WO1989005189A1 - Method and apparatus for delivering multi-component adhesive systems - Google Patents

Method and apparatus for delivering multi-component adhesive systems Download PDF

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Publication number
WO1989005189A1
WO1989005189A1 PCT/US1988/004335 US8804335W WO8905189A1 WO 1989005189 A1 WO1989005189 A1 WO 1989005189A1 US 8804335 W US8804335 W US 8804335W WO 8905189 A1 WO8905189 A1 WO 8905189A1
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WO
WIPO (PCT)
Prior art keywords
cartridges
components
cartridge
component
array
Prior art date
Application number
PCT/US1988/004335
Other languages
French (fr)
Inventor
Gene A. Falco
Original Assignee
Falco Gene A
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US07/242,952 external-priority patent/US4913553A/en
Application filed by Falco Gene A filed Critical Falco Gene A
Publication of WO1989005189A1 publication Critical patent/WO1989005189A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C17/00Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces
    • B05C17/005Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes
    • B05C17/01Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with manually mechanically or electrically actuated piston or the like
    • B05C17/0116Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with manually mechanically or electrically actuated piston or the like characterised by the piston driving means
    • B05C17/0133Nut and bolt advancing mechanism, e.g. threaded piston rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C17/00Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces
    • B05C17/005Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes
    • B05C17/00553Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with means allowing the stock of material to consist of at least two different components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/32Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging two or more different materials which must be maintained separate prior to use in admixture
    • B65D81/325Containers having parallel or coaxial compartments, provided with a piston or a movable bottom for discharging contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C17/00Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces
    • B05C17/005Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes
    • B05C17/01Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with manually mechanically or electrically actuated piston or the like

Definitions

  • the present invention relates to a method and apparatu for delivery of multi-component adhesive systems to a work site and in particular, to a cartridge type tool for simultaneously mixing and extruding the mixed adhesive components to such places as voids, holes and apertures in building and masonry structures.
  • One known portable epoxy injection apparatus makes use o a two cartridge system wherein the cartridges, one containing the first component and the other containing the second component are placed in a -dispenser which uses two parallel pistons driven by a single drive shaft to deliver both components to a static mixing nozzle.
  • Another known injection system makes use of a single coaxial body where the cartridge containing the first component is arranged within the cartridge containing the second component thus defining a cylinder within the cylind arrangement.
  • This arrangement is used in conjunction with a dispenser which utilizes a single drive shaft with two coaxi plungers attached which force the two components from the coaxial cartridge into a static mixing nozzle.
  • Fig. 1 is an exploded schematic view of an epoxy dispensing tool embodying the present invention, illustrating both method and apparatus;
  • Fig. la is a sectional view through line I-I of Fig. 1;
  • Fig. 2a is a view of the mixing manifold taken in the direction of line II-II of Fig. 1;
  • Fig. 2b is a side view of the manifold shown in Fig. 2a;
  • Fig. 2c is a front elevational view of the manifold show in Fig. 2a;
  • Fig. 3 is a sectional view of a component cartridge used in the tool of Fig. 1;
  • Fig. 4 is a side view of a cluster of cartridges showing two of the four cartridges used in the tool of Fig. 1;
  • Fig. 5 is a view of the partridge assembly of Fig. 4 taken along line IV-IV-;
  • Fig. 6 is a exploded view of another embodiment of a too employing the present invention.
  • Fig. 7 is a sectional view of a cartridge employed in th cluster to be used in the tool of Fig. 6;
  • Fig. 8 is a side view of a cluster of cartridges, showin two of the four cartridges used in the apparatus of Fig. 7;
  • Fig. 9 is a view of the cartridge cluster of Fig. 8 take in the direction of line IX-IX;
  • Fig. 10a is a plan view of a wafer-like fitting employed to secure the nozzles of the individual cartridges in the cluster shown in Fig. 9;
  • Fig. 10b is a side view of the fitting shown in Fig. 10a
  • Fig. 11 is a sectioned view of a third embodiment illustrating a four cavity molded cartridge cluster and exit nozzle used in the tool of Fig. 6.
  • Fig. 12 is a partially sectioned enlarged end view taken in the direction of line Xll-Xll of Fig. 11, and
  • Fig. 13 is"a sectioned view of the mixing mozzle employe in the present application.
  • a tool 10 comprising an extrusion drive assembly 12, a,barrel assembly 14 for holding a cluster of adhesive component cartridges 16, (Figs. 3-5) an a dispensing nozzle assembly 18 in which the adhesive components are mixed and from which the mixed system is extruded.
  • the core portion of the tool 10 comprises the barrel assembly 14, which, as seen in Fig. la consists of four rigid cylinders 20 arranged parallel to each other and closely packed symmetrically about a central axis so as to be in contact with each other.
  • the cylinders 20 are simple, forme of cylindrical tubular stock open at each end and welded together along their lines of contact 22, to provide a four barrel fixed and rigid construction leaving an enlarged central opening 26 into which a sleeve 28 is itself welded t the cylinders in fixed position.
  • the sleeve 28 is internall threaded at at least its rear end and partially along its length and is plugged at its forward end 30 which extends slightly beyond the front ends of the cylinders.
  • the cylinders and the sleeves are preferably formed of aluminum other metal although rigid, strong plastic may be used, if desired.
  • the barrel assembly 14 may be formed of partial tubular members arranged to form the parallel cylinders, or single piece of sheet metal bent to form the cylinders.
  • the tubular stock may also be polygonal in cross section provide they can receive and hold the cartridges.
  • each -of the cylinders 20 are open to receive the cartridges of each cluster 16 (Figs. 4,5) and a bracket 32 is welded to the exterior surface between two of the cylinders 20 to provide one part of an articulated connection to the drive assembly 12 which, as will become mo
  • the forward end of the barrel assembly 14 is closed by a manifold plate 34 which is part of the nozzle assembly 18 through which the adhesive components are extruded via an elongated and internally baffled tube 36.
  • the manifold plate 34 is secured to the barrel assembly 14 by a screw 38 entering into a conformingly threaded hole 40 in the plug 30 at the forward end of the sleeve 28.
  • the manifold plate 34 is provided with two pair of blind holes 42 and 44 on their rear face. Holes 42 and 44 are designed to respectively reeive the outer hippies of the cartridges, shown in Figs. 3 and 4 in such a way as to form a liquid seal. Resins entering manifold 34 vi holes 42 and 44 join via pathways 48, 49 and 50 of Fig. 2. The bores 48, 49 and 50 are closed at the ends, through which they were drilled, by a screw cap 52 which may be removed after use to clean the manifold. Screwed into the common nozzle orifice 46, is a shut-off valve fitting 54, which is manually operable between an open position and a closed position.
