WO1986003155A1 - Reversible ratchet wrench - Google Patents

Reversible ratchet wrench Download PDF

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Publication number
WO1986003155A1
WO1986003155A1 PCT/US1984/001933 US8401933W WO8603155A1 WO 1986003155 A1 WO1986003155 A1 WO 1986003155A1 US 8401933 W US8401933 W US 8401933W WO 8603155 A1 WO8603155 A1 WO 8603155A1
Authority
WO
WIPO (PCT)
Prior art keywords
pawl
driver
head
ball
ratchet
Prior art date
Application number
PCT/US1984/001933
Other languages
French (fr)
Inventor
David S. Colvin
Original Assignee
Colvin David S
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Colvin David S filed Critical Colvin David S
Priority to AT84904319T priority Critical patent/ATE43987T1/en
Priority to EP84904319A priority patent/EP0203915B1/en
Priority to DE8484904319T priority patent/DE3478671D1/en
Priority to PCT/US1984/001933 priority patent/WO1986003155A1/en
Publication of WO1986003155A1 publication Critical patent/WO1986003155A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B13/00Spanners; Wrenches
    • B25B13/46Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle
    • B25B13/461Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle with concentric driving and driven member
    • B25B13/462Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle with concentric driving and driven member the ratchet parts engaging in a direction radial to the tool operating axis
    • B25B13/463Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle with concentric driving and driven member the ratchet parts engaging in a direction radial to the tool operating axis a pawl engaging an externally toothed wheel

