USRE30084E - Picking and transporting means for fabric sections and the like - Google Patents
Picking and transporting means for fabric sections and the like Download PDFInfo
- Publication number
- USRE30084E USRE30084E US05/831,771 US83177177A USRE30084E US RE30084 E USRE30084 E US RE30084E US 83177177 A US83177177 A US 83177177A US RE30084 E USRE30084 E US RE30084E
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- United States
- Prior art keywords
- ply
- stack
- edge
- gripping
- plies
- Prior art date
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- Expired - Lifetime
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/22—Separating articles from piles by needles or the like engaging the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/32—Separating articles from piles by elements, e.g. fingers, plates, rollers, inserted or traversed between articles to be separated and remainder of the pile
Definitions
- the present invention is directed to a novel and improved method and means for engaging and removing a ply of limp material, typically a piece of fabric, from a stack of such plies, and transporting the ply in a desired manner.
- a ply of limp material typically a piece of fabric
- the present invention is directed to a novel and improved method and means for engaging and removing a ply of limp material, typically a piece of fabric, from a stack of such plies, and transporting the ply in a desired manner.
- it is conventional practice to cut simultaneously an entire stack of garment sections from a stacked lay-up of fabric sections.
- the cut stack of fabric sections is then transferred to a subsequent production operation, in which the sections are removed one at a time for sewing, etc.
- an improved method and means for effectively and reliably engaging, lifting and separating a ply of fabric or other limp material from a pre-cut stack thereof.
- the arrangement of the invention includes a novel and improved association of means for holding and restraining a portion of the top ply and means for frictionally gripping an adjacent area of the restrained ply and moving with it, first to form a wave in the ply and next in sequence to nip the wave.
- the new apparatus includes means for maintaining the gripping means and the restraining means in a predetermined geometrical association while, at the same time, enabling each to be brought independently into controlled and adjustably yieldable contact with the ply stack.
- ply materials may have widely different characteristics of stiffness, thickness, weight, roughness or smoothness, susceptibility to damage or marking, etc.
- a ply may have varying thickness and a stack of such plies may be wavy and uneven as a function of the cumulative effect of the individual ply variations.
- the apparatus of the invention uniquely accommodates such variable conditions and provides for reliable and effective operation under a wide variety of conditions.
- novel and improved arrangements are provided for effectively limiting and controlling the pickup of a single ply from a stack thereof.
- a stack of cut plies will have been derived from a prior die cutting operation, in which a cutting die is driven through a lay-up of fabric elements to cut out an entire stack of shaped plies.
- dies are not ideally sharp, causing the edge area of adjacent plies to fuse together (if of synthetic material) or to become entangled (if of natural fiber).
- one or more adjacent plies often are dragged along by the edges, such that more than one ply are removed and/or the top of the stack is disarranged.
- the ply gripping and nipping means are located in spaced relation to the ply edges and function to displace one edge of the ply inwardly of the stack. If additional plies are attached to the displaced edge, they are rolled over and carried along with it for a short distance, after which they are temporarily engaged and effectively secured by a stack hold down element. Upon further displacement of the uppermost ply, it is separated along its displaced edge from the secured, underlying plies. Thereafter, and prior to the next ply removal operation, the stack hold down element is raised well above the stack, to permit the rolled over ply to return to its normal, flat condition on the stack.
- a ply transport shutter means is provided for cooperative action with ply nipping and lifting means such that, when a single ply has been separated off of the stack and lifted at one edge, a plate-like transport shutter is inserted between the stack and the partially lifted ply, to complete the ply separation and thereafter to remove the ply from the area of the stack to another location.
- a ply may still be fused or entangled with lower plies of the stack along its other edges, such that simply attempting to lift the ply from the stack might well cause removal or displacement of one or more additional plies.
- the plate-like transport shutter is actuated for movement generally in a plane parallel to the surface of the stack, and is inserted between the stack and lifted ply, while the stack hold down is in operation and while the lifted ply is still nipped, to progressively sever or disengage the lifted ply from the remainder of the stack.
- the transport shutter moves from the nipped edge of the ply toward its free edge, to keep the ply in tension while effecting progressive edge engagement.
- the freed ply rests on the upper surface of the shutter and can be transported away when the shutter is retracted.
- a method and means of simple construction yet high effectiveness is provided for reorienting a fabric ply, as necessary, after separation and transfer, to assure proper alignment of the ply with the sewing machine or other production apparatus.
- the initial stack of plies may be somewhat irregular from its preliminary handling.
- the uppermost plies of the stack, as they are presented to the nipping elements may be less than perfectly positioned in the first instance and may in any event be subject to a certain amount of displacement and disorientation in the course of nipping, lifting and transporting. In practice, ideal conditions are almost never experienced, and the separated ply is thus often in need of final positioning and orientation before processing.
- final positioning and orientation are achieved by means of a pair of sweep arms, which engage an edge of ply and are actuated through a lateral sweep movement along the ply edge, while the ply is lightly urged in the direction of such edge.
- This combined action quickly positions and rotationally orients the ply with respect to the reference axes of the system.
- FIG. 1 is a top plan view of a ply separating and transporting system incorporating the features of the invention, as utilized, for example, in the handling of fabric sections in the manufacture of wearing apparel.