  • the nozzle assembly is completed by the elongated tubular extrusion tube 36 screwed on to the fitting 54.
  • the tube 36 cooperates with the valve fitting 54 and the orifice 46 of the manifold to form a tortuous chamber in whic complete mixing of the resin and hardener components take place, so that a uniformly homogeneous mixture of the adhesiv system is extruded.
  • the mixing nozzle 36 is shaped to enter into masonry holes, voids, anchor sleeves, etc., and may be curved, shortened and lengthened as the need dictates.
  • Mixer retaining cap 56 slides over mixing nozzle 36 and threads ont valve 54 forming the necessary liquid seal.
  • the crank assembly 12 as seen in Fig. 1 comprises a supporting body 60 from which extends an elongated guide 62, having a hook 64 at its forward end adapted to engage with th bracket 32 mounted on the rear end of barrel assembly 14. Engagement of the hook 64 and bracket 32 permits the barrel assembly to be moved axially from a rearward position when th rear end of the barrels 20 abut the body 60, to a forward position limited by the hook 64 itself. In the forward position, the barrel assembly 14 is thus separated from the crank assembly 12, although held to it by the hook and may be swung upwardly, to open a breech between the crank assembly 1 and the barrel assembly 14.
  • a rotatable threaded drive rod 66 Extending from the center, of the body 60 is a rotatable threaded drive rod 66 adap.ted to thread into the sleeve 28 of the barrel assembly 14.
  • the drive rod 66 is rotatably held, but axially fixed in the body 60, by a coupling 68 and is provided on its outer end with a hex or other polygonal stub rod 70 onto which a correspondingly formed socket 72 of a crank handle 74 fits.
  • Four piston rods 76 extending paralle to the drive screw rod 66 , are fixed at their rear end to the body 60 and are " provided at their front ends with a piston head 78.
  • the piston rods 76 are arrayed about the drive rod 66 so that they fit into respective one of the cartridges of the cluster assembly 16, Fig. 4, when inserted into the barrels 20.
  • the cartridge cluster 16 as shown in detail in Figs. 3, 4 and 5, comprise two pairs of cartridges 80 and 82 arranged alternately to each other about a central axis.
  • One cartridg 80 in each pair contains a first component A (e.g resin) whil the other cartridge 82 contains the second component B (e.g hardener).
  • the first and second components A and B are arranged alternately and diagonally with respect to the central axis.
  • each of the four cartridges 8 82 comprise a cylindrical shell 84 Fig. 3, closed at its forward end 86 except for a nipple outlet opening 88, which normally covered by a sealing cap 90 during storage and, transport.
  • the cartridges.80 and 82 are made from a moldabl plastic, such as polyethylene or polypropylene with thin wal so as to be inexpensive and disposable. Cartridges also formed of paper, plastic, or impregnated paper may also be used.
  • the rear end of the shell 84 is closed by a slideable cup like plunger 92 bearing against the contents wi£hin the cartridge, which is prefilled, preferably at the factory, wi either the first or second component (resin or hardener) .
  • T outer surface of the cartridge 80, 82 adjacent its rear end provided with an annular groove 94, which also can be made a the factory or later.
  • the four cartridges 80 and 82 are held together in the noted cluster 16 by providing at least one wafer-like holder 96 having conforming holes 98 for each of the cartridges as well as a central hole 100, sufficiently large to fit over the sleeve 28, Fig. 1.
  • the holder 96 fits about the four cartridges 80 in the annular groove 94 to tie the cartridges together, to thereby prevent axial, rotary or other movement of the cartridges.
  • the holde 96 may be made of plastic, rubber or other elastic material i the form of foil or film, having a small degree of stretch memory so as to be tightly stretched across the four cartridges to hold them secure, much in the manner of the ubiquitous beer and soda cans are held together for retail sale.
  • the apparatus is employed by initially obtaining a cartridge cluster 16 loaded with the appropriate ' components. Assembly of the cartridges with adhesive components and assembly of the cluster can be made at the factory, or in situ from bulk sources or the like. It is, o course, preferred that the cluster assembly 16 be arranged earlier so that time lost at the work site be held to a minimum and that the proper component and their arrangement b assured before reaching the work site.
  • the cluster 16 is easily handled since the wafer binder enables the cluster to be manipulated, without fear of loss of cartridges or confusing the various components.
  • Loading of the tool 10 with the cartridge cluster 16 is simple.
  • the drive assembly 12 and barrel assembly 14 are separated and breeched.
  • the cluster 16 with caps 90 removed from the cartridges 80, 82 may then be inserted so that a single cartridge fits in each of the cylinders 20 and can be pushed forwardly until the wafer holder 96 abuts against the rear of the cylinders 20.
  • the nipples 88 at the front of each of the cartridges enter into and are received in the appropriate one of holes 42, 44 in the manifold plate 34.
  • the tool 10 is then closed and the barrel assembly 14 moved rearwardly until the drive rod engages into the sleeve 28.
  • the crank 74 is hand turned causing threaded drive rod 66 to rotate within the coupling and engage the threads on sleeve 28.
  • the female threaded sleeve 28 which is rigidly attached to the barrel assembly t be non-rotatable, receives the threaded drive rod 66 causing the rod to advance uniformly toward the manifold.
  • the movement of the rod 66 carries the piston heads 78 into contact with plungers 92 within the cylinders 80, 82 causing the plungers to push the respective adhesive component out of each of the cartridges, into bores 42, 44 and thence into the outlet 46.
  • the adhesive components pass through the nipples 88 th components, (i.e resin and hardener) are directed through the manifold 34, and the material exits through the orifice 46 vi the shut-off valve 54, into the mixing nozzle 36.
  • the nipples 88 th components i.e resin and hardener
  • the two component cartridges are arrayed in the diagonal manner, so that during the dispensing process, i.e. extrusion, the forces transmitted by the reaction of the crank and nozzle assemblies, will be balanced uniformly about the axis of threaded drive rod 66 and about the periphery of the cluster.
  • This diagonal and symmetrical positioning of the components and the need for the same is a critical feature of this invention, since mixing of precise proportions of typically dissimilar adhesive components, without binding of the pistons in extrusion, is necessary to effect a good adhesive system. Further, undue stress and strain and interior pressure within the cartridge is so reduced, that rupture or collapse of the individual cartridge is prevented.
