WO1981003265A1 - Disposable surgical apparel and method of producing it - Google Patents

Disposable surgical apparel and method of producing it Download PDF

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Publication number
WO1981003265A1
WO1981003265A1 PCT/GB1981/000086 GB8100086W WO8103265A1 WO 1981003265 A1 WO1981003265 A1 WO 1981003265A1 GB 8100086 W GB8100086 W GB 8100086W WO 8103265 A1 WO8103265 A1 WO 8103265A1
Authority
WO
WIPO (PCT)
Prior art keywords
web
fibers
electret
apparel
disposable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/GB1981/000086
Other languages
English (en)
French (fr)
Inventor
D Coates
R Smith
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ethicon Inc
Original Assignee
Surgikos Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Surgikos Inc filed Critical Surgikos Inc
Priority to AT81901140T priority Critical patent/ATE14652T1/de
Priority to AU70776/81A priority patent/AU536384B2/en
Priority to DE8181901140T priority patent/DE3171686D1/de
Publication of WO1981003265A1 publication Critical patent/WO1981003265A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43835Mixed fibres, e.g. at least two chemically different fibres or fibre blends
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/12Surgeons' or patients' gowns or dresses
    • A41D13/1209Surgeons' gowns or dresses
    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42BHATS; HEAD COVERINGS
    • A42B1/00Hats; Caps; Hoods
    • A42B1/04Soft caps; Hoods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1623Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43825Composite fibres
    • D04H1/43828Composite fibres sheath-core
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00Other non-woven fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00Other non-woven fabrics
    • D04H13/02Production of non-woven fabrics by partial defibrillation of oriented thermoplastics films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/02Types of fibres, filaments or particles, self-supporting or supported materials
    • B01D2239/0216Bicomponent or multicomponent fibres
    • B01D2239/0233Island-in-sea
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0435Electret
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0471Surface coating material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/06Filter cloth, e.g. knitted, woven non-woven; self-supported material
    • B01D2239/065More than one layer present in the filtering material
    • B01D2239/0654Support layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/12Special parameters characterising the filtering material
    • B01D2239/1233Fibre diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/12Special parameters characterising the filtering material
    • B01D2239/1291Other parameters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43838Ultrafine fibres, e.g. microfibres