- FIG. 2 is a side elevational view of the system of FIG. 1.
- FIGS. 3 and 4 are enlarged, fragmentary views of a ply nipping and lifting mechanism incorporated in the system of FIG. 1, illustrating a sequence of positions of such mechanism.
- FIGS. 5 and 6 are enlarged, fragmentary front and side views of a ply gripping wheel utilized in the mechanism of FIGS. 3 and 4.
- FIG. 7 is an enlarged, fragmentary view of ply gripping and nipping elements incorporated in the new system.
- FIGS. 8 and 9 are enlarged, fragmentary top and bottom views of a ply gripping wheel utilized in the new system, together with means for rotating the wheel.
- FIG. 10 is a fragementary view of a restraining shoe means used in the new system for both restraining and subsequently nipping a ply of material.
- FIGS. 11-14 are sequential views illustrating the manner of operation of the ply nipping and lifting means as incorporated in the system of the invention, in conjunction with stack holddown means.
- FIGS. 15-19 are sequential views illustrating the manner of operation of the transport shutter means in effecting completion of ply separation and transporting.
- FIGS. 20-22 are sequential views illustrating the manner of operation of the ply positioning the reorientation means of the invention.
- FIGS. 1 and 2 there is shown a ply lifting and transporting means as typically used in the performance of a subassembly operation in the manufacture of wearing apparel.
- a stack 34 of individual fabric sections (shirt pocket sections in the illustration) is supported along side a conveyor belt 36 leading to a sewing machine or other processing apparatus (not shown).
- the mechanism of the invention serves to nip, separate and lift plies of fabric, one at a time, from the stack 34, and to transport them to the conveyor belt 36. After proper positioning and reorienting of the fabric section, it is deposited on the belt 36 for conveyance to the processing apparatus.
- the stack 34 of fabric plies may be several inches thick, comprising a large number of individual plies of material.
- the stack is received within a suitable stack guide and is supported by a movable platform.
- the stack guide and platform are purely conventional elements, forming no part of the present invention, and are therefore not illustrated. It will be understood, however, that the stack guide includes a plurality of vertically disposed guide elements for loosely guiding and containing the side and end edges of the stack 34.
- the platform upon which the entire stack is supported, moves vertically within such guides and is controlled by suitable means of conventional and well known construction to maintain the top ply of the stack approximately at a desired, predetermined level.
- the reduced stack height may be sensed and the stack-supporting platform incrementally raised to raise the top of the stack to the desired height.
- the apparatus includes a pair of frame members 41, 42 which support the working parts of the apparatus in desired relation to the ply stack and to the conveyor 36.
- a shaft 37 extends between the frame members and forms a pivot support for a lifting arm assembly, generally designated by the numeral 31, which comprises a pair of arm plates, 90, 91, journalled on the shaft 37 and connected together in spaced relation.
- the lifting arm 31 supports a ply picking unit, generally designated by the numeral 92, to be described in further detail.
- the lifting arm assembly 31 includes an upwardly extending lever arm 93.
- This arm is connected by a pin 94 to the piston rod 44 of a pneumatic actuator 43, sometimes referred to as the lifting actuator.
- the body of the lifting actuator is in turn connected to an upward extension 95 of a central frame plate 96, mounted in fixed relation to the outer frame plates 41, 42.
- the actuator rod 44 is not directly connected to the pin 94, but is slidably associated therewith, with the pin 94 being urged against the head 88 of the actuator rod by means of a light, compression spring 85.
- the initial compression in the spring 85 is determined by means of threaded collars 87 adjustably positioned on the actuator rod.
- the arrangement is such that, when that actuator 43 is operated through a full stroke in the extending direction, the maximum torque imparted to the lifting arm assembly thereby will be accurately limited by the adjusted setting of the spring 85.
- the latter merely compresses when the arm assembly meets a predetermined resistance, permitting the rod 44 to slide through the connecting pin 94 (see FIG. 4).
- the spring 85 has a relatively small spring constant, such that some degree of variability in the overtravel of the actuator rod may be accommodated without significantly affecting the compression force applied by the spring 85.
- the lifting arm assembly 31 is also acted upon by a torsion spring 86, which is adjusted as necessary to substantially offset any weight unbalance in the overall arm assembly. If desired this could also be accomplished by means of a suitably positioned counterweight. In either case, the objective is to closely balance the assembly, so that the operating pressures exerted by the arm may be very delicately and precisely controlled by the compression spring 85.
- the picking unit is mounted on the end of the lifting arm assembly 31 which, when the lifting arm is lowered by extension of the actuator 43, is arranged to be brought into engagement with the uppermost ply 46 of the ply stack 34, for engagement with the upper ply in a manner to be described.
- the picking unit includes a pair of bearing plates 97 secured to the outer ends of the lifting arms 90, 91 and rotatably supporting a wheel shaft 98. Keyed or otherwise secured to the wheel shaft 98 is a ply gripping wheel assembly 32 and a drive pinion 56a therefor.
- the pinion 56a cooperates with a rack element 56, which is guided for longitudinal movement in meshing relation with the pinion 56a by means of a back-up roller 80 carried by the lifting arms.
- the rack element 56 is guided by a bearing block 99 and is connected by a coupler 100 to the operating rod 101 of an air actuator 55.