  • Figs. 6 through 10 show further embodiments, in which th entire apparatus is contained in a simply constructed and mor unitary tool functioning in the manner of a front loading device.
  • the crank assembly 12 is unitarily formed with a four cylinder barrel assembly 14 by which the rear end of the cylinders are closed by the body 60 but the front ends are open at 100 for the receipt of the component cartridge assembly.
  • the same components bear reference numerals identical to those shown in Figs. 1 through Figs. 5. These components act in th same manner as previously described. Since the barrel assembly 14 is fixed to the crank assembly 12, a hooked guide is not provided on the crank bod 60.
  • the barrel assembly 14 extend forwardly from the fixed body 60 comprising four rigid cylinders joined axially to form a square cluster 110, there defining four hollow barrels open at their front ends into which a cartridge cluster such as Fig. 9 or preferred design Fig. 12 can be inserted. Extending forwardly from the drive body 60 and laterally exterior of the cylinder cluster 110 a a pair of U-shaped lever arms 112.
  • the arms 112 are pivitol mounted at their inner ends 114 to the body 60 by a toggle mechanism so as to be moveable toward each other, as shown b the arrows A whereby they can extend over the front or open ends 100 of the cylinder cluster 110, so that each arm 112 blocks a respective pair of cylinders 110.
  • the U-shaped lever arms 112 are toggled to hold the cartridges securely against the pressure of extrusion.
  • the cartridg can be easily removed after opening the levers arms 112.
  • Th toggles are formed so. as to lock in place in the closed position.
  • the cartridge cluster used in this embodiment may be formed as previously shown in Figs. 3-5 although without the notches a the wafer holder.
  • a cartridge cluster is shown whic is particularly adapted to the front loading barrel type too of Fig. 6.
  • each of the cartridges 116 having a plunger 117 while basically the sam in construction as those shown earlier, is formed with an orifice nipple 118 which, is not centrally located at the fro end of the cartridge, but is offset to the peripheral edge, form a circular sector or pie-shape fitting.
  • the nipple 118 extends to the side and somewhat parallel to the axis of the cartridge, providing a radial passageway 120 from the interi of the cartridge outwardly and is provided with an radially flare tip 121.
  • the nipples 118 are embedded in the' overall shape of a quarter sector (Fig. 9) so that when four cartridges are brought together, the adjacent quarter sections complete a circular fitting, concentric about the central axis (Fig. 9), and the arcuate peripheral surface, provided with a thread portion 122, form a complete threaded surface, aonto which a mixing nozzle retaining cap such as 56, Fig. la or the preferred design 150, Fig. 12 is screwed prior to dispensing of adhesi components.
  • a cap 126 (Fig. 8) may be applied thereon to permit transport and storage.
  • Cartridges 116 are joined via elastic wafer fitting 128 which has four openings 129 designed to receive the slightly flared tips 121 of nipples 118. Joining wafer 128 serves to form a permanent cluster of diagonally placed components.
  • the cartridges 116 are held by their front ends, rathe than by their rear ends, thus allowing the cartridge cluster Fig. 9 to be easily front-loaded into the cylinder cluster 1 from the front.
  • the cartridges are significantly moveable with respect to each other so that they can be fitted easily into the respective cylinders.
  • FIG. 11 and 12 are diagonally positioned and alternate with respect to each other about the central axis and the periphery that all of t cartridges are loaded in an alternating pattern coaxial abou the center of the cluster.
  • forces transmitted to the plungers balance uniformly around the threaded drive rod.
  • FIGs. 11 and 12 show yet another form of cartridge cluster suitable for the front loading tool of Fig. 6 in Figs. 11 and 12.
  • an internally formed cluster of four cartridges 130 closed at their front end by a fixed wall 132 and at its rear end by a slideable plunger 134.
  • the four cartridges 130 are joined in a quadrilateral by a rigid fixe web shaped collar 136 set below the front wall 132, which integrally joins the cartridges together.
  • a cylindrical head 138 having exterior threads 140, or twist bayonet-type lock is attached across each of the cartridges concentric to the collar 136.
  • the head 138 acts strengthen and hold the cartridges 130 and in their relative fixed positions as shown by being preferably integrally mold therewith together with the collar 136.
  • a cruxiform web 142 is inserted into the head 138 the bottom against the collar 136.
  • the web 142 may be separate and attached to both the head and collar by adhesiv or may be integrally molded t.he ' rewith.
  • An arcuate sector 14 of each cartridge overlaps the opening of the head 138 and sector 146 of the wall forming the cylinder 130 between the collar 136 and the front wall 132, where it intersects with the sector 144 and is formed of material which provides a rupturable seal which when broken, established four ⁇ passageways 148 providing communication between the interior of the respective cartridges 130 and the head 138, thus providing a tortuous passage from each cartridge through th passageways 148 and head 138 as indicated by the arrows B.
  • the frangible wall section 146 is preferably formed by thin plastic, in situ when the cluster is molded and is of sufficient strength to maintain the integrity of the cartrid during storage and shipping, but rupturable automatically up the application of pressure to extrude the adhesive componen from the cartridge.
  • the rupturable seal formed in section 146 although shown formed on the side wall of the cartridge can be formed at their front end 132 with the head sufficiently lar-ge to cover the passageway formed by it. On the other hand, the section 146 can be left without any covering' or seal material, and a removeable plug or seal placed into the head 138 or over its open end so as to be removed or cut-off.
  • the outer threaded peripheral surface 140 of the head 1 is adapted to receive a shut off valve and/or an mixing mozz in the manner as previously described.
  • This cluster, -" preferably unitarily molded is a somewhat stronger cluster than that shown in Figs. 7-10 although it may be just as easily used in the front loading tool shown, in Fig. 6.
  • the two part adhesive system is arranged both a diagonal and circumferential manner about the central axis so that equalization of the forces applied, takes place.
  • the illustrated embodiment shown in Figs. 12 and 13, permits easy assembly and loading of the cluster in the tool of Fig. 6 eliminating the wafer holder and providing a more durable unit both for storage and transport, as well as during actual use. The assembly of this unit does not require caps and is less likely to leak during storage as well as during operation.
  • FIG. 13 there is illustrated a preferred form of mixing nozzle 36 suitable for use with any ⁇ of the cartridge clusters and tools as shown herein.
  • the use of nozzle 36 required retaining cap 56, whereas mixing nozzle 150 has an integrated retaining thread or twist lock 152.
  • the front end 156 of the tube is tapered to form a restricted opening 158.
