USRE29157E - High temperature resistant polychloroprene adhesive resin - Google Patents

High temperature resistant polychloroprene adhesive resin Download PDF

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USRE29157E
USRE29157E US05/270,026 US27002672A USRE29157E US RE29157 E USRE29157 E US RE29157E US 27002672 A US27002672 A US 27002672A US RE29157 E USRE29157 E US RE29157E
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zinc
adhesive composition
composition according
phenol
resin
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US05/270,026
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Kenneth C. Petersen
Thomas M. Galkiewicz
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SI Group Inc
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Schenectady Chemicals Inc
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G8/00—Condensation polymers of aldehydes or ketones with phenols only
    • C08G8/28—Chemically modified polycondensates
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J111/00—Adhesives based on homopolymers or copolymers of chloroprene
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J161/00—Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
    • C09J161/04—Condensation polymers of aldehydes or ketones with phenols only
    • C09J161/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C09J161/14—Modified phenol-aldehyde condensates
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
    • C08L2666/04—Macromolecular compounds according to groups C08L7/00 - C08L49/00, or C08L55/00 - C08L57/00; Derivatives thereof
    • C08L2666/08—Homopolymers or copolymers according to C08L7/00 - C08L21/00; Derivatives thereof

Definitions

  • the present invention relates to neoprene adhesives.
  • Another object is to increase the peel and shear stress resistance of neoprene adhesives at elevated temperatures.
  • Rosin is preferably added as a processing aid and does not interfere with the excellent high temperature adhesion developed in neoprene adhesives utilizing the zinc resinate modified alkylphenol-formaldehyde resin of the present invention.
  • a chlorophenol or arylphenol e.g. p-phenylphenol, p-tolyphenol or alpha methyl styryl phenol and/or Bisphenol A as modifiers for the alkylphenol.
  • the aryl phenol can be used by itself without an alkylphenol.
  • the alkylphenol is preferably a para substituted phenol in which the substituent is an alkyl group of 2 to 6 carbon atoms.
  • the para substituted phenol is preferably p-t-butyl phenol but there can be employed p-t-amyl phenol, p-hexyl phenol, p-n-butyl phenol, p-cyclohexyl phenol, p-ethyl phenol, p-isopropyl phenol.
  • the Bisphenol A (2,2-bis-(4'-hydroxyphenyl) propane) when employed is used in an amount of 2 to 8% based on the total phenols reacted.
  • a chlorophenol or an arylphenol is employed in addition to the alkylphenol, it is employed in an amount of 5 to 70% of the total phenols.
  • the catalyst employed in forming the alkyl (or aryl) phenol formaldehyde resin is alkaline.
  • any alkaline catalyst conventionally employed for such purpose e.g. alkali metal hydroxides such as sodium hydroxide and potassium hydroxide, alkaline earth metal oxides and hydroxides, e.g., calcium oxide, calcium hydroxide, barium hydroxide and magnesium oxide, alkali carbonates, e.g. sodium carbonate and potassium carbonate, ammonium hydroxide, quaternary ammonium hydroxides, anion exchange resins, basic amines, e.g. triethanolamine.
  • alkali metal hydroxides such as sodium hydroxide and potassium hydroxide
  • alkaline earth metal oxides and hydroxides e.g., calcium oxide, calcium hydroxide, barium hydroxide and magnesium oxide
  • alkali carbonates e.g. sodium carbonate and potassium carbonate
  • ammonium hydroxide quaternary ammonium hydroxides
  • the alkaline material can be neutralized with any conventional acid, e.g. hydrochloric acid, hydrobromic acid, oxalic acid, chloroacetic acid, phosphoric acid, etc.
  • any conventional acid e.g. hydrochloric acid, hydrobromic acid, oxalic acid, chloroacetic acid, phosphoric acid, etc.
  • the order of reacting the phenol, formaldehyde and zinc resinate or other source of zinc is not critical.
  • the zinc resinate or other source of zinc is normally used in an amount of 5 to 75%, frequently 5 to 35% and most often in an amount of 7.6 to 18% based on the final resin. As little as 1% of zinc compound can be employed.
  • the reaction with the zinc resinate or other source of zinc is carried out with heat usually terminating at 150 to 250° C. although other temperatures can be used. When rosin is employed, it is usually used in an amount of 20 to 45% of the phenols employed but can be used in lesser amounts down to zero.
  • the alkaline catalyzed phenol-formaldehyde resin is preferably from 60 to 90% of the total final resin.
  • Neoprene AC a nonsulfur modified chloroprene polymer stabilized with thiuram disulfide
  • other commercially available neoprenes such as Neoprene Type CG, Neoprene Type AD, Neoprene Type GN, and Neoprene W. These various neoprenes are described in Kell Patent 3,242,113.
  • the adhesive cement also contains a volatile organic solvent.
  • This solvent can be toluene, ethyl acetate, trichloroethylene, methyl ethyl ketone, hexane, acetone, benzene or mixtures of these materials. Suitable solvent mixtures for example are shown in the Garrett patent 3,185,658 column 3, lines 3-39.
  • neoprene additives such as zinc oxide and magnesium oxide and antioxidants such as Zalba-special (a hindered phenol composition coming within the disclosure and claims of U.S. Pat. No. 2,999,841 and made of 45% hindered phenol, 45% sorbitol and 10% Microcell B (calcium silicate) the hindered phenol being largely 2,6-di-t-butyl-p-phenyl phenol with smaller amounts of isomeric impurities and a small amount of 2,4'6-tri-t-butyl phenyl phenol) and other hindered phenols, e.g.