- the actuating rod 101 is normally urged to an initial static position intermediate its fully extended or fully retracted positions, by means of compression springs 83, 84 received over the actuating rod 101 and rack 56 respectively.
- the spring 83 acts between the end of the actuator and the coupler 100, while the spring 84 acts between the coupler 100 and the bearing block 99.
- the initial compression of the spring 83, 84 is such that the opposed compression forces are balanced when the actuator rod 101 is in an intermediate position, typically somewhat toward the extended position from the midpoint of its full stroke.
- the actuator 55 which may be referred to as the nipping actuator
- the pinion 56a and associated wheel assembly 32 are rotated in a counterclockwise direction, as viewed in the drawings.
- Suitable means may be provided for adjustably limiting the retracting stroke of the actuator, although in general it is sufficient for the purposes of the invention to provide for a fixed stroke sufficient to achieve a counterclockwise wheel rotation of for example 95°-100°.
- the return or extending stroke of the nipping actuator 55 is arranged to be somewhat greater than the retracting stroke, after which the actuating rod 101 is permitted to return to its neutral or static position.
- the nipping actuator 55 is controlled by a four-way valve (not shown), with a one-shot pulse means being associated with the extending stroke.
- a four-way valve (not shown), with a one-shot pulse means being associated with the extending stroke.
- the four-way valve is reversed and a pulse of air introduced into the opposite end of the actuator 55, extending the rod 101 sufficiently to rotate the wheel clockwise through an angle greater than the counterclockwise rotation.
- both ends of the cylinder are exhausted and the actuated rod returns to its neutral position as determined by the respective spring 83, 84.
- the ply gripping wheel 32 advantageously comprises an assembly of toothed discs 48 provided with a series of radially extending, relatively sharp teeth 54. Between the toothed discs 48 are spacer discs 49 of a somewhat smaller diameter, which provide lateral separation between the teeth 54 and also serve to limit the effective depth of the teeth.
- the specific configuration of the teeth 54 is not known to be critical, although a relatively sharp, somewhat sawtooth-type configuration has proven advantageous for use with respect to a wide variety of ply materials.
- the principal requirements of the surface characteristics of the wheel assembly 32 are that it be able to establish an effective gripping relationship with a single ply 46 of material on the stack 34, to move the ply laterally in the direction of its principal plane, without detrimentally marking or disfiguring the ply material.
- an effective wheel assembly 32 having a width of about one-quarter inch is provided with teeth 54 extending about 0.015 inch beyond the outer diameter of the spacing discs 49.
- the pressing unit Pivotally supported by the wheel shaft 98 is a pressing unit generally designated by the reference numeral 102.
- the pressing unit includes a supporting lever 103, mounted on the wheel shaft and provided with an outwardly extending arm 104 and an upwardly extending arm 105.
- the arm 105 is normally urged into contact with an abutment stop 106, by means of a spring 107 carried by a shaft 108 and acting at its opposite ends on a pin 109 carried by the lever arm 105 and a pin 110 carried by a pressure adjustment lever 111.
- the pressure adjustment lever 111 is pivotally mounted on the shaft 108 and is frictionally or otherwise retained in a pre-set position.
- the pressing foot assembly 33a Secured to the lever arm 104, typically by means of a mounting screw 61 received in an adjusting slot 62, is a pressing foot assembly 33a.
- the pressing foot assembly 33a includes a body section 112, to which are secured a pair of spaced ply stripping plates 113.
- the stripping plates 113 are positioned in straddling relation to the ply gripping wheel 32, preferably with the plates being positioned close against the outer discs of the wheel assembly.
- the lower surfaces 114 of the stripping plates 113 constitute stripping surfaces, and the positioning and orientation of the pressing foot on the lever arm 104 is such the the stripping surface extends in overlapping relation to the wheel assembly 32, to a point inside the radius of the spacing discs 49.
- the stripping surfaces 114 lie at a relatively shallow angle to a tangent plane.
- the stripping surface 114 are shown to lie at an angle " A" of less than 45° to the wheel tangent.
- the arrangement is such that a fabric ply engaged by the toothed discs 48 and urged toward the stripping surfaces 114, will be effectively displaced outwardly from and disengaged by the teeth 54 of the wheel without damaging or marking the ply material.
- a pressing foot 33 Pivotally secured to the block 112, as by means of a pin 115 (FIG. 7) is a pressing foot 33 having a pressing surface 116 along its bottom, which is adapted to press upon the ply stack 34, when the lifting arm assembly 31 is lowered by extension of the lifting actuator 43.
- the pressing surface may have a rough surface for enhanced gripping action, or may even have spikes or pins for use especially with stiff ply materials.
- a small spring 57 is connected between the body portion 112 and the pressing foot 33, urging the foot to pivot clockwise about the pin 115 to a predetermined limit position, as reflected in FIG. 7, for example, in such limit position, the upper surface 117 of the pressing shoe desirably lies below the stripping surfaces 114 forming, in effect, a material receiving or accumulating slot 118.
- the pressing shoe 33 is also provided, in accordance with the invention, with a nipping surface 119 at its end adjacent the wheel assembly 32.
- the nipping surface 119 forms an acute angle with the bottom surface 116, so as to form a relatively sharp forward corner 120 and so as to be relatively evenly spaced from the outlines of the wheel assembly 32.
