WO1992001657A1 - Use of modified 5-7 å pore molecular sieves for isomerization of hydrocarbons - Google Patents
Use of modified 5-7 å pore molecular sieves for isomerization of hydrocarbons Download PDFInfo
- Publication number
- WO1992001657A1 WO1992001657A1 PCT/US1991/005075 US9105075W WO9201657A1 WO 1992001657 A1 WO1992001657 A1 WO 1992001657A1 US 9105075 W US9105075 W US 9105075W WO 9201657 A1 WO9201657 A1 WO 9201657A1
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- WIPO (PCT)
- Prior art keywords
- zsm
- psig
- feed
- oils
- isomerization
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/58—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins
- C10G45/60—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins characterised by the catalyst used
- C10G45/64—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins characterised by the catalyst used containing crystalline alumino-silicates, e.g. molecular sieves
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/70—Catalyst aspects
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/10—Lubricating oil
Definitions
- the present invention is concerned with a process for converting a high pour point oil to a low pour point oil with a high viscosity index (VI) in high yield.
- the catalyst utilized is a crystalline molecular sieve having a pore size of no greater than about 7.1 ⁇ .
- the crystallite size of the molecular sieve is generally no more than about 0.5 microns.
- hydrocarbon conversion reactions such as one or more of reforming, catalytic cracking,
- Typical intermediate pore size molecular sieves of this nature include ZSM-5, silicalite, generally considered to be a high silica to alumina ratio form of ZSM-5, ZSM- 11, ZSM-22, ZSM-23, ZSM-35, SSZ-32, SAPO-U, SAPO- 31, SAPO-41, and the like.
- Zeolites such as ZSM-5, ZSM-11, ZSM-12, ZSM-23, ZSM-35 and ZSM-38 have been proposed for use in dewaxing processes and are described in U.S. Patents Nos. 3,700,585; 3,894,938; 3 549,290; 3,950,241; 4,032,431;
- L-zeolite and ZSM-12 are examples of such materials.
- prior art dewaxing catalysts generally comprise an
- aluminosilicate zeolite having a pore size which admits the straight chain n-paraffins either alone or with only slightly branched chain paraffins (sometimes referred to herein as waxes), but which excludes more highly branched materials,
- Zeolites such as ZSM-5, ZSM-11, ZSM-12, ZSM-23, ZSM-35 and ZSM-38 have been proposed for this purpose in dewaxing processes. Such processes are used to accomplish dewaxing on feeds which contain relatively low amounts of waxes, generally well below 50%, and they operate by selectively cracking the waxes. These processes are not readily adapted for treating high wax content feeds since, due to the large amount of cracking which occurs, such waxes would tend to be cracked to provide very low molecular weight products. Since dewaxing processes of this kind function by means of cracking reactions, a number of useful products become degraded to lower molecular weight materials.
- waxy paraffins may be cracked to butane, propane, ethane and methane as may the lighter n-paraffins which do not contribute to the waxy nature of the oil. Because these lighter products are generally of lower value than the higher molecular weight materials, it would be desirable to limit the degree of cracking which takes place during a catalytic dewaxing process.
- wax anywhere from a low to a very high wax content, i.e., greater than 80% wax, such as slack wax, deoiled wax or synthetic liquid polymers such as low molecular weight polyethylene.
- U.S. Patent No. 4,734,539 discloses a method for isomerizing a naphtha feed using an intermediate pore size zeolite catalyst, such as an H-rissatite catalyst.
- U.S. Patent No. 4,518,485 discloses a process for dewaxing a hydrocarbon feedstock containing paraffins by a hydrotreating and isomerization process. A method to improve the yield in such processes would be welcome.
- 4,689,138 discloses an isomerization process for reducing the normal paraffin content of a hydrocarbon oil feedstock using a catalyst comprising an intermediate pore size silicoaluminophosphate molecular sieve containing a Group VIII metal component which is occluded in the crystals during growth. Again, a method which would improve the yield would be welcome.
- Lube oils may also be prepared from feeds having a high wax content such as slack wax by an isomerization process.
- a high wax content such as slack wax by an isomerization process.