  • Zalba-special a hindered phenol composition coming within the disclosure and claims of U.S. Pat. No. 2,999,841 and made of 45% hindered phenol, 45% sorbitol and 10% Microcell B (calcium silicate) the hindered phenol being largely 2,6-di-t-butyl-p-phenyl phenol
  • Neozone D N-phenyl-B-naphthylamine N-phenyl a-naphthylamine, etc.
  • the flask was then set up for distillation and there were added 285 grams of wood rosin and 9 grams of 85% phosphoric acid.
  • the resin was distilled at atmospheric pressure to approximately 150° C. There were then added 135 grams of Unirez 1028 (zinc resinate) and distillation was continued to 215° C. Full vacuum was applied and the distillation was continued to 225° C. The resin was then poured out of the flask to cool. The yield was 1260 grams, M.P. 315° F., molecular weight, 1705.
  • thermoplastic resin developed in neoprene adhesives extraordinary resistance to peel and shear stresses at elevated temperatures. It also imparted phase resistance to neoprene adhesives compounded therefrom.
  • This adhesive formulation was prepared to evaluate the product of example 1.
  • Parts A and B were then blended together to form the finished adhesive composition.
  • the adhesive was then tested for shear strength when bonding cotton duck to an alkyd painted panel.
  • the shear strength was tested at room temperature, 158° F. and 250° F.
  • a mixture of xylene 900 g., Bisphenol A 15.6 g., p-phenyl-phenol 283 g., p-t-butylphenol 500 g., 37% formaldehyde 480 g. and methanol 50 g. was brought to 55° C. Then 75 g. of 50% sodium hydroxide was added. The temperature was brought to reflux and held for 1/2 hour. The batch was then neutralized with 168 g. 20% hydrochloric acid. The resin was then washed twice with water as in example 1.
  • a mixture of 300 g. of xylene, 5.2 g. of Bisphenol A, 94 g. of p-phenylphenol, 166 g. of p-t-butylphenol, 160 g. of 37% uninhibited formaldehyde, 107 g. of wood rosin and 38 g. of zinc resinate was heated to 60° C. At this temperature 8 grams of 50% sodium hydroxide were added.
  • the temperature was brought to reflux and held for approximately 3 hours.
  • the resin was then distilled to 191° C. and poured into a pan to cool, yielding 427 g. of a resin melting at 280° F.
  • a mixture of 300 g. of xylene, 94 g. of p-phenyl-phenol, 166 g. of p-t-butylphenol, 13 g. of methanol, 160 g. of 37% formaldehyde was heated to 55° C. then 25 g. of sodium hydroxide was added. The temperature was brought to reflux and held for 38 minutes. The reaction product was then neutralized with 78.1 g. of 20% hydrochloric acid. The resin was then washed twice with water.
  • the resins of the present invention are much superior in their ability to promote elevated temperature adhesion in polychloroprene adhesives than conventional adhesive resins such as SP- 134.
  • the formulations employed were as follows. The amounts were in grams.
  • Materials A-F were loaded into a 5 liter flask set up for reflux. The temperature was brought to 50° C. Then G was added and the temperature brought to reflux and held for one hour. The batch was cooled to 80° C. and acidified with 1 to a pH of 3.0. The mixture was agitated for 0.5 hour and the two layers were allowed to separate. The aqueous phase was decanted. The resin phase was washed first with J and then with K. Material L was added and the resin was distilled to 150° C. Material M was then added and distillation was continued to the following temperatures. The resins were then poured into a pan to cool.
  • This example illustrates the use of another zinc compound to replace zinc resinate.
  • Materials A-F were loaded into a 5 liter flask set up for reflux. The temperature was brought to 50° C. and G was added. The temperature was brought to reflux and held for 0.5 hour. Material H and I were added and the temperature then brought to 80° C. The mixture was agitated for 0.5 hour and then the aqueous phase was decanted. The resin solution was washed first with material J and then with material K. The resin was then acidified with L and M was added. The resin was distilled atmospherically to 140° C. and then N was added and distillation was continued to 220° C. and held for 20 minutes.
  • the batch was then poured into a pan to cool.
  • the product had a melting point (capillary) of 290° F. and a molecular weight of 1155.
  • the adhesive had a 36 psi tensile shear value. This was much superior to a conventional phenolic heat reactive resin which usually runs about 10 psi.
  • the molar ratio of formaldehyde to phenol ranges from 0.395:1 to 1.29:1. .Iaddend.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Phenolic Resins Or Amino Resins (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

Superior polychloroprene adehsives are prepared by incorporating the reaction product of an alkali catalyzed alkyl phenol-formaldehyde resin and zinc resinate. Preferably an arylphenol and/or bisphenol A is also incorporated. Also preferably rosin is included in the composition. Other zinc compounds, e.g. zinc oxide, zinc borate, zinc phosphate, zinc carbonate, and zinc salicylate can be used in place of zinc resinate.

Description

This application is a continuation in part of application 873,059 filed Oct. 31, 1969, now abandoned.
The present invention relates to neoprene adhesives.
It is an object of the invention to improve the properties of neoprene adhesives.
Another object is to increase the peel and shear stress resistance of neoprene adhesives at elevated temperatures.