- the adjustment and orientation of the nipping and pressing foot on the lever arm 104 is such that, with the pressing foot 33 in its clockwise limit position, there is a gap between the nipping surface 119 and the wheel teeth 54 which is slightly greater than the thickness of one layer of the ply material.
- nipping of a single uppermost ply 46 from the stack 34 is accomplished by first energizing the actuator 43 to extend its operating rod 44 and pivot the lifting arm assembly 31 in a clockwise direction.
- the actuator 43 When the picking unit 92 engages the top of the ply stack, a reaction or resistance force is imparted to the lifting arm 31, resisting further clockwise movement.
- the operating rod 44 nevertheless is extended through its full stroke, while the spring 85 compresses to accommodate continued movement of the rod without effecting further movement of the lifting arm.
- the effective force applied by the compression spring 85 is adjusted in accordance with empirical observations, to accommodate various materials, depending upon such factors as ply thickness, density, resilience, etc.
- a full extension of the operating rod 44 will apply a delicately controlled pressure (e.g. a few ounces) to the ply stack 34, such that the gripping wheel assembly 32 will penetrate a single ply sufficiently to effectively grip that ply, but will not penetrate to the depth of a second ply.
- a delicately controlled pressure e.g. a few ounces
- the entire pressing unit 102 is displaced in a counterclockwise direction from its rest position, such that the pressing shoe 33 is urged downwardly onto the ply stack with a force which is effectively independent of that applied to the wheel assembly 32 and which is a function of the biasing force of the spring 107.
- This biasing force may, in accordance with the invention, be adjusted with precision by manipulation of the lever arm 111, so that a desired amount of pressing force may be applied to the stack. Typically, enough pressing force is applied to reliably hold the top ply against lateral displacement with respect to the shoe, without causing the fabric to be marked or otherwise disfigured. It will be understood, of course, that the pressing unit 102, being mounted for pivoting movement about a common axis with the gripping wheel assembly 32, does not change its geometrical relationship to the wheel when displaced against the resistance of the spring 107.
- the upper surface of the ply stack 34 may be relatively uneven. In part, such unevenness is accommodated by the spring-biased pivoting movement of the pressing unit 102, as above described.
- the pressing shoe 33 itself is permitted to orient about the axis of its pivot pin 115, to accommodate itself to the undulations of the stack.
- the shoe 33 may pivot against the biasing action of the spring 57.
- the biasing force of the spring 57 may be varied by means of an adjusting screw 121.
- a typical ply nipping and lifting sequence is reflected schematically in the sequential views of FIGS. 11-14.
- the entire lifting arm assembly 31 is lowered by energizing the lift actuator 43, bringing the gripping wheel 32 into precisely controlled pressure contact with the upper ply, as determined by the spring 85, and likewise bringing the pressing shoe 33 into precisely controlled contact with the ply, under pressure determined by the setting of the spring 107.
- the geometrical relationship of the ply stack 34 and the lifting arm assembly is such that the wheel 32 and pressing foot assembly 33a engage the ply stack adjacent but spaced inwardly a short distance from the edge 122 of the ply stack (which, for purposes of description, may be considered as the forward edge).
- the nipping actuator 55 is energized to retract its operating rod 101 and effect counterclockwise rotation of the gripping wheel 32.
- the teeth 54 of the gripping wheel engaging the uppermost ply 46, drive the ply toward the right as viewed in FIG. 11 substantially in its plane.
- the ply is held fixed by the pressing shoe 33, only the edge portion of the ply, to the left of the shoe, is permitted to move.
- the flexible ply material in the short area between the bottom of the wheel 32 and the forward edge 120 of the nipping shoe, is buckled upwardly, and carried upward and to the right by the rotation of the wheel.
- the folded over leading edge of the upwardly buckled wave of the ply comes into contact with the stripping surfaces 114.
- the ply is progressively diverted outward from and stripped off of the wheel teeth by the stripping surfaces, and a loop or fold 65 of the ply material accumulates in the slot 118 above the pressing shoe. It will be appreciated, in this respect, that the material for the accumulating loop is drawn entirely from the left side of the pressing shoe 33, with the material under the shoe and to the right of it being held stationary by the pressure of the shoe.
- the nipping surface 119 is spaced slightly away from the wheel teeth 54 such that, when a ply loop is driven between the wheel and the nipping surface and on into the accumulation slot 118, the two layers of fabric are resiliently gripped between the surface 119 and the wheel assembly 32.
- the spacing adjustment and the adjustment of the spring 57 is such that the wheel teeth 54 do not penetrate through to the lower fabric layer, at least while the shoe 33 is pressed against the ply stack and the wheel is in motion.
- the initial adjusted orientation of the pressing foot assembly 33a may be such that, when the lifting unit has descended to the FIG. 4 position, the pressing shoe 33 is caused to pivot counterclockwise a few degrees, to slightly increase the gap between the nipping surface 119 and the wheel 32. When a unit is lifted, the pressing shoe pivots back toward its initial position, to enhance the gripping action.
- a full stroke of the nipping actuator 55 is calculated to achieve about 95°-100° of counterclockwise rotation of the wheel 32, to bring the uppermost ply 46 into the condition reflected in FIG. 11, with the loop 65 fully developed within the accumulation slot 118.