Definitions

  • This invention relates to disposable apparel, especially disposable surgical apparel, and to a method of producing it.
  • Surgical apparel has been employed in surgery for some time to prevent pathological micro-organisms, such as bacteria, emanating from the wearer from contaminating the patient undergoing surgery, and also to protect the wearer from bacteria emanating from the patient.
  • pathological micro-organisms such as bacteria
  • bacteria may be exhaled by the wearer and/or by the patient.
  • the human body is constantly shedding flakes of dead skin; such flakes are often contaminated by bacteria.
  • surgical apparel employed in surgery are surgical gowns, head-wear and scrub clothing such as scrub-suits, worn by the surgeon or operating-theatre staff, and surgical drapes placed on the patient.
  • reusable surgical apparel has been employed which requires laundering and sterilisation after each use, but more recently disposable, i.e. single-use, surgical apparel has come into use.
  • Such surgical apparel relies on mechanical action, namely an arrangement of filaments or fibers of particular diameter defining areas of relatively small size, to trap bacteria and particles contaminated by bacteria.
  • the present invention provides an item of disposable apparel, especially disposable surgical apparel, comprising, as a protective barrier layer, a web comprising electret fibers, particularly fibrillated electret fibers, having an average diameter or width of at least 10 microns, the electret fibers in said web having a weight of not more than 75 g/m 2 , preferably not more than 50 g/m 2 .
  • the electret fibers are of polypropylene, but other plastics fibers, e.g. polytetrafluoroethylene fibers, which can be electrically charged and retain such charge, can be used.
  • fibrillated fibers When fibrillated fibers are used, they may tie electrically charged before or after fibrillation.
  • Electret fibers trap bacteria and particles by mean electrostatic attraction and constitute a highly efficient filter medium. They are described, for example, in the Paper entitled “Non-woven electret fibre: a new filtering medium of high efficiency” by 3. van Turnhout et al appearing in Inst. Phys. Conf. Ser. No. 48 at Page 337, published by The Institute of Physics. Although this Paper suggests the industrial use of fibrillated electret filters, e.g. in industrial face masks, there has not been, to our knowledge, any suggestion of their use in items of disposable apparel.
  • the electret fibers may be present in the web along with other textile fibers.
  • Suitable textile fibers include natural and/or man-made fibers e.g. cellulosic fibers such as viscose rayon fibers or cotton fibers. Synthetic fibers such as nylon, polyester or polypropylene fibers may be used.
  • said textile fibers are heat-sealable to facilitate make-up of the disposable surgical apparel, e.g. sheath-core fibers having a polypropylene core and a polyethylene sheath.
  • Such fibers can also be electrically charged to produce electret fibers.
  • the web may be constituted wholly of electret fibers.
  • the web Whether the web consists of or includes electret fibers, it may be supported by one or more fabric webs. For example, it may be laminated to one or more plies of a nonwoven fabric comprising textile fibers as mentioned above, or may be supported by and retained between webs of nonwoven fabric.
  • a web consisting of electret fibers having a weight of not more than 75 g/m 2 , preferably not more than 50 g/m 2 is laminated between two plies of nonwoven fabric each having a weight of not more than 75 g/m 2 , preferably not more than 50 g/m 2 .
  • the web of electret fibers or electret precursor fibers may be stabilised by printing with a binder and/or by rearrangement, entanglement, or "bundling" with fluid streams, e.g. in accordance with the process described in British Patents Nos. 816,673, 836,396 and 836,397.
  • high pressure e.g. about 110,326 kPa (16,000 lbs/sq. in.
  • low-diameter fluid streams so that the apertures produced in the web are of 25 microns diameter or less, i.e. within the size range of the gaps between the individual electret fibers.
  • the web constituting the protective barrier layer is air-laid, although it may be dry-laid, as by carding, if desired.
  • the use of fibrillated electret fibers is preferred, other electret fibers, e.g. melt-extruded electret fibers, may be used instead.
  • the present invention further provides a method of producing disposable apparel, especially disposable surgical apparel, including the steps of laying one or more webs comprising electret fibers or electret-precursor fibers, preferably fibrillated fibers, said fibers having, in the web or combined webs, a weight of not more than 75 g/m 2 and the fibers having an average diameter or width of at least 10 microns, and processing the web into an item of said disposable apparel.
  • electret-precursor fibers are used, they are electrically charged after formation of the web.
  • said web is lair.inated to at least one web of fabric, preferably nonwoven fabric, and the laminated webs are processed into the disposable apparel.
  • a commercially available needle-punched web of fibrillated electret fibers may be used as a starting material.
  • a web of fibrillated electret fibers produced in the manner described in British Patent No. 1,469,740 may be cut into lengths, air-laid, and needle-punched to provide the web of starting material.
  • Such a web has a weight considerably in excess of 75 g/m 2 , e.g. 150 g/m2 or more.