Still further objects and the entire scope of applicability of the present invention will become apparent from the detailed description given hereinafter; it should be understood, however, that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
It has now been found that these objects can be attained by preparing an adhesive cement containing polychloroprene (neoprene) and the reaction product of an alkali catalyzed alkylphenol and/or arylphenol formaldehyde resin and zinc resinate. Rosin is preferably added as a processing aid and does not interfere with the excellent high temperature adhesion developed in neoprene adhesives utilizing the zinc resinate modified alkylphenol-formaldehyde resin of the present invention. There is also preferably employed a chlorophenol or arylphenol, e.g. p-phenylphenol, p-tolyphenol or alpha methyl styryl phenol and/or Bisphenol A as modifiers for the alkylphenol. The aryl phenol can be used by itself without an alkylphenol.
The alkylphenol is preferably a para substituted phenol in which the substituent is an alkyl group of 2 to 6 carbon atoms. The para substituted phenol is preferably p-t-butyl phenol but there can be employed p-t-amyl phenol, p-hexyl phenol, p-n-butyl phenol, p-cyclohexyl phenol, p-ethyl phenol, p-isopropyl phenol.
It has further been found that in place of zinc resinate in preparing the resins for incorporation into polychloroprene adhesives there can be used other zinc compounds such as zinc oxide, zinc carbonate, zinc borate, zinc salicylate and zinc phosphate for example. These resins impart exceptional properties to the polychloroprene adhesives in respect to high heat resistance.
There can be used as little as 0.3 mole of formaldehyde per mole of alkyl phenol or the like. Frequently there is employed 0.7 mole of formaldehyde and preferably 0.9 to 1.8 moles of formaldehyde are employed per mole of phenol.
The Bisphenol A (2,2-bis-(4'-hydroxyphenyl) propane) when employed is used in an amount of 2 to 8% based on the total phenols reacted.
When a chlorophenol or an arylphenol is employed in addition to the alkylphenol, it is employed in an amount of 5 to 70% of the total phenols.
The catalyst employed in forming the alkyl (or aryl) phenol formaldehyde resin is alkaline. There can be used any alkaline catalyst conventionally employed for such purpose, e.g. alkali metal hydroxides such as sodium hydroxide and potassium hydroxide, alkaline earth metal oxides and hydroxides, e.g., calcium oxide, calcium hydroxide, barium hydroxide and magnesium oxide, alkali carbonates, e.g. sodium carbonate and potassium carbonate, ammonium hydroxide, quaternary ammonium hydroxides, anion exchange resins, basic amines, e.g. triethanolamine.
The alkaline material can be neutralized with any conventional acid, e.g. hydrochloric acid, hydrobromic acid, oxalic acid, chloroacetic acid, phosphoric acid, etc.
The order of reacting the phenol, formaldehyde and zinc resinate or other source of zinc is not critical. The zinc resinate or other source of zinc is normally used in an amount of 5 to 75%, frequently 5 to 35% and most often in an amount of 7.6 to 18% based on the final resin. As little as 1% of zinc compound can be employed. The reaction with the zinc resinate or other source of zinc is carried out with heat usually terminating at 150 to 250° C. although other temperatures can be used. When rosin is employed, it is usually used in an amount of 20 to 45% of the phenols employed but can be used in lesser amounts down to zero.
The alkaline catalyzed phenol-formaldehyde resin is preferably from 60 to 90% of the total final resin.
Unless otherwise indicated, all parts and percentages are by weight.
While in the specific examples there was employed Neoprene AC (a nonsulfur modified chloroprene polymer stabilized with thiuram disulfide) there can be used other commercially available neoprenes such as Neoprene Type CG, Neoprene Type AD, Neoprene Type GN, and Neoprene W. These various neoprenes are described in Kell Patent 3,242,113.
There is employed 5 to 200 parts of the zinc resinate or other zinc compound reacted phenolic resin per 100 parts of neoprene (polychloroprene).
The adhesive cement also contains a volatile organic solvent. This solvent can be toluene, ethyl acetate, trichloroethylene, methyl ethyl ketone, hexane, acetone, benzene or mixtures of these materials. Suitable solvent mixtures for example are shown in the Garrett patent 3,185,658 column 3, lines 3-39.
There can also be included in the adhesive cement conventional neoprene additives such as zinc oxide and magnesium oxide and antioxidants such as Zalba-special (a hindered phenol composition coming within the disclosure and claims of U.S. Pat. No. 2,999,841 and made of 45% hindered phenol, 45% sorbitol and 10% Microcell B (calcium silicate) the hindered phenol being largely 2,6-di-t-butyl-p-phenyl phenol with smaller amounts of isomeric impurities and a small amount of 2,4'6-tri-t-butyl phenyl phenol) and other hindered phenols, e.g. 2,6-di-t-butyl-4-phenylphenol, p-methyl-o-t.-butyl methylene bis-phenol, 2,2'-methylenebis (4-methyl-6-t-butyl phenol), as well as amines, e.g. Neozone D (N-phenyl-B-naphthylamine) N-phenyl a-naphthylamine, etc.
EXAMPLE 1
900 grams of xylene, 15.6 grams of Bisphenol A, 283 grams of p-phenylphenol, 500 grams of p-t-butyl phenol, 50 grams of methanol and 529 grams of 37% aqueous formaldehyde were loaded into a glass flask set up for atmospheric reflux. The mixture was heated to 55° C., then 75 grams of 50% aqueous sodium hydroxide was added and the batch was brought to reflux and held for 45 minutes. The reaction mixture was then cooled by adding 500 grams of water. The pH of the resin was then brought to 1 by the addition of 165-170 grams of 20% aqueous hydrochloric acid. The neutralized condensate was agitated for a while, then the layers were allowed to separate. The water layer was decanted and the resin was washed twice more with 500 parts each time of water to remove sodium chloride.