- the present invention is directed to overcoming one or more of the problems as set forth above. Disclosure Of The Invention
- the process comprises contacting the relatively high pour point oil under isomerization conditions with a molecular sieve having pores of 7.1 ⁇ , most preferably ⁇ 6.5 ⁇ , or less in diameter, having at least one pore
- the catalyst is characterized in that it has sufficient acidity to convert at least 50% of hexadecane at 370oC and exhibits a 40 or greater isomerization selectivity ratio as defined herein at 96% hexadecane conversion.
- the catalyst further includes at least one Group VIII metal and the process is carried out at a pressure from about 15 psig to about 3000 psig.
- the pores should have no diameters greater than 7. lA and should have at least one diameter greater than 5 A (see, for example, Atlas of Zeolite
- the molecular sieves must be about 5A in minimum pore dimension so that methyl branching can occur.
- the molecular sieves are basically optimized to allow the initially formed branched species to escape the pore system before cracking occurs. This is done by using the required small crystallite size molecular sieves and/or by modifying the number, location and acid strength of the acid sites present on the
- a process is set forth for isomerizing hydrocarbons utilizing a crystalline molecular sieve wherein the molecular sieve is of the 10- or 12- member ring variety and has a maximum pore diameter of no more than 7.1 ⁇ across.
- Specific molecular sieves which are useful in the process of the present invention include the zeolites ZSM-5, ZSM-U, ZSM-12, ZSM-21, ZSM-22, ZSM-23, ZSM-35, ZSM-38, ZSM-48, ZSM-57, SSZ-23, SSZ-25, SSZ-32, ferrierite and L and other
- molecular sieve materials based upon aluminum phosphates such as SAPO-11, SAPO-31, SAPO-41, MAPO-11 and MAPO-31.
- Such molecular sieves are described in the following publications, each of which is incorporated herein by reference: U.S. Patents Nos . 3,702,886; 3,709,979; 3,832,449;
- the molecular sieves of the invention are optimized to allow the initially formed branched species to escape the pore systems of the
- the length of the crystallite in the direction of the pores is the critical dimension.
- X-ray diffraction (XRD) can be used to measure the pore length by line broadening measurements.
- the preferred size crystallites in this invention are ⁇ 0.5, more preferably ⁇ 0.2, still more preferably ⁇ 0.1 micron along the direction of the pores (the "c-axis") and XRD line broadening for XRD lines corresponding to the c-axis is observed for these preferred crystallites.
- crystallites particularly those having a
- crystallites > about 0.1 micron in length decreasing the number of acid sites (by exchange of H + by with an alkali or alkaline earth cation for example) can increase the isomerization selectivity to a certain extent.
- the isomerization selectivity of smaller crystallites is less dependent on the acidity since the branched products can more readily escape fore being cracked. Titration during the isomerization process (by adding a base such as NH 3 ) to decrease acidity during a run can also increase isomerization selectivity to a small extent.
- the most preferred catalysts of the invention are of the 10-membered ring variety (10 oxygen atoms in the ring defining the pore
- Such catalysts include ZSM-5, ZSM-11, ZSM-21, ZSM-22, ZSM-23, ZSM-35, ZSM-38, ZSM-48, ZSM-57, SSZ-23, SSZ-32, ferrierite, SAPO-11 and MAPO-U.
- Other useful molecular sieves include SAPO-31, SAPO-41, MAPO-31 and SSZ-25, the precise rtructures of which are not known but whose adsorption
- characteristics and catalytic properties are sucn that they satisfy the pore size requirements of the catalysts useful in the process of the present invention.
- Also useful as catalysts are 12- membered ring zeolitic molecular sieves such as L zeolite and ZSM-12, having deformed (non-circular) pores which satisfy the requirement that they have no cross-dimension greater than 7.lA.
- the present invention makes use of
- the test conditions include a pressure of 1200 psig, hydrogen flow of 160 ml/min (at 1 atmosphere pressure and 25oC), a feed rate of 1 ml/hr and the use of 0.5 g of catalyst loaded in the center of a 3 feet long by 3/16 inch inner diameter stainless steel reactor tube (the catalyst is located centrally of the tube and extends about 1 to 2 inches in length) with alundum loaded upstream of the catalyst for preheating the feed.
