USRE49201E1 - Organic light-emitting display device and manufacturing method of the same - Google Patents

Organic light-emitting display device and manufacturing method of the same Download PDF

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USRE49201E1
USRE49201E1 US16/058,519 US201816058519A USRE49201E US RE49201 E1 USRE49201 E1 US RE49201E1 US 201816058519 A US201816058519 A US 201816058519A US RE49201 E USRE49201 E US RE49201E
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thin film
film transistor
organic light
active layer
light emitting
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Hyun-Tae Kim
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Samsung Display Co Ltd
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Samsung Display Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • H01L27/1222Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or crystalline structure of the active layer
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G3/00Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes
    • G09G3/20Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters
    • G09G3/34Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters by control of light from an independent source
    • G09G3/36Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters by control of light from an independent source using liquid crystals
    • G09G3/3611Control of matrices with row and column drivers
    • G09G3/3696Generation of voltages supplied to electrode drivers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041Cleaning
    • H01L21/02057Cleaning during device manufacture
    • H01L21/0206Cleaning during device manufacture during, before or after processing of insulating layers
    • H01L21/02063Cleaning during device manufacture during, before or after processing of insulating layers the processing being the formation of vias or contact holes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76801Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
    • H01L21/76802Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics
    • H01L21/76805Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics the opening being a via or contact hole penetrating the underlying conductor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • H01L27/124Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • H01L27/1255Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs integrated with passive devices, e.g. auxiliary capacitors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/121Active-matrix OLED [AMOLED] displays characterised by the geometry or disposition of pixel elements
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/131Interconnections, e.g. wiring lines or terminals
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G2300/00Aspects of the constitution of display devices
    • G09G2300/08Active matrix structure, i.e. with use of active elements, inclusive of non-linear two terminal elements, in the pixels together with light emitting or modulating elements
    • G09G2300/0809Several active elements per pixel in active matrix panels

Definitions

  • the disclosed technology relates to an organic light-emitting display device and a manufacturing method of the same.
  • a display device displays an image, and an organic light-emitting diode (OLED) display has particularly generated interest for use in commercializing a variety of products.
  • OLED organic light-emitting diode
  • An OLED display has a self-emission characteristic by which, differently from a liquid crystal display (LCD), the OLED display does not need an additional light source such as a backlight. Therefore, the thickness and weight of an OLED display are comparatively reduced. Also, OLED displays have high-quality characteristics of low power consumption, high luminance, and high response speeds, and so on.
  • LCD liquid crystal display
  • a panel of the OLED display includes a plurality of pixels which are arranged in an N ⁇ M matrix, and a data signal Dm, a scan signal Sn, and a power supply voltage ELVDD are selectively applied to each of the pixels in the matrix.
  • the power supply voltage ELVDD may be commonly supplied to all pixel circuits.
  • wires for respectively supplying the power supply voltage ELVDD to the pixels have parasitic resistance components. If the power supply voltage ELVDD is supplied through the wires, a voltage drop occurs due to the parasitic resistance components.
  • the disclosed technology relates to a display device in which wires for supplying a power supply voltage ELVDD are formed in a mesh structure to prevent a voltage drop of the power supply voltage ELVDD and minimize leakage current.
  • an organic light-emitting display device comprising: a plurality of pixels which are formed between a plurality of scan lines and a plurality of data lines; a plurality of initialization voltage lines which are formed in parallel with the plurality of scan lines and are shared between two adjacent pixels of a row to supply an initialization voltage to the two adjacent pixels; and a driving voltage line which supplies a driving voltage to the plurality of pixels and comprises a first volatage line formed in a vertical direction and a second voltage line that is connected between the two adjacent pixels and formed in a horizontal direction.
  • the driving voltage line is formed in a mesh structure in which the first and second voltage lines are connected to each other.
  • the first voltage lines of the two adjacent pixels are spaced a distance apart from each other so as to parallel each other.
  • the driving voltage line is formed on a layer on which the plurality of data lines are formed.
  • the initialization voltage line is formed to be parallel with the second voltage.
  • the initialization voltage line is formed on a layer on which pixel electrodes are formed.
  • the initialization voltage line is electrically connected to initialization thin film transistors (TFTs) of the two adjacent pixels through a via hole commonly formed in the two adjacent pixels.
  • TFTs initialization thin film transistors
  • an organic light-emitting display device comprising: active layers which have a connection area connected to each other between two adjacent pixels in a row; a first gate insulating layer, a second gate insulating layer, and an interlayer insulating layer which are sequentially formed on the active layers; a contact holes which is formed in the first and second gate insulating layers and the interlayer insulating layer and exposes the connection area of the active layers; a driving voltage line which is formed on the interlayer insulating layer; a contact metal which contacts the contact hole on the interlayer insulating layer; a protective layer which is formed on the driving voltage line and the contact metal; a via hole which is formed in protective layer and exposes part of the contact metals and are formed in the protective layer; and an initialization voltage line which is connected to the active layers through the via hole.
  • the driving voltage line comprises a first voltage line formed in a vertical direction and a second voltage connected between the two adjacent pixels in a horizontal direction.
  • the driving voltage line is formed in a mesh structure in which the first and second voltage lines are connected to each other.
  • the first voltage lines are respectively formed in the two adjacent pixels and spaced a distance apart from each other so as to parallel each other.
  • the driving voltage line is formed on a layer on which the plurality of data lines are formed.
  • the initialization voltage line is disposed to be parallel with the second voltage line.
  • the initialization voltage line is formed on a layer on which pixel electrodes are formed.
  • the active layers may be symmetrical to each other between the two adjacent pixels based on the connection area. Parts of the active layers are formed to be orthogonal to the second voltage line and overlap with the second voltage line.
  • a method of manufacturing an organic light-emitting display device comprising: forming active layers that have a connection area connected between two adjacent pixels of a row on a substrate; sequentially forming first and second gate insulating layers and an interlayer insulating layer on the active layers; forming a contact hole in the first and second gate insulating layers and the interlayer insulating layer to expose a part of the connection area of the active layers; forming a contact metal contacting a driving voltage line and the contact holes on the interlayer insulating layer; forming a protective layer on the driving voltage line and the contact metal; forming a via hole in the protective layer to expose part of the contact metal; and forming an initialization voltage line that is connected to the active layers through the via hole.
  • the driving voltage line comprises a first voltage line disposed in a vertical direction and a second voltage line that is connected between the two adjacent pixels in a horizontal direction, and is formed in a mesh structure in which the first and second voltage lines are connected to each other.
  • the initialization voltage line is formed to be parallel with the second voltage line.
  • the active layers are symmetrical to each other between the two adjacent pixels based on the connection area, and parts of the active layers are disposed to be orthogonal to the second voltage line and overlap with the second voltage line.
  • FIG. 1 is a schematic block diagram illustrating a display device according to an embodiment of the disclosed technology
  • FIG. 2 is an equivalent circuit diagram of one pixel of a display device, according to an embodiment of the disclosed technology
  • FIG. 3 is a schematic circuit diagram of two adjacent pixels of a display device, according to an embodiment of the disclosed technology
  • FIG. 4 is a view illustrating a mesh structure of a driving power line PL of a display device, according to an embodiment of the disclosed technology
  • FIGS. 5 through 10 are views illustrating a method of forming pixel circuits of two adjacent pixels, according to an embodiment of the disclosed technology.
  • FIGS. 11 through 13 are views illustrating a comparison example with respect to the disclosed technology.
  • FIG. 1 is a schematic block diagram illustrating a display device 100 according to an embodiment of the disclosed technology.
  • the display device 100 includes a display unit 10 including a plurality of pixels, a scan driver 20 , a data driver 30 , and a controller 40 .
  • the scan driver 20 , the data driver 30 , and the controller 40 may be respectively formed on separate semiconductor chips or may be integrated on one semiconductor chip.
  • the scan driver 20 and the display unit 10 are often formed on the same substrate.
  • the display unit 10 is located at intersections of a plurality of scan lines SL 0 through SLn, a plurality of data signal lines DL 1 through DLm, and a plurality of emission control lines EL 1 through ELn to include the pixels that are arranged in a matrix form.
  • Each of the pixels is connected to two of the plurality of scan lines SL 0 through SLn.
  • Each of the pixels is also connected to a scan line corresponding to the corresponding pixel and a scan line of a previous pixel line in FIG. 1 but is not limited thereto.
  • each of the pixels is connected to two scan lines and the two adjacent pixels arranged in column lines do not share one scan line.
  • pixels in first row line are connected to a first scan line SL 0 and a second scan line SL 1
  • pixels in second row line are connected to a third scan line SL 2 and a fourth scan line SL 3 .
  • each of the pixels is connected to one of the plurality of data signal lines DL 1 through DLm and one of the plurality of emission control lines EL 1 through ELn.
  • Each of the pixels is connected to one of a plurality of initialization voltage lines VL for supplying an initialization voltage and one of a plurality of driving voltage lines PL) for supplying a first power supply voltage ELVDD.
  • Two adjacent pixels are symmetrical to one another in a direction extending across the scan lines SL 0 through SLn, i.e., a row line (or a pixel line, a width direction, or a horizontal direction).
  • Two adjacent pixels having symmetrical structures share the initialization voltage lines VL arranged in a row line.
  • the driving voltage lines PL that are arranged in column lines of the two adjacent pixels having the symmetrical structures are kept a predetermined distance from each other in parallel.
  • the driving voltage lines PL that are arranged in column lines are connected to each other through the driving voltage lines PL that are arranged in row lines to form a mesh structure.
  • the scan driver 20 generates two corresponding scan signals and transmits the two corresponding scan signals to the pixels through the scan lines SL 0 through SLn.
  • the scan driver 20 transmits a first scan signal through a scan line corresponding to a row line in which each pixel is included and transmits a second scan signal through a scan line corresponding to a previous row line of the corresponding row line.
  • the scan driver 20 transmits a first scan signal Sn to a pixel arranged in an m th column line of an n th row line through an nth scan line SLn and transmits a second scan signal Sn ⁇ 1 to the pixel through an n ⁇ 1 th scan line SLn ⁇ 1.
  • the scan driver 20 generates emission control signals EM 1 through EMn and respectively transmits the emission control signals EM 1 through EMn to the pixels through the plurality of emission control lines EL 1 through ELn.
  • Scan signals S 0 through Sn and emission control signals EM 1 through EMn are generated by the same scan driver 20 in the present embodiment but are not limited thereto.
  • the display device 100 may further include an emission control driver by which the emission control signals are generated.
  • the data driver 30 respectively transmits data signals D 1 through Dm to the pixels through the data signal lines DL 1 through DLm.
  • the controller 40 converts a plurality of image signals R (red), G (green), and B (blue) transmitted from an external source into a plurality of image data signals DR, DG, and DB and transmits the image data signals DR, DG, and DB to the data driver 30 .
  • the controller 40 also receives a vertical sync signal Vsync, a horizontal sync signal Hsync, and a clock signal MCLK to generate control signals for controlling driving of the scan driver 20 and the data driver 30 and transmits the control signals to the scan driver 20 and the data driver 30 .
  • the controller 40 generates and transmits a scan driving control signal SCS and an emission driving control signal ECS for controlling the scan driver 20 and a data driving control signal DCS for controlling the data driver 30 .
