USRE33737E - Optical fiber coated with an organopolysiloxane curable actinic rays - Google Patents
Optical fiber coated with an organopolysiloxane curable actinic rays Download PDFInfo
- Publication number
- USRE33737E USRE33737E US07/492,779 US49277990A USRE33737E US RE33737 E USRE33737 E US RE33737E US 49277990 A US49277990 A US 49277990A US RE33737 E USRE33737 E US RE33737E
- Authority
- US
- United States
- Prior art keywords
- sub
- sup
- organopolysiloxane
- optical fiber
- carbon atoms
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920001296 polysiloxane Polymers 0.000 title claims abstract description 71
- 239000013307 optical fiber Substances 0.000 title claims abstract description 40
- 239000011247 coating layer Substances 0.000 claims abstract description 25
- 125000004430 oxygen atom Chemical group O* 0.000 claims abstract description 6
- 230000001678 irradiating effect Effects 0.000 claims abstract description 4
- 125000006364 carbonyl oxy methylene group Chemical group [H]C([H])([*:2])OC([*:1])=O 0.000 claims abstract description 3
- 239000011248 coating agent Substances 0.000 claims description 18
- 238000000576 coating method Methods 0.000 claims description 18
- 125000004432 carbon atom Chemical group C* 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 16
- 238000002360 preparation method Methods 0.000 claims description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- -1 2-acryloxyethyl Chemical group 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 239000005350 fused silica glass Substances 0.000 claims description 5
- 125000001181 organosilyl group Chemical group [SiH3]* 0.000 claims description 5
- 125000001931 aliphatic group Chemical group 0.000 claims description 4
- 239000004615 ingredient Substances 0.000 claims description 4
- 125000000962 organic group Chemical group 0.000 claims description 3
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 15
- 238000010521 absorption reaction Methods 0.000 abstract description 11
- 239000000203 mixture Substances 0.000 abstract description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 5
- 230000001747 exhibiting effect Effects 0.000 abstract 1
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 21
- 239000000460 chlorine Substances 0.000 description 20
- 229910052801 chlorine Inorganic materials 0.000 description 11
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 150000002430 hydrocarbons Chemical group 0.000 description 9
- 239000010453 quartz Substances 0.000 description 8
- 229940086542 triethylamine Drugs 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 6
- 239000011541 reaction mixture Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 3
- 238000007259 addition reaction Methods 0.000 description 3
- 238000013019 agitation Methods 0.000 description 3
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 3
- 239000012965 benzophenone Substances 0.000 description 3
- 239000000706 filtrate Substances 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- 229920002857 polybutadiene Polymers 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- SPSPIUSUWPLVKD-UHFFFAOYSA-N 2,3-dibutyl-6-methylphenol Chemical compound CCCCC1=CC=C(C)C(O)=C1CCCC SPSPIUSUWPLVKD-UHFFFAOYSA-N 0.000 description 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 2
- 125000001309 chloro group Chemical group Cl* 0.000 description 2
- 238000007033 dehydrochlorination reaction Methods 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000019441 ethanol Nutrition 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000006459 hydrosilylation reaction Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 229920000620 organic polymer Polymers 0.000 description 2
- 229920006136 organohydrogenpolysiloxane Chemical group 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000003396 thiol group Chemical group [H]S* 0.000 description 2
- BIIBYWQGRFWQKM-JVVROLKMSA-N (2S)-N-[4-(cyclopropylamino)-3,4-dioxo-1-[(3S)-2-oxopyrrolidin-3-yl]butan-2-yl]-2-[[(E)-3-(2,4-dichlorophenyl)prop-2-enoyl]amino]-4,4-dimethylpentanamide Chemical compound CC(C)(C)C[C@@H](C(NC(C[C@H](CCN1)C1=O)C(C(NC1CC1)=O)=O)=O)NC(/C=C/C(C=CC(Cl)=C1)=C1Cl)=O BIIBYWQGRFWQKM-JVVROLKMSA-N 0.000 description 1
- BWZAUXRKSMJLMH-UHFFFAOYSA-N 1,1-diethoxyethylbenzene Chemical compound CCOC(C)(OCC)C1=CC=CC=C1 BWZAUXRKSMJLMH-UHFFFAOYSA-N 0.000 description 1
- DKEGCUDAFWNSSO-UHFFFAOYSA-N 1,8-dibromooctane Chemical compound BrCCCCCCCCBr DKEGCUDAFWNSSO-UHFFFAOYSA-N 0.000 description 1
- 125000001731 2-cyanoethyl group Chemical group [H]C([H])(*)C([H])([H])C#N 0.000 description 1
- WKACYGQNLXLXEB-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol 3-methylbut-2-enoic acid Chemical compound CC(=CC(=O)O)C.C(O)C(CC)(CO)CO WKACYGQNLXLXEB-UHFFFAOYSA-N 0.000 description 1
- NLGDWWCZQDIASO-UHFFFAOYSA-N 2-hydroxy-1-(7-oxabicyclo[4.1.0]hepta-1,3,5-trien-2-yl)-2-phenylethanone Chemical class OC(C(=O)c1cccc2Oc12)c1ccccc1 NLGDWWCZQDIASO-UHFFFAOYSA-N 0.000 description 1
- FEWFXBUNENSNBQ-UHFFFAOYSA-N 2-hydroxyacrylic acid Chemical compound OC(=C)C(O)=O FEWFXBUNENSNBQ-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- 125000006201 3-phenylpropyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 description 1
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 150000008062 acetophenones Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 150000008366 benzophenones Chemical class 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 150000001804 chlorine Chemical class 0.000 description 1
- 125000004218 chloromethyl group Chemical group [H]C([H])(Cl)* 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- VEJBQZZDVYDUHU-UHFFFAOYSA-N ethenyl-hydroxy-dimethylsilane Chemical compound C[Si](C)(O)C=C VEJBQZZDVYDUHU-UHFFFAOYSA-N 0.000 description 1
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 125000005358 mercaptoalkyl group Chemical group 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- KPSSIOMAKSHJJG-UHFFFAOYSA-N neopentyl alcohol Chemical compound CC(C)(C)CO KPSSIOMAKSHJJG-UHFFFAOYSA-N 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 125000005386 organosiloxy group Chemical group 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 239000003504 photosensitizing agent Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000004447 silicone coating Substances 0.000 description 1
- 125000003808 silyl group Chemical class [H][Si]([H])([H])[*] 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 101150035983 str1 gene Proteins 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical class C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- AAPLIUHOKVUFCC-UHFFFAOYSA-N trimethylsilanol Chemical compound C[Si](C)(C)O AAPLIUHOKVUFCC-UHFFFAOYSA-N 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/443—Protective covering
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
- C03C25/10—Coating
- C03C25/104—Coating to obtain optical fibres
- C03C25/106—Single coatings
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/14—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/2962—Silane, silicone or siloxane in coating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31609—Particulate metal or metal compound-containing
- Y10T428/31612—As silicone, silane or siloxane
Definitions
- the present invention relates to a coated optical fiber or, more particularly, to an optical fiber coated with a layer of a cured organopolysiloxane curable by irradiation with actinic rays and having low water absorption as well as small temperature dependency of the Young's modulus as well as a method for the preparation of such a coated optical fiber.
