most preferably about 3.0:1.0. A preferred solvent for this reaction is toluene. This invention is not limited to the use of toulene as a solvent as other suitable solvents may also be employed, including xylene, cyclohexane and the like.

As the 4-hydroxyacetophenone and aniline are reacted, water from the reaction is collected by, for example, a trap via a condenser, and, after a

sufficient time, the 4-hydroxyacetophenone-anil is recovered from the reaction mixture. For instance, when the reaction is complete, the reaction mixture is cooled after a period of time, for example, up to 17 hours and, then combined with a solvent, for example, a non-polar solvent such as hexane, to form an oily product, e.g. a yellowish-brown oily product in the case of 4-hydroxyacetophenone-anil, which separates out of the reaction mixture. The quantity of hexane used is preferably about 2.5 to about 500 moles per mole of the 4-hydroxyacetophenone initially added. Most preferably, the ratio is about 8.0:1.0. The oily product is recrystallized with a solvent, for example, a non-polar solvent such as hexane, to afford a solid. The recrystallization solvent is preferably used in an amount of the order mentioned above for the solvent utilized to separate the oily product from the cooled reaction mixture (e.g., on a small scale 3 x 200 ml). The solid is preferably recrystallized to afford a solid, e.g., 4-HAP-anil. Any suitable solvent or solvent combination, e.g., non-polar solvents or combinations of relatively non-polar solvents may be employed for the recrystallization. Ether/hexane is one suggested solvent combination for the

recrystallization. However, the invention is not limited to these recovery steps for obtaining the anil compound from the reaction mixture as other effective procedures or solvents may be used, such other solvents including pentane, cyclohexane and the like.

4-Hydroxyacetophenone-anil compounds such as 4-HAP-anil may be reactive with water and should be kept dry prior to their further use.

In a second step the 4-HAP-anil isolated from the first step is contacted with an acid catalyst, preferably an aniline derivative such as aniline hydrochloride under suitable reaction conditions to produce the desired 1,3,5-trisaryl benzene product. The mole ratio of aniline hydrochloride to substituted 4-hydroxyacetophenone-anil is preferably about 0.01:1 to about 0.25:1, more preferably about 0.065:1.0 (or, preferably about 1.0:4.0 to about 1.0:100, more

preferably about 1:15). The mole ratios for the two- step process may also be in the ranges described above in connection with the "one step" embodiment of the present invention, for instance ranges of about 1.0:4.0 to 1.0:100, and about 1:10 to about 1:50 such as about 1:12.5 to about 1:25 for the aniline hydrochloride to 4-hydroxyacetophenone-anil mole ratio.

The reaction conditions of this second step are suitable time and temperature which will not cause significant decomposition of reactants and/or product, and, will obtain a satisfactory yield of the desired product. Reaction times of about 0.25 to about 4 hours and temperatures of about 180° to about 220°C are preferred, e.g., reflux (about 190°C) for about 2 hours.

The reaction mixture is cooled and extracted into an aqueous solution, e.g., a basic aqueous

solution such as an aqueous alkali hydroxide solution, such as NaOH. When a NaOH solution is used, it may be used in a 1 molar solution (e.g., in small scale 2 g NaOH in 50 ml H₂O). Extracting the reaction mixture into an aqueous solution results in a second aqueous solution which is washed with an organic solvent, such as, a relatively non-polar solvent like chloroform (e.g., two times, or in small scale 2 x 25 ml) and acidified at a pH of, for example, about 6.5 to 3.5, preferably about 5.5 to 4.0, whereby the 1,3,5-tris (4'- hydroxyaryl)benzene precipitates. The solid may be dried, e.g., in a vacuum oven for about 2 to 24 hours at a temperature of about 80 to 120°C. These recovery procedures are not limiting as variations are within the ambit of the skilled artisan. For instance, other aqueous solutions including KOH,

and the like, and, other organic solvents such as methylene chloride and the like can be used.

