USRE29908E - Process for clarification of oil-containing waste - Google Patents

Process for clarification of oil-containing waste Download PDF

Info

Publication number
USRE29908E
USRE29908E US05/879,981 US87998178A USRE29908E US RE29908 E USRE29908 E US RE29908E US 87998178 A US87998178 A US 87998178A US RE29908 E USRE29908 E US RE29908E
Authority
US
United States
Prior art keywords
oil
process according
containing wastewater
epihalohydrin
alum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US05/879,981
Inventor
William J. Fowler
Richard A. Heberle
Richard G. Tonkyn
Norman Vorchheimer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suez WTS USA Inc
Original Assignee
Betz Laboratories Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US05/779,193 external-priority patent/US4059515A/en
Application filed by Betz Laboratories Inc filed Critical Betz Laboratories Inc
Application granted granted Critical
Publication of USRE29908E publication Critical patent/USRE29908E/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/54Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/02Separation of non-miscible liquids
    • B01D17/04Breaking emulsions
    • B01D17/047Breaking emulsions with separation aids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/02Polyamines

Definitions

  • the positively-charged alum at low pH neutralizes the negative stabilizing charge on the oil droplets of the emulsion to cause demulsification and coagulation.
  • the alum Upon hydrolysis the alum provides a surface for oil adsorption by van der Waals forces to cause flocculation. Accordingly, the pH of the oily waste is kept low to promote oil demulsification.
  • the oil is then floated and recovered by skimming. The pH is then elevated to cause aluminum hydroxide to precipitate, resulting in a floc which adsorbs the remaining oil.
  • the flocculation recovery step could be used as a one-step method to recover the oil.
  • these acid-alum treatment processes have inherent drawbacks.
  • the present inventors discovered that the separation of oil from oil-containing wastes could be effectively achieved by utilizing a water-soluble cationic polymer obtained by the polymerization of an epihalohydrin with a specific family of alkylene polyamine.
  • the addition of alum can be drastically reduced or eliminated in separating oil from oil-containing wastewater by using the inventive water-soluble cationic polymeric materials in the recovery process.
  • the pH of the wastewater should be properly adjusted to ensure that the alum will remain insluble to act as a coagulant aid.
  • a pH range of about 5.0 to about 8.0 is considered to be suitable, with 6.0 to 7.5 being the preferred range.
  • the polymer is used in the absence of alum, the activity of the polymer is separating the oil from the water has been found to be relatively independent of pH. If the pH of the wastewater is to be adjusted, sulfuric acid is considered to be suitable for the purpose.
  • the basic process steps typically include the addition of acid (if needed), the addition of polymer and the addition of alum.
  • the order of addition can be varied.
  • simultaneous polymeralum feed is also possible. From studies it has been determined that polymer dosages ranging from about 0.5 to about 1000 ppm product are effective with 5-750 representing the preferred range. When combined alum-polymer treatments are utilized, effective alum dosages were determined in the range of from about 10-1000 ppm with 50-500 ppm representing the preferred range.
  • the water-soluble cationic polymeric materials which were developed in accordance with the present invention are those obtained by the polymerization of an epihalohydrin with an alkylene polyamine having the formula ##STR2## where R is a lower alkylene having from 2 to about 6 carbon atoms, e.g., ethylene, propylene, isopropylene, isopentyl, hexylene, etc.; R 1 R 2 each are a lower alkyl of from about 1 to about 6 carbon atoms, e.g., methyl, ethyl, propyl, isopropyl, pentyl, hexyl, isohexyl, etc.
  • the mole ratios of the epihalohydrin to the alkylene polyamine used in accordance herewith are from about 0.60 : 1 to about 2.7 : 1, and preferably from 0.75 : 1 to 1.3 : 1.
  • the polymerization is carried out at a temperature of from about 60° to about 120° C and preferably 80° to 110° C by reacting with the alkylene polyamine from about 50 to about 90 percent of the mole(s) of epihalohydrin to be polymerized.
  • the reaction is allowed to take place for a time sufficient for the reaction medium obtained to attain a relatively uniform viscosity, or more specifically, when substantially all of the reactive sites of the epihalohydrin have had the opportunity to react.
  • the reaction medium is preferably stabilized by acidification of the medium to a pH of from 1 to about 7 and preferably 2 to 5.
  • a mineral acid such as hydrochloric, sulfuric, nitric or phosphoric is preferred but not the only possibilities for this purpose. Strong organic acids may also be used.
  • viscosity is utilized as the criteria rather than molecular weight simply for convenience since the polymerization is preferably carried out in an aqueous medium of an alkaline pH, i.e., 7.5 to 12 and preferably 8 to 11. Accordingly, the reaction medium containing the water-soluble cationic polymer dissolved therein is more controllable utilizing the viscosity criteria.
  • concentration and the viscosity set forth above for a 20% concentration is not to be construed as limitative of the viscosity but should be considered as a frame of reference.
  • concentrations for example, may range from 15% to 60% with their own particular viscosities. Accordingly, a 50% solution having a viscosity of 1000 which can be diluted to a 20% solution having a viscosity of 30 is also considered to be included in the scope of the invention.
  • the cationic polymer of the invention can also be obtained as a liquid composed solely of a reasonably pure polymer.
  • the aqueous solution can be vacuum distilled or evaporated by the film method to provide reasonably pure polymer. In some cases this may be desirable to avoid large expenditures or expenses in packaging and transporting low active products (e.g., 20% polymer : 80% water).
  • the pure polymer can later, for example, after arriving at its destination, be redissolved in water to a predetermined activity to produce the utilizable concentration.
  • the remaining portion of the epihalohydrin is then added either totally or incrementally and allowed to react.
  • the preferred method is the incremental addition of the remaining portion with sufficient time before addition of the remaining portion(s) being provided to allow substantially complete reaction of the epihalohydrin reactive sites.
  • the most preferable method utilizing the incremental addition concept is to add and react the remaining epihalohydrin in decreasingly smaller amounts allowing time for substantially complete reaction which is determined by the obtention of a relatively uniform viscosity.