- a typical silicone material for optical fiber coating is an organopolysiloxane composition comprising an organopolysiloxane having vinyl groups bonded to the silicon atoms and an organohydrogenpolysiloxane having hydrogen atoms directly bonded to the silicon atoms, of which a cured coating layer is formed by the addition reaction or so-called hydrosilation between the silicon-bonded vinyl groups and silicon-bonded hydrogen atoms in the presence of a platinum catalyst.
- Another curable silicone material for optical fiber coating is an organopolysiloxane composition
- an organopolysiloxane composition comprising a vinyl-containing organopolysiloxane and a mercaptoalkyl-containing organopolysiloxane to effect an addition reaction between the vinyl and mercapto groups.
- Organic polymers include those by use of a polyether urethane acrylate or polybutadiene urethane acrylate.
- organopolysiloxane compositions by the hydrosilation reaction have a problem that the organohydrogenpolysiloxane is susceptible to the reaction with atmospheric moisture to evolve hydrogen gas which causes increase in the transmission loss through the optical fiber coated therewith.
- the organopolysiloxane compositions by the mercapto-vinyl addition reaction are sometimes unacceptable due to the very unpleasant odor ascribable to the mercapto groups emitted in the course of the curing reaction.
- the coating materials based on a polyether urethane acrylate have disadvantages of large water absorption and unduly high rigidity at low temperatures to increase the transmission loss of the coated optical fibers while those based on a polybutadiene urethane acrylate are disadvantageous in respect of the low curability. Accordingly, it is eagerly desired to develop a novel optical fiber coated with a coating material free from the above described problems and disadvantages in the prior art.
- the present invention has an object to provide a novel coated optical fiber of which the above described problems and disadvantages are dissolved by use of a specific organopolysiloxane as the coating material.
- the coated optical fiber of the present invention comprises:
- R 1 and R 4 are each, independently from the others, a substituted or unsubstituted monovalent hydrocarbon group
- R 2 is a divalent hydrocarbon group having 2 to 4 carbon atoms or an oxygen atom
- R 3 is a monovalent organic group having 4 to 25 carbon atoms and 1 to 3 ethylenically unsaturated groups
- R 5 is a monovalent hydrocarbon group free from aliphatic unsaturation having 1 to 18 carbon atoms or an organosilyl group of the general formula
- R 6 being a monovalent hydrocarbon group having 1 to 9 carbon atoms and p being zero or a positive integer
- a is a positive number in the range from 1.6 to 2.2
- b is a positive number in the range from .[.0.02.].
- n is 1, 2 or 3
- m is zero, 1 or 2 with the proviso that n+m is 1, 2 or 3
- R 3 has at least two ethylenically unsaturated groups when n is 1.
- the present invention also provides a method for the preparation of an optical fiber coated with a layer of a cured organopolysiloxane which comprises coating a quartz glass-made optical fiber base with an organopolysiloxane represented by the above given average unit formula (I) and irradiating the organopolysiloxane with actinic rays such as ultraviolet light.
- a method for the preparation of an optical fiber coated with a layer of a cured organopolysiloxane which comprises coating a quartz glass-made optical fiber base with an organopolysiloxane represented by the above given average unit formula (I) and irradiating the organopolysiloxane with actinic rays such as ultraviolet light.
- the coating layer on the quartz glass-made optical fiber base is formed by curing a specific organopolysiloxane curable by irradiation with actinic rays and represented by the average unit formula (I) given above.
- the organopolysiloxane is readily cured by irradiation with actinic rays such as ultraviolet so that the process of forming the coating layer on the optical fiber base can be performed with a high efficiency and the thus radiationcured coating layer of the organopolysiloxane has outstandingly low water absorption and temperature dependency of the Young's modulus at low temperatures of, for example -10° to -30° C. Needless to say, the coating material is free from the problem of any unpleasant odor.
- the coating material used for forming the coating layer of the inventive coated optical fiber is the above described organopolysiloxane represented by the average unit formula (I) or a composition comprising the same as the principal ingredient.
- the groups denoted by the symbols R 1 and R 4 are each, independently from the others, a monovalent hydrocarbon group having 1 to 9 carbon atoms exemplified by alkyl groups, e.g. methyl, ethyl, propyl, butyl and octyl groups, cycloalkyl groups, e.g. cyclohexyl group, alkenyl groups, e.g. vinyl and allyl groups, aryl groups, e.g.
- R 1 and R 4 should be methyl groups and the molar content of phenyl groups, if any, should not exceed 35% of the groups of R 1 and R 4 .
- the group Rz should preferably be an ethylene group.
- the group denoted by the symbol R 2 is, when it is a divalent hydrocarbon group having 2 to 4 carbon atoms, exemplified by ethylene, propylene and butylene groups.
- the group R 2 may optionally be an oxygen atom although an oxygen atom as R 2 is less preferably in respect of the relatively low resistance of the coating layer against water.
- R 3 is a monovalent hydrocarbon group having 4 to 25 carbon atoms and having, in a molecule, 1 to 3 ethylenically unsaturated functional groups such as CH 2 ⁇ CHCOO--, CH 2 ⁇ C(CH 3 )COO-- and CH 2 ⁇ CHCO--- exemplified by CH 2 ⁇ CHCOOCH 2 CH 2 --, [CH 2 ⁇ C(CH 3 )COOCH 2 ] 3 C--CH 2 -- and (CH 2 ⁇ CHCOOCH 2 ) 2 C(C 2 H 5 )CH 2 --.