- the forward edge 63 of the uppermost ply 46 may be fused to or otherwise entangled with the forward edge 63a of one or more subsequent plies 64. In such cases, the forward edges of the subsequent ply or plies are dragged along, when the edge of the topmost ply 46 is displaced by rotation of the gripping wheel 32.
- a hold down element 68 movably carried by a support 69, is actuated by completion of the retracting stroke of the actuator 55 and caused to descend (by gravity or other means) upon the ply stack, to the position shown in FIG. 12.
- the hold down element 68 includes a downwardly extending finger 71, which engages the top of the ply stack at a point spaced inward from the forward edge 122 of the stack a distance slightly less than the distance through which the uppermost ply 46 is displaced during the nipping movement of the wheel 32.
- the finger 71 presses down upon and restrains the folded over edge of the next ply or plies.
- the hold down finger merely descends to the top of the stack, in the manner reflected in FIG. 14.
- the downward projection of the finger 71 is desired to avoid pressing flat and thereby creasing a folded over ply section on the frequent occasions when edge entanglement does occur.
- the operative geometrical relationships of the gripping wheel 32, and its actuator, and the hold-down finger 71 are as follows: First, the gripping wheel 32 is located so as to engage the top ply a short distance in from the stack. For purposes of identification, this distance may be referred to as a first predetermined distance. Second, upon full actuation of the nipping actuator 55, the upper ply is displaced through a distance, referred to herein as a second predetermined distance. The second predetermined distance is less than the first, such that the top ply remains underneath the gripping wheel 32 after actuation thereof, as shown in FIG. 11.
- the location of the hold-down finger 71 is such that it will engage any folded over portion of a second ply which remains attached to the first ply. This relationship is also illustrated in FIG. 11.
- the location of the hold-down finger is at a third predetermined distance from the edge of the ply stack, and this third distance is less than the second predetermined distance, in order to clear the back edge of the first ply, but greater than half of the second predetermined distance, in order to overlie a folded over second ply.
- the lifting cylinder 43 When the hold down element 68 has descended, the lifting cylinder 43 is actuated in the reverse or retracting direction, to raise the lifting arm 31 and with it the picking unit 92.
- the uppermost ply 46 is, at this time, firmly gripped by the wheel teeth 54 against the nipping surface 119 and is thus pulled toward, as indicated in FIGS. 12 and 13, causing the nipped ply 46 to be drawn away from the lower plies, held by the finger 71.
- This action effectively disengages the fused or entangled ply edges 63, 63a, at least in the area of the picking unit 92.
- edge entanglement of the individual plies is a minor problem
- significant advantages, as well as higher operating efficiencies, are realized by limiting the functioning of the picking unit to simply nipping and lifting of an edge of the top ply, and providing separate transport means for lifting and separating the balance of the fabric section and transporting it to its further destination.
- edge fusing or edge entanglement can be a problem about the entire periphery of the fabric section.
- a transport shutter 35 is actuated from its retracted position, shown in broken lines in FIG. 1, to an extended position, shown in full lines in FIG. 1.
- the shutter 35 is suitably guided and supported from the frame plates 41, 42, for reciprocating movement in a horizontal plane, between the extended and retracted limit positions reflected in FIG. 1.
- Any suitable actuating means may be employed, such as an electric motor driving an endless chain loop (not shown), to which the shutter is connected.
- a single cycle of the chain loop operates to advance the shutter from its retracted position to its advanced position and back again to its retracted position over the conveyor 36.
- the overall efficiency of the unit is enhanced by timing the operation of the picking and lifting mechanisms to synchronize with the transport mechanisms such that, while the shutter 35 is delivering a separated ply to the conveyor 36, the picking and lifting unit returns to the ply stack 34 to engage and nip the next ply.
- the shutter plate 35 is provided with a tapered leading edge, the narrowest portion of which is aligned with the picking unit 92.
- edge separation of a pair of plies may in some cases be completely effective only in the immediate vicinity of the picking unit itself.
- the narrow leading edge 123 of the transport shutter is able to enter between the top and lower plies in this narrow region. Then, as the shutter continues to advance, and while the top ply continues to be held in the picking unit and the hold down element 68 continues to hold all of the remaining plies of the stack, the tapered side edges 124 of the shutter progessively enter between the plies and effect complete separation of the forward edges 63, 63a.
- the shutter then continues to advance underneath the top ply 46, gradually lifting that ply up onto the surface of the shutter and simultaneously progressively separating any entangled edge areas of the top and lower plies until, finally, the entire leading edge area 123, 124 of the shutter emerges behind the back edge 126 of the top ply.
- the shutter is thus in its fully advanced position, all of the edges of the top ply will have been freed from the stack, and the entire ply will have been lifted above the stack and will be resting upon the upper surface of the shutter.
- the shutter then immediately reverses direction and returns toward its retracted position over the conveyor 36, carrying with it the separated ply.
- the gripping action of the picking unit 92 on the separate ply, during the progressive interpositioning of the transport shutter 35, is enhanced by the relatively sharp configuration of the shoe tip 120. This tip resists movement of the separated ply in the direction of shutter movement to the right, while the edges of the ply are being freed by the shutter.