The flask was then set up for distillation and there were added 285 grams of wood rosin and 9 grams of 85% phosphoric acid. The resin was distilled at atmospheric pressure to approximately 150° C. There were then added 135 grams of Unirez 1028 (zinc resinate) and distillation was continued to 215° C. Full vacuum was applied and the distillation was continued to 225° C. The resin was then poured out of the flask to cool. The yield was 1260 grams, M.P. 315° F., molecular weight, 1705.
This thermoplastic resin developed in neoprene adhesives extraordinary resistance to peel and shear stresses at elevated temperatures. It also imparted phase resistance to neoprene adhesives compounded therefrom.
EXAMPLE 2
This adhesive formulation was prepared to evaluate the product of example 1.
              Part A                                                      
______________________________________                                    
Neoprene AC           100     parts                                       
Zinc Oxide            5        "                                          
Magnesium Oxide       4        "                                          
Zalba Special         2        "                                          
______________________________________
The above ingredients were mixed on a cold roll mill, then the compounded elastomer was cut into chunks and dissolved in 333 parts of toluene.
              Part B                                                      
______________________________________                                    
Resin produced in example 1                                               
                      45.0    parts                                       
Magnesium Oxide       4.5      "                                          
Water                 2.0      "                                          
Toluene               47.5     "                                          
______________________________________
The above ingredients were placed in a pint can and rolled overnight at room temperature to prereact the resin.
Parts A and B were then blended together to form the finished adhesive composition.
The adhesive was then tested for shear strength when bonding cotton duck to an alkyd painted panel. The shear strength was tested at room temperature, 158° F. and 250° F.
Below are recorded the maximum shear values obtained, along with a control adhesive which contains SP-134, a conventional heat reactive phenolic resin made from p-t-butylphenol, Bisphenol A and formaldehyde (M.P. Cap.=160° F.) compounded exactly as the above adhesive.
______________________________________                                    
                           Resin of                                       
             SP-134.       Example 1,                                     
Condition    psi           psi                                            
______________________________________                                    
Room Temp    105           115                                            
158° F.                                                            
             45            54                                             
250° F.                                                            
             12            49                                             
______________________________________
EXAMPLE 3
A mixture of xylene 900 g., Bisphenol A 15.6 g., p-phenyl-phenol 283 g., p-t-butylphenol 500 g., 37% formaldehyde 480 g. and methanol 50 g. was brought to 55° C. Then 75 g. of 50% sodium hydroxide was added. The temperature was brought to reflux and held for 1/2 hour. The batch was then neutralized with 168 g. 20% hydrochloric acid. The resin was then washed twice with water as in example 1.
Three grams of 85% phosphoric acid, and three hundred grams of wood rosin were added and the mixture was heated to 150° C. while atmospherically distilling off volatiles. Zinc resinate 114 g. was then added and the mixture was brought to 190° C. held 1/2 hour, then poured into a pan to cool, yielding 1269 g. of a homogeneous resin. M.P. Cap.=300° F.
EXAMPLE 4
A mixture of 300 g. of xylene, 5.2 g. of Bisphenol A, 94 g. of p-phenylphenol, 166 g. of p-t-butylphenol, 160 g. of 37% uninhibited formaldehyde, 107 g. of wood rosin and 38 g. of zinc resinate was heated to 60° C. At this temperature 8 grams of 50% sodium hydroxide were added.
The temperature was brought to reflux and held for approximately 3 hours. The resin was then distilled to 191° C. and poured into a pan to cool, yielding 427 g. of a resin melting at 280° F.
EXAMPLE 5
A mixture of 300 g. of xylene, 5.6 g. of Bisphenol A, 118 g. of alpha methylstyryl phenol, 166 g. of p-t-butylphenol, 16 g. of methanol, 140 g. of 37% formaldehyde was heated to 55° C. 27 g. of 50% aqueous sodium hydroxide was added and the mixture was heated to reflux. The reaction was maintained at reflux for 40 minutes. The resin was then neutralized, with 59.4 gms. of 20% hydrochloric acid. The resin was then washed twice with water. Eighty grams of wood rosin was then added and the mixture heated to 150° C. under atmospheric distillation. Thirty-eight grams of Zinc Resinate (Unirez 1028) was added and heating was continued to 190° C. The resin was then poured into a pan to cool. Yield=410 g. Melting Point (Cap)=260° F.
EXAMPLE 6
A mixture of 300 g. of xylene, 5 g. of Bisphenol A, 70 g. of p-chlorophenol, 166 g. of p-t-butylphenol, 13 g. of methanol, 160 g. of 37% uninhibited formaldehye was heated to 55° C., then 25 g. of 50% sodium hydroxide was added. The temperature was brought to reflux and held at this temperature for 50 minutes. The mixture was neutralized with 77 g. of 20% hydrochloric acid. The resin was then washed twice with water. One gram of 85% phosphoric acid and 90 g. of wood rosin were added and the temperature was brought to 156° C. Thirty-eight g. of zinc resinate was then added and the temperature was brought to 205° C. The resin was then poured into a pan to cool. Yield=379 g. Melting Point (Cap)=304° F.