  • Each pixel respectively emits light having a predetermined luminance through a driving current Ioled supplied to an organic light-emitting diode (OLED) according to the data signals D 1 through DM transmitted through the plurality of data signal lines DL 1 through DLm.
  • OLED organic light-emitting diode
  • FIG. 2 is an equivalent circuit diagram of one pixel 1 of the display device, according to an embodiment of the disclosed technology.
  • FIG. 3 is a schematic circuit diagram of two adjacent pixels 1 of a display device, according to an embodiment of the disclosed technology.
  • the pixel 1 shown in FIGS. 2 and 3 is one of a plurality of pixels included in an n th row line and is connected to a scan line SLn corresponding to the n th row line and a scan line SLn ⁇ 1 corresponding to an n ⁇ 1 th row line before the n th row line.
  • the pixel 1 of the display device includes a pixel circuit 2 including a plurality of thin film transistors (TFTs), and a storage capacitor Cst.
  • the pixel 1 also includes an OLED which receives a driving current from the pixel circuit 2 to emit light.
  • the TFTs include a driving TFT T 1 , a switching TFT T 2 , a compensation TFT T 3 , a initialization TFT T 4 , a first emission control TFT T 5 , and a second emission control TFT T 6 .
  • the pixel 1 includes a first scan line SLn, a second scan line SLn ⁇ 1, an emission control line ELn, a data signal line DLm, a driving voltage line PL, and an initialization voltage line VL.
  • the first scan line SLn transmits a first scan signal Sn to the switching TFT 2 and the compensation TFT T 3 .
  • the second scan line SLn ⁇ 1 transmits a second scan signal Sn ⁇ 1 as a previous scan signal to the initialization TFT T 4 .
  • the emission control line ELn transmits an emission control signal EMn to the first and second emission control TFTs T 5 and T 6 .
  • the data signal line DLm intersects with the first scan line SLn and transmits a data signal Dm.
  • the driving voltage line PL transmits a first power supply voltage ELVDD and is substantially parallel with the data signal line DLm.
  • the initialization voltage line VL transmits an initialization voltage VINT for initializing the driving TFT T 1 and is substantially parallel with the second scan line SLn ⁇ 1.
  • a gate electrode G 1 of the driving TFT T 1 is connected to a first electrode Cst 1 of the storage capacitor Cst.
  • a source electrode S 1 of the driving TFT T 1 is connected to the driving voltage line PL through the first emission control TFT T 5 .
  • a drain electrode D 1 of the driving TFT T 1 is electrically connected to an anode electrode of the OLED through the second emission control TFT T 6 .
  • the driving TFT T 1 receives the data signal Dm according to a switching operation of the switching TFT T 2 to supply the driving current Ioled to the OLED.
  • a gate electrode G 2 of the switching TFT T 2 is connected to the first scan line SLn.
  • a source electrode S 2 of the switching TFT T 2 is connected to the data signal line DLm.
  • a drain electrode D 2 of the switching TFT T 2 is connected to the source electrode S 1 of the driving TFT T 1 and is connected to the driving voltage line PL through the first emission control TFT T 5 .
  • the switching TFT T 2 is turned on according to the first scan signal Sn received through the first scan line SLn to perform a switching operation which is to transmit the data signal Dm transmitted to the data signal line DLm to the source electrode S 1 of the driving TFT T 1 .
  • a gate electrode G 3 of the compensation TFT T 3 is connected to the first scan line SLn.
  • a source electrode S 3 of the compensation TFT T 3 is connected to the drain electrode D 1 of the driving TFT T 1 and is connected to the anode electrode of the OLED through the second emission control TFT T 6 .
  • a drain electrode D 3 of the compensation TFT T 3 is connected to the first electrode Cst 1 of the storage capacitor Cst, a drain electrode D 4 of the initialization TFT T 4 , and the gate electrode G 1 of the driving TFT T 1 .
  • the compensation TFT T 3 is turned on according to the first scan signal Sn received through the first scan line SLn to connect the gate electrode G 1 and the drain electrode D 1 of the driving TFT T 1 to each other for diode-connection of the driving TFT T 1 .
  • a gate electrode G 4 of the initialization TFT T 4 is connected to the second scan line SLn ⁇ 1.
  • a source electrode S 4 of the initialization TFT T 4 is connected to the initialization voltage line VL.
  • a drain electrode D 4 of the initialization TFT T 4 is connected to the first electrode Cst 1 of the storage capacitor Cst, the drain electrode D 3 of the compensation TFT T 3 , and the gate electrode G 1 of the driving TFT T 1 .
  • the initialization TFT T 4 is turned on according to the second scan signal Sn ⁇ 1 received through the second scan line SLn ⁇ 1 to transmit the initialization voltage VINT to the gate electrode G 1 of the driving TFT T 1 in order to perform an initialization operation of initializing a voltage of the gate electrode G 1 of the driving TFT T 1 .
  • a gate electrode G 5 of the first emission control TFT T 5 is connected to an emission control line ELn.
  • a source electrode S 5 of the first emission control TFT T 5 is connected to the driving voltage line PL.
  • a drain electrode D 5 of the first emission control TFT T 5 is connected to the source electrode S 1 of the driving TFT T 1 and the drain electrode D 2 of the switching TFT T 2 .
  • a gate electrode G 6 of the second emission control TFT T 6 is connected to the emission control line ELn.
  • a source electrode S 6 of the second emission control TFT T 6 is connected to the drain electrode D 1 of the driving TFT T 1 and the source electrode S 3 of the compensation TFT T 3 .
  • a drain electrode D 6 of the second emission control TFT T 6 is electrically connected to the anode electrode of the OLED.
  • the first and second emission control TFTs T 5 and T 6 are simultaneously turned on according to the emission control signal EMn received through the emission control line ELn to transmit the first power supply voltage ELVDD to the OLED in order to allow the driving current Ioled to flow in the OLED.
  • a second electrode Cst 2 of the storage capacitor Cst is connected to the driving voltage line PL.
  • the first electrode Cst 1 of the storage capacitor Cst is connected to the gate electrode G 1 of the driving TFT T 1 , the drain electrode D 3 of the compensation TFT T 3 , and the drain electrode D 4 of the initialization TFT T 4 .
  • a cathode electrode of the OLED is connected to a second power supply voltage ELVSS.
  • the OLED receives the driving current Ioled from the driving TFT T 1 to emit light in order to display an image.
  • the first power supply voltage ELVDD may be a predetermined high level voltage
  • the second power supply voltage ELVSS may be a voltage lower than the first power supply voltage ELVDD or a ground voltage.
  • an initialization voltage line VL supplying an initialization voltage VINT, a first scan line SLn supplying a first scan signal Sn, a second scan line SLn ⁇ 1 supplying a second scan line Sn ⁇ 1, and an emission control line ELn supplying an emission control signal EMn are formed in parallel in a horizontal direction.
  • Data signal lines DLm ⁇ 1 and DLm and a driving voltage line PL are formed in parallel in a vertical direction orthogonal to the horizontal direction.
  • Two adjacent pixels 1 share the initialization voltage line VL and are formed so that the data signal lines DLm ⁇ 1 and DLm and the driving voltage lines PL keep a predetermined distance from each other to face each other.
  • the adjacent driving voltage lines PL are connected to each other through a connection line 118 formed in the horizontal direction, thus creating a mesh structure, in order to supply power in the horizontal and vertical directions. Therefore, the area of a power supply line is further extended to reduce the voltage drop caused by resistance of the line.
  • the two adjacent pixels 1 may share the initialization voltage line VL to be symmetrical to each other. Therefore, the data signal line DLm ⁇ 1 and the driving voltage line PL in the vertical direction of the left pixel 1 are formed at the left side of the left pixel 1 .
  • the data signal line DLm and the driving voltage line PL in the vertical direction of the right pixel 1 are formed at the right side of the right pixel 1 .
  • another signal line on the same layer is not formed between the driving voltage lines PL of the left and right pixels 1 in the vertical direction, and thus the two driving voltage lines PL in the vertical direction are connected to each other through the connection line 118 formed on the same layer as the driving voltage lines PL in the vertical direction.
  • FIG. 4 is a view illustrating a mesh structure of a driving voltage line PL of a display device, according to an embodiment of the disclosed technology.
  • the driving voltage line PL of the display device includes vertical driving voltage lines PLV extending in a vertical direction in column lines and horizontal driving voltage lines PLH each connecting two adjacent pixels (e.g., first and second pixels PX 1 and PX 2 ) in row lines.
  • the driving voltage line PL is also formed in a mesh structure.
  • the horizontal driving voltage lines PLH are formed by a connection line 118 connecting two vertical driving voltage lines PLV.
  • the connection line 118 may extend from the vertical driving voltage lines PLV to form a single body with the vertical driving voltage lines PLV. Or the connection line 118 may be formed as a separate line and connected to the vertical driving voltage lines PLV directly or through contact hole.
  • the horizontal driving voltage lines PLH are arranged at appropriate position according to arrangements of a pixel circuit.
  • the vertical driving voltage lines PLV of two pixels e.g., the first and second pixels PX 1 and PX 2
  • the vertical driving voltage lines PLV of two pixels keep a distance from each other to face each other.
  • Vertical driving voltage lines PLV of two adjacent pixels e.g. second and third pixels PX 2 and PX 3
  • the horizontal driving voltage line PLH is not formed between the two adjacent pixels (e.g., the second and third pixels PX 2 and PX 3 ) of which the vertical driving voltage lines PLV are adjacent to each other.
  • FIGS. 5 through 10 are views illustrating a method of forming pixel circuits of two adjacent pixels, according to an embodiment of the disclosed technology.
  • FIG. 9 is a cross-sectional view taken along line A-A′ of FIG. 8 .
  • first and second active layers 112 - 1 and 112 - 2 of first and second pixels PX 1 and PX 2 are formed on a substrate 101 .
  • the first active layer 112 - 1 of the first pixel PX 1 and the second active layer 112 - 2 of the second pixel PX 2 are connected to each other.
  • the first and second active layers 112 - 1 and 112 - 2 are symmetrical to each other based on an active area connection between the first and second pixels PX 1 and PX 2 .
  • the active area connection between the first and second pixels PX 1 and PX 2 is connected to an initialization voltage line VL later.
  • the first and second active layers 112 - 1 and 112 - 2 may be formed as amorphous silicon layers, polycrystalline silicon layers, or oxide semiconductor layers such as G-I-Z layers [(In2O3)a(Ga2O3)b(ZnO)c layer] (wherein a, b, and c are real numbers satisfying a condition of a ⁇ 0, b ⁇ 0, and c>0).
  • the first and second active layers 112 - 1 and 112 - 2 are connected to each other and thus transmit an initialization voltage VINT applied to the initialization voltage line VL to the first and second pixels PX 1 and PX 2 .
  • TFTs of a pixel circuit are formed along the first and second active layers 112 - 1 and 112 - 2 .
  • Active layers A 1 , A 2 , A 3 , A 4 , A 5 , and A 6 of a driving TFT T 1 , a switching TFT T 2 , a compensation TFT T 3 , an initialization TFT T 4 , a first emission control TFT T 5 , and a second emission control TFT T 6 are formed on each of the first and second active layers 112 - 1 and 112 - 2 .