Examples of 1,3,5-tris (4'-hydroxyaryl) benzenes which can be prepared in accordance with the invention are:

1,3,5-tris(4'-hydroxyphenyl)benzene; 1,3,5-tris(3'-alkyl-4'-hydroxyphenyl)benzene; 1,3,5-tris(3'-halophenyl-4'- hydroxyphenyl)benzene; 1,3,5-tris(3'-nitro-4'-hydroxyphenyl)benzene;

1,3,5-tris(2'-alkyl-4'-hydroxyphenyl)benzene; 1,3,5-tris(2'-alkyl-3'-alkyl 4'- hydroxyphenyl)benzene;

1,3,5-tris(2'-nitro-3'nitro 4'- hydroxyphenyl)benzene; and

1,3,5-tris(2'-halophenyl-3'-halophenyl 4'- hydroxyphenyl)benzene and combinations thereof, e.g. 1,3,5-tris(2'-alkyl-6'-halo-4'-hydroxyphenyl)benzene.

Examples of 4-hydroxyacetophenones used in the reaction are:

4-hydroxyacetophenone;

3-alkyl-4-hydroxyacetophenone;

3-halo-4-hydroxyacetophenone;

3-nitro-4-hydroxyacetophenone;

2-alkyl-4-hydroxyacetophenone;

3-alkyl-4-haloacetophenone; and

2-alkyl-6-halo-4-hydroxyacetophenone.

From the above examples of 1,3,5-tris (4'- hydroxyaryl) benzenes which can be prepared in

accordance with the invention, and, the above examples of 4-hydroxyacetophenones used in the reaction, it is to be understood that in the foregoing description terms such as "4-hydroxyacetophenone" and "substituted 4-hydroxyacetophenone" and abbreviations thereof can include both 4-hydroxyacetophenone, i.e., when R¹ is hydrogen and x is 1, and substituted 4- hydroxyacetophenones, e.g., when R¹ can be other than hydrogen and x is 1 to 4, or when x is greater than 1 and the R¹ substituents are the same or different and include at least one subscituent other than hydrogen. Likewise, in the foregoing description, the terms "1,3,5-tris (4'-hydroxyphenyl) benzene" and "substituted 1,3,5-tris (4'-hydroxyphenyl) benzene" include 1,3,5- tris (4'-hydroxyphenyl) benzene, i.e., when R¹ is

hydrogen and x is 1 as well as substituted 1,3,5- tris (4'-hydroxyphenyl) benzene, e.g., when R¹ is other than hydrogen and x is 1 to 4, or when x is greater than 1 and the R¹ substituents are the same or

different and include at least one substituent other than hydrogen. And, in this description the terms "1,3,5-trisaryl benzene" and "1,3,5-tris (4'- hydroxyaryl) benzene" are meant to include both 1,3,5- tris (4'-hydroxyphenyl) benzene and substituted 1,3,5- tris (4'-hydroxyphenyl) benzene.

The inventive method may be further illustrated by the following examples, many apparent variations of which are possible without departing from the spirit and scope thereof.

EXAMPLE l

One Step Conversion of 4-hydroxyacetophenone to THPB:

4-Hydroxyacetophenone (13.6 g, 0.1 mol) was contacted with aniline (18.6 g, 0.2 mol) in the

presence of toluene (100 ml; as solvent) and heated to reflux in a round bottom flask equipped with a

condenser and a Dean and Stark trap. After most of the 4-HAP was converted to 4-HAP-anil

(conversion followed by gas chromatography), aniline hydrochloride (0.5 g, 0.0038 mol) was added and the toluene was removed via distillation. The reaction mixture was heated at 190-200°C for 3 hours, cooled to 120°C and THPB was recovered as follows. Toluene (100 ml) was added to the cooled reaction mixture and an oil was separated. The supernatant liquid was decanted leaving an oily residue to which was added hexanes (100 ml) to precipitate THPB as a yellow solid (5.3 g).

THPB was 88% pure by HPLC analysis.

EXAMPLE 2

Synthesis of THPB via intermediate formation

of 4-hydroxyacetophenone (4-HAP) anil:

Step One: Preparation of 4-HAP-anil

4-Hydroxyacetophenone (27.2 g, 0.2 mol), was contacted with aniline (50 g, 0.54 mol) in the presence of toluene (50 ml) of and heated to reflux in a round bottom flask equipped with a condenser and a Dean and Stark trap. The water from this reaction was collected in the trap. After 17 hours, this reaction mixture was cooled and the 4-HAP-anil was recovered by pouring the cooled reaction mixture into 200 ml of hexanes. A yellowish-brown oily product separated out of the reaction mixture. The oily product was triturated with hexanes (3 x 200 ml) to afford 45.0 g of a brown solid. Recrystallization of a small sample (5.0 g) with ether/hexane afforded 1.2 g of a yellowish-white solid which by melting point (139-141°C) and ¹H and ¹³C NMR spectra was determined to be 4-hydroxyacetophenone-anil (4-HAP-anil).