EXAMPLE 7
A mixture of 300 g. of xylene, 94 g. of p-phenyl-phenol, 166 g. of p-t-butylphenol, 13 g. of methanol, 160 g. of 37% formaldehyde was heated to 55° C. then 25 g. of sodium hydroxide was added. The temperature was brought to reflux and held for 38 minutes. The reaction product was then neutralized with 78.1 g. of 20% hydrochloric acid. The resin was then washed twice with water.
One gram of 85% phosphoric acid and 107 g. wood rosin was added and the mixture was distilled to 150° C. Thirty-eight g. of Unirez 1028 (Zinc Resinate) was added and the reaction was continued to 205° C. The resin was then poured into a pan to cool. Yield=417 g., M.P. (Cap)=308° F.
EXAMPLE 8
A mixture of 900 g. of xylene, 15.6 g. of Bisphenol A, 283 g. of p-phenylphenol, 500 g. of p-t-butylphenol, 50 g. of methanol, 496 g. of 37% formaldehyde was heated to 55° C. then 75 g. of 50% sodium hydroxide was added and the mixture was brought to reflux. Reflux was held for 45 minutes. The mixture was then neutralized with 184 g. of 20% hydrochloric acid. The resin was washed twice with water. Nine g. of 85% phosphoric acid was added and heat was applied to 144° C. under distillation conditions. Zinc Resinate (Unirez 1014), 114 g. was added and distillation was continued to 187° C. The resin was then poured into a pan to cool. Yield=1047 g. M.P.(Cap)=290° F.
The resins set forth in examples 3-8 were employed in place of the resin of example 1 in the adhesive formula of example 2 with the following results in the shear strength test.
______________________________________                                    
                250° F. Shear                                      
Example         Strength                                                  
______________________________________                                    
3               57 psi                                                    
4               63 psi                                                    
5               34 psi                                                    
6               35 psi                                                    
7               53 psi                                                    
8               59 psi                                                    
______________________________________
It can be seen that the resins of the present invention are much superior in their ability to promote elevated temperature adhesion in polychloroprene adhesives than conventional adhesive resins such as SP- 134.
EXAMPLE 9
To show that a simple mixture of zinc resinate and alkyl phenoformaldehyde resin did not exhibit the high temperature adhesion exhibited by the resins of the present invention in chloroprene adhesives the following experiment was carried out.
A mixture of xylene 900 g. Bisphenol A, 15.6 g., p-phenylphenol 283 g., p-t-butylphenol, 500 g., methanol 50 g. 37% uninhibited formaldehyde, 480 g. was heated to 52° C., then 75 g. of 50% sodium hydroxide was added. The temperature was brought to reflux. The temperature was held for approximately one hour. The resin was then neutralized with 187 g. of 20% hydrochloric acid. The resin was washed twice. Four g. of 85% phosphoric acid was added. The temperature was then brought to 165° C. and the resin was poured into a pan to cool. Yield=1330 g., M.P. (Cap)=200° F.
The following pulverized mixtures were prepared by grinding in a mortar:
______________________________________                                    
Component    9(a)     9(b)     9(c)   9(d)                                
______________________________________                                    
Unirez 1028   0 parts  14 parts                                           
                                0 parts                                   
                                       10 parts                           
Wood rosin    0  "     28  "    28 "   0 "                                
Resin of Example 9                                                        
             100 "    100 "    100 "  100 "                               
______________________________________
Each of the formulations of examples 9(a), 9(b), 9(c), and 9(d) was employed in the place of the resin of example 1 in the adhesive of example 2 with the following results in the shear strength test.
______________________________________                                    
                250° F. Shear                                      
Example         Strength                                                  
______________________________________                                    
9(a)            12 psi                                                    
9(b)            22 psi                                                    
9(c)             8 psi                                                    
9(d)            10 psi                                                    
______________________________________
It will be observed that the 250° F. adhesion values are very poor compared to the reacted materials employed in the present invention.
EXAMPLE 10
900 grams of xylene, 283 grams (1.66 moles) of p-phenylphenol, 15.6 grams (0.066 mole or 0.132 equivalent) of Bisphenol A, 500 grams (3.33 mole) of p-t-butylphenol, 50 grams of methanol and 165 grams (2 moles) of 37% aqueous formaldehyde were loaded into a 5 liter flask set up for reflux. At 50° C. 25 grams of 50% aqueous sodium hydroxide were added, the temperature was then brought to reflux and held for 30 minutes. Then 350 grams of water were added and next 50 ml. of 20% aqueous HCl to neutralize the sodium hydroxide. The batch was brought to 80° C. and 900 grams of Unirez 1028 added. The resin was then distilled at 23 inches of vacuum to 190° C. and poured. The yield was 1686 grams, M.P. (Capillary) 170° F.
EXAMPLE 11
900 grams of xylene, 283 grams of p-phenylphenol, 15.6 grams of Bisphenol A, 500 grams of p-t-butylphenol, 50 grams of methanol and 331 grams (4.0 moles) of 37% aqueous formaldehyde were loaded into a 5 liter flask set up for reflux. At 45° C. 25 grams of 50% aqueous sodium hydroxide were added, the temperature was then brought to reflux and held for 10 minutes. Then 350 grams of water were added as well as 50 ml. of 20% aqueous HCl. The resin was allowed to settle, the water layer siphoned off and 2100 grams of Unirez 1028 were added at 140° C. during an atmospheric distillation. The temperature was brought to 180° C. and then 20 inches of vacuum was applied and distillation was continued to 210° C. The resin was then poured into a pan to cool. The yield was 2826 grams, M.P. (Capillary) 250° F.