  • An active layer of each TFT includes a channel area which is not doped with impurities, and source and drain areas which are formed by doping both sides of the channel area with impurities.
  • the impurities vary according to a type of a TFT and may be N-type or P-type impurities.
  • the first and second active layers 112 - 1 and 112 - 2 are curved in various shapes.
  • each of the active layers A 1 of the driving TFTs T 1 has a plurality of curved parts having zigzag shapes, “S” shapes, or “ ” shapes. Therefore, the channel areas are formed to be long, and thus, the driving range of the gate voltage widens. As a result, widening of the driving range of the gate voltage changes the intensity of the gate voltage, and thus, gradations of light emitted from OLEDs are further precisely controlled. Thereby the resolution and image quality of the organic light-emitting display device are improved.
  • a first gate insulating layer 102 is formed on the substrate 101 on which the first and second active layers 112 - 1 and 112 - 2 are formed.
  • the first gate insulating layer 102 may be formed of an organic insulating material, an inorganic insulting material, or in a multilayer structure in which organic insulating materials alternate with inorganic insulating materials.
  • a first gate lines are formed on the first gate insulating layer 102 .
  • the first gate lines may include a first scan line SLn, a second scan line SLn ⁇ 1, an emission control line ELn, and first capacitor electrodes 114 - 1 and 114 - 2 .
  • the first gate lines may include at least one metal material in the group of aluminum (Al), platinum (Pt), palladium (Pd), silver (Ag), magnesium (Mg), gold (Au), nickel (Ni), neodymium (Nd), iridium (Ir), chromium (Cr), lithium (Li), calcium (Ca), molybdenum (Mo), titanium (Ti), tungsten (W), and copper (Cu), and preferably, a low resistance metal material such as aluminum (Al), copper (Cu), or the like.
  • the first capacitor electrodes 114 - 1 and 114 - 2 operate as gate electrodes G 1 of the driving TFTs T 1 .
  • the first capacitor electrodes 114 - 1 and 114 - 2 are separated from the first scan line SLn, the second scan line SLn ⁇ 1, and the emission control line ELn and overlap with the channel areas of the active areas A 1 of the driving TFTs T 1 in floating electrode shapes.
  • the first capacitor electrodes 114 - 1 and 114 - 2 are separated from each other between adjacent pixels to be formed in square shapes.
  • the first scan line SLn operates as gate electrodes G 2 of the switching TFTs T 2 and gate electrodes G 3 of the compensation TFTs T 3 .
  • the second scan line SLn ⁇ 1 operates as gate electrodes G 4 of the initialization TFT T 4 .
  • the emission control line ELn operates as gate electrodes G 5 of the first emission control TFTs T 5 and gate electrodes G 6 of the second emission control TFTs T 6 .
  • a second gate insulating layer 103 is formed on the substrate 101 on which the first gate line are formed.
  • the second gate insulating layer 103 operates a dielectric of a storage capacitor Cst.
  • the second gate insulating layer 103 may be formed of an organic insulating material, an inorganic insulating material, or in a multilayer structure in which organic insulating materials alternate with inorganic insulating materials.
  • Second gate lines are formed on the second gate insulating layer 103 .
  • the second gate lines include second capacitor electrodes 116 - 1 and 116 - 2 .
  • the second gate lines may be formed of at least one metal material in the group of aluminum (Al), platinum (Pt), palladium (Pd), silver (Ag), magnesium (Mg), gold (Au), nickel (Ni), neodymium (Nd), iridium (Ir), chromium (Cr), lithium (Li), calcium (Ca), molybdenum (Mo), titanium (Ti), tungsten (W), and copper (Cu), and preferably, a low resistance metal material such as aluminum (Al), copper (Cu), or the like, like a material of the first gate line GL 1 .
  • the second capacitor electrodes 116 - 1 and 116 - 2 overlap with the first capacitor electrodes 114 - 1 and 114 - 2 to form the storage capacitor Cst.
  • the second capacitor electrodes 116 - 1 and 116 - 2 are separated from each other between adjacent pixels sharing an initialization voltage VINT and having symmetrical structures, and each are connected to the second capacitor electrodes of adjacent pixels not sharing an initialization voltage VINT. Or the second capacitor electrodes 116 - 1 and 116 - 2 may be separated from each other in floating electrode shapes.
  • the second capacitor electrodes 116 - 1 and 116 - 2 include storage openings 115 .
  • the storage openings 115 may have closed curve shapes.
  • a closed curve refers to a figure in which when one dot is marked on a straight line or a curve, start and end dots are closed like a polygon or a circle.
  • the second capacitor electrodes 116 - 1 and 116 - 2 including the storage openings 115 may have doughnut shapes. Although an overlay deviation occurs between the first capacitor electrodes 114 - 1 and 114 - 2 and the second capacitor electrodes 116 - 1 and 116 - 2 in the manufacturing process of the display device, the capacitance of the storage capacitor Cst may be maintained as constant due to the shapes of the second capacitor electrodes 116 - 1 and 116 - 2 .
  • the overlay deviation refers to a difference between two or more overlapping layers which are shifted in up, down, left, and right directions and thus become different from their initial designed states.
  • the overlay deviation may occur due to a misalignment between a substrate and a mask or a misalignment between the substrate and an exposure when a conductive layer is formed on a whole surface of the substrate and then patterned through a photolithography. It is likely that the overlay deviation will occur within an error range of a process apparatus in a system for making large panels and simultaneously producing a mass of panels.
  • the second capacitor electrodes 116 - 1 and 116 - 2 overlap completely with the first capacitor electrodes 114 - 1 and 114 - 2 , and the storage openings 115 of the second capacitor electrodes 116 - 1 and 116 - 2 constantly overlap with the first capacitor electrodes 114 - 1 and 114 - 2 at all times. Therefore, capacitance is kept constant.
  • an interlayer insulating layer 104 is formed on the substrate 101 on which the second gate lines are formed.
  • the interlayer insulating layer 104 may be formed of an organic insulating material, an inorganic insulating material, or in a multilayer structure in which organic insulating materials alternate with inorganic insulating layers.
  • First contact holes Cnt 1 are formed in the second gate insulating layer 103 and the interlayer insulating layer 104 through the openings 115 of the second capacitor electrodes 116 - 1 and 116 - 2 to expose the first capacitor electrodes 114 - 1 and 114 - 2 .
  • Third contact holes Cnt 3 are formed in the interlayer insulating layer 104 to expose the second capacitor electrodes 116 - 1 and 116 - 2 .
  • Second contact holes Cnt 2 are formed in the first and second gate insulating layers 102 and 103 and the interlayer insulating layer 104 to expose drain areas of the active layers A 3 of the compensation TFTs T 3 and drain areas of the active layers A 4 of the initialization TFTs T 4 .
  • Fourth contact holes Cnt 4 are formed in the first and second gate insulating layers 102 and 103 and the interlayer insulating layer 104 to expose source areas of the active layers A 2 of the switching TFTs T 2 .
  • Fifth contact holes Cnt 5 are formed in the first and second gate insulating layers 102 and 103 and the interlayer insulating layer 104 to expose the active layers A 5 of the first emission control TFTs T 5 .
  • Sixth contact holes Cnt 6 are formed in the first gate insulating layers 102 and 103 and the interlayer insulating layer 104 to expose the active layers A 6 of the second emission control TFTs T 6 .
  • Seventh contact holes Cnt 7 are formed in the first and second gate insulating layers 102 and 103 and the interlayer insulating layer 104 to expose an active area connection in which the first active layer 112 - 1 of the first pixel PX 1 and the second active layer 112 - 2 of the second pixel PX 2 are connected to each other.
  • First contact metals CM 1 are formed on the interlayer insulating layer 104 to cover data signal lines DLm ⁇ 1 and DLm, the driving voltage line PL in a vertical direction, the connection line 118 , a connection line 120 connecting the first and second contact holes Cnt 1 and Cnt 2 , and the sixth contact holes Cnt 6 .
  • Second contact metals CM 2 are formed on the interlayer insulating layer 104 to cover the seventh contact holes Cnt 7 .
  • the data signal lines DLm ⁇ 1 and DLm are disposed at a side edge of every one pixel in the vertical direction.
  • the data signal lines DLm ⁇ 1 and DLm are connected to the switching TFTs T 2 through the fourth contact holes Cnt 4 .
  • the driving voltage lines PL include the vertical driving voltage line PLV in the vertical direction and the horizontal driving voltage line PLH formed by the connection line 118 in a horizontal direction.
  • One vertical driving voltage lines PLV is disposed at a side edge of every one pixel in the vertical direction to be adjacent to the data signal lines DLm ⁇ 1 and DLm.
  • Two vertical driving voltage lines PLV face each other between the first and second pixels PX 1 and PX 2 .
  • the connection line 118 crosses the first and second pixels PX 1 and PX 2 in the horizontal direction and connects the vertical driving voltage lines PLV of the first and second pixels PX 1 and PX 2 to operate as the horizontal driving voltage line PLH. Therefore, a mesh structure of the driving voltage lines PL is realized.
  • the driving voltage lines PL are connected to the second capacitor electrodes 116 - 1 and 116 - 2 through the third contact holes Cnt 3 .
  • connection line 120 connects the first capacitor electrodes 114 - 1 and 114 - 2 , the compensation TFTs T 3 , and the initialization TFTs T 4 .
  • the data signal lines DLm ⁇ 1 and DLm, the driving voltage lines PL including the connection line 118 , the connection line 120 , the first contact metals CM 1 , and the second contact metals CM 2 may be formed of the same material on the same layer.
  • a protective layer 105 is formed on the substrate 101 on which the data signal lines DLm ⁇ 1 and DLm, the driving voltage lines PL including the connection line 118 , the connection line 120 , the first contact metals CM 1 , and the second contact metals CM 2 are formed.
  • First and second via holes VH 1 and VH 2 are formed in the protective layer 105 to expose parts of the first and second contact metals CM 1 and CM 2 .
  • the second via hold VH 2 is commonly formed in the two adjacent first and second pixels PX 1 and PX 2 to improve an aperture of the two adjacent first and second pixels PX 1 and PX 2 more than when the second via hole VH 2 is formed in each pixels first and second PX 1 and PX 2 .
  • pixel electrodes PE 1 and PE 2 and the initialization voltage line VL are formed on the protective layer 105 .
  • the pixel electrodes PE 1 and PE 2 are respectively connected to the second emission control TFTs T 6 through the first vial holes VH 1 .
  • the initialization voltage line VL is connected to the initialization TFTs T 4 of the first and second pixels PX 1 and PX 2 through the second via hole VH 2 commonly formed in the first and second pixels PX 1 and PX 2 in order to simultaneously transmit an initialization voltage VINT to the first and second pixels PX 1 and PX 2 .
  • the initialization voltage line VL may be formed of the same material as the pixel electrodes PE 1 and PE 2 on the same layer.
  • a pixel-defining layer is formed on edges of the pixel electrodes PE 1 and PE 2 and the protective layer 105 and has a pixel opening exposing the pixel electrodes PE 1 and PE 2 .
  • the PDL may be formed of an organic material such as polyacrylate resin and polyimides or a silica-based inorganic material.
  • Organic layers OE 1 and OE 2 and opposing electrodes are formed on the pixel electrodes PE 1 and PE 2 exposed through the pixel opening.