  • Set back from the tapered front end 156 is a threaded sectio 160 on which nozzle extrusion of the same type as herein sho can be attached, thereby lengthening the reach of the tube 150.
  • the inner diameter of the tube 150 is stepped, having
  • a static mixing element 168 forme of a series (only a few are shown) of helically bent blades 170 arranged to provide intimate mixing of the resin components and insure that a homogeneous mass is expelled fr the tip 158.
  • the present invention provides a unique portable tool enabling the ejection of the multi-component adhesive to be dispensed and delivered at the exact site wherein the material is actually needed, i.e the voids, spaces, holes or the like, in masonry or between masonry units.
  • the present apparatus incorporate a unique four barrel feature that broadens the thixoprophy tolerances of the adhesive system by enabling a wide variati of the mixing of the components while insuring that such mixing will be uniform and homogeneous, largely due to the maintenance of uniform and steady pressure application on ea cartridge.
  • a significant advantage of the present invention arises from the ability of the tool to balance the forces of extrusion about the drive axis so that canting or production torque is virtually eliminated. As a result of the lower stress on the material of the tool, a lighter and less expensive tool can be made.
  • the present apparatus also enables the use of a single separate and disposeable shut off valve, which may be provid for the plural cartridge pack and which is easily disposeabl and dispensible. This reduces the cost of the present syste wherein a valve is required for each individual cartridge.
  • the components of the apparatus heretofore described, i the cartridges and the crank -me ' chanism, as well as the valve extrusion assembly may be manufactured using a variety of materials such as aluminum, plastic, steel, etc., or any combination of these materials. While the cylindrical cartridges are shown as circular in cross section, they may of any shape, provided they can be joined together by a hold or other means to form a four cartridge or multiple cartridg symmetrical configuration having a quadrulateral cross secti as described. The cartridges themselves, can be molded together into a unitary pack eliminating the need for separ wafers.
  • the cartridges although preferably loaded and filled with the epoxy components at the factory site may be delive empty and clean and filled with the respective components a the work station.
  • the mixing ratios of the two component systems can be varied to accommodate other two component formulations by altering proportionately the diameters of the diagonal cavities.
  • the mix ratio achieved will be equal to the rati of the diagonal cross-sectional areas of the individual component cavities.

Abstract

A multi-component adhesive system is provided wherein the components are stored in containers (80), (82), each having an orifice (88) at one end and a slidable plunger (92) at the other. The containers (80), (82) holding identical components are arranged diagonally to each other on opposite sides of a common axis. A force is applied simultaneously against each of the slidable plungers (92) to push the components from each container through each orifice (88). The components are mixed directly as they are pushed from the container to be extruded to said work site.

Description

METHOD AND APPARATUS FORIELIVERING MULTI-COMPONBTADHESIVE SYSTE The present invention relates to a method and apparatu for delivery of multi-component adhesive systems to a work site and in particular, to a cartridge type tool for simultaneously mixing and extruding the mixed adhesive components to such places as voids, holes and apertures in building and masonry structures.
Two part epoxy adhesive systems are widely used. In su systems, the resin must be kept separate from the hardener, until virtually the last moment before application, since otherwise, the system would prematurely set and cure. Such separation is insured during transport by storing each component in its own container, generally a relatively rigid cylindrical cartridge having a moveable rear wall. There ar many instances however, where the work site onto which or in which the adhesive must be placed, is highly inaccessible or difficult to reach. Thus, the mixing of the two components, close to the work site, is most difficult and sometimes impossible. Many of these, sites, particularly in the construction of building and masonry structures, also requir the adhesive system to be applied under pressure to insure complete filling of the holes or voids.
Reference can be made to my earlier applications Serial No. 047,167 filed May 7, 1987 and Serial No. 135,662 filed December 21, 1987 which describe a process for securing and anchoring together building elements, such as masonry stone facia and the like wherein self-curable hardenable adhesives are applied into hollow chambers, holes or the like, either alone or in combination with mesh sleeves and anchoring rods which eventually become permanently imbedded into the adhesive. The processes described in the foregoing applications are explanatory of the uses for plural component adhesive systems wherein mixing and extrusion of the adhesive is most effective at the work site. Of course, it will be understood that such exemplification is not exclusive of othe systems or applications for which a similar need exists. Therefore, there is a serious requirement for highly portable mixing and extrusion system, to which the present invention i addressed.
One known portable epoxy injection apparatus makes use o a two cartridge system wherein the cartridges, one containing the first component and the other containing the second component are placed in a -dispenser which uses two parallel pistons driven by a single drive shaft to deliver both components to a static mixing nozzle. A potential problem exists in that two components generally have widely varying viscosities creating a load imbalance between the two piston This may cause dispenser to malfunction and/or cartridge to rupture or result in improper mix ratio entering the static mixing nozzle.
Another known injection system makes use of a single coaxial body where the cartridge containing the first component is arranged within the cartridge containing the second component thus defining a cylinder within the cylind arrangement. This arrangement is used in conjunction with a dispenser which utilizes a single drive shaft with two coaxi plungers attached which force the two components from the coaxial cartridge into a static mixing nozzle. A problem exists with this arrangement for materials of widely differe thicknesses or viscocities causing a pressure imbalance wherein the wall of the inner chamber of the cartridge will collapse or inflate to the point of rupture. In a less seve situation, the material may flow from the cartridge at an improper mix ratio as it enters the nozzle.
Generally, all the existing portable epoxy injection equipment lack the ability to. balance the two disparate flui of the resin and hardener.' In existing equipment, differenc between fluid component thickness cause imbalance in the dispenser and the cartridge cavities resulting in either a cartridge rupture and/or dispenser malfunction. Each condition results in mix ratio variations entering the stati mixing nozzle. This can and does cause performance failure when it goes unnoticed. The foregoing problems are somewhat exacerbated by the fact that the conventional component cartridges are made of thin walled plastic, paper, or plastic impregnated paper, where materials are elastic under internal pressure and relatively easy to rupture or collapse.
It is the object of the present invention to provide an improved portable extrusion system for at least two componen adhesive systems.
It is a further object of the present invention to provide simple, economic and easily manipulatable apparatuse delivering two or more component adhesives.
It is a particular object of the present invention to provide a tool for the extrusion of a multi-part adhesive system employing cartridges arranged for balanced extrusion.
It is yet another object of the present invention to provide a tool for the extrusion of multi-part adhesive systems in which rupture or collapse of the component cartridges are prevented.
-A
The foregoing objects and advantages, as well as others will be apparent from the following disclosure and from the embodiments of the invention as illustrated in the accompanying drawings.