EXAMPLE 12
The resins prepared in examples 10 and 11 were employed in place of the resin of example 1 and the neoprene adhesive formula of example 2 with the following results in the shear strength test.
______________________________________                                    
                250° F. Shear                                      
Example         Strength                                                  
______________________________________                                    
10              28 psi                                                    
11              35 psi                                                    
______________________________________
Thus they had shear strength properties similar to those of examples 5 and 6 and were superior to the conventional adhesive resins such as SP-134.
EXAMPLES 13-16
The formulations employed were as follows. The amounts were in grams.
______________________________________                                    
               Examples                                                   
Formulation      13      14      15    16                                 
______________________________________                                    
A   Xylene           900     900   900   900                              
B   p-phenylphenol   283     283   283   283                              
C   p-t-butylphenol  500     500   500   500                              
D   Bisphenol A      15.6    15.6  15.6  15.6                             
E   Methanol         50      50    50    50                               
F   37% formaldehyde 415     415   415   365                              
G   50% sodium hydroxide                                                  
                     75      75    75    75                               
H   Water            350     350   350   350                              
I   20% hydrochloric acid                                                 
                     170     170   170   170                              
J   Water            500     500   500   500                              
K   Water            500     500   500   500                              
L   85% H.sub.3 PO.sub.4                                                  
                     3.0     3.0   3.0   3.0                              
M   Zinc Salicylate  75                                                   
M   Zinc Borate              126                                          
M   Zinc Phosphate                 42                                     
M   Zinc Oxide                           15                               
______________________________________
Procedure
Materials A-F were loaded into a 5 liter flask set up for reflux. The temperature was brought to 50° C. Then G was added and the temperature brought to reflux and held for one hour. The batch was cooled to 80° C. and acidified with 1 to a pH of 3.0. The mixture was agitated for 0.5 hour and the two layers were allowed to separate. The aqueous phase was decanted. The resin phase was washed first with J and then with K. Material L was added and the resin was distilled to 150° C. Material M was then added and distillation was continued to the following temperatures. The resins were then poured into a pan to cool.
______________________________________                                    
Example          13      14      15    16                                 
______________________________________                                    
Final Distillation Temperature                                            
                 210° C                                            
                         200° C                                    
                                 215° C                            
                                       290° C                      
Melting Point (Capillary)                                                 
                 320° F.                                           
                         290° F.                                   
                                 280° F.                           
                                       278° F.                     
______________________________________
EXAMPLE 17
The resins prepared in examples 13-16 were employed in place of the resin of example 1 in the neoprene adhesive formula of example 2 with the following results in the shear strength test.
______________________________________                                    
                250° F.                                            
                Shear                                                     
Example         Strength                                                  
______________________________________                                    
13              59 psi                                                    
14              21 psi                                                    
15              33 psi                                                    
16              32 psi                                                    
______________________________________
EXAMPLE 18
This example illustrates the use of another zinc compound to replace zinc resinate.
______________________________________                                    
Formulation            Amount                                             
______________________________________                                    
A      Xylene              900 grams                                      
B      p-phenylphenol      283 g.                                         
C      Bisphenol A         15.6 g.                                        
D      Methanol            50 g.                                          
E      p-t-butylphenol     500 g.                                         
F      37% formaldehyde    480 g.                                         
G      50% sodium hydroxide                                               
                           75 g.                                          
H      Water               350 g.                                         
I      20% HCl             155 ml.                                        
J      Water               500 g.                                         
K      Water               500 g.                                         
L      85% H.sub.3 PO.sub.4                                               
                           3 g.                                           
M      Wood Rosin          321 g.                                         
N      Zinc carbonate (basic)                                             
                           321 g.                                         
       (ZnCO.sub.3 Zn(OH).sub.2)                                          
______________________________________
Materials A-F were loaded into a 5 liter flask set up for reflux. The temperature was brought to 50° C. and G was added. The temperature was brought to reflux and held for 0.5 hour. Material H and I were added and the temperature then brought to 80° C. The mixture was agitated for 0.5 hour and then the aqueous phase was decanted. The resin solution was washed first with material J and then with material K. The resin was then acidified with L and M was added. The resin was distilled atmospherically to 140° C. and then N was added and distillation was continued to 220° C. and held for 20 minutes.
The batch was then poured into a pan to cool. The product had a melting point (capillary) of 290° F. and a molecular weight of 1155. In the shear strength test at 250° F. in the neoprene formulation of example 2 the adhesive had a 36 psi tensile shear value. This was much superior to a conventional phenolic heat reactive resin which usually runs about 10 psi.
.Iadd.In the examples the molar ratios of formaldehyde to moles of total phenol in the example are as follows:
______________________________________                                    
Example    Formaldehyde:Phenol Mole Ratio                                 
______________________________________                                    
1          1.29:1                                                         
2          Same as Example 1                                              
3          1.16:1                                                         
4          1.19:1                                                         
5          1.03:1                                                         
6          1.18:1                                                         
7          1.20:1                                                         
8          1.21:1                                                         
9          1.17:1 (comparative example)                                   
10         0.395:1                                                        
11         0.795:1                                                        
12         Uses the products of Examples 10 and 11.                       
13         1.02:1                                                         
14         1.02:1                                                         
15         1.02:1                                                         
16         0.89:1                                                         
17         Uses the Products of Examples 13-16.                           
18         1.17:1                                                         
______________________________________
Thus in the examples the molar ratio of formaldehyde to phenol ranges from 0.395:1 to 1.29:1. .Iaddend.