  • the opposing electrodes cover the organic layers OE 1 and OE 2 and are formed on a whole surface of the substrate 101 .
  • OLEDs of the first and second pixels PX 1 and PX 2 including the pixel electrodes PE 1 and PE 2 , the organic layers OE 1 and OE 2 disposed on the pixel electrodes PE 1 and PE 2 , and opposing electrodes covering the organic layers OE 1 and OE 2 and formed on the whole surface of the substrate 101 , are formed.
  • the pixel electrodes PE 1 and PE 2 may be included as reflective electrodes, and the opposing electrodes may be included as transmissive electrodes.
  • the opposing electrodes may include transflective layers formed of Mg, Al, Pt, Pd, Au, Ni, Nd, Ir, Cr, Li, Ca, or the like or transmissive metal oxides such as ITO, IZO, ZnO, or the like.
  • the display device has a bottom emission type structure, Ag, Mg, Al, Pt, Pd, Au, Ni, Nd, Ir, Cr, Li, Ca, or the like may be deposited so that the opposing electrodes have reflective functions.
  • the pixel electrodes PE 1 and PE 2 may include layers formed of a metal oxide such as ITO, IZO, ZnO, or the like having a high work function (an absolute value). If the pixel electrodes PE 1 and PE 2 are used as cathode electrodes, the pixel electrodes PE 1 and PE 2 may use high conductive metals having low work functions (absolute values) such as Ag, Mg, Al, Pt, Pd, Au, Ni, Nd, Ir, Cr, Li, Ca, or the like. If the pixel electrodes PE 1 and PE 2 are used as anode electrodes, the opposing electrodes are used as cathode electrodes. If the pixel electrodes PE 1 and PE 2 are used as cathode electrodes, the opposing electrodes are used as anode electrodes.
  • a metal oxide such as ITO, IZO, ZnO, or the like having a high work function (an absolute value).
  • the pixel electrodes PE 1 and PE 2 may use high conductive metals having low work
  • One or more functional layers may be stacked in a single or multilayer structure to form the organic layers OE 1 and OE 2 of the first and second pixels PX 1 and PX 2 .
  • the organic layers OE 1 and OE 2 may be low or high molecular organic materials. If the organic layers OE 1 OE 2 emit R, G, and B lights, the EMLs may be patterned as R, G, and B emissive layers according to R, G, and B sub-pixels. If the organic layers OE 1 and OE 2 emit white light, the EMLs may have multilayer structures in which R, G, and B emissive layers are stacked, or single layer structures including R, G and B emissive materials to emit white light.
  • FIGS. 11 through 13 are views illustrating a comparison example with respect to the disclosed technology.
  • FIG. 12 is a cross-sectional view taken along line B-B′ of FIG. 11 .
  • an active layer 212 - 1 of a first pixel PX 1 and an active layer 212 - 2 of a second pixel PX 2 are formed separately on a substrate 101 .
  • a first gate insulating layer 102 , a first gate lines, a second gate insulating layer 103 , a second gate lines, and an interlayer insulating layer 104 are sequentially formed on the active layers 212 - 1 and 212 - 2 .
  • the first gate lines include a first scan line SLn, a second scan line SLn ⁇ 1, an emission control line ELn, and first capacitor electrodes 214 - 1 and 214 - 2 .
  • the second gate lines include second capacitor electrodes 216 - 1 and 216 - 2 .
  • the second capacitor electrode 216 - 1 of the first pixel PX 1 and the second capacitor electrode 216 - 2 of the second pixel PX 2 are connected to each other.
  • Data signal lines DL and driving voltage lines PL are formed on the interlayer insulating layer 104 .
  • the second capacitor electrodes 216 - 1 and 216 - 2 of the first and second pixels PX 1 and PX 2 are connected to the driving voltage lines PL through contact holes and thus operate to realize a mesh structure of the driving voltage lines PL.
  • First and second contact metals CM 1 and CM 2 are formed on the interlayer insulating layer 104 .
  • a protective layer 105 is formed on the substrate 101 on which the data signal lines DLm ⁇ 1 and DLm, the driving voltage lines PL, the first contact metals CM 1 , and the second contact metals CM 2 are formed.
  • First and second via holes VH 1 and VH 2 are formed in the protective layer 105 of the first and second pixels PX 1 and PX 2 to expose parts of the first and second contact metals CM 1 and CM 2 .
  • Pixel electrodes PE 1 and PE 2 and an initialization voltage line VL are formed on the protective layer 105 .
  • the pixel electrodes PE 1 and PE 2 are connected to second emission control TFTs T 6 of the first and second pixels PX 1 and PX 2 through the first via holes vH 1 .
  • the initialization voltage line VL is connected to initialization TFTs T 4 of the first and second pixels PX 1 and PX 2 through the second via holes VH 2 formed in the each first and second pixels PX 1 and PX 2 .
  • driving voltage lines PL having a mesh structure including vertical driving voltage lines PLV and horizontal driving voltage lines PLH may be formed of the same material on the same layer. Therefore, the first gate insulating layer 102 , the second gate insulating layer 103 , and the interlayer insulating layer 104 are formed between the connection line 118 constituting the horizontal driving voltage lines PLH and the first and second active layers 112 - 1 and 112 - 2 formed to be approximately orthogonal to the connection line 118 .
  • the driving voltage lines PL having the mesh structure are formed of the second capacitor electrodes 216 - 1 and 216 - 2 . Therefore, the first gate insulating layer 102 and the second gate insulating layer 103 are formed between a connection part of the second capacitor electrodes 216 - 1 and 216 - 2 and the active layers 212 - 1 and 212 - 2 .
  • a capacitance of a parasitic capacitor C 1 occurring between the driving voltage lines PL and the first and second active layers 112 - 1 and 112 - 2 is smaller than a capacitance of a parasitic capacitor C 2 occurring between the driving voltage lines PL and the active layers 212 - 1 and 212 - 2 in the comparison example.
  • a parasitic capacitor occurring between the driving voltage lines PL having the mesh structure and active layers increase a leakage current flowing in pixel electrodes of OLEDs through the second emission control TFTs T 6 , thereby increasing a black luminance.
  • the horizontal driving voltage lines PLH are formed on the same layer on which the vertical driving voltage lines PLV are formed on the same layer as the data signal lines DLm ⁇ 1 and DLm to form a thicker insulating layer between the driving voltages PL and the first and second active layers 112 - 1 and 112 - 2 in the embodiment of the disclosed technology than in the comparison example. Therefore, a parasitic capacitor of the driving voltage lines PL is reduced to prevent the black luminance from increasing, thereby reducing an image distortion of a screen.
  • the driving voltage lines PL are formed in the mesh structure to supply a first power supply voltage ELVDD having a predetermined and constant intensity to thereby reduce voltage drop.
  • an active matrix (AM) type organic light-emitting display device having a 6Tr-1Cap structure includes six TFTs and one capacitor in one pixel.
  • a display device may include a plurality of TFTs and capacitors in one pixel.
  • an additional line may be further formed or an existing line may be omitted so that the display device has various structures.
  • a display device As described above, a display device according to embodiments of the disclosed technology a voltage drop due to an increase in a size of a panel can be compensated.
  • various embodiments of the display device minimize a parasitic capacitance to prevent increasing a black luminance.

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Abstract

An organic light-emitting display device and a related manufacturing method of the organic light-emitting display device are disclosed. In one aspect, the organic light-emitting display device includes a plurality of pixels which are formed between a plurality of scan lines and a plurality of data signal lines. It also includes a plurality of initialization voltage lines which are formed in parallel with the plurality of scan lines and are shared between two adjacent pixels of a row to supply an initialization voltage to the two adjacent pixels. It also includes a driving voltage line which supplies a driving voltage to the plurality of pixels and includes a first voltage line formed in a vertical direction and a second voltage line that is connected between the two adjacent pixels and formed in a horizontal direction.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS
This application claims the benefit of Korean Patent Application No. 10-2012-0128371, filed on Nov. 13, 2012, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein in its entirety by reference.
BACKGROUND
1. Field
The disclosed technology relates to an organic light-emitting display device and a manufacturing method of the same.
2. Description of the Related Technology
A display device displays an image, and an organic light-emitting diode (OLED) display has particularly generated interest for use in commercializing a variety of products.
An OLED display has a self-emission characteristic by which, differently from a liquid crystal display (LCD), the OLED display does not need an additional light source such as a backlight. Therefore, the thickness and weight of an OLED display are comparatively reduced. Also, OLED displays have high-quality characteristics of low power consumption, high luminance, and high response speeds, and so on.
A panel of the OLED display includes a plurality of pixels which are arranged in an N×M matrix, and a data signal Dm, a scan signal Sn, and a power supply voltage ELVDD are selectively applied to each of the pixels in the matrix. The power supply voltage ELVDD may be commonly supplied to all pixel circuits. Unfortunately, wires for respectively supplying the power supply voltage ELVDD to the pixels have parasitic resistance components. If the power supply voltage ELVDD is supplied through the wires, a voltage drop occurs due to the parasitic resistance components.
SUMMARY OF CERTAIN INVENTIVE ASPECTS
In some aspects, the disclosed technology relates to a display device in which wires for supplying a power supply voltage ELVDD are formed in a mesh structure to prevent a voltage drop of the power supply voltage ELVDD and minimize leakage current.
According to an aspect of the disclosed technology, there is provided an organic light-emitting display device comprising: a plurality of pixels which are formed between a plurality of scan lines and a plurality of data lines; a plurality of initialization voltage lines which are formed in parallel with the plurality of scan lines and are shared between two adjacent pixels of a row to supply an initialization voltage to the two adjacent pixels; and a driving voltage line which supplies a driving voltage to the plurality of pixels and comprises a first volatage line formed in a vertical direction and a second voltage line that is connected between the two adjacent pixels and formed in a horizontal direction.
In some embodiments, the driving voltage line is formed in a mesh structure in which the first and second voltage lines are connected to each other. The first voltage lines of the two adjacent pixels are spaced a distance apart from each other so as to parallel each other. The driving voltage line is formed on a layer on which the plurality of data lines are formed.
In some embodiments, the initialization voltage line is formed to be parallel with the second voltage. The initialization voltage line is formed on a layer on which pixel electrodes are formed. The initialization voltage line is electrically connected to initialization thin film transistors (TFTs) of the two adjacent pixels through a via hole commonly formed in the two adjacent pixels.
According to another aspect of the disclosed technology, there is provided an organic light-emitting display device comprising: active layers which have a connection area connected to each other between two adjacent pixels in a row; a first gate insulating layer, a second gate insulating layer, and an interlayer insulating layer which are sequentially formed on the active layers; a contact holes which is formed in the first and second gate insulating layers and the interlayer insulating layer and exposes the connection area of the active layers; a driving voltage line which is formed on the interlayer insulating layer; a contact metal which contacts the contact hole on the interlayer insulating layer; a protective layer which is formed on the driving voltage line and the contact metal; a via hole which is formed in protective layer and exposes part of the contact metals and are formed in the protective layer; and an initialization voltage line which is connected to the active layers through the via hole.