- R 5 is, when it is a monovalent hydrocarbon group free from aliphatic unsaturation having 1 to 18 carbon atoms, exemplified by alkyl groups, e.g. methyl, ethyl, propyl, butyl, pentyl and neopentyl groups.
- the group denoted by R 5 may be an organosilyl group represented by the general formula (II) given above, in which R 6 has the same meaning as R 1 defined above and the subscript p is zero or a positive integer.
- organosilyl groups include methyl ethyl phenyl silyl, trimethyl silyl, dimethyl phenyl silyl and vinyl dimethyl silyl groups with p equal to zero and organosiloxy-substituted silyl groups.
- the meaning of each of the subscripts a, b, m nad n is defined already.
- the group R 3 should preferably have more than one ethylenically unsaturated functional groups.
- the organopolysiloxane Since the group R 3 O necessarily contained in the organopolysiloxane is sensitive to actinic rays, the organopolysiloxane can be readily cured by irradiating with actinic rays such as ultraviolet light.
- the organopolysiloxane should preferably have a viscosity in the range from 1,000 to 20,000 centipoise at 25° C. When the viscosity of the organopolysiloxane is too low, the quartz glass-made optical fiber base is poorly wettable with the organopolysiloxane in addition to the difficulty in obtaining a coating layer thereof having an adequate thickness.
- the organopolysiloxane represented by the average unit formula (I) can be prepared by the dehydrochlorination reaction between an organopolysiloxane of a corresponding molecular structure having chlorine atoms directly bonded to the silicon atoms and an ethylenically unsaturated compound having an active hydroxy group in the molecule.
- the above mentioned chlorine-containing organopolysiloxane is exemplified by those compounds expressed by the following structural formulas, denoting methyl and phenyl groups by the symbols Me and Ph, respectively:
- the hydroxy-containing ethylenically unsaturated compound to be reacted with the above described chlorine-containing organopolysiloxane is exemplified by 2-hydroxyethyl (meth)acrylate, trimethylolpropane di(meth)acrylate, pentaerithritol tri(meth)acrylate and the like, of which the last mentioned pentaerithritol derivatives are advantageous since the resultant organopolysiloxane of the average unit formula (I) should preferably have two or more of the ethylenically unsaturated groups bonded to the same silicon atom.
- the coated optical fiber of the invention can be obtained by coating a quartz glass-made optical fiber base with the above described organopolysiloxane alone followed by irradiation with actinic rays to effect curing thereof, it is optional that the organopolysiloxane is admixed with various kinds of additives.
- physical properties of the cured coating layer can be modified by admixing the organopolysiloxane with an acrylic monomer or an oligomer thereof.
- actinic rays are effective to cure the coating layer of the organopolysiloxane or a composition comprising the same as the principal ingredient including ultraviolet light, far-ultraviolet light, electron beams, X-rays, ⁇ -rays and the like, of which ultraviolet is preferred in respect to the simplicity and hadiness of the apparatus.
- the ultraviolet lamp suitable as the irradiation source includes high- and low-pressure mercury lamps, xenon lamps, hydrogen discharge tubes and the like.
- the irradiation with the actinic rays can be performed in any desired gaseous atmosphere such as air and inert gases.
- the organopolysiloxane is admixed with a photosensitizer or photopolymerization initiator such as benzophenone compounds, e.g. benzophenone, benzoin ether compounds, e.g. benzoin isobutyl ether, ketal compounds, e.g. acetophenone diethyl ketal, thioxanthone compounds, acetophenone compounds and the like in an amount not exceeding 20% by weight or, preferably, in the range from 1 to 5% by weight based on the organopolysiloxane.
- a photosensitizer or photopolymerization initiator such as benzophenone compounds, e.g. benzophenone, benzoin ether compounds, e.g. benzoin isobutyl ether, ketal compounds, e.g. acetophenone diethyl ketal, thioxanthone compounds, acetophenone compounds and the like in an amount not
- the coated optical fiber of the invention has excellent resistance against heat and water and low water absorption of the coating layer in comparison with conventional coated optical fibers in addition to the outstandingly low temperature dependency of the Young's modulus. Accordingly, the inventive coated optical fiber is serviceable over a long period of time under any severest environmental conditions.
- coated optical fiber of the invention is described in more detail with reference to the examples preceded by the description of the preparation procedure of the organopolysiloxanes as the coating material on the optical fiber base.
- the reaction mixture was heated under agitation at 70° C. for 7 hours and then cooled to room temperature followed by filtration to remove the precipitated salt and distillation of the filtrate at 65° C. under a reduced pressure to remove the solvent.
- the filtrate freed from the solvent was filtered again under pressurization.
- the thus obtained product was a clear and oily organopolysiloxane expressed by the formula
- Chlorine-containing organopolysiloxane 2 isopolysiloxane 2
- Chlorine-containing organopolysiloxane 3 424 g
- Pentaerithritol triacrylate 34 g
- Trimethylolpropane dimethylacrylate 45 g
- Chlorine-containing organopolysiloxane 5 344 g
- Triethyl amine 50 g
- Chlorine-containing organopolysiloxane 6 380 g
- a curable organopolysiloxane composition was prepared by uniformly blending 2 parts of benzophenone with 100 parts of one of the Organopolysiloxanes I to VI obtained in the above described Preparations 1 to 6.
- the Organopolysiloxanes I to V were for Examples 1 to 5, respectively, and the Organopolysiloxane VI was for Comparative Example 1.
- An optical fiber base of fused quartz glass having a diameter of 125 ⁇ m and obtained by spinning at a velocity of 30 meters/minute was coated with the composition in a coating thickness of 50 ⁇ m and irradiated with ultraviolet light from a high-pressure mercury lamp having a linear output of 80 watts/cm at a distance of 10 cm for 0.4 second to give a dose of 100 mJ/cm 2 so that it was found that the coating layers in Examples 1 to 5 had been fully cured into a uniform coating film having a smooth and uniform surface without stickiness. On the other hand, curing of the coating layer in Comparative Example 1 was not complete leaving considerable stickiness on the surface.