- a catalyst if it is to qualify as a catalyst of the invention, when tested in this manner, must convert at least 50% of the hexadecane at a temperature of 370oC or below and will preferably convert 96% or more of the hexadecane at a temperature below 355oC.
- the isomerization selectivity obtained by raising the temperature by which is meant the selectivity for producing isomerized hexadecane as opposed to cracked products must be 40 or greater, more preferably 50 or greater.
- the isomerization selectivity, which is a ratio, is defined as:
- the molecular sieve crystallites can suitably be bound with a matrix or porous matrix.
- matrix and porous matrix include inorganic compositions with which the crystallites can be combined, dispersed, or otherwise
- the matrix is not catalytically active in a hydrocarbon cracking sense, i.e., is substantially free of acid sites.
- the matrix porosity can either be inherent or it can be caused by a mechanical or chemical means.
- Satisfactory atrices include diatomaceous earth and inorganic oxides.
- Preferred inorganic oxides include alumina, silica, naturally occurring and conventionally processed clays, for example bentonite, kaolin, sepiolite, attapulgite and halloysite.
- Compositing the crystallites with an inorganic oxide matrix can be achieved by any suitable known method wherein the crystallites are intimately admixed with the oxide while the latter is in a hydrous state (for example, as a hydrous salt, hydrogel, wet gelatinous precipitate, or in a dried state, or combinations thereof).
- a convenient method is to prepare a hydrous mono or plural oxide gel or cogel using an aqueous
- a salt or mixture of salts for example aluminum and sodium silicate.
- Ammonium hydroxide carbonate (or a similar base) is added to the solution in an amount sufficient to
- feedstocks which can be treated in accordance with the present invention include oils which generally have relatively high pour points which it is desired to reduce to relatively low pour points.
- the present process may be used to dewax a variety of feedstocks ranging from relatively light distillate fractions such as kerosene and jet fuel up to high boiling stocks such as whole crude petroleum, reduced crudes, vacuum tower residua, cycle oils, synthetic crudes (e.g., shale oils, tars and oil, etc.), gas oils, vacuum gas oils, foots oils, and other heavy oils.
- feedstock will often be a C 10 + feedstock generally boiling above about 350oF since lighter oils will usually be free of significant quantities of waxy components.
- waxy distillate stocks such as middle distillate stocks including gas oils, kerosenes, and jet fuels, lubricating oil stocks, heating oils and other distillate fractions whose pour point and viscosity need to be maintained within certain specification limits.
- Lubricating oil stocks will generally boil above 230oC (450oF), more usually above 315oC (600oF).
- Hydroprocessed stocks are a convenient source of stocks of this kind and also of other distillate fractions since they normally contain significant amounts of waxy n-paraffins.
- the feedstock of the present process will normally be a C 10 + feedstock containing paraffins, olefins, naphthenes, aromatics and heterocyclic compounds and with a substantial proportion of higher molecular weight n-paraffins and slightly branched paraffins which contribute to the waxy nature of the feedstock.
- the n-paraffins and the slightly branched paraffins undergo some cracking or hydrocracking to form liquid range materials which contribute to a low viscosity product.
- the degree of cracking which occurs is, however, limited so that the gas yield is reduced, thereby preserving the economic value of the feedstock.
- Typical feedstocks include light gas oils, heavy gas oils and reduced crudes boiling above 350oF.
- Typical feeds might have the following general composition: API Gravity 25-50
- a typical product might have the following composition:
- advantageously treated in accordance with the present invention will generally have an initial pour point above about 0oC, more usually above about 20oC.
- the resultant products after the process is completed generally have pour points which fall below -0oC, more preferably below about -10oC.
- waxy feed includes petroleum waxes.
- the feedstock employed in the process of the invention can be a waxy feed which contains greater than about 50% wax, even greater than about 90% wax.
- Highly paraffinic feeds having high pour points, generally above about 0oC, more usually above about 10oC are also suitable for use in the process of the invention.
- Such a feeds can contain greater than about 70% paraffinic carbon, even greater than about 90% paraffinic carbon.
- Exemplary additional suitable feeds for use in the process of the invention include waxy distillate stocks such as gas oils, lubricating oil stocks, synthetic oils such as those by
- Foots oil is prepared by separating oil from the wax. The isolated oil is referred to as foots oil.
- the feedstock may be a C 20 + feedstock generally boiling above about 600oF.