  • the incremental addition not only provides a better control over ultimate viscosity of the reaction medium and molecular weight of the resulting polymer, but also insures that the highest activity of the polymer as a flocculant or coagulant is achieved by avoiding polymeric gel formations which possess generally no flocculating activity.
  • epihalohydrins which are preferred for use for the present purposes are epichlorohydrin and epibromohydrin, while epifluorohydrin may be used.
  • alkylene polyamines preferred within the present invention are any which are encompassed by the generic formula set forth earlier and basically may be described as those which have at least one tertiary amino group and at least one primary amino group.
  • Illustrative of the compounds which are operable for the purpose are dimethylaminopropylamine (N,N-dimethyl1,3 propanediamine); diethylaminopropylamine (N,N-diethyl-1,3 propanediamine); N,N-dimethylaminoethylamine; and N,N-diethylaminoethylamine.
  • a cationic polymer prepared in accordance with the present invention using equimolar proportions of epichlorohydrin and N,N-dimethyl-1,3-propanediamine is believed to have the following structure ##STR3## where x is greater than y.
  • x is greater than y.
  • the reaction was then terminated by lowering the pH to 2.5 by the addition of 530 g. of an aqueous sulfuric acid solution (1/2 w/w).
  • the reaction was stopped by slowly adding about 965 lbs of 93.2% H 2 SO 4 solution until the pH was lowered to 5.0 ⁇ 1.0.
  • the final solution had a viscosity of 1000 cps ⁇ 200 at 86° F and at 50% solids.
  • inventive products were tested extensively for demulsification and flocculation in various industrial plants representing various and sundry oil-containing wastewater systems. In accordance with test procedures, the effectiveness of treatment was determined by visual inspection of the wastewater. The test reults, which follow, quite clearly demonstrate not only the efficacy of the inventive polymer in oil/water separation, but also the above-noted advantages over prior art processes. All reported inventive polymer dosages are product dosages.
  • the oil-containing waste in this particular application resulted from the cutting and lubricating oils used in the production processes of an automotive plant.
  • Initial pH before treatment was approximately 9.0.
  • a treatment program consisting solely of an inorganic coagulant (alum at optimum dosage of 600 ppm) resulted in fair oil/water separation. However, a large volume of sludge was generated.
  • All treatment programs included initial pH adjustment of the oil-containing wastewater to approximately 7.0 with 10% H 2 SO 4 .
  • Oil-containing wastewater from the API separator of an oil company was treated with alum and a liquid cationic polymer made according to Example 5.
  • the pH was adjusted from 9.0 to 7.3 with 760 ppm H 2 SO 4 .
  • An optimum alum dosage of approximately 75 ppm provided good oil/water separation. However, a large sludge volume was generated.
  • the alum could be totally replaced by less than 5 ppm of the inventive polymer. Such replacement resulted in similar oil/water separation but a smaller sludge volume. Floc settling rate was slow but could be considerably increased by adding 0.2 ppm of a commercially available high molecular weight acrylamide/sodium acrylate copolymer containing 10% sodium acrylate by weight after liquid cationic addition. In fact, a host of commercially available high molecular weight acrylamide polymers were successfully used. Liquid cationic polymer treatments were successfully performed without any initial pH adjustment of the oil-containing wastewater.
  • This application involved the oil-containing waste from a gear and process plant of a major automotive company. Due to recirculation of acidic water from an oil-cooking process the pH of the oily waste was approximately 4.0. Adjustment of pH with lime was used to provide a pH of 7.0 to optimize alum activity.
  • the plant's treatment program consisted of 450 ppm lime followed by 200 ppm alum. Corresponding clarification results produced a good oil/water break with excellent effluent clarity. However, a large volume of sludge was generated which was found to be a major problem in the batch processes employed by the treatment plant.
  • liquid cationic polymer made according to Example 5 at dosages of 5-10 ppm could replace the alum.
  • This application had the distinct advantage of drastically reducing the sludge build-up in the batch tanks to enable more batch treatments per sludge blow-down periods.
  • a liquid cationic polymer made according to Example 5 was tested as oil/water separator in the oil-containing wastewater generated by an automotive plant. Initial pH of the waste was 7.0. At 750 ppm of product, the polymer yielded poor floc formation but good oil separation. At a product dosage of 500 ppm fair floc formation was yielded. The use of either alum or acid as aids in breaking the emulsion was not required.
  • An oil-containing waste treatment plant with a very small capacity illustrated a very successful application of a liquid cationic polymer, made according to Example 5, as a demulsifier.
  • Jar test studies revealed that an optimum alum dosage of 200 ppm would produce a thick, voluminous, slow settling floc, further reducing the already small capacity of the treatment plant (35,000 gallons per day).
  • alum replacement by 20 ppm of the polymer produced a more dense, more rapidly settling floc which helped to indirectly increase treatment capacity.
  • Both treatments yielded good oil/water separation with clear effluent of only 30 ppm oil compared to an initial oil content of 150 ppm.
  • the first polymer was a commercially available polyamine product (hereafter Commercial Product A).
  • the second polymer was made according to Example 5. It was observed that 80% of the time the waste coming into the treatment plant had a pH greater than 9.0. Acid was used for pH adjustment to about 7.0 before chemical treatment addition. Twenty percent of the time the waste had a pH of 7.0 and required no acid adjustment. In either case, 500 ppm of Commercial Product A was added at pH of 7.0. Such application resulted in good oil/water separation.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Hydrology & Water Resources (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Separation Of Suspended Particles By Flocculating Agents (AREA)

Abstract

The present disclosure is directed to a process of separating oil from oil-containing wastewater which comprises treating the wastewater with a water-soluble cationic polymer obtained by the polymerization of an epihalohydrin with an alkylene polyamine having the formula ##STR1## wherein R is a lower alkylene having from 2 to about 6 carbon atoms, and R1 and R2 are each a lower alkyl of from 1 to about 6 carbon atoms.