Definitions

  • This invention relates to a reversible ratchet wrench used to selectively apply torque in opposite directions to either tighten or loosen a nut or a bolt head.
  • Reversible ratchet wrenches are utilized to selectively apply torque in either direction to tighten or loosen a nut or a bolt head.
  • a head of the wrench conventionally includes a driving lug that is connected to a socket which engages the nut or bolt head.
  • Conventional reversible ratchet wrenches include a rotatable driver on which the driving lug is provided to drive the socket.
  • a pawl mounted on the head engages teeth of the driver to prevent rotation of the driver in one direction while permitting rotation thereof in the other direction by a ratcheting operation.
  • the driver and the pawl include teeth that are located between spaced portions of the wrench such that the teeth do not extend the full extent between oppositely facing surfaces of the head. It is possible to provide the teeth with greater
  • reversible ratchet wrenches have a pawl which is mounted on the head by a pin for pivotal movement to provide the selective locking thereof against rotation in one direction and ratcheting thereof in the other direction.
  • pawls have also previously been slidably mounted on the head by a slideway such that rectilinear pawl movement reverses the directions in which the locking and ratcheting take place.
  • Conventional reversible ratchet wrenches are usually somewhat complex* and require a head having a counterbored opening with annular reces'ses in order to receive and rotatably support the driver with the driving lug thereof projecting outwardly from the head.
  • Such counterbored and recessed openings are relatively expensive to machine and thus add to the cost of the wrench.
  • An object of the present invention is to provide an improved reversible ratchet wrench which has an uncomplicated construction so as to be economical to manufacture while still being of high strength and effective in use.
  • the reversible ratchet wrench includes a unitary head and a handle extending from the head to permit the application of torque during use.
  • the head has oppositely facing surfaces that define the maximum thickness thereof and the head also includes an opening that extends between the surfaces .
  • Circular driver and pawl portions of the opening overlap each other a slight extent and respectively receive a driver having a round ratchet portion and a .generally circular pawl.
  • the driver and pawl are respectively supported within the driver and pawl portions of the opening for rotation about driving and pawl axes ; teeth on the round ratchet portion of the driver and on the pawl are engagable to prevent rotation of the driver with respect to the head in one direction or the other depending upon the pawl position.
  • a driving portion is provided on the driver and is disclosed as a lug that projects outwardly from the head along the driving axis to provide rotational connection to a socket that is driven by the wrench.
  • a tab on the pawl permits rotation thereof about the pawl axis to change the
  • a spring biaser that provides a preferred means for preventing rotation of the driver in one direction or the other while permitting rotation of the driver in the opposite direction by ratcheting of the pawl.
  • both the teeth on the ratchet portion of the driver and the teeth on the pawl extend between the oppositely facing surfaces of the unitary head to provide continuous engagement of the teeth between the surfaces .
  • Such continuous engagement of the teeth for the full distance between the oppositely facing surfaces of the head permits the wrench to carry a large amount of torque while still having a relatively thin construction .
  • This construction of the ratchet head allows it to operate in confined spaces and also allows the ratchet wrench to be manufactured with less material than conventional ratchet wrenches and at far less cost.
  • the reversible ratchet wrench has the circular driver and pawl portions of the opening provided with cylindrical shapes extending between the oppositely facing surfaces of the head.
  • a pair of retaining surfaces on the driver engage the oppositely facing surfaces of the head and also engage the pawl to maintain the driver and the pawl rotatably supported on the head within the associated portions of the opening .
  • the head of the wrench body and the handle of the wrench are made unitary with each other in any suitable manner, most preferably by stamping which is a process that cannot be used to make conventional ratchet wrenches.
  • the driver portion of the opening through the head has a larger size than the pawl portion of the opening and is located distally on the head from the handle.
  • the pawl and the tab that rotates the pawl also have a unitary construction and can be made in any suitable manner.
  • the pawl includes a pair of positioning surfaces that are defined by a pair of notches against which the spring biaser acts to provide overcenter positioning of the pawl for locking of the driver in either direction.
  • Spaced skirts of the pawl are positioned with the positioning surfaces located therebetween and hidden from sight.
  • Each of the positioning surfaces is disclosed as having a flat shape to define the notches between the spaced skirts .
  • the spring biaser includes a ball and a spring that biases the ball against the positioning surfaces of the pawl to provide the overcenter positioning of the pawl.
  • a hole is preferably provided in the head of the wrench body extending from the pawl portion of the opening toward the handle.
  • the spring of the biaser is preferably of the helical type and has one end seated by the hole and another end that seats the ball to provide the biasing of the ball toward the pawl for the overcenter positioning of the pawl.
  • the driver also preferably includes a flange having a retaining surface that engages one surface of the head as well as engaging the pawl .
  • a retainer on the driver has a retaining surface that engages the other surface of the head as well as engaging the pawl.
  • a detent mechanism of the wrench is also preferably provided and includes a ball mounted for inward and outward movement on the driving lug of the driver.
  • This detent mechanism also includes a detent member that is spring biased on the driver to normally force, the ball outwardly to .retain a socket op. the driving lug.
  • the detent member is movable to permit inward movement of the ball in order to release any socket on the driving lug .
  • the preferred construction of the detent mechanism includes a helical spring through which the detent member extends.
  • This helical spring has a first end that is seated by the driver and a second end that is seated by the detent member to provide the biasing thereof that forces the ball outwardly.
  • a release button of the detent is manually engaged to depress the detent* member against the spring bias in order to release the ball for inward movement.
  • An end of the detent member opposite the release button has an annular recess in which the ball is received and by which the ball is moved outwardly or permitted to move inwardly.
  • Figure 1 is a perspective view of a reversible ratchet wrench that is constructed in accordance with the present invention ;
  • Figure 2 is a plan view of the wrench
  • Figure 3 is a longitudinal sectional view of the wrench taken along the direction of line 3-3 in Figure 2;
  • Figure 4 is an exploded perspective view that illustrates the construction of a head of the wrench ;
  • Figure 5 is a sectional view taken along the direction of line 5-5 in Figure 3 and illustrates the wrench locked against rotation in one direction but free to ratchet in the other direction ;
  • Figure 6 is view similar to Figure 5 but illustrating the wrench as ratcheting operation takes place.
  • a reversible ratchet wrench constructed in accordance with the present invention is generally indicated by 10 and includes a wrench body 11 having a unitary head 12 and a handle 14 that extends from the head to permit the application of a manual force during use of the wrench.
  • Wrench head 12 has oppositely facing planar surfaces 16 and 18 which extend parallel to each other as seen in Figure 3 and define the maximum thickness of the wrench head.