- Organopolysiloxanes I to VI and two non-silicone coating materials conventionally used in optical fiber coating were each shaped into a sheet of 1 mm thickness, which was irradiated with a high-pressure mercury lamp having a linear output of 80 watts/cm to give a dose of 300 mJ/cm 2 .
- the coating materials used in Comparative Examples 2 and 3 were a polyether urethane acrylate and a polybutadiene urethane acrylate, respectively, expressed by the following formulas, in which (C 6 H 3 Me) is a 1,4-tolylene group.
- the sheet was uniformly cured without surface tackiness.
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Abstract
The coated optical fiber of the invention is prepared by providing a coating layer of an ultraviolet-curable organopolysiloxane or a composition comprising the same and irradiating the coating layer with ultraviolet. Specifically, each of the terminal silicon atoms of the organopolysiloxane, which preferably has a linear molecular structure, has two or more ethylenically unsaturated polymerizable groups bonded thereto through an oxygen atom, such as CH2 ═CHCOOCH2 CH2 --, [CH2 ═C(CH3)COOCH2 ]3 C--CH2 -- and (CH2 ═CHCOOCH2)2 C(C2 H5)CH2 --. By virtue of this unique molecular structure of the organopolysiloxane, the coating layer is rapidly cured by ultraviolet irradiation to give a cured coating layer exhibiting very low water absorption and small temperature dependency of the Young's modulus at low temperatures.
Description
The present invention relates to a coated optical fiber or, more particularly, to an optical fiber coated with a layer of a cured organopolysiloxane curable by irradiation with actinic rays and having low water absorption as well as small temperature dependency of the Young's modulus as well as a method for the preparation of such a coated optical fiber.
As is known, various materials are used for optical fibers in service of the optical communication including fused quartz glass, multi-component glass and plastics. In view of the lightweight, low transmission loss, absence of induction, heat resistance and weatherability as well as large transmission capacity, however, most of the optical fibers in practical services are made of fused quartz glass. It is usual that quartz glass-made optical fibers are provided with a coating layer of a certain protecting material since quartz glass fibers are usually very small in diameter and subject to changes of the performance in the lapse of time.
Various materials have been proposed for the coating layer on quartz glass-made optical fibers including so-called silicones and organic polymers. For example, a typical silicone material for optical fiber coating is an organopolysiloxane composition comprising an organopolysiloxane having vinyl groups bonded to the silicon atoms and an organohydrogenpolysiloxane having hydrogen atoms directly bonded to the silicon atoms, of which a cured coating layer is formed by the addition reaction or so-called hydrosilation between the silicon-bonded vinyl groups and silicon-bonded hydrogen atoms in the presence of a platinum catalyst. Another curable silicone material for optical fiber coating is an organopolysiloxane composition comprising a vinyl-containing organopolysiloxane and a mercaptoalkyl-containing organopolysiloxane to effect an addition reaction between the vinyl and mercapto groups. Organic polymers include those by use of a polyether urethane acrylate or polybutadiene urethane acrylate.
These prior art coating materials for optical fibers have their respective problems and disadvantages. For example, the organopolysiloxane compositions by the hydrosilation reaction have a problem that the organohydrogenpolysiloxane is susceptible to the reaction with atmospheric moisture to evolve hydrogen gas which causes increase in the transmission loss through the optical fiber coated therewith. The organopolysiloxane compositions by the mercapto-vinyl addition reaction are sometimes unacceptable due to the very unpleasant odor ascribable to the mercapto groups emitted in the course of the curing reaction. The coating materials based on a polyether urethane acrylate have disadvantages of large water absorption and unduly high rigidity at low temperatures to increase the transmission loss of the coated optical fibers while those based on a polybutadiene urethane acrylate are disadvantageous in respect of the low curability. Accordingly, it is eagerly desired to develop a novel optical fiber coated with a coating material free from the above described problems and disadvantages in the prior art.
Accordingly, the present invention has an object to provide a novel coated optical fiber of which the above described problems and disadvantages are dissolved by use of a specific organopolysiloxane as the coating material.
Thus, the coated optical fiber of the present invention comprises:
(a) a quartz glass-made optical fiber base; and
(b) a coating layer, on the quartz glass-made optical fiber base, of an -organopolysiloxane which is represented by the average unit formula
(R.sup.1).sub.a [(R.sup.3 O).sub.n (R.sup.4).sub.3--n--m (R.sup.5 O).sub.m Si--R.sup.2 --].sub.b SiO.sub.(4--a--b)/2, (I)
in which the groups denoted by R1 and R4 are each, independently from the others, a substituted or unsubstituted monovalent hydrocarbon group, R2 is a divalent hydrocarbon group having 2 to 4 carbon atoms or an oxygen atom, R3 is a monovalent organic group having 4 to 25 carbon atoms and 1 to 3 ethylenically unsaturated groups, R5 is a monovalent hydrocarbon group free from aliphatic unsaturation having 1 to 18 carbon atoms or an organosilyl group of the general formula
--SiR.sup.6.sub.2 --O).sub.p SiR.sup.6.sub.3, (II)
R6 being a monovalent hydrocarbon group having 1 to 9 carbon atoms and p being zero or a positive integer, a is a positive number in the range from 1.6 to 2.2, b is a positive number in the range from .[.0.02.]. .Iadd.0.002 .Iaddend.to 0.5 with the proviso that a+b is in the range from 1.8 to 2.2, n is 1, 2 or 3, m is zero, 1 or 2 with the proviso that n+m is 1, 2 or 3 and R3 has at least two ethylenically unsaturated groups when n is 1.
The present invention also provides a method for the preparation of an optical fiber coated with a layer of a cured organopolysiloxane which comprises coating a quartz glass-made optical fiber base with an organopolysiloxane represented by the above given average unit formula (I) and irradiating the organopolysiloxane with actinic rays such as ultraviolet light.
As is understood from the above given summary of the invention, the most characteristic feature of the inventive coated optical fiber is that the coating layer on the quartz glass-made optical fiber base is formed by curing a specific organopolysiloxane curable by irradiation with actinic rays and represented by the average unit formula (I) given above. The organopolysiloxane is readily cured by irradiation with actinic rays such as ultraviolet so that the process of forming the coating layer on the optical fiber base can be performed with a high efficiency and the thus radiationcured coating layer of the organopolysiloxane has outstandingly low water absorption and temperature dependency of the Young's modulus at low temperatures of, for example -10° to -30° C. Needless to say, the coating material is free from the problem of any unpleasant odor.