Claims (8)

    We claim: .[.1. An adhesive composition comprising a polymer of chloroprene and the heat reaction product of zinc resinate and an alkaline condensed alkyl or aryl substituted phenolformaldehyde resin..]. .[.2. An adhesive composition according to claim 1 wherein the phenol is para alkyl substituted phenol..]. .[.3. An adhesive composition according to claim 2 wherein the alkyl group has 3 to 6 carbon atoms..]. .[.4. An adhesive composition according to claim 1 comprising 100 parts of the chloroprene polymer and 5 to 200 parts of the zinc resinate reacted phenol formaldehyde resin..]. .[.5. An adhesive composition according to claim 4 wherein the phenol formaldehyde resin contains at least 0.7 mole of formaldehyde per mole of phenol and the zinc resinate is used in an amount of 5 to 35% based on the final resin..]. .[.6. An adhesive composition according to claim 5 wherein the phenol formaldehyde resin is a para alkylphenol formaldehyde resin having a part of the alkylphenol replaced by a member of the group consisting of arylphenols, chlorophenol and 2,2-bis-4'-hydroxyphenol) propane wherein the heat reaction in preparing the zinc resinate-phenol formaldehyde product was terminated at a temperature between 150° C. and 250° C..]. .[.7. An adhesive composition according to claim 6 including rosin..]. .[.8. An adhesive composition according to claim 5 wherein the phenol formaldehyde resin contains at least 0.3 mole of formaldehyde per mole of phenol and the zinc resinate is used in an amount of 5 to 75% based on the final resin..]. .[.9. An adhesive composition according to claim 8 wherein the phenol formaldehyde resin is a p-alkylphenol formaldehyde resin having 2 to 70% of the alkylphenol replaced by a member of the group consisting of arylphenols, chlorophenol and 2,2-bis-(4'-hydroxyphenyl) propane and wherein the heat reaction in preparing the zinc resinate-phenol formaldehyde product was terminated at a temperature between 150° C. and 300° C..]. .[.10. An adhesive composition according to claim 9 including rosin..]. .[.11. An adhesive composition comprising a polymer of chloroprene and the heat reaction product of a zinc compound selected from the group consisting of zinc resinate, zinc oxide, zinc carbonate, zinc borate, zinc salicylate and zinc phosphate, and an alkaline condensate alkyl or aryl substituted phenol-formaldehyde resin..]. .[.12. An adhesive composition according to claim 11 wherein the zinc compound is
  1. a zinc compound other than zinc resinate..]. 13. An adhesive composition according to claim .[.11.]. .Iadd.20 .Iaddend.wherein the zinc compound is selected from the group consisting of .[.zinc oxide,.]. zinc borate, zinc
  2. phosphate, zinc salicylate and basic zinc carbonate. 14. An adhesive composition according to claim .[.11.]. .Iadd.20 .Iaddend.wherein the
  3. phenol is a para alkyl phenol. 15. An adhesive composition according to
  4. claim 14 wherein the alkyl group has 3 to 6 carbon atoms. 16. An adhesive composition according to claim .[.11.]. .Iadd.20 .Iaddend.comprising 100 parts of the chloroprene polymer and 5 to 200 parts of the zinc compound
  5. reacted phenol-formaldehyde resin. 17. An adhesive composition according to claim 16 wherein .[.the phenol formaldehyde resin contains at least 0.3 mole of formaldehyde per mole of phenol and.]. the zinc compound is used in an amount of .[.0.5.]. .Iadd.5 .Iaddend.to 75% based on the final
  6. resin. 18. An adhesive composition according to claim 17 wherein the zinc compound is selected from the group consisting of .[.zinc oxide,.]. zinc
  7. borate, zinc phosphate, zinc salicylate and zinc carbonate. 19. A composition according to claim 18 including rosin in an amount of 20 to
  8. 45% of the phenols employed. .Iadd. 20. An adhesive composition comprising a polymer of chloroprene and the thermoplastic heat reaction product of a zinc compound selected from the group consisting of zinc carbonate, zinc borate, basic zinc carbonate, zinc salicylate and zinc phosphate, and an alkaline condensed alkyl or aryl substituted phenol-formaldehyde resin made by condensing formaldehyde and the phenol in a molar ratio of from 0.395:1 to 1.29:1. .Iaddend. .Iadd. 21. An adhesive composition according to claim 20 wherein the zinc compound is selected from the group consisting of zinc carbonate, zinc borate, zinc salicylate and zinc phosphate. .Iaddend..Iadd. 22. an adhesive composition according to claim 21 wherein the zinc compound is zinc carbonate. .Iaddend..Iadd. 23. An adhesive composition according to claim 21 wherein the zinc compound is zinc borate. .Iaddend..Iadd. 24. An adhesive composition according to claim 21 wherein the zinc compound is zinc salicylate. .Iaddend. .Iadd. 25. An adhesive composition according to claim 21 wherein the zinc compound is zinc phosphate. .Iaddend.