  • An opening 20 of the wrench head is illustrated in Figures 4 through 6 and includes circular driver and pawl portions 22 and 24 that overlap each other a slight extent.
  • a driver 26 of the wrench has a round ratchet portion 28 that is received within the circular driver portion 22 of the opening 20 as illustrated in Figures 5 and 6 so as to be supported for rotation about a driving axis A. Teeth 30 of the driver ratchet portion 28 are spaced about the axis A about which the driver rotates .
  • a driving portion of driver 26 is embodied by a lug 32 that projects along axis A as illustrated in Figures 3 and 4 to provide connection of the driver to a socket with which the wrench is used to tighten or loosen a nut or a bolt head.
  • Driving lug 32 preferably includes a spring biased ball detent 34 of a detent mechanism 35 which , as is hereinafter more fully described, is utilized to releasably secure the socket to the driving lug . It should be appreciated that in some applications constructions
  • driving portion other than the lug construction of the driving portion can be used such as , for example , an opening for receiving a separable driving member.
  • a generally round pawl 38 of the wrench is received within the pawl portion 24 of the opening 20 and as illustrated in Figures 5 and 6 and is supported for rotation about a pawl axis B that is spaced from the driver axis A extending in a parallel relationship .
  • Pawl 38 includes spaced teeth 40a and 40b that are selectively engaged with the teeth 30 of the ratchet portion 28 of driver 26 in order prevent rotation of the driver with respect to the head 12 in one direction or the other depending upon the position of the pawl.
  • a tab 42 of the pawl 38 is engaged by the thumb of the wrench operator to rotate the pawl about axis B and thereby engage either .
  • a spring biaser 44 operates on the pawl 38 in a manner which is hereinafter more fully described to provide a preferred means for maintaining the pawl teeth 40a or 40b in engagement with the teeth 30 on the driver to prevent rotation thereof in one direction or the other while permitting rotation of the driver in the opposite direction by ratcheting of the pawl .
  • both the ratchet teeth 30 and the pawl teeth 40a, b extend continuously without interruption between the oppositely facing surfaces 16 and 18 of the wrench head 12 and have continuous uninterrupted engagement between these surfaces with the pawl 38 positioned to provide locking of the driver against rotation in one direction and ratcheting
  • the ratchet wrench can be manufactured with less material than conventional ratchet wrenches and at far less cost.
  • the circular driver and pawl portions 22 and 24 of head opening 20 have cylindrical shapes extending between the oppositely facing surfaces 16 and 18 of the wrench head 12.
  • This construction allows the opening 20 to be easily manufactured by a stamping operation and also has particular utility in providing the support for the ratchet and pawl teeth that extend between the oppositely facing surfaces of the head with continuous engagement therebetween in the locked condition.
  • the wrench 10 is illustrated with the pawl teeth 40a engaged with the ratchet teeth 30 to prevent rotation of the driver 26 in a counterclockwise direction with respect to the wrench head 12. Movement of the driver 26 in a clockwise direction with respect to wrench head 12 is then permitted by ratcheting of the pawl teeth 40a over the teeth 30 as shown in Figure 6.
  • Spring biaser 44 deflects to permit pawl movement that allows the ratcheting .
  • Such ratcheting permits reciprocal stroking of the wrench handle 14 without disengagement of the associated socket from the nut or bolt head being rotated.
  • Pawl tab 42 is movable to the position illustrated in Figure 6 to initially disengage the pawl teeth 40a from the ratchet 30 and to subsequently engage the pawl teeth 40b with the ratchet teeth in order to prevent clockwise rotation of the driver 26 with respect to the wrench head 12 and to permit ratcheting in the counterclockwise direction.
  • Driver 26 includes a flange 46 that has a retaining surface 48 for engaging the one surface 16 of the wrench head 12 as shown in Figure 3-
  • a two piece retainer 50 of the wrench includes a retaining washer 51 and a split ring type retaining washer 52 that is received by an annular groove 53 in driver 26 to position the retaining washer 52 with a retaining surface 54 thereof engaged with the other surface 18 of the wrench head 12 as shown jn Figure 3.
  • Retaining surfaces 48 and 54 thus cooperate to retain the ratchet portion 28 of the driver 26 within the driver portion 22 of the opening 20 in the wrench head.
  • Flange surface 48 and the retaining surface 54 also directly engage the opposite sides of pawl 38 to cooperate in retaining the pawl within the pawl portion 24 of the opening 20 in the wrench head.
  • the driving lug 32 projects along the driver axis A outwardly past the wrench head surface 18 engaged by the retaining surface 54 of retainer 50.
  • the head 12 and handle 14 of wrench body 11 are made unitary with each other by a stamping operation .
  • the driver portion 22 of the head opening 20 has a larger size than the pawl portion 24 of the opening as shown in Figures 4 through 6 and is located in a distal direction from the unitary
  • Pawl 38 and its operating tab 42 are also preferably made with a unitary construction in any suitable manner.
  • the pawl 38 includes a pair of positioning surfaces 56 against which the spring biaser 44 acts to provide overcenter positioning of the pawl that engages either the pawl teeth 40a or 40b with the ratchet teeth 30.
  • pawl 38 has spaced skirts 58 between which the positioning surfaces 56 are located and hidden from sight with the wrench in its assembled condition .
  • Each of the positioning surfaces 56 has a flat shape defining an associated notch between the spaced skirts 58.
  • the spring . biaser 44 includes a ball 60 and a spring 62 that biases the ball against the notches 56 of the pawl 38 to provide the overcenter positioning of the pawl.
  • the head 12 of the wrench body includes a hole 64 that extends from the pawl portion 24 of opening 20 toward the handle of the wrench.
  • Spring 62 is of the helical type and has one end seated by the hole 64 and has another end that seats the ball 60 to provide biasing of the ball toward the pawl 38 in order to provide the overcenter positioning of the pawl. It will be noted in Figure 3 that the hole 64 is preferably drilled at an angle such that a straight drilling operation can be used.
  • the detent mechanism 35 includes the detent ball 34 previously mentioned which is received within a transverse bore 66 in the driver lug 32.
  • the outer end of bore 66 is closed slightly so as to capture the ball 34 within the bore while permitting limited inward and outward movement with respect to the driving axis A.
  • Detent mechanism 35 also includes a detent member 68 that is spring biased on the driver to normally force the ball outwardly such that a portion of the ball sticks out through the outer end of bore 66 to retain a socket on the driving lug 32. Manually actuated movement of the detent member 68 permits inward movement of the ball 34 in order to release any socket on the driving lug 32.
  • Detent member 68 of the detent mechanism 35 includes a pin 70 that is received within a bore 72 in the driver 26 concentric with the driving axis A.
  • a helical spring 74 of the detent mechanism 35 is located within an enlarged upper end in the driver bore 72 as illustrated in F ⁇ g * ure 3- Pin 70 extends through the helical spring 74 which has a first end that is seated by an intermediate horizontal shoulder of the bore 72 and a second end that is seated by a release button 76 of the detent member 68.
  • the pin 70 has an end including an annular recess 78 in which the ball 34 is received and by which the ball is moved outwardly or permitted to move inwardly.
  • the bias of spring 74 normally raises the release button 76 which causes the annular recess 78 to force the ball 34 outwardly. Thumb or other manual actuation of the release button 76 forces the detent member 68 downwardly against the bias of the spring 74 to align the recess 78 with the driving lug bore 66 in order to permit inward movement of the ball 34 that releases any