The coating material used for forming the coating layer of the inventive coated optical fiber is the above described organopolysiloxane represented by the average unit formula (I) or a composition comprising the same as the principal ingredient. In the formula (I), the groups denoted by the symbols R1 and R4 are each, independently from the others, a monovalent hydrocarbon group having 1 to 9 carbon atoms exemplified by alkyl groups, e.g. methyl, ethyl, propyl, butyl and octyl groups, cycloalkyl groups, e.g. cyclohexyl group, alkenyl groups, e.g. vinyl and allyl groups, aryl groups, e.g. phenyl and tolyl groups, and aralkyl groups, e.g. 3-phenylpropyl group, as well as those substituted groups obtained by the replacement of a part or all of the hydrogen atoms in the above named hydrocarbon groups with substituent atoms and/or groups such as halogen atoms and cyano groups including chloromethyl, 3,3,3-trifluoropropyl and 2-cyanoethyl groups. It is preferable that at least 50% by moles of the group denoted by the symbols R1 and R4 should be methyl groups and the molar content of phenyl groups, if any, should not exceed 35% of the groups of R1 and R4. When at least a part of R1 and R4 are phenyl groups, the group Rz should preferably be an ethylene group.
The group denoted by the symbol R2 is, when it is a divalent hydrocarbon group having 2 to 4 carbon atoms, exemplified by ethylene, propylene and butylene groups. The group R2 may optionally be an oxygen atom although an oxygen atom as R2 is less preferably in respect of the relatively low resistance of the coating layer against water. The group denoted by the symbol R3 is a monovalent hydrocarbon group having 4 to 25 carbon atoms and having, in a molecule, 1 to 3 ethylenically unsaturated functional groups such as CH2 ═CHCOO--, CH2 ═C(CH3)COO-- and CH2 ═CHCO-- exemplified by CH2 ═CHCOOCH2 CH2 --, [CH2 ═C(CH3)COOCH2 ]3 C--CH2 -- and (CH2 ═CHCOOCH2)2 C(C2 H5)CH2 --. The group denoted by the symbol R5 is, when it is a monovalent hydrocarbon group free from aliphatic unsaturation having 1 to 18 carbon atoms, exemplified by alkyl groups, e.g. methyl, ethyl, propyl, butyl, pentyl and neopentyl groups. Alternatively, the group denoted by R5 may be an organosilyl group represented by the general formula (II) given above, in which R6 has the same meaning as R1 defined above and the subscript p is zero or a positive integer. Examples of such organosilyl groups include methyl ethyl phenyl silyl, trimethyl silyl, dimethyl phenyl silyl and vinyl dimethyl silyl groups with p equal to zero and organosiloxy-substituted silyl groups. The meaning of each of the subscripts a, b, m nad n is defined already. When n is equal to 1, the group R3 should preferably have more than one ethylenically unsaturated functional groups.
Since the group R3 O necessarily contained in the organopolysiloxane is sensitive to actinic rays, the organopolysiloxane can be readily cured by irradiating with actinic rays such as ultraviolet light. The organopolysiloxane should preferably have a viscosity in the range from 1,000 to 20,000 centipoise at 25° C. When the viscosity of the organopolysiloxane is too low, the quartz glass-made optical fiber base is poorly wettable with the organopolysiloxane in addition to the difficulty in obtaining a coating layer thereof having an adequate thickness. When the viscosity of the organopolysiloxane is too high, on the other hand, disadvantages are caused in the removal of air bubbles from the coating layer as well as in respect of the difficulties in obtaining an adequate thickness of the coating layer and decreased workability.
The organopolysiloxane represented by the average unit formula (I) can be prepared by the dehydrochlorination reaction between an organopolysiloxane of a corresponding molecular structure having chlorine atoms directly bonded to the silicon atoms and an ethylenically unsaturated compound having an active hydroxy group in the molecule. The above mentioned chlorine-containing organopolysiloxane is exemplified by those compounds expressed by the following structural formulas, denoting methyl and phenyl groups by the symbols Me and Ph, respectively:
Cl2 MeSi--CH2 CH2 --SiMe2 --O--SiMe2 --O)100 --SiMe2 --CH2 CH2 --SiMeCl2 ;
Cl3 Si--CH2 CH2 --SiMe2 --O--SiMe2 O)68 (SiPh2 --O)30 --SiMe(CH2 CH2 SiCl3)--O]2 SiMe2 --CH2 CH2 --SiCl3 ;
ClMe2 Si--O--SiMe2 --O)150 SiMe2 Cl;
ClMe2 Si--O--SiMe2 --O)50 [SiMe(CH2 CHMePh)--O]50 --SiMe2 Cl; and
Cl2 MeSi--CH2 CH2 --SiMe2 --O--SiMe2 --O)130 --SiMe(CH2 CH2 CF3)--O]20 SiMe2 --CH2 CH2 --SiMeCl2.
The hydroxy-containing ethylenically unsaturated compound to be reacted with the above described chlorine-containing organopolysiloxane is exemplified by 2-hydroxyethyl (meth)acrylate, trimethylolpropane di(meth)acrylate, pentaerithritol tri(meth)acrylate and the like, of which the last mentioned pentaerithritol derivatives are advantageous since the resultant organopolysiloxane of the average unit formula (I) should preferably have two or more of the ethylenically unsaturated groups bonded to the same silicon atom.
In the above described dehydrochlorination reaction, not all of the chlorine atoms in the chlorine-containing organopolysiloxane must be reacted with the ethylenically unsaturated hydroxy-containing compound. Namely, it is optional with an object to adequately control the viscosity of the organopolysiloxane or hardness of the cured product thereof that a part of the functional groups may be alkoxy groups or organosiloxy groups introduced by the reaction with an alcohol such as methyl alcohol, ethyl alcohol, propyl alcohol, butyl alcohol, 2-methylpropan-1-ol, 2-methylpropan-2-ol, 2,2-dimethylpropan-1-ol and the like or organosilanol compound such as vinyl dimethyl silanol and the like.