US05/270,026 1970-06-15 1972-07-10 High temperature resistant polychloroprene adhesive resin Expired - Lifetime USRE29157E (en)

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Publication number Priority date Publication date Assignee Title
FR2621243A1 (en) * 1987-10-06 1989-04-07 Cuilleron J Total knee prothesis
US6767947B2 (en) * 2000-09-19 2004-07-27 Bayer Aktiengesellischaft Adhesive compositions based on polychloroprene dispersions
US20050054801A1 (en) * 2003-09-04 2005-03-10 Arizona Chemical Company Resins and adhesive formulations therewith
US20080245603A1 (en) * 2007-04-06 2008-10-09 Tinianov Brandon D Acoustical sound proofing material with improved fracture characteristics and methods for manufacturing same
US7610913B1 (en) * 2005-09-13 2009-11-03 Tmr-E, Llc Fluid impermeable interface for protective materials
US11124965B2 (en) 2017-09-26 2021-09-21 Certainteed Gypsum, Inc. Plaster boards having internal layers and methods for making them
US11203864B2 (en) 2017-09-28 2021-12-21 Certainteed Gypsum, Inc. Plaster boards and methods for making them
US11214962B2 (en) 2017-09-30 2022-01-04 Certainteed Gypsum, Inc. Tapered plasterboards and methods for making them
US11753817B2 (en) 2016-12-15 2023-09-12 Certainteed Gypsum, Inc. Plaster boards and methods for making them

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US2938876A (en) * 1957-05-03 1960-05-31 B B Chem Co Process of making reinforced rubber products and adhesives
GB863308A (en) 1956-06-11 1961-03-22 B B Chem Co Ltd Improvements in or relating to synthetic rubber adhesives
FR1387786A (en) * 1963-05-09 1965-01-29 Pittsburgh Plate Glass Co Adhesive compositions
US3198760A (en) * 1961-08-15 1965-08-03 Tenneco Chem Polychloroprene stabilized with a phenol-terpene resin and a metal resinate and process for preparation

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Publication number Priority date Publication date Assignee Title
GB863308A (en) 1956-06-11 1961-03-22 B B Chem Co Ltd Improvements in or relating to synthetic rubber adhesives
US2938876A (en) * 1957-05-03 1960-05-31 B B Chem Co Process of making reinforced rubber products and adhesives
US3198760A (en) * 1961-08-15 1965-08-03 Tenneco Chem Polychloroprene stabilized with a phenol-terpene resin and a metal resinate and process for preparation
FR1387786A (en) * 1963-05-09 1965-01-29 Pittsburgh Plate Glass Co Adhesive compositions

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2621243A1 (en) * 1987-10-06 1989-04-07 Cuilleron J Total knee prothesis
US6767947B2 (en) * 2000-09-19 2004-07-27 Bayer Aktiengesellischaft Adhesive compositions based on polychloroprene dispersions
US7750105B2 (en) 2003-09-04 2010-07-06 Arizona Chemical Company Resins and adhesive formulations therewith
US20050054801A1 (en) * 2003-09-04 2005-03-10 Arizona Chemical Company Resins and adhesive formulations therewith
WO2005023948A1 (en) 2003-09-04 2005-03-17 Arizona Chemical Company Resins and adhesive formulations therewith
US20060217511A1 (en) * 2003-09-04 2006-09-28 Arizona Chemical Company Resins and adhesive formulations therewith
US20080000389A1 (en) * 2003-09-04 2008-01-03 Locko George A Resins and Adhesive Formulations Therewith
US7610913B1 (en) * 2005-09-13 2009-11-03 Tmr-E, Llc Fluid impermeable interface for protective materials
US20130240291A1 (en) * 2007-04-06 2013-09-19 Serious Energy, Inc. Acoustical Sound Proofing Material With Improved Fracture Characteristics and Methods for Manufacturing Same
US20130240111A1 (en) * 2007-04-06 2013-09-19 Serious Energy, Inc. Acoustical Sound Proofing Material With Improved Fracture Characteristics and Methods for Manufacturing Same
US20080245603A1 (en) * 2007-04-06 2008-10-09 Tinianov Brandon D Acoustical sound proofing material with improved fracture characteristics and methods for manufacturing same
US9388568B2 (en) * 2007-04-06 2016-07-12 Pacific Coast Building Products, Inc. Acoustical sound proofing material with improved fracture characteristics and methods for manufacturing same
US10125492B2 (en) * 2007-04-06 2018-11-13 Pacific Coast Building Products, Inc. Acoustical sound proofing material with improved fracture characteristics and methods for manufacturing same
US10132076B2 (en) * 2007-04-06 2018-11-20 Pacific Coast Building Products, Inc. Acoustical sound proofing material with improved fracture characteristics and methods for manufacturing same
US20190177968A1 (en) * 2007-04-06 2019-06-13 Pacific Coast Building Products, Inc. Acoustical sound proofing material with improved fracture characteristics and methods for manufacturing same
US11753817B2 (en) 2016-12-15 2023-09-12 Certainteed Gypsum, Inc. Plaster boards and methods for making them
US11124965B2 (en) 2017-09-26 2021-09-21 Certainteed Gypsum, Inc. Plaster boards having internal layers and methods for making them
US11655635B2 (en) 2017-09-26 2023-05-23 Certainteed Gypsum, Inc. Plaster boards having internal layers and methods for making them
US11203864B2 (en) 2017-09-28 2021-12-21 Certainteed Gypsum, Inc. Plaster boards and methods for making them
US11214962B2 (en) 2017-09-30 2022-01-04 Certainteed Gypsum, Inc. Tapered plasterboards and methods for making them
US11976465B2 (en) 2017-09-30 2024-05-07 Certainteed Gypsum, Inc. Tapered plasterboards and methods for making them

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