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
  • Valve Device For Special Equipments (AREA)
  • Flexible Shafts (AREA)

Abstract

A reversible ratchet wrench (10) includes a wrench body (11) having a unitary head (12) including an opening (20) with circular driver and pawl portions (22, 24) having cylindrical shapes which facilitate manufacturing and support of a driver (36) and a pawl (38) upon assembly. The driver (26) has a ratchet portion (28) received within the driver portion (22) of the opening and includes ratchet teeth (30) that extend between oppositely facing surfaces 16, 18) of the wrench head (12). The pawl (38) is received within the pawl portion (24) of the opening (20) and includes teeth (40a, 40b) that extend between the wrench head surfaces (16, 18) and provide continuous engagement therebetween for selective locking of the driver in one direction and ratcheting in the other direction. Such continuous engagement of the teeth for the full distance between the oppositely facing surfaces (16, 18) of the head permits the wrench to carry a large amount of torque with a relatively thin construction. A ball (34) of a releasable detent mechanism (35) is provided to secure a socket to a driving lug (32) of the driver (26). A tab (42) of pawl (38) is provided for changing the direction of locking, and a spring biaser (44) operates on the pawl for maintaining the pawl teeth (40a or 40b) in engagement with the ratchet teeth (30) on the driver in order to provide locking in one direction and ratcheting in the other direction.