- the shuter plate 35 in its fully extended position, projects beyond the far edge 126 of the separated ply.
- Mounted on the upper surface of the plate, adjacent its leading edge are a pair of ply-positioning lugs 74. These are spaced a short distance on either side of the centerline of the shutter and include forwardly projecting lips 127 (see FIG. 6).
- the positioning lugs are adapted, upon the return or transporting stroke of the shutter 35, to engage the ply edge 126, to assure positive engagement of the separated ply and to assist in its positioning.
- the edges of the separated ply may exhibit a tendency to curl.
- a lightweight, displaceable hold down element is provided to engage the upper surface of the separated ply, as it is lifted by the advancing shutter plate and to hold the ply edge 126 flat against the plate, at least in the region of the positioning lugs 74, until the ply is engaged by these lugs.
- the hold down member may be in the form of a short length of ball chain or the like 81 disposed longitudinally over the centerline of the plate 35 and suspended at both ends by a bar 81a carried by a transverse rod 82. As reflected in FIGS.
- the initially free-hanging chain 81 is displaced slightly upward, as the ply 46 is picked up and supported by the advancing plate. A portion of the chain lies between the positioning lug 74, so that at least in that area, the ply edge is held flat on the shutter plate.
- the chain 81 may also be utilized to dissipate static electrical charges, if any, on the separated ply.
- the separated ply When the transport shutter 35 initiates its return movement, the separated ply typically is engaged by its back edge 126 and carried positively along with the transport shutter, until the shutter reaches the position shown in broken lines in FIG. 1. However, immediately prior to the commencement of return movement of the shutter, the leading edge of the fabric ply must be released by the picking unit 92 and freed to move with the shutter.
- reliable and effective cast off of the separated ply from the picking unit 92 is achieved by effecting clockwise rotation of the gripping wheel assembly 32 through an angle of rotation greater than the counterclockwise rotation which occurs during the nipping operation.
- hold-down guide means are provided, closely overlying the plane of the shutter plate 35 in the region between the picking unit 92 and the "destination" position over the conveyor 36.
- the hold-down means includes a pair of longitudinally extending guide wires 128 supported in cantilever fashion by frame bars 129.
- the guide wires 128 extend in straddling relation to the picking unit 92 and, to advantage, are positioned slightly below the picking unit when the latter is in its upraised position, as shown in FIG. 3, for example.
- the guide wires overlie the leading edge of the ply, on either side of the pick unit.
- the shutter plate 35 is spaced slightly below the guide wires 128 and supports 129 such that, during the transporting stroke of the plate 35, the central portion of the ply is closely confined between the guides and the plate.
- the stack hold-down member 68 is released and raised sufficiently high above the stack to free and permit the return to relatively flat condition of any doubled-over end portion of a ply or plies.
- the control signal for raising the stack hold-down element 68 may be derived from the transport shutter 35 reaching its destination position. The hold down 68 then remains in its lifted position until the next operation of the picking unit 92, to engage the new topmost ply and displace it laterally to the position shown in FIG. 11.
- the hold down 68 may be an appropriately weighted element, which is drawn to its down or holding position by gravity and is lifted at the appropriate time in the operating cycle by a solenoid or other actuator means.
- the hold-down element may also be utilized for actuating a stack height control switch (not shown).
- a suitably positioned switch is actuated to incrementally raise the supporting platform for the play stack.
- the transported ply When the transport shutter 35 has reached its destination position, over the conveyor 36, the transported ply is engaged and held, during the return movement of the shutter plate for pick up of a subsequent ply. As the shutter plate moves out from underneath the restrained ply, it drops onto the conveyor 36, whereupon it is conveyed away to a subsequent processing operation, such as a sewing step. Since the ply is progressively released by the returning shutter plate, it is appropriate to momentarily stop the conveyor 36 while it receives the ply, to avoid skewing the ply by reason of the conveyor motion.
- a suitable receiving platform may be extended up in the spaces 130 between the individual belt sections of the conveyor to receive the ply, holding it above the conveyor surface. After the shutter has completely released the ply, the platform may be withdrawn through the spaces 130 to deposit the ply onto the moving conveyor.
- the separated and transported plies be placed upon the conveyor 36 in an accurately aligned and properly oriented condition, so that the plies can be effectively received and utilized in the processing station which comprises the destination of the conveyor 36.
- a variety of positioning and orienting means is provided in the illustrated system.
- the drag bars 73 are loosely suspended over the play stack 34 by means of a transverse rod 131.
- the drag bars are arranged to hang freely from the supporting rod 131 and have ply engaging surfaces 132.
- the transport shutter plate 35 is actuated to its extended position, lifting up a separated ply, the drag bars are lifted slightly and swung toward the rear edge of the ply.
- the shutter plate 35 subsequently reverses direction, the ply is restrained by the drag bars 73 and urged to slide over the top of the shutter plate 35 until engaged by the positioning lugs 74.
- the restraining action of the drag bars 73 is overcome, the bars are lifted further in their retaining slots 133 and pivoted around with the movement of the ply, as reflected in FIG. 18, for example.
- the leading edge 63 of the ply is brought into engagement with a pair of widely spaced positioning lugs 76, which are supported by the central frame plate 96 and extend downward below the plane of the shutter plate 35.