In some embodiments, the driving voltage line comprises a first voltage line formed in a vertical direction and a second voltage connected between the two adjacent pixels in a horizontal direction. The driving voltage line is formed in a mesh structure in which the first and second voltage lines are connected to each other. The first voltage lines are respectively formed in the two adjacent pixels and spaced a distance apart from each other so as to parallel each other. The driving voltage line is formed on a layer on which the plurality of data lines are formed.
In some embodiments, the initialization voltage line is disposed to be parallel with the second voltage line. The initialization voltage line is formed on a layer on which pixel electrodes are formed.
In some embodiments, the active layers may be symmetrical to each other between the two adjacent pixels based on the connection area. Parts of the active layers are formed to be orthogonal to the second voltage line and overlap with the second voltage line.
According to another aspect of the disclosed technology, there is provided a method of manufacturing an organic light-emitting display device, comprising: forming active layers that have a connection area connected between two adjacent pixels of a row on a substrate; sequentially forming first and second gate insulating layers and an interlayer insulating layer on the active layers; forming a contact hole in the first and second gate insulating layers and the interlayer insulating layer to expose a part of the connection area of the active layers; forming a contact metal contacting a driving voltage line and the contact holes on the interlayer insulating layer; forming a protective layer on the driving voltage line and the contact metal; forming a via hole in the protective layer to expose part of the contact metal; and forming an initialization voltage line that is connected to the active layers through the via hole.
In some embodiments, the driving voltage line comprises a first voltage line disposed in a vertical direction and a second voltage line that is connected between the two adjacent pixels in a horizontal direction, and is formed in a mesh structure in which the first and second voltage lines are connected to each other.
In some embodiments, the initialization voltage line is formed to be parallel with the second voltage line.
In some embodiments, the active layers are symmetrical to each other between the two adjacent pixels based on the connection area, and parts of the active layers are disposed to be orthogonal to the second voltage line and overlap with the second voltage line.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other features and advantages of the disclosed technology will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
FIG. 1 is a schematic block diagram illustrating a display device according to an embodiment of the disclosed technology;
FIG. 2 is an equivalent circuit diagram of one pixel of a display device, according to an embodiment of the disclosed technology;
FIG. 3 is a schematic circuit diagram of two adjacent pixels of a display device, according to an embodiment of the disclosed technology;
FIG. 4 is a view illustrating a mesh structure of a driving power line PL of a display device, according to an embodiment of the disclosed technology;
FIGS. 5 through 10 are views illustrating a method of forming pixel circuits of two adjacent pixels, according to an embodiment of the disclosed technology; and
FIGS. 11 through 13 are views illustrating a comparison example with respect to the disclosed technology.
DETAILED DESCRIPTION OF CERTAIN INVENTIVE EMBODIMENTS
The disclosed technology will now be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. The invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to one of ordinary skill in the art. In the drawings, the thicknesses of layers and regions are exaggerated for clarity.
It will also be understood that when a layer is referred to as being “on” another layer or substrate, it can be directly on the other layer or substrate, or intervening layers may also be present.
It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including,” when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
FIG. 1 is a schematic block diagram illustrating a display device 100 according to an embodiment of the disclosed technology.
Referring to FIG. 1, the display device 100 includes a display unit 10 including a plurality of pixels, a scan driver 20, a data driver 30, and a controller 40. The scan driver 20, the data driver 30, and the controller 40 may be respectively formed on separate semiconductor chips or may be integrated on one semiconductor chip. The scan driver 20 and the display unit 10 are often formed on the same substrate.
The display unit 10 is located at intersections of a plurality of scan lines SL0 through SLn, a plurality of data signal lines DL1 through DLm, and a plurality of emission control lines EL1 through ELn to include the pixels that are arranged in a matrix form.
Each of the pixels is connected to two of the plurality of scan lines SL0 through SLn. Each of the pixels is also connected to a scan line corresponding to the corresponding pixel and a scan line of a previous pixel line in FIG. 1 but is not limited thereto. For example, each of the pixels is connected to two scan lines and the two adjacent pixels arranged in column lines do not share one scan line. In this case, pixels in first row line are connected to a first scan line SL0 and a second scan line SL1, and pixels in second row line are connected to a third scan line SL2 and a fourth scan line SL3.
Also, each of the pixels is connected to one of the plurality of data signal lines DL1 through DLm and one of the plurality of emission control lines EL1 through ELn.
Each of the pixels is connected to one of a plurality of initialization voltage lines VL for supplying an initialization voltage and one of a plurality of driving voltage lines PL) for supplying a first power supply voltage ELVDD.
Two adjacent pixels are symmetrical to one another in a direction extending across the scan lines SL0 through SLn, i.e., a row line (or a pixel line, a width direction, or a horizontal direction). Two adjacent pixels having symmetrical structures share the initialization voltage lines VL arranged in a row line. The driving voltage lines PL that are arranged in column lines of the two adjacent pixels having the symmetrical structures are kept a predetermined distance from each other in parallel. The driving voltage lines PL that are arranged in column lines are connected to each other through the driving voltage lines PL that are arranged in row lines to form a mesh structure.
The scan driver 20 generates two corresponding scan signals and transmits the two corresponding scan signals to the pixels through the scan lines SL0 through SLn. In other words, the scan driver 20 transmits a first scan signal through a scan line corresponding to a row line in which each pixel is included and transmits a second scan signal through a scan line corresponding to a previous row line of the corresponding row line. For example, the scan driver 20 transmits a first scan signal Sn to a pixel arranged in an mth column line of an nth row line through an nth scan line SLn and transmits a second scan signal Sn−1 to the pixel through an n−1th scan line SLn−1. The scan driver 20 generates emission control signals EM1 through EMn and respectively transmits the emission control signals EM1 through EMn to the pixels through the plurality of emission control lines EL1 through ELn. Scan signals S0 through Sn and emission control signals EM1 through EMn are generated by the same scan driver 20 in the present embodiment but are not limited thereto. The display device 100 may further include an emission control driver by which the emission control signals are generated.
The data driver 30 respectively transmits data signals D1 through Dm to the pixels through the data signal lines DL1 through DLm.
The controller 40 converts a plurality of image signals R (red), G (green), and B (blue) transmitted from an external source into a plurality of image data signals DR, DG, and DB and transmits the image data signals DR, DG, and DB to the data driver 30. The controller 40 also receives a vertical sync signal Vsync, a horizontal sync signal Hsync, and a clock signal MCLK to generate control signals for controlling driving of the scan driver 20 and the data driver 30 and transmits the control signals to the scan driver 20 and the data driver 30. In other words, the controller 40 generates and transmits a scan driving control signal SCS and an emission driving control signal ECS for controlling the scan driver 20 and a data driving control signal DCS for controlling the data driver 30.
Each pixel respectively emits light having a predetermined luminance through a driving current Ioled supplied to an organic light-emitting diode (OLED) according to the data signals D1 through DM transmitted through the plurality of data signal lines DL1 through DLm.
FIG. 2 is an equivalent circuit diagram of one pixel 1 of the display device, according to an embodiment of the disclosed technology. FIG. 3 is a schematic circuit diagram of two adjacent pixels 1 of a display device, according to an embodiment of the disclosed technology.
The pixel 1 shown in FIGS. 2 and 3 is one of a plurality of pixels included in an nth row line and is connected to a scan line SLn corresponding to the nth row line and a scan line SLn−1 corresponding to an n−1th row line before the nth row line.
The pixel 1 of the display device according to an embodiment of the disclosed technology includes a pixel circuit 2 including a plurality of thin film transistors (TFTs), and a storage capacitor Cst. The pixel 1 also includes an OLED which receives a driving current from the pixel circuit 2 to emit light.
The TFTs include a driving TFT T1, a switching TFT T2, a compensation TFT T3, a initialization TFT T4, a first emission control TFT T5, and a second emission control TFT T6.
The pixel 1 includes a first scan line SLn, a second scan line SLn−1, an emission control line ELn, a data signal line DLm, a driving voltage line PL, and an initialization voltage line VL. The first scan line SLn transmits a first scan signal Sn to the switching TFT 2 and the compensation TFT T3. The second scan line SLn−1 transmits a second scan signal Sn−1 as a previous scan signal to the initialization TFT T4. The emission control line ELn transmits an emission control signal EMn to the first and second emission control TFTs T5 and T6. The data signal line DLm intersects with the first scan line SLn and transmits a data signal Dm. The driving voltage line PL transmits a first power supply voltage ELVDD and is substantially parallel with the data signal line DLm. The initialization voltage line VL transmits an initialization voltage VINT for initializing the driving TFT T1 and is substantially parallel with the second scan line SLn−1.
A gate electrode G1 of the driving TFT T1 is connected to a first electrode Cst1 of the storage capacitor Cst. A source electrode S1 of the driving TFT T1 is connected to the driving voltage line PL through the first emission control TFT T5. A drain electrode D1 of the driving TFT T1 is electrically connected to an anode electrode of the OLED through the second emission control TFT T6. The driving TFT T1 receives the data signal Dm according to a switching operation of the switching TFT T2 to supply the driving current Ioled to the OLED.
A gate electrode G2 of the switching TFT T2 is connected to the first scan line SLn. A source electrode S2 of the switching TFT T2 is connected to the data signal line DLm. A drain electrode D2 of the switching TFT T2 is connected to the source electrode S1 of the driving TFT T1 and is connected to the driving voltage line PL through the first emission control TFT T5. The switching TFT T2 is turned on according to the first scan signal Sn received through the first scan line SLn to perform a switching operation which is to transmit the data signal Dm transmitted to the data signal line DLm to the source electrode S1 of the driving TFT T1.
A gate electrode G3 of the compensation TFT T3 is connected to the first scan line SLn. A source electrode S3 of the compensation TFT T3 is connected to the drain electrode D1 of the driving TFT T1 and is connected to the anode electrode of the OLED through the second emission control TFT T6. A drain electrode D3 of the compensation TFT T3 is connected to the first electrode Cst1 of the storage capacitor Cst, a drain electrode D4 of the initialization TFT T4, and the gate electrode G1 of the driving TFT T1. The compensation TFT T3 is turned on according to the first scan signal Sn received through the first scan line SLn to connect the gate electrode G1 and the drain electrode D1 of the driving TFT T1 to each other for diode-connection of the driving TFT T1.
A gate electrode G4 of the initialization TFT T4 is connected to the second scan line SLn−1. A source electrode S4 of the initialization TFT T4 is connected to the initialization voltage line VL. A drain electrode D4 of the initialization TFT T4 is connected to the first electrode Cst1 of the storage capacitor Cst, the drain electrode D3 of the compensation TFT T3, and the gate electrode G1 of the driving TFT T1. The initialization TFT T4 is turned on according to the second scan signal Sn−1 received through the second scan line SLn−1 to transmit the initialization voltage VINT to the gate electrode G1 of the driving TFT T1 in order to perform an initialization operation of initializing a voltage of the gate electrode G1 of the driving TFT T1.
A gate electrode G5 of the first emission control TFT T5 is connected to an emission control line ELn. A source electrode S5 of the first emission control TFT T5 is connected to the driving voltage line PL. A drain electrode D5 of the first emission control TFT T5 is connected to the source electrode S1 of the driving TFT T1 and the drain electrode D2 of the switching TFT T2.