Description

REVERS1B E RATCHET WRENCH
TECHNICAL FIELD
This invention relates to a reversible ratchet wrench used to selectively apply torque in opposite directions to either tighten or loosen a nut or a bolt head.
BACKGROUND ART
Reversible ratchet wrenches are utilized to selectively apply torque in either direction to tighten or loosen a nut or a bolt head. A head of the wrench conventionally includes a driving lug that is connected to a socket which engages the nut or bolt head. Application
_ of a force to a handle of the wrench pivots the head to rotatively drive the socket in one direction, while application of a force in the opposite direction produces a ratcheting that permits the torquing to be performed in a stroking manner without disengagement of the socket from the nut or bolt head.
Conventional reversible ratchet wrenches include a rotatable driver on which the driving lug is provided to drive the socket. A pawl mounted on the head engages teeth of the driver to prevent rotation of the driver in one direction while permitting rotation thereof in the other direction by a ratcheting operation. Conventionally the driver and the pawl include teeth that are located between spaced portions of the wrench such that the teeth do not extend the full extent between oppositely facing surfaces of the head. It is possible to provide the teeth with greater
OMFI y , IPO
^Φ?NAT10$ lengths in order to increase the torque which can be applied through the pawl and driver teeth, but such an increase is limited by the fact that the head cannot be made too large or it will not be able to fit into confined locations.
Most reversible ratchet wrenches have a pawl which is mounted on the head by a pin for pivotal movement to provide the selective locking thereof against rotation in one direction and ratcheting thereof in the other direction. However, such pawls have also previously been slidably mounted on the head by a slideway such that rectilinear pawl movement reverses the directions in which the locking and ratcheting take place.
Conventional reversible ratchet wrenches are usually somewhat complex* and require a head having a counterbored opening with annular reces'ses in order to receive and rotatably support the driver with the driving lug thereof projecting outwardly from the head. Such counterbored and recessed openings are relatively expensive to machine and thus add to the cost of the wrench.
Reversible ratchet wrenches of the type discussed above and other similar wrenches are disclosed by U.S. Patents: 376,584; 1,138,276; 1, 140,167; 1,147,476; 1,854,513; 1,868,839; 1,957,462; 2,542,241; 2,658,416; 2,680,983; 2,686,446; 2,701,977; 2,720,127; 2,725,772; 2,891,434; 2,943,523; 2,982,160; 2,957,377; 2,978,081; 3,096,659; 3,140,625; 3,145,594; 3,233,481; 3,299,725; 3,369,416; 3,448,641; 3,490,317; 3,724,298; 3,754,486;
OMPI
WIFO
5* -3-
3, 967,514 ; 4, 147,076; 4,274,311 ; 4,277,990 ; 4,300,413 ; 4, 308, 769; 4,324, 158; 4,328,720; 4,336,728; and RE 23,661 ; and by French Patent 1,029,033.
DISCLOSURE OF INVENTION
An object of the present invention is to provide an improved reversible ratchet wrench which has an uncomplicated construction so as to be economical to manufacture while still being of high strength and effective in use.
In carrying out the above object, the reversible ratchet wrench includes a unitary head and a handle extending from the head to permit the application of torque during use. The head has oppositely facing surfaces that define the maximum thickness thereof and the head also includes an opening that extends between the surfaces . Circular driver and pawl portions of the opening overlap each other a slight extent and respectively receive a driver having a round ratchet portion and a .generally circular pawl. The driver and pawl are respectively supported within the driver and pawl portions of the opening for rotation about driving and pawl axes ; teeth on the round ratchet portion of the driver and on the pawl are engagable to prevent rotation of the driver with respect to the head in one direction or the other depending upon the pawl position. A driving portion is provided on the driver and is disclosed as a lug that projects outwardly from the head along the driving axis to provide rotational connection to a socket that is driven by the wrench. A tab on the pawl permits rotation thereof about the pawl axis to change the
Figure imgf000005_0001
direction of locking the driver " against rotation . Engagement of the pawl teeth with the ratchet teeth on the driver is provided by a spring biaser that provides a preferred means for preventing rotation of the driver in one direction or the other while permitting rotation of the driver in the opposite direction by ratcheting of the pawl.
In accordance with one feature of the invention, both the teeth on the ratchet portion of the driver and the teeth on the pawl extend between the oppositely facing surfaces of the unitary head to provide continuous engagement of the teeth between the surfaces . Such continuous engagement of the teeth for the full distance between the oppositely facing surfaces of the head permits the wrench to carry a large amount of torque while still having a relatively thin construction . This construction of the ratchet head allows it to operate in confined spaces and also allows the ratchet wrench to be manufactured with less material than conventional ratchet wrenches and at far less cost.
In accordance with another feature of the invention, the reversible ratchet wrench has the circular driver and pawl portions of the opening provided with cylindrical shapes extending between the oppositely facing surfaces of the head. A pair of retaining surfaces on the driver engage the oppositely facing surfaces of the head and also engage the pawl to maintain the driver and the pawl rotatably supported on the head within the associated portions of the opening . This construction of the wrench provides an uncomplicated but effective and economical way for mounting of the driver and the pawl on the head.
OMPI WIf In the preferred construction of the wrench , the head of the wrench body and the handle of the wrench are made unitary with each other in any suitable manner, most preferably by stamping which is a process that cannot be used to make conventional ratchet wrenches. The driver portion of the opening through the head has a larger size than the pawl portion of the opening and is located distally on the head from the handle. The pawl and the tab that rotates the pawl also have a unitary construction and can be made in any suitable manner.
In its preferred construction , the pawl includes a pair of positioning surfaces that are defined by a pair of notches against which the spring biaser acts to provide overcenter positioning of the pawl for locking of the driver in either direction. Spaced skirts of the pawl are positioned with the positioning surfaces located therebetween and hidden from sight. Each of the positioning surfaces is disclosed as having a flat shape to define the notches between the spaced skirts .
In its preferred construction , the spring biaser includes a ball and a spring that biases the ball against the positioning surfaces of the pawl to provide the overcenter positioning of the pawl. A hole is preferably provided in the head of the wrench body extending from the pawl portion of the opening toward the handle. The spring of the biaser is preferably of the helical type and has one end seated by the hole and another end that seats the ball to provide the biasing of the ball toward the pawl for the overcenter positioning of the pawl.
Figure imgf000007_0001
The driver also preferably includes a flange having a retaining surface that engages one surface of the head as well as engaging the pawl . A retainer on the driver has a retaining surface that engages the other surface of the head as well as engaging the pawl.
Cooperation of the driver flange and the retainer retains both the driver and the pawl on the head within the associated portions of the opening for reversible ratcheting operation .
A detent mechanism of the wrench is also preferably provided and includes a ball mounted for inward and outward movement on the driving lug of the driver. This detent mechanism also includes a detent member that is spring biased on the driver to normally force, the ball outwardly to .retain a socket op. the driving lug. The detent member is movable to permit inward movement of the ball in order to release any socket on the driving lug .
The preferred construction of the detent mechanism includes a helical spring through which the detent member extends. This helical spring has a first end that is seated by the driver and a second end that is seated by the detent member to provide the biasing thereof that forces the ball outwardly. A release button of the detent is manually engaged to depress the detent* member against the spring bias in order to release the ball for inward movement. An end of the detent member opposite the release button has an annular recess in which the ball is received and by which the ball is moved outwardly or permitted to move inwardly.
OMPI The objects, features , and advantages of the present invention are readily apparent from the following detailed description of the best mode for carrying out the invention when taken in connection with the acccompanying drawings .
BRIEF DESCRIPTION OF DRAWINGS
Figure 1 is a perspective view of a reversible ratchet wrench that is constructed in accordance with the present invention ;
Figure 2 is a plan view of the wrench ;
Figure 3 is a longitudinal sectional view of the wrench taken along the direction of line 3-3 in Figure 2;
Figure 4 is an exploded perspective view that illustrates the construction of a head of the wrench ;
Figure 5 is a sectional view taken along the direction of line 5-5 in Figure 3 and illustrates the wrench locked against rotation in one direction but free to ratchet in the other direction ; and
Figure 6 is view similar to Figure 5 but illustrating the wrench as ratcheting operation takes place.