  • a web having a weight of no more than 75 g/m 2 , preferably no more than 50 g/m 2 may be reconstituted from the heavier- weight precursor web using the method and/or apparatus described in British Patent Specifications Nos. 1,375,584 and 1 ,375,585.
  • the web of desired weight may be laid onto a web of fabric, preferably nonwoven fabric, forming a support.
  • Another support layer of fabric, preferably nonwoven fabric may be laid onto the electret fiber web, and the laminate formed is processed into disposable- apparel .
  • the fibrillated fibers leaviing the fibrillator may, in another embodiment of the method of the present invention, be chopped into about 5 cm. lengths, and carded into a web in which the fibers extend longitudinally thereof.
  • the carded web is doffed without coming into contact with metal, and may be laid onto a web of fabric, preferably nonwoven fabric, forming a support layer.
  • one or more carded webs may be deposited from other carding engines onto the first carded web to produce a web of electret fibers of desired thickness and weight.
  • four carding engines may be employed each to produce a web weighing about 6 g/m 2 which, superi ' mposed, produce an overall web weighing about
  • Another support layer of nonwoven fabric may be laid onto the carded web and the laminate formed is processed into an item of disposable apparel.
  • the web of fibrillated film is nut chopped and carded, but is spread out immediately after leaving the fibrillator with the fibers extending substantially longitudinally of the web.
  • the web is laid onto a web of nonwoven fabric forming a support layer for a laminate. Two or more such fibrillated webs may be superimposed to form an electret filter web of desired thickness and weight.
  • Another support layer of nonwoven fabric is laid onto the fibrillated fiber web, and the laminate formed is processed into an item of disposable surgical apparel.
  • the fibrillated electret fibers are continuous.
  • the binder when used, may be applied to the unbonded web of fibrillated fibers by, for example, a rotogravure print roller. Reference is also made to Figure 5 of British Patent Specification No. 742,089 for suitable apparatus for carrying out the bonding step.
  • the binder is preferably distributed uniformly throughout the web, i.e. continuously or in regularly spaced areas.
  • a suitable binder is, for example, an acrylic binder as is well known in the art.
  • Disposable surgical apparel in accordance with the present invention may be made up partly or entirely from the web comprising electret fibers.
  • the disposable surgical apparel may be made up entirely from a web comprising electret fibers or may include one or more webs of other nonwoven fabric not containing electret fibers.
  • Figure 1 is a plan view of. a disposable surgical drape
  • Figure 2 is an elevation of a disposable back-opening surgical gown
  • Figure 3 is a plan view of a disposable operating-theatre cap
  • Figure 4 is an elevation of the cap of Figure 3;
  • Figure 5 is an elevation of a disposable tunic top;
  • Figure 6 is an elevation of disposable scrub trousers
  • Figure 7 is an elevation of a disposable nurse's dress
  • Figure 8 is a flow diagram of one method of producing the apparel; and Figure 9 is a side elevation of apparatus for producing a three-ply laminar web used in the method of Figure 8.
  • the items of disposable surgical apparel shown therein are made up of individual pieces or panels cut from a web comprising electret fibers, the electret fibers in said web having weight of not more than 75 g/m 2 , preferably not more than
  • Such a web acts as a protective barrier layer to pathological micro-organisms such as bacteria between the patient and/or operating theatre staff wearing the apparel and the environment.
  • the pieces or panels may be joined together by stitching, but when the web contains heat-sealable fiber the pieces may be heat-welded together. Other methods such as adhesive-bonding may also be used.
  • the electret fibers are fibrillated polypropylene fibers. These fibers- are substantially rectangular in section and have an average width of at least 10 microns. Preferably they have a depth of more than 10 microns and an average width of about 40 microns, individual fibers having a width varying from at least 10 microns to about 100 microns.
  • the web may include or consist of electret fibers.
  • the web may be an air-laid or carded web of electret fibers and textile fibers, said electret fibers constituting from 5 to 50% by weight of the web which weighs no more than 150 g/m 2 .
  • Suitable textile fibers are mentioned hereinabove.
  • Such a web may be stabilised by adhesive bonding and/or by rearrangement, entangling or "bundling” with fluid streams. Such rearrangement, entangling or "bundling” is operated under conditions to produce apertures in the non-woven fabric of 25 microns diameter or less, e.g. including high-pressure, e.g. about 110,316 kPa (16,000 lbs/in. 2 ), low-diameter fluid streams.
  • the web may consist of electret fibers, the weight thereof being no more than about 75 g/m 2 , preferably no more than 50 g/m 2 .
  • the web of electret fibers is unbonded and stabilised by laminating it between two plies of nonwoven fabric each weighing no more than
  • the plies may each _be a .carded jionwoven fabric bonded with a binder such as an acrylic binder, and may also be rearranged, entangled or "bundled".
  • the disposable, surgical drape shown in Figure 1 comprises a square web 1 comprising electret fibers. To the upper side of this web 1 is secured a smaller square panel 2 of thin, liquid-impermeable material e.g. a plastics film or plastics-coated nonwoven fabric. Both 1 and 2 are fenestrated at 3 as shown, a slot 4 extending from the fenestration 3 to a side edge of the web 1.
  • a square web 1 comprising electret fibers.
  • a smaller square panel 2 of thin, liquid-impermeable material e.g. a plastics film or plastics-coated nonwoven fabric.
  • Both 1 and 2 are fenestrated at 3 as shown, a slot 4 extending from the fenestration 3 to a side edge of the web 1.
  • each item of disposable surgical apparel shown in Figures 2 to 7 is made up from pieces of a web comprising electret fibers.
  • Disposable apparel in accordance with the present invention' may also be worn as protective clothing in ultra-clean areas, e.g. in the electronics and pharmaceutical industries.
  • the fibrillator 26 is operated in such a way that the fibrillated fibers have an average width of at least 10 microns, and extend substantially longitudinally of the web.
  • Fibrillated film web 27 is. then processed, as by cutting into lengths and air-laying followed by needle punching in unit 27a, into a randomly-oriented bonded fibrous web 28 having a weight in the range of about 150 g/m 2 to about 250 g/m2 , which is wound up into a roll 28a.
  • the web 28 is far too bulky, heavy, and unconformable to be used as a protective barrier layer in disposable surgical apparel. Accordingly it is fed from roll 28a to a dual-rotor machine 29 described hereinafter with reference to Figure 9.
  • web 28 is reconstituted by air-laying into a web 30 of unbonded fibrillated interconnected electret fibers having a weight of no more than 75 g/m 2 , preferably no more than 50 g/m 2 .
  • a web of such a weight hereinafter referred to as a barrier web, is conformable, pliable, and comfortable to wear because of its low weight and very low air resistance.
  • the barrier web 30 is laid, in dual rotor machine 29, onto a'support or carrier web 31 of nonwoven fabric e.g. "MASSLINN" nonwoven fabric weighing about 13 to 35 g/m 2 , e.g. 18 to 24 g/m 2 , advanced from a roll 32 thereof.
  • nonwoven fabric e.g. "MASSLINN" nonwoven fabric weighing about 13 to 35 g/m 2 , e.g. 18 to 24 g/m 2 , advanced from a roll 32 thereof.
  • a similar web 33 of nonwoven fabric advanced from roll 34 thereof is laid upon the two-ply web comprising barrier web 30 supported by web 31 to produce a three-ply laminar web 35.
  • the web 35 may then be passed between calendering rolls 36 heated to a temperature of about 95°C to assist in compacting and bonding the web 35. Other compressing and heating means may be employed if desired.
  • the laminar web 35, after leaving calendering rolls is then processed into disposable surgical apparel in unit 37.
  • the web 35 may be processed into the apparel by cutting the web transversely into individual pieces or panels, and joining the pieces or panels together as above described.
  • the dual rotor machine 29 is shown in more detail in Figure 9, and is constructed and arranged to operate as described with reference to Figures 13 to 19 of British Patent Specification No. 1,375,584, the contents of which are incorporated herein by reference.
  • the machine comprises two saw-tooth wire wound lickerins 38 and 39, associated feed rollers 40 and 41, adjustable baffle 42, nose bars 43 and 44, and casting chamber 45 defined between doctor blades 46 and 47.
  • An endless mesh screen conveyor 48 directed over pulleys 49 and driven by drive means (not shown) in a clockwise direction slides over a housing 50 containing an aperture 51 through which air is sucked into a conduit 52 leading to a suction fan (not shown).
  • the weight per unit area of the web 35 can be varied by varying the speed of the feed roller 41 of the dual rotor machine 29 in relation to the speed of the conveyor 48.
  • both sides of the dual rotor machine may be operated to produce, for example, a two-ply web.
  • Disposable surgical apparel was produced using the apparatus described above, and webs of the following nonwoven fabrics.
  • web 28 a 150 g/m 2 web of needle punched fibrillated polypropylene electret fibers obtaine commercially from N.V. Verto, Netherlands, was employed
  • webs 31 and 33 20 g/m 2 webs of commercially available
  • Dual rotor machine 29 was operated to produce from web 28 a random barrier web 30 of 25 g/m 2 under the following conditions .
  • Gap between feed-roller and nose-bar 0.013 cm (0.005 inch)
  • the three-ply laminar web produced was processed into disposable surgical apparel as described above with reference to Figures 1 to 7.
  • the air resistance of the laminar web was determined by passing air at a flow rate of 85 litres per minute through 115 cm 2 (17.8 inch 2 ) of the web.
  • the pressure drop, in mm of water, between the upstream and downstream sides of the test web is a measure of the air resistance of the web.
  • the air resistance of the web was found to be negligible, i.e. a back pressure of less than 1 mm of water.
  • the bacterial filtration efficiency (BFI) of the web was determined to be extremely high.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Nonwoven Fabrics (AREA)
PCT/GB1981/000086 1980-05-14 1981-05-13 Disposable surgical apparel and method of producing it Ceased WO1981003265A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
AT81901140T ATE14652T1 (de) 1980-05-14 1981-05-13 Wegwerf-kleidungsstueck und verfahren zu dessen herstellung.
AU70776/81A AU536384B2 (en) 1980-05-14 1981-05-13 Disposible surgical apparel and method of producing it
DE8181901140T DE3171686D1 (en) 1980-05-14 1981-05-13 Disposable apparel and method of producing it

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8015933 1980-05-14
GB8015933 1980-05-14

Publications (1)

Publication Number Publication Date
WO1981003265A1 true WO1981003265A1 (en) 1981-11-26

Family

ID=10513414

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB1981/000086 Ceased WO1981003265A1 (en) 1980-05-14 1981-05-13 Disposable surgical apparel and method of producing it

Country Status (6)

Country Link
EP (1) EP0051615B1 (enExample)
CA (1) CA1188452A (enExample)
GR (1) GR75263B (enExample)
NZ (1) NZ197093A (enExample)
WO (1) WO1981003265A1 (enExample)
ZA (1) ZA813132B (enExample)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0426845A4 (en) * 1989-05-26 1991-11-13 Toray Industries, Inc. Dustproof cap
EP0520798A1 (en) * 1991-06-26 1992-12-30 Peter Maurice Lock Absorptive materials, and methods for their production
US5335372A (en) * 1992-03-12 1994-08-09 Rotecno Ag Article of clothing, in particular for the medical or chemical field
US5382609A (en) * 1991-06-26 1995-01-17 Lock; Peter M. Absorptive fibrous sheets and processes for their manufacture
US5402536A (en) * 1992-09-29 1995-04-04 Matthews; Joseph D. Forearm protector for medical, dental and other health care workers
WO1996000093A1 (en) * 1994-06-27 1996-01-04 Kimberly-Clark Corporation Improved nonwoven barrier and method of making the same

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CA2124237C (en) 1994-02-18 2004-11-02 Bernard Cohen Improved nonwoven barrier and method of making the same
WO1996017569A2 (en) 1994-12-08 1996-06-13 Kimberly-Clark Worldwide, Inc. Method of forming a particle size gradient in an absorbent article
CA2153278A1 (en) 1994-12-30 1996-07-01 Bernard Cohen Nonwoven laminate barrier material
CA2219838A1 (en) 1995-05-25 1996-11-28 Kimberly-Clark Worldwide, Inc. Filter matrix
US5705251A (en) * 1995-06-27 1998-01-06 Kimberly-Clark Worldwide, Inc. Garment with liquid intrusion protection
ZA965786B (en) 1995-07-19 1997-01-27 Kimberly Clark Co Nonwoven barrier and method of making the same
US5834384A (en) 1995-11-28 1998-11-10 Kimberly-Clark Worldwide, Inc. Nonwoven webs with one or more surface treatments
US6537932B1 (en) 1997-10-31 2003-03-25 Kimberly-Clark Worldwide, Inc. Sterilization wrap, applications therefor, and method of sterilizing
US6365088B1 (en) 1998-06-26 2002-04-02 Kimberly-Clark Worldwide, Inc. Electret treatment of high loft and low density nonwoven webs

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GB2014059A (en) * 1978-01-20 1979-08-22 Martindale Protection Ltd Dust Respirator
FR2416535A1 (fr) * 1978-02-06 1979-08-31 Minnesota Mining & Mfg Nouveaux electrets

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GB2014059A (en) * 1978-01-20 1979-08-22 Martindale Protection Ltd Dust Respirator
FR2416535A1 (fr) * 1978-02-06 1979-08-31 Minnesota Mining & Mfg Nouveaux electrets

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0426845A4 (en) * 1989-05-26 1991-11-13 Toray Industries, Inc. Dustproof cap
EP0520798A1 (en) * 1991-06-26 1992-12-30 Peter Maurice Lock Absorptive materials, and methods for their production
US5382609A (en) * 1991-06-26 1995-01-17 Lock; Peter M. Absorptive fibrous sheets and processes for their manufacture
US5451467A (en) * 1991-06-26 1995-09-19 Lock; Peter M. Laminated absorbent product
US5591790A (en) * 1991-06-26 1997-01-07 Lock; Peter M. Absorptive dressings
US5335372A (en) * 1992-03-12 1994-08-09 Rotecno Ag Article of clothing, in particular for the medical or chemical field
US5461724A (en) * 1992-03-12 1995-10-31 Rotecno Ag Article of clothing, in particular for the medical or chemical field having barrier membrane in critical areas
US5402536A (en) * 1992-09-29 1995-04-04 Matthews; Joseph D. Forearm protector for medical, dental and other health care workers
WO1996000093A1 (en) * 1994-06-27 1996-01-04 Kimberly-Clark Corporation Improved nonwoven barrier and method of making the same

Also Published As

Publication number Publication date
ZA813132B (en) 1982-12-29
GR75263B (enExample) 1984-07-13
NZ197093A (en) 1984-03-16
CA1188452A (en) 1985-06-11
EP0051615A1 (en) 1982-05-19
EP0051615B1 (en) 1985-08-07

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