- Appropriate recesses 133 are provided in the shutter plate for the accomodation of these positioning lugs.
- the location of the lugs 76 is such, in relation to the location of the shutter-mounted lugs 74 that, when the shutter plate is in its destination position, the transported ply is engaged at both end edges by the lugs 74, 76.
- the equipment includes a pair of retractable sweep arms 78 mounted on a rock shaft 134 journalled in the frame plates 41, 42.
- the shaft 134 is connected by a lever arm 135 to a sweep arm actuator 77 anchored to the machine frame.
- the actuator 77 When the actuator 77 is energized to its extended condition, the shaft 134 is rotated clockwise and the sweep arms are raised up above the transport plate 35.
- the actuator When the actuator is retracted, the arms are lowered, and downwardly offset extensions 136 of the sweep arms are positioned to overlie in paralled relation the shutter plate 35 and the trailing edge region of the separated ply, when the transport shutter is in its destination position.
- the offset extensions 136 of the sweep arms are provided with downwardly projecting positioning lugs 137, which are somewhat thicker than the thickness of the separated ply 46.
- these lugs 137 are brought to bear resiliently on the upper surface of the transport plate 35, with a surface sliding relationship, such that the plate may subsequently be actuated to move back to its extended or ply pick up position, with the lugs 137 remaining in contact with the plate and sliding over its upper surface.
- the forward-facing edges 138 of the lugs 137 form positioning abutments, for engagement with and alignment of the rear ply edge 126, in the manner to be described.
- the respective sweep arms 78 may include provisions for slight longitudinal adjustment, to effect precise alignment of the positioning lugs 137.
- the transport shutter plate 35 may commence its extending movement to the ply pick up position. As it does so, the ply edge 126 will tend to engage at least one of the vertical abutment surfaces 138. However, particularly with the desired rapid movement of the transport shutter contemplated by the present invention, the mere movement of the shutter cannot be relied upon to effect proper rotational orientation of the ply in all cases, even though the ply will be driven up against one of the positioning lugs 137. Thus, if the transported ply 46 is slightly rotationally disoriented, as reflected in broken lines in FIG.
- the desired sweeping action of the sweep arm 78 is achieved in the illustrated apparatus by providing a cam plate 139 on the upper surface of the shutter 35.
- the cam plate is provided with opposed divergently related cam surfaces 79 in its leading section, arranged for engagement with the inwardly facing side edges of the sweep arm positioning lugs 137.
- the ply drops away from the sweep arms 78. Thereafter, the sweep arm actuator 77 may be extended to raise the arms above the plate to permit a subsequent ply to be transported to the destination position.
- the picking unit for example has important independent features of novelty, among which are provisions for independent movement of the pressing foot assembly with respect to the gripping wheel, while maintaining the operative geometrical relationships between these elements, so that the picking unit will accommodate itself to uneven contours of a ply stack.
- the entire picking unit is arranged to be lowered onto the ply stack with a delicate, easily adjustable and accurately controlled pressure, determined by the precompression setting of the spring 85.
- the pressing foot assembly itself is independently yieldably mounted in the picking unit assembly.
- the picking unit is advantageously positioned to grip the top ply of a ply stack adjacent but spaced from the forward edge of the ply.
- the picking unit functions initially to displace the forward edge of the ply toward the back edge, while an intermediate portion of the ply is restrained by the pressing foot. This forms a wave in the ply, which is guided into an accumulation slot, forming an upwardly displaced buckle or fold in the fabric, which is easily nipped for withdrawal of the forward edge area of the ply.
- a stack hold-down element is provided, to engage the top of the ply stack in a limited area, spaced inward from the forward edge of the plies a distance slightly less than the extent of lateral displacement of the topmost ply effected by operation of the picking unit.
- the hold-down unit may descend upon the ply stack, after actuation of the picking unit but before lifting of the nipped ply, to secure the underlying plies, including any that may have been looped over and dragged along with the nipped ply because of edge entanglement.
- the location and functioning of the hold-down element provide for significantly improved operation of the overall system, in any operations in which edge entanglement of the plies is likely to be experienced which is the usual case.
- the picking unit of the invention is designed and intended principally for picking up a single ply, exluding others, there are some circumstances under which it is desired to pick up plies two at a time.
- the picking mechanism of the invention can easily be adjusted to pick up precisely two plies, by control of wheel pressure, selection of appropriate wheel tooth depth, and the like.
- Another particularly advantageous feature of the invention resides in the combined use of a picking and lifting mechanism for freeing a limited forward edge area of the top ply, after which the remainder of the ply is freed from the stack by the progressive interposition, between the partially lifted ply and the balance of the stack, of a flat plate-like shutter.
- the leading edge of the shutter is tapered, to gradually complete the severing action along the front edge of the ply; progressive severing of the back edge of the ply is automatically achieved by the progressive interposing movement of the shutter, as will be understood.
- the specifically illustrated equipment intended for the handling of relatively small parts such as shirt pocket patches, functions effectively with a single picking unit and single hold-down element.
- Another of the advantageous features of the invention resides in the provision, in the picking unit, of an actuating arrangement for gripping wheel 32 which provides for a greater displacement of the wheel in the cast off direction than in the pickup direction.