OMPI BEST MODE FOR CARRYING OUT THE INVENTION
With reference to Figures 1 and 2 of the drawings, a reversible ratchet wrench constructed in accordance with the present invention is generally indicated by 10 and includes a wrench body 11 having a unitary head 12 and a handle 14 that extends from the head to permit the application of a manual force during use of the wrench. Wrench head 12 has oppositely facing planar surfaces 16 and 18 which extend parallel to each other as seen in Figure 3 and define the maximum thickness of the wrench head. An opening 20 of the wrench head is illustrated in Figures 4 through 6 and includes circular driver and pawl portions 22 and 24 that overlap each other a slight extent.
A driver 26 of the wrench has a round ratchet portion 28 that is received within the circular driver portion 22 of the opening 20 as illustrated in Figures 5 and 6 so as to be supported for rotation about a driving axis A. Teeth 30 of the driver ratchet portion 28 are spaced about the axis A about which the driver rotates . A driving portion of driver 26 is embodied by a lug 32 that projects along axis A as illustrated in Figures 3 and 4 to provide connection of the driver to a socket with which the wrench is used to tighten or loosen a nut or a bolt head. Driving lug 32 preferably includes a spring biased ball detent 34 of a detent mechanism 35 which , as is hereinafter more fully described, is utilized to releasably secure the socket to the driving lug . It should be appreciated that in some applications constructions
Figure imgf000010_0001
other than the lug construction of the driving portion can be used such as , for example , an opening for receiving a separable driving member.
A generally round pawl 38 of the wrench is received within the pawl portion 24 of the opening 20 and as illustrated in Figures 5 and 6 and is supported for rotation about a pawl axis B that is spaced from the driver axis A extending in a parallel relationship . Pawl 38 includes spaced teeth 40a and 40b that are selectively engaged with the teeth 30 of the ratchet portion 28 of driver 26 in order prevent rotation of the driver with respect to the head 12 in one direction or the other depending upon the position of the pawl. A tab 42 of the pawl 38 is engaged by the thumb of the wrench operator to rotate the pawl about axis B and thereby engage either . the pawl teeth 40a or 40b with the ratchet teeth 30 in order to change the direction of locking of the driver against rotation. A spring biaser 44 operates on the pawl 38 in a manner which is hereinafter more fully described to provide a preferred means for maintaining the pawl teeth 40a or 40b in engagement with the teeth 30 on the driver to prevent rotation thereof in one direction or the other while permitting rotation of the driver in the opposite direction by ratcheting of the pawl .
As best illustrated in Figure 3, both the ratchet teeth 30 and the pawl teeth 40a, b extend continuously without interruption between the oppositely facing surfaces 16 and 18 of the wrench head 12 and have continuous uninterrupted engagement between these surfaces with the pawl 38 positioned to provide locking of the driver against rotation in one direction and ratcheting
OMPI thereof in the other direction. This permits the wrench to carry a relatively large amount of torque while still having a thin construction that can be used in confined spaces. In addition , the ratchet wrench can be manufactured with less material than conventional ratchet wrenches and at far less cost.
As also illustrated in Figure 3 and in Figure 4 as well, the circular driver and pawl portions 22 and 24 of head opening 20 have cylindrical shapes extending between the oppositely facing surfaces 16 and 18 of the wrench head 12. This construction allows the opening 20 to be easily manufactured by a stamping operation and also has particular utility in providing the support for the ratchet and pawl teeth that extend between the oppositely facing surfaces of the head with continuous engagement therebetween in the locked condition.
With reference to Figure 5, the wrench 10 is illustrated with the pawl teeth 40a engaged with the ratchet teeth 30 to prevent rotation of the driver 26 in a counterclockwise direction with respect to the wrench head 12. Movement of the driver 26 in a clockwise direction with respect to wrench head 12 is then permitted by ratcheting of the pawl teeth 40a over the teeth 30 as shown in Figure 6. Spring biaser 44 deflects to permit pawl movement that allows the ratcheting . Such ratcheting permits reciprocal stroking of the wrench handle 14 without disengagement of the associated socket from the nut or bolt head being rotated.
Figure imgf000012_0001
Pawl tab 42 is movable to the position illustrated in Figure 6 to initially disengage the pawl teeth 40a from the ratchet 30 and to subsequently engage the pawl teeth 40b with the ratchet teeth in order to prevent clockwise rotation of the driver 26 with respect to the wrench head 12 and to permit ratcheting in the counterclockwise direction.
Driver 26 includes a flange 46 that has a retaining surface 48 for engaging the one surface 16 of the wrench head 12 as shown in Figure 3- A two piece retainer 50 of the wrench includes a retaining washer 51 and a split ring type retaining washer 52 that is received by an annular groove 53 in driver 26 to position the retaining washer 52 with a retaining surface 54 thereof engaged with the other surface 18 of the wrench head 12 as shown jn Figure 3. Retaining surfaces 48 and 54 thus cooperate to retain the ratchet portion 28 of the driver 26 within the driver portion 22 of the opening 20 in the wrench head. Flange surface 48 and the retaining surface 54 also directly engage the opposite sides of pawl 38 to cooperate in retaining the pawl within the pawl portion 24 of the opening 20 in the wrench head. In the assembled condition , the driving lug 32 projects along the driver axis A outwardly past the wrench head surface 18 engaged by the retaining surface 54 of retainer 50.
In the preferred construction , the head 12 and handle 14 of wrench body 11 are made unitary with each other by a stamping operation . The driver portion 22 of the head opening 20 has a larger size than the pawl portion 24 of the opening as shown in Figures 4 through 6 and is located in a distal direction from the unitary
Figure imgf000013_0001
handle 14 illustrated in Figures 1 through 3- Pawl 38 and its operating tab 42 are also preferably made with a unitary construction in any suitable manner.
As shown in Figures 5 and 6, the pawl 38 includes a pair of positioning surfaces 56 against which the spring biaser 44 acts to provide overcenter positioning of the pawl that engages either the pawl teeth 40a or 40b with the ratchet teeth 30. As seen in Figures 3 and 4, pawl 38 has spaced skirts 58 between which the positioning surfaces 56 are located and hidden from sight with the wrench in its assembled condition . Each of the positioning surfaces 56 has a flat shape defining an associated notch between the spaced skirts 58.
As illustrated in Figures 5 and 6, the spring . biaser 44 includes a ball 60 and a spring 62 that biases the ball against the notches 56 of the pawl 38 to provide the overcenter positioning of the pawl. The head 12 of the wrench body includes a hole 64 that extends from the pawl portion 24 of opening 20 toward the handle of the wrench. Spring 62 is of the helical type and has one end seated by the hole 64 and has another end that seats the ball 60 to provide biasing of the ball toward the pawl 38 in order to provide the overcenter positioning of the pawl. It will be noted in Figure 3 that the hole 64 is preferably drilled at an angle such that a straight drilling operation can be used.
As illustrated by combined reference to Figures 3 and 4, the detent mechanism 35 includes the detent ball 34 previously mentioned which is received within a transverse bore 66 in the driver lug 32. The outer end of bore 66 is closed slightly so as to capture the ball 34 within the bore while permitting limited inward and outward movement with respect to the driving axis A. Detent mechanism 35 also includes a detent member 68 that is spring biased on the driver to normally force the ball outwardly such that a portion of the ball sticks out through the outer end of bore 66 to retain a socket on the driving lug 32. Manually actuated movement of the detent member 68 permits inward movement of the ball 34 in order to release any socket on the driving lug 32.
Detent member 68 of the detent mechanism 35 includes a pin 70 that is received within a bore 72 in the driver 26 concentric with the driving axis A. A helical spring 74 of the detent mechanism 35 is located within an enlarged upper end in the driver bore 72 as illustrated in Fϊg*ure 3- Pin 70 extends through the helical spring 74 which has a first end that is seated by an intermediate horizontal shoulder of the bore 72 and a second end that is seated by a release button 76 of the detent member 68. Opposite the release button 76, the pin 70 has an end including an annular recess 78 in which the ball 34 is received and by which the ball is moved outwardly or permitted to move inwardly.
The bias of spring 74 normally raises the release button 76 which causes the annular recess 78 to force the ball 34 outwardly. Thumb or other manual actuation of the release button 76 forces the detent member 68 downwardly against the bias of the spring 74 to align the recess 78 with the driving lug bore 66 in order to permit inward movement of the ball 34 that releases any
OMPI socket held by the driving lug . Release of the detent button 76 then allows the spring 74 to again force the ball 34 outwardly to secure a socket .
While the best mode for carrying out the invention has been described in detail , those familiar with the art to which this invention relates will recognize various alternative designs and embodiments for practicing the invention as defined by the following claims .
Figure imgf000016_0001