Description

.[.This is a continuation division of application Ser. No. 607,863 filed Aug. 26, 1975, now abandoned..]..Iadd.
This application is a continuation of application Ser. No. 607,863 filed Aug. 26, 1975, now abandoned and is also a continuation-in-part of application Ser. No. 380,640 filed July 19, 1973, now Patent No. 3,915,904, which is a divisional of application Ser. No. 283,889 filed Aug. 25, 1972, now abandoned. .Iaddend.
BACKGROUND OF THE INVENTION
It is known that significant quantities of lubricants, cutting oils, and cutting fluids are used in industrial machining operations. In the automotive industry and related operations, these "oils", when spent, are sent to the plant's waste treatment facility where they are typically combined with other plant waste streams. In simple form, these "oils" are undiluted petroleum oils and an emulsifier. However, in practice, they typically contain fatty acids, surfactants, biocides, antioxidants and many other additives. Also, they may be contaminated with synthetic oils. These industrial wastes typically contain from 0.05% to 4% oil content by volume.
In view of recent rigid environmental standards, increases in oil prices and decreases in oil supply, it has become very important to recover these oils for reuse. Since the oily wastes are typically emulsions of oil in water, recovery can be accomplished using the well-known "demulsification - flocculation" separating process. For example, it has been known to incorporate a combination acid-alum treatment into an oil recovery process. At low pH (2 to 3), the aluminum complex exhibits a state of high positive valence. A nearly neutral-charged insoluble aluminum hydroxide is formed by hydrolyzation of alum at pH 6 to 7. Further pH increases produce the negatively-charged aluminate and solubility increases. The positively-charged alum at low pH neutralizes the negative stabilizing charge on the oil droplets of the emulsion to cause demulsification and coagulation. Upon hydrolysis the alum provides a surface for oil adsorption by van der Waals forces to cause flocculation. Accordingly, the pH of the oily waste is kept low to promote oil demulsification. In some applications, the oil is then floated and recovered by skimming. The pH is then elevated to cause aluminum hydroxide to precipitate, resulting in a floc which adsorbs the remaining oil. Alternatively, the flocculation recovery step could be used as a one-step method to recover the oil. However, these acid-alum treatment processes have inherent drawbacks. For example, large quantities of acid are necessary to lower the oily waste pH. Also, special equipment is necessary for handling such a low pH and special metallurgy is needed to prevent corrosion. In addition, neutralizing the low pH water increases operating costs. Also, high alum feed-rates cause large sludge volumes, thus complicating oil recovery and creating a disposal problem. Finally, oil is extremely hard to extract from alum floc.
Accordingly, it is an object of the present invention to provide a novel water-soluble cationic polymeric material useable in separating oil from industrial oily wastes, which material would overcome the above-noted drawbacks of the acid-alum process. In this regard, the present inventors discovered that the separation of oil from oil-containing wastes could be effectively achieved by utilizing a water-soluble cationic polymer obtained by the polymerization of an epihalohydrin with a specific family of alkylene polyamine.
GENERAL DESCRIPTION OF THE INVENTION
In accordance with the present invention, the addition of alum can be drastically reduced or eliminated in separating oil from oil-containing wastewater by using the inventive water-soluble cationic polymeric materials in the recovery process. If a combined alum-polymer treatment is utilized, the pH of the wastewater should be properly adjusted to ensure that the alum will remain insluble to act as a coagulant aid. A pH range of about 5.0 to about 8.0 is considered to be suitable, with 6.0 to 7.5 being the preferred range. If the polymer is used in the absence of alum, the activity of the polymer is separating the oil from the water has been found to be relatively independent of pH. If the pH of the wastewater is to be adjusted, sulfuric acid is considered to be suitable for the purpose. The basic process steps typically include the addition of acid (if needed), the addition of polymer and the addition of alum. However, the order of addition can be varied. Of course, simultaneous polymeralum feed is also possible. From studies it has been determined that polymer dosages ranging from about 0.5 to about 1000 ppm product are effective with 5-750 representing the preferred range. When combined alum-polymer treatments are utilized, effective alum dosages were determined in the range of from about 10-1000 ppm with 50-500 ppm representing the preferred range.
Accordingly, by practicing the inventive oil separation process many advantages are realized. For example, smaller quantites of treatment chemicals are needed and the large volume of sludge typically generated by the alum is drastically reduced. Also, for example, large quantities of acid and caustic for drastic pH adjustments are no longer needed as is the case in the above-described alum-acid treatment process and the difficult-to-handle alum floc is avoided.
The water-soluble cationic polymeric materials which were developed in accordance with the present invention are those obtained by the polymerization of an epihalohydrin with an alkylene polyamine having the formula ##STR2## where R is a lower alkylene having from 2 to about 6 carbon atoms, e.g., ethylene, propylene, isopropylene, isopentyl, hexylene, etc.; R1 R2 each are a lower alkyl of from about 1 to about 6 carbon atoms, e.g., methyl, ethyl, propyl, isopropyl, pentyl, hexyl, isohexyl, etc.
The mole ratios of the epihalohydrin to the alkylene polyamine used in accordance herewith are from about 0.60 : 1 to about 2.7 : 1, and preferably from 0.75 : 1 to 1.3 : 1. The polymerization is carried out at a temperature of from about 60° to about 120° C and preferably 80° to 110° C by reacting with the alkylene polyamine from about 50 to about 90 percent of the mole(s) of epihalohydrin to be polymerized. The reaction is allowed to take place for a time sufficient for the reaction medium obtained to attain a relatively uniform viscosity, or more specifically, when substantially all of the reactive sites of the epihalohydrin have had the opportunity to react. The latter condition is essentially the reason for the reaction medium ultimately reaching a relatively uniform viscosity. After the reaction medium has obtained the relatively uniform viscosity, the remaining portion of the epihalohydrin is then added to the reaction medium either totally or incrementally and allowed to react to achieve the final product of the desired viscosity. When the final viscosity of the reaction medium is attained, i.e., all or substantially all of the reactive sites of the epihalohydrin have reacted, the reaction medium is preferably stabilized by acidification of the medium to a pH of from 1 to about 7 and preferably 2 to 5. A mineral acid such as hydrochloric, sulfuric, nitric or phosphoric is preferred but not the only possibilities for this purpose. Strong organic acids may also be used.