Although the coated optical fiber of the invention can be obtained by coating a quartz glass-made optical fiber base with the above described organopolysiloxane alone followed by irradiation with actinic rays to effect curing thereof, it is optional that the organopolysiloxane is admixed with various kinds of additives. For example, physical properties of the cured coating layer can be modified by admixing the organopolysiloxane with an acrylic monomer or an oligomer thereof.
Various kinds of actinic rays are effective to cure the coating layer of the organopolysiloxane or a composition comprising the same as the principal ingredient including ultraviolet light, far-ultraviolet light, electron beams, X-rays, γ-rays and the like, of which ultraviolet is preferred in respect to the simplicity and hadiness of the apparatus. The ultraviolet lamp suitable as the irradiation source includes high- and low-pressure mercury lamps, xenon lamps, hydrogen discharge tubes and the like. The irradiation with the actinic rays can be performed in any desired gaseous atmosphere such as air and inert gases.
It is sometimes advantageous depending on the type of the actinic rays for the irradiation of the coating layer that the organopolysiloxane is admixed with a photosensitizer or photopolymerization initiator such as benzophenone compounds, e.g. benzophenone, benzoin ether compounds, e.g. benzoin isobutyl ether, ketal compounds, e.g. acetophenone diethyl ketal, thioxanthone compounds, acetophenone compounds and the like in an amount not exceeding 20% by weight or, preferably, in the range from 1 to 5% by weight based on the organopolysiloxane.
The coated optical fiber of the invention has excellent resistance against heat and water and low water absorption of the coating layer in comparison with conventional coated optical fibers in addition to the outstandingly low temperature dependency of the Young's modulus. Accordingly, the inventive coated optical fiber is serviceable over a long period of time under any severest environmental conditions.
In the following, the coated optical fiber of the invention is described in more detail with reference to the examples preceded by the description of the preparation procedure of the organopolysiloxanes as the coating material on the optical fiber base.
Into a flask of 1 liter capacity equipped with a stirrer, reflux condenser, dropping funnel, thermometer and gas inlet tube were introduced 452 g of a chlorine-containing organopolysiloxane 1 expressed by an average structural formula
Cl.sub.2 MeSi--CH.sub.2 CH.sub.2 --SiMe.sub.2 --O--SiMe.sub.2).sub.198 O--SiMe.sub.2 --CH.sub.2 CH.sub.2 --SiMeCl.sub.2
and 300 g of diisopropyl ether followed by the addition of 14.6 g of triethyl amine and 54 g of pentaerithritol triacrylate having a hydroxy value of 130.5 and containing 0.2% of dibutyl hydroxytoluene as a polymerization inhibitor to form a reaction mixture.
The reaction mixture was heated under agitation at 70° C. for 7 hours and then cooled to room temperature followed by filtration to remove the precipitated salt and distillation of the filtrate at 65° C. under a reduced pressure to remove the solvent. The filtrate freed from the solvent was filtered again under pressurization. The thus obtained product was a clear and oily organopolysiloxane expressed by the formula
[(CH2 ═CHCOOCH2)3 CCH2 O]2 MeSi--CH2 CH2 --SiMe2 --O--SiM2)198 --O--SiMe2 --CH2 CH2 --SiMe]OCH2 C(CH2 OCOCH═CH2)3 ]2.
This product is referred to as Organopolysiloxane I hereinbelow.
Into the same reaction vessel as used in Preparation 1 were introduced 350 g of the chlorine-containing organopolysiloxane 2 shown by the formula given below and 300 g of toluene followed by the addition of 32 g of triethyl amine and 22 g of 2-hydroxyacrylate containing 0.2% by weight of dibutyl hydroxytoluene and the mixture was heated at 70° C. under agitation. After 2 hours of agitation at the same temperature, the reaction mixture was admixed with 8.5 g of trimethyl silanol and further agitated for additional 3 hours to complete the reaction. The reaction mixture cooled to room temperature was filtered and the filtrate was freed from the solvent by distillation under reduced pressure at 100° C. followed by further filtration to give a product, which is shown by the formula given below and referred to as Organopolysiloxane II hereinbelow.
Chlorine-containing organopolysiloxane 2:
Cl.sub.3 Si--CH.sub.2).sub.2 SiMe.sub.2 --O).sub.69 (SiPh.sub.2 O).sub.30 --SiMe(CH.sub.2 CH.sub.2 SiCl.sub.3)--O--SiMe.sub.2 --CH.sub.2).sub.2 SiCl.sub.3
Organopolysiloxane II:
(CH.sub.2 ═CHCOOCH.sub.2 CH.sub.2 O).sub.2 Si(OSiMe.sub.3)--CH.sub.2).sub.2 --SiMe.sub.2 --O).sub.69 (SiPh.sub.2 --O).sub.30 --SiMe[CH.sub.2 CH.sub.2 Si(OSiMe.sub.3)(OCH.sub.2 CH.sub.2 OCOCH═CH.sub.2).sub.2 ]--O--SiMe.sub.2 (CH.sub.2).sub.2 Si(OSiMe.sub.3)(OCH.sub.2 CH.sub.2 OCOCH═CH.sub.2).sub.2
The synthetic procedure in each of these Preparations was substantially the same as in Preparation 2 described above except that the starting chlorine containing organopolysiloxane 3, 4, 5 or 6, amount thereof, the ethylenically unsaturated compound and amount thereof, the amount of triethyl amine added to the reaction mixture and the organopolysiloxane product, referred to as Organopolysiloxane III, IV, V or VI hereinbelow, were as shown in the following by the respective structural formula, when appropriate. In Preparation 3, 2.8 g of methyl alcohol were additionally added to the reaction mixture. The organopolysiloxane VI was prepared for comparative purpose.