IN THE DRAWINGS
Fig. 1 is an exploded schematic view of an epoxy dispensing tool embodying the present invention, illustrating both method and apparatus;
Fig. la is a sectional view through line I-I of Fig. 1;
Fig. 2a is a view of the mixing manifold taken in the direction of line II-II of Fig. 1;
Fig. 2b is a side view of the manifold shown in Fig. 2a;
Fig. 2c is a front elevational view of the manifold show in Fig. 2a;
Fig. 3 is a sectional view of a component cartridge used in the tool of Fig. 1;
Fig. 4 is a side view of a cluster of cartridges showing two of the four cartridges used in the tool of Fig. 1;
Fig. 5 is a view of the partridge assembly of Fig. 4 taken along line IV-IV-;
Fig. 6 is a exploded view of another embodiment of a too employing the present invention;
Fig. 7 is a sectional view of a cartridge employed in th cluster to be used in the tool of Fig. 6;
Fig. 8 is a side view of a cluster of cartridges, showin two of the four cartridges used in the apparatus of Fig. 7; Fig. 9 is a view of the cartridge cluster of Fig. 8 take in the direction of line IX-IX;
Fig. 10a is a plan view of a wafer-like fitting employed to secure the nozzles of the individual cartridges in the cluster shown in Fig. 9;
Fig. 10b is a side view of the fitting shown in Fig. 10a
Fig. 11 is a sectioned view of a third embodiment illustrating a four cavity molded cartridge cluster and exit nozzle used in the tool of Fig. 6.
Fig. 12 is a partially sectioned enlarged end view taken in the direction of line Xll-Xll of Fig. 11, and
Fig. 13 is"a sectioned view of the mixing mozzle employe in the present application.
The method of the present invention, as well as one embodiment of the apparatus, is generally illustrated in apparatus identified in Fig. 1, as a tool 10 comprising an extrusion drive assembly 12, a,barrel assembly 14 for holding a cluster of adhesive component cartridges 16, (Figs. 3-5) an a dispensing nozzle assembly 18 in which the adhesive components are mixed and from which the mixed system is extruded.
The core portion of the tool 10 comprises the barrel assembly 14, which, as seen in Fig. la consists of four rigid cylinders 20 arranged parallel to each other and closely packed symmetrically about a central axis so as to be in contact with each other. The cylinders 20 are simple, forme of cylindrical tubular stock open at each end and welded together along their lines of contact 22, to provide a four barrel fixed and rigid construction leaving an enlarged central opening 26 into which a sleeve 28 is itself welded t the cylinders in fixed position. The sleeve 28 is internall threaded at at least its rear end and partially along its length and is plugged at its forward end 30 which extends slightly beyond the front ends of the cylinders. The cylinders and the sleeves are preferably formed of aluminum other metal although rigid, strong plastic may be used, if desired. The barrel assembly 14 may be formed of partial tubular members arranged to form the parallel cylinders, or single piece of sheet metal bent to form the cylinders. The tubular stock may also be polygonal in cross section provide they can receive and hold the cartridges.
The rear end of each -of the cylinders 20 are open to receive the cartridges of each cluster 16 (Figs. 4,5) and a bracket 32 is welded to the exterior surface between two of the cylinders 20 to provide one part of an articulated connection to the drive assembly 12 which, as will become mo
•A apparent hereinafter, will form a rear loading separable breech for the introduction of the cartridge cluster 16 into the barrel assembly. The forward end of the barrel assembly 14 is closed by a manifold plate 34 which is part of the nozzle assembly 18 through which the adhesive components are extruded via an elongated and internally baffled tube 36. The manifold plate 34 is secured to the barrel assembly 14 by a screw 38 entering into a conformingly threaded hole 40 in the plug 30 at the forward end of the sleeve 28.
As seen in Fig. 2, the manifold plate 34 is provided with two pair of blind holes 42 and 44 on their rear face. Holes 42 and 44 are designed to respectively reeive the outer hippies of the cartridges, shown in Figs. 3 and 4 in such a way as to form a liquid seal. Resins entering manifold 34 vi holes 42 and 44 join via pathways 48, 49 and 50 of Fig. 2. The bores 48, 49 and 50 are closed at the ends, through which they were drilled, by a screw cap 52 which may be removed after use to clean the manifold. Screwed into the common nozzle orifice 46, is a shut-off valve fitting 54, which is manually operable between an open position and a closed position. Finally, the nozzle assembly is completed by the elongated tubular extrusion tube 36 screwed on to the fitting 54. The tube 36 cooperates with the valve fitting 54 and the orifice 46 of the manifold to form a tortuous chamber in whic complete mixing of the resin and hardener components take place, so that a uniformly homogeneous mixture of the adhesiv system is extruded. The mixing nozzle 36 is shaped to enter into masonry holes, voids, anchor sleeves, etc., and may be curved, shortened and lengthened as the need dictates. Mixer retaining cap 56 slides over mixing nozzle 36 and threads ont valve 54 forming the necessary liquid seal.
The crank assembly 12, as seen in Fig. 1 comprises a supporting body 60 from which extends an elongated guide 62, having a hook 64 at its forward end adapted to engage with th bracket 32 mounted on the rear end of barrel assembly 14. Engagement of the hook 64 and bracket 32 permits the barrel assembly to be moved axially from a rearward position when th rear end of the barrels 20 abut the body 60, to a forward position limited by the hook 64 itself. In the forward position, the barrel assembly 14 is thus separated from the crank assembly 12, although held to it by the hook and may be swung upwardly, to open a breech between the crank assembly 1 and the barrel assembly 14.
Extending from the center, of the body 60 is a rotatable threaded drive rod 66 adap.ted to thread into the sleeve 28 of the barrel assembly 14. The drive rod 66 is rotatably held, but axially fixed in the body 60, by a coupling 68 and is provided on its outer end with a hex or other polygonal stub rod 70 onto which a correspondingly formed socket 72 of a crank handle 74 fits. Four piston rods 76, extending paralle to the drive screw rod 66 , are fixed at their rear end to the body 60 and are" provided at their front ends with a piston head 78. The piston rods 76 are arrayed about the drive rod 66 so that they fit into respective one of the cartridges of the cluster assembly 16, Fig. 4, when inserted into the barrels 20.
The cartridge cluster 16, as shown in detail in Figs. 3, 4 and 5, comprise two pairs of cartridges 80 and 82 arranged alternately to each other about a central axis. One cartridg 80 in each pair contains a first component A (e.g resin) whil the other cartridge 82 contains the second component B (e.g hardener). Thus, the first and second components A and B are arranged alternately and diagonally with respect to the central axis.