In the present description, viscosity is utilized as the criteria rather than molecular weight simply for convenience since the polymerization is preferably carried out in an aqueous medium of an alkaline pH, i.e., 7.5 to 12 and preferably 8 to 11. Accordingly, the reaction medium containing the water-soluble cationic polymer dissolved therein is more controllable utilizing the viscosity criteria.
Obviously, since the amount of water in the reaction medium will directly effect viscosity of the reaction medium and the final product, this factor must be taken into consideration in order to achieve the desired viscosity of the cationic polymer solutions if in fact an aqueous solution of the cationic polymer is desired. The viscosities obtainable can range quite considerably; however, for the purposes of the present invention and specifically with respect to the utility, viscosities equivalent of from about 10 to about 2000 centipoises at a 20% concentration are the most preferred. "Equivalent" in this regard means that a 35% concentration, for example having a viscosity of 300 cps, can be diluted to a 20% concentration and have a viscosity of 75-100 cps. Accordingly, the concentration and the viscosity set forth above for a 20% concentration is not to be construed as limitative of the viscosity but should be considered as a frame of reference. The concentrations, for example, may range from 15% to 60% with their own particular viscosities. Accordingly, a 50% solution having a viscosity of 1000 which can be diluted to a 20% solution having a viscosity of 30 is also considered to be included in the scope of the invention.
As indicated earlier, the cationic polymer of the invention can also be obtained as a liquid composed solely of a reasonably pure polymer. In order to obtain polymer only, the aqueous solution can be vacuum distilled or evaporated by the film method to provide reasonably pure polymer. In some cases this may be desirable to avoid large expenditures or expenses in packaging and transporting low active products (e.g., 20% polymer : 80% water). The pure polymer can later, for example, after arriving at its destination, be redissolved in water to a predetermined activity to produce the utilizable concentration.
In describing the preferred procedure for preparing the polymers of the invention, it was stated in essence that "the remaining portion of the epihalohydrin is then added either totally or incrementally and allowed to react." Although either method may be utilized, the preferred method is the incremental addition of the remaining portion with sufficient time before addition of the remaining portion(s) being provided to allow substantially complete reaction of the epihalohydrin reactive sites. The most preferable method utilizing the incremental addition concept is to add and react the remaining epihalohydrin in decreasingly smaller amounts allowing time for substantially complete reaction which is determined by the obtention of a relatively uniform viscosity. The incremental addition not only provides a better control over ultimate viscosity of the reaction medium and molecular weight of the resulting polymer, but also insures that the highest activity of the polymer as a flocculant or coagulant is achieved by avoiding polymeric gel formations which possess generally no flocculating activity.
The epihalohydrins which are preferred for use for the present purposes are epichlorohydrin and epibromohydrin, while epifluorohydrin may be used.
The alkylene polyamines preferred within the present invention are any which are encompassed by the generic formula set forth earlier and basically may be described as those which have at least one tertiary amino group and at least one primary amino group. Illustrative of the compounds which are operable for the purpose are dimethylaminopropylamine (N,N-dimethyl1,3 propanediamine); diethylaminopropylamine (N,N-diethyl-1,3 propanediamine); N,N-dimethylaminoethylamine; and N,N-diethylaminoethylamine.
A cationic polymer prepared in accordance with the present invention using equimolar proportions of epichlorohydrin and N,N-dimethyl-1,3-propanediamine is believed to have the following structure ##STR3## where x is greater than y. However, as is well-known, it is difficult, if not possible, to determine the exact chemical structure of an entire polymeric chain. Accordingly, in the present case, it is felt to be more accurate to describe the polymer by its method of preparation.
Having thus described the invention generally, specific embodiments are set forth below illustrating specific methods of preparation of the polymers and their respective activities.
SPECIFIC EMBODIMENTS Example 1
To 471.0 g of water in a 2 liter resin bottle equipped with thermometer, condenser and stirrer, was added 344.5 g. (3.38 mole) of N,N-dimethyl-1,3-propane diamine. To this was added dropwise over 1 hour 275.2 (2.97 mole) of epichlorohydrin. The solution was heated at 90° C for 1 hour. Epichlorohydrin (29.1 g., 0.31 mole) was then added at 90° C in nine decreasingly smaller portions, the last one being 0.1 g. until the desired viscosity was reached. The viscosity was determined 20 minutes after each addition of epichlorohydrin by timing the flow of a fixed amount of solution through a pipette. The reaction was then terminated by lowering the pH to 2.5 by the addition of 530 g. of an aqueous sulfuric acid solution (1/2 w/w). The resulting solution had a solids content of 50% and a Brookfield viscosity (spindle 2, 12 RPM) of 912 cps. Dilution to 35% solids resulted in a Brookfield viscosity (spindle 1, 12 RPM) of 94 cps (mole ratio of epi to amine = 0.97:1).
Example 2
To 1089 g. of water in a 2 liter resin kettle equipped with stirrer, condenser and thermometer was added 229.5 g (2.25 mole) of N,N-dimethyl-1,3-propane diamine. Then 183.5 g. (1.98 mole) of epichlorohydrin was added dropwise over one hour. The solution was heated at 90° C for 1 hour, and then epichlorohydrin was added in decreasingly smaller amounts. Twenty minutes after each addition, the viscosity change was determined by timing the flow of a fixed amount of solution through a pipette. After this epichlorohydrin was added, 200 g. of water was added to dilute the polymer. Then an additional 0.47 g. of epichlorohydrin was added to achieve the desired viscosity, followed by 320 g. of H2 SO4 solution (1/2 w/w with H2 O), which lowered the pH to about 2.5 and terminated the reaction. Finally, the solution was poured into 742.5 g. of water giving a solids content of 29% and a Brookfield viscosity, spindle 1, 12 RPM of 175 cps (mole ratio of epi to amine = 1.08:1).