Step Two: THPB from 4-HAP-anil

To a round bottom flask equipped with a magnetic stirrer and a condenser, 4- hydroxyacetophenone-anil (2.5 g, 0.0118 mol) and aniline hydrochloride (0.1 g, 0.00077 mol) was added. The reaction mixture was heated at reflux (bath

temperature 190°C) for 2 hours, and cooled. THPB was recovered by extracting the reaction mixture into an aqueous 1 molar NaOH solution (2 g NaOH in 50 ml water). The resulting aqueous solution containing extracted reaction mixture was washed with chloroform (2 x 25 ml) and the chloroform wash was discarded. The aqueous layer was acidified to a pH of 4.0, and the product precipitated as a yellow solid. The solid was dried in a vacuum oven to provide 1.4 g of 84% pure THPB (by HPLC analysis).

EXAMPLE 3

4-HAP to THPB: One Step

4-hydroxyacetophenone (13.6 g) was contacted with (18.6 g) aniline and aniline-HCl (0.5 g) and heated to 185-190°C for two hours. A sample was removed from the reaction mixture and by LC analysis determined to be 31 % 4-HAP and 67.5% THPB. Heating at 185-190°C continued for another two hours and

thereafter a sample was removed from the reaction mixture. By LC analysis, the reaction mixture after four hours was 23% 4-HAP and 75% THPB. 10 ml of toluene was then added to the reaction mixture and heating at 190-200°C was continued for about another 2 hours. A sample was then analyzed by LC analysis and determined to be 6% 4-HAP and 93% THPB.

Heating was continued until most of the aniline was distilled out. The THPB was recovered by pouring the reaction mixture after the aniline

distillate was distilled out into dilute H₂SO₄ and extracting with ethyl acetate. The ethyl acetate was washed with water and product was crystallized to yield (by LC analysis) 95% 4-HAP-trimer (THPB).

This Example demonstrates that the use of toluene solvent is optional, but preferred.

EXAMPLE 4

4-HAP to THPB: One Step

A reaction mixture of 4-hydroxyacetophenone (13.6 g), aniline (28.0 g) and aniline HCl (1.0 g) was heated to 220°C in a reaction flask fitted with a Dean and Stark trap filled with 90% aniline and stirred for 4 hours at that temperature. The reaction mixture was cooled to room temperature and the THPB was recovered by pouring the cooled reaction mixture into a dilute sodium hydroxide solution (12.0 g NaOH in 200 ml H₂O) , separating out the aniline and washing the aqueous solution with chloroform. The aqueous layer was acidified, with drops of dilute HCl, to a pH of about 5.5, and a solid was precipitated. The precipitated solid was collected via filtration and dried in a vacuum oven to yield 10.8 g. Using ¹H and ¹³CNMR and LC analyses, the product was 48% pure. Recrystallization would produce a more purified product.

EXAMPLE 5

4-HAP to 4-HAP-anil

A reaction mixture of 4-hydroxyacetophenone

(27.2 g) and aniline (50.0 g) in toluene (100 ml.) as solvent was mixed in a two-necked 500 ml flask equipped with a Dean and Stark trap and a condenser and heated to reflux using an oil bath at about 180°C for 16 hours. Samples were withdrawn at 4, 12, and 16 hours and analyzed by Gas Chromatography. After 4 hours there was 50% conversion to 4-HAP-anil; after 12 hours there was 80% conversion to 4-HAP-anil; and, after 16 hours there was 88% conversion to 4-HAP-anil. After 16 hours, the reaction mixture was cooled, petroleum ether was added and an oily layer separated in the bottom. The oily layer was triturated with petroleum ether to give a thick pasty oil which was dissolved in

chloroform. The addition of petroleum ether resulted in a reddish brown solid. Gas Chromatography on a sample of this solid showed it to be 80% imine (4-HAP- anil), 6% 4-HAP, and 4.5% aniline. 5.0 grams of the solid was recrystallized with chloroform/hexane to give a yellow solid which was 96% pure 4-HAP-anil by Gas Chromatographic analysis. It was also observed that the 4-HAP-anil was reactive with water. A sample of 4- HAP-anil left in an open flask overnight hydrolyzed to 4-HAP and aniline as determined by Gas Chromatography. Thus, the imine was kept dry prior to its use in making THPB.