Chlorine-containing organopolysiloxane 3: 424 g
Cl.sub.2 Si(ME--CH.sub.2).sub.2 SiMe.sub.2 --O--SiMe.sub.2 --O).sub.100 (SiMe(CH.sub.2 CH.sub.2 CF.sub.3)--O].sub.20 SiMe.sub.2 --CH.sub.2).sub.2 SiMeCl.sub.2
Pentaerithritol triacrylate: 34 g
Triethyl amine: 18 g
Organopolysiloxane III:
(CH.sub.2 ═CHCOOCH.sub.2).sub.3 CCH.sub.2 O--SiMe(OMe)--CH.sub.2).sub.2 SiMe.sub.2 --O--(SiMe.sub.2 --O).sub.100 [SiMe(CH.sub.2 CH.sub.2 CF.sub.3)--O].sub.20 SiMe.sub.2 --(CH.sub.2).sub.2 SiMe(OMe)--OCH.sub.2 C(CH.sub.2 OCOCH═CH.sub.2).sub.3
Chlorine-containing organopolysiloxane 4: 448 g
ClSiMe.sub.2 --O(SiMe.sub.2 --O).sub.68 [SiMe(CH.sub.2 CH.sub.2 SiMe.sub.2 Cl)--O].sub.2 --SiMe.sub.2 Cl
Trimethylolpropane dimethylacrylate: 45 g
Triethyl amine: 18 g
Organopolysiloxane IV: ##STR1##
Chlorine-containing organopolysiloxane 5: 344 g
[ClSiMe.sub.2 --CH.sub.2).sub.2 SiMe.sub.2 --O--SiMe.sub.2 --O).sub.7.5 ].sub.3 SiMe
pentaerithritol triacrylate: 200 g
Triethyl amine: 50 g
Organopolysiloxane V:
[(CH.sub.2 ═CHCOOCH.sub.2).sub.3 CCH.sub.2 O--SiMe.sub.2 --CH.sub.2).sub.2 SiMe.sub.2 --O--(SiMe.sub.2 --O).sub.7.5 ].sub.3 SiMe
Chlorine-containing organopolysiloxane 6: 380 g
ClSiMe.sub.2 (O--SiMe.sub.2 --O).sub.100 SiMe.sub.2 Cl
2-Hydroxyethyl acrylate: 12 g
Triethyl amine: 11 g
Organopolysiloxane VI:
CH.sub.2 ═CHCOO--CH.sub.2).sub.2 O(SiMe.sub.2 --O--SiMe.sub.2 --O).sub.100 --SiMe.sub.2 --O--CH.sub.2).sub.2 OCOCH═CH.sub.2
A curable organopolysiloxane composition was prepared by uniformly blending 2 parts of benzophenone with 100 parts of one of the Organopolysiloxanes I to VI obtained in the above described Preparations 1 to 6. The Organopolysiloxanes I to V were for Examples 1 to 5, respectively, and the Organopolysiloxane VI was for Comparative Example 1. An optical fiber base of fused quartz glass having a diameter of 125 μm and obtained by spinning at a velocity of 30 meters/minute was coated with the composition in a coating thickness of 50 μm and irradiated with ultraviolet light from a high-pressure mercury lamp having a linear output of 80 watts/cm at a distance of 10 cm for 0.4 second to give a dose of 100 mJ/cm2 so that it was found that the coating layers in Examples 1 to 5 had been fully cured into a uniform coating film having a smooth and uniform surface without stickiness. On the other hand, curing of the coating layer in Comparative Example 1 was not complete leaving considerable stickiness on the surface.
For further comparison, the Organopolysiloxanes I to VI and two non-silicone coating materials conventionally used in optical fiber coating (Comparative Examples 2 and 3) with admixture of 2% by weight of benzophenone were each shaped into a sheet of 1 mm thickness, which was irradiated with a high-pressure mercury lamp having a linear output of 80 watts/cm to give a dose of 300 mJ/cm2. The coating materials used in Comparative Examples 2 and 3 were a polyether urethane acrylate and a polybutadiene urethane acrylate, respectively, expressed by the following formulas, in which (C6 H3 Me) is a 1,4-tolylene group.
CH.sub.2 ═CHCOO--CH.sub.2).sub.2 OCONH--(C.sub.6 H.sub.3 Me)--NHCOO[(CH.sub.2).sub.4 --O].sub.14 CONH--(C.sub.6 H.sub.3 Me)--NHCOO--CH.sub.2).sub.2 OCOCH═CH.sub.2
These ultraviolet-cured sheets were examined for the surface condition and subjected to the determination of water absorption and temperature dependency of the Young's modulus at low temperatures to give the results shown in the table below. In the table, the results of the evaluation are given by rating in two, four or three grades for the surface condition, water absorption and temperature dependency of Young's modulus according to the following criteria. The water absorption was determined in the following manner. Thus, a cured sheet of 0.5 mm by 50 mm by 50 mm which was immersed for 24 hours in pure water at 25° C. and the weight W1 was determined after being freed from water on the surface. Thereafter, the test piece was kept in a desiccator of calcium chloride until the test piece lost no additional weight to have a constant weight W2. The water absorption in % was given by (W1 -W2)/W2 +100.
A: The sheet was uniformly cured without surface tackiness.
B: The surface had tackiness to retain finger prints by touching with a finger tip.
A: less than 1.0%
B: 1.0 to 2.0%
C: larger than 2.0%
A: small temperature dependency at -30° C. or below
B: small dependency at -30° to -10° C.
C: relatively large at -10° C. or higher
TABLE ______________________________________ Comparative Example Example 1 2 3 4 5 1 2 3 ______________________________________ Surface condition A A A A A B A B Water absorption A A A A B A C A Young's modulus A B A A A A C A ______________________________________
Claims (3)
1. A coated optical fiber which comprises:
(a) a fused quartz glass-made optical fiber base; and
(b) a coating layer on the optical fiber base formed of a coating material comprising, as the principal ingredient thereof, an organopolysiloxane represented by the average unit formula
(R.sup.1).sub.a [(R.sup.3 O).sub.n (R.sup.4).sub.3--n--m (R.sup.5 O).sub.m Si--R.sup.2 --].sub.b SiO.sub.(4--a--b)/2,
in which the groups denoted by R1 and R4 are each, independently from the others, a substituted or unsubstituted monovalent hydrocarbon groups, R2 is a divalent hydrocarbon group having 2 to 4 carbon atoms or an oxygen atom, R3 is a monovalent organic group having 4 to 25 carbon atoms and 1 to 3 ethylenically unsaturated groups, R5 is a monovalent hydrocarbon group free from aliphatic unsaturation having 1 to 18 carbon atoms or an organosilyl group represented by the general formula
--SiR.sup.6.sub.2 --O).sub.p SiR.sup.6,
R6 being a monovalent hydrocarbon group having 1 to 9 carbon atoms and p being zero or a positive integer, a is a positive number in the range from 1.6 to 2.2, b is a positive number in the range from .[.0.02.]. .Iadd.0.002 .Iaddend.to 0.5 with the proviso that a+b is in the range from 1.8 to 2.2, n is 1, 2 or 3, m is zero, 1 or 2 with the proviso that n+m is 1, 2 or 3 and R3 has at least two ethylenically unsaturated groups when n is 1.