Example 3
To 1089 g. of H2 O in a 2 liter 4 neck flask equipped with thermometer, condenser, and stirrer, was added 229.5 g. (2.25 mole) of N,N-dimethyl-1,3-propane diamine. Then 133.5 g. (1.44 mole) of epichlorohydrin was added dropwise over 1 hour. The solution was heated at 90° C for 1 hour, then epichlorohydrin was added in 8 gradually decreasing portions at 90° C. After each addition of epichlorohydrin, the solution was stirred 20 minutes, and the viscosity determined by timing the flow of a fixed amount of solution through a 10 ml. pipette. When the desired viscosity was reached, which required 100.3 g. (1.00 mole) of epichlorohydrin, 227 g. of sulfuric acid solution (1:2 w/w) and 917.5 g. of H2 O were added, the solution filtered to remove some insoluble gel. The final solids were 20% with a Brookfield viscosity (spindle 2, 12 RPM) of 2100 cps (mole ratio epi to amine = 1.12:1).
Example 4
To 51.0 g. (0.50 mole) of N,N-dimethyl-1,3-propane diamine in 638 g. of water was added 40.3 g. (0.435 mole) of epichlorohydrin (EPI) at a rate such that the temperature did not exceed 90° C. The resulting solution was heated at 90° C for 1 hour. Then 35.4 g. (0.38 mole) of EPI was added in small portions to build viscosity, with the solution being heated for 20 minutes at 90° C after each addition. The viscous solution was then diluted with 445 g. of water, and 6.4 g. of concentrated sulfuric acid was added to reduce the pH to 6.5. Then 50.1 g. (0.54 mole) of EPI was added, again in small portions, with 20 minute reaction times at 90° C between portions, followed by 510 g. of water. Additional amounts of EPI shows no signs of reaction or viscosity increase. The final solution had a pH of 6.0 and a viscosity (Brookfield spindle 2, 12 RPM) of 890 cps, and solids of 10.3%. Mole ratio of epi to amine = 2.7:1.
Example 5
To 4088 lbs of water in a 2000 gal. reactor were added 2158 lbs of dimethylaminopropylamine (DMAPTA). To this were added 1778.4 lbs of epichlorohydrin at a rate of about 1.8 to 2.0 gals per minute. The resulting solution was heated at 194° F for 1 hour. Epichlorohydrin was then added at 194° F in decreasingly smaller portions, the last ones being 4 lbs until the desired viscosity was reached. The viscosity was determined 20 minutes after each addition of epichlorohydrin by taking a sample and running a Brookfield viscosity using a no. 2 spindle, at 20 RPM. The polymer was then diluted with 7592 lbs of water. The reaction was stopped by slowly adding about 965 lbs of 93.2% H2 SO4 solution until the pH was lowered to 5.0 ± 1.0. The final solution had a viscosity of 1000 cps ± 200 at 86° F and at 50% solids.
Inventive products were tested extensively for demulsification and flocculation in various industrial plants representing various and sundry oil-containing wastewater systems. In accordance with test procedures, the effectiveness of treatment was determined by visual inspection of the wastewater. The test reults, which follow, quite clearly demonstrate not only the efficacy of the inventive polymer in oil/water separation, but also the above-noted advantages over prior art processes. All reported inventive polymer dosages are product dosages.
Example 6
The oil-containing waste in this particular application resulted from the cutting and lubricating oils used in the production processes of an automotive plant. Initial pH before treatment was approximately 9.0.
A treatment program consisting solely of an inorganic coagulant (alum at optimum dosage of 600 ppm) resulted in fair oil/water separation. However, a large volume of sludge was generated.
When used in conjunction with 25 ppm (product) of as inventive polymer made according to Example 5, the optimum alum dosage was cut in half to 300 ppm and the sludge volume was reduced.
All treatment programs included initial pH adjustment of the oil-containing wastewater to approximately 7.0 with 10% H2 SO4.
Some results of this treatment are reported in Table I below, with pure alum treatment being compared to alum-polymer treatment with respect to floc formation. The floc formation was given a number from 1 to 6 with a lower number indicating better floc formation.
              TABLE I                                                     
______________________________________                                    
Alum        Polymer                                                       
(ppm)       (ppm)           Floc                                          
______________________________________                                    
200         --              6                                             
400         --              5                                             
600         --              1                                             
800         --              2                                             
1000        --              3                                             
1200        --              4                                             
--          500             5                                             
--          1000            5                                             
300         25              2                                             
300         50              2                                             
400         80              2                                             
100         250             2                                             
100         500             1                                             
______________________________________                                    
Example 7
Oil-containing wastewater from the API separator of an oil company was treated with alum and a liquid cationic polymer made according to Example 5. The pH was adjusted from 9.0 to 7.3 with 760 ppm H2 SO4. An optimum alum dosage of approximately 75 ppm provided good oil/water separation. However, a large sludge volume was generated.
The alum could be totally replaced by less than 5 ppm of the inventive polymer. Such replacement resulted in similar oil/water separation but a smaller sludge volume. Floc settling rate was slow but could be considerably increased by adding 0.2 ppm of a commercially available high molecular weight acrylamide/sodium acrylate copolymer containing 10% sodium acrylate by weight after liquid cationic addition. In fact, a host of commercially available high molecular weight acrylamide polymers were successfully used. Liquid cationic polymer treatments were successfully performed without any initial pH adjustment of the oil-containing wastewater.