Claims

-15-WHAT IS CLAIMED IS:
1. A reversible ratchet wrench comprising : a wrench body including a unitary head and a handle extending from the head ; said head having oppositely
5 facing surfaces and an opening extending therebetween ; the opening having circular driver and pawl portions that overlap each other ; a driver having a round ratchet portion received within the circular driver portion of the head opening and supported for rotation about a driving
10 axis ; said ratchet portion of the driver having teeth that extend between the oppositely facing surfaces of the head ; the driver also including a driving portion ; a generally round pawl received within the pawl portion of the opening and supported for rotation about a pawl axis ; said pawl
15 having spaced teeth for selectively engaging the teeth of the ratchet portion of the driver to prevent rotation thereof with respect to the head in one direction or the other depending upon the pawl position ; said pawl teeth extending between the oppositely facing surfaces of the
20 head to provide continuous engagement thereof with the teeth on the ratchet portion of the driver; the pawl having a tab for providing rotation thereof to change the direction of locking the driver against rotation ; and means for maintaining the pawl teeth in engagement with the
25 ratchet teeth on the driver to prevent rotation thereof in one direction or the other while permitting rotation of the driver in the opposite direction by ratcheting of the pawl.
2. A ratchet wrench as in Claim 1 wherein the head of the wrench body and the handle of the wrench are
30 unitary with each other, the driver portion of the opening
Figure imgf000017_0001
through the head having a larger size than the pawl portion of the opening , and the pawl and tab having a unitary construction .
3. A ratchet wrench as in Claim 1 or 2 wherein said means comprises a spring biaser, the pawl including a pair of positioning surfaces against which the spring biaser acts to provide overcenter positioning of the pawl, and the pawl having spaced skirts between which the positioning surfaces are located and hidden from sight.
4. A ratchet wrench as in Claim 3 wherein the positioning surfaces of the pawl are flat and define a pair of notches between the spaced skirts.
5. A ratchet wrench as in Claim 3 wherein the spring biaser includes a ball and a spring that biases the ball against the positioning surf aces of the pawl to provide the overcenter positioning of the pawl.
6.* A ratchet wrench as in claim 5 wherein the head of the wrench body includes a hole that extends from the pawl portion of the opening toward the handle, the spring being of the helical type having one end seated by the hole , and the spring having another end that seats the ball to provide biasing thereof toward the pawl.
7. A ratchet wrench as in Claim 6 wherein the driver includes a flange- that engages one surface of the head and the pawl, and a retainer on the driver for engaging the other surface of the head and the pawl such
OMPI th at the driver flange and the retainer cooperate to retain both the driver and the pawl on the head within the opening .
8. A ratchet wrench as in Claim 6 wherein the circular driver and pawl portions of the opening have cylindrical shapes extending between the oppositely facing surfaces of the head .
9. A ratchet wrench as in Claim 1 wherein the driving portion of the driver comprises a lug and further including a detent mechanism having a ball mounted for inward and outward movement on the lug of the driver, said detent mechanism also including a detent member that is spring biased on the driver to normally force the ball outwardly to retain a socket on the lug , and said de.tent member being movable to permit inward movement of the ball in order to release any socket on the lug.
10. A ratchet wrench as in Claim 9 wherein the detent mechanism includes a helical spring through which the detent member extends , said helical spring having a first end that is seated by the driver and a second end that is seated by the detent member to provide the biasing thereof that forces the ball outwardly and the detent member having a release button that is manually engaged to depress the detent member against the spring bias in order to release the ball for inward movement.
11. A ratchet wrench as in Claim 10 wherein the detent member includes an end having an annular recess in which the ball is received and by which the ball is moved outwardly or permitted to move inwardly.
Figure imgf000019_0001
12. A reversible ratchet wrench comprising : a wrench body including a unitary head and a handle extending from the head; said head having oppositely facing surfaces and an opening extending therebetween; the opening having circular driver and pawl portions that overlap each other and have cylindrical shapes extending between the oppositely facing surfaces of the head; a driver having a round ratchet portion received within the circular driver portion of the head opening and supported for rotation about a driving axis ; said ratchet portion of the driver having teeth spaced about the driving axis; the driver including a driving portion ; a pair of retaining surfaces on the driver for engaging the oppositely facing surfaces of the head to retain the driver on the head; a generally round pawl received within the pawl portion of the opening and supported for rotation about a pawl axis ; said retaining surfaces on the driver engaging the pawl to cooperate in retaining the pawl within the pawl portion of the opening; said pawl having spaced teeth for selectively engaging the teeth of the ratchet portion of the driver to prevent rotation thereof with respect to the head in one direction or the other depending upon the pawl position; the pawl having a tab for providing rotation thereof to change the direction of locking the driver against rotation ; and a spring biaser for maintaining the pawl teeth in engagement with the ratchet teeth on the driver to prevent rotation thereof in one direction or the other while permitting rotation of the driver in the opposite direction by ratcheting of the pawl.
OMPI IPO
13. A ratchet wrench as in Claim 12 wherein the driver includes a flange defining one of the retaining surfaces and also includes a retainer that defines the other retaining surface.
14. A ratchet wrench as in Claim 13 wherein the driving portion comprises a lug that projects outwardly past the surface of the head engaged by the retaining surface of the retainer.
15. A ratchet wrench as in Claim 12 wherein the head of the wrench body and the handle of the wrench are unitary with each other, the driver portion of the opening through the head having a larger size than the pawl portion of the opening , and the pawl and tab having a unitary construction.
._ 16. A ratchet wrench as in Claim 12, 13, 14, or 15 wherein said means comprises a spring biaser, the pawl including a pair of positioning surfaces against which the spring biaser acts to provide overcenter positioning of the pawl, and the pawl having spaced skirts between which the positioning surfaces are located and hidden from sight.
17. A ratchet wrench as in Claim 16 wherein positioning surfaces of the pawl are flat and define a pair of notches between the spaced , skirts .
18. A ratchet wrench as in Claim 16 wherein the spring biaser includes a ball and a spring that biases the ball against the positioning surfaces of the pawl to provide the overcenter positioning of the pawl .
OMPI -20-
19. A ratchet wrench as in Claim 18 wherein the head of the wrench body includes a hole that extends from the pawl portion of the opening toward the handle, the spring being of the helical type having one end seated
5 by the hole, and the spring having another end that seats the ball to provide biasing thereof toward the pawl.
20. A ratchet wrench as in Claim 18 wherein the teeth of the ratchet portion of the driver and the teeth of the pawl extend between the oppositely facing surfaces
10 of the head.
21. A ratchet wrench as in Claim 12 wherein the driving portion of the driver comprises a lug and further including a detent mechanism having a ball mounted for inward and outward movement on the lug of
15 the driver, said detent mechanism also including a detent member that is spring biased on the driver to normally force the ball outwardly to retain a socket on the lug, and said detent member being movable to permit inward movement of the ball in order to release any socket on the
20 lug.
22. A ratchet wrench as in Claim 21 wherein the detent mechanism includes a helical spring through which the detent member extends, said helical spring having a first end that is seated by the driver and a
25 second end that is seated by the detent member to provide the biasing thereof that forces the ball outwardly, and the detent member having a release button that is manually engaged to depress the detent member against the spring bias in order to release the ball for inward movement.
Figure imgf000022_0001
23. A ratchet wrench as in Claim 22 wherein the detent member includes an end having an annular recess in which the ball is received and by which the ball is moved outwardly or permitted to move inwardly.
24. A reversible ratchet wrench comprising: a wrench body including a unitary head and handle ; said head having oppositely facing surfaces defining the maximum thickness thereof and also including an opening extending between the oppositely facing surfaces ; the opening having circular driver and pawl portions that overlap each other and have cylindrical shapes extending between the oppositely facing surfaces of the head; the driver portion of the opening having a larger size than the pawl portion of the opening ; a driver having a round ratchet portion received within the circular driver portion of the head opening and supported for rotation about a driving axis ; said ratchet portion of the driver having teeth that are spaced about the driving axis and extend continuously without interruption between the oppositely facing surfaces of the head ; the driver including a driving lug and also including a flange that engages one surface of the head ; a retainer on the driver for engaging the other surface of the head to cooperate with the flange in retaining the driver on the head; said driving lug projecting along the driving axis outwardly past said other surface of the head ; a detent mechanism including a ball mounted for inward and outward movement on the driving lug of the driver ; said detent mechanism also including a detent member that is spring biased on the driver to normally force the ball outwardly to retain a socket on the driving lug ; said detent member being movable to permit inward movement of the ball in order to
"dtJRE
OMPI release any socket on the driving lug ; a generally round pawl received within the pawl portion of the opening and supported for rotation about a pawl axis ; said flange of the driver and the retainer directly engaging the pawl to cooperate in retaining the pawl within the pawl portion of the opening ; said pawl having spaced teeth that extend continuously without interruption between the oppositely facing surfaces of the head to selectively engage the teeth of the ratchet portion of the driver to prevent rotation thereof with respect to the head in one direction or the other depending upon the pawl position ; the pawl having a tab for providing rotation thereof to change the direction of locking the driver against rotation; the pawl including a pair of positioning surfaces spaced about the pawl; and an overcenter spring biaser including a ball and a spring that biases the ball thereof against the positioning
_ surfaces of the pawl to position the pawl in order to maintain the pawl teeth in engagement with the ratchet teeth on the driver to prevent rotation thereof in one direction or the other while permitting rotation of the driver in the opposite direction by ratcheting of the pawl.
Figure imgf000024_0001
PCT/US1984/001933 1984-11-27 1984-11-27 Reversible ratchet wrench WO1986003155A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
AT84904319T ATE43987T1 (en) 1984-11-27 1984-11-27 REVERSIBLE RATCHET WRENCH.
EP84904319A EP0203915B1 (en) 1984-11-27 1984-11-27 Reversible ratchet wrench
DE8484904319T DE3478671D1 (en) 1984-11-27 1984-11-27 Reversible ratchet wrench
PCT/US1984/001933 WO1986003155A1 (en) 1984-11-27 1984-11-27 Reversible ratchet wrench