A gate electrode G6 of the second emission control TFT T6 is connected to the emission control line ELn. A source electrode S6 of the second emission control TFT T6 is connected to the drain electrode D1 of the driving TFT T1 and the source electrode S3 of the compensation TFT T3. A drain electrode D6 of the second emission control TFT T6 is electrically connected to the anode electrode of the OLED. The first and second emission control TFTs T5 and T6 are simultaneously turned on according to the emission control signal EMn received through the emission control line ELn to transmit the first power supply voltage ELVDD to the OLED in order to allow the driving current Ioled to flow in the OLED.
A second electrode Cst2 of the storage capacitor Cst is connected to the driving voltage line PL. The first electrode Cst1 of the storage capacitor Cst is connected to the gate electrode G1 of the driving TFT T1, the drain electrode D3 of the compensation TFT T3, and the drain electrode D4 of the initialization TFT T4.
A cathode electrode of the OLED is connected to a second power supply voltage ELVSS. The OLED receives the driving current Ioled from the driving TFT T1 to emit light in order to display an image. The first power supply voltage ELVDD may be a predetermined high level voltage, and the second power supply voltage ELVSS may be a voltage lower than the first power supply voltage ELVDD or a ground voltage.
Referring to FIG. 3, an initialization voltage line VL supplying an initialization voltage VINT, a first scan line SLn supplying a first scan signal Sn, a second scan line SLn−1 supplying a second scan line Sn−1, and an emission control line ELn supplying an emission control signal EMn are formed in parallel in a horizontal direction. Data signal lines DLm−1 and DLm and a driving voltage line PL are formed in parallel in a vertical direction orthogonal to the horizontal direction.
Two adjacent pixels 1 share the initialization voltage line VL and are formed so that the data signal lines DLm−1 and DLm and the driving voltage lines PL keep a predetermined distance from each other to face each other. The adjacent driving voltage lines PL are connected to each other through a connection line 118 formed in the horizontal direction, thus creating a mesh structure, in order to supply power in the horizontal and vertical directions. Therefore, the area of a power supply line is further extended to reduce the voltage drop caused by resistance of the line.
In the present embodiment, the two adjacent pixels 1 may share the initialization voltage line VL to be symmetrical to each other. Therefore, the data signal line DLm−1 and the driving voltage line PL in the vertical direction of the left pixel 1 are formed at the left side of the left pixel 1. The data signal line DLm and the driving voltage line PL in the vertical direction of the right pixel 1 are formed at the right side of the right pixel 1. As a result, another signal line on the same layer is not formed between the driving voltage lines PL of the left and right pixels 1 in the vertical direction, and thus the two driving voltage lines PL in the vertical direction are connected to each other through the connection line 118 formed on the same layer as the driving voltage lines PL in the vertical direction.
FIG. 4 is a view illustrating a mesh structure of a driving voltage line PL of a display device, according to an embodiment of the disclosed technology.
Referring to FIG. 4, the driving voltage line PL of the display device includes vertical driving voltage lines PLV extending in a vertical direction in column lines and horizontal driving voltage lines PLH each connecting two adjacent pixels (e.g., first and second pixels PX1 and PX2) in row lines. The driving voltage line PL is also formed in a mesh structure. The horizontal driving voltage lines PLH are formed by a connection line 118 connecting two vertical driving voltage lines PLV. The connection line 118 may extend from the vertical driving voltage lines PLV to form a single body with the vertical driving voltage lines PLV. Or the connection line 118 may be formed as a separate line and connected to the vertical driving voltage lines PLV directly or through contact hole.
The horizontal driving voltage lines PLH are arranged at appropriate position according to arrangements of a pixel circuit. The vertical driving voltage lines PLV of two pixels (e.g., the first and second pixels PX1 and PX2) sharing the horizontal driving voltage line PLH keep a distance from each other to face each other. Vertical driving voltage lines PLV of two adjacent pixels (e.g. second and third pixels PX2 and PX3) which do not share the horizontal driving voltage line PLH are adjacent to each other with the data line in between. That is, the horizontal driving voltage line PLH is not formed between the two adjacent pixels (e.g., the second and third pixels PX2 and PX3) of which the vertical driving voltage lines PLV are adjacent to each other.
FIGS. 5 through 10 are views illustrating a method of forming pixel circuits of two adjacent pixels, according to an embodiment of the disclosed technology. FIG. 9 is a cross-sectional view taken along line A-A′ of FIG. 8.
Referring to FIGS. 5 and 9, first and second active layers 112-1 and 112-2 of first and second pixels PX1 and PX2 are formed on a substrate 101. The first active layer 112-1 of the first pixel PX1 and the second active layer 112-2 of the second pixel PX2 are connected to each other. The first and second active layers 112-1 and 112-2 are symmetrical to each other based on an active area connection between the first and second pixels PX1 and PX2. The active area connection between the first and second pixels PX1 and PX2 is connected to an initialization voltage line VL later.
The first and second active layers 112-1 and 112-2 may be formed as amorphous silicon layers, polycrystalline silicon layers, or oxide semiconductor layers such as G-I-Z layers [(In2O3)a(Ga2O3)b(ZnO)c layer] (wherein a, b, and c are real numbers satisfying a condition of a≥0, b≥0, and c>0). According to certain embodiments, the first and second active layers 112-1 and 112-2 are connected to each other and thus transmit an initialization voltage VINT applied to the initialization voltage line VL to the first and second pixels PX1 and PX2.
TFTs of a pixel circuit are formed along the first and second active layers 112-1 and 112-2. Active layers A1, A2, A3, A4, A5, and A6 of a driving TFT T1, a switching TFT T2, a compensation TFT T3, an initialization TFT T4, a first emission control TFT T5, and a second emission control TFT T6 are formed on each of the first and second active layers 112-1 and 112-2. An active layer of each TFT includes a channel area which is not doped with impurities, and source and drain areas which are formed by doping both sides of the channel area with impurities. Here, the impurities vary according to a type of a TFT and may be N-type or P-type impurities.
The first and second active layers 112-1 and 112-2 are curved in various shapes. In particular, each of the active layers A1 of the driving TFTs T1 has a plurality of curved parts having zigzag shapes, “S” shapes, or “
Figure USRE049201-20220906-P00001
” shapes. Therefore, the channel areas are formed to be long, and thus, the driving range of the gate voltage widens. As a result, widening of the driving range of the gate voltage changes the intensity of the gate voltage, and thus, gradations of light emitted from OLEDs are further precisely controlled. Thereby the resolution and image quality of the organic light-emitting display device are improved.
Referring to FIGS. 6 and 9, a first gate insulating layer 102 is formed on the substrate 101 on which the first and second active layers 112-1 and 112-2 are formed. The first gate insulating layer 102 may be formed of an organic insulating material, an inorganic insulting material, or in a multilayer structure in which organic insulating materials alternate with inorganic insulating materials.
A first gate lines are formed on the first gate insulating layer 102. The first gate lines may include a first scan line SLn, a second scan line SLn−1, an emission control line ELn, and first capacitor electrodes 114-1 and 114-2. The first gate lines may include at least one metal material in the group of aluminum (Al), platinum (Pt), palladium (Pd), silver (Ag), magnesium (Mg), gold (Au), nickel (Ni), neodymium (Nd), iridium (Ir), chromium (Cr), lithium (Li), calcium (Ca), molybdenum (Mo), titanium (Ti), tungsten (W), and copper (Cu), and preferably, a low resistance metal material such as aluminum (Al), copper (Cu), or the like.
The first capacitor electrodes 114-1 and 114-2 operate as gate electrodes G1 of the driving TFTs T1. The first capacitor electrodes 114-1 and 114-2 are separated from the first scan line SLn, the second scan line SLn−1, and the emission control line ELn and overlap with the channel areas of the active areas A1 of the driving TFTs T1 in floating electrode shapes. The first capacitor electrodes 114-1 and 114-2 are separated from each other between adjacent pixels to be formed in square shapes. The first scan line SLn operates as gate electrodes G2 of the switching TFTs T2 and gate electrodes G3 of the compensation TFTs T3. The second scan line SLn−1 operates as gate electrodes G4 of the initialization TFT T4. The emission control line ELn operates as gate electrodes G5 of the first emission control TFTs T5 and gate electrodes G6 of the second emission control TFTs T6.
Referring to FIGS. 7 and 9, a second gate insulating layer 103 is formed on the substrate 101 on which the first gate line are formed. The second gate insulating layer 103 operates a dielectric of a storage capacitor Cst. The second gate insulating layer 103 may be formed of an organic insulating material, an inorganic insulating material, or in a multilayer structure in which organic insulating materials alternate with inorganic insulating materials.
Second gate lines are formed on the second gate insulating layer 103. The second gate lines include second capacitor electrodes 116-1 and 116-2. The second gate lines may be formed of at least one metal material in the group of aluminum (Al), platinum (Pt), palladium (Pd), silver (Ag), magnesium (Mg), gold (Au), nickel (Ni), neodymium (Nd), iridium (Ir), chromium (Cr), lithium (Li), calcium (Ca), molybdenum (Mo), titanium (Ti), tungsten (W), and copper (Cu), and preferably, a low resistance metal material such as aluminum (Al), copper (Cu), or the like, like a material of the first gate line GL1.
The second capacitor electrodes 116-1 and 116-2 overlap with the first capacitor electrodes 114-1 and 114-2 to form the storage capacitor Cst. The second capacitor electrodes 116-1 and 116-2 are separated from each other between adjacent pixels sharing an initialization voltage VINT and having symmetrical structures, and each are connected to the second capacitor electrodes of adjacent pixels not sharing an initialization voltage VINT. Or the second capacitor electrodes 116-1 and 116-2 may be separated from each other in floating electrode shapes. The second capacitor electrodes 116-1 and 116-2 include storage openings 115. The storage openings 115 may have closed curve shapes. Here, a closed curve refers to a figure in which when one dot is marked on a straight line or a curve, start and end dots are closed like a polygon or a circle. The second capacitor electrodes 116-1 and 116-2 including the storage openings 115 may have doughnut shapes. Although an overlay deviation occurs between the first capacitor electrodes 114-1 and 114-2 and the second capacitor electrodes 116-1 and 116-2 in the manufacturing process of the display device, the capacitance of the storage capacitor Cst may be maintained as constant due to the shapes of the second capacitor electrodes 116-1 and 116-2. The overlay deviation refers to a difference between two or more overlapping layers which are shifted in up, down, left, and right directions and thus become different from their initial designed states. The overlay deviation may occur due to a misalignment between a substrate and a mask or a misalignment between the substrate and an exposure when a conductive layer is formed on a whole surface of the substrate and then patterned through a photolithography. It is likely that the overlay deviation will occur within an error range of a process apparatus in a system for making large panels and simultaneously producing a mass of panels. Even if the first capacitor electrodes 114-1 and 114-2 are shifted in up, down, left, and right directions, the second capacitor electrodes 116-1 and 116-2 overlap completely with the first capacitor electrodes 114-1 and 114-2, and the storage openings 115 of the second capacitor electrodes 116-1 and 116-2 constantly overlap with the first capacitor electrodes 114-1 and 114-2 at all times. Therefore, capacitance is kept constant.