Example 8
This application involved the oil-containing waste from a gear and process plant of a major automotive company. Due to recirculation of acidic water from an oil-cooking process the pH of the oily waste was approximately 4.0. Adjustment of pH with lime was used to provide a pH of 7.0 to optimize alum activity.
The plant's treatment program consisted of 450 ppm lime followed by 200 ppm alum. Corresponding clarification results produced a good oil/water break with excellent effluent clarity. However, a large volume of sludge was generated which was found to be a major problem in the batch processes employed by the treatment plant.
It was found that liquid cationic polymer made according to Example 5 at dosages of 5-10 ppm could replace the alum. This application had the distinct advantage of drastically reducing the sludge build-up in the batch tanks to enable more batch treatments per sludge blow-down periods.
The results of this particular treatment application are reported below in Table II, which gives a comparison of alum dosage vs. polymer dosage with flocculation activity and effluent clarity being visually observed.
              TABLE II                                                    
______________________________________                                    
Alum  Polymer   Lime                                                      
(ppm) (ppm)     (ppm)    Observations                                     
______________________________________                                    
100   --        250      only slight flocculation activity                
200   --        250      "                                                
300   --        250      "                                                
--    10        250      "                                                
--    20        250      "                                                
--    30        250      "                                                
200   --        450      good floc activity, decent clarity               
--     5        450      best floc activity, clarity                      
--    10        450      good floc activity, decent clarity               
--    15        450      "                                                
--    20        450      "                                                
______________________________________                                    
Example 9
A liquid cationic polymer made according to Example 5 was tested as oil/water separator in the oil-containing wastewater generated by an automotive plant. Initial pH of the waste was 7.0. At 750 ppm of product, the polymer yielded poor floc formation but good oil separation. At a product dosage of 500 ppm fair floc formation was yielded. The use of either alum or acid as aids in breaking the emulsion was not required.
Example 10
An oil-containing waste treatment plant with a very small capacity illustrated a very successful application of a liquid cationic polymer, made according to Example 5, as a demulsifier.
Jar test studies revealed that an optimum alum dosage of 200 ppm would produce a thick, voluminous, slow settling floc, further reducing the already small capacity of the treatment plant (35,000 gallons per day). However, alum replacement by 20 ppm of the polymer produced a more dense, more rapidly settling floc which helped to indirectly increase treatment capacity. Both treatments (alum and polymer) yielded good oil/water separation with clear effluent of only 30 ppm oil compared to an initial oil content of 150 ppm.
Example 11
Application of two liquid cationic type polymers for the treatment of oil-containing waste at a large automotive plant was very successful. The first polymer was a commercially available polyamine product (hereafter Commercial Product A). The second polymer was made according to Example 5. It was observed that 80% of the time the waste coming into the treatment plant had a pH greater than 9.0. Acid was used for pH adjustment to about 7.0 before chemical treatment addition. Twenty percent of the time the waste had a pH of 7.0 and required no acid adjustment. In either case, 500 ppm of Commercial Product A was added at pH of 7.0. Such application resulted in good oil/water separation.
Application of the inventive polymer to the pH 7.0 waste at 500 ppm resulted in poor oil/water separation. Alum was needed to enhance clarification activity. However, if the waste was treated with this polymer when the pH was still at 9.0 or greater, 350 ppm would provide excellent oil separation and effluent clarity.
The results of these treatments are reported below in Table III with clarification activity being visually observed.
              TABLE III                                                   
______________________________________                                    
Treatment   Dosage(ppm) Observations                                      
______________________________________                                    
Com'l Prod. A                                                             
2cc's 10% H.sub.2 SO.sub.4                                                
            100         No activity                                       
"           200         Poor activity                                     
"           300         Activity                                          
"           500         Large floc                                        
Com'l Product A                                                           
            500         Good floc, good clarity                           
Example 5,                                                                
2cc's 10% H.sub.2 SO.sub.4                                                
            200,225,250 No activity                                       
Example 5   275,300     Good activity                                     
"           350         Very good activity                                
"           450           "                                               
"           500         More activity than equal                          
                        dose of Commercial                                
                        Product A as well as                              
                        1000 ppm Commercial                               
                        Product A                                         
"           400           "                                               
"           700         Overdosed, no activity                            
______________________________________                                    