EXAMPLE 6

THPB from 4-HAP-anil

In a flask, 4-hydroxyacetophenone-aniline imine (4-HAP-anil) (2.11 g; 0.01 mol) was heated at about 190°C for 0.5 hours in the presence of about 0.1 g aniline hydrochloride. The flask was cooled and the product was dissolved in dilute aqueous sodium

hydroxide, and the aqueous solution was washed with chloroform. The aqueous layer was separated and acidified slowly by the addition of dilute HCl until obtaining a pH of about 4.0. A yellow solid

precipitated which was collected via filtration, air dried and then dried in an oven at about 70°C and a pressure of about 50 mm Hg. The resultant solid weighed 1.18 g and, by analysis, was 71.4% THPB and 0.6% 4-HAP.

EXAMPLE 7

THPB from 4-HAP-anil

Step two of Example 2 was repeated, except that the reaction mixture was refluxed for 4 hours. THPB was recovered as set out in step two of Example 2 to provide 1.4g of 75% pure THPB (by ¹³C and ¹H NMR and HPLC analyses).

Having described in detail preferred

embodiments of the present invention, it is to be understood that the invention defined by the claims is not to be limited by particular details set forth in the description as many apparent variations are possible without departing from the spirit of the present invention.

Claims

WHAT IS CLAIMED IS:

1. A process for preparing a 1,3,5-tris (4'- hydroxyaryl) benzene compound of formula (I):

wherein R

is hydroxy, R¹ is hydrogen,

₂ alkyl,

_{3 6}

cycloalkyl, phenyl, halogen, nitro, or alkyl or aromatic sulfonyl, x is an integer from 1 to 4, and when x is greater than 1 each R¹ thereof can be the same or different, said process comprising contacting a substituted 4-hydroxyacetophenone-anil compound of formula (III) :

wherein R,

R¹ and x are as defined above, with an acid catalyst under reaction conditions.

2. The process of claim 1 wherein the acid catalyst is aniline hydrochloride.

3. The process of claim 1 wherein x is 1 and R¹ is hydrogen.

4. The process of claim 2 wherein x is 1 and R¹ is hydrogen.

5. The process of claim 4 wherein the mole ratio of aniline hydrochloride to compound of formula (III) is about 1.0:4.0 to about 1.0:100.

6. The process of claim 4 wherein the mole ratio of aniline hydrochloride compound of formula (III) is about 1.0:12.5 to about 1.0:25.

7. The process of claim 4 wherein the reaction conditions include temperature ranging from about 180° to about 220°C and time ranging from about 0.25 to about 4 hours.

8. The process of claim 4 wherein the reaction conditions include temperature ranging from about 185° to about 200°C and time ranging from about 0.25 to about 2 hours.

9. A process for preparing a 1,3,5-tris (4'- hydroxyaryl) benzene compound of formula (I):

wherein R

is hydroxy , R¹ is hydrogen,

₂ alkyl ,

cycloalkyl , phenyl , halogen , nitro , or alkyl or aromatic sulfonyl, x is an integer from 1 to 4, and when x is greater than 1, each R¹ thereof can be the same or different, said process comprising: (i) contacting a substituted 4-hydroxyacetophenone compound of formula (II):

wherein R, R¹ and x are as defined above, with an aniline derivative, under a first set of reaction conditions whereby a substituted 4-hydroxyacetophenone- anil compound of formula (III)

wherein R, R¹ and x are as defined above, is formed, and (ii) contacting the compound of formula (III) with an acid catalyst under a second set of reaction

conditions.

10. The process of claim 9 wherein the

substituted 4-hydroxyacetophenone is contacted with an aniline derivative which is aniline and the substituted 4-hydroxy acetophenone-anil is contacted with an acid catalyst which is aniline hydrochloride.

11. The process of claim 9 wherein x is 1 and R¹ is hydrogen.

12. The process of claim 10 wherein x is 1 and R¹ is hydrogen.

13. The process, of claim 10 wherein step (i) is without isolation of compound of formula (III).

14. The process of claim 12 wherein the first set of reaction conditions include temperature ranging from about 80°C to about 180°C and time ranging from about 2 to about 24 hours, and the second set of reaction conditions include temperature ranging from about 180° to about 220°C and time ranging from about 0.25 to about 4 hours.