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US1984/001933 WO1986003155A1 (en) 1984-11-27 1984-11-27 Reversible ratchet wrench

Publications (1)

Publication Number Publication Date
WO1986003155A1 true WO1986003155A1 (en) 1986-06-05

Family

ID=22182339

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1984/001933 WO1986003155A1 (en) 1984-11-27 1984-11-27 Reversible ratchet wrench

Country Status (4)

Country Link
EP (1) EP0203915B1 (en)
AT (1) ATE43987T1 (en)
DE (1) DE3478671D1 (en)
WO (1) WO1986003155A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008053158A1 (en) * 2008-10-24 2010-04-29 Gedore-Werkzeugfabrik Otto Dowidat Kg Ratchet key, particularly double-end ring spanner, single-end ring spanner and flat ratchet key for tightening and loosening of screws and nuts, comprises combination of open-end spanner on one side and ring spanner on other side
TWI807712B (en) * 2022-03-22 2023-07-01 李纘滄 Ratchet wrench structure

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US1868839A (en) * 1930-07-03 1932-07-26 Duro Metal Prod Co Ratchet lever
US1957462A (en) * 1933-01-25 1934-05-08 Williams J H & Co Ratchet wrench
US2542241A (en) * 1946-10-23 1951-02-20 New Britain Machine Co Ratchet mechanism
US2701977A (en) * 1953-05-07 1955-02-15 Wright Tool And Forge Company Reversible ratchet wrench
US3490317A (en) * 1967-04-14 1970-01-20 Utica Tool Co Dual driver ratchet wrench
US3713356A (en) * 1971-01-18 1973-01-30 Snap On Tools Corp Socket release mechanism for wrenches and the like
US4274311A (en) * 1979-07-23 1981-06-23 Emil Ebert Ratchet wrench handle
US4280379A (en) * 1980-01-11 1981-07-28 Chow Kirk K Reversihble ratchet drive

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Publication number Priority date Publication date Assignee Title
US4272311A (en) * 1979-05-17 1981-06-09 Angelo Joseph J D Method and apparatus for automatically labelling containers

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1868839A (en) * 1930-07-03 1932-07-26 Duro Metal Prod Co Ratchet lever
US1957462A (en) * 1933-01-25 1934-05-08 Williams J H & Co Ratchet wrench
US2542241A (en) * 1946-10-23 1951-02-20 New Britain Machine Co Ratchet mechanism
US2701977A (en) * 1953-05-07 1955-02-15 Wright Tool And Forge Company Reversible ratchet wrench
US3490317A (en) * 1967-04-14 1970-01-20 Utica Tool Co Dual driver ratchet wrench
US3713356A (en) * 1971-01-18 1973-01-30 Snap On Tools Corp Socket release mechanism for wrenches and the like
US4274311A (en) * 1979-07-23 1981-06-23 Emil Ebert Ratchet wrench handle
US4280379A (en) * 1980-01-11 1981-07-28 Chow Kirk K Reversihble ratchet drive

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008053158A1 (en) * 2008-10-24 2010-04-29 Gedore-Werkzeugfabrik Otto Dowidat Kg Ratchet key, particularly double-end ring spanner, single-end ring spanner and flat ratchet key for tightening and loosening of screws and nuts, comprises combination of open-end spanner on one side and ring spanner on other side
TWI807712B (en) * 2022-03-22 2023-07-01 李纘滄 Ratchet wrench structure

Also Published As

Publication number Publication date
EP0203915B1 (en) 1989-06-14
DE3478671D1 (en) 1989-07-20
EP0203915A1 (en) 1986-12-10
EP0203915A4 (en) 1987-07-09
ATE43987T1 (en) 1989-06-15

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