Claims (18)

Having thus described the invention, what we claim is:
1. A process for separating oil from oil-containing wastewater which comprises treating the wastewater with a water-soluble cationic polymer consisting essentially of the product of the polymerization of an epihalohydrin with an alkylene polyamine having the formula ##STR4## wherein R is a lower alkylene having from 2 to about 6 carbon atoms, and R1 and R2 are each a lower alkyl of from 1 to about 6 carbon atoms.
2. A process according to claim 1, wherein the mole ratio of epihalohydrin to polyamine is from about 0.60:1 to about 2.7:1.
3. A process according to claim 2, wherein said polymerization comprises reacting with the alkylene polyamine from about 50 to 90 percent of the amount of epihalohydrin to be polymerized, allowing the reaction to continue until the reaction medium attains a substantially uniform viscosity, and reacting the remaining portion of the epihalohydrin incrementally to obtain the cationic polymer, the temperature of polymerization being from about 60° to about 120° C.
4. A process according to claim 3, wherein the polymerization is carried out in an aqueous alkaline solution, and wherein the reaction medium is acidified after the last increment of epihalohydrin is reacted.
5. A process according to claim 4, wherein the epihalohydrin is epichlorohydrin, and wherein the alkylene polyamine is from the group consisting of dimethylaminopropylamine, diethylaminopropylamine, N,N-dimethylaminoethylamine, and N,N-diethylaminoethylamine.
6. A process according to claim 3, wherein the pH of the oil-containing wastewater is adjusted to from about 5.0 to about 8.0, and wherein the oil-containing wastewater is also treated with alum.
7. A process according to claim 2, wherein prior to polymer treatment, the pH of the oil-containing wastewater is adjusted to from about 5.0 to about 8.0, and wherein the oil-containing wastewater is also treated with alum.
8. A process according to claim 1, wherein the epihalohydrin is epichlorohydrin, and wherein the alkylene polyamine is from the group consisting of dimethylaminopropylamine, diethylaminopropylamine, N,N-dimethylaminoethylamine, and N,N-diethylaminoethylamine.
9. A process according to claim 8, wherein the alkylene polyamine is dimethylaminopropylamine.
10. A process according to claim 1, wherein prior to polymer treatment the pH of the oil-containing wastewater is adjusted to from about 5.0 to about 8.0, and wherein the oil-containing wastewater is also treated with alum.
11. A process according to claim 10, wherein the pH of the oil-containing wastewater is adjusted with acid.
12. A process according to claim 11, wherein the acid is sulfuric acid.
13. A process according to claim 10, wherein the pH of the oil-containing wastewater is adjusted with base.
14. A process according to claim 13, wherein the base is lime.
15. A process according to claim 10, wherein an anionic acrylamide polymer is also added to the oil-containing wastewater.
16. A process according to claim 10, wherein the pH of the oil-containing wastewater is adjusted to from about 6.0 to about 7.5.
17. A process according to claim 1, wherein the oil comprises hydrocarbon oil.
18. A process according to claim 1, wherein the oil comprises petroleum oil.
US05/879,981 1977-03-18 1978-02-22 Process for clarification of oil-containing waste Expired - Lifetime USRE29908E (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US05/779,193 US4059515A (en) 1975-08-26 1977-03-18 Process for clarification of oil-containing waste

Related Parent Applications (3)

Application Number Title Priority Date Filing Date
US380640A Continuation-In-Part US3915904A (en) 1972-08-25 1973-07-19 Water-soluble cationic polymeric materials and their use
US60786375A Continuation 1975-08-26 1975-08-26
US05/779,193 Reissue US4059515A (en) 1975-08-26 1977-03-18 Process for clarification of oil-containing waste

Publications (1)

Publication Number Publication Date
USRE29908E true USRE29908E (en) 1979-02-13

Family

ID=25115628

Family Applications (1)

Application Number Title Priority Date Filing Date
US05/879,981 Expired - Lifetime USRE29908E (en) 1977-03-18 1978-02-22 Process for clarification of oil-containing waste

Country Status (1)

Country Link
US (1) USRE29908E (en)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4382852A (en) 1981-12-02 1983-05-10 Texaco Canada Resources, Inc. Demulsification of bitumen emulsions using cationic polymers
US4434850A (en) 1981-12-02 1984-03-06 Texaco Inc. Method for demulsification of bitumen emulsions using polyalkylene polyamine salts
EP0116151A1 (en) * 1982-12-22 1984-08-22 Henkel Kommanditgesellschaft auf Aktien Process for the regeneration or recycling of aqueous degreasing and cleaning solutions
US4789460A (en) 1987-08-10 1988-12-06 Phillips Petroleum Company Process for facilitating filtration of used lubricating oil
US5045212A (en) * 1990-03-27 1991-09-03 Bayer Aktiengesellschaft Process for the separation of oil-in-water emulsions
US5135659A (en) * 1991-05-23 1992-08-04 Atochem North America, Inc. Agricultural waste water treatment
US5256304A (en) * 1992-06-05 1993-10-26 Betz Laboratories, Inc. Methods of removing oil and metal ions from oily wastewater
US5364532A (en) * 1992-09-03 1994-11-15 Petrolite Corporation Method of removing water soluble organics from oil process water
US5637223A (en) * 1992-09-03 1997-06-10 Petrolite Corporation Method of removing water soluble organics from oil process water
US5853592A (en) * 1992-09-03 1998-12-29 Baker Hughes Incorporated Method of removing water soluble organics from oil process water with an organic acid and a mineral acid having a plurality of pKa's
US6695968B2 (en) 2001-09-10 2004-02-24 Baker Hughes Incorporated Removal of water solubilized organics
US20090200213A1 (en) * 2006-08-16 2009-08-13 Ramesh Varadaraj Oil/Water Separation of Full Well Stream By Flocculation-Demulsification Process