- the process of the invention is useful with waxy distillate stocks such as gas oils, lubricating oil stocks, heating oils and other distillate fractions whose pour point and viscosity need to be maintained within certain specification limits.
- Lubricating oil stocks will generally boil above 230oC
- Hydroprocessed stocks are a convenient source of stocks of this kind and also of other distillate fractions since they normally contain significant amounts of waxy n-paraffins.
- the feedstock of the present process may be a C 20 + feedstock containing paraffins, olefins, naphthenes, aromatics and heterocyclic compounds and a substantial
- n-paraffins and slightly branched paraffins which contribute to the waxy nature of the feedstock.
- the n-paraffins and the slightly branched paraffins undergo some cracking or hydrocracking to form liquid range materials which contribute to a low viscosity product.
- the degree of cracking which occurs is, however, limited so that the yield of low boiling products is reduced, thereby preserving the economic value of the feedstock.
- Slack wax can be obtained from either a hydrocracked lube oil or a solvent refined lube oil. Hydrocracking is preferred because that process can also reduce the nitrogen content to low values. With slack wax derived from solvent refined oils, deoiling can be used to reduce the nitrogen content. Optionally, hydrotreating of the slack wax can be carried out to lower the nitrogen content thereof. Slack waxes possess a very high viscosity index, normally in the range of from 140 to 200, depending on the oil content and the starting material from which the wax has been prepared. Slack waxes are therefore
- lubricating oils having very high viscosity indices, i.e., from about 120 to about 180.
- Feeds also suitable for use in the process of the invention are partially dewaxed oils wherein dewaxing to an intermediate pour point has been carried out by a process other than that claimed herein, for example, conventional
- the process of the invention may also be employed in combination with conventional dewaxing processes to achieve a lube oil having particular desired properties.
- the process of the invention can be used to reduce the pour point of a lube oil to a desired degree. Further reduction of the pour point can then be achieved using a conventional dewaxing process. Under such circumstances, immediately following the
- the lube oil may have a pour point greater than about 15oF. Further, the pour point of the lube oil produced by the process of the invention can be reduced by adding pour point depressant compositions thereto.
- lsomerization/dewaxmg process of the present invention is carried out generally include a temperature which falls within a range from about 200oC to about 400oC and a pressure from about 15 to about 3000 psig. More preferably the pressure is from about 100 to about 2500 psig.
- the liquid hourly space velocity during contacting is
- the contacting is preferably carried out in the presence of hydrogen.
- the hydrogen to hydrocarbon ratio preferably fa s within a range from about 1.0 to about 50 moles H 2 per mole hydrocarbon, more preferably from about 10 to about 30 moles H 2 per mole hydrocarbon.
- the product of the present invention may be further treated as by hydrofinishing.
- the hydrofinishing can be conventionally carried out in the presence of a metallic hydrogenation catalyst, for example, platinum on alumina.
- the hydrofinishing can be carried out at a temperature of from about 190oC to about 340oC and a pressure cf from about 400 psig to about 3000 psig.
- the feed preferably has an organic nitrogen content: of less than about 100 ppmw.
- the catalyst preferably includes a
- hydrogenation component which serves to promote isomerization, namely a Group VIII metal. Any of the known hydrogenation components may be
- Tne invention will be better understood by reference to the following illustrative examples.
- the experimental isomerization selectivity of a catalyst can be measured by using a test with n-hexadecane feed at the conditions given in Table 1.
- the isomerization selectivity is defined as:
- the metals (0.5 wt%) were added by ion exchange using an aqueous solution of Pd(NH 3 ) 4 (NO 3 ) 2 or Pt (NH 3 ) 4 (NO 3 ) 2 buffered at a pH between 9 and 10 using dilute NH 4 OH.
- the Na was added by ion exchange using a dilute aqueous solution of a sodium salt before the metal was exchanged.
- the acidity of the catalyst of the present invention can be controlled by conventionally reducing the alumina content of the catalysts. Ion exchange with alkali or alkaline earth cations can also be used to lower the acidity. Generally, the catalyst is contacted with a dilute aqueous solution of a (usually) sodium salt such as sodium nitrate and then dried before use or further processing.