Referring to FIGS. 8 and 9, an interlayer insulating layer 104 is formed on the substrate 101 on which the second gate lines are formed. Like the first and second gate insulating layers 102 and 103, the interlayer insulating layer 104 may be formed of an organic insulating material, an inorganic insulating material, or in a multilayer structure in which organic insulating materials alternate with inorganic insulating layers.
First contact holes Cnt1 are formed in the second gate insulating layer 103 and the interlayer insulating layer 104 through the openings 115 of the second capacitor electrodes 116-1 and 116-2 to expose the first capacitor electrodes 114-1 and 114-2. Third contact holes Cnt3 are formed in the interlayer insulating layer 104 to expose the second capacitor electrodes 116-1 and 116-2. Second contact holes Cnt2 are formed in the first and second gate insulating layers 102 and 103 and the interlayer insulating layer 104 to expose drain areas of the active layers A3 of the compensation TFTs T3 and drain areas of the active layers A4 of the initialization TFTs T4. Fourth contact holes Cnt4 are formed in the first and second gate insulating layers 102 and 103 and the interlayer insulating layer 104 to expose source areas of the active layers A2 of the switching TFTs T2. Fifth contact holes Cnt5 are formed in the first and second gate insulating layers 102 and 103 and the interlayer insulating layer 104 to expose the active layers A5 of the first emission control TFTs T5. Sixth contact holes Cnt6 are formed in the first gate insulating layers 102 and 103 and the interlayer insulating layer 104 to expose the active layers A6 of the second emission control TFTs T6. Seventh contact holes Cnt7 are formed in the first and second gate insulating layers 102 and 103 and the interlayer insulating layer 104 to expose an active area connection in which the first active layer 112-1 of the first pixel PX1 and the second active layer 112-2 of the second pixel PX2 are connected to each other.
First contact metals CM1 are formed on the interlayer insulating layer 104 to cover data signal lines DLm−1 and DLm, the driving voltage line PL in a vertical direction, the connection line 118, a connection line 120 connecting the first and second contact holes Cnt1 and Cnt2, and the sixth contact holes Cnt6. Second contact metals CM2 are formed on the interlayer insulating layer 104 to cover the seventh contact holes Cnt7.
The data signal lines DLm−1 and DLm are disposed at a side edge of every one pixel in the vertical direction. The data signal lines DLm−1 and DLm are connected to the switching TFTs T2 through the fourth contact holes Cnt4.
The driving voltage lines PL include the vertical driving voltage line PLV in the vertical direction and the horizontal driving voltage line PLH formed by the connection line 118 in a horizontal direction. One vertical driving voltage lines PLV is disposed at a side edge of every one pixel in the vertical direction to be adjacent to the data signal lines DLm−1 and DLm. Two vertical driving voltage lines PLV face each other between the first and second pixels PX1 and PX2. The connection line 118 crosses the first and second pixels PX1 and PX2 in the horizontal direction and connects the vertical driving voltage lines PLV of the first and second pixels PX1 and PX2 to operate as the horizontal driving voltage line PLH. Therefore, a mesh structure of the driving voltage lines PL is realized. The driving voltage lines PL are connected to the second capacitor electrodes 116-1 and 116-2 through the third contact holes Cnt3.
The connection line 120 connects the first capacitor electrodes 114-1 and 114-2, the compensation TFTs T3, and the initialization TFTs T4.
The data signal lines DLm−1 and DLm, the driving voltage lines PL including the connection line 118, the connection line 120, the first contact metals CM1, and the second contact metals CM2 may be formed of the same material on the same layer.
A protective layer 105 is formed on the substrate 101 on which the data signal lines DLm−1 and DLm, the driving voltage lines PL including the connection line 118, the connection line 120, the first contact metals CM1, and the second contact metals CM2 are formed. First and second via holes VH1 and VH2 are formed in the protective layer 105 to expose parts of the first and second contact metals CM1 and CM2.
The second via hold VH2 is commonly formed in the two adjacent first and second pixels PX1 and PX2 to improve an aperture of the two adjacent first and second pixels PX1 and PX2 more than when the second via hole VH2 is formed in each pixels first and second PX1 and PX2.
Referring to FIG. 10, pixel electrodes PE1 and PE2 and the initialization voltage line VL are formed on the protective layer 105. The pixel electrodes PE1 and PE2 are respectively connected to the second emission control TFTs T6 through the first vial holes VH1. The initialization voltage line VL is connected to the initialization TFTs T4 of the first and second pixels PX1 and PX2 through the second via hole VH2 commonly formed in the first and second pixels PX1 and PX2 in order to simultaneously transmit an initialization voltage VINT to the first and second pixels PX1 and PX2. The initialization voltage line VL may be formed of the same material as the pixel electrodes PE1 and PE2 on the same layer.
Although not shown, a pixel-defining layer (PDL) is formed on edges of the pixel electrodes PE1 and PE2 and the protective layer 105 and has a pixel opening exposing the pixel electrodes PE1 and PE2. The PDL may be formed of an organic material such as polyacrylate resin and polyimides or a silica-based inorganic material. Organic layers OE1 and OE2 and opposing electrodes (not shown) are formed on the pixel electrodes PE1 and PE2 exposed through the pixel opening. Here, the opposing electrodes cover the organic layers OE1 and OE2 and are formed on a whole surface of the substrate 101. Therefore, OLEDs of the first and second pixels PX1 and PX2, including the pixel electrodes PE1 and PE2, the organic layers OE1 and OE2 disposed on the pixel electrodes PE1 and PE2, and opposing electrodes covering the organic layers OE1 and OE2 and formed on the whole surface of the substrate 101, are formed.
If the display device has a front emission type structure, the pixel electrodes PE1 and PE2 may be included as reflective electrodes, and the opposing electrodes may be included as transmissive electrodes. In this case, the opposing electrodes may include transflective layers formed of Mg, Al, Pt, Pd, Au, Ni, Nd, Ir, Cr, Li, Ca, or the like or transmissive metal oxides such as ITO, IZO, ZnO, or the like. If the display device has a bottom emission type structure, Ag, Mg, Al, Pt, Pd, Au, Ni, Nd, Ir, Cr, Li, Ca, or the like may be deposited so that the opposing electrodes have reflective functions. If the pixel electrodes PE1 and PE2 are used as anode electrodes, the pixel electrodes PE1 and PE2 may include layers formed of a metal oxide such as ITO, IZO, ZnO, or the like having a high work function (an absolute value). If the pixel electrodes PE1 and PE2 are used as cathode electrodes, the pixel electrodes PE1 and PE2 may use high conductive metals having low work functions (absolute values) such as Ag, Mg, Al, Pt, Pd, Au, Ni, Nd, Ir, Cr, Li, Ca, or the like. If the pixel electrodes PE1 and PE2 are used as anode electrodes, the opposing electrodes are used as cathode electrodes. If the pixel electrodes PE1 and PE2 are used as cathode electrodes, the opposing electrodes are used as anode electrodes.
One or more functional layers, such as emissive layers (EMLs), hole transport layers (HTLs), hole injection layers (HILs), electron transport layers (ETLs), and electron injection layers (EILs), may be stacked in a single or multilayer structure to form the organic layers OE1 and OE2 of the first and second pixels PX1 and PX2. The organic layers OE1 and OE2 may be low or high molecular organic materials. If the organic layers OE1 OE2 emit R, G, and B lights, the EMLs may be patterned as R, G, and B emissive layers according to R, G, and B sub-pixels. If the organic layers OE1 and OE2 emit white light, the EMLs may have multilayer structures in which R, G, and B emissive layers are stacked, or single layer structures including R, G and B emissive materials to emit white light.
FIGS. 11 through 13 are views illustrating a comparison example with respect to the disclosed technology. FIG. 12 is a cross-sectional view taken along line B-B′ of FIG. 11.
Referring to FIGS. 11 through 13, an active layer 212-1 of a first pixel PX1 and an active layer 212-2 of a second pixel PX2 are formed separately on a substrate 101. A first gate insulating layer 102, a first gate lines, a second gate insulating layer 103, a second gate lines, and an interlayer insulating layer 104 are sequentially formed on the active layers 212-1 and 212-2. The first gate lines include a first scan line SLn, a second scan line SLn−1, an emission control line ELn, and first capacitor electrodes 214-1 and 214-2. The second gate lines include second capacitor electrodes 216-1 and 216-2. The second capacitor electrode 216-1 of the first pixel PX1 and the second capacitor electrode 216-2 of the second pixel PX2 are connected to each other.
Data signal lines DL and driving voltage lines PL are formed on the interlayer insulating layer 104. The second capacitor electrodes 216-1 and 216-2 of the first and second pixels PX1 and PX2 are connected to the driving voltage lines PL through contact holes and thus operate to realize a mesh structure of the driving voltage lines PL. First and second contact metals CM1 and CM2 are formed on the interlayer insulating layer 104.
A protective layer 105 is formed on the substrate 101 on which the data signal lines DLm−1 and DLm, the driving voltage lines PL, the first contact metals CM1, and the second contact metals CM2 are formed. First and second via holes VH1 and VH2 are formed in the protective layer 105 of the first and second pixels PX1 and PX2 to expose parts of the first and second contact metals CM1 and CM2.
Pixel electrodes PE1 and PE2 and an initialization voltage line VL are formed on the protective layer 105. The pixel electrodes PE1 and PE2 are connected to second emission control TFTs T6 of the first and second pixels PX1 and PX2 through the first via holes vH1. The initialization voltage line VL is connected to initialization TFTs T4 of the first and second pixels PX1 and PX2 through the second via holes VH2 formed in the each first and second pixels PX1 and PX2.
As described with reference to FIG. 9, in certain embodiments, driving voltage lines PL having a mesh structure including vertical driving voltage lines PLV and horizontal driving voltage lines PLH may be formed of the same material on the same layer. Therefore, the first gate insulating layer 102, the second gate insulating layer 103, and the interlayer insulating layer 104 are formed between the connection line 118 constituting the horizontal driving voltage lines PLH and the first and second active layers 112-1 and 112-2 formed to be approximately orthogonal to the connection line 118.
In the comparison example of FIG. 12, the driving voltage lines PL having the mesh structure are formed of the second capacitor electrodes 216-1 and 216-2. Therefore, the first gate insulating layer 102 and the second gate insulating layer 103 are formed between a connection part of the second capacitor electrodes 216-1 and 216-2 and the active layers 212-1 and 212-2.
In a comparison between FIGS. 9 and 12, a capacitance of a parasitic capacitor C1 occurring between the driving voltage lines PL and the first and second active layers 112-1 and 112-2 according to certain embodiments of the disclosed technology is smaller than a capacitance of a parasitic capacitor C2 occurring between the driving voltage lines PL and the active layers 212-1 and 212-2 in the comparison example.
A parasitic capacitor occurring between the driving voltage lines PL having the mesh structure and active layers increase a leakage current flowing in pixel electrodes of OLEDs through the second emission control TFTs T6, thereby increasing a black luminance.
The horizontal driving voltage lines PLH are formed on the same layer on which the vertical driving voltage lines PLV are formed on the same layer as the data signal lines DLm−1 and DLm to form a thicker insulating layer between the driving voltages PL and the first and second active layers 112-1 and 112-2 in the embodiment of the disclosed technology than in the comparison example. Therefore, a parasitic capacitor of the driving voltage lines PL is reduced to prevent the black luminance from increasing, thereby reducing an image distortion of a screen.