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3205169A (en) * 1961-07-14 1965-09-07 Nalco Chemical Co Compositions for breaking emulsions or inhibiting formation thereof and processes utilizing same
US3446731A (en) * 1967-04-24 1969-05-27 Cleveland Technical Center Inc Coagulant and process for treating waste waters
US3756959A (en) * 1971-10-20 1973-09-04 American Cyanamid Co Nsions ecologically acceptable method of breaking mineral oil emulsionssuspe
US3855299A (en) * 1973-06-11 1974-12-17 Grace W R & Co Water soluble reaction product of epihalohydrin and alkylamines
US3900423A (en) * 1973-03-28 1975-08-19 Grace W R & Co Process for breaking emulsions

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3205169A (en) * 1961-07-14 1965-09-07 Nalco Chemical Co Compositions for breaking emulsions or inhibiting formation thereof and processes utilizing same
US3446731A (en) * 1967-04-24 1969-05-27 Cleveland Technical Center Inc Coagulant and process for treating waste waters
US3756959A (en) * 1971-10-20 1973-09-04 American Cyanamid Co Nsions ecologically acceptable method of breaking mineral oil emulsionssuspe
US3900423A (en) * 1973-03-28 1975-08-19 Grace W R & Co Process for breaking emulsions
US3855299A (en) * 1973-06-11 1974-12-17 Grace W R & Co Water soluble reaction product of epihalohydrin and alkylamines

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4382852A (en) 1981-12-02 1983-05-10 Texaco Canada Resources, Inc. Demulsification of bitumen emulsions using cationic polymers
US4434850A (en) 1981-12-02 1984-03-06 Texaco Inc. Method for demulsification of bitumen emulsions using polyalkylene polyamine salts
EP0116151A1 (en) * 1982-12-22 1984-08-22 Henkel Kommanditgesellschaft auf Aktien Process for the regeneration or recycling of aqueous degreasing and cleaning solutions
US4789460A (en) 1987-08-10 1988-12-06 Phillips Petroleum Company Process for facilitating filtration of used lubricating oil
US5045212A (en) * 1990-03-27 1991-09-03 Bayer Aktiengesellschaft Process for the separation of oil-in-water emulsions
US5135659A (en) * 1991-05-23 1992-08-04 Atochem North America, Inc. Agricultural waste water treatment
US5256304A (en) * 1992-06-05 1993-10-26 Betz Laboratories, Inc. Methods of removing oil and metal ions from oily wastewater
US5364532A (en) * 1992-09-03 1994-11-15 Petrolite Corporation Method of removing water soluble organics from oil process water
US5637223A (en) * 1992-09-03 1997-06-10 Petrolite Corporation Method of removing water soluble organics from oil process water
US5853592A (en) * 1992-09-03 1998-12-29 Baker Hughes Incorporated Method of removing water soluble organics from oil process water with an organic acid and a mineral acid having a plurality of pKa's
US6695968B2 (en) 2001-09-10 2004-02-24 Baker Hughes Incorporated Removal of water solubilized organics
US20040112828A1 (en) * 2001-09-10 2004-06-17 Hart Paul R. Removal of water solubilized organics
US20090200213A1 (en) * 2006-08-16 2009-08-13 Ramesh Varadaraj Oil/Water Separation of Full Well Stream By Flocculation-Demulsification Process
US8101086B2 (en) 2006-08-16 2012-01-24 Exxonmobil Upstream Research Company Oil/water separation of full well stream by flocculation-demulsification process

Similar Documents

Publication Publication Date Title
US3953330A (en) Water-soluble cationic polymeric materials and their use
US3929635A (en) Use of polymeric quaternary ammonium betaines as water clarifiers
USRE29908E (en) Process for clarification of oil-containing waste
US5045212A (en) Process for the separation of oil-in-water emulsions
US4059515A (en) Process for clarification of oil-containing waste
US4026794A (en) Process for resolving oil-in-water emulsions by the use of a cationic polymer and the water soluble salt of an amphoteric metal
US5510040A (en) Removal of selenium from water by complexation with polymeric dithiocarbamates
CA2073419C (en) A method of treating bctmp/ctmp wastewater
USRE28807E (en) Polyquaternary flocculants
USRE28808E (en) Polyquaternary flocculants
US4835234A (en) Hydrophobically functionalized cationic polymers
US6120690A (en) Clarification of water and wastewater
US5256304A (en) Methods of removing oil and metal ions from oily wastewater
EP0952118B1 (en) Water clarification by addition of colloidal silica followed by addition of polyelectrolyte
AU4374793A (en) Epoxy modified water clarifiers
US4882069A (en) Method for the treatment of sewage and other impure water
CN113582316A (en) Dithiocarbamate water purifier and preparation method and application thereof
US3929632A (en) Use of polymeric quaternary ammonium betaines as oil-in-water demulsifiers
US5026483A (en) Methods for treating hydrocarbon recovery operations and industrial waters
US4761239A (en) Waste water clarification
US6126837A (en) Method for removing suspended particles using mannich-derived polyethers
US5589075A (en) Use of silicon containing polyelectrolytes in wastewater treatment
US3894948A (en) Process for treating sewage sludge
DK170557B1 (en) Process for treating sewage and other impure water by means of flocculation
CN113121812A (en) Water purifier for treating oily sewage in oil field and preparation method and application thereof