- a (usually) sodium salt such as sodium nitrate
- the production of small crystallite molecular sieves can be accomplished by assuring a high
- nucleation rate preceding crystallization This can be accomplished in several ways including the
- Crystallization can be carried out at reduced temperature if the activation energy is relatively low as described in U. S. Patent 4,073,865 which is incorporated herein by reference; or 5) High speed mixing can be carried out during crystallization to promote nucleation and disrupt crystal growth as described by R.W Thompson and A. Dyer, Zeolites, 5, 303 (1985) which is incorporated herein by reference.
- the present invention provides a process for isomerization, more particularly a process for the dewaxing, of waxy oils with the resulting product being produced in a relatively optimum amount and having a desirably high viscosity index.
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3512475A JP2945474B2 (en) | 1990-07-20 | 1991-07-18 | Use of modified 5-7 pore molecular sieves for hydrocarbon isomerization |
EP91913302A EP0540590B1 (en) | 1990-07-20 | 1991-07-18 | Use of modified 5-7 pore molecular sieves for isomerization of hydrocarbons |
DE69129197T DE69129197T2 (en) | 1990-07-20 | 1991-07-18 | THE USE OF MODIFIED MOLECULAR SCREENS WITH A PORE SIZE OF 5-7 A FOR THE ISOMERIZATION OF HYDROCARBONS |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US556,560 | 1990-07-20 | ||
US07/556,560 US5282958A (en) | 1990-07-20 | 1990-07-20 | Use of modified 5-7 a pore molecular sieves for isomerization of hydrocarbons |
Publications (1)
Publication Number | Publication Date |
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WO1992001657A1 true WO1992001657A1 (en) | 1992-02-06 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/US1991/005075 WO1992001657A1 (en) | 1990-07-20 | 1991-07-18 | Use of modified 5-7 å pore molecular sieves for isomerization of hydrocarbons |
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Country | Link |
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US (1) | US5282958A (en) |
EP (1) | EP0540590B1 (en) |
JP (1) | JP2945474B2 (en) |
KR (1) | KR100241173B1 (en) |
AT (1) | ATE164571T1 (en) |
AU (1) | AU646064B2 (en) |
CA (1) | CA2087029C (en) |
DE (1) | DE69129197T2 (en) |
ES (1) | ES2113887T3 (en) |
SG (1) | SG48075A1 (en) |
WO (1) | WO1992001657A1 (en) |
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WO1997009397A1 (en) * | 1995-09-06 | 1997-03-13 | Institut Français Du Petrole | Selective hydroisomerisation method for straight and/or slightly branched long paraffins, using a molecular sieve catalyst |
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- 1991-07-18 EP EP91913302A patent/EP0540590B1/en not_active Expired - Lifetime
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- 1991-07-18 WO PCT/US1991/005075 patent/WO1992001657A1/en active IP Right Grant
- 1991-07-18 AU AU82244/91A patent/AU646064B2/en not_active Ceased
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US5990371A (en) * | 1995-09-06 | 1999-11-23 | Institut Francais Du Petrole | Process for the selective hydroisomerization of long linear and/or slightly branched paraffins using a catalyst based on a molecular sieve |
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CN1090159C (en) * | 1996-10-27 | 2002-09-04 | 法国石油公司 | Process for selective hydroisomerisation of long linear and/or slightly branched paraffins using catalyst based on molecular sieve |
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Also Published As
Publication number | Publication date |
---|---|
AU646064B2 (en) | 1994-02-03 |
US5282958A (en) | 1994-02-01 |
CA2087029C (en) | 1998-09-29 |
AU8224491A (en) | 1992-02-18 |
ATE164571T1 (en) | 1998-04-15 |
CA2087029A1 (en) | 1992-01-21 |
EP0540590A4 (en) | 1993-08-25 |
JP2945474B2 (en) | 1999-09-06 |
DE69129197T2 (en) | 1998-07-30 |
EP0540590A1 (en) | 1993-05-12 |
KR100241173B1 (en) | 2000-02-01 |
DE69129197D1 (en) | 1998-05-07 |
SG48075A1 (en) | 1998-04-17 |
ES2113887T3 (en) | 1998-05-16 |
EP0540590B1 (en) | 1998-04-01 |
JPH05508876A (en) | 1993-12-09 |
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