2. A method for the preparation of a coated optical fiber which comprises the steps of:
(a) coating a fused quartz glass-made optical fiber base with a coating material comprising, as the principal ingredient thereof, an organopolysiloxane represented by the average unit formula
(R.sup.1).sub.a [(R.sup.3 O).sub.n (R.sup.4).sub.3--n--m (R.sup.5 O).sub.m Si--R.sup.2 --].sub.b SiO.sub.(4--a--b)/2,
in which the groups denoted by R1 and R4 are each, independently from the others, a substituted or unsubstituted monovalent hydrocarbon group, R2 is a divalent hydrocarbon group having 2 to 4 carbon atoms or an oxygen atom, R3 is a monovalent organic group having 4 to 25 carbon atoms and 1 to 3 ethylenically unsaturated groups, R5 is a monovalent hydrocarbon group free from aliphatic unsaturation having 1 to 18 carbon atoms or an organosilyl group represented by the general formula
--SiR.sup.6.sub.2 --O).sub.p SiR.sup.6.sub.3,
R6 being a monovalent hydrocarbon group having 1 to 9 carbon atoms and p being zero or a positive integer, a is a positive number in the range from 1.6 to 2.2, b is a positive number in the range from .[.0.02.]. .Iadd.0.002 .Iaddend.to 0.5 with the proviso that a+b is in the range from 1.8 to 2.2, n is 1, 2 or 3, m is zero, 1 or 2 with the proviso that n+m is 1, 2 or 3 and R3 has at least two ethylenically unsaturated groups when n is 1, to form a coating layer; and
(b) irradiating the coating layer with ultraviolet light to cure the organopolysiloxane.
3. The method as claimed in claim 2 wherein the group denoted by R3 is selected from the class consisting of 2-acryloxyethyl of the formula CH2 ═CHCOOCH2 --CH2 --, 2,2,2-tri(methacryloxymethyl)ethyl of the formula [CH2 ═C(CH3)COOCH2 ]3 C--CH2 -- and 2,2-di(acryloxymethyl)butyl of the formula (CH2 ═CHCOOCH2)2 C(C2 H5)--CH2 --.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/492,779 USRE33737E (en) | 1985-11-12 | 1990-03-13 | Optical fiber coated with an organopolysiloxane curable actinic rays |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60-259275 | 1985-11-12 | ||
JP60259275A JPS62119141A (en) | 1985-11-19 | 1985-11-19 | Radiation-curing coating agent for optical fiber |
US07/492,779 USRE33737E (en) | 1985-11-12 | 1990-03-13 | Optical fiber coated with an organopolysiloxane curable actinic rays |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/930,002 Reissue US4733942A (en) | 1985-11-19 | 1986-11-12 | Optical fiber coated with an organopolysiloxane curable with actinic rays |
Publications (1)
Publication Number | Publication Date |
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USRE33737E true USRE33737E (en) | 1991-11-05 |
Family
ID=26544047
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/492,779 Expired - Lifetime USRE33737E (en) | 1985-11-12 | 1990-03-13 | Optical fiber coated with an organopolysiloxane curable actinic rays |
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US (1) | USRE33737E (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5212762A (en) * | 1990-11-27 | 1993-05-18 | Mitsubishi Rayon Co., Ltd. | Plastic-clad silica (PCS) fibers and methods and apparatuses for producing the same |
US5296511A (en) * | 1991-02-08 | 1994-03-22 | Shin-Etsu Chemical Co., Ltd. | Film-former composition |
US5585201A (en) * | 1995-06-05 | 1996-12-17 | Minnesota Mining And Manufacturing Company | Radiation-curable composition comprising a polydimethylsiloxane |
US6198867B1 (en) * | 1998-07-08 | 2001-03-06 | Shin-Etsu Chemical Co., Ltd. | Radiation-curable liquid resin composition and optical fiber |
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US3933678A (en) * | 1973-10-01 | 1976-01-20 | Dow Corning Corporation | Optically clear organosilicon compounds |
GB2038021A (en) * | 1978-11-07 | 1980-07-16 | Sumitomo Electric Industries | Optical transmission fibre having organo-polysiloxane coatings |
US4270840A (en) * | 1978-05-25 | 1981-06-02 | Nippon Telegraph And Telephone Public Corporation | Glass fibers for optical transmission |
US4322473A (en) * | 1978-03-08 | 1982-03-30 | Consortium Fur Elektrochemische Industrie Gmbh | Organosiloxanes with SiC-bonded groups and a process for preparing the same |
US4380367A (en) * | 1979-03-28 | 1983-04-19 | Toray Silicone Co., Ltd. | Coating material for optical communication glass fibers |
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US4895917A (en) * | 1987-10-16 | 1990-01-23 | Th. Goldschmidt Ag | Organopolysiloxanes with Bunte salt groups |
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GB897696A (en) * | 1957-11-08 | 1962-05-30 | Standard Telephones Cables Ltd | Flexible light guide |
US3933678A (en) * | 1973-10-01 | 1976-01-20 | Dow Corning Corporation | Optically clear organosilicon compounds |
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US4270840A (en) * | 1978-05-25 | 1981-06-02 | Nippon Telegraph And Telephone Public Corporation | Glass fibers for optical transmission |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5212762A (en) * | 1990-11-27 | 1993-05-18 | Mitsubishi Rayon Co., Ltd. | Plastic-clad silica (PCS) fibers and methods and apparatuses for producing the same |
US5296511A (en) * | 1991-02-08 | 1994-03-22 | Shin-Etsu Chemical Co., Ltd. | Film-former composition |
US5585201A (en) * | 1995-06-05 | 1996-12-17 | Minnesota Mining And Manufacturing Company | Radiation-curable composition comprising a polydimethylsiloxane |
US6198867B1 (en) * | 1998-07-08 | 2001-03-06 | Shin-Etsu Chemical Co., Ltd. | Radiation-curable liquid resin composition and optical fiber |
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