- the mechanism of the present invention a simple yet highly effective overtravel motion is provided for the cast off operation, by arranging for a neutral or static position of the actuator, between the extremes of its stroke. On the return or cast off stroke, the actuator is momentarily pulsed and then exhausted, so that it is driven through and beyond its neutral position to achieve the desired over-travel movement in the cast off operation. After full release of the ply, the mechanism returns to its neutral or static position.
- Another highly advantageous feature of the invention resides in the provision, for cooperation with the transport shutter plate, of laterally moving sweep arms, which form laterally moving edge abutment means for a transported ply, which is being released by the transport shutter.
- the lateral sweep motion of the edge abutments in conjunction with longitudinal releasing motion of the shutter plate is highly effective in achieving proper angular orientation of a ply at the conclusion of the transport phase.
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Abstract
Description
Claims (25)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US05/831,771 USRE30084E (en) | 1974-05-17 | 1977-09-09 | Picking and transporting means for fabric sections and the like |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US05/471,029 US3940125A (en) | 1974-05-17 | 1974-05-17 | Picking and transporting means for fabric sections and the like |
US05/831,771 USRE30084E (en) | 1974-05-17 | 1977-09-09 | Picking and transporting means for fabric sections and the like |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US05/471,029 Reissue US3940125A (en) | 1974-05-17 | 1974-05-17 | Picking and transporting means for fabric sections and the like |
Publications (1)
Publication Number | Publication Date |
---|---|
USRE30084E true USRE30084E (en) | 1979-08-28 |
Family
ID=27043303
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US05/831,771 Expired - Lifetime USRE30084E (en) | 1974-05-17 | 1977-09-09 | Picking and transporting means for fabric sections and the like |
Country Status (1)
Country | Link |
---|---|
US (1) | USRE30084E (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5039078A (en) * | 1986-10-03 | 1991-08-13 | Levi Strauss & Co. | Separating and feeding garment parts |
US5324016A (en) * | 1993-09-13 | 1994-06-28 | Fruit Of The Loom | Self-adjusting fabric ply picking device |
US11331812B2 (en) | 2019-10-09 | 2022-05-17 | Michel St-Amand | Robotic manipulation of fabric pieces using a dropping-roller-type picker |
Citations (9)
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US234469A (en) * | 1880-11-16 | griffith | ||
US492218A (en) * | 1893-02-21 | Paper-feeding attachment | ||
US2042734A (en) * | 1934-08-28 | 1936-06-02 | Roy Aime Armand | Preselecting device for sheet-feeding mechanisms of stenciling machines and the like |
US2200937A (en) * | 1939-05-06 | 1940-05-14 | Mail & Express Printing Co Inc | Printing press sheet delivery apparatus |
US2438896A (en) * | 1942-08-05 | 1948-04-06 | Masonite Corp | Multiple press loading and/or unloading apparatus |
US3031187A (en) * | 1959-06-11 | 1962-04-24 | Gevaert Photo Prod Nv | Apparatus for unwrapping and dispensing of film sheets |
US3253824A (en) * | 1964-11-18 | 1966-05-31 | L & L Mfg Inc | Apparatus for separating pieces from a stack, and the like |
US3353821A (en) * | 1965-06-08 | 1967-11-21 | Union Special Machine Co | Ply separator conveyor |
US3442505A (en) * | 1966-12-22 | 1969-05-06 | Ivanhoe Research Corp | Automatic apparatus for separating the top workpiece from a stack of fabric workpieces and for delivering the separated workpieces |
-
1977
- 1977-09-09 US US05/831,771 patent/USRE30084E/en not_active Expired - Lifetime
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US234469A (en) * | 1880-11-16 | griffith | ||
US492218A (en) * | 1893-02-21 | Paper-feeding attachment | ||
US2042734A (en) * | 1934-08-28 | 1936-06-02 | Roy Aime Armand | Preselecting device for sheet-feeding mechanisms of stenciling machines and the like |
US2200937A (en) * | 1939-05-06 | 1940-05-14 | Mail & Express Printing Co Inc | Printing press sheet delivery apparatus |
US2438896A (en) * | 1942-08-05 | 1948-04-06 | Masonite Corp | Multiple press loading and/or unloading apparatus |
US3031187A (en) * | 1959-06-11 | 1962-04-24 | Gevaert Photo Prod Nv | Apparatus for unwrapping and dispensing of film sheets |
US3253824A (en) * | 1964-11-18 | 1966-05-31 | L & L Mfg Inc | Apparatus for separating pieces from a stack, and the like |
US3353821A (en) * | 1965-06-08 | 1967-11-21 | Union Special Machine Co | Ply separator conveyor |
US3442505A (en) * | 1966-12-22 | 1969-05-06 | Ivanhoe Research Corp | Automatic apparatus for separating the top workpiece from a stack of fabric workpieces and for delivering the separated workpieces |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5039078A (en) * | 1986-10-03 | 1991-08-13 | Levi Strauss & Co. | Separating and feeding garment parts |
US5324016A (en) * | 1993-09-13 | 1994-06-28 | Fruit Of The Loom | Self-adjusting fabric ply picking device |
US11331812B2 (en) | 2019-10-09 | 2022-05-17 | Michel St-Amand | Robotic manipulation of fabric pieces using a dropping-roller-type picker |
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