As seen in Figs. 3 and 4, each of the four cartridges 8 82 comprise a cylindrical shell 84 Fig. 3, closed at its forward end 86 except for a nipple outlet opening 88, which normally covered by a sealing cap 90 during storage and, transport. The cartridges.80 and 82 are made from a moldabl plastic, such as polyethylene or polypropylene with thin wal so as to be inexpensive and disposable. Cartridges also formed of paper, plastic, or impregnated paper may also be used. The rear end of the shell 84 is closed by a slideable cup like plunger 92 bearing against the contents wi£hin the cartridge, which is prefilled, preferably at the factory, wi either the first or second component (resin or hardener) . T outer surface of the cartridge 80, 82 adjacent its rear end provided with an annular groove 94, which also can be made a the factory or later.
As seen in Figs. 4 and 5, the four cartridges 80 and 82 are held together in the noted cluster 16 by providing at least one wafer-like holder 96 having conforming holes 98 for each of the cartridges as well as a central hole 100, sufficiently large to fit over the sleeve 28, Fig. 1. The holder 96 fits about the four cartridges 80 in the annular groove 94 to tie the cartridges together, to thereby prevent axial, rotary or other movement of the cartridges. The holde 96 may be made of plastic, rubber or other elastic material i the form of foil or film, having a small degree of stretch memory so as to be tightly stretched across the four cartridges to hold them secure, much in the manner of the ubiquitous beer and soda cans are held together for retail sale. The use of the elastic type holders 96, enables an array of four cartridges to be fixed securely in a square cluster package which can be handled and manipulated without disturbing the array, yet be sufficiently separable at their forward ends for easy entry into the cylinders of the barrel assembly. In operation, the apparatus is employed by initially obtaining a cartridge cluster 16 loaded with the appropriate' components. Assembly of the cartridges with adhesive components and assembly of the cluster can be made at the factory, or in situ from bulk sources or the like. It is, o course, preferred that the cluster assembly 16 be arranged earlier so that time lost at the work site be held to a minimum and that the proper component and their arrangement b assured before reaching the work site. The cluster 16 is easily handled since the wafer binder enables the cluster to be manipulated, without fear of loss of cartridges or confusing the various components.
Loading of the tool 10 with the cartridge cluster 16 is simple. The drive assembly 12 and barrel assembly 14 are separated and breeched. The cluster 16 with caps 90 removed from the cartridges 80, 82 may then be inserted so that a single cartridge fits in each of the cylinders 20 and can be pushed forwardly until the wafer holder 96 abuts against the rear of the cylinders 20. _ In' this condition, the nipples 88 at the front of each of the cartridges enter into and are received in the appropriate one of holes 42, 44 in the manifold plate 34. The tool 10 is then closed and the barrel assembly 14 moved rearwardly until the drive rod engages into the sleeve 28. To deliver the adhesive, the crank 74 is hand turned causing threaded drive rod 66 to rotate within the coupling and engage the threads on sleeve 28. The female threaded sleeve 28, which is rigidly attached to the barrel assembly t be non-rotatable, receives the threaded drive rod 66 causing the rod to advance uniformly toward the manifold. The movement of the rod 66 carries the piston heads 78 into contact with plungers 92 within the cylinders 80, 82 causing the plungers to push the respective adhesive component out of each of the cartridges, into bores 42, 44 and thence into the outlet 46.
As the adhesive components pass through the nipples 88 th components, (i.e resin and hardener) are directed through the manifold 34, and the material exits through the orifice 46 vi the shut-off valve 54, into the mixing nozzle 36.
As will be observed, the two component cartridges are arrayed in the diagonal manner,, so that during the dispensing process, i.e. extrusion, the forces transmitted by the reaction of the crank and nozzle assemblies, will be balanced uniformly about the axis of threaded drive rod 66 and about the periphery of the cluster. This diagonal and symmetrical positioning of the components and the need for the same, is a critical feature of this invention, since mixing of precise proportions of typically dissimilar adhesive components, without binding of the pistons in extrusion, is necessary to effect a good adhesive system. Further, undue stress and strain and interior pressure within the cartridge is so reduced, that rupture or collapse of the individual cartridge is prevented.
Although a two component adhesive system is shown, the same approach could be applied to a three or more component system, provided diagonal and circumferential balance is maintained in the number and arrangement of cartridges, since maintenance of homogeneous constant fluid pressure, per individual component is assured.
Figs. 6 through 10 show further embodiments, in which th entire apparatus is contained in a simply constructed and mor unitary tool functioning in the manner of a front loading device. In this embodiment, the crank assembly 12 is unitarily formed with a four cylinder barrel assembly 14 by which the rear end of the cylinders are closed by the body 60 but the front ends are open at 100 for the receipt of the component cartridge assembly. As seen in the drawings, the same components bear reference numerals identical to those shown in Figs. 1 through Figs. 5. These components act in th same manner as previously described. Since the barrel assembly 14 is fixed to the crank assembly 12, a hooked guide is not provided on the crank bod 60. Slideable piston rods 102 fixed at their rear ends to a common block 104, pass freely through the body 60, extending parallel to the drive rod 66, which passes through a threade stub sleeve 106 fixed against rotation and/or axial movement in the center of the body 60. The barrel assembly 14 extend forwardly from the fixed body 60 comprising four rigid cylinders joined axially to form a square cluster 110, there defining four hollow barrels open at their front ends into which a cartridge cluster such as Fig. 9 or preferred design Fig. 12 can be inserted. Extending forwardly from the drive body 60 and laterally exterior of the cylinder cluster 110 a a pair of U-shaped lever arms 112. The arms 112 are pivitol mounted at their inner ends 114 to the body 60 by a toggle mechanism so as to be moveable toward each other, as shown b the arrows A whereby they can extend over the front or open ends 100 of the cylinder cluster 110, so that each arm 112 blocks a respective pair of cylinders 110. Thus, when the cartridge cluster is inserted into the barrel, the U-shaped lever arms 112 are toggled to hold the cartridges securely against the pressure of extrusion. When empty, the cartridg can be easily removed after opening the levers arms 112. Th toggles are formed so. as to lock in place in the closed position. It will also be understood at this stage, that the cartridge cluster used in this embodiment may be formed as previously shown in Figs. 3-5 although without the notches a the wafer holder.
In Fig. 7 through 10, a cartridge cluster is shown whic is particularly adapted to the front loading barrel type too of Fig. 6. As seen in detail in Fig. 7, each of the cartridges 116, having a plunger 117 while basically the sam in construction as those shown earlier, is formed with an orifice nipple 118 which, is not centrally located at the fro end of the cartridge, but is offset to the peripheral edge, form a circular sector or pie-shape fitting. The nipple 118 extends to the side and somewhat parallel to the axis of the cartridge, providing a radial passageway 120 from the interi of the cartridge outwardly and is provided with an radially flare tip 121. The arcuate peripheral surface from which ea nipple 118 extends with an exterior thread portion 122. The nipples 118 are embedded in the' overall shape of a quarter sector (Fig. 9) so that when four cartridges are brought together, the adjacent quarter sections complete a circular fitting, concentric about the central axis (Fig. 9), and the arcuate peripheral surface, provided with a thread portion 122, form a complete threaded surface, aonto which a mixing nozzle retaining cap such as 56, Fig. la or the preferred design 150, Fig. 12 is screwed prior to dispensing of adhesi components. A cap 126 (Fig. 8) may be applied thereon to permit transport and storage.
Cartridges 116 are joined via elastic wafer fitting 128 which has four openings 129 designed to receive the slightly flared tips 121 of nipples 118. Joining wafer 128 serves to form a permanent cluster of diagonally placed components.
It will be observed that in the cluster shown in Figs. 7-10, the cartridges 116 are held by their front ends, rathe than by their rear ends, thus allowing the cartridge cluster Fig. 9 to be easily front-loaded into the cylinder cluster 1 from the front. The cartridges are significantly moveable with respect to each other so that they can be fitted easily into the respective cylinders.
Further, in this embodiment as in the others, it will also be noted that the arrangement of the cartridges holding the two component adhesive system is such that the component
- are diagonally positioned and alternate with respect to each other about the central axis and the periphery that all of t cartridges are loaded in an alternating pattern coaxial abou the center of the cluster. During the dispensing process, forces transmitted to the plungers, balance uniformly around the threaded drive rod. Yet another form of cartridge cluster suitable for the front loading tool of Fig. 6 is shown in Figs. 11 and 12. I this embodiment, an internally formed cluster of four cartridges 130 closed at their front end by a fixed wall 132 and at its rear end by a slideable plunger 134. The four cartridges 130 are joined in a quadrilateral by a rigid fixe web shaped collar 136 set below the front wall 132, which integrally joins the cartridges together.
A cylindrical head 138, having exterior threads 140, or twist bayonet-type lock is attached across each of the cartridges concentric to the collar 136. The head 138 acts strengthen and hold the cartridges 130 and in their relative fixed positions as shown by being preferably integrally mold therewith together with the collar 136. To provide added strength, a cruxiform web 142 is inserted into the head 138 the bottom against the collar 136. The web 142 may be separate and attached to both the head and collar by adhesiv or may be integrally molded t.he'rewith. An arcuate sector 14 of each cartridge, overlaps the opening of the head 138 and sector 146 of the wall forming the cylinder 130 between the collar 136 and the front wall 132, where it intersects with the sector 144 and is formed of material which provides a rupturable seal which when broken, established four^ passageways 148 providing communication between the interior of the respective cartridges 130 and the head 138, thus providing a tortuous passage from each cartridge through th passageways 148 and head 138 as indicated by the arrows B. The frangible wall section 146 is preferably formed by thin plastic, in situ when the cluster is molded and is of sufficient strength to maintain the integrity of the cartrid during storage and shipping, but rupturable automatically up the application of pressure to extrude the adhesive componen from the cartridge. The rupturable seal formed in section 146, although shown formed on the side wall of the cartridge can be formed at their front end 132 with the head sufficiently lar-ge to cover the passageway formed by it. On the other hand, the section 146 can be left without any covering' or seal material, and a removeable plug or seal placed into the head 138 or over its open end so as to be removed or cut-off.
The outer threaded peripheral surface 140 of the head 1 is adapted to receive a shut off valve and/or an mixing mozz in the manner as previously described. This cluster, -" preferably unitarily molded is a somewhat stronger cluster than that shown in Figs. 7-10 although it may be just as easily used in the front loading tool shown, in Fig. 6.
As will be seen in this last embodiment, as in^all of t other embodiments, the two part adhesive system is arranged both a diagonal and circumferential manner about the central axis so that equalization of the forces applied, takes place. The illustrated embodiment shown in Figs. 12 and 13, permits easy assembly and loading of the cluster in the tool of Fig. 6 eliminating the wafer holder and providing a more durable unit both for storage and transport, as well as during actual use. The assembly of this unit does not require caps and is less likely to leak during storage as well as during operation.
In Fig. 13, there is illustrated a preferred form of mixing nozzle 36 suitable for use with any^of the cartridge clusters and tools as shown herein. The use of nozzle 36 required retaining cap 56, whereas mixing nozzle 150 has an integrated retaining thread or twist lock 152. The front end 156 of the tube is tapered to form a restricted opening 158. Set back from the tapered front end 156, is a threaded sectio 160 on which nozzle extrusion of the same type as herein sho can be attached, thereby lengthening the reach of the tube 150. The inner diameter of the tube 150 is stepped, having
long length 162 of a first diameter, and a shorter length 16 at the front tip of a smaller diameter. The two sections ar separated by a shoulder 166. Located within the longer or larger diameter section is a static mixing element 168 forme of a series (only a few are shown) of helically bent blades 170 arranged to provide intimate mixing of the resin components and insure that a homogeneous mass is expelled fr the tip 158.
It will be seen from the foregoing that the present invention provides a unique portable tool enabling the ejection of the multi-component adhesive to be dispensed and delivered at the exact site wherein the material is actually needed, i.e the voids, spaces, holes or the like, in masonry or between masonry units. The present apparatus incorporate a unique four barrel feature that broadens the thixoprophy tolerances of the adhesive system by enabling a wide variati of the mixing of the components while insuring that such mixing will be uniform and homogeneous, largely due to the maintenance of uniform and steady pressure application on ea cartridge.
A significant advantage of the present invention arises from the ability of the tool to balance the forces of extrusion about the drive axis so that canting or production torque is virtually eliminated. As a result of the lower stress on the material of the tool, a lighter and less expensive tool can be made.
The present apparatus also enables the use of a single separate and disposeable shut off valve, which may be provid for the plural cartridge pack and which is easily disposeabl and dispensible. This reduces the cost of the present syste wherein a valve is required for each individual cartridge.
While a manually operable crank is disclosed for causin the extrusion of the material, the device is easily adaptabl to the impact drive mechanism disclosed in the inventor's earlier patent application Serial No. 121,287. Impact drive tools are readily available and may be pneumatic, electric o cordless.
The components of the apparatus heretofore described, i the cartridges and the crank -me'chanism, as well as the valve extrusion assembly may be manufactured using a variety of materials such as aluminum, plastic, steel, etc., or any combination of these materials. While the cylindrical cartridges are shown as circular in cross section, they may of any shape, provided they can be joined together by a hold or other means to form a four cartridge or multiple cartridg symmetrical configuration having a quadrulateral cross secti as described. The cartridges themselves, can be molded together into a unitary pack eliminating the need for separ wafers.
The cartridges, although preferably loaded and filled with the epoxy components at the factory site may be delive empty and clean and filled with the respective components a the work station.
The mixing ratios of the two component systems can be varied to accommodate other two component formulations by altering proportionately the diameters of the diagonal cavities. The mix ratio achieved will be equal to the rati of the diagonal cross-sectional areas of the individual component cavities.
Various modifications, changes and embodiments have be described herein. Others will be obvious to those skilled i the present art. Accordingly, it is intended that the presen disclosure be taken as illustrative only of the invention an not as limiting thereof.

Claims

1. A method for delivering a multicomponent adhesive system to a work site, comprising the steps of providing each component in a separate cartridge having an orifice at one e and a slideable plunger at the other, arranging a plurality said cartridges in an array parallel to and centric about a common axis, so that the respective components in each syste are arranged symmetrically to each other, applying a force simultaneously against each of the slideable plungers to pus said components from said cartridge through each orifice, mixing the components directly as they are pushed from the cartridge and causing components to uniformly mix, and therefore extending from said mixing chamber said mixed component directly to said work site.
2. The method according to the present invention where said adhesive system consists of a'n even number, component caviti including the steps of arraying reactive substances uniforml about said common axis in alternate opposition to each other wherein the individual components of each system are extrude evenly.
3. The method according to claim 1, wherein said adhesive system comprises two components, including the step of arranging said components in alternate pairs about said com axis, in diagonal opposition to each other.
4. The method according to claim 3, including the step of balancing the application of force against said plungers to provide uniform force application thereto.
5. Apparatus for delivering a multicomponent adhesive syst to a wor,k site, comprising a plurality of cartridges each ' containing an individual component of said adhesive system said cartridges having an orifice at one end and a slideabl plunger at the other end, means for arranging said cartridg parallel to and concentric about a common axis with the individual component cartridges arrayed symmetrically to ea other, a mixing chamber mounted at the forward end of said array in communication with each of said orifices, an extrusion nozzle in communica'tion with said mixing chamber, and means operable to apply a force on said plungers to simultaneously push said components from said cartridges sequentially through said orifices into said mixing chamber wherein said components are mixed and extruded through said extrusion nozzle.
6. The apparatus according to claim 5 wherein said adhesive system comprises two components and said cartridges are arrayed so that the components of said system are paired diagonally within said array.
7. The apparatus, according to claims 6, wherein said array comprises a plurality of paired component cartridges, said pairs being arranged alternately within said array.
8. The apparatus according to claim 5 wherein said componen consists of resin and hardener respectively.
9. The apparatus according to claim 8 iuncluding means for holding said array of cartridges in fixed arrangement.
10. The apparatus according to claim 5 wherein said means f applying a force on the plungers of said cartridges comprise an array of pistons, securable adjacent the ends of said arrayed cartridges, each being simultaneously activated to push said pistons into engagement with said plungers with equal force.
11. The apparatus acording to claim 10 wherein said pistons are driven by- a threaded rod, passing through a thread sleev arranged along the center of said array, and a manually operable crank handle attached thereto.
12. The apparatus according to claim 11, wherein said mean of holding said cartridges in fixed position comprises a hollow barrel formed by joining hollow cylinders, closed at one end, receiving a cartridge cluster therein.
13. The apparatus according to claim 13 wherein said hollo barrel is shaped to accommodate the arrayed cartridges.
14. The apparatus according to claim 5 wherein said mixing chamber comprises a manifold body, having a plurality of inl ports conforming to the position of each of the cartridge orifices, and respective bores communicating said ports in common with a single outlet port.
15. The apparatus according to claim 14 including an elongated nozzle attachable to said outlet port for carrying said mixed component to said work site.
16. The apparatus according to claim 8 where said cartridge are elongated cylinders, and said oridices are arranged at t perimeter thereof, said orifices being formed in a nipple having a pie-chaped cross-section so that when the cartridge are arrayed, the nipples are adjacent to each other^and form cylindrical multi-orifice fitting.
17. The apparatus according to claim 16 wherein the exterio surface of said nipples is provided with a threaded sector, said sectors cooperating to form a threaded cylindrical surface for receiving said nozzle.
PCT/US1988/004335 1987-12-07 1988-12-05 Method and apparatus for delivering multi-component adhesive systems WO1989005189A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US242,952 1981-03-12
US12958387A 1987-12-07 1987-12-07
US129,583 1987-12-07
US07/242,952 US4913553A (en) 1987-12-07 1988-09-09 Method and apparatus for delivering multi-component adhesive systems

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EP0621083A1 (en) * 1993-04-20 1994-10-26 Gurit-Essex AG Device for emptying cartridges
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EP0521434A1 (en) * 1991-07-05 1993-01-07 ZHERMACK S.r.L. Modular fluid dosing device
EP0539074A1 (en) * 1991-10-16 1993-04-28 Minnesota Mining And Manufacturing Company Multi-component applicator assembly
EP0621083A1 (en) * 1993-04-20 1994-10-26 Gurit-Essex AG Device for emptying cartridges
US7490738B2 (en) 2004-10-01 2009-02-17 Angiotech Pharmaceuticals (Us), Inc. Mixing and dispensing fluid components of a multicomponent composition
US7641075B2 (en) 2004-10-01 2010-01-05 Angiotech Pharmaceuticals (Us), Inc. Mixing and dispensing fluid components of a multicomponent composition
EP2163490A1 (en) 2008-09-11 2010-03-17 HILTI Aktiengesellschaft Cassette for multi-component masses
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US8297474B2 (en) 2008-09-11 2012-10-30 Hilti Aktiengesellschaft Cartridge for multi-component masses
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EP3173157A1 (en) * 2015-11-25 2017-05-31 Nordson Corporation Integrated multicomponent dispensing system and associated methods

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EP0368939A4 (en) 1991-08-07
EP0368939A1 (en) 1990-05-23

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