15. The process of claim 12 wherein the first set of reaction conditions include temperature ranging from about 150° to about 180°C and time of up to about 17 hoursh and the second set of reaction conditions include temperature ranging from about 185° to about 200°C and time ranging from about 0.5 to about 2 hours.

16. The process of claim 12 wherein the mole ratio of aniline to the compound of formula (II) is about 1:1 to about 10:1, and the mole ratio of aniline hydrochloride to the compound of formula (III) is about 1.0:4.0 to about 1.0:100.

17. The process of claim 14 wherein the mole ratio of aniline to the compound of formula (II) is about 1:1 to about 2:1 and the mole ratio of aniline to the compound of formula (III) is about 1:12.5 to about 1:25.

18. The method of claim 17 wherein step (i) includes adding a solvent.

19. The process of claim 9 wherein step (i) includes adding a solvent.

20. The process of claim 9 wherein step (i) includes isolating compound of formula (III).

21. The process of claim 20 wherein the aniline derivative in step (i) is aniline and the acid catalyst in step (ii) is aniline hydrochloride.

22. The process of claim 21 wherein x is 1 and R¹ is hydrogen.

23. A process for preparing a 1,3,5-tris (4'- hydroxyaryl) benzene compound of formula (I)

wherein R

is hydroxy, R¹ is hydrogen,

alkyl,

cycloalkyl, phenyl, halogen, nitro, or alkyl or

aromatic sulfonyl, x is an integer from 1 to 4, and when x is greater than 1, each R¹ thereof can be the same or different, said process comprising contacting a substituted 4-hydroxyacetophenone compound of formula

(II)

~ wherein R, R¹ and x are as defined above, with an aniline derivative under reaction conditions.

24. The process of claim 23 wherein the aniline derivative is aniline and aniline hydrochloride.

25. The process of claim 23 wherein x is 1, and R¹ is hydrogen.

26. The process of claim 24 wherein x is 1, and R¹ is hydrogen.

27. The method of claim 26 wherein the reaction conditions include temperatures ranging from about 150° to about 220°C, and times ranging from about 0.5 to about 8 hours.

28. The process of claim 26 wherein the reaction conditions include temperatures ranging from about 185° to about 220°C and times ranging from about 0.5 to about 6 hours.

29. The process of claim 26 wherein the mole ratio of aniline to the compound of the formula (II) is about 1:1 to about 10:1, and the mole ratio of aniline hydrochloride to a compound of the formula (II) is about 1.0:4.0 to about 1.0:100.

30. The process of claim 26 wherein the mole ratio of aniline to the compound of the formula (II) is about 1:1 to about 2:1 and the mole ratio of aniline hydrochloride to the compound of the formula (II) is about 1:12.5 to 1:25.

31. The process of claim 23 further comprising adding a solvent.

32. The process of claim 31 wherein the aniline derivative is aniline and aniline hydrochloride.

33. The process of claim 32 wherein x is 1 and R¹ is hydrogen.

34. A process for preparing a compound of the formula (III)

wherein R is hydroxy, R¹ is hydrogen, C₁-C₁₂ alkyl, C₃-C₆ cycloalkyl, phenyl, halogen, nitro, or alkyl or

aromatic sulfonyl, x is an integer from 1 to 4, and when x is greater than 1 each R thereof can be the same or different, said process comprising contacting a substituted 4-hydroxyacetophenone of the formula (II)

wherein R, R¹ and x are as defined above, with an aniline derivative.

35. The process of claim 34, wherein the aniline derivative is aniline.

36. The process of claim 35, wherein x is 1 and R¹ is hydrogen.

37. The process of claim 34, wherein x is 1 and R¹ is hydrogen.

38. The process of claim 35, wherein a solvent is added.

39. A compound of the formula (III)

wherein R is hydroxy, R¹ is hydrogen, C₁-C₁₂ lower alkyl, C₃-C₆ cycloalkvl, phenyl, halogen, nitro, or alkyl or aromatic sulfonyl, x is an integer from 1 to 4, and when x is greater than 1, each R¹ thereof can be the same or different.

40. The compound of the formula (III) wherein x is 1 and R¹ is hydrogen.