Also, in certain embodiments of the disclosed technology, the driving voltage lines PL are formed in the mesh structure to supply a first power supply voltage ELVDD having a predetermined and constant intensity to thereby reduce voltage drop.
According to the above-described embodiments, an active matrix (AM) type organic light-emitting display device having a 6Tr-1Cap structure includes six TFTs and one capacitor in one pixel. However, the disclosed technology is not limited thereto, and a display device may include a plurality of TFTs and capacitors in one pixel. Also, an additional line may be further formed or an existing line may be omitted so that the display device has various structures.
As described above, a display device according to embodiments of the disclosed technology a voltage drop due to an increase in a size of a panel can be compensated.
Also, various embodiments of the display device minimize a parasitic capacitance to prevent increasing a black luminance.
While the disclosed technology has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the disclosed technology as defined by the following claims.

Claims (42)

What is claimed is:
1. An organic light-emitting display device comprising:
a first pixel having a first active layer and a second pixel having a second active layer, the first pixel and the second pixel formed as two adjacent pixels in a row of pixels;
a connection area between the first pixel and the second pixel, the connection area including direct, physical contact between the first active layer and the second active layer;
at least one insulating layer formed on the first active layer and the second active layer;
a contact hole which is formed in the insulating layer and exposes the connection area;
a driving voltage line which is formed on the insulating layer;
a contact metal which is formed on the insulating layer and contacts the connection area through the contact hole;
a protective layer which is formed on the driving voltage line and the contact metal;
a via hole which is formed in the protective layer and exposes part of the contact metal; and
an initialization voltage line which is connected to the contact metal to electrically connect to the first active layer and the second active layer through the via hole.
2. The organic light-emitting display device of claim 1, wherein the driving voltage line for the two adjacent pixels comprises two first voltage lines formed in a vertical direction and a second voltage line that is connected to the two first voltage lines in a horizontal direction.
3. The organic light-emitting display device of claim 2, wherein the two first voltage lines are spaced a distance apart from each other so as to parallel each other.
4. The organic light-emitting display device of claim 1, wherein the driving voltage line is formed on a layer on which a plurality of data signal lines are formed.
5. The organic light-emitting display device of claim 2, wherein the initialization voltage line is disposed to be parallel with the second voltage line.
6. The organic light-emitting display device of claim 1, wherein the initialization voltage line is formed on a layer on which pixel electrodes are formed.
7. The organic light-emitting display device of claim 1, wherein the first active layer and the second active layer are symmetrical based on the connection area.
8. The organic light-emitting display device of claim 2, wherein parts of the first and second active layers are formed to be orthogonal to the second voltage line and overlap with the second voltage line.
9. A method of manufacturing an organic light-emitting display device, the method comprising:
forming a first active layer for a first pixel and a second active layer for a second pixel, the first and second pixels formed as two adjacent pixels in a row of pixels on a substrate, the first and second active layers having a connection area between the first and second pixels, the connection area including direct, physical contact between the first active layer and the second active law layer;
forming at least one insulating layer on the first and second active layers;
forming a contact hole in the insulating layer to expose a part of the connection area;
forming a contact metal and a driving voltage line on the insulating layer, wherein the contact metal contacts the connection area through the contact hole;
forming a protective layer on the driving voltage line and the contact metal;
forming a via hole in the protective layer to expose part of the contact metal; and
forming an initialization voltage line that is connected to the contact metal to electrically connect to the first and second active layers through the via hole.
10. The method of claim 9, wherein the driving voltage line for the first and second pixels comprises two first voltage lines formed in a vertical direction and a second voltage line that is connected to the two first voltage lines in a horizontal direction.
11. The method of claim 10, wherein the initialization voltage line is formed to be parallel with the second voltage line.
12. The method of claim 10, wherein the first and second active layers are symmetrical based on the connection area, and parts of the first and second active layers are disposed to be orthogonal to the second voltage line and overlap with the second voltage line.
13. An organic light emitting diode display comprising:
a scan line extended to a first direction;
a first data line extended to a second direction different from the first direction;
a first driving voltage line extended to the second direction;
an initialization voltage line extended to the first direction;
a first thin film transistor comprising a first gate electrode and a first active layer being curved under the first gate electrode, and coupled to the first driving voltage line;
a second thin film transistor coupled to the first data line and the scan line;
a third thin film transistor coupled to the initialization voltage line and the first thin film transistor;
a first organic light emitting diode coupled to the first thin film transistor;
a first insulating layer covering the first thin film transistor; and
a first storage capacitor electrically coupled to the first gate electrode of the first thin film transistor,
wherein the first storage capacitor comprises a first capacitor electrode including a portion of the first gate electrode of the first thin film transistor, and a second capacitor electrode overlapping the first capacitor electrode, and
wherein a portion of the first insulating layer is between the first capacitor electrode and the second capacitor electrode, and
wherein one end of the first active layer is extended to the second thin film transistor, and the other end of the first active layer is extended to the third thin film transistor.
14. The organic light emitting diode display of claim 13, further comprising: a fourth thin film transistor coupled to the first driving voltage line and the first thin film transistor.
15. The organic light emitting diode display of claim 14, wherein the first active layer is extended to and coupled to the fourth thin film transistor.
16. The organic light emitting diode display of claim 14, further comprising:
a second insulating layer over the second capacitor electrode.
17. The organic light emitting diode display of claim 16, further comprising:
a first pixel electrode on the second insulating layer, and coupled to the first organic light emitting diode and the first thin film transistor.
18. The organic light emitting diode display of claim 16,
wherein the initialization voltage line is on the second insulating layer.
19. The organic light emitting diode display of claim 18,
wherein the first active layer is extended to and coupled to the fourth thin film transistor.
20. The organic light emitting diode display of claim 19, further comprising; a contact metal coupled to the initialization voltage line and the third thin film transistor.
21. The organic light emitting diode display of claim 13, further comprising;
a second data line extended to the second direction;
a second driving voltage line extended to the second direction;
a fifth thin film transistor comprising a second gate electrode and a second active layer being curved under the second gate electrode, and coupled to the second driving voltage line;
a sixth thin film transistor coupled to the second data line and the scan line;
a seventh thin film transistor coupled to the initialization voltage and the third thin film transistor;
a second organic light emitting diode coupled to the fifth thin film transistor; and
a second storage capacitor electrically coupled to the second gate electrode of the fifth thin film transistor,
wherein the second storage capacitor comprises a third capacitor electrode including a portion of the second gate electrode of the fifth thin film transistor, and a fourth capacitor electrode overlapping the third capacitor electrode,
wherein a portion of the first insulating layer between the third storage capacitor electrode and the fourth storage capacitor electrode,
wherein one end of the second active layer is extended to the sixth thin film transistor, and the other end of the second active layer is extended to the seventh thin film transistor, and
wherein the second active layer is symmetric to the first active layer.
22. The organic light emitting diode display of claim 21, further comprising; a eighth thin film transistor coupled to the second driving voltage line and the fifth thin film transistor.
23. The organic light emitting diode display of claim 22, wherein the second active layer is extended to and coupled to the eighth thin film transistor.
24. The organic light emitting diode display of claim 21, further comprising:
a second insulating layer over the first storage capacitor and the second storage capacitor.
25. The organic light emitting diode display of claim 24, comprising;
a second pixel electrode on the second insulating layer, and coupled to the second organic light emitting diode and the fifth thin film transistor.
26. The organic light emitting diode display of claim 25,
wherein the initialization voltage line is on the second insulating layer.
27. The organic light emitting diode display of claim 26,
Wherein the first active layer is extended to and electrically coupled to the second active layer.
28. An organic light emitting diode display comprising:
substrate;
a plurality of scanning lines on the substrate;
a plurality of data lines;
a first thin film transistor coupled to a first scan line of the scan lines and a first data line of the data lines;
a plurality of driving voltage lines;
a second thin film transistor comprising a first gate electrode and a first active layer and electrically coupled to a first driving voltage line of the driving voltage lines;
a plurality of initialization voltage lines;
a third thin film transistor comprising a second gate electrode and coupled to a first initialization voltage line of the initialization voltage lines and the second thin film transistor;
a first organic light emitting diode electrically coupled to the second thin film transistor;
a first insulating layer covering the second thin film transistor; and
a first storage capacitor coupled to the first gate electrode and comprising a first capacitor electrode and a second capacitor electrode over the first capacitor electrode, wherein the first capacitor electrode includes a portion of the first gate electrode of the second thin film transistor, and a portion of the first insulating layer is between the first capacitor electrode and the second capacitor electrode,
wherein the first active layer is coupled to an active layer of the third thin film transistor, and
wherein the first active layer under the first gate electrode is curved.
29. The organic light emitting diode display of claim 28, further comprising a fourth thin film transistor comprises a third gate electrode and is electrically coupled to the first driving voltage line and the second thin film transistor.
30. The organic light emitting diode display of claim 29, wherein the first active layer is coupled to an active layer of the fourth thin film transistor.
31. The organic light emitting diode display of claim 29, further comprising a second insulating layer over the first capacitor electrode.
32. The organic light emitting diode display of claim 31, wherein the first organic light emitting diode comprises a first pixel electrode that is formed on the second insulating layer.
33. The organic light emitting diode display of claim 32, wherein the initialization voltage lines are formed on the second insulating layer.
34. The organic light emitting diode display of claim 33, wherein the first active layer is coupled to an active layer of the fourth thin film transistor.
35. The organic light emitting diode display of claim 34, further comprising a contact metal coupled to the first initialization voltage line and the third thin film transistor.
36. The organic light emitting diode display of claim 28, further comprising;
a fourth thin film transistor coupled to the first scan line and a second data line of the data lines;
a fifth thin film transistor comprising a third gate electrode and a second active layer, and electrically coupled to a second driving voltage line of the driving voltage lines;
a sixth thin film transistor comprising a fourth gate electrode and coupled to the first initialization voltage line and the fifth thin film transistor;
a second organic light emitting diode electrically coupled to the fifth thin film transistor; and
a second storage capacitor electrically coupled to the third gate electrode and comprising a third capacitor electrode and a fourth capacitor electrode over the third capacitor electrode, wherein the third capacitor electrode includes a portion of the third gate electrode of the fifth thin film transistor, and a portion of the first insulating layer is between the third storage capacitor electrode and the fourth storage capacitor electrode,
wherein the second active layer is coupled an active layer of the sixth transistor,
wherein the second active layer curved under the third gate electrode, and
wherein the second active layer is symmetric to the first active layer.
37. The organic light emitting diode display of claim 36, further comprising a seventh thin film transistor comprises a fifth gate electrode and is electrically coupled to the second driving voltage line and the fifth thin film transistor.
38. The organic light emitting diode display of claim 37, wherein the second active layer is coupled to an active layer of the seventh thin film transistor.
39. The organic light emitting diode display of claim 36, further comprising;
a second insulating layer over the first storage capacitor and the second storage capacitor.
40. The organic light emitting diode display of claim 39, wherein the second organic light emitting diode comprises a second pixel electrode that is formed on the second insulating layer.
41. The organic light emitting diode display of claim 40, wherein the first initialization voltage line formed on the second insulating layer.
42. The organic light emitting diode display of claim 41, wherein the first active layer is coupled